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  • WIP Calculation

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    abraham
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    The document provides information about materials, labor costs, and operations for manufacturing a product. It lists 8 materials with a cost of EUR 10 each. It details the value-added and non-value added times and probabilities of completion for each operation, including cutting, turning, drilling, deburring, inspection, rework, and transport. It calculates the total time, costs, and work-in-process for the operations.

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    cara kalkulasi WIP pada manufacturing

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    The document provides information about materials, labor costs, and operations for manufacturing a product. It lists 8 materials with a cost of EUR 10 each. It details the value-added and non-value added times and probabilities of completion for each operation, including cutting, turning, drilling, deburring, inspection, rework, and transport. It calculates the total time, costs, and work-in-process for the operations.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    13 views8 pages

    WIP Calculation

    Uploaded by

    abraham
    The document provides information about materials, labor costs, and operations for manufacturing a product. It lists 8 materials with a cost of EUR 10 each. It details the value-added and non-value added times and probabilities of completion for each operation, including cutting, turning, drilling, deburring, inspection, rework, and transport. It calculates the total time, costs, and work-in-process for the operations.

    Copyright:

    © All Rights Reserved
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    of 8

    MATERIAL EUR LABOUR EUR/hour STORING

    Material 1 10 Cutting 10 Store


    Material 2 10 Turning 15 Intermediate
    Material 3 10 Drilling 12 Machines
    Material 4 10 Deburring 10
    Material 5 10 Inspection 20
    Material 6 10 Rework 12
    Material 7 10
    Material 8 10 Transport 15
    EUR/m2xday Shift
    1 1
    1 2
    1 3
    Days/week 5
    6

    weekend
    Material (EUR) 10
    Box: m2 1.5

    OPERATION VA NVA PROB. TOTAL


    Hours

    Material
    Transport store to cutting 0.25 0.25 0.25
    Storage cutting 4 4 4.25
    Cutting 1 1 5.25
    Storage cutting 4 4 9.25
    Transport to turning 0.25 0.25 9.5
    Storage turning 4 4 13.5
    Turning 2 2 15.5
    Storage turning 2 2 17.5
    Transport to drilling 0.25 0.25 17.8
    Storage drilling 4 4 21.8
    Drilling 1 1 22.8
    Storage drilling 2 2 24.8
    Transport to deburring 0.25 0.25 25
    Storage to deburring 2 2 27
    Deburring 0.5 0.5 27.5
    Storage deburring 2 2 29.5
    Transport to inspection 0.25 0.25 29.8
    Storage inspection 4 4 33.8
    Inspection 1 1 34.8
    Storage inspection 2 2 36.8
    Transport to rework 0.25 0.25 37
    Storage rework 4 4 41
    15 % rework 0.15 2 2 43
    Storage rework 2 2 45
    Transport to inspection 0.25 0.25 45.3
    Storage inspection 2 2 47.3
    Inspection 0.5 0.5 47.8
    Storage 85% during Rework 0.85
    Storage inspection 4 4 51.8
    Transport to store 0.25 0.25 52

    52
    4.5 33.5 14 52
    COST WIP

    10 65
    3.75 13.75 24 89
    6 19.75 39 128
    10 29.75 60 188
    6 35.75 35 223
    3.75 39.5 20 243
    6 45.5 32 275
    30 75.5 144 419
    3 78.5 14 433
    3.75 82.25 16 449
    6 88.25 26 475
    12 100.25 45 520
    3 103.25 11 531
    3.75 107 13 544
    3 110 10 554
    5 115 16 570
    3 118 9 579
    3.75 121.75 11 589
    6 127.75 17 606
    20 147.75 46 652
    3 150.75 6 658
    3.75 154.5 7 665
    6 160.5 11 677
    3.6 164.1 5 682
    3 167.1 3 685
    3.75 170.85 3 688
    3 173.85 3 691
    10 183.85 6 697
    16.58 200.425 9 705
    6 206.425 3 709
    3.75 210.175 0 709

    709
    13.63 WIP average
    210.175

    COST
    Material (EUR) 10
    Box: m2 1.5

    OPERATION VA NVA PROB. TOTAL


    Hours

    Material
    Transport store to cutting 0.25 0.25 0.25
    Storage cutting 4 4 4.25
    Cutting 1 1 5.25
    Storage cutting 4 4 9.25
    Transport to turning 0.25 0.25 9.5
    Storage turning 4 4 13.5
    Turning 2 2 15.5
    Storage turning 2 2 17.5
    Transport to drilling 0.25 0.25 17.8
    Storage drilling 4 4 21.8
    Drilling 0 21.8
    0 21.8
    0 21.8
    0 21.8
    Deburring 0.5 0.5 22.3
    Storage deburring 2 2 24.3
    Transport to inspection 0.25 0.25 24.5
    Storage inspection 4 4 28.5
    Inspection 1 1 29.5
    Storage inspection 2 2 31.5
    Transport to rework 0.25 0.25 31.8
    Storage rework 4 4 35.8
    15 % rework 0.15 2 2 37.8
    Storage rework 2 2 39.8
    Transport to inspection 0.25 0.25 40
    Storage inspection 2 2 42
    Inspection 0.5 0.5 42.5
    Storage 85% during Rework 0.85
    Storage inspection 4 4 46.5
    Transport to store 0.25 0.25 46.8

    46.75
    3.5 29.25 14 46.75
    COST

    10 58.4375
    3.75 13.75 22 80
    6 19.75 35 115
    10 29.75 53 168
    6 35.75 31 199
    3.75 39.5 18 217
    6 45.5 28 245
    30 75.5 125 370
    3 78.5 12 381
    3.75 82.25 14 395
    6 88.25 22 417
    0 88.25 0 417
    0 88.25 0 417
    0 88.25 0 417
    0 88.25 0 417
    5 93.25 16 432
    3 96.25 9 442
    3.75 100 11 452
    6 106 17 469
    20 126 46 515
    3 129 6 521
    3.75 132.75 7 528
    6 138.75 11 539
    3.6 142.35 5 544
    3 145.35 3 548
    3.75 149.1 3 551
    3 152.1 3 554
    10 162.1 6 559
    16.58 178.675 9 568
    6 184.675 3 571
    3.75 188.425 0 572

    572
    12.23 WIP average
    188.425

    COST
    Material (EUR) 10
    Box: m2 1.5

    OPERATION VA NVA PROB. TOTAL


    Hours

    Material
    Transport store to cutting 0.25 0.25 0.25
    Storage cutting 4 4 4.25
    Cutting 1 1 5.25
    Storage cutting 4 4 9.25
    Transport to turning 0.25 0.25 9.5
    Storage turning 4 4 13.5
    Turning 2 2 15.5
    Storage turning 2 2 17.5
    Transport to drilling 0.25 0.25 17.8
    Storage drilling 4 4 21.8
    Drilling 1 1 22.8
    Storage drilling 2 2 24.8
    Transport to deburring 0.25 0.25 25
    Storage to deburring 2 2 27
    Deburring 0.5 0.5 27.5
    Storage deburring 2 2 29.5
    Transport to inspection 0.25 0.25 29.8
    Storage inspection 4 4 33.8
    0 33.8
    0 33.8
    0 33.8
    0 33.8
    0 33.8
    0 33.8
    0 33.8
    0 33.8
    Inspection 0.5 0.5 34.3
    Storage 85% during Rework 0.85
    Storage inspection 4 4 38.3
    Transport to store 0.25 0.25 38.5

    38.5
    4.5 33.5 0.5 38.5
    COST

    10 48.125
    3.75 13.75 18 66
    6 19.75 29 95
    10 29.75 43 138
    6 35.75 25 163
    3.75 39.5 14 176
    6 45.5 22 198
    30 75.5 94 292
    3 78.5 9 300
    3.75 82.25 10 310
    6 88.25 16 326
    12 100.25 25 351
    3 103.25 6 357
    3.75 107 6 363
    3 110 5 368
    5 115 7 376
    3 118 4 380
    3.75 121.75 4 384
    6 127.75 7 390
    0 127.75 0 390
    0 127.75 0 390
    0 127.75 0 390
    0 127.75 0 390
    0 127.75 0 390
    0 127.75 0 390
    0 127.75 0 390
    0 127.75 0 390
    10 137.75 6 396
    0.64 138.388 0 397
    6 144.388 3 400
    3.75 148.138 0 400

    400
    10.39 WIP average
    148.1375

    COST

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