INDUSTRIAL TRAINING REPORT

 TALBROS AUTOMOTIVE COMPONENTS LTD.

 14/1 , MATHURA ROAD FARIDABAD.

 BY:- RAHUL KUMAR PODDAR



 SATYUG DARSHAN INSTITUTE OF ENGINEERING &TECHNOLOGY

 Bhopani Lalpur Road Faridabad
1. CONTENTS:-
COMPANY PROFILE.

PEOPLE & CUSTOMERS.

LIST OF DEPARTMENT VISITED.

GASKET & MATERIAL PROPERTIES

THINGS THAT WERE MANUFACTURE IN SHOP FLOOR

OPERATION DONE ON SHOP FLOOR.

PASSIVATION PROCESS

CONCLUSION.
  Talbros Automotive Components Ltd.,
 The flagship manufacturing company of the
Group was established in the year 1956 to
manufacture Automotive & Industrial
Gaskets in collaboration with Coopers Payen
of UK.
COMPANY PROFILE:-
 Today, after 50 successful years, Talbros
stands proud and tall as a mother brand of
gaskets, steering & suspension components,
stampings, rubber products and forgings.
Talbros Group has strong partnerships
formed with global giants. Notable among
the joint venture partners are Affinia Group
– USA, Sanwa Packaging - Japan and
Interface Solutions - USA.
 With the company turnover 2000 cr. And
4600+ worker spans over 6 business.
  The largest OEMs like Ashok Leyland,
Bajaj Auto, Cummins
 Group, Eicher India, Escorts Group,
Force Motor.
 General Motors, Hero Honda, Honda,
Hyundai, John Deere.
PEOPLE & CUSTOMERS
 Mahindra & Mahindra, Maruti Suzuki,
Chairman Suzuki, TAFE, Tata Motors, Tata
Cummins, Simpsons and international
corporates like Affinia Automotive are
our proud cucstomers.
 The Group companies are TS 16949
and ISO 14001 certified. Talbros
Group portfolio also includes
Mercedes Benz dealership for
passenger cars.
LIST OF DEPARTMENTS VISITED

1. QUALITY & PURCHASE DEPARTMENT

2.PRODUCTION DEPARTMENT

3.SALES & MARKETING DEPARTMENT

OPERATION DONE ON SHOP FLOOR
•Cropping & Blanking
•Bore closing
•Out lining
•Reactivation
•Corrugation
•Soft cutting
•Pre glue , Laser printing & Coating….etc.

These are the operation which are use in the gaskets according to the die changes.
THINGS THAT WERE MANUFACTURE IN SHOP FLOOR

Line 1:- steel back bone gasket (metal)

Line 2:- single & double cemjo
Line 3:- Exhaust manifold, flange
Line 4:- multi layer steel
Line 5:- spot welding gasket & heat shield
Line 6:- soft gasket & exhaust gasket
Line 7:- shell forming
Line 8:- Hero Honda base gasket
Line 9:- selecting area coating

Gaskets heat shield

GASKET :-
A gasket is a mechanical seal which fills the space between
two or more mating surface , generally to prevent leakage
from or into the joined objects while under compression.

Gasket used in piping (flange gaskets)

Gasket used in vehicles (cars, boats, planes , trains)

MATERIAL PROPERTIES:-

Gaskets with certain material properties like :

cork ,rubber, paper , aluminium , stainless steel, brass,
copper & asbestos(for high pressure steam).

Gasket used for particular function (for pressure,

temperature, or chemical etc.)
HEAT SHIELD:-
Its is a part of object designed to protect the object from
overheating or damage by dissipating , reflecting or sim ply
absorbing the heat.
 MATERIAL USED :

 This are mostly aluminium, ceramic silicate , asbestos

etc.
 Heat shield are use in vehicle to protect engines.
 It is also used in aircraft ,spacecraft (ablative heat
shield)etc ..
MANCHINE USE FOR MANUFACTURING
GASKET & HEAT SHIELD.
 CNC Grinder  Spot welding machine
 Hydraulic pressure machine  Pneumatic machine
 Soft cutting machine
 Lathe machine
 CNC lathe machine
 Wire cutting machine
 Blanking machine
 C-200 silicon coating machine
 Laser beam machine
PASSIVATION PROCESS
It is a Process use to cleaning the gaskets
Steps :-
water + P3714 powder
1. Degreasing (Time 8 Min )
2. Degreasing (time 3 min )
3. Water rinsing (time 1 min)
4. Acid tank (time 3 min)
5. Phosphating tank(time 10 min)
6.Water rinsing (time 40 second)
7. Passivation process ( time1 min)
8. D.M water tank ( time 40 second )
9. Dryer tank
Process of making pre glue

1. Rubber N220 SH
2. MIBK
3. P-resin
4. Ethyl Alcohol
5. PTSA
6. phenol.

These six component are mix at certain

temperature & time to obtain desire glue
thickness . Here hot water is use for
circulation in tank.
 CONCLUSION

IT GIVES ME IMMENSE PLEASURE TO SAY THAT I HAVE SUCESSFULLY

UNDERGONE 4 WEEKS INDUSTRIAL TRANING IN TALBROS AUTOMOTIVE
COMPONENT LIMITED . IT WAS A LIFETIME EXPERIENCE . I LEARNED A LOT OF
NEW THINGS, AND LOT OF NEW
WAYS OF SOLVING A PROBLEM. I WANT TO CONCLUDE
MY REPORT ON A POSITIVE NOTE AND I HOPE THAT THE
EXPERIENCE WHICH I GOT WILL ALSO BE FRUITFUL IN MY CAREER AHEAD.
THANK YOU