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Wire Description Electrical Schematic Symbols And Definitions

Wire Wire
Description
Wire Wire
Description
RENR7931
Number Color Number Color June 2006
Power Circuits Accessory Circuits Continued Symbols
101 RD Batt + A537 PK Seat Heater Switch (ATCH) Component Location
103 RD Dome Lamp/ Memory A579 OR Wiper Motor Schematic Machine Schematic Machine
Related Electrical Service Manuals Component
Location Location
Component
Location Location
105 RD Key Switch A580 BR Wiper Motor
Title Form Number Actuator- Engine Gov. A-12 4-AA, 4-H Solenoid- 1way/2way Control (ATCH) A-4 15-Z, 15-J
109 RD Start Relay A581 GN Wiper Motor T

Alarm- Action D-1 20-EE, 20-J Solenoid- A/C Clutch B-12 5-EE, 5-J
Alternator: 5I-8085 SENR2143 110 RD Timer Relay A582 PU Wiper Motor Pressure Temperature Level Flow Circuit Breaker
Alarm- Travel (ATCH) A-5 14-X, 14-G Solenoid- Fine Swing (ATCH) D-11 14-BB, 14-J
Electric Starting Motor: 125-2988 REG00843 112 PU Main Relay A584 BU Wiper Control Symbol Symbol Symbol Symbol Symbol
Alternator C-12 5-EE, 5-K Solenoid- Flow Limit (ATCH) B-8 5-X, 5-G
Engine/Pump Control: RENR3814 113 OR Sw Panel / Radio A586 OR Wiper Control
Battery J-12 12-II, 12-H Solenoid- Hammer (ATCH) H-12 13-EE, 13-J
114 RD Horn A587 YL Hydraulic Lock Solenoid Relay
Tool/Valve Control: RENR3823 Battery (ATCH) J-12 12-GG, 12-H Solenoid- Hydraulic Lock D-12 11-CC, 11-H
115 RD Cab Lamp A588 GN Hydraulic Lock Solenoid
Block G-8 13-II, 13-H Solenoid- Power Shift Control A-7 5-W, 5-J
Symbols And Definitions
118 GY Wiper / Washer C537 GN A/C Photo Sensor
Breaker- Alternator G-10 13-II, 13-I Solenoid- Quick Coupler (ATCH) A-7 6-X, 6-K Fuse - A component in an electrical circuit that will open the circuit if too much current flows
120 YL 12V 7A Converter 1 C538 OR A/C Switch Panel
Control- Engine/Pump F-9 13-GG, 13-J Solenoid- Relief 1 (ATCH) A-4 15-DD, 15-J through it.
123 WH Seat Heater C560 OR Aux Speaker (+)
Control- Valve (ATCH) D-9 12-GG, 12-J Solenoid- Relief 2 (ATCH) A-5 15-Z, 15-J
124 GN A/C C566 PK Aux Speaker (-) Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Control- Wiper D-2 20-EE, 20-H Solenoid- Relief Check 1 (ATCH) A-4 16-DD, 16-J circle indicates that the component has screw terminals and a wire can be disconnected from it.
129 BU Cigar Lighter C569 YL 12V 7A Converter
Converter- 12V 7A J-6 16-JJ, 16-G Solenoid- Relief Check 2 (ATCH) A-5 16-Z, 16-J
130 RD Batt + Valve Cont E554 PK A/C Unit
Converter- Radio D-5 14-HH, 14-J Solenoid- Stem 1 Cont. (A) (ATCH) A-8 9-V, 9-H Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Component Identifiers (CID¹) 135 BU 12V Out Converter Lighting Circuits
Diode- Chassis Lamp Relay J-11 13-II, 13-J Solenoid- Stem 1 Cont. (B) (ATCH) A-8 9-V, 9-H No circle indicates that the wire cannot be disconnected from the component.
147 PU ATT Sol 607 PK Chassis Lamp Relay
Module Identifier (MID²) Diode- Main Relay J-8 13-HH, 13-K Solenoid- Stem 2 Cont. (A) (ATCH) A-8 9-V, 9-H
149 RD Boom Lamp 615 YL Cab Lamp Relay
Engine/Pump Controller 150 OR Quick Coupler 616 BU Boom Lamp Relay
Diode- Refueling Power Relay A-2 19-V, 19-H Solenoid- Stem 2 Cont. (B) (ATCH) A-8 9-V, 9-H Ground (Wired): This indicates that the component is connected to a grounded wire. The
(MID No. 069) Diode- Start Relay H-7 13-HH, 13-I Solenoid- Stem 3 Cont. (A) (ATCH) A-8 8-V, 8-H grounded wire is fastened to the machine.
151 GN Hyd Lock Cancel Sw 645 RD Switch Panel
Engine Speed Pickup A-10 8-Z, 8-H Solenoid- Stem 3 Cont. (B) (ATCH) A-9 8-V, 8-H
CID Component 152 BU Lower Washer / Wiper 646 RD Switch Panel
Fuse Base H-10 13-II, 13-J Solenoid- Swing Brake D-12 11-CC, 11-H
0091 Throttle Position Signal 154 RD Neutral Start Relay 684 RD Cab Lamp Relay Ground (Case): This indicates that the component does not have a wire connected to ground.
Heater- Air A-10 7-EE, 7-L Solenoid- Thumb Close (ATCH) A-9 9-V, 9-H
0096 Fuel Level Sender 160 PU Chassis Lamp A623 BU Chassis Lamp Relay It is grounded by being fastened to the machine.
Ind. Unit G-1 19-FF, 19-J Solenoid- Thumb Open (ATCH) A-9 9-V, 9-H
0110 Engine Coolant Temperature Sensor 168 RD Refueling Pump Control Circuits
Joystick 1 (ATCH) J-2 19-II, 19-J Solenoid- Travel Speed E-12 11-CC, 11-H
0167 Alternator 169 PK Backup / Monitor Cont 763 BU Travel Speed Solenoid
Joystick 2 (ATCH) G-1 19-FF, 19-J Solenoid- Travel Straight D-12 11-BB, 11-L Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
172 RD Product Link 780 PU Plug Assembly
0168 Voltage of the Power Supply (Keyswitch) Meter- Service D-1 21-FF, 21-I Switch- Air Cleaner J-11 11-GG, 11-K contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

320C Excavator
175 RD A/C Blower 788 YL Engine Speed Pickup
0190 Speed Sensor Monitor F-1 22-FF, 22-J Switch- Aux. Hydraulic Pressure (ATCH) H-1 21-HH, 21-G
179 BU 12V 7A Converter 2 A718 PU Heater Control Unit
0248 CAT Data Link Motor- Lower Washer (ATCH) J-12 5-II, G-5 Switch- Backup EPR Valve G-2 16-FF, 16-I Sender: A component that is used with a temperature or pressure gauge. The sender
180 GN AUX Circuit A755 PK Throttle Position 1
0286 Signal for Engine Oil Pressure Decrease Motor- Lower Wiper (ATCH) J-1 22-HH, 22-G Switch- Backup Gov. G-2 16-FF, 16-I measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
184 RD E/P Cont A756 BU Throttle Position 2 T
0374 Swing Brake Solenoid Valve Motor- Starter B-12 4-AA, 4-I Switch- Coolant Level J-12 5-HH, 5-G the gauge of the temperature or pressure.
189 RD Timer Relay Out A757 GY Throttle Position 3
0376 Travel Alarm Motor- Washer J-12 5-II, 5-G Switch- Disconnect G-11 13-JJ, 13-I
191 WH Power Window A758 BR Throttle Position 4
0581 Proportional Reducing Valve for the Power Shift Pressure Motor- Wiper E-1 23-FF, 23-L Switch- Engine Oil A-12 5-BB, 5-I Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Ground Circuits A761 PU Engine Gov Actuator
Panel- A/C Switch D-3 16-EE, 16-J Switch- Engine Oil Level A-12 5-BB, 5-H It has a coil that makes an electromagnet when current flows through it. The
0586 Engine Speed Dial 200 BK Ground A762 PU Engine Speed Pickup electromagnet can open or close the switch part of the relay.
0587 Feedback Sensor for the Governor Actuator 201 BK Cab Ground A768 BU Backup EPR Valve Switch
Panel- Heater Switch D-3 16-EE, 16-J Switch- Fine Swing Control (ATCH) D-4 19-EE, 19-J ANB3816-UP
Panel- Switch D-2 17-EE, 17-J Switch- Hammer Foot (ATCH) J-3 22-JJ, 22-H
210 BK Converter Ground A769 GY Backup EPR Valve Switch
0590
0598
Engine Control
Travel Speed Solenoid 229 BK Converter Ground A770 PK Backup Resistor
Pump- Refueling (ATCH) A-3 19-V, 19-G Switch- Hammer Pressue (ATCH) H-12 13-EE, 13-J AMC3758-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
Relay- Refueling Start (ATCH) A-3 20-V, 20-H Switch- Hammer Pressure (ATCH) A-9 9-V, 9-H
0600 Hyrdraulic Oil Temperature Sender 235 BK Relay Panel Ground F773 OR Engine Gov Actuator
Relay- Boom Lamp J-11 13-JJ, 13-K Switch- Hammer Pressure (ATCH) H-1 21-HH, 21-G
BPR4249-UP can open or close a valve or move a piece of metal that can do work.
Basic Machine Circuits F774 WH Engine Gov Actuator
1161 Pump Delivery Pressure Sensor (Drive)
1162 Pump Delivery Pressure Sensor 2 (Idle)
304 WH Starting Circuit K776 GN Alternator
Relay- Cab Lamp H-11
J-11
13-JJ, 13-K Switch- Horn J-2
A-6
19-JJ, 19-K BRX1007-UP MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Relay- Chassis Lamp 13-JJ, 13-K Switch- Hydraulic Oil Filter 9-V, 9-I
306 GN Neutral Start Circuit M734 BR Switch Panel activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
1525 Straight Travel Solenoid Relay- Heater J-8 13-HH, 13-J Switch- Hydraulic Oil Level A-6 11-Y, 11-J
307 OR Starting Circuit M736 BU Engine Gov Actuator that make electromagnet when current flows through them. It also has an internal switch that places
2002 Action Alarm Relay- Horn H-11 13-JJ, 13-J Switch- Joystick Pressure J-3 17-HH, 17-G the latch coil circuit open at the time the coil latches.
308 YL Gov Acutator M737 WH Flow Limit Solenoid (ATCH)
Valve Control Relay- Hydraulic Lock Solenoid H-11 13-JJ, 13-J Switch- Key G-1 19-FF, 19-J
309 GY Alt Regulator M738 OR Not Used
Relay- Main J-7 13-II, 13-J Switch- Lower Washer (ATCH) D-3 19-FF, 19-J
(MID No. 6A) 310 PU Heater Relay M739 YL Flow Limit Solenoid (ATCH)
CID Component 320 RD Horn Relay M740 PK Travel Straight Solenoid
Relay- Neutral Start G-11 13-JJ, 13-J Switch- Lower Wiper (ATCH) D-3 19-FF, 19-J Harness And Wire Symbols
Relay- Refueling Power (ATCH) A-2 19-V, 19-H Switch- Medium Line Pressure (ATCH) J-1 21-HH, 21-G
0145 12V DC Power Supply 321 BR Travel Alarm (ATCH) M741 GY Switch Panel
Relay- Refueling Start (ATCH) A-3 20-V, 20-H Switch- Neutral Start Limit J-2 18-JJ, 18-G Wire, Cable, or Harness Component
1522 Check Valve Solenoid 2 322 GY Horn M742 PU Switch Panel Assembly Identification Part Number
Relay- Refueling Stop (ATCH) A-2 20-V, 20-H Switch- One Touch Low Idle H-1 19-FF, 19-J Fuse
323 WH Refueling Power Relay (ATCH) T713 GN Thumb Open Relay (ATCH) Pin Socket Wire Color
1523 Check Valve Solenoid 2 Relay- Start G-7 13-HH, 13-I Switch- Quick Coupler (ATCH) E-1 20-EE, 20-I
1593 Auxiliary Stem 1 Extend Solenoid Valve
325 PK Refueling Switch (ATCH) T714 BU Thumb Open Solenoid (ATCH) A AA 105-9344
Relay- Start Control J-10 13-II, 13-K Switch- Refueling (ATCH) A-5 14-V, 14-L
326 RD Key Switch T715 WH Thumb Close Relay (ATCH)
1594 Auxiliary Stem 2 Extend Solenoid Valve Relay- Thumb Close (ATCH) J-8 13-HH, 13-I Switch- Refueling Start (ATCH) A-3 20-V, 20-I 325-PK-14 1
329 YL Refueling Power Relay (ATCH) T716 PK Thumb Close Solenoid (ATCH)
1595 Auxiliary Stem 3 Extend Solenoid Valve Relay- Thumb Open (ATCH) J-8 13-HH, 13-I Switch- Refueling Stop (ATCH) A-3 20-V, 20-I Receptacle
330 YL Diode 877 YL Air Heater
1596 Auxiliary Stem 1 Retract Solenoid Valve Relay- Timer J-10 13-II, 13-K Switch- Seat Heater (ATCH) D-3 19-FF, 19-J Single Wire Circuit Number Wire Gauge
365 YL Refueling Stop Switch (NC) (ATCH) 892 BR Product Link (ATCH)
Resistor- Backup J-7 13-HH, 13-K Switch- Secondary Shutdown G-3 18-II, 18-H Connector Identification
1597 Auxiliary Stem 2 Retract Solenoid Valve Monitoring Circuits 893 GN CAT Link +
1598 Auxiliary Stem 3 Retract Solenoid Valve Seat w/Seat Heater (ATCH) H-1 17-GG, 17-J Switch- Straight Travel Pressure (ATCH) H-1 21-GG, 21-G Plug
403 GN Service Meter K843 GN Right Joystick Switch (1) 2
Sender- Coolant Temperature C-12 5-EE, 5-L Switch- Throttle Position G-1 19-FF, 19-J 200-BK-14
1609 Clench Pressure Sensor 405 GY Engine Oil Switch K844 GY Joystick (ATCH)
Sender- Fuel Level A-6 14-Y, 14-J Switch- Travel Left Pressure J-1 22-HH, 22-G
1615 1way/2way Flow Solenoid Valve 410 WH Action Alarm K847 PU Right Joystick Switch (2) Ground Connection
Sender- Hydraulic Oil Temperature A-6 9-W, 9-I Switch- Travel Right Pressure J-1 22-GG, 22-G Pin or Socket Number
1657 Left Joystick Slide Control 412 BU Coolant Level Switch K848 WH Joystick (ATCH)
Sensor- A/C Photo F-1 23-FF, 23-J Switch- Under Window Limit (ATCH) E-1 23-FF, 23-H
1658 Right Joystick Slide Control 430 BU Air Cleaner Switch K849 YL Hammer Pressure Switch (ATCH)
Sensor- AIH Coolant Temperature C-12 5-EE, 5-L Switch- Window Limit F-1 22-FF, 22-P 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
1665 Relief 1 Solenoid Valve 487 OR Hydraulic Oil Filter Switch K850 BR Stem 2 Status (ATCH) connector. The plug contains all connector. The plug and receptacle
Sensor- Pump Discharge Pressure 1 A-7 6-X, 6-J Unit- A/C F-5 15-GG, 15-I 2 sockets and the receptacle contains 2 contain both pins and sockets.
491 PK Hydraulic Oil Temperature Sender K851 BU Medium Line Pressure Switch (ATCH)
1666 Relief 2 Solenoid Valve Sensor- Pump Discharge Pressure 2 A-7 7-X, 7-J Unit- Heater (ATCH) F-5 15-GG, 15-I all pins.
492 GY Coolant Temperature Sender K852 GN Stem 4 Swing Cancel (ATCH)
¹ The CID is a diagnostic code that indicates which component is faulty. Sensor- Squeeze Pressure (ATCH) A-4 15-DD, 15-K Unit- Heater Control J-7 13-HH, 13-K
495 GN Fuel Level Sensor K856 PU Stem 1 Extend PRV (ATCH)
Sensor- Water Separator Level (ATCH) J-12 9-II, 9-I
496 WH Hydraulic Oil Level Switch K857 WH Stem 2 Extend PRV (ATCH)
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. C468 BU Engine Oil Level Switch K858 YL Stem 3 Control Solenoid (A) (ATCH)
E472 GN Joystick (ATCH) K860 BU Stem 1 Retract PRV (ATCH) © 2006 Caterpillar Printed in U.S.A.
E473 GY Joystick (ATCH) K861 GN Stem 2 Retract PRV (ATCH) All Rights Reserved
E474 OR Joystick (ATCH) K862 GY Stem 3 Control Solenoid (B) (ATCH)
E475 PK Not Used K864 PK Relief 1 Solenoid (ATCH)
E476 PU Not Used K865 PU Relief 2 Solenoid (ATCH)
H465 GN Switch Panel K866 WH 1Way/2Way Change Solenoid
H466 BU Switch Panel K868 BR PRV Ret
H467 WH Switch Panel K869 BU PRV Ret
H473 BR Straight Pressure Switch (ATCH) K870 GN PRV Ret
Failure Mode Identifiers (FMI)¹ H474 GN Travel Right Pressure Switch K871 WH Not Used 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
FMI No. Failure Description H475 BU Travel Left Pressure Switch K872 OR Not Used
H476 WH Joystick Pressure Switch K874 BR Variable Relief 1 Check Solenoid
0 Data valid but above normal operational range.
Accessory Circuits
kk kk Resistor, Sender and Solenoid Specifications
K875 BU Variable Relief 2 Check Solenoid
1 Data valid but below normal operational range.
501 GN Switch Panel K879 GN Not Used jj jj Part No. Component Description Resistance (Ohms)¹
2 Data erratic, intermittent, or incorrect. 102-8016 Resistor: Backup 47 ± 2
506 PU Wiper Control 954 GN Hammer Solenoid (ATCH)
3 Voltage above normal or shorted high.
508 PU Speaker Left (ATCH) G976 BU Water Level Separator Sensor ii ii Power Shift Control
4 Voltage below normal or shorted low. Stem 1 (A)
509 WH Speaker Left (ATCH) K904 GN Pump Discharge Pressure Sensor 1 hh hh
5 Current below normal or open circuit. Stem 1 (B)
511 BR Speaker Right (ATCH) K906 GN Backup Gov Switch
111-9916 Solenoid: Stem 2 (A) 11.7 ± 1.2
6 Current above normal or grounded circuit. 512 GN Speaker Right (ATCH) K907 BU Swing Brake Cancel Solenoid gg gg Stem 2 (B)
7 Mechanical system not responding properly. 530 OR Switch Panel L968 OR PRV Return (1) Stem 3 (A)
535 BU Lower Wiper Switch (ATCH) L969 WH Backup Gov Switch
ff ff
8 Abnormal frequency, pulse width, or period. Stem 3 (B)
9 Abnormal update. 575 YL Lower Wiper Motor (ATCH) L972 BU One Touch Low Idle Switch ee ee 112-0090 Solenoid:
Relief 1
19.5 ± 2
576 PK Lower Wiper Motor (ATCH) L973 GN Fine Swing Control Switch (ATCH) Relief 2
10 Abnormal rate of change.
578 BU Lower Washer Switch (ATCH) L975 PK Air Heater Controller dd dd Hydraulic Lock
11 Failure mode not identifiable. Swing Brake
586 BR Switch Panel L976 GN Refueling Start Relay (ATCH) cc cc
12 Bad device or component. Travel Speed
590 GY Switch Panel M906 BU Option PWM Sensor (1) 121-1491 Solenoid: 32.0 ± 3.2
13 Out of calibration. Travel Straight
592 BU Converter (ATCH) T967 YL Pump Discharge Pressure Sensor 2 bb bb Thumb Close (ATCH)
14 Parameter failures.
A513 RD Converter (ATCH) Thumb Open (ATCH)
15 Parameter failures. aa aa
152-8346 Solenoid: Quick Coupler (ATCH) 32.6 ± 1.6
16 Parameter not available. z z Empty: 83.5 ± 1.5
17 Module not responding. 163-6700 Sender: Fuel Level Midpoint: 33.8 ± 2.0
18 Sensor supply fault. y y Full: 8.0 +1.0 or -0.5

RENR7931
19 Condition not met. x x 171-0188 Solenoid: Flow Limit 11.5 ± 0.5
20 Parameter failures. 20824-25451 @ 0°C (32°F)
¹The FMI is a diagnostic code that indicates what type of failure has occurred. w w 6134-7496 @ 25°C (77°F)
3989-4875 @ 35°C (95°F)
v v
Connector Location 4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50°C (122°F)
u u 973-1189 @ 75° (167°F)
Schematic Machine
Connector Number 475-522 @ 100°C (212°F)
Location Location
t t 221-269 @ 125°C (257°F)
Event Codes

30 Page
CONN 1 D-12 15-Z, 15-H
¹ At room temperature unless otherwise noted.
Engine/Pump Control CONN 2 ET CONN J-11 13-II, 13-K s s
CONN 3 G-9 13-II, 13-I
Event r r
Condition CONN 4 G-9 13-II, 13-I
Code
17 Coolant Overheat
CONN 5 G-8 13-II, 13-I q q
CONN 6 G-8 13-HH, 13-I
43 Battery Voltage Too Low CONN 7 G-8 13-HH, 13-I p p
50 Battery Voltage Too High CONN 8 G-7 13-HH, 13-I
o o
59 Low Coolant Level CONN 9 G-7 13-HH, 13-I

95 Fuel Filter is Clogged


CONN 10 E-7 13-GG, 13-J n n
CONN 11 A-6 14-Y, 14-K
100 Engine Oil Pressure is Low CONN 12 C-6 9-V, 9-H
m m
119 Fuel Level is Low CONN 13 D-6 17-FF, 17-J
Off Machine Switch Specification
l l
171 Engine Oil Level is Low CONN 14 J-6 16-II, 16-G Part No. Function Actuate Deactuate Contact Position
CONN 15 G-5 17-HH, 17-G k k 154-0498 Air Cleaner 635 ± 58 mm H2O Normally Open
179 Abnormal Battery Charge
CONN 16 F-5 15-FF, 15-J Travel Left Pressure
232 Water Separator Draining Demand j j Travel Right Pressure
CONN 17 F-4 15-FF, 15-J
235 Hydraulic Oil Level is Low Medium Line Pressure (ATCH)
CONN 18 F-4 15-FF, 15-J i i 167-3466 Hammer Pressure (ATCH)
490 ± 49 kPa 290 kPa MIN
Normally Open
236 Hydraulic Oil Filter is Clogged CONN 19 F-3 15-FF, 15-J (71.07 ± 7.11 psi) (42.06 psi)
h h Aux. Hydraulic Pressure (ATCH)
237 Overload Warning CONN 20 H-3 18-II, 18-H Straight Travel Pressure (ATCH)
CONN 21 H-3 16-FF, 16-G g g Joystick Pressure
272 Air Filter is Clogged
CONN 22 B-3 17-W, 17-H
600 Hydraulic Oil Overheat CONN 23 B-3 17-W, 17-H f f
862 Special Filter is Clogged CONN 24 A-3 20-W, 20-H
e e
863 Automatic Greasing Failure CONN 25 A-3 20-W, 20-H
CONN 26 C-2 18-CC, 18-I d d
CONN 27 C-2 18-CC, 18-L
CONN 28 E-2 19-EE, 19-I c c
CONN 29 F-2 16-EE, 16-I b b
CONN 30 H-2 16-FF, 16-G
CONN 31 H-2 16-FF, 16-G a a
CONN 32 H-2 16-FF, 16-G
CONN 33 J-2 16-II, 16-G
CONN 34 J-2 16-II, 16-G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
CONN 35 G-1 18-FF, 18-J

Machine Harness Connector And Component Locations


12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14 GROUND STRAP CONSOLE(LH)
RD-00 L13 L13 L13 L13 7G-1060 VV
RD-00 BK-00 RELAY PANEL RELAY PANEL
C C L22 L22 L22 L22
330-YL 6 576-PK-18 3
L12 L12 L12 L12 ATCH
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 5 535-BU 1
POS NEG POS NEG BATTERY START CONT BACKUP HEATER L35 L35 L35 L35 JOYSTICK ATCH LOWER
B 235-BK-18 GND BK 200-BK-18 200-BK-18 169-PK-18 4 177-7712 575-YL-18 4

200-BK-14
200-BK-14
235-BK-18
235-BK-18

200-BK-18
3T-5760 RELAY RESISTOR C CONT UNIT ATCH 12V 7A L39 L39 L39 L39 CONN 34 + WIPER MOTOR

200-BK

200-BK
C 094-2080 L YL K776-GN-18 200-BK 102-8016 104-3204 3 200-BK-18 2 167-7079
CONN 2 D 893-GN-18 P WH/YL 403-GN-18 200-BK-18 A770-PK-18
CONVERTER
135-BU 200-BK-18 H476-WH-18 2 E472-GN-18 1 +12V A S +1
167-3467 L20 L20 MOTOR
ET CONN E 892-BR-18 R WH/GN 309-GY-18 235-BK-18 A J J 210-BK 200-BK-14 235-BK-18 1 235-BK-18 2 GND

308-YL-18

308-YL-18
FF (NOTE C) GG (NOTE C) HH (NOTE C) DIODE L14 -

KEY SW.(START)
F 309-GY-18 200-BK-14 308-YL-18 120-YL 1 120-YL 1 24V MEMORY C569-YL 200-BK-14 320-RD-18 235-BK-18 E474-OR-18 3 PWM+
121-1022 S D

CHECK TERM.
RD-00 RD-00 BK-00 G 330-YL 200-BK-18 200-BK 2 120-YL 2 24V IN 229-BK 200-BK 154-RD 235-BK-18 235-BK-18 4 COMMON

KEY SW.(ON)

REGULATOR
H C 330-YL ATCH THUMB ATCH THUMB C 179-BU 3 200-BK 3 GND 200-BK 200-BK 151-GN 6 235-BK-18 K844-GY-18 5 SWITCH 1 A

INDICATOR
OPEN RELAY CLOSE RELAY TRAVEL LEFT
J GND 2 200-BK 308-YL 149-5050 149-5050 200-BK 4 4 12V MEMORY 200-BK 200-BK 189-RD 5 235-BK-18 K848-WH-18 6 SWITCH 2 H475-BU-18 1
POS NEG POS NEG ATCH TIMER RELAY VV A D PRESS. SW
OUT 3 189-RD 308-YL-18 135-BU 5 135-BU 5 12V OUT 179-BU 200-BK 200-BK-18 4 K848-WH-18 235-BK-18 2 167-3466

RELAY
BATTERY 163-6703

TEMP.
IN 4 308-YL 169-PK-18 C MAIN RELAY 210-BK 6 210-BK 6 GND 120-YL 607-PK H475-BU-18 PLATFORM CHASSIS 3 K844-GY-18

GND
3T-5760 213-0772
(NOTE C) BOOM LAMP RELAY +B 1 110-RD 306-GN C569-YL 7 120-YL 124-GN-14 H474-GN-18 2 E474-OR-18 HORN SW
161-3128 WW WW DD EE L11 128-2134
J 645-RD-18 308-YL-18
105-RD
684-RD-18
C C
229-BK 8
9
179-BU
320-RD-18
175-RD-14
320-RD-18
K849-YL-18
K852-GN-18 235-BK-18
1 E472-GN-18
A
235-BK-18 J
235-BK-18 200-BK-14 10 A770-PK-18 154-RD K851-BU-18 A D D H474-GN-18 1 TRAVEL RIGHT
C HEATER C CONN 14 L13 PRESS. SW

T713-GN-18
616-BU 893-GN-18 K776-GN-18 11 645-RD-18 151-GN H473-BR-18 2 200-BK-18 320-RD-18 235-BK-18 2 167-3466
RELAY

T715-WH-18

RR

PP
KK
T713-GN-18
892-BR-18 403-GN-18 12 615-YL 189-RD 235-BK-18 1 320-RD-18 200-BK-18

T714-BU-18

T716-PK-18
9X-8124

101-RD-4
877-YL-4
Z

L20

L39
L35
L11
645-RD-18 893-GN-18 607-PK 105-RD 235-BK-18

308-YL

308-YL
ATCH CONN 33

A718-PU-18
149-RD 616-BU 892-BR-18 12V 7A 607-PK A770-PK-18 200-BK-18 308-YL 1 235-BK-18

A770-PK-18

L975-PK-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
200-BK-18
200-BK-18
308-YL-18

308-YL-18
308-YL-18
HAMMER FOOT SW

101-RD-6
101-RD-6
112-PU-6
ATCH A

306-GN
306-GN
646-RD-18 616-BU 607-PK 103-RD 200-BK-18 954-GN 2

308-YL
308-YL
308-YL
308-YL
138-4653

200-BK-18
200-BK-18

200-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
WATER DIODE FUSE BASE FUSE A ATCH

200-BK
SEPARATOR 5A 607-PK 607-PK 607-PK 113-OR-18 K906-GN-18 (NOTE G) K851-BU-18 1
121-1022 183-1000 5A 141-2759 ATCH 12V 7A NEUTRAL START MEDIUM LINE
LEVEL SENSOR 10A 10A 113-8490 607-PK 130-RD-14 607-PK 129-BU A768-BU-18 154-RD A RD-18 235-BK-18 2 PRESS. SW
171-9091 C CONVERTER A LIMIT SW
10A 15A 113-8491 684-RD-18 184-RD 167-3467 189-RD 645-RD-18 A769-GY-18 151-GN B WH-18 163-6785 167-3466
ATCH COOLANT 160-PU-18 15A 30A 124-3548 615-YL
L30 L30
322-GY
CONN 14 T 169-PK-18 646-RD-18 607-PK H476-WH-18 1 JOYSTICK 189-RD C BK-18
WASHER LOWER WASHER LEVEL SW AIR CLEANER PRESS. SW
7T-8890 245-9205 A623-BU-18 15A 160-PU A588-GN 179-BU 1 24V MEMORY 105-RD 118-GY M736-BU-18 235-BK-18 2 167-3466
7T-8890 SW T 2
154-0498 30A 149-RD 309-GY-18 179-BU 24V IN 646-RD-18 152-BU 105-RD 200-BK-18

L35

L13
L22
L12

L39
GROUND
646-RD-18 115-RD 172-RD-18 1 200-BK 3 GND 123-WH-18 147-PU A755-PK-18 H475-BU-18 235-BK-18
A/C BLOWER

SIGNAL
B B 15A 175-RD-14 115-RD 189-RD 112-PU-6 2 4 12V MEMORY 175-RD-14 123-WH-18 A756-BU-18 H474-GN-18 E
C TIMER RELAY C L11 L11
MOTOR MOTOR 607-PK 10A 110-RD 149-RD 189-RD 101-RD-6 3 C569-YL 5 12V OUT 103-RD 169-PK-18 A757-GY-18 K849-YL-18 E472-GN-18 1
HORN A
+B 607-PK 10A 114-RD
CAB LAMP
110-RD 189-RD RELAY PANEL 101-RD-6 4 229-BK 6 GND 152-BU 307-OR A758-BR-18
L10 L10
K852-GN-18
L22
235-BK-18 2
10A 115-RD 105-RD 189-RD 5 118-GY 615-YL L972-BU-18 H473-BR-18 E475-PK-18 3 K849-YL-18 1 ATCH
DOME LAMP/MEMORY ATCH 12V 7A L19 HAMMER
160-PU 10A 103-RD 130-RD-14 189-RD 6 124-GN-14 607-PK K907-BU-18 K851-BU-18 4 235-BK-18 2 PRESS. SW
KEY SW CONVERTER L22
10A 105-RD 184-RD 151-GN 7 167-3467 129-BU 607-PK 326-RD 235-BK-18 5 167-3466 (NOTE J)
CHASSIS LAMP RELAY E/P CONT T L12 (NOTE B)
10A 184-RD 103-RD 151-GN 200-BK-18 200-BK-18 8 147-PU 191-WH-14 L969-WH-18 235-BK-18 6
161-3128 BOOM LAMP
C
A
B

10A 149-RD 175-RD-14 151-GN 200-BK-18 200-BK-18 9 120-YL 1 24V MEMORY 113-OR-18 A587-YL L968-OR-18 576-PK-18 235-BK-18
B ATCH V CONT E A
15A 130-RD-14 172-RD-18 151-GN 200-BK-18 310-PU-18 10 120-YL 2 24V IN 154-RD 135-BU 308-YL 535-BU
B B CAB LAMP RELAY 10A 168-RD-10 189-RD 200-BK-18 310-PU-18 11 200-BK 3 GND 308-YL 210-BK 308-YL 575-YL-18 E472-GN-18 1 K852-GN-18 1 ATCH
161-3128 PRODUCT LINK L39 AUX HYD
5A 172-RD-18 114-RD 105-RD 308-YL 308-YL 12 4 12V MEMORY 151-GN C569-YL 308-YL T713-GN-18 235-BK-18 2 235-BK-18 2 PRESS. SW
UU REFUELING PUMP
G976-BU-18

684-RD-18 30A 168-RD-10 160-PU 105-RD 308-YL-18 308-YL 135-BU 5 12V OUT 307-OR 229-BK 308-YL T715-WH-18 T715-WH-18 E476-PU-18 3 167-3466
506-PU-18

412-BU-18

430-BU-18
200-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18
PP
578-BU

147-PU

309-GY-18 105-RD 169-PK-18 308-YL-18 210-BK 6 GND 191-WH-14 150-OR-18 F774-WH-18 576-PK-18 4
C
615-YL 152-BU 645-RD-18 330-YL 308-YL A587-YL 308-YL F773-OR-18 535-BU 5 235-BK-18
A/C L22 (NOTE B) A
15A 124-GN-14 118-GY 646-RD-18 330-YL 169-PK-18 12V 7A X 2 (NOTE D) 150-OR-18 308-YL A770-PK-18 575-YL-18 6
SW PANEL/RADIO L12 L12 ATCH
5A 113-OR-18 147-PU 615-YL 306-GN 169-PK-18 E554-PK-18 150-OR-18 615-YL H473-BR-18 1
WIPER/WASHER STRAIGHT TRAVEL
115-RD 10A 118-GY 169-PK-18 103-RD 105-RD A770-PK-18 H474-GN-18 1 E554-PK-18 147-PU 780-PU-18 200-BK-14 235-BK-18 2 PRESS. SW
LOWER WIPER/WASHER L35 L35 PLUG AS.

L10
10A 152-BU 113-OR-18 175-RD-14 684-RD-18 A718-PU-18 H475-BU-18 2 H474-GN-18 H475-BU-18 235-BK-18 200-BK-14 167-3466
BACKUP/MONITOR CONT 186-4574
5A 169-PK-18 124-GN-14 152-BU 646-RD-18 L975-PK-18 H476-WH-18 3 H475-BU-18 H474-GN-18 A537-PK-18 607-PK CONN 20 CONN 30 CONN 31
HORN RELAY CIGAR LIGHTER
H 161-3128
10A
10A
129-BU
160-PU
CHASSIS LAMP
123-WH-18
120-YL
118-GY
147-PU
308-YL
169-PK-18
200-BK-18
306-GN E474-OR-18
K849-YL-18
K852-GN-18
4
5
H476-WH-18
K849-YL-18
H476-WH-18
K849-YL-18
307-OR
169-PK-18
103-RD
113-OR-18
235-BK-18
H
SEAT HEATER A A A VV S
320-RD-18 5A 123-WH-18 179-BU 113-OR-18 A770-PK-18 306-GN K844-GY-18 L972-BU-18 6 K852-GN-18 K852-GN-18 169-PK-18 893-GN-18
12V 7A CONVERTER 1 L13
10A 120-YL 129-BU 124-GN-14 308-YL 308-YL K848-WH-18 M736-BU-18 7 L972-BU-18 K906-GN-18 307-OR 129-BU CONSOLE(RH)

10

12
3
4
5
6
7
8
9
2

11
1

10

12
C

11
12V 7A CONVERTER 2
CONN 32

8
9
7
322-GY 179-BU 191-WH-14 123-WH-18 A718-PU-18 235-BK-18 K906-GN-18 8 M736-BU-18 A768-BU-18 A537-PK-18 892-BR-18

1
2
3
4
5
6

1
2
3
4

1
2
3
4
10A
ATCH ATT SOL C E
10A 147-PU 150-OR-18 120-YL L975-PK-18 E472-GN-18 A768-BU-18 9 F774-WH-18 A769-GY-18 147-PU M734-BR-18

308-YL
308-YL
HAMMER PRESS. SW QUICK COUPLER E E E E
167-3466 5A 150-OR-18 114-RD 179-BU 105-RD A E472-GN-18 A769-GY-18 10 F773-OR-18 M736-BU-18 147-PU 645-RD-18
POWER WINDOW ATCH SEAT WITH
(NOTE G) 114-RD 15A 191-WH-14 200-BK-18 129-BU 200-BK-18 B E472-GN-18 308-YL 11 A755-PK-18 A755-PK-18 615-YL M741-GY-18 A537-PK-18 1
ALT REGULATOR SEAT HEATER

&211 
ATCH 5A 309-GY-18 320-RD-18 320-RD-18 308-YL C E472-GN-18 F774-WH-18 12 A756-BU-18 A756-BU-18 607-PK H465-GN-18 200-BK-18 2

150-OR-18
164-0505

780-PU-18
HAMMER SOL
121-6303 5A 322-GY 154-RD E472-GN-18 F773-OR-18 13 A757-GY-18 A757-GY-18 103-RD M742-PU-18 A
HYD LOCK SOL RELAY AUX CKT L21 L22

F774-WH-18
L969-WH-18

M736-BU-18
K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K847-PU-18
(NOTE G) 180-GN A588-GN 307-OR 684-RD-18 1 684-RD-18 235-BK-18 A755-PK-18 14 A758-BR-18 A758-BR-18 113-OR-18 403-GN-18

A769-GY-18

A757-GY-18

E473-GY-18
10A

A537-PK-18

A770-PK-18

A755-PK-18

L972-BU-18
150-OR-18
780-PU-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
161-3128

307-OR
105-RD

326-RD

607-PK
A587-YL 191-WH-14 646-RD-18 2 E475-PK-18 A756-BU-18 15 M741-GY-18 L972-BU-18 893-GN-18 410-WH-18

308-YL
5A

2
1
200-BK-18 10A 189-RD A587-YL C SS 235-BK-18 A757-GY-18 16 M742-PU-18 K907-BU-18 129-BU H466-BU-18

K776-GN-18

A718-PU-18
10A 151-GN 607-PK E476-PU-18 A758-BR-18 17 M734-BR-18 326-RD 892-BR-18 H467-WH-18

A770-PK-18
191-WH-14

123-WH-18
XX

L975-PK-18
150-OR-18

124-GN-14

403-GN-18
893-GN-18
168-RD-10

645-RD-18

175-RD-14

320-RD-18

646-RD-18
646-RD-18
646-RD-18
646-RD-18

130-RD-14

172-RD-18
113-OR-18

892-BR-18

309-GY-18
169-PK-18

200-BK-14

A588-GN
C

A587-YL
E ONE TOUCH

151-GN
307-OR

151-GN

322-GY
105-RD
189-RD

103-RD

154-RD

184-RD

189-RD
152-BU

147-PU

179-BU
129-BU

616-BU
118-GY
607-PK

607-PK
A588-GN 200-BK-18 150-OR-18 306-GN E472-GN-18 K907-BU-18 18 147-PU L969-WH-18 M734-BR-18 646-RD-18

615-YL

120-YL

308-YL

308-YL
15A DIODE
RR L12 LOW IDLE SW

L19

L39

308-YL
308-YL
A587-YL 306-GN 168-RD-10 330-YL 121-1022 K847-PU-18 L969-WH-18 19 H465-GN-18 L968-OR-18 645-RD-18 506-PU-18 235-BK-18 128-2134
L9 L9 L6
2

2
1

307-OR C K843-GN-18 L968-OR-18 20 H466-BU-18 F774-WH-18 M741-GY-18 118-GY L972-BU-18


L18
189-RD 154-RD E473-GY-18 410-WH-18 21 H467-WH-18 F773-OR-18 H465-GN-18 169-PK-18
Z Z 151-GN 306-GN 1 506-PU-18 22 200-BK-18 893-GN-18 M742-PU-18 169-PK-18
330-YL 2 578-BU 23 200-BK-14 892-BR-18 403-GN-18 169-PK-18 E
C M741-GY-18 24 200-BK-14 M734-BR-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V
NEUTRAL START RELAY H465-GN-18 25 K871-WH-18 M741-GY-18 H466-BU-18 578-BU 235-BK-18 2 GND
K849-YL-18
200-BK-18

235-BK-18

161-3128 MM NN ATCH JOYSTICK


954-GN

112-PU-6 112-PU-6 112-PU-6 109-RD-8 M742-PU-18 26 K872-OR-18 H465-GN-18 H467-WH-18 152-BU E473-GY-18 3 PWM+
177-7711

F774-WH-18
M736-BU-18

L969-WH-18

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
XX XX

K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18

K847-PU-18
200-BK-18 H466-BU-18 27 K879-GN-18 M742-PU-18 646-RD-18 135-BU 235-BK-18 4 COMMON

A769-GY-18

A757-GY-18

E473-GY-18
A770-PK-18

A755-PK-18

A537-PK-18
L972-BU-18
169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
307-OR
326-RD

105-RD

607-PK
101-RD-6 101-RD-6 101-RD-6 304-WH-8 M734-BR-18 28 L973-GN-18 403-GN-18 506-PU-18 210-BK K843-GN-18 5 SWITCH 1

308-YL
C SECONDARY
306-GN H467-WH-18 29 780-PU-18 410-WH-18 169-PK-18 C569-YL K847-PU-18 6 SWITCH 2
START RELAY 403-GN-18 30 326-RD H466-BU-18 578-BU 229-BK SHUTDOWN SW
125-1302 4D-1836
893-GN-18 31 H473-BR-18 H467-WH-18 152-BU 147-PU
ATCH UU LL
307-OR 101-RD-6 60A 109-RD-6 109-RD-6 892-BR-18 32 235-BK-18 506-PU-18 135-BU 147-PU
PRODUCT LINK E
154-RD E554-PK-18 33 K851-BU-18 578-BU 210-BK 147-PU
147-PU 34 310-PU C569-YL 147-PU 607-PK L. CHASSIS IND UNIT
ALT BREAKER 163-6702
L973-GN-18 35 586-BR-18 229-BK 123-WH-18 200-BK-18 GND
DISCONNECT SW. 171-2208
1
2
3
4
5
6

780-PU-18 36 L973-GN-18 123-WH-18 307-OR


7N-0718
7N-0719(NOTE C) 200-BK-18 37 200-BK-18 307-OR 307-OR
2 1 E E

T715-WH-18
K776-GN-18

T713-GN-18
A718-PU-18
200-BK-14 38 200-BK-18 310-PU 307-OR 169-PK-18 F773-OR-18

A770-PK-18

T714-BU-18
123-WH-18

191-WH-14

T716-PK-18
L975-PK-18
124-GN-14

150-OR-18

403-GN-18

893-GN-18
G G

320-RD-18

168-RD-10

172-RD-18
645-RD-18

175-RD-14

646-RD-18

130-RD-14
113-OR-18

304-WH-8

892-BR-18
309-GY-18
169-PK-18

200-BK-14

A588-GN
101-RD-6
101-RD-4
109-RD-6
109-RD-8
A587-YL

877-YL-4
E

151-GN

307-OR

151-GN
322-GY
189-RD

105-RD

154-RD

103-RD

184-RD

189-RD
152-BU

129-BU

179-BU

147-PU

616-BU
118-GY
607-PK

607-PK
200-BK-14 39 200-BK-18 586-BR-18 307-OR F774-WH-18 235-BK-18 1 COM

615-YL

308-YL

120-YL

308-YL

308-YL

308-YL
308-YL
3 THROTTLE
G976-BU-18

235-BK-18 40 892-BR-18 200-BK-18 118-GY 310-PU A755-PK-18 2 S1


K849-YL-18

403-GN-18
893-GN-18
172-RD-18
506-PU-18

412-BU-18

430-BU-18

892-BR-18
200-BK-18
235-BK-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

235-BK-18

CONN 8 POS SW
954-GN

147-PU

578-BU

200-BK
200-BK

H473-BR-18 41 893-GN-18 200-BK-14 200-BK-14 586-BR-18 169-PK-18 A756-BU-18 3 S2


308-YL

CC 106-0107
K851-BU-18 42 K906-GN-18 200-BK-14 200-BK-14 A537-PK-18 169-PK-18 A757-GY-18 4 S3
1 2

MM
GROUND STRAP

DD

NN
KK
EE
43 A768-BU-18 780-PU-18 124-GN-14 L973-GN-18 K906-GN-18 A758-BR-18 5 S4

LL
C
HH (NOTE C) 167-3583 C C C C C C WW 3
44 A769-GY-18 K871-WH-18 175-RD-14 191-WH-14 K907-BU-18 6
CONN 3 45 308-YL K872-OR-18 E554-PK-18 A587-YL A770-PK-18 BACKUP

C
10

12

10

12

A
B

A
B

A
B
3
4
5
6
7
8
9

3
4

3
4
5
6
7
8
9
2

2
11

11
1

1
10

12
4 5 GOV SW

11
46 K907-BU-18 K879-GN-18 607-PK K871-WH-18 A768-BU-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6

2
4
1
3
6 163-6711
A A A B B S Z WW CONN 9 47 L969-WH-18 H473-BR-18 200-BK-14 K872-OR-18 L969-WH-18 E G
B B B B B VV R
L40

48 L968-OR-18 K851-BU-18 200-BK-14 K879-GN-18 M736-BU-18 308-YL


7 8 BACKUP KEY SW
49 410-WH-18 235-BK-18 L973-GN-18 235-BK-18 235-BK-18
9 EPR VALVE SW C OFF 9G-7641

L19

L28

L29

L35

L21
CONN 4 CONN 5 BLOCK CONN 6 CONN 7 50 506-PU-18 235-BK-18 191-WH-14 200-BK-14 163-6710 326-RD
S ON
CHASSIS 121-1023
L36

L34

L40

L38

L39
51 578-BU 235-BK-18 A587-YL 200-BK-14 235-BK-18 307-OR
L29 L29 L29 10 11 B ST

L19

L18

L39
308-YL 52 403-GN-18 235-BK-18 K871-WH-18 124-GN-14 A769-GY-18 105-RD
L35 12 E
954-GN 954-GN 954-GN 53 310-PU 235-BK-18 K872-OR-18 175-RD-14 L968-OR-18
L21 L21 L21 L21
54 586-BR-18 235-BK-18 K879-GN-18 E554-PK-18 E CONN 35

L8

L6
L19 L19 L19 L19 B A
K849-YL-18 K849-YL-18 235-BK-18 235-BK-18 607-PK
L28 L28 L28 L28 CONN 15

L8

L6
L36

L34

L40

R 1 124-GN-14 CAB
L18 L18 L18 L18 L18 L18 L18 A/C UNIT B 2 200-BK-14
L38 L38 L38 L39 L39 L39 161-3779 JJ JJ
R/L 3 175-RD-14
4 L8 L8 L3 F L L
G E554-PK-18 200-BK 615-YL 615-YL RD-18
ATCH BR 5 607-PK 200-BK 200-BK 200-BK WH-18
HEATER UNIT

PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR

CREEPER TRAVEL FUNCTION SW


6

FUEL PRIMARY FILTER PLUGGED


B 200-BK-14 615-YL

FUEL SECONDARY FILTER PLUGGED


164-0490

HEATER RELAY/STARTER RELAY

OVER LOAD ALARM CANCEL SW


A 615-YL ATCH ATCH CAB

WATER SEPARATOR LEVEL SW

TRAVEL STRAIGHT PRESS SW


L7 L7 F F CAB LAMP GUARD LAMP

POWER SHIFT CONTROL PRV


H476-WH-18

H467-WH-18

TRAVEL SPEED CHANGE SOL

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
F774-WH-18
H474-GN-18

M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

L29
L21

L38
K776-GN-18
G976-BU-18

K852-GN-18

K906-GN-18
H475-BU-18

F773-OR-18

H466-BU-18

H473-BR-18
A718-PU-18

K851-BU-18

A768-BU-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18

A584-BU-18 A584-BU-18
A769-GY-18

A757-GY-18
A755-PK-18

E554-PK-18
410-WH-18
L972-BU-18
K849-YL-18
L975-PK-18
403-GN-18

893-GN-18

403-GN-18

403-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

TRAVEL ALARM CANCEL IND


167-3441 183-1035
172-RD-18
172-RD-18

168-RD-10

304-WH-8
506-PU-18

412-BU-18
430-BU-18

892-BR-18

892-BR-18
892-BR-18
892-BR-18

892-BR-18

780-PU-18

506-PU-18
892-BR-18
892-BR-18
892-BR-18

SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW


309-GY-18
235-BK-18
235-BK-18

235-BK-18

200-BK-14

200-BK-18
200-BK-14
200-BK-14

235-BK-18
A588-GN

CAPSULE FILTER PLUGGED


101-RD-4

109-RD-6

FAN MOTOR CONTROL PRV


877-YL-4

189-RD

184-RD

322-GY

ANALOG SENSOR RETURN


578-BU

147-PU

616-BU

147-PU

578-BU

AIR HEATER CONTROLLER


200-BK

607-PK

SPECIAL FILTER PLUGGED


200-BK-18 (NOTE H)
308-YL

308-YL

ONE TOUCH LOW IDLE SW


PRIMARY NFC PRESS PRV

TRAVEL RIGHT PRESS SW


L6 L6 L6

COOLANT TEMP SENSOR

O.L.W.D. PRESS SENSOR


OPTION VOLTAGE SW (1)

TRAVEL LEFT PRESS SW


200-BK-18

AIR CLEANER PLUGGED


FLOW LIMIT PRESS PRV

GOVERNOR FEEDBACK

HYD OIL TEMP SENSOR

GOVERNOR COMMAND
TRAVEL STRAIGHT SOL

OPTION CONTROL PRV


OPTION CONTROL PRV

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4
JJ JJ

ALTERNATOR R TERM.

JOYSTICK PRESS SW
F L L

COOLANT LEVEL SW
WINDOW LIMIT SW 615-YL 615-YL RD-18

ENG OIL PRESS SW


AUTO LUB FAILURE
SPEED SENSOR (+)

OPTION PWM IN (1)

ENG OIL LEVEL SW


117-6306

HYD OIL LEVEL SW


SPEED SENSOR (-)
TRAVEL MODE IND

TRAVEL MODE SW
200-BK 200-BK WH-18

CAT DATA LINK (+)

CAT DATA LINK (-)


SWITCH RETURN
FREE SWING SW

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
FINE SWING SW
TRAVEL ALARM
AEC MODE IND

AEC MODE SW
ATCH ATCH CAB

FAULT ALARM

+12V SUPPLY
SENSOR RET
F CAB LAMP GUARD LAMP
F

BACKUP SW
FUEL LEVEL

OPTION SW
OPTION SW

KEY SW ON
167-3441 183-1035

H467-WH-18

K871-WH-18
MONITOR

H465-GN-18
M742-PU-18

M734-BR-18

M741-GY-18

K872-OR-18
K879-GN-18
H466-BU-18

L973-GN-18
(NOTE H)

A537-PK-18
410-WH-18

191-WH-14

123-WH-18
403-GN-18

893-GN-18

150-OR-18
645-RD-18

646-RD-18
113-OR-18
506-PU-18

892-BR-18

586-BR-18

780-PU-18
235-BK-18

169-PK-18

200-BK-14

200-BK-14

576-PK-18
575-YL-18
177-7700

C569-YL

A587-YL
F H H

307-OR
103-RD
578-BU
535-BU
152-BU
129-BU

310-PU

147-PU

135-BU
118-GY

229-BK

607-PK

210-BK
615-YL
200-BK 201-BK-18 1 103-RD-18 1 +B

GND

GND
L27

+B

+B
200-BK 169-PK-18 2 201-BK-18 2 GND
200-BK-18 103-RD 3 169-PK-18 3 ACC
200-BK 893-GN-18 4 4 +12V
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
A A A 200-BK 892-BR-18 5 893-GN-18 5 CDL +
CONN 19 200-BK-18 607-PK 6 892-BR-18 6 CDL -

10

12

10

12
13
14
15
16
17
18

10

12
13
14
15
16
17
18
19
20
21
3
4
5
6
7
8
9

3
4
5
6
7
8
9

3
4
5
6
7
8
9
2

2
11

11

11
1

1
B CAB 200-BK C538-OR-18 7 607-PK-18 7 LIGHT
M737-WH-18

H476-WH-18

H467-WH-18
M738-OR-18

F774-WH-18

M736-BU-18

M736-BU-18
M736-BU-18

H474-GN-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
K904-GN-18
M740-PK-18

K906-GN-18

K776-GN-18

K852-GN-18

G976-BU-18
C468-BU-18

F773-OR-18

H475-BU-18

H466-BU-18

H473-BR-18
A762-PU-18
M739-YL-18

A761-PU-18

A768-BU-18

L973-GN-18

K851-BU-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A718-PU-18

L973-GN-18

200-BK-18 C537-GN-18 8 8
A769-GY-18

A757-GY-18
E554-PK-18

A755-PK-18

410-WH-18
L972-BU-18
K849-YL-18
L975-PK-18

K849-YL-18
T967-YL-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18

893-GN-18
893-GN-18
168-RD-10
496-WH-18

304-WH-8
780-PU-18
321-BR-18

763-BU-18

780-PU-18

892-BR-18
892-BR-18
412-BU-18
430-BU-18
309-GY-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14

235-BK-18
235-BK-18
A588-GN
495-GN-18

487-OR-18

101-RD-4

109-RD-6

M737-WH-18
492-GY-18

405-GY-18
491-PK-18

H467-WH-18

H476-WH-18
M738-OR-18
788-YL-18

877-YL-4

F F F
322-GY
189-RD

184-RD

L969-WH-18

H465-GN-18

M736-BU-18

M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
496-WH-18
M741-GY-18
147-PU
147-PU

616-BU

M740-PK-18

K852-GN-18
G976-BU-18
K904-GN-18
235-BK

200-BK

607-PK

H466-BU-18

H475-BU-18

H473-BR-18
C468-BU-18
L973-GN-18

M739-YL-18

403-GN-18
A761-PU-18

K850-BR-18

K851-BU-18
K907-BU-18

L968-OR-18

A762-PU-18

495-GN-18

A756-BU-18

A758-BR-18

487-OR-18
200-BK 152-BU

A757-GY-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL

A755-PK-18
410-WH-18

412-BU-18
L972-BU-18

430-BU-18
492-GY-18

405-GY-18
K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
491-PK-18

L975-PK-18
T967-YL-18

893-GN-18
788-YL-18
763-BU-18

321-BR-18

780-PU-18

892-BR-18
ATCH SPEAKER (R) CONN 29

184-RD

184-RD
235-BK

235-BK
200-BK-14 535-BU

308-YL
7Y-5505 CONN 16 A/C PHOTO
CONN 17 CONN 18 200-BK-14 200-BK

200-BK-14

200-BK-18
F SENSOR

200-BK
200-BK

200-BK
200-BK
200-BK A581-GN 167-7083
511-BR-18 200-BK-18 A582-PU
512-GN-18 A584-BU-18 201-BK-18 A580-BR Y/G
103-RD 235-BK-18 A579-OR F

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

H466-BU-18
A584-BU-18
615-YL 169-PK-18 A579-OR C538-OR-18

A537-PK-18
509-WH-18

123-WH-18

410-WH-18

C569-YL-14
512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18
113-OR-18
113-OR-18
113-OR-18
508-PU-18

506-PU-18

892-BR-18

135-BU-14
201-BK-18

607-PK-18

200-BK-14

200-BK-14

576-PK-18

169-PK-18

200-BK-14

210-BK-14

229-BK-14

235-BK-18
511-BR-18

K872-OR
K879-GN

575-YL-18

L973-GN
ATCH SPEAKER (L)

307-OR
103-RD

103-RD
103-RD
103-RD
103-RD
103-RD

129-BU

310-PU
586-BR
147-PU

578-BU
152-BU

535-BU
535-BU
535-BU
535-BU
118-GY
200-BK

607-PK
607-PK

607-PK

607-PK
508-PU-18 103-RD A580-BR C537-GN-18

615-YL
615-YL
ENG/PUMP CONT 7Y-5505
L26

L27

L38

509-WH-18 893-GN-18 A582-PU Y/W


157-3165 F 511-BR-18 892-BR-18 A581-GN
F
508-PU-18 512-GN-18 607-PK A584-BU-18
509-WH-18 200-BK-14 CAB 152-BU 506-PU-18
F F
M737-WH-18

H467-WH-18

H476-WH-18
M738-OR-18

ATCH UNDER

L969-WH-18

H465-GN-18

M736-BU-18
M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
496-WH-18

M741-GY-18
M740-PK-18

K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18

G976-BU-18

K852-GN-18

K852-GN-18
K904-GN-18

H466-BU-18

H475-BU-18

H473-BR-18
C468-BU-18
403-GN-18

893-GN-18

893-GN-18
M739-YL-18

L973-GN-18
A761-PU-18

K851-BU-18
K851-BU-18
K851-BU-18

K850-BR-18

K851-BU-18

K850-BR-18
K851-BU-18
A762-PU-18

495-GN-18

487-OR-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18
200-BK-14 535-BU 118-GY 152-BU

A757-GY-18
A755-PK-18
410-WH-18

892-BR-18

892-BR-18
412-BU-18
L972-BU-18

430-BU-18
492-GY-18

405-GY-18

K849-YL-18

K849-YL-18

K849-YL-18
491-PK-18

L975-PK-18
T967-YL-18

893-GN-18
788-YL-18
780-PU-18

763-BU-18

321-BR-18

892-BR-18
WINDOW LIMIT SW

184-RD
184-RD
184-RD
184-RD
235-BK
235-BK
235-BK
235-BK

200-BK A584-BU-18 200-BK

308-YL
L27 129-6466
M737-WH-18
M738-OR-18
F774-WH-18

M736-BU-18

K904-GN-18
K906-GN-18

M740-PK-18

K776-GN-18
C468-BU-18

F773-OR-18
A762-PU-18
L973-GN-18

A761-PU-18

A718-PU-18

M739-YL-18

A768-BU-18

200-BK 506-PU-18 410-WH-18 535-BU


A769-GY-18
E554-PK-18

T967-YL-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

168-RD-10
496-WH-18
304-WH-8
763-BU-18

321-BR-18

780-PU-18
780-PU-18
780-PU-18
780-PU-18
309-GY-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18

235-BK-18
A588-GN

495-GN-18

487-OR-18
101-RD-4

109-RD-6
492-GY-18

405-GY-18

491-PK-18
788-YL-18

877-YL-4

DOME LAMP
322-GY
189-RD

616-BU

147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
235-BK

200-BK

607-PK

200-BK-18 118-GY 235-BK-18


308-YL

L26 176-1986 L5
410-WH-18 403-GN-18
F 403-GN-18 200-BK-18
103-RD 129-BU 129-BU
200-BK 646-RD-18 200-BK
645-RD-18 530-OR-18
B CONN 10 F WIPER

L26
CONN 10 M734-BR-18 590-GY-18 MOTOR
L36

200-BK-18

200-BK-14

201-BK-18
MOTOR
E E

200-BK
200-BK

200-BK
M742-PU-18 A586-OR-18 161-3667

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
L33

L31

H466-BU-18

A584-BU-18
200-BK 113-OR-18 501-GN-18 A579-OR

A537-PK-18
509-WH-18

123-WH-18

410-WH-18
C569-YL-14

512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18

113-OR-18
135-BU-14

508-PU-18

535-BU-18
535-BU-18

506-PU-18

892-BR-18
200-BK-18
210-BK-14

229-BK-14

607-PK-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18

576-PK-18

200-BK-18

200-BK-14
169-PK-18

201-BK-18

235-BK-18
511-BR-18

K872-OR
K879-GN

575-YL-18
L27

L973-GN
307-OR
103-RD

103-RD
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

578-BU

535-BU
535-BU
535-BU

129-BU

152-BU
118-GY
607-PK

607-PK

200-BK
200-BK M741-GY-18 501-GN-18 A580-BR
L29 Z S VV 200-BK H467-WH-18 A586-OR-18 A581-GN
L36
200-BK H466-BU-18 590-GY-18 A582-PU
L32 L21
K849-YL-18 K849-YL-18 CONN 10 200-BK-18 H465-GN-18 530-OR-18 200-BK
L25 L25
A584-BU-18 C538-OR-18 646-RD-18
L23 L23 F
K849-YL-18 K849-YL-18 200-BK C537-GN-18 645-RD-18
L3 Y X X
615-YL CAB M734-BR-18
L5 L5 ATCH QUICK

PUMP1 NEG CONT PRESS. SENSOR

PUMP2 NEG CONT PRESS. SENSOR


615-YL M742-PU-18 150-OR-18 150-OR
COUPLER SW

SEPARATE LOAD PRESS. SENSOR


TRAVEL SPEED 235-BK-14 615-YL 113-OR-18 780-PU-18 780-PU 7N-2353

RIGHT JOYSTICK THUMBWHEEL


SOL L4 L4

VARIABLE RELIEF 1 CHECK SOL


VARIABLE RELIEF 2 CHECK SOL
235-BK-18 615-YL M741-GY-18

LEFT JOYSTICK THUMBWHEEL


121-1491
235-BK-18 H467-WH-18 CONN 28
B

ATT STEM 1 RETRACT PRV

ATT STEM 4 RETRACT PRV

ATT STEM 3 RETRACT PRV

ATT STEM 2 RETRACT PRV


235-BK-18 H466-BU-18

PUMP1 NFC REDUCE PRV


PUMP2 NFC REDUCE PRV
OPTION PWM SENSOR (1)
1WAY/2WAY CHANGE SOL

ATT STEM 3 EXTEND PRV

ATT STEM 2 EXTEND PRV

ATT STEM 1 EXTEND PRV

ATT STEM 4 EXTEND PRV


763-BU-18 1 235-BK-18 H465-GN-18

VARIABLE RELIEF 1 PRV

VARIABLE RELIEF 2 PRV


RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)

HYD LOCK CANCEL SW


LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)

SEPARATE VALVE PRV


235-BK-18 2 K843-GN-18 200-BK-18

L7
ABBREV COLOR

12V POWER SUPPLY


ATT STEM 1 STATUS
ATT STEM 4 STATUS

ATT STEM 3 STATUS

ATT STEM 2 STATUS


K844-GY-18

RIGHT FOOT PEDAL


L32

L23

L41

L21

LEFT FOOT PEDAL


ATCH TOOL SW (1)
ATCH TOOL SW (2)

ATCH TOOL SW (3)


ATCH TOOL SW (4)

K847-PU-18
SWING L24 RD RED
K848-WH-18
OPTION SW (4)
OPTION SW (3)

OPTION SW (2)
OPTION SW (1)

BRAKE SOL WH WHITE


MASK ENABLE

E472-GN-18
SENSOR RET

121-1491
SWITCH RET

OR ORANGE

C560-OR-18
RS-232 GND

H467-WH-18
C566-PK-18
509-WH-18

M734-BR-18
M742-PU-18

H465-GN-18
C538-OR-18
C537-GN-18

M741-GY-18
A586-OR-18

A586-OR-18
H466-BU-18
512-GN-18

A584-BU-18
E473-GY-18

A537-PK-18
113-OR-18

123-WH-18

410-WH-18
C569-YL-14

508-PU-18
200-BK-18

511-BR-18
CAT LINK +

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
K871-WH

646-RD-18
645-RD-18

113-OR-18
135-BU-14

535-BU-18

535-BU-18

506-PU-18
590-GY-18

590-GY-18
210-BK-14

229-BK-14

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18

200-BK-18

235-BK-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

576-PK-18
200-BK-18
200-BK-18
K872-OR
K879-GN

A579-OR

A581-GN
RS-232 RX

CAT LINK -

575-YL-18
YL YELLOW

L973-GN

A580-BR

A582-PU
RS-232 TX

307-OR
103-RD

147-PU

147-PU

310-PU

586-BR
147-PU

147-PU

578-BU

129-BU
118-GY
607-PK

200-BK

200-BK
E474-OR-18

509-WH-18
PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

PRV RET

512-GN-18

103-RD-18
113-OR-18
508-PU-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
200-BK-18

200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18
235-BK-18

511-BR-18
200-BK-10

235-BK-14

A513-RD

A513-RD
PK PINK
SW RET
KEY SW

592-BU

592-BU
235-BK

200-BK
200-BK
200-BK
235-BK

200-BK

200-BK
200-BK
K906-GN-18 1 E475-PK-18
BK BLACK
235-BK-18 2 E476-PU-18
GND

GND

GY GRAY
+B

+B

130-RD-14
L29 PU PURPLE
L33

L32

L31

151-GN
RENR7931

HYD LOCK F F F K F BR BROWN


308-YL
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
SOL GN GREEN
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
Z F F F F F F F F F F F F
121-1491

4
9

1
2
3
7

4
5
1
2

6
3

6
7

3
BU BLUE

10
1

5
CONN 13
L23
L24
L25
L38

10

12
13
14
15
16
17
18
19
20

10

12
13
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
11

11
B B S S (NOTE B) (NOTE B) (NOTE B) (NOTE B) + -

+12V UNSWITCHED
K848-WH-18

K866-WH-18

K857-WH-18
CHASSIS K F F

M906-BU-18
K843-GN-18

K852-GN-18

E474-OR-18

K861-GN-18

K870-GN-18

E472-GN-18
K847-PU-18

K874-BR-18
K875-BU-18

K860-BU-18

K865-PU-18
K851-BU-18

K856-PU-18

K850-BR-18

E476-PU-18

K868-BR-18
K869-BU-18
30 Page, Color 2

A588-GN 1 SYMBOL DESCRIPTION


K844-GY-18

K862-GY-18

E473-GY-18
K864-PK-18

E475-PK-18
K849-YL-18

K858-YL-18

K849-YL-18
893-GN-18
130-RD-14

130-RD-14

892-BR-18
235-BK-14

235-BK-14

WIPER CUT

STOP
W. CCW
W. CW

INT (6)
WA+
ACC
WASH
LOW
INT (3)
GND
RISE. S

REV
TO RADIO

L. CHASSIS
L. BOOM

W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW

TRAVEL MODE IND 1


TRAVEL MODE IND 2

W. LOW

WASH

AEC MODE IND


ALARM CANCEL SW

GND
ALARM CANCEL IND
ATCH ATCH
151-GN

+B
+12V SWITCHED
200-BK-18 2
308-YL

12V 7A 12V 7A SERVICE BLADE, SPADE, RING,


SOCKET SOCKET METER OR SCREW TERMINAL
121-0987 121-0987

+24V INPUT
6T-7337
(NOTE D)
D CIGAR CIRCUIT CONNECTED D

IGNITION
GROUND
GROUND
LIGHTER

509-WH-18
512-GN-18

103-RD-18
113-OR-18
508-PU-18
511-BR-18
9W-0335

200-BK

200-BK

200-BK
200-BK
B U U ATCH CIRCUIT NOT CONNECTED
FINE SWING ATCH VALVE CONT WIPER CONT ACTION ALARM
L973-GN-18 1 L973-GN-18 1 SOL 157-3200 A/C SW PANEL 155-7042 132-1829 ELECTRICAL CONNECTION
200-BK-18 2 200-BK-18 2 116-3526 (NOTE L) ATCH ATCH FINE 157-3210 TO MACHINE STRUCTURE
CONN 1 CONVERTER SWING CONT SW ATCH SEAT ATCH LOWER ATCH LOWER

K848-WH-18

K857-WH-18

K866-WH-18
ATCH SWITCH PANEL

M906-BU-18
K852-GN-18

E472-GN-18

E474-OR-18
K843-GN-18

K861-GN-18

K870-GN-18
INTERNAL ELECTRICAL
K850-BR-18
K851-BU-18

K847-PU-18

E476-PU-18

K856-PU-18

K860-BU-18

K868-BR-18
K869-BU-18

K865-PU-18

K874-BR-18
K875-BU-18
205-4285 HEATER SW WASHER SW WIPER SW

E473-GY-18

K844-GY-18

K862-GY-18
E475-PK-18

K864-PK-18
K849-YL-18

K858-YL-18
893-GN-18

163-6722
130-RD-14
130-RD-14
130-RD-14
130-RD-14
892-BR-18

235-BK-14
235-BK-14
235-BK-14
235-BK-14
163-6721 163-6719 163-6718 HEATER SW PANEL 163-6701 CONNECTION TO SURFACE
151-GN

308-YL
308-YL
308-YL
176-2005 OF COMPONENT
L3 L3
CONNECTOR
B
GILDING TERMINAL
M740-PK-18 1
235-BK-18 2 OPERATOR STATION OPERATOR STATION ATCH WIRE, CABLE,
L23
L24
L25
L38

COMPONENT
TRAVEL STRAIGHT ATCH
SOL L25 L25 ANTENNA L# CIRCUIT GROUPING
L41

L33

L32

L31

L17
121-1491 167-3492 B N 616-BU N DESIGNATION
L24 L24 ATCH
616-BU 1 616-BU 616-BU
BOOM LAMP
L2 L2 L2 L2 L2 L2 L2 200-BK 2 200-BK 200-BK 153-2521 IDENT PART NO. LOC
200-BK
L23 L23 L23 L23 L23 L23 CONN 27 P (NOTE F) HARNESS AS.
R
L17 L17 L17 A 238-1573 G-5
L38

B 251-0278 G-5
495-GN-18
ATCH C 231-1832 G-9
K849-YL-18 321-BR-18 616-BU
B L38 BOOM LAMP D 170-6959 J-2
AIH COOLANT T714-BU-18 487-OR-18 200-BK 153-2521 E 197-4279 H-2
TEMP SENSOR 1 A718-PU-18 T716-PK-18 491-PK-18
196-7975 F 163-6787 F-5
2 200-BK-18 200-BK-18 496-WH-18 P (NOTE F)
T° Y B G 170-6828 G-1
L41

200-BK-18 A768-BU-18 R H 163-6810 F-1


200-BK-18 M737-WH-18 A M737-WH-18 A768-BU-18 487-OR-18 A769-GY-18 B M
L41 L41 L41 L16 L16 L16 322-GY M J 167-3457 J-6
200-BK-18 M738-OR-18 B M738-OR-18 A769-GY-18 491-PK-18 147-PU HORN
322-GY 1 322-GY K 227-7221 D-5
235-BK-18 M739-YL-18 C M739-YL-18 147-PU 496-WH-18 147-PU 7Y-3919
200-BK 2 200-BK L 167-3456 F-1
M739-YL-18 235-BK-18 147-PU A768-BU-18 K904-GN-18
CONN 12 L2 200-BK M 163-6750 C-2
L33

L32

L31

M739-YL-18 235-BK-18 K904-GN-18 A769-GY-18 T967-YL-18


C B
M739-YL-18 235-BK-18 T967-YL-18 147-PU M737-WH-18 CONN 26 N
P
116-0227
4I-5396
C-2
C-2 (NOTE F)
C
235-BK-18 235-BK-18 780-PU-18 147-PU M738-OR-18
COOLANT TEMP L1 L1 L1 R 140-0923 C-2
A768-BU-18 200-BK-18 K904-GN-18 M739-YL-18
SENDER T° S 213-0902 D-7 (NOTE K)
5I-7578 A769-GY-18 M737-WH-18 T967-YL-18 235-BK
T 167-3473 J-6 (NOTE D)
M737-WH-18
M738-OR-18
F774-WH-18

M736-BU-18
K776-GN-18

K904-GN-18
F773-OR-18
C468-BU-18

A761-PU-18
A718-PU-18

A762-PU-18

A768-BU-18

M739-YL-18

492-GY-18 147-PU M738-OR-18 780-PU-18 780-PU-18


A769-GY-18
E554-PK-18

496-WH-18

T967-YL-18

M
403-GN-18

487-OR-18
495-GN-18

168-RD-10
304-WH-8

321-BR-18

780-PU-18
492-GY-18
309-GY-18

405-GY-18

235-BK-18
235-BK-18

491-PK-18
200-BK-10

HORN
788-YL-18

L37 L37 U 213-0715 E-12


109-RD-6

101-RD-4

322-GY
877-YL-4

322-GY
189-RD

616-BU

147-PU
147-PU
200-BK

200-BK
200-BK
200-BK
235-BK

607-PK

147-PU M739-YL-18 200-BK-18 200-BK-18


308-YL

7Y-3920 V 204-1686 B-3


K904-GN-18 235-BK M737-WH-18 325-PK-18 200-BK
W 116-0096 A-3
T967-YL-18 235-BK M738-OR-18 325-PK-18
X 116-0098 A-3
780-PU-18 235-BK-18 M739-YL-18 200-BK
Y 183-0998 C-6 (NOTE L)
200-BK-18 235-BK-18 235-BK 200-BK B CHASSIS
607-PK LAMP Z 183-1061 G-7 (NOTE G)
235-BK-18 235-BK 200-BK
200-BK 153-2523 JJ 170-9295 F-1 (NOTE H)
309-GY-18 235-BK-18 235-BK 200-BK-10
VV 204-1953 F-1 (NOTE M)
K776-GN-18 487-OR-18 235-BK-18 200-BK
WW 204-1954 F-1 (NOTE M)
109-RD-6 491-PK-18 235-BK-18 200-BK
L2

L B 496-WH-18 495-GN-18 616-BU XX 238-1497 H-3


ALTERNATOR B
ALT P 403-GN-18 325-PK-18 780-PU-18
5I-8085
(50A) RE 321-BR-18 322-GY
200-BK-6 607-PK CABLE AS.
200-BK-18 168-RD-10 WIRE GROUP COLOR DESCRIPTIONS AA 163-6774 B-12
L16

200-BK-18 616-BU
200-BK WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. BB 170-6929 J-12
A718-PU-18 235-BK-18 K858-YL-18 K856-PU-18 322-GY CC 163-6775 J-12
492-GY-18 235-BK-18 K862-GY-18 K857-WH-18 200-BK
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. DD 163-6752 G-8
235-BK-18 235-BK-18 K857-WH-18 K858-YL-18 607-PK VOLTAGE CONVERTER OUTPUT CIRCUIT. EE 163-6751 G-8
M737-WH-18
M738-OR-18

FF 170-9364 B-12 (NOTE C)


M739-YL-18

M739-YL-18

200-BK-18 235-BK-18 K861-GN-18 K860-BU-18 200-BK


200-BK-18 235-BK-18 K856-PU-18
L15 L15 L15 L15
K861-GN-18 200-BK-10 STARTING CIRCUIT. GG 170-6929 J-12 (NOTE C)
309-GY-18 235-BK-18 K860-BU-18 K862-GY-18 325-PK-18 HH 170-9331 J-12 (NOTE C)
B GROUND CIRCUIT.
K776-GN-18 235-BK-18 K869-BU-18 K868-BR-18 168-RD-10
A/C CLUTCH
SOL
1 E554-PK-18 109-RD-6 A718-PU-18 K869-BU-18 K869-BU-18 STARTING AID CIRCUIT.
2 200-BK-18 403-GN-18 492-GY-18 K869-BU-18 308-YL WIRE AS.
176-1895 CAT DATA LINK.
(NOTE E) 200-BK-6 309-GY-18 K869-BU-18 308-YL
Y Y L17 KK 224-2858 G-8
200-BK-18 K776-GN-18 K868-BR-18 308-YL ENGINE PUMP CONTROL CIRCUIT. LL 163-6755 G-8
200-BK-18 109-RD-6 K868-BR-18 308-YL
1

1
2

E554-PK-18 403-GN-18 K868-BR-18 235-BK-18 VALVE CONTROL CIRCUIT. MM 163-6757 G-8


B 304-WH-8 E554-PK-18 K868-BR-18 235-BK-18 HEATER AND AIR CONDITIONER CIRCUIT.
NN
PP
111-4829
213-0873
G-8
H-11
B
101-RD-4 304-WH-8 K868-BR-18 K866-WH-18

168-RD-10
200-BK-10

325-PK-18
235-BK-18 101-RD-4 K868-BR-18 K865-PU-18 WIPER/WASHER CIRCUIT. RR 224-2859 H-11
235-BK-18 405-GY-18 K875-BU-18 SS 163-6758 H-7
B (NOTE B) ATCH TT 132-1827 A-5
304-WH-8 405-GY-18 C468-BU-18 K870-GN-18
G S FLOW LIMIT UU 170-9478 H-11
101-RD-4 C468-BU-18 308-YL SOL K870-GN-18
STARTER 308-YL F774-WH-18 171-0188 K870-GN-18
MOTOR MTRBAT AA RD-00 (NOTE L)
125-2988 F774-WH-18 F773-OR-18 K870-GN-18
RD-00 F773-OR-18 A761-PU-18 308-YL B B
FF (NOTE C) A761-PU-18 189-RD M906-BU-18
MOTOR CONN 22 CONN 23

1
2
189-RD M736-BU-18 K874-BR-18
M736-BU-18 877-YL-4 K864-PK-18 V V
200-BK-18 788-YL-18 235-BK-18
877-YL-4 A762-PU-18 235-BK-18
L23 THIS SCHEMATIC IS FOR THE 320C EXCAVATOR.
788-YL-18 200-BK 235-BK-18
320C(OSJ)(PROD.)
L37

A762-PU-18 200-BK 235-BK-18


200-BK-18 170-6906 HE05
200-BK-6
168-RD-18 COMPORNENTS ARE SHOWN INSTALLED ON A FULLY
168-RD-18 OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.
B
235-BK-18
ENG OIL SW 365-YL-18 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
5I-8005
K857-WH-18

K866-WH-18
DIODE

M906-BU-18
K861-GN-18

K904-GN-18

K870-GN-18

K870-GN-18
K869-BU-18

K869-BU-18

K868-BR-18

K868-BR-18

K860-BU-18
K868-BR-18

K856-PU-18
K868-BR-18

A768-BU-18

K875-BU-18

K865-PU-18

K874-BR-18
K862-GY-18

A769-GY-18
T714-BU-18

K864-PK-18
496-WH-18
T716-PK-18

K849-YL-18

K858-YL-18

T967-YL-18

487-OR-18

495-GN-18
780-PU-18

321-BR-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18

491-PK-18
235-BK-18

235-BK-18

235-BK-18

325-PK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18
197-4385 WIRE PAIRS OF 892-BR & 893-GN MUST BE
147-PU

147-PU

405-GY-18

308-YL
TWISTED AT LEAST 1 TURN PER 25mm.

325-PK-18
GROUND STRAP
132-1806 NOTE B: NOT USED ON THIS VEHICLE.
200-BK-18
200-BK-6
200-BK

B NOTE C: USE WITH COLD WEATHER.


ENG OIL 2 235-BK-18 AIR HEATER VV VV VV S S S S S S B B B B B B B B S S S S S S
LEVEL SW 5I-7746 V V NOTE D: USE WITH 12V 7A X 2 CONVERTER.
1 C468-BU-18

323-WH-10
CONN 11
C

C
A
B

A
B

A
B
213-0677
2
1
1
2

1
2

1
2

200-BK-10
1
2

1
2

1
2

1
2

1
2
1

1
2

2
1
2

1
2

B TT CONN 24 CONN 25 NOTE E: NOT USE WITH HEATER UNIT.

2
1

1
2
877-YL-4

L976-GN-18
B X W

L976-GN-18

L976-GN-18
L976-GN-18

323-WH-10
168-RD-18

168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
200-BK-18
365-YL-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
NOTE F: USE WITH SHORT BOOM.
A A

L976-GN-18
168-RD-18
325-PK-18
BR-18

BR-18

BR-18
BK-18

BK-18

BK-18

365-YL-18
YL-18

YL-18

YL-18
ENG CHASSIS
325-PK-18
RD

NOTE G: USE WITH CONFIG.3.


BK

ATCH THUMB ATCH THUMB ATCH STEM 3 ATCH STEM 3 ATCH STEM 2 ATCH STEM 2 ATCH STEM 1 ATCH STEM 1 ATCH QUICK POWER SHIFT ATCH RELIEF ATCH RELIEF 2 ATCH 1WAY/2WAY ATCH RELIEF ATCH RELIEF 1 V
OPEN SOL CLOSE SOL CONT SOL (B) CONT SOL (A) CONT SOL (B) CONT SOL (A) CONT SOL (B) CONT SOL (A) COUPLER SOL CONT SOL CHECK 2 SOL SOL CONT SOL CHECK 1 SOL SOL
BK

B
YL

121-1491 121-1491 111-9916 111-9916 111-9916 111-9916 111-9916 111-9916 152-8346 111-9916 215-4890 112-0090 215-4890 215-4890 112-0090 NOTE H: USE WITH CAB GUARD LAMP.
KEY 6 308-YL (NOTE M) (NOTE M) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K)
DECEL 5 F774-WH-18 ATCH HAMMER
ENG GOV B PRESS. SW ATCH NOTE J: USE WITH CONFIG.5.
GROUND

GROUND

GROUND
ACCEL 4 F773-OR-18 167-3466
ACTUATOR TRAVEL ALARM
SIGNAL

SIGNAL

SIGNAL
+B

+B

+B
F/B 3 A761-PU-18 788-YL-18 1 WH (NOTE M)
GROUND

157-3177 TT 3E-7738 V NOTE K: USE WITH CONFIG.14.


SIGNAL

+B 1 189-RD A762-PU-18 2 BK
ESS 7 M736-BU-18 B V V
ENG SPEED T° NOTE L: USE WITH CONFIG.3 AND 14.
GND 2 200-BK-18
PICKUP - +
GND 8 X X W W
196-7973 NOTE M: USE WITH CONFIG.15.
PUMP DISCHARGE PUMP DISCHARGE ATCH SQUEEZE ATCH ATCH ATCH
PRESS. SENSOR1 PRESS. SENSOR2 HYD OIL HYD OIL HYD OIL FUEL LEVEL ATCH PRESS. SENSOR ATCH ATCH ATCH REFUELING REFUELING REFUELING
157-3182 157-3182 FILTER SW TEMP SENDER LEVEL SW SENSOR REFUELING SW 157-3182 REFUELING PUMP REFUELING REFUELING START RELAY STOP RELAY POWER RELAY
173-3518 4I-5394 213-0677 163-6700 5C-6108 (NOTE K) 123-3929 STOP SW(NC) START SW(NO) 149-5050 149-5050 165-4026
9X-4184 6T-9442

12 11 10 9 8 7 6 5 4 3 2 1

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