DESIGN AND FABRICATION OF WALL PAINTING SYSTEM

A PROJECT REPORT
Submitted by

HARIKARAN.G (ADM17016L)
GOKUL .V (ADM17011)

In partial fulfillment for the requirements for the

award of

DIPLOMA IN
MECHANICAL ENGINEERING

ACADEMY OF MARITIME EDUCATION AND TRAINING

CHENNAI 603112
NOVEMBER 2019
AMET: CHENNAI 603112

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 BONAFIDE CERTIFICATE

This is to certify that this project report “DESING AND FABRICATION OF WALL

PAINTING SYSTEM” is the bonafide work of “HARIKARAN G (ADM17016L) &

GOIKUL V (ADM17011)” who carried out the project work under my supervision.

DR.R.RAJAVEL Mr.S.K.KRISHNA KUMAR

HEAD OF THE DEPARTMENT SUPERVISOR
DEPARTMENT OF MECHANICAL ASSISTANT PROFESSOR
ENGINEERING DEPARTMENT OF MECHANAL
AMET UNIVERSITY ENGINEERING
CHENNAI-603112 AMET UNIVERSITY
CHENNAI-603112

Project Viva-Voice Examination Held On ……………………………………

INTERNAL EXAMINER EXTERNAL EXAMINER

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 ABSTRACT

The primary aim of the project is to design, develop and implement of Wall Painting
system which helps to achieve low cost painting equipment. Despite the advances in
robotics and its wide spreading applications, interior wall painting has shared little in
research activities. The painting chemicals can cause hazards to the human painters
such as eye and respiratory system problems. When construction workers and robots
are properly integrated in building tasks, the whole construction process can be better
managed and savings in human labour and timing are obtained as a consequence. In
addition, it would offer the opportunity to reduce or eliminate human exposure to
difficult and hazardous environments, which would solve most of the problems
connected with safety when many activities occur at the same time.

Painting had been automated in most of automotive industry but not yet for the
construction industry and also for the house wall painting. The design objective is to
fulfill the foundation of simplicity, easy handling, low cost, reducing human effort
and constant painting. IR sensors are fitted to adjust the distance limits and
maneuver in the room area. Also plan to move the base in horizontal direction It save
labour work, cost and saving human labour. It would get the opportunity to reduce or
eliminate human infection. It solve most of the problem with safety when lots of
activities occur at the same time. This project motivate the development of automatic
wall painting system.

Keyword: Automatic Wall Painting Machine, DC Motor, Spray Painting, Spray

Gun,Chain, Chain Sprocket, Boring and Exhausting techniques, IR
sensor, Construction field
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 ACKNOWLEDGEMENT

I would like to extend my thanks to the people who are all so generously

contributed to the work presented in this project report.

I wish to express my heartfelt gratitude and indebtedness to Dr. J.

RAMACHANDRAN, Chancellor, AMET, for his help in carrying out my

project work at AMET.

I wish to express my heartfelt gratitude and great thanks for Col. Dr. G.

THIRUVASAGAM, Vice Chancellor, AMET, for his valuable support

throughout the course of my design and fabrication project work at AMET.

I am also grateful to Dr. R. RAJAVEL, Head of the Department, Department of

Mechanical Engineering, for his help in getting me this project.

I take this opportunity to express my deep sense of gratitude to my supervisor,

coordinator Mr.S.K.KRISHNA KUMAR Assistant Professor, Department of

Mechanical Engineering, AMET for his valuable guidance during my

investigation and in writing the project report.

I also thank my friends and classmates for their help.

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 TABLE OF CONTENTS

CHAPTER TABLE PAGE.NO

- ABSTRACT III

- LIST OF FIGURES VII

I INTRODUCTION 1

II LITERATURE SURVEY 2

III OBJECTIVE 4

IV METHODOLOGY 5

EXPREMENTAL WORK

1.1 CONVENTIONAL OF PAINTING 6

1.2 PAINTING SPRAY 7
1.3 WORKIMG PRINCIPLE 8
1.4 CONSTRUCTION AND DESCRIPTION 10
1.4.1 DCMOTOR 11
1.4.2 AIR COMPRESSOR 12
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1.4.3 TRANSFORMER 13
1.4.4 NOZZLE 14
1.4.5 MICROCONTROLLER 15
1.4.6 IR SENSOR 16
1.4.7 RESISTOR 17
1.4.8 CAPACITOR 18
1.4.9 SPRAY GUN 19
1.4.10 PULLETY 20
1.4.11 BLOCK DIAGRAM 21
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VI MATERIAL SELECTION 22

VII PROBLEM DEFINITION 23

VIII CONCLUSION 24

IX ADVANTAGES AND APPLICATIONS 25

X REFERENCE 26

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 LIST OF FIGURES

S.NO TITLE PAGE NO.

1.1 CONVENTIONAL OF PAINTING 6

1.2 PAINTING SPRAY 7

1.3 ACTUAL WALL PAINTING SYSTEM 9

1.4.1 DC MOTOR 11

1.4.2 AIR COMPRESSOR 12

1.4.3 TANSFORMER 13

1.4.4 NOZZEL 14

1.4.5 MICROCONTROLLER 15

1.4.6 IR SENSOR 16

1.4.7 RESISTOR 17

1.4.8 CAPACITOR 18

1.4.9 SPRAY GUN 19

1.4.10 PULLEY 20

1.4.11 WORKING DIAGRAM 21

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