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Keywords: The capability of microwave signals to penetrate inside composites and interact with the inner structure makes
Disbond them a very attractive candidate for composite inspection. Various techniques of microwave nondestructive
Microwave nondestructive testing testing (NDT) are used for detecting disbonds in composites. Despite their promising results, these techniques
Maximal overlap discrete wavelet-packet
suffer from poor spatial resolution due to the given features that do not significantly distinguish between the
transform
Bi-directional long short-term memory
defect and defect-free regions. In this paper, a hybrid signal processing based on a refinement feature extraction
method is employed to enhance the imaging efficiency of the disbond detection in composite material. This
technique is based on scanning the composite material with an open-ended rectangular waveguide operating
from 18 to 26.5 GHz and analyzing its reflections using the proposed hybrid signal processing method. Maximal
overlap discrete wavelet packet transform is employed to provide significant informative features of each fre
quency point. The Bi-directional long short-term memory (Bi-LSTM) network approach is used to distinguish the
significant features and the outliers. The Bi-LSTM classifies each inspected location into a defect or defect-free
location. The findings presented in this paper show the advantages of the refinement method-aided micro
wave technique in detecting disbonds down to 1 mm with an accuracy rate of 88.84%, a significant advantage
over any current disbond inspection technique.
1. Introduction ultrasonic techniques have been used to inspect the composites [2–4]
and highly attenuating materials [5,6]. The use of ultrasonic to inspect
Glass Fibre Reinforced Polymer (GFRP) is a composite material GFRP and highly attenuating materials can be challenging due to the
composed of fibreglass and epoxy resins-based matrix, is widely used as complexity of wave propagation in anisotropic composite structures.
a strengthening and insulation agent for corrosion-damaged structures The random scattering and high attenuation of ultrasonic waves reduce
such as the steel pipelines in the oil and gas industry [1]. However, the capability of defect imaging accurately. In these techniques, the
improper adhesive application and moisture penetration through the geometrical shape of the defected area is inaccurately defined, especially
insulation materials can cause defects such as disbond to grow between in multi-layered materials with large thickness [7]. Thermography NDT
the GFRP insulation and the steel surface. Such defects could lead to is an attractive technique for fast and non-contact inspection and widely
catastrophic failure if not immediately detected and repaired. Hence, used to evaluate GFRP structure [8–13]. Thermography NDT is capable
regular nondestructive testing to evaluate such defects has become an of measuring the GFRP thickness and detecting subsurface defects based
immediate necessity to maintain the integrity of the GFRP insulated on temperature variation between the sound and defected regions [14].
pipelines. However, thermography inspection needs an expert operator and the
Methods capable of assessing damage in pipelines are crucial for techniques require long pulse heating [10], heating up and cooling
saving the maintenance cost, improving the safety and reliability of the down the infrared camera [15] or sample [9] due to the lack of stan
entire system. However, most commercially available nondestructive dardization [16]. Moreover, thermography NDT provides less quanti
testing (NDT) techniques such as ultrasonic testing, eddy current, ther tative information in the case of sub-surface defects, especially the size
mography and acoustic emission have limitations in detecting the dis and depth of defect [17] and the inspected image of defect shape is not
bond in GFRP based insulations due to poor signal penetration. Several clear, particularly at the edges [8,12,13]. Eddy currents and magnetic
* Corresponding author.
E-mail addresses: nawaf_shrifan@student.usm.my (N.H.M.M. Shrifan), firdaus.akbar@usm.my (M.F. Akbar), ashidi@usm.my (N.A. Mat Isa).
https://doi.org/10.1016/j.ndteint.2021.102414
Received 4 February 2020; Received in revised form 15 January 2021; Accepted 20 January 2021
Available online 24 January 2021
0963-8695/© 2021 Elsevier Ltd. All rights reserved.
N.H.M.M. Shrifan et al. NDT and E International 119 (2021) 102414
particle techniques are restricted to inspect conductive materials. The 99.62 is achieved when 13 PCA components are utilized. Although the
lack of the induced current and magnetic field of eddy currents and technique is limited to classify the inspected specimen into defect and
magnetic particles, respectively, degrades the defect detection in the defect-free without defect evaluation, the machine learning-based in
dielectric materials [18]. The current inspection technique of removing spection achieves reliable defect detection.
the insulation material to inspect prone areas, accompanied by In the case of defect evaluation, the goal is to classify each inspected
re-application of the insulation, is an expensive and time-consuming location as defect or defect-free. In Ref. [32], the classification is ach
process; yet, there may not even be a fault present. ieved using supervised-PCA features and SVM classifiers to illustrate the
To overcome these problems, a range of microwave techniques have defected regions. The inspection is performed on a steel specimen to
been reported for insulation inspection since electromagnetic waves at detect the corrosion underneath. The last outcome value from SVM
microwave frequencies are likely to have a greater resolution in iden classifier at each inspected location is used to construct a 2D binary
tifying insulation defects without the removal of insulation [19–21]. image. Although some pixels are improperly classified, the constructed
Unlike ultrasonic signals, microwave signals can penetrate inside insu image is shown in the corrosion positions that render it capable of
lations such as GFRP, interacting with their inner structure and are determining the corrosion size. In this technique, PCA mapped the 191
sensitive to changes associated with boundary interfaces. As a near field frequency points to 15 dominant features in a lower space. The lower
inspection, an open-ended rectangular waveguide (OERW) microwave space features do not correspond to the sweeping frequencies due to loss
probe performs non-contact inspection with a small stand-off distance. of the original values of the swept frequencies [33]. Therefore,
Moreover, the waveguide is suitable for inspecting anisotropic materials providing more details about the acquired features may increase the
such as GFRP due to the polarization oriented electric field inside the classification reliability, especially on a single location classification.
waveguide [22]. Nowadays, the research tends to employ advanced machine learning
Several microwave NDT techniques have been proposed in the past to learn and measure the material’s degradation. The current attempts to
and these methods have provided promising results in identifying de hybridizing them together to inspect complex structures have great
fects. Time-Domain Reflectometry (TDR) implemented in Refs. [23,24] potential to enhance the quality and reliability of inspection [34]. By
uses inverse fast Fourier Transform (IFFT) to detect back metal peaks for leveraging recent advances in computer vision, a microwave NDT
defect representation. However, the defect information may be split technique is proposed in this paper based on a refinement feature
between the coating and back metal peaks in the small depth defect extraction method for disbonds detection and imaging of GFRP.
cases. Therefore, by processing a single peak, only some other important MODWPT is employed to provide more informative features about each
information can be lost. The omitted information may provide accurate single frequency point of the microwave signal. Simultaneously, the
defect evaluation combined with the imaging process. Moreover, prin Bi-LSTM network is used to classify the features of each inspected
cipal component analysis (PCA) is utilized for defect source separation, location into defect and defect-free to image the underneath defects. A
as presented in Refs. [18,25]. PCA is employed to linearly separate mi brief introduction to the signal processing using MODWPT and LSTM
crowave signals into three uncorrelated components. The components networks is introduced in section 2. Section 3 explains the proposed
refer to the GFRP surface, the inner layer of GFRP and back metal. microwave NDT technique. The discussion of the experimental setup
However, the small defect information may be covered by the compo and results are presented in sections 4 and 5, respectively. Finally, the
nents of the outer surface and inner layers of GFRP. The dominant fea conclusion is summarized in section 6.
tures are not separated clearly and produce blurred edges of the defects.
In addition, nonnegative matrix factorization (NMF) is introduced in 2. Theoretical background
Refs. [26,27] to blindly separate the spatial frequency features into a
defect and defect-free region. However, NMF gives a different approxi 2.1. Maximal overlap discrete wavelet-packet transform
mated result at each run time due to different initial optimization values.
Moreover, NMF produces the worst result when there is a low spectral Discrete wavelet transform (DWT) is a powerful technique for signal
resolution [28]. analysis due to its capability to analyze an input signal in the time-
In GFRP inspection, the randomly weaved patterns cause permit frequency domain. DWT decomposes the input signal (e.g. microwave
tivity variations that influence the reflected microwave signals [23]. As reflection coefficients) into approximation and detail coefficients as
a result, a blurred spatial image is produced due to increases in the shown in Fig. 1(a). The input signal (x) passes through a high-pass filter
likelihood of obscuring defects over 2D imaging. Therefore, the unifor (h) and a low-pass filter (g) and down-sampled by factor 2 (↓2). The
mity of the defects shapes is not maintained, making the assessment of output of the low pass filter is the approximated signal (a) while the
the material’s state difficult. Several techniques are proposed to increase output of the high pass filter is the details coefficients (d). This process
the imaging capability of microwave NDT for inspecting GFRP struc can be repeated several times to produce several decomposition levels
tures. In Ref. [29], PCA is used for analyzing microwave response to using the approximated signal again as input to DWT. Each filter gen
detect the defect and eliminate the pipe curvature influence. The PCA erates a series of coefficients that represent and compact the original
features of the defect area are processed to form the time of flying (ToF) signal. Thus, DWT decomposes the input signal into several sub-bands or
peaks for measuring the defect depth. The depth of the defect can be levels. Many advantages are provided using DWT, such as higher data
evaluated from both the peak time arrival or its magnitude. The tech compression and reconstruction and signal de-noising [35]. However,
nique successfully represents the defect location and shape based on DWT only performs the decomposition from approximate coefficients
adjusting a threshold. In Ref. [30], a time-reversal (TR) technique is used and further decomposition of details coefficients is omitted.
to detect impact damage and drilled holes in GFRP composite specimens Discrete wavelet packet transform (DWPT) is an extension of DWT
based on the source focusing of far-field microwave NDT. While TR with an additional step. DWPT decomposes both the approximate and
explicitly demonstrates positive results in detecting large-scale defects, details coefficients at each decomposition level compared to the
where the identification of defects is proportional to the size of the approximate coefficients in DWT as shown in Fig. 1(b). However, the
defect, it is inefficient to detect small-scale defects. down-sampling process, being a time-variant transform, both DWT and
On the other hand, a machine learning-based microwave NDT is DWPT losses aligning the decomposed coefficients correspond their
proposed in Ref. [31] to provide a reliable inspection with high classi input parameters. Therefore, producing a time-invariant transform by
fication accuracy on the entire specimen. PCA is used to extract the avoiding the down-sampling process is required to align the wavelet
microwave signal features to classify the coated steel specimens into coefficients corresponding to their input parameters.
defects and defect-free. The extracted features are classified using a Maximal overlap discrete wavelet packet transform (MODWPT) is a
combination of SVM and ANN classifiers. A higher accuracy rate of time-invariant transform as proposed in Ref. [36]. In MODWPT, the
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Fig. 1. Three-level examples of signal decomposition using DWT (a), DWPT (b) and MODWPT (c).
input signal is decomposed into several coefficients using low- and 2.2. Long short-term memory
high-pass filters for several decomposition levels as shown in Fig. 1(c).
At each step of decomposition, MODWPT provides coefficients with Long short-term memory (LSTM) is presented in Ref. [42] and
equal pass-band periods, the distances between peaks being equal. The extended later in Ref. [43] to overcome the gradient instability limita
length of the generated coefficients equals the length of the input signal tion of recurrent neural network (RNN). LSTM employs a memory cell to
by removing the down-sampling process that becomes a time-invariant keep its state over time and only the useful information is kept for an
transformation [37]. As a result, all the decomposed coefficients corre extended time. In LSTM, an input sequence X = (x1, x2, x3, …, xT) is
spond to their time-series and are associated. mapped to hidden input sequence H = (h1, h2, h3, …, hT) and output
Mathematically, MODWPT coefficient s at level j can be obtained sequence O = (o1, o2, o3, …, oT) by calculating the activation gates’
from the convolution of the original signal x = s00 with infinite impulse values. These values are iteratively updated on the memory cell from t =
response (IIS) filters g and h are given as follow: 1 to T using the following equations.
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Fig. 5. The positions of the training set and testing of the GFRP sample highlighted in red and green color, respectively [23]. (For interpretation of the references to
color in this figure legend, the reader is referred to the Web version of this article.)
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The layers structure of the proposed network is shown in Fig. 10. The
sequence input layer is used to handle the extracted features from the
transpose of array D (x,y) with 101 sequences and 16 coefficients long.
The sequence input layer is utilized to feed the Bi-LSTM layer. Bi-LSTM
layer includes 50 hidden units with tanh state activation function and
sigmoid (σ ) gate activation function. The output of the Bi-LSTM layer is
passed to a fully connected layer. The fully connected layer combines the
learned features to be passed through softmax function. All the passed
features are normalized in the softmax layer. The softmax layer outputs
are the classification probabilities that are positive values between 0 and
1. Finally, the classification layer uses the classification probabilities to
assign the class of each given input. Moreover, in [46], Adam optimizer
is used to optimize the weights and biases parameters for minimizing the
loss function by taking small steps at each iteration. Then, the trained
network is employed to classify the testing set. The classification result
of each scanned location in the testing set is located in its corresponding
Fig. 6. The magnitude of the reflections coefficient obtained from defect and
defect-free locations on the GFRP sample. locations on the scanned sample to construct a 2D image.
The classification method is accomplished at the spatial level, indi
cating that the signal received at each inspected position is labeled as a
defect or defect-free. Therefore, the variations between the defected and
defect-free locations can illustrate the 2D spatial image of the inspected
sample. Moreover, the defect evaluation can be achieved based on the
defect location and defect size demonstrated on the spatial image. Thus,
the classification results can illustrate the underneath disbond of the
GFRP sample.
4. Experimental setup
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Fig. 9. The variations between defect and defect-free locations at MODWPT decomposition level 9 of the frequency point 84.
the waveguide movement during the inspection process. One port cali
bration is performed by connecting the 3.5 mm microwave cable with
three well-known calibration standard Open-Short-50 Ω Load (OSL).
After calibration, the errors due to Vector Network Analyzer (VNA), the
connectors and cables used to connect the VNA to the waveguide are
removed from measurements. The calibration process would effectively
shift the measurement reference plane to the microwave cable’s end
(input port of waveguide). The portable VNA is used to measure the
complex reflection coefficients from 18 to 26.5 GHz, as a linear sweep
with 101 frequency points.
The inspected sample is divided into a training set and testing set.
The training set and testing set are obtained from the highlighted regions
by red and green rectangles, respectively, as shown in Fig. 5. The big size
defects are used for training purposes because conventional microwave
NDT techniques can easily detect the big size defects. Therefore, the
small size defects are kept as a challenge of the proposed technique to
detect them. The training set includes 1444 scanned locations in 724
defect-free locations and 720 defective locations. The extracted features
D (x,y) at each scanned location are used to train the Bi-LSTM network.
Fig. 10. The proposed network structure.
presented in Table 1. The sample is placed on metal during scanning 5. Results and discussion
such that it replicates the disbonds between GFRP laminates and pipe
line metal, whilst leaving its top surface undisturbed. 5.1. Training efficiency
Long and short features sequences in D(x,y) are used to examine the
4.2. Inspection technique training efficiency of Bi-LSTM network. The long and short sequences
are obtained from D (x,y) and it’s transposed respectively. In the long
As shown in Fig. 11, the open-ended rectangular waveguide (OERW) sequences, 101 coefficients are included in each decomposition level.
microwave probe is used to inspect the sample. The sample is raster- Meanwhile, the short sequences consist of 16 coefficients in each fre
scanned with a step size of 2 mm in the x- and y-directions. The quency point due to the transpose of the array D(x,y). Fig. 12 and Fig. 13
inspected area contains 3800 scanned points, respectively depicted as a illustrate the accuracy and losing factors during the training process of
2D array of 76 and 50 points in x- and y-directions. The stand-off dis the Bi-LSTM network, respectively. The efficiency of the training is
tance between the OERW probe and the sample is set to 1 mm as rec quietly optimized when short sequences are used to train the Bi-LSTM
ommended in Ref. [19]. The programmable positioner is used to control network. Compared to the long sequences, the accuracy factor is
quickly increased once the short sequences are utilized to feed the Bi-
Table 1 LSTM network. Increasing the accuracy rate due to the Bi-LSTM
The dimension of the GFRP sample. network quickly remembers the useful information of the short se
Parameter Value quences compared to longer ones. The useful information is not faded
Sample size 152 mm × 110 mm very fast over the time steps. Therefore, the impact of the useful infor
GFRP thickness 23 ± 0.32 mm mation is kept, and it is reflected in the accuracy factor in the final stage
Disbon dimension 10 mm × 10 mm, 15 mm × 15 mm, and 20 mm × 20 mm of training. However, both long and short sequences reach close accu
Disbon depth 3 mm–15 mm with a step size of 3 mm racy after 550 iterations at the final stage of training.
1 mm–5 mm with a step size of 1 mm
On the other hand, the loss factor quickly decreases when short
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Fig. 14. The imaging result of the proposed technique illustrates the disbond defects of the GFRP sample.
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Author statement
Acknowledgments
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N.H.M.M. Shrifan et al. NDT and E International 119 (2021) 102414
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