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a r t i c l e i n f o a b s t r a c t
Article history: Fiber reinforced composite materials risk to suffer from subsurface, barely visible, damage induced by
Available online 25 August 2011 transverse relatively low energy impacts. This two-paper series presents a method for the localization
of an impact and identification of an eventual damage using dynamic strain signals from fiber Bragg grat-
Keywords: ing (FBG) sensors. In this paper, the localization method allowing to predict the impact position based on
Low energy impact interpolation of a reference data set is developed and validated. The data utilized in the method are the
FBG sensor arrival times of the asymmetric zero order Lamb waves at the different sensors. A high rate interrogation
CFRP composite
method based on intensity modulation of the Bragg wavelength shift is used to acquire the FBG signals.
Wave propagation
Impact localization
The localization method allows to predict the impact position with a good accuracy and therefore the
inspection of the laminate can be limited to this region.
Ó 2011 Elsevier Ltd. All rights reserved.
0263-8223/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compstruct.2011.08.003
J. Frieden et al. / Composite Structures 94 (2012) 438–445 439
c / cT [-]
2. Background on wave propagation
2.0
The analysis of wave propagation caused by a low energy im-
1.5
pact is complex because of the different kinds of waves that may
be initiated during this event. Conventionally, Lamb waves are con- 1.0
sidered to be the main wave types in plates and their usage in the A0
0.5
field of damage detection has been studied with the main goal to
identify the type of waves initiated during a transverse impact 0
0 500 1000 1500 2000 2500 3000 3500 4000
and to estimate their velocity. A detailed formulation of the wave
f · h [Hz m]
propagation problem in thin composite plates can be found in [20].
Fig. 1. (a) Mode shapes of the fundamental Lamb wave modes S0 and A0. (b)
2.1. Lamb waves Normalized phase velocities of first order symmetric (S0) and antisymmetric (A0)
Lamb waves.
The equations for Lamb waves are obtained from the elastody-
namic differential equations of a solid. An eigenvalue problem is
derived by considering a general harmonic displacement solution Table 1
for waves propagating in an in-plane direction and accounting Theoretical longitudinal and transverse wave propagation velocities along the 0° and
90° directions of the CFRP plate.
for the free lower and upper boundary conditions. The dispersion
equations of Lamb waves are obtained by decomposing the dis- cL (m/s) cT (m/s)
placement field into the sum of the gradient of a potential and 0°-direction 6731 1326
the rotational of a divergence-free vector field 90°-direction 5595 1323
2
tanðqhÞ 4k p tanðphÞ
þ 2
¼0
q ðk q2 Þ2
2
impact on a plate, the range of the excited frequencies is relatively
ðk q2 Þ2 tanðphÞ low and does not exceed the cut-off frequency of higher-order
q tanðqhÞ þ 2
¼0 ð1Þ
4k p modes [21]. In case of a transverse impact, most of the energy is
transported by the asymmetric Lamb wave mode and conse-
where k ¼ xc is the wave number, x = 2pf the angular frequency, c
quently the amplitude of S0 wave modes is considerably lower than
the Lamb wave velocity in the propagation direction, h the plate
the one of the A0 modes [20]. The propagation time of S0 waves
thickness and p and q are given by
from the excitation source to a sensor is considerably smaller com-
x2 2 pared to the one of A0 waves, since they propagate approximately
p2 ¼ k
c2L four times faster in the low frequency range. Therefore, the S0
x2 modes are easily distinguished from the A0 ones when they are
2
q2 ¼ k ð2Þ present in a signal and are excited at sufficient amplitude. It is re-
c2T
ported in [21] and also noticed throughout the impact testing in
where cT and cL are the propagation speeds of the transverse shear this work that the signal of the faster symmetric Lamb waves can-
and longitudinal waves, respectively. Eq. (1) govern symmetric and not, or with extreme difficulty, be distinguished from the noise le-
antisymmetric mode shapes, respectively, where the shapes of the vel in the measurements because of their low amplitude.
fundamental symmetric and antisymmetric modes S0 and A0 are
illustrated in Fig. 1a. The phase velocity of such Lamb waves de- 2.2. Group velocity
pends on frequency x and plate thickness h and an infinite number
of symmetric and antisymmetric modes can exist. The dispersion The group velocity cg is the velocity with which the overall
curves of the fundamental Lamb wave modes S0 and A0 are given shape of a wave impulse propagates through a plate. It is the actual
for the laminate investigated herein as a function of the fre- velocity captured in experiments and the velocity of wave energy
quency–thickness product in Fig. 1b, where the velocities are nor- transportation [20]. Note that the shape of the impulse may vary
malized by the propagation speed cT. The theoretical values of the with time due to the dispersive character of the Lamb wave prop-
wave propagation speeds cT and cL in the present material are given agation. Parameter c is the propagation speed of the phase of a
in Table 1. wave with a given frequency x, related to the wavelength kwave by
The reason why only the fundamental Lamb wave modes are
kwave
considered in this theoretical analysis is substantiated by some c¼x ð3Þ
2p
preliminary experimental results and findings from other research-
2p
ers [1]. At a frequencies–thickness product below 1000 Hz m, The wave number k is related to kwave by k ¼ kwave and the group
called the cut-off frequency of higher-order modes, only the funda- velocity cg is calculated from the phase velocity by the formula [20]
mental modes S0 and A0 propagate. During a transverse low-energy
440 J. Frieden et al. / Composite Structures 94 (2012) 438–445
1.0
A0
0.8
cg/cT [-]
0.6 accelerometers
0.4
260 mm
300 mm
0.2
0.0
0 500 1000 1500 2000 2500 3000 3500 4000
f · h [Hz m]
240 mm
Fig. 2. Normalized group velocity of first order antisymmetric (A0) Lamb waves.
@x 180 mm
cg ¼ ð4Þ
@k
where the wave number k can be substituted by xc . The group veloc-
ity is dependent on the central frequency f ¼ 2xp and plate thickness Fig. 3. Picture of the clamped CFRP plate with four accelerometers for impact
h [22] as follows: localization.
1
dc
cg ðf hÞ ¼ c2 c ðf hÞ ð5Þ
dðf hÞ
FBG 4 FBG 3
60 mm
It can be seen in Fig. 2 that the group velocity of the fundamental
antisymmetric mode A0 is almost constant over a large range of fre-
quencies and has an upper bound that is slightly higher than the
Clamping surface
Clamping surface
45°
shear wave velocity. In this work, the determination of the arrival
300 mm
time of the wave front relies on the first detection of the fundamen-
180 mm
tal antisymmetric Lamb wave A0.
150 mm
3. Materials and methods
3.1. Materials
FBG 1 240 mm FBG 2
The impact localization method is tested for the case of trans-
verse impacts on a carbon fiber reinforced polymer (CFRP) plate.
The cross-ply plate is made of 28 unidirectional (UD) prepreg lam- 300 mm
inae with a symmetric stacking sequence
Fig. 4. Schematic of the clamped CFRP plate with four surface-glued FBG sensors for
[0°2, 90°2, 0°2, 90°2, 0°2, 90°2, 0°2]s resulting in a nominal thickness impact localization.
of 4.2 mm. The through-the-thickness homogenized material prop-
erties of the cross-ply (CP) and UD plates are determined using
modal identification [23] and are listed in Table 2. The FBG sensors are glued on the lower side of the plate as
The size of the plate is 300 mm 300 mm and it is clamped on shown in Fig. 4. The gratings are orientated in the 45° direction
two sides with a span of 240 mm. The method proposed hereafter in order to have sufficient sensitivity to incident bending waves
is based on acoustic wave propagation and is experimentally vali- originating from a rectangular domain of 180 mm 150 mm
dated with two types of sensors, i.e. accelerometers and FBG sen- (Fig. 4). The present configuration allows the waves emitted within
sors. The impacts are non-destructive and carried out using an this domain to arrive on all four sensors at an angle between ±45°.
instrumented hammer from Brüel & Kjær (type 8206; weight: The interrogation of the FBG sensors is carried out with intensity
100 g) and the acquisition is triggered by the signal of the load cell. modulation of the Bragg wavelength shift [19] with a Fabry–Pérot
Four highly sensitive accelerometers from Brüel & Kjær (type (FP) filter. The Bragg reflection peak from the grating is split into a
4517-C) are pasted on the CFRP plate with a thin layer of wax in measurement arm comprising the FP filter and a reference arm.
each corner of the plate at a distance of 20 mm to the free edge The acquisition of the modulated and total reflected intensity in
and at a distance of 30 mm to the clamping so that they delimit the measurement and reference arm, respectively, is achieved with
a domain of 180 mm 260 mm (Fig. 3). The acquisition of the a Lecroy Wavesurfer 434 oscilloscope at a rate of 1 GHz. The refer-
accelerometer signal is carried out with a sampling rate of 1 MHz ence intensity measurement allows to partially subtract the noise
using a 300 MHz bandwidth oscilloscope from Agilent (Type DSO from the modulated intensity signals. An AC acquisition of the var-
6034A) and a 4-channel charge amplifier from B&K (type 2692). iable intensity signal is made and a small analog input range is
Table 2
Mechanical properties of UD plies and CP plates.
E1 (GPa) E2 (GPa) E3 (GPa) m23 (–) m31 (–) m12 (–) G23 (GPa) G31 (GPa) G12 (GPa)
UD 96.00 8.67 8.70 0.30 0.03 0.38 2.24 3.59 4.04
CP 65.89 44.93 8.70 0.03 0.03 0.12 2.55 2.54 4.23
J. Frieden et al. / Composite Structures 94 (2012) 438–445 441
chosen to optimize the sensitivity of the measurements. Due to the at accelerometer 2 or PZT 2 is smaller in amplitude as compared
small input range, the analog input might saturate and the signals to the one measured on the sensor close to the impact point. This
be truncated. The recorded signals are digitally low-pass filtered attenuation is partially due to internal damping of the material and
and decimated to a rate of 1 MHz. Only two optical channels with to the fact that the circular wave front is increasing in radius. It can
sufficient sensitivity are available and therefore each non-destruc- be noticed from the temporal signals that, if symmetric S0 Lamb
tive impact test is carried out separately for each pair of sensors. waves propagate, the amplitude measured by the sensors is smal-
ler than the noise level. Otherwise accelerometer 2 and PZT 2
3.2. Experimental characterization of acoustic waves would feature a non-zero signal far ahead of 105 ls. The frequency
content of the PZT signals is largely different from the one obtained
Prior to the development of the localization method, the wave by accelerometers because of the built-in band-pass filter in the
propagation in the CFRP plates is characterized and compared to PZT’s preamplifiers and the reduced sensitivity of the accelerome-
theory. The wave speed is measured as a function of propagation ters to frequencies beyond 50 kHz.
direction using a pair of accelerometers (Brüel & Kjær type 4517-
C) aligned at an angle varying from 0° to 90° to the longitudinal 3.2.2. Wave signal observed with FBG sensors
direction of the plate. The impact position for each of the propaga- Fig. 6a shows typical signals of two FBG sensors (FBG 3 and FBG
tion directions is aligned with the sensors and located beyond the 4 in Fig. 4) recorded over a duration of 4.5 ms after a hammer exci-
two sensors, in the way that the same wave front passes by the two tation at a distance of 80 mm to FBG 3 and 150 mm to FBG 4. In
sensors. The wave speed can though be easily determined as the general, the signals observed on different sensors immediately
ratio of the distance between the sensors (120 mm) and the time after the impact are not similar due to the dispersive behavior of
of propagation between the sensors. This time of propagation is Lamb waves and the different reflections from the edge or clamp-
called arrival time delay. ing fixture close to the sensors. Note that a few milliseconds after
In addition, classical PZT sensors are used to characterize the the impact, the signals resemble a superposition of modal
frequency content of the propagating waves. Therefore, two responses.
Nano-30 PZTs from Physical Acoustics Corporation (PAC) are con-
nected to a 1220A PAC preamplifier having a built-in band-pass fil- 3.2.3. Signal processing method
ter and the acquisition is made with an oscilloscope from Agilent The following method is based on the assumption that only the
(model DSO 6034A). In comparison to standard accelerometers fundamental antisymmetric A0 Lamb waves are dominant in the re-
which have a frequency range of 1 Hz–50 kHz, the signal from corded signals and that the frequencies of these waves are low. As
PZT sensors are amplified in a frequency range between 100 and presented in Section 2.2, the theoretical group velocity of antisym-
300 kHz. metric Lamb waves has an upper bound almost equal to the shear
wave velocity. The wave arrival time tk of a wave at a sensor Sk is
3.2.1. Wave signals observed with classical sensors based on the first appearance of the impulse at a sensor. A commonly
Fig. 5a shows the signals measured by two accelerometers and used signal processing method for the identification of the wave ar-
Fig. 5b the ones by PZT sensors. Due to the dispersive character of rival time in commercially available acoustic emission equipment is
antisymmetric Lamb waves, the shape of the wave impulse the threshold method. Here, the appearance of an impulse is de-
changes while propagating through the plate. The signal arriving tected whenever the amplitude of the signal exceeds a value higher
than the noise level. The threshold is defined as a fraction of the
(a) 150
FBG 3 FBG 4 threshold
100 (a) 150
voltage [mV]
50 100
0
50
voltage [mV]
−50
0
−100
accelerometer 1 50
−150 accelerometer 2
100
0 25 50 75 100 125 150
-150
-200
(b) 200
0 1000 2000 3000 4000
time [µs]
100
(b)
voltage [mV]
20
0
voltage [mV]
−100 0
PZT 1
−200 PZT 2 −20
0 25 50 75 100 125 150
0 50 100 150 200
time [µs]
Fig. 5. Signal originating from a wave propagating in the 45° direction and
measured by (a) two accelerometers and (b) two PZT sensors. Each pair of sensors is Fig. 6. Signals from synchronous acquisition of two FBG sensors during a transverse
separated by a distance of 120 mm. non-destructive impact. (a) Acquisition during 4.5 ms. (b) Zoom-in on first 200 ls.
442 J. Frieden et al. / Composite Structures 94 (2012) 438–445
maximum amplitude of the signal. It is verified that, throughout a 3.4.1. Numerical evaluation of the interpolation error
range of threshold levels reaching from 2% to 5% of the maximum The localization method is tested with a numerically generated
amplitude, the arrival time delay results in approximately the same data set Dt Rkl ; xR1 ; xR2 which does not comprise any errors re-
value (Fig. 6b). In order to reduce the noise in the signals and elimi- lated to the determination of arrival time delays DtRkl or inexact
nate quasi-static deformations or low-frequency vibrations, a digital reference positions xR1 ; xR2 . The time of propagation tk of a wave
band-pass filter with a range of 1.5–50 kHz is applied to the signals initiated at a position (x1, x2) and arriving at a sensor Sk at the posi-
prior to the threshold method. tion ðx1 ; x2 ÞSk is defined by
The arrival time delay between two sensors Sk and Sl is defined
kðx1 ; x2 Þ ðx1 ; x2 ÞSk k
by tk ¼ ð8Þ
cðhk Þ
Dtkl ¼ t k tl ð6Þ
where k k is the Euclidean norm and c(hk) is the wave velocity in
At each impact, an array [Dtkl] is obtained, with k = 1, . . . , nS and the propagation direction hk defined by the impact location (x1, x2)
l = 1, . . . , nS, where nS is the number of sensors. During the experi- and the position of sensor Sk. The arrival time delay Dtkl between
ment, the non-destructive impacts are repeated three or four times two sensors Sk and Sl is defined by Eq. (6). No reflections at the bor-
at each location in order to check the repeatability and the accuracy der of the domain are taken into account. Also in case of an aniso-
at which the arrival time delay can be determined. tropic wave velocity, the fastest way for a wave to propagate from
its source to a sensor is considered to be the shortest one.
3.3. Prediction of impact location
3.4.2. Experimental validation of the localization method
A localization method based on interpolation of a known data The previously described localization method is used to predict
set is proposed. This method does not require the knowledge of the known location of a non-destructive impact using signals ob-
the wave propagation velocity as a function of propagation angle. tained from accelerometers and FBG sensors. For the experimental
However, a reference data set denoted by test with accelerometers, the sensor configuration of Fig. 3 is em-
ployed. The reference data set for interpolation is produced on a
DtRkl ; xR1 ; xR2 ð7Þ
grid of 3 3 points. On each location of the reference data set,
which consists of nR arrays of arrival time delays Dt Rkl and nR the array of arrival time delays is calculated from an average of
R R
known locations x1 ; x2 is required for the interpolation. Thus, an three hits. The impact locations are predicted on 45 different
interpolated response surface denoted by D ct R ðx1 ; x2 Þ is created as points, with three hits at each location. Thus the error as well as
kl
a function of the impact position for each arrival time delay over the repeatability can be evaluated over the whole region. Then
R R
the domain defined by the reference points x1 ; x2 . the four surface-glued FBG sensors (cf. Fig. 4) are used for localiz-
For the prediction of the impact location, the array of arrival ing a non-destructive impact. Again, a reference data set is pro-
time delays DtPkl is required as an input for the localization meth- duced on a grid of 3 3 points and serves for the prediction of
od. The isolines Lkl are the lines where the interpolated response five randomly selected impact locations. At each of these five loca-
surfaces D ct R ðx1 ; x2 Þ take the values of the arrival time delays Dt P . tions, the impact is performed twice to test the repeatability of the
kl kl
The intersection between two isolines Lkl and Lrs is denoted method.
(x1, x2)klrs. The intersections between different pairs of isolines
may be distinct due to interpolation or experimental errors. The 4. Results of the validation and discussion
predicted impact location xP1 ; xP2 is therefore calculated as a geo-
metrical average of the intersections (x1, x2)klrs. Without any errors, 4.1. Signal processing
the intersections of all isolines would coincide.
When the vector defined by the positions of the two sensors Sk The arrival time delays obtained from the accelerometer/FBG
and Sl is parallel to the vector defined by the positions of another signals have a maximum standard deviation at one location of
couple of sensors Sr and Ss, the corresponding isolines Lkl and Lrs 10.3/12.4 ls and an average standard deviation for all measure-
risk to be almost parallel. In this case it may happen that no inter- ments of 2.3/3.2 ls, respectively. Considering a wave speed of
section is found or that it may be far away from the exact location. 1300 m/s, this uncertainty in arrival time delay corresponds to a
Therefore the intersections of two isolines is only computed when maximum uncertainty in position of 16 mm and an average uncer-
these isolines are nearly perpendicular. tainty of 4.2 mm. Note that an uncertainty in location of approxi-
mately 2 mm can be attributed to a lack of precision during the
3.4. Validation of the impact localization method manual excitation with the hammer. The relatively higher impreci-
sion of the arrival time delays obtained from FBG signal is due to
The localization method described in the previous section is val- the higher noise level. Larger deviations are due to a bad choice
idated by means of numerical and experimental data. The pre- of the threshold value and a relatively high noise level in the sig-
dicted impact location is therefore compared to the exact nals. However, throughout the experiments, the sensitivity of the
location and the error is expressed in terms of the distance be- FBG sensors was found to be largely sufficient when the incident
tween the exact and predicted position. The prediction error re- waves arrived at an angle within ±60°.
lated to the interpolation is evaluated using numerically
generated data for the reference set as well as for the prediction. 4.2. Wave speed measurements
The interpolation error is evaluated in case of isotropic and aniso-
tropic wave propagation profiles. In experimental tests the loca- In the tested CFRP plates, the propagation speed has an average
tions of non-destructive impacts on a CFRP plate are predicted value of 1300 m/s (±100 m/s) and is almost independent of the
using the described method. This experiment is first carried out propagation direction. The maximum relative standard deviation
using accelerometers and, second, using surface-glued FBG sen- for three repeated tests in one propagation direction is 5%. In addi-
sors. By means of these validation tests, the error is decomposed tion, the wave speed as a function of propagation direction, shown
in a proportion relative to a characteristic size and an absolute con- in Fig. 7, agrees very well with the theoretical group velocity of the
tribution independent from the plate size. zero-order antisymmetric A0 Lamb waves determined in Table 1.
J. Frieden et al. / Composite Structures 94 (2012) 438–445 443
1000
150
750
500 125
250
100
0
0 15 30 45 60 75 90
x2 [mm]
propagation direction θ [degree] 75
Table 3
40
Reference measurements of wave arrival time delays. FBG 1
20 FBG 2
Point Position (mm) Arrival time delays (ls) FBG 3
xR1 xR2 Dt R12 Dt R23 DtR34 DtR41 0 FBG 4
Voltage [mV]
1 80 50 144 29 27 127
−20
2 5 50 16 37 26 60
3 90 50 149 73 79 46 −40
4 80 50 102 24 61 25
5 5 0 12 4 41 22 −60
6 90 0 110 7 153 13
7 80 0 57 5 143 95 −80
8 5 50 8 27 11 53
9 90 50 65 50 159 17 −100
−120
couple of sensors. Note here that only two optical channels with 200 300 400 500 600 700 800 900
sufficient sensitivity are available for the low amplitude signal
due to the configuration of the equipment. Therefore, the reference
Fig. 11. Intensity signals from FBG sensors.
measurements are performed individually for each of four different
couples of sensors. The arrival times of the waves at the sensors are
determined
R using a threshold method. The arrival time delays
Table 4
Dt 12 ; DtR23 ; Dt R34 ; DtR41 of four different couples of sensors as a func-
Arrival time delays determined in the case of the impact with an energy of 3.4 J.
tion of the reference position (x1, x2)R are shown in Table 3. It can
be noticed that the sum of the four arrival time delays is not equal Position (mm) Arrival time delays (ls)
to zero as it would be theoretically expected. This is due to the fact x1 x2 Dt P12 DtP23 DtP34 DtP41
that the signals are not recorded synchronously and that the arrival 50.0 20.0 78 20 91 7
time delays are subject to errors.
5.3. Low velocity impact predicted impact position arrival time delay isolines
exact impact position reference measurements grid
The plate is impacted at the position (50 mm, 20 mm) with an FBG 4 (embedded) FBG 3 (surface-glued)
energy of 3.4 J. During the impact, two different FBG interrogation 60 L34
7 8 9
modes are used and the four FBG sensors are interrogated simulta-
clamping surface
40
clamping surface
neously. The different acquisition modes allow to obtain calibrated
and high rate measurements. Calibrated measurements of the 20
x2 [mm]
4 5 6
strain signals [19] are carried out at a rate of 100 kHz to have an 0
L41
indication on the amplitude of the impact. The first 20 ms of the −20 L23
strain signals of all four sensors are shown in Fig. 10. It can be seen −40 1 2 3
that the signal of sensor FBG 1 is out of range during the first mil- L12
−60
liseconds of the impact. Maximum strain levels of up to 1000 le
−150 −100 −50 0 50 100 150
are reached during the first 5 ms of the impact and the high spec-
tral content of the signals may indicate the initiation and propaga- FBG 1 (embedded) x1 [mm] FBG 2 (surface-glued)
tion of damage. After 5 ms, the response obviously consists of a
Fig. 12. Isolines of equal arrival time delays and predicted impact location.
superposition of modal vibrations.
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