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Pane ee 8 Rem Managing Director EXAMAT PTE LTD CENTRE OF EXCELLENCE FOR ADVANCED MATERIALS AND CORROSION 98 TUAS SOUTH AVENUE 2 WEST POINT BIZHUB ‘SINGAPORE-637454 Tel: +65 62689310; Fax: +65 62689309 Email: contact@examat.com.sg; Web: www.examat.com.sg Accneorten TOR AS ‘vas rt heb pire rat an ning Ande CheTEST REPORT REPORT NO: TEST DETAILS Job Order No: EPL-0049-16 ‘Client : ALLALLOY DYNAWELD Date of Issue 15 July 2016 PTE LTD; 120 Pic Road Si eo mmeePore Contact Mr. Fabian Wee Reference : PO# P20160556 Heat Number 25181 Testing Date +08" July 2016 Electrode » CITOFLUX ROONiC 1.2mm Lot No. + 421610103, ‘Welding Process 2 FCAW Welding Position :1G , + BS 7448-1:1991 & Client Specification: NA ‘Test Method Fe ase vice? Plate Dimension: 700mmW x 65mmThi x 600mm. Base Material API2H Gr.s0 Description = Ocalikon Citoflux RooNiC (AWS AS.20: E71T-9CI) - for CTOD Test [ Reported by: Reviewed by: Approved by: any » ap (BO cae vex A Meg): e8/ : a Dr. Asim Bag | ‘Ms. Anna Lea Cantos | ‘Mr. Tusar K Roy (Managing Director) Revision No. RevO ] Revision Date NA | Revision Reason NA Distribution Condition: No copying or distribution is permitted without written permission from the appropriate wuthority ae ‘Nasi ah Seppo Accson Col Page 2 of 7TEST REPORT REPORT NO: EPL-TEST-0104-16 & Job Order No: EPL-0049-16 SUMMARY OF CTOD TEST RESULTS ~ Oerlikon Citoflux RooNic (AWS A5.20: E71T-9CJ) ‘Test Reference: BS 7448-1:1991 & BS 7448.2:1997 Sample Pre | crop | Critical Sample Size, Notch *ao/W | Cracking CTOD | Remarks No BxB Location | (mm/mm)| Temp Value 8; (mm) C0) (mm) = WCLAL 62x62 | WeldCenter | 0.542 23 -10 0.52 ém WCL#2 | 62x62 | WeldCenter | 0.542 23 -10 0.49 bm | WeL#3 | 62x62 | WeldCenter | 0.540 23 -10 0.49 m Tested by: Tusar K Roy dg, Average original crack length, W: Width of specimen Note: The difference between measured cracks lengths were <20% as per standards and client reference for all three samples. Fracture Surface after test - Oerlikon Citoflux Roo! (AWS A5.20: E71T-9CS Sample WCL#1 ‘cian Citas RooNIC AWS ASD ENC Sample WCL#I Page 3 of 7 1. efeocteput tise it pts my ade mse 2 Theaioveronl erate rd aed came ine ne 3 eer ngued are hae ee poled merle wt ee’ a | ‘Slike lt eS ese ComeTEST REPORT REPORT NO: EPL-TEST-0104-16 & Job Order No: EPL-0049-16 Fracture Surface after tes! erlikon Citoflux RooNic (AWS A5.20: E71T-9CS. Sample WCL#2 Fracture Surface after test — Oerlikon Citoflux RooNic (AWS A5.20:; E71T-9CJ) Sample WCL#3 ‘rstiton Cieux RoeNic (AWS A520: ETITSC) Page 4 of 7TEST REPORT REPORT NO: EPL-TEST-0104-16 & Job Order No: EPL-0049-16 CTOD Test Details — Oerlikon Citoflux RooNic (AWS A5.20: E71T-9CJ) Sample WCL#1 Specimen Description Width (W) 62 mm Notch Height (h) 3.52 mm Thickness (B) 62 mm Span (S) 248. mm Elastic Modulus (E) 220408 MPa Effective Yield Strength (0.2%) 587 MPa Ultimate Tensile Strength (UTS) 647 MPa Poisson’s Ratio 03 unitless COD Half Gage Length 6 mm Pre-Crack Temperature 23 °C Valid Temperature -10 °c Z knife edge Thickness 2 mm Precrack Results, Precrack Cycles Completed 13564 count Precrack Final Maximum K 49.81 MPam*0.5 Precrack P Maximum (F)) 65.49 kN Target ao/W 0.53 unitless Validity Results Is ao /W between 0.45 and 0.70? ‘Yes a /W os42 unitless Is the difference between the maximum and minimum of Yes all 9 precrack sizes <=0.20 a,? Precrack size > 0.025W or 1.3mm (0.05 in.) ‘Yes Is Plane of Crack < 10 deg? Yes CTOD Results (5n) 052 mm LOAD VS COD Chart r ‘rey-Varoble Char Force aay Sopeer + ¥Intercest Slopenx+¥interceptAB Line ‘evince aa po rte aed sual feo hi oie peri ad mye teen Page § of 7TEST REPORT REPORT NO: EPL-TEST-0104-16 & Job Order No: EPL-0049-16 CTOD Test Details — Oerlikon Citoflux RooNic (AWS A5.20: E71T-9CJ) Sample WCL#2 ‘Specimen Description Width (W) 2 mm Notch Height (h) 3.54 mm Thickness (B) 62 mm ‘Span (S) 248 mm Elastic Modulus (E) 220408 MPa Effective Yield Strength (0.2%) 587 MPa Ultimate Tensile Strength (UTS) 647 MPa Poisson's Ratio 03 unitless COD Half Gage Length 6 mm Pre-Crack Temperature 23 °C Valid Temperature -10 °C Z knife edge Thickness 2 mn Precrack Results Precrack Cycles Completed 13632 count Precrack Final Maximum K_ 49.81 MPa'm*0.5 Precrack P Maximum (F)) 65.49 KN Target ao /W 0.53 unitless Validity Results Is a,/W between 0.45 and 0.70? ‘Yes a,/W 0.542 unitless Js the difference between the maximum and minimum of Yes all 9 precrack sizes <=0.20 a,? Precrack size > 0.025W or 1.3mm (0.05 in.) Yes Is Plane of Crack < 10 deg? Yes CTOD Results (5,) 0.49 mm LOAD YS COD Chart [ = amayVanablechat Force array Slopenx + ¥ inercazt Slopesx + itercepe a Lime 1 Asucoge fcr pms amotio Page 6 of 7 3 Rea equa he bet pee ee oi Sth om ofTEST REPORT REPORT Nt Job Order No: EPL-0049-16 CTOD Test Details — Oerlikon Citoflux RooNic (AWS A5.20: E7IT-9CJ) Sample WCL#3 Specimen Description Width (W) e mm Notch Height (h) 3.21 mm Thickness (B) 62 mm Span (S) 248 mm Elastic Modulus (E) 220408 MPa Effective Yield Strength (0.2%) 587 ‘MPa Ultimate Tensile Strength (UTS) 647 MPa Poisson's Ratio 03 unitless COD Half Gage Length 6 mm Pre-Crack Temperature. 23 °C ‘Valid Temperature -10 °c Z knife edge Thickness 2 mm Precrack Results Precrack Cycles Completed 14424 count Precrack Final Maximum K 49.81 MPa-m*0.5, Precrack P Maximum (F;) 65.49 kN Target ao/W 0.53 unitless Validity Results Is ao/W between 0.45 and 0.70? ‘Yes ao /W 0.540 unitless Is the difference between the maximum and minimum = of all 9 precrack sizes <=0.20 a,? Preerack size > 0.025W or 1.3mm (0.05 in.) ‘Yes Is Plane of Crack < 10 deg? ‘Yes CTOD Results (5,) 0.49 mm LOAD VS COD Chart a 7 Force ary open + ¥ intercept ‘Slopewr + Intercept Une | |i sna Page 7 of 7 ‘Mocktatn vl the Sega Acratton Cont