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Mohović: Determining Weight of Cargo Onboard Ship by Means of Optical Fibre Technology Draft Reading
rangement plans. Lpp mark represents the length of a The displacement read from tables with hydrostat-
ship between perpendiculars. ic information, or from curves, based on the quarter
The drafts at forward perpendicular (DF), after per- mean draft, represents the basis for further calcula-
pendicular (DA) and midships (DM) are determined via tions progress. Errors made during the readings direct-
these expressions: ly affect the size of error in the displacement identifi-
DF = Df ! x ; DA = Da ! y ; DM = Dm ! z (3) cation and further calculation progress. Therefore, the
following part of this paper emphasizes the need for
A ship on a flat-plate keel would have the same val- the analysis of draft reading error effect.
ues of the mean draft and the draft at midships if there
were no ship deflection. Due to uneven distribution of
masses and buoyancy in longitudinal sense of a ship, 3. ANALYSIS OF DRAFT READING
the ship’s hull becomes deformed, especially with lon- ERROR EFFECT ON SHIP’S
ger ships. When the draft at midships is smaller than
CARGO MASS MEASURING
the mean draft (fore and aft), the deflection moment is
positive - hogging condition. On the other hand, when
A significant factor for accuracy in measuring ship’s
the mean draft is smaller than the draft at midships,
cargo mass are draft readings because they represent
the deflection moment is negative – sagging condition.
the basic input parameters. A ship in a harbour, or at
The deflection value (DEF) is determined according to
an anchorage, can be exposed to different meteoro-
the following expression:
logical and oceanological effects (waves, strong ocean
DEF = DFA - DM (4) currents, rain, reduced visibility, etc.), and to other
where: conditions (draft reading on the outer side of a ship,
night conditions, etc.), which can result in major or mi-
DFA = DF - DA nor discrepancies in draft readings.
2
In case there is a deflection of a ship, it is neces- In analyzing the effects of errors in draft readings
sary to determine the quarter mean draft with correc- we will use the information from the hydrostatic tables
tion. When determining corrections, one must start of a ship which, by all its characteristics, belongs to
with the assumption that the ship is deflected in the Handymax group of ships. The presumed error in draft
shape of a small parabola. The quarter mean draft readings on the bow, stern and at midships will be
(QMD) is in most cases determined by this expression: observed in the value range of -10cm to +10cm for
change size of 1cm. The presumed error range is se-
QMD = DF + DA + 6 $ DM (5)
8 lected based on the authors’ experimental discoveries
Starting from the quarter mean draft, the ship’s and the research addressing the same issue has been
displacement and all the necessary hydrostatic infor- conducted [5], starting from unfavourable conditions
mation for the continuation of calculations are iden- to which a ship can be exposed during draft readings.
tified. It should be noted that a ship’s hull is usually In the next part of the paper, we will present an analy-
deformed on an irregular curve, depending on the in- sis of the effect of the presumed error on the quar-
terrelation of mass and buoyancy distributions [5]. ter mean draft, displacement read from hydrostatic
0.1000
0.0400
error in aft draft reading
0.0200
0.0000
-0.0200
error in forward draft reading
-0.0400
-0.0600
-0.0800
-0.1000
10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10
Error in forward, aft and midship draft reading (cm)
Figure 2 - Error in quarter mean draft for presumed error in draft reading on bow,
stern and at midships with the value range of ±10 cm
400.0
0.0
error in forward draft reading
-100.0
-200.0
-300.0
-400.0
10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10
Error in forward, aft and midship draft reading (cm)
200.0
0.0
error in forward draft reading
-100.0
-200.0
-300.0
-400.0
10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10
Error in forward, aft and midship draft reading (cm)
Figure 4 - Error in final displacement for presumed error in reading draft on bow,
stern and midships in value range of ±10 cm
draft, which is the basis for displacement value identi- Among the different devices proposed to measure
fication. The influence of such presumed error is also the liquid level, fibre optic sensors have attractive
transmitted to displacement. The changes of error in properties. In fact, their non-electrical nature makes
the considered displacement are linear because they them suitable for chemical liquid explosives or flam-
follow the linearity of the change in the quarter mean mable fuels control, as well as for dangerous environ-
draft. ment [7]. Optical technologies with optical fibres are
By observing the data shown in Figure 4, it may be intrinsically safe in nature, with no risk of explosion
concluded that the influence of the presumed error in even under malfunction operation. For this reason the
the draft read on bow, stern and midships is signifi- device may be used in the all kinds of ships.
cantly larger for the displacement read from the table In its simplest form, a fibre optic sensor consists
with hydrometric information based on the quarter of a light source, an optical fibre, a sensing element,
mean draft than for the final displacement. The dif- and a detector. The light source may be a broadband,
ferences caused by error in draft reading which oc- a light-emitting diode, or a laser, depending upon the
cur in corrections, by which displacement calculated nature of the sensor. When the sensing element is
from hydrometric tables based on the quarter mean an essential part of the fibre, the sensor is called an
draft is turned into the final displacement, are of low intrinsic sensor. When the fibre is only used to guide
values. An error in reading can influence the relative light to and from the sensing element, the arrange-
trim change (difference in draft forward and draft aft). ment is known as an extrinsic sensor [8]. The physi-
However, differences in mass which emerge from the cal properties of light such as amplitude, frequency,
limiting values of the relative trim change are small. phase, and polarization passing through the sensing
Therefore, the change in final displacement is also al- element can be affected by the change in the environ-
most negligible. ment surrounding the sensing part of the sensor [9].
By analyzing the influence of error in visual draft In this concept of measuring the ship’s draft, instead
reading, it can be concluded that the largest discrepan- of visual draft reading we suggest the implementation
cies caused by errors in draft reading appear with the of optical fibre technology draft reading.
displacement calculated on the basis of the quarter For this purpose an intrinsic measuring device for
mean draft. Final displacement differs from the previ- precise continual monitoring of liquid levels may be
ously observed displacement in trim correction which used. A similar device was used for measuring liquid
is of relatively low values in the observed analysis. An levels in tanks filled with various liquids [10].
error in midships draft reading leads to significant dis- Such device consists of a light source, sensor and
placement discrepancy compared to discrepancies optical detector. Light source is LED which was tested
caused by error in forward and aft draft readings. The with power and temperature fluctuation, and also the
discrepancies in results of observed segments in the external lighting conditions varied, subjecting the de-
calculations of weight of cargo onboard ship have a vice to darkness and sunlight. Through all these altera-
linear trend in comparison with draft reading errors. tions, the modulation guards against any effect in the
The observed errors in calculating the weight of final measurement [10]. The LED used in the device
cargo onboard ship directly financially damage one or will be adjusted to have adequate output power so that
more parties in the maritime transport process. The the signal t reaches the detector after having flowed
suggested analysis gives more accurate methods of through the optical fibre, even with minimum ship’s
draft measuring. In the following part of the paper draft (minimum liquid level is in draft sounding pipe).
the possibility of using optical fibre technology in draft The optical detector is a PIN photodiode, made on
reading will be considered. flat silicon technology basis, with a theoretical work-
ing temperature in the range from -55˚ to 125˚C,
and other acceptable characteristic for precise mea-
4. DESIGNS OF OPTICAL FIBRE SENSOR surement in ships operating conditions. The research
FOR LIQUID LEVEL MONITORING was carried out indicating that the LED emission is
constant and the obtained measurement results did
Fibre optic sensor technology offers significant ad- not significantly differ over time or with temperature
vantages over other conventional sensors. Some of the changes [10].
attractive features of the fibre optic sensors include The plastic optical fibre (POF) is the sensor in such
their small size, real-time monitoring, fast response, a measuring device. The diameter of the fibre used in
stability, large dynamic range, and remote access. our device may be from 2.2mm to 3mm. In the vertical
Moreover, light consists of photons, which do not carry pipe of draft monitoring system it will be placed within
any charge and are immune to the electromagnetic a plastic strip with free lower part to make the appro-
fields. Therefore, fibre optic sensors are more reliable priate curvature radius (it will be bent 180˚). The POF
and safer when deployed in adverse environmental fibre curvature within the main pipeline does not influ-
conditions [6]. ence the measurements and calibrations. From LED to
end of the curvature POF is only used to guide light to the pipeline through the inside part of the hull would
the sensing element and it has the custom cladding be conditioned by the positions of the draft marks on
layer (polyethylene jacket) around the outer region of the outside part of the hull’s plate. The concept design
the tip. The cladding layer around the outer region of for the optical fibre technology draft reading is shown
the POF tip at the end of curvature to the end of the in Figure 6.
maximum ship’s draft region is removed. This part of
POF is used as a sensing element. The rest of POF is
used to guide the signal to the optical detector and will
be protected by primary coating.
midship section
sensing element
SIGNAL
PROCESSING Figure 6 - System design for optical fibre technology draft
LED
Figure 5 - General scheme of the gauge Branching
PIN
for measuring water levels Photodiode
Air pipe
The intensity of the optical signal arriving at the height of the liquid inside the container and for the
output end of the fibre will be reduced corresponding- water heights (drafts) in the branch of pipeline will be
ly. It follows that when the optical fibre is not immersed very similar. The results in the case of fresh water and
in the water, more light will be lost from the optical seawater were so similar that these values are repre-
fibre into the air. sented in a single row [8]. It can therefore be conclud-
The optical fibre will be calibrated for the different ed that regardless of the density of water where the
water heights (drafts) in the branch of the pipeline. ship is sailing the calibration will be the same.
The outgoing signal is processed by the detector and The results of the measuring sea levelling sounding
the water height in the branch of the pipeline can be pipes are connected to the ship systems which use the
determined. The higher draft means the larger value draft reading data. The observed draft value obtained
in the reading of the PIN photodiode. The calibrated via this method would be used as input data in the
curves in each branch of the pipeline will be the same. ship’s cargo master and navigation system. The block-
As they have a similar device used for measuring liquid scheme of connecting the optical sensor measuring
levels in tanks the calibrated curve will be similar [8], system with the systems which use information on a
and it will be shown in Figure 8. certain draft is shown in Figure 9.
Figure 8 gives a calibrated curve and indicates The main advantage of using optical fibre technol-
the response of the PIN photodiode according to the ogy in draft reading is in the elimination of possible er-
rors which appear during the visual draft reading. The
4170
calculation of cargo weight onboard ship is more pre-
cise and it enables the ship-owner, as one of the par-
4160
ticipants in maritime transport process, higher accu-
Detector signal (mV)
4150
racy in measuring the real cargo mass of a ship. Draft
survey has been used most frequently on bulk carri-
4140 ers, although it can be used on other ships as well. The
total deadweight of bulk carrier’s fleet for 2010 was
4130
4120 Optical
sensor Processing Cargo Additional
measurement measurement master places of
system data cargo
4110 surveillance
200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Navigational
system
Height of the liquid level (cm)
Figure 8 - Calibrated curve of fresh water and seawater Figure 9 - Block-scheme of connecting optical sensor
Source: F. Perez-Ocon, M. Rubino, J.M. Abril, P. Casanova, J.A. measuring system with systems which use
Martinez, Fibre-optic liquid-level continuous gauge, Elsevier, 2005 information on certain draft
1000
900
800
Error in mass reading (t)
700
600
500
400
300
200
100
0
Mini Handy Supramax Panamax Capesize VLBC ULBC
bulkers size (59000 (80000 (200000 (300000 (350000
(10000 (30000 DWT) DWT) DWT) DWT) DWT)
DWT) DWT)
Bulk carriers size categories
about 467 million tons. The direct possibility of errors rection which is of relatively low values in the observed
that most affect the accuracy in determining weights analysis. An error in midships draft reading leads to
onboard ship will be avoided by the application of opti- significant displacement discrepancy compared to the
cal sensors for measuring the sea level. For example, discrepancies caused by error in forward and aft draft
the assumed error in the draft readings of 2cm was readings.
taken, which is possible in most cases. By using fibre The observed errors in calculating the usable load-
optic sensors for draft reading there is a possibility bearing capacity of a ship damage directly financially
to avoid errors of the approximate weight for certain one or more parties in the maritime transport process.
categories of ships for the transport of bulk cargo, as Therefore, the conducted analysis indicated the need
shown in Figure 10. for more precise methods of draft measuring and it
We should bear in mind the carrying capacity of considers the possibility of using optical fibre technol-
ships for the transport of bulk cargo, as well as the ogy in draft reading.
fact that approximately 259 million tons of total dead- In this concept of measuring ship’s draft, instead
weight of bulk carriers has been ordered in 2010. This of visual draft reading we suggested the implemen-
indicates a search for new technologies in reading tation of optical fibre technology draft reading. The
draft, and one of the options is draft reading by optic system design shows a new approach in draft read-
fibre technology. ing and it demands certain constructive building solu-
It is possible to transmit draft reading data to addi- tions which would enable ship’s draft readings from
tional places of cargo surveillance by means of optical inside the ship’s hull. A pipe of an appropriate diam-
fibre technology. This additionally reduces the possibil- eter would be attached to the inflow of liquid in which
ity of the occurrence of error that happens in the stan- the ship is floating by means of a bottom valve. The
dard data transmission technologies onboard ship. branching of the pipe through the inside part of the
Equipping of a ship with the considered systems, hull would be conditioned by positions of draft marks
which enable draft measuring without the influence on the outside part of the hull’s plate. Each pipe
of objective, or in some cases, direct subjective erring branch would be equipped with special subcategory of
possibility in draft reading, requires certain expenses intrinsic sensors, so-called distributed sensors, in the
for the ship-owner. The cost-benefit analysis study area of ship’s draft. The changes between the refrac-
could determine an approximate cost effectiveness of tive indices of air and liquid generate signal power pro-
the project, which, according to the authors’ opinion, is portional to the position of the submerged connection,
long-term positive. or the level of liquid in the pipe branch. The necessary
measuring area would be limited by ship’s draft zone.
6. CONCLUSION In each branch the level of liquid would correspond
to the level of waterline to which the ship is emerged
The method of determining weight of cargo on- at the position of pipe branch. A signal from the distrib-
board ship plotted by draft survey is susceptible to uted sensor comes to the optical sensor and converts
certain systematic, as well as accidental errors. The to electrical signal, which is further transmitted to the
observed drafts are a significant factor which influenc- ship’s systems which use draft readings. The observed
es the precision of the implemented method because draft value obtained by means of this method would
they represent input parameters for calculating the be used as input data in the ship’s cargo master and
cargo mass on a ship. navigation system. The main advantage of using opti-
This paper has presented the analyses of influence cal fibre technology in draft reading lies in the elimina-
of draft reading error on the quarter mean draft, on the tion of possible errors which appear during visual draft
displacement read from hydrostatic tables based on reading. The calculation of weight of cargo onboard
the quarter mean draft and on the final displacement ship is more precise and it enables all of the partici-
for a ship which, by all its characteristics, belongs to pants in maritime transport process higher accuracy
Handymax group of ships. The presumed error in draft in measuring the real cargo mass of a ship.
readings on bow, stern and at midships was observed Equipping of a ship with the considered systems,
in the value range of -10cm to +10cm for change size which enable draft measuring without the influence
of 1cm. By analyzing the influence of error in visual of objective, or in some cases, direct subjective erring
draft reading, a conclusion can be made that the larg- possibility in draft reading, requires certain expenses
est discrepancies caused by errors in draft reading ap- for the ship-owner. The project cost effectiveness can
pear with the displacement calculated on the basis of be determined using the cost-benefit analysis study.
the quarter mean draft. The final displacement differs The authors expect that it will be positive in the long-
from the previously observed displacement in trim cor- term period.