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Grouts For Post-Tensioned Prestressed Concrete Members PDF
Grouts For Post-Tensioned Prestressed Concrete Members PDF
12
- To Rheosfaf for
-$ /I.P Mofor
~itn. Rofed /Q,OOOrpm
of Full Speed
___..o.o35in.
Sfain/ess
) Sfeel _ Cylindrical
Mixing Conlainer
6-i by Bin.
{Sfeel)
Propeller
......._Propell~r
Ill'
'
~
V)
V)
20 6rovf M'lx-:
Ill
Cemel7f, Fly Ash: Sand ... 5:2: G .6y JVf.
~ ;v;(c . . rj =0.45 b.!l wf.
~ /0
:) Free expansion of grouf /0.5% .6y vol.
~
~
0
0 I 2 3 4
Time elap.sec/J hours
Fig. 4-Pressures developed due to volumetri~ restraint of fresh grout.
June, 1961 35
28 percent of the compressive These connections, equipped with a
strength obtained on the restrained stopcock or plug valve should be
specimens ( 6750 psi). The low tight so that pressures as great as
strength of the unrestrained speci- 100 psi may be applied without loss
mens is due for the most part to the of air or water. For long members of
free expansion of the grout which a continuous structure, it is desirable
in this case was 10.9 percent at to have vents at high points of the
three hours. duct for bleeding of air. If the walls
The data of Fig. 5 clearly indicates of the duct to be grouted are the
that compressive strength tests con- concrete of the mem:ber itself, the
ducted on unrestrained grout speci- duct should be filled with water
mens are of no practical value. under pressure for an hour or more
GROUTING METHODS before the time of grouting.
Because of possible corrosion Prior to grouting, the duct should
damage to post-tensioning steel, be flushed out w~th water and com-
grouting should be performed as pressed air, to remove any loose
soon as is practicable after stress is material which might obstruct the
applied to the cable. free flow of grout.
Grout holes at both ends of a duct The grout should be injected by
should be provided with a %-in. or the use of a grout pump of either
prefera:bly %-in. pipe connection. the piston-displacement type or the
7000
6000
Resfroined
~--------~----~--T
(sealed sfeellnolds)
'\ I
~ Grouf M/x:
~ 4ooo Cemenf ~ r& Ash = /0: I b.fl wf.
lb
~ w-!rFJ'" 0. 40 b.fl wf.
II)
3000 ~------~----- free exf'a~ston =
~ I
.II)
t/nresfrolned--+----.
~ 2000 r&pen e/Jd cord.bot7rd mo.,~lo:i::;:s.~:)-~-'9
~
r
~ 1000
0
0 7 14 21 28
AgeJ days
Fig. 5-Effect of Restraint on compressive strength of neat·cement grout.
36 PC1 Journal
screw or impeller type. The grout sand. The cementing material may
should be pumped continuously at a be either ordinary portland cement,
slow rate until the cavity is filled. a high-early strength cement, a port-
The use of a pressure pot as a device land blast-furnace cement, a port-
for injecting the grout is not ad- land pozzolan cement, or a portland
visable since control of the rate of cement with a finely divided active
grouting is difficult, and there is al- mineral admixture ( pozzolans, natu-
ways the possibility of slugs of air ral cement, or granulated blast-fur-
being forced into the cavity. After nace slag).
grout appears at the vent openings 4. Whether a neat cement grout
of the duct, grouting should continue or a sand-cement grout should be
(wasting excess grout) until it is used depends on the type and size
clear that all entrapped air has been of cable and size of the tendons.
removed, and the duct is completely Cables with large void spaces
filled with grout of good quality. If ( Magnel cable) will permit the use
there are several vent openings, they of sand-cement grouts whereas those
should be progressively closed in the having small void spaces ( Strescon
direction of grout flow. To insure cable) require the use of neat ce-
complete filling of a duct, it is also ment grouts.
important that it be free of abrupt 5. The chemical admixture, usu-
changes in cross sections, and that ally in powered form, should be de-
there be no interconnection between signed to produce an expansion of
one duct and another. the grout through generation of tiny
As soon as the duct is completely gas bubbles, to reduce the mixing
filled with grout, the valve at the water requirement, and to retard the
outlet end should be closed. A grout rate of early stiffening and the time
pressure as high as 100 psi should of setting. The expansion is pro-
then be applied and held for about duced through the use of aluminum
one minute after which the valve at powder. A water-reducing retarder
the near end should be closed. All is used to reduce the water require-
valves of the duct should be kept ment and provide retardation of
dosed and in place until final setting stiffening and setting.
of the grout has taken place. 6. Cement composition, mix pro-
SUMMARY portions, and type of admixture will
1. Ducts of post-tensioned con- influence properties of grouts. Grout
crete members should be grouted materials and grouts should be
after tensioning to protect the steel evaluated prior to use in the field.
from corrosion and to provide bond The sand for the grouts should all
between the tendons and the con- pass No. 30 sieve.
crete. 7. Grouts for post-tensioning
2. Current practice in prestressed ca:bles of prestressed concrete mem-
concrete pays very little attention to, bers should be of as thick consist-
or is ignorant of, proper grouting ency as can be readily injected to
procedures and several failures due completely fill the voids within the
to poor grouting have been reported. duct, should be of low water re-
3. Grouts for post-tensioned con- quirement, should be of very low
crete members should be composed bleeding characteristics, and should
of cementing material, water a chem- expand while in plastic state. The
ical admixture, and sometimes fine unrestrained expansion of the grout
June, 1961 37
should be about 10 percent of its pressive strengths of unrestrained
volume. specimens are not applicable.
8. As measured by the flow-cone 10. Grout pumps should be em-
apparatus, a neat cement grout ployed for the grouting-of post-ten-
should have a flow factor of 20 to 24 sioning units. The ducts should be
seconds and a sand-cement grout 24 flushed out prior to grouting, and
to 28 seconds. care should be taken to completely
9. Compressive strengths of grouts fill the void space. Immediately after
should be determined only for speci- grouting the valves of the duct
mens which were restrained from should be closed to maintain the
free expansion during both their grout under restraint during both
setting and hardening period. Com- setting and hardening.
REFERENCES
1. G. E. Monfore and G. J. Verbeck, cretes, Madrid, Spain, October 1957.
"Corrosion of Prestressed Wire in Con- 6. Raymond E. Davis and Milos Polivka,
crete," Proceedings, American Con- "Composition and Properties of Pre-
crete Institute, Vol 57, pp. 491-515, pakt Concrete," RILEM International
1960. Colloquium on Injected Concretes,
2. "Tentative Recommended Practices for Madrid, Spain, October 1957.
Grouting Post-tensioned Prestressed 7. Alexander Klein and Milos Polivka,
Concrete," Committee on Grouting of "The Use of Admixtures in Cement
Post-tensioned Tendons, Prestressed Grouts," Proceeedings, American So-
Concrete Institute, Journal, Prestressed ciety of Civil Engineers, Vol. 84, No.
Concrete Institute, Vol. 5, No. 2, pp. SM l, Paper 1547, pp. l-24, February
78-81, June 1960.
1958.
3. "Specifications for Post-tensioned Pre-
stressed Concrete," Committee on 8. Raymond E. Davis, "A Review of
Post-tensioned Prestressed Concrete Pozzolanic Materials and Their Use
Specifications, Prestressed Concrete In- in Concrete," Special Technical Pub-
stitute, 3 p., February 1958. lication No. 99, American Society for
4. "Tentative Recommendations for Pre- Testing Materials, pp. 3-15, 1950.
stressed Concrete-Sections 303 and 9. "Admixtures for Concrete," Report of
405," ACI-ASCE Joint Committee 323, ACI Committee 212, Proceedings,
Proceedings, American Concrete Insti- American Concrete Institute, Vol. 51,
tute, Vol. 54, pp. 545-578, 1957. pp. 113-146, 1954.
5. Raymond E. Davis, "Specifications for 10. T. Y. Lin, Design of Prestressed Con-
Prepakt Construction," RILEM Inter- crete Structures, John Wiley & Son,
national Colloquium on Injected Con- Inc., New York, 456 p., 1955.
38 PCI Journal