D2 - START-UP (EN 115) : Face/Groups/Elevadoristas

KONE ECO3000TMEscalator
Installation Guide
- D2 -
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START-UP (EN 115)
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Introduction D2-2
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Sequence of installation process D2-2
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Checking installation prerequisites D2-4
Checking site safety requirements - EN 115 D2-6
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Preparing site for start-up VA D2-7
Connecting split truss components D2-8
Connecting main power supply D2-9
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Installing balustrade & guards D2-13

Starting commissioning D2-14
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Bottom (lower end) pit commissioning D2-14

Inside truss commissioning D2-25
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Top (upper end) pit commissioning D2-34

Visual features commissioning D2-40
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Completing special tests D2-47

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Cleaning & final procedures prior to Handover D2-48

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Completing quality handover checks D2-52

V1/V2 Handover D2-53
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© 2002 KONE Corporation AM-51.01.205

All rights reserved. D2 - 1 (C) 2002-06-17
Installation Guide
Introduction Sequence of
This chapter has been written for ECO3000™
escalator specialists. It provides important
installation process
information about carrying out installation work in a The following sequence for the installation process
technically proficient fashion. describes all escalator delivery specifications
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(complete truss, split truss, or partially assembled
Please work through this chapter carefully before escalator) and all escalator locations (single, criss-
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you set to work. Use this chapter as a reference cross, and scissored). The main core of the
guide and source of information, even if you are installation process is located within this chapter (D2
familiar with the technology of KONE escalators. Start-up). When required, refer to the following
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The illustrations have been simplified to aid chapters for further instructions.
understanding. Consequently, there may be
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➤ When connecting split truss
differences in comparison to the actual version. components (step chain, electrical
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ECO3000™ escalator is a new product with some cables, and track), refer to Chapter C
new components and concepts which will not be Partially Assembled Escalator
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familiar to you. The recommended installation Installation for instructions.
methods have been designed to ensure that the
installation process is safe. Do not take short cuts,
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installation (balustrade components
there might be a potentially dangerous situation must be installed) is required, refer to
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which you have not considered. Chapter C Partially Assembled
Escalator Installation for instructions.
707-129 (4/2001)
➤ When optional equipment is installed,
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refer to Chapter E Contract-specific

Components for instructions.
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707-131 (6/2001)
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Installation Guide
Chapter D2 Start-up
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Checking installation prerequisites
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Checking site safety requirements
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Preparing site for start-up
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Chapter C - Partially Assembled
Escalator Installation
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Connecting split truss components
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Connecting main power supply
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Chapter C - Partially Assembled Chapter E - Contract-specific

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Escalator Installation Components

Installing balustrade Installing optional equipment
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Starting commissioning
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Completing special tests

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Cleaning & final procedures prior to

Handover
Handover

Installation Guide
Checking
installation
prerequisites
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The site preparation should take place at least one
week before the installation is scheduled to start.
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The following must be ready before starting the
installation :
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✔ Prior to going on-site to start installation,
make sure you have all the recommended
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hand tools and materials.
✔ Prior to going on-site to start the installation,
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make sure you have all the necessary
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documents from your supervisor :
● Supervisor / Site Team Handover VA
(performed)
● Site Safety Audit
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● Approved Arrangement Drawing
● Factory Inspection Certificate
● Site Team / Supervisor Handover form
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● Technical specifications of escalator

●
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Program agreed with customer

✔ Prior to going on-site to start the installation,
make sure you have all the necessary safety
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equipment from your supervisor.

For more information on safety equipment,
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refer to section titled: Checking Site Safety

Requirements.
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Installation Guide
Recommended hand tools & materials

✔ Lockable tool box for normal hand tools ✔ Set metric allen sockets 4,5,6,8,10,12
✔ Tape measure L = 3 m mm
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✔ Multimeter, protected against high volt- ✔ Set metric allen key (up to 10mm)
age ✔ One metric allen key 24 mm (for split
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✔ Plastic tuning screw driver truss)
✔ Hammer drilling machine, with dust col- ✔ 16 mm ratchet wrench
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lector ✔ 17mm ratchet wrench
✔ Cordless drilling machine, with adjust- ✔ xx mm allen key (for truss leveling
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able torque, one extra accumulator ✔ Set feeler gauges 1 to 6 mm
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(battery), bit cassette including Phillips
✔ Bubble level (200 & 800 mm)
head and flat heads in different sizes,
✔ Hoover
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drill bit cassette (sizes 1,5 - 10mm) Phil-
lips head bit 150-200mm ✔ Hammer 1000 gr (copper head) for
VA chain split
✔ Cable drum L = 20m
✔ Grinder with a set of cutting disks and
✔ Adjustable spanner L200-(250) mm
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grinding disks for metal
✔ Spanners U end and ring end. Sizes
✔ Circlips pliers
6,7,8,9,10,11,12,13,15,16,17,18,19 mm
✔ Adjustable pliers
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✔ Ratchet 1/2in. drive

✔ Key 1 & key 2 (for brake adjustment)
✔ Extension L 200 mm 1/2in.
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✔ Screw lock for comb screws

✔ Sockets deep models 1/2in.,
13,15,16,17,18,19 mm ✔ Grease for chain connection
✔ Black Teflon spray
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✔ Ratchet 1/4in., drive small model

✔ Extension 1/4in., L 40 - 150 mm ✔ Rivolta SKD3602
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✔ Sockets 1/4in. drive, 10,11,12,13 mm ✔ Approved chain oil

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✔ Screwdrivers: flat headed 5mm L ✔ Tape band

200mm, Electrical model isolated 2,5- ✔ Pactan for split truss
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3mm head L150 - 200mm, Phillips head 707-238 (5/2002)

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: standard size L200 mm

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Installation Guide
Checking site safety

requirements - EN
115
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Introduce yourself to the site agent. Familiarize
yourself with the site facilities, the local rules, safety
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requirements and site management procedures.
Prior starting the work on site, the site should be

prepared so work can be performed safely. The
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following must be checked and performed when
KONE representatives arrive on-site and also must
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be maintained during the entire installation process.
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✔ Work clothes, gloves, safety shoes,
hard hat, dust masks, ear protectors,
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harness, and goggles are provided for
your personal protection.
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KONE representatives MUST use them
on site as required.
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✔ First aid kit MUST be also in or near

area of the installation site.
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✔ Perform the recommended SITE

SAFETY AUDIT and contact your
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supervisor first, and then the builder’s

representative in case of non-
compliance with KONE requirements.
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✔ The escalator must be barricaded at

top and bottom floor to allow access
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inside the working area only for KONE

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representatives.
✔ Prevent unauthorized persons from
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entering work and storage areas. Make

sure suitable restrictive barricades and
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signs are posted.

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707-221 (5/2002)
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Installation Guide
Preparing site for start-up

Complete the following to prepare installation site for .
start-up.
Wear dust masks to prevent
■ Material removal breathing airborne dust
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■ Clean the escalator particles.
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Wear gloves when cleaning
escalators and handling
materials with sharp edges.
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MATERIAL REMOVAL CLEAN THE ESCALATOR
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1. Remove escalator protection (plastic or wood 1. Clean the upper and lower end pits. Remove
protection) left after the rig and hoist phase of dust, lost screws, small stones, etc.
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the installation is completed. 2. Clean the step band. Remove dust, lost screws,
2. Remove the access cover (upper and lower
ends) and store them in a clean and dry area.
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small stones, etc.
3. Remove dust from controller using an aerosol
3. Remove controller from the truss. container (air dispenser such as used for
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➤ The controller can be removed from the cleaning keyboards) to blow the dust from the
upper end pit. To remove controller, lift controller.
controller from upper end pit. Then,
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Make sure the power is OFF.

position controller stand legs so
707-134 (6/2001)
controller rests in an upright position.
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4. Remove from step band any additional materials

which have been delivered, and store them in a
clean and dry area.
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5. Remove comb segments (upper and lower ends)

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to prevent lost screws, small stones, and any

other objects from site causing damage to the
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comb segments during the installation procedure

.Store comb segments in a clean and dry area
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Installation Guide
Connecting split truss components

➤ If your truss has been delivered in more than
one section, refer to Chapter C - Partially-
assembled Escalator
Installation>Connecting Split Truss
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Components. for instructions on connecting
split truss components (step chain, track,
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and electrical cables).
➤ If your truss has been delivered in one
section, refer to section titled: Connecting
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main power supply, in this chapter.
707-135 (6/2001)
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Installation Guide
Connecting main power supply

Complete the following to connect main power
supply.
Use a circuit tester
■ Connect power supply cable
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on circuits prior to
■ Check controller cabinet working on them.
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■ Check hand held pendant control
■ Check step band lock
1. Prior to connecting the main power supply cable,
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check that there is no power inside the main
power supply cable.
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2. Run the main power supply cables into the top
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pit of the escalator through one of the provided
holes located on left and right side of the
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controller.
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3. Prior to connecting the main power supply

cables, check the fuse capacity from customer
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side. Make sure they are in accordance with the

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escalator requirements.
4. Connect main power to the junction box located
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in top pit.
5. Make sure the main power switch inside the
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escalator is in OFF position. Then, go to the

builder’s controller and switch the power ON .
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6. Check the incoming voltage. Confirm that the

voltage is the same as stated on controller.
7. Close junction box.
8. Connect additional power supply cable for pit
electrical plug and pit lamp.
707-094 (5/2001)

Installation Guide
CHECK CONTROLLER CABINET

Complete the following to check controller cabinet. 3. Remove dust from controller using an aerosol
container (air dispenser such as used for
1. Visually inspect controller for any burn marks or
cleaning keyboards) to blow the dust from the
discoloration of components.
controller.
2. Check for any loose wires and tighten any loose
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4. Make sure electrical drawings are inside the
connections.
controller cabinet and are a complete set.
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Check for power before touching any 708-233 (5/2002)
components in the controller. Make

sure power is OFF.
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Location of controller
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components
The controller contains the following components. VA
● Reset button (1)
● Disconnect switch (2)
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● Transformer T1 (3)
● Transformer T2 (4)
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● CPU board - 501 controller (5)

● Automatic board - option: inverter:
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(6)
● Safety contactor - K14 (7)
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● Annunciator display (8)

● Safety contactor - K1.1 & K2.1 (9)
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● Handrail lighting overload protector

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(10)
● Handrail lighting contactor (11)
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● Contactor K2 - down direction (12)

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● Automatic fuses (13)

● Contactor K1 - up direction (14)
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707-189 (5/2002)
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Installation Guide
CHECK HAND HELD PENDANT

CONTROL CAUTION:
The hand held pendant control (1) contains up/down Personal injury or equipment damage
buttons (2)(4) and stop button (3). can occur. Make sure you are aware of
all potential hazards related to various
Do not use a damaged hand held
tasks.
pendant control. Verify the hand held
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pendant control operates correctly.
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Complete the following to check the hand held
pendant control. Never start an escalator with
anyone on the step band.
1. Prior to turning main power switch ON inside the
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escalator, check the truss and step band for the
following.
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✔ check truss for any obstructions
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✔ check for any foreign objects
✔ check for switches that may be loose
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✔ check for any loose wires
2. Check the factory list for switches that were not
checked and set in the factory. Check and
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adjust, if necessary.
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3. Switch ON the power in the escalator with the
main power switch located on the upper side of
the controller.
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4. Before starting the escalator, make sure that no

one is in the escalator or on the step band.
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Remove blind plug, and plug hand held pendant

control into receptacle at the top pit.
5. Check handheld pendant control for correct
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operation by starting the escalator in the down

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direction with the hand held pendant control.

Be prepared to stop the escalator
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immediately.
Your version of hand held pendant control
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➤ if the escalator runs in UP direction the may differ from version illustrated.
main power supply connection might
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be reversed.
➤ if the escalator fails to continue to run
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automatically, observe display for fault

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and follow the fault code corrective

actions for that fault.
6. Run the escalator for two or three revolutions
while checking for obstructions.
7. Stop the escalator using the emergency stop
button, and repeat the same procedure in the UP
direction.
707-136 (4/2001)

Installation Guide
CHECK STEP BAND LOCK

Complete the following to check and adjust step
band lock. Never start an escalator with
1. Press stop button on hand held pendant control
2. Engage step band lock and make sure actuator
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(1) actuates the switch.
3. If switch must be adjusted, loosen mounting
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hardware (2) on switch (3).
4. Adjust switch in or out to actuator (1) for the
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following condition.
➤ Switch is actuated when handle (4) is
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lifted and step band lock is engaged
with sprocket (5).
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5. Try to run the escalator on UP and DOWN
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direction with hand held pendant.
Make sure no one is on the step band. VA
➤ The escalator should not start.
6. Release step band lock.
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7. Remove hand held pendant control from

receptacle and plug in the blind plug.
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707-137 (4/2001)
Check & adjust step band lock

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Installation Guide
Installing balustrade & guards

Complete the following to install balustrade and
guards.
■ Install balustrade Use a safety line and
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lanyard when working in or
■ Install guards
around escalator
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wellways. A safety line is
INSTALL BALUSTRADE required for each person
➤ If your escalator has been delivered with working in the wellway.
partially or completely disassembled
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balustrade, refer to Chapter C - Partially
Assembled Escalator Installation for
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instructions on the following components.
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Before starting installation procedures
for the following, switch OFF main
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power on controller cabinet.
● Installing outer decks - EN 115
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● Installing inner panels - EN 115
● Installing handrail inlet & frontplates -
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EN 115
● Installing handrail base & guides
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● Installing & tracking handrails

● Installing inner deck & trim
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➤ If your escalator was delivered assembled,

refer to section titled: Starting
Commissioning.
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INSTALL GUARDS
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Check your escalator specifications and find out if

the following options are included in delivery.
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● Apex guards
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● Deck guards
For more information on guards, refer to
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Chapter E - Contract-specific Components.

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After guards are installed, continue installation

process with section titled: Starting Commissioning.
707-138 (6/2001)

Installation Guide
Starting Bottom (lower end)

commissioning pit commissioning
Complete commissioning procedures in the following Complete the following commissioning procedures
sequence. for the bottom pit.
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■ Bottom (lower end) pit commissioning ■ Check key start switch
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■ Inside truss commissioning ■ Check stop button (emergency stop switch)
■ Top (upper end) pit commissioning ■ Check pit stop switch
■ Visual features commissioning ■ Check pit electrical plug
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707-139 (4/2001) ■ Check step chain tension
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■ Check hand held pendant control
■ Remove three steps
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■ Check combplate impact device
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■ Check handrail inlet switch
■ Check broken step-chain switch
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■ Check standard options A/B process - lower
end
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Check key start switch, pit stop switch,

and pit electrical plug, before checking
the hand held pendant control and
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making any switch adjustments (if

necessary).
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Before starting the escalator, make

sure no one is in the escalator or on
the step band.
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707-140 (4/2001)
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Installation Guide
CHECK KEY START SWITCH

Complete the following to check the key start switch.
1. Turn the key start switch to start escalator Never start an escalator with
running in DOWN direction (turn the key to the anyone on the step band.
right and hold key two seconds until escalator
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starts).
2. Release the key.
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➤ The key should come back
automatically to O position in the
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middle. If key does not return to O,
escalator will start, run 10 seconds
and, then, stop.
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Key must return to O position for
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escalator to run continuously.
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3. Let the escalator run approximately 10 seconds.
Then, STOP the escalator with emergency stop VA
switch.
4. Turn the key start switch for start escalator
running in UP direction (turn the key left and hold
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key two seconds until escalator starts).

5. Release the key.
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and, then, stop.
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6. Let the escalator run approximately 10 seconds. CHECK PIT STOP SWITCHES
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Then, STOP the escalator with emergency stop Turn the key start switch to start escalator running in
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switch. UP or DOWN direction. With the escalator running,

707-141 (6/2001)
actuate pit stop switch. The escalator should stop.
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Release pit stop switch by turning it.

CHECK STOP BUTTON
(EMERGENCY STOP SWITCH)
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707-225 (5/2002)
With the escalator running in the DOWN direction,

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press the stop button (emergency stop switch). Make CHECK PIT ELECTRICAL PLUG
sure the escalator stops. If emergency stop switch With a multimeter, check that pit electrical plug is
has a plastic cover with an alarm, make sure alarm powered.
sounds when plastic cover is lifted. Repeat this 707-142 (4/2001)
procedure with the escalator running in the UP
direction.
708-008 (10/2001)

Installation Guide
CHECK STEP CHAIN TENSION

Complete the following to check step chain tension
at the lower end return station.
1. Measure the compressed spring length between

washers (1).
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➤ Compressed spring length should be
95 mm [3-3/4 inches].
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Adjust step chain tension, if necessary to 95 mm [3-
3/4 inches] in the following manner.
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1. Loosen outer jam nut (2).
2. Adjust inner jam nut (3) until spring length is 95
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mm [3-3/4 inches].
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3. Tighten outer jam nut (2).
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707-009 (6/99)
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Checking step chain tension

Installation Guide
CHECK HAND HELD PENDANT

CONTROL
Before starting the escalator, make sure that no one Never start an escalator with
is in the escalator or on the step band. Remove blind anyone on the step band.
plug, and plug pendant control (1) into receptacle at
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bottom (lower) end of the escalator, and verify:
✔ escalator runs by pressing push button
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up/down (2,4).
✔ escalator stops when push button up/
down (2,4) is released.
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✔ control circuit is interrupted by
actuating push button switch (3).
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Switch locks when actuated.
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707-219 (5/2002)
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Your version of hand held pendant control
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may differ from version illustrated.

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Installation Guide
REMOVE THREE STEPS

During some of the installation procedures, steps Wear gloves when cleaning
must be removed to create a hole in the step band. escalators and handling
The following describes the procedure to remove materials with sharp edges.
and replace steps.
3. Move the step band on inspection mode, and
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Steps can be removed at EITHER the position step band with step chain roller (1)
upper end or lower end, however, in located in a convenient position close to track
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MOST CASES the steps are removed at cutout (5) to gain easy access to step fixing.
the LOWER END. 4. Open the safety circuit by positioning pit stop
switch in the OFF position.
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A spreader bar (bar with step pins
inserted on ends to simulate width of 5. Straighten tab washer (3), and loosen screws
step) must be inserted in place of a (2).
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step at every fifth step removed. 6. Close the safety circuit by positioning pit stop
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switch in the ON position, and move the step
band on inspection mode until step roller (6) is
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WARNING located at track cut-out (5) in the upper or lower
Personal injury or death can be caused VA
end.
by moving components of the step 7. Open the safety circuit, and slide step connector
band. Use extreme care when working (4) towards the center of the step.
near the step band.
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8. Remove step by lifting step and guiding step

The escalator may be equipped with inspection roller (6) out of track cut-out.
switches or hand held pendant control. The following 9. Remove desired amount of steps in the same
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describes moving the escalator on inspection mode manner.

and opening and closing the safety circuit.
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A spreader bar (bar with step pins

➤ If the escalator is equipped with hand inserted on ends to simulate width of
held pendant control, use the up/down step) must be inserted in place of a
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buttons to move the step band on step at every fifth step removed.
inspection mode, and use the stop
10. Replace step guard.
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button to open and close the safety

circuit. Replacing steps
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➤ If the escalator is equipped with When steps must be replaced, replace steps in
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inspection switches, move the reverse order.

escalator on inspection mode using the
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inspection switch. Open and close the Always use a new tab washer (3) for the
safety circuit using the pit stop switch. screws (2). Secure the screws by
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bending up the tab washers.

Complete the following to remove three steps.
➤ Tightening torque for screws (2): MA =
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1. Press STOP button on hand held pendant 25 Nm [18.75 ft/lbs].

control. 707-143 (5/2002)
2. Loosen fixing (mounting hardware) and remove

step guard (if equipped).

Installation Guide
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Removing step at turnaround cut-out
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Disconnecting step from step chain

Installation Guide
CHECK COMBPLATE IMPACT 12. Carefully place a screwdriver on right side

DEVICE switch, and repeat this procedure for the right
side.
Complete the following to check combplate impact
device 13. Press STOP button on handheld pendant
control.
1. Press STOP button on handheld pendant
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14. If combplate impact device is set, then reinstall
control.
the comb segments in the right order, and
2. Remove end inner decks (left and right) located tighten the comb segment screws.
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above the combplate and store them in a clean
Apply screw locking compound on
and dry area.
comb segment screws only.
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3. Check initial spring (5) compression setting, and
set at 60 mm. 15. Make sure the clearance between comb
segments and steps is correct by inserting a step
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4. If necessary, position switch (1) to align switch
gauge tool in groove of step. Check the
actuator (2) against trip arm adjustment screw
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clearance (Z) between comb segment and step
(3).
(make this check at every comb segment).
5. Lock adjustment screw in position with 1/4 inch
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➤ Clearance between comb segment and
nut (4).
VA step should be 4 mm.
6. Position the step band hole (using the hand held
16. If clearance must be adjusted, adjust combplate
pendant control) approximately 50 mm from the
up or down until clearance is 4 mm.
combplate.
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17. Using hand held pendant control, run the
7. Position a wooden hammer handle on the left
escalator for one revolution in both directions
side of the hole (between step and combplate).
(up and down directions). Make sure steps do
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8. Make a lever movement with the hammer handle

not scrape comb segments.
so that an audible click is heard when switch
707-222 (5/2002))
trips as the combplate moves (horizontally and
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vertically).
9. Repeat this procedure with the hammer handle
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on the right side of the step band hole.

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WARNING:
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Serious injury or death can occur from

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rotating step band. Make sure step

band is clear of all personnel and
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equipment before attempting to start

escalator.
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10. Carefully place a screwdriver between switch (2)

and screw (3) on the left side to simulate an
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impact has actuated the switch.

11. Using hand held pendant control, try to run the
escalator in any direction.
➤ The escalator should not run. Comb segment-to-step clearance

Installation Guide
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Installation Guide
CHECK HANDRAIL INLET SWITCH

Clean the handrail inlet brush guard, and then Always make sure your clothing
complete the following to check and adjust handrail cannot become caught in rotating
inlet switch. equipment. Keep your shirt sleeves
1. Press STOP button on hand held pendant buttoned and your shirt tucked into
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control. your trousers. Also, always remove
loose rags from your pockets.
2. Press handrail inlet brush (1) in towards
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escalator.
3. Listen for audible click when actuating lever (3)
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trips switch (2), and note the amount of travel for
handrail inlet brush (1).
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➤ Switch should actuate with 5 mm - 8
mm [3/16 in. - 5/16 in.] movement of
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bolts (4) on switch bracket.
5. Adjust switch bracket until switch actuates with 5
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mm - 8 mm [3/16 in. - 5/16 in.] movement of
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6. Make sure step band is clear of personnel and

equipment.
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WARNING:
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band is clear of all personnel and Check & adjust handrail inlet switch
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escalator.
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escalator and simultaneously try to run the

escalator in DOWN direction with handheld
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control pendant.
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CAUTION:
FA
Personal injury or equipment damage

can occur. When handrail inlet brush is
released, the escalator will start. Make
sure step band is clear of personnel
and equipment.
8. Repeat procedure for handrail inlet switch on
opposite side of the escalator.
707-216 (6/2002)

Installation Guide
CHECK & ADJUST BROKEN STEP

CHAIN SWITCHES
Complete the following to check and adjust broken Never start an escalator with
step chain switch. anyone on the step band.
1. Press STOP button on hand held pendant
S/
control.
2. Physically depress switch actuator (1). Listen for
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audible click of switch (the switch should be
locked).
IS
equipment.
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4. Try to run the escalator with the hand held
pendant control in any direction.
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➤ The escalator should not run.
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5. Manually reset (unlock) the switch.
6. Check location of switch actuator (1) to trip bar VA
(2).
➤ Switch actuator (1) should be in center
of trip bar (2), and should just touch trip
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bar surface.
/E
screws (3) and adjust switch actuator until

actuator (1) is centered and just touches trip bar
PS
(2).
8. Tighten mounting screws (3).
9. Repeat the procedure for switch on opposite
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side of the escalator.

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707-215 (5/2002)
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Check & adjust broken step chain switches

FA

Installation Guide
CHECK STANDARD OPTIONS (A/B

PROCESS) - LOWER END
Check your escalator specifications and determine if
the following options are included in delivery
Traffic lights Emergency stop switch buzzer
S/
Visually check lighting operation of the traffic light Check that alarm buzzer sounds when activating
TA
emergency stop switch.
● Replace bulbs or lighting elements if
necessary. Access cover switch
IS
Maintenance pit light For more information on access cover
switch, refer to Chapter E Contract-specific
Visually check lighting operation of the maintenance Components.
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pit light Photocells
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Start the escalator running (UP direction) on normal
necessary.
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speed and activate photocells by breaking the ray
Lubricating system between photocells with your hand. Check that the
VA
For more information on lubricating sys- escalator speed increases. Wait xx seconds
tem, refer to Chapter E Contract-specific (depending of the length of the escalator) till the
Components. escalator reduces speed to stand by speed, and
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Comb lights make the test again.
Make the same test with escalator running in DOWN

Visually check lighting operation of the comb lights.
/E
direction.
➤ The escalator speed should NOT
PS
necessary.
change.
Step demarcation
Contact mat
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Visually check step demarcation For more information on contact mat, refer
to Chapter E Contract-specific Compo-
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● Replace step demarcation if

nents.
necessary.
707-145 (4/2001)
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FA

Installation Guide
Inside truss commissioning

Complete the following commissioning procedures
for inside the truss.
■ Check step sag device
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■ Check drive station components
■ Check drive station stop switch
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■ Check & adjust brake
■ Check gear box oil level
IS
■ Check standard options A/B process - inside
truss
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■ Check guidance system set
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D
VA
Entering the truss through the step band hole
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Before entering the truss through the step band hole, always apply
the following procedure.
/E
WARNING:
PS
Serious injury or death can occur from rotating step band. Make sure
step band is clear of all personnel and equipment before attempting
to start escalator.
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1. Place yourself outside the step band.

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2. Position the step band hole in the desired area of work using the hand held
pendant control.
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✔ The hand held pendant control is plugged in at the top (upper end) pit.
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3. Switch OFF the escalator with the main switch.

4. Engage step band lock.
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5. Enter the step band hole.

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707-146 (6/2002)
FA

Installation Guide
CHECK STEP SAG DEVICE 7. Disengage step band lock, switch ON main
power supply, and try to run the escalator with
Complete the following to check step sag switch.
the handheld pendant control in both directions.
1. Using hand held pendant control, position hole in ➤ The escalator should NOT run.
step band over lower step sag device.
8. Switch OFF the main power supply, and engage
2. Turn main power supply OFF, and engage step
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step band lock.
band lock.
9. Position the lower step sag device in correct
3. Measure clearance from trip levers (1) (2) to
TA
position.
steps.
10. Make sure step band is clear of all personnel
➤ Trip levers must actuate limit switch (3) and equipment.
IS
if a step rises or lowers by more than 5
11. With operator outside step band hole, disengage
mm (3/16 inch).
step band lock, and switch ON main power
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4. If necessary, adjust for correct clearance supply. Run the escalator with handheld pendant
between trip levers and step. control until the step band hole is positioned at
O
➤ To adjust, loosen nuts (4 and 5) and the upper step sag device.
D
adjust trip levers up or down until 12. Repeat the above procedure for upper step sag
clearance to step is 5 mm (3/16 inch). device.
VA
5. Check limit switch (3) operation by actuating limit 707-218 (5/2002)
switch by hand.
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and equipment.
/E
WARNING:
PS

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escalator.
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Installation Guide
CAUTION:
Personal injury or equipment damage Never start an escalator with
can occur. Make sure you are aware of anyone on the step band.
all potential hazards related to various
S/
tasks.
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Adjusting step sag device
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With three steps removed, the step sag device trip levers (1) should actuate at the following two
locations.:
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➤ at location of trailing roller (6) on uphill step (7)
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➤ at location of step chain roller (8) of downhill step (9).
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If step sag device does not actuate at these locations, adjust step sag device assembly uphill or
downhill a small amount until switch actuates at both locations.
VA
707-185 (6/2001)
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PS
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Three steps removed in step band

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Installation Guide
CHECK DRIVE STATION

COMPONENTS
It is essential for safety reasons to CAUTION:
complete the commissioning Personal injury or equipment damage
procedures for the drive station can occur. Make sure you are aware of
S/
components and the standard options all potential hazards related to various
A/B process in the following sequence. tasks.
TA
✔ Check drive station stop switch
✔ Check & adjust brake
✔ Check gear box oil level Never start an escalator with
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✔ Check standard options A/B process anyone on the step band.
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707-147 (4/2001)
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Installation Guide
CHECK DRIVE STATION STOP

SWITCH
Complete the following to check the drive station Never start an escalator with
stop switch. anyone on the step band.
1. With handheld control pendant, move step band
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hole above drive station area.
TA
band lock.
3. Actuate emergency stop switch on drive station.
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4. Remove drive motor cover, and store it outside
the escalator in a dry and clean area.
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and equipment.
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WARNING:
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escalator.
/E
6. Disengage step band lock, switch ON main

power supply, and try to run the escalator with
the handheld pendant control in both directions.
PS
➤The escalator should NOT run.

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band lock.
8. Release emergency stop switch on drive station.
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Make sure step band lock is released

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before moving step band.

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707-148 (6/2002)
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FA

Installation Guide
CHECK & ADJUST BRAKE

Complete the following to check and adjust the
brake. Never start an escalator with
❏ Check & adjust brake wear
❏ Check & adjust brake stopping
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distance
TA
Check & adjust brake wear
Adjust the brake wear reserve by adjusting the space
IS
between brake-arm (1) and pin (2) to 2 mm [5/64 in.]
as follows.
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1. Move hole in step band above the brake, turn
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main power supply OFF, and engage step band
lock.
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2. Loosen lock-nut (3).
3. Adjust spacing to 2 mm [5/64 in.] at pin (2).
VA
4. After adjusting to this dimension, lock pin (2) with
nut (3).
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5. Check spacing again and readjust if necessary.

/E
PS
Adjust brake wear reserve

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Installation Guide
CHECK & ADJUST BRAKE If brake stopping distance must be adjusted, com-
STOPPING DISTANCE plete the following.
1. Check braking surfaces for oil and grease, and
1. Loosen groove nut (1).
remove any impurities with degreasing agents.
2. Turn in adjusting ring (2) until pin (7) is flush with
2. Clear the step band of all personnel and tools,
adjusting ring (dimension x = 0 mm).
S/
disengage step band lock, and turn main power
supply ON. 3. When the maximum brake setting is achieved,
lock adjusting ring (2) with groove nut (1).
TA
3. Start the escalator in the down direction, press
stop button, and measure the stopping distance. 4. Clear the step band of all personnel and tools,
disengage step band lock, and turn main power
➤ Brake stopping distance for an open
supply ON.
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loop brake with brake shoes should be
between 200 mm and 380 mm. If 5. Start the escalator in the down direction, press
stop button, and measure the stopping distance.
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adjustment is needed, then the brake
should be set to the nominal values. ➤ If the minimum braking distance cannot
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Nominal values are 220 mm (0.4 m/s) be achieved, reduce the braking
and 270 mm (0.5 m/s). moment (the pressure exerted by the
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➤ Visual check: escalator should stop spring on the pin).
within the length of one half to one
VA
6. Carry out stopping distance checks with the
escalator unloaded until the minimum stopping
step.
distance is achieved.
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➤ If dimension X reaches 15.5 mm [5/8

in.], the compression spring (8) is
completely relieved and the braking
/E
moment is equal to zero.

➤ The smaller dimension X is, the greater
PS
the braking distance is, and the smaller

the braking moment.
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707-234 (6/2002)
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Adjust brake stopping distance

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FA

Installation Guide
CHECK GEAR BOX OIL LEVEL

Complete the following to check gear box oil level.
Never start an escalator with
1. Check oil level at sight glass (1) on bottom right
side of drive station.
S/
Make sure oil level is up to the middle
of sight glass (1).
TA
2. Remove filler cap (2), and add oil, if necessary,
using one of the following synthetic oils.
➤ Synthetic oil CLPPG 680
IS
(DEE2213667).
➤ Synthetic oil Mobil SHC 634
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(US69887003)
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➤ Gear box capacity is 7 liters [7.4
quarts].
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3. Replace filler cap using a new oil seal.
707-097 (5/2001)
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Check gear box oil level

Installation Guide
CHECK STANDARD OPTIONS (A/B CHECK GUIDANCE SYSTEM SET

PROCESS) - INSIDE TRUSS Check the following for track guidance system.
Check your escalator specifications and determine if
✔ Make sure track is clean.
the following options are included in delivery
✔ Make sure screws are tight.
Auxiliary brake
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✔ Make sure joints are smooth.
For more information on auxiliary brake, ✔ Make sure there are no foreign objects
refer to Chapter E Contract-specific Com-
TA
on track.
ponents.
✔ Make sure there is no interference
Brake monitoring (lift & readjust) between track and moving
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For more information on brake monitoring, components.
refer to Chapter E Contract-specific Com- 707-149 (6/2001)
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ponents.
Gear Box oil level and metal chip
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control
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✔ Visually check that the chip control
switch and the oil level switch are VA
installed on drive station.
✔ Check 501 Display to determine that
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the Fault Configuration is parametered
and activated as Fault Number 65 and
66.
/E
Replacing drive motor cover...

PS
After all commissioning procedures for inside

the truss are completed, replace the drive
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motor box on the drive station.

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707-150 (4/2001)
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FA

Installation Guide
Top (upper end) pit

commissioning
for the top pit.
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■ Check key start switch
TA
■ Check stop button (emergency stop switch)
■ Check pit stop switch
■ Check pit electrical plug
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■ Check combplate impact device
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■ Check handrail inlet switch
■ Check standard options A/B process - upper
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end
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Check key start switch, emergency
stop switch, and pit electrical plug, VA
before making any switch adjustments
(if necessary).
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Before starting the escalator, make
sure no one is in the escalator or on
the step band.
/E
707-151 (6/2001)
PS
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Installation Guide
CHECK KEY START SWITCH

Complete the following to check the key start switch.
Never start an escalator with
1. Turn the key start switch to start escalator
running in DOWN direction (turn the key to the
right and hold key two seconds until escalator
S/
starts).
2. Release the key.
TA
IS
and, then, stop.
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O
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3. Let the escalator run approximately 10 seconds.
Then, STOP the escalator with emergency stop VA
switch.
4. Turn the key start switch for start escalator
running in UP direction (turn the key left and hold
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key two seconds until escalator starts).

5. Release the key.
/E

PS

and, then, stop.
U

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6. Let the escalator run approximately 10 seconds. CHECK PIT STOP SWITCHES
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Then, STOP the escalator with emergency stop Turn the key start switch to start escalator running in
G
switch. UP or DOWN direction. With the escalator running,

707-141 (6/2001)
actuate pit stop switch. The escalator should stop.
E/
Release pit stop switch by turning it.

CHECK STOP BUTTON
(EMERGENCY STOP SWITCH) 707-225 (5/2002)
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With the escalator running in the DOWN direction, CHECK PIT ELECTRICAL PLUG
FA
press the stop button (emergency stop switch). Make

With a multimeter, check that pit electrical plug is
sure the escalator stops. If emergency stop switch
powered.
has a plastic cover with an alarm, make sure alarm
sounds when plastic cover is lifted. Repeat this 707-142 (4/2001)
procedure with the escalator running in the UP

direction.
708-008 (10/2001)

Installation Guide
CHECK COMBPLATE IMPACT 12. Carefully place a screwdriver on right side

DEVICE switch, and repeat this procedure for the right
side.
Complete the following to check combplate impact
device
control.
S/
14. If combplate impact device is set, then reinstall
control. the comb segments in the right order, and
2. Remove end inner decks (left and right) located tighten the comb segment screws.
TA
above the combplate and store them in a clean
Apply screw locking compound on
and dry area.
comb segment screws only.
IS
3. Check initial spring (5) compression setting, and
15. Make sure the clearance between comb
set at 60 mm.
segments and steps is correct by inserting a step
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4. If necessary, position switch (1) to align switch
gauge tool in groove of step. Check the
actuator (2) against trip arm adjustment screw
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clearance (Z) between comb segment and step
(3).
(make this check at every comb segment).
D
5. Lock adjustment screw in position with 1/4 inch
➤ Clearance between comb segment and
nut (4). VA step should be 4 mm.
6. Position the step band hole (using the hand held
16. If clearance must be adjusted, adjust combplate
pendant control) approximately 50 mm from the
up or down until clearance is 4 mm.
combplate.
LE
17. Using hand held pendant control, run the
7. Position a wooden hammer handle on the left
escalator for one revolution in both directions
side of the hole (between step and combplate).
(up and down directions). Make sure steps do
/E
8. Make a lever movement with the hammer handle not scrape comb segments.
so that an audible click is heard when switch
PS
707-222 (5/2002)
trips as the combplate moves (horizontally and
vertically).
9. Repeat this procedure with the hammer handle
U
on the right side of the step band hole.

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WARNING:
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G

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escalator.
C
10. Carefully place a screwdriver between switch (2)

and screw (3) on the left side to simulate an
FA
impact has actuated the switch.

11. Using hand held pendant control, try to run the
escalator in any direction.
➤ The escalator should not run.
Comb segment-to-step clearance

Installation Guide
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Installation Guide
CHECK HANDRAIL INLET SWITCH

Clean the handrail inlet brush guard, and then Always make sure your clothing
complete the following to check and adjust handrail cannot become caught in rotating
inlet switch. equipment. Keep your shirt sleeves
1. Press STOP button on hand held pendant buttoned and your shirt tucked into
S/
control. your trousers. Also, always remove
loose rags from your pockets.
TA
escalator.
3. Listen for audible click when actuating lever (3)
IS
trips switch (2), and note the amount of travel for
R
➤ Switch should actuate with 5 mm - 8
mm [3/16 in. - 5/16 in.] movement of
O
D
bolts (4) on switch bracket.
5. Adjust switch bracket until switch actuates with 5
VA
mm - 8 mm [3/16 in. - 5/16 in.] movement of
LE

equipment.
/E
WARNING:
PS

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escalator.
O

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escalator and simultaneously try to run the

escalator in DOWN direction with handheld Check & adjust handrail inlet switch
G
control pendant.
E/
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CAUTION:
FA
Personal injury or equipment damage

can occur. When handrail inlet brush is
released, the escalator will start. Make
sure step band is clear of personnel
and equipment.
8. Repeat procedure for handrail inlet switch on
opposite side of the escalator.
707-216 (6/2002)

Installation Guide
CHECK STANDARD OPTIONS (A/B Fire alarm relay

PROCESS) - UPPER END
Check wiring diagrams and determine which
Check your escalator specifications and determine if contacts are designated for fire alarm relay. Notify
the following options are included in delivery. customer which contacts are available.
Traffic lights
S/
Visually check lighting operation of the traffic light Emergency stop switch buzzer
TA
● Replace bulbs or lighting elements if Check that alarm buzzer sounds when activating
necessary. emergency stop switch.
IS
Maintenance pit light Access cover switch
R
Visually check lighting operation of the maintenance For more information on access cover
O
pit light switch, refer to Chapter E Contract-specific
Components.
D
necessary. VA
Photocells
Inverter Start the escalator running (UP direction) on normal
LE
speed and activate photocells by breaking the ray
For more information on inverter, refer to
Chapter E Contract-specific Components.
between photocells with your hand. Check that the
escalator speed increases. Wait xx seconds
/E
(depending of the length of the escalator) till the

Comb lights escalator reduces speed to stand by speed, and
PS
make the test again.

Visually check lighting operation of the comb lights.
Make the same test with escalator running in DOWN
direction.
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necessary.
➤ The escalator speed should NOT
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change.
Step demarcation
R
Visually check step demarcation Contact mat

G
● Replace step demarcation if For more information on contact mat, refer

E/
necessary. to Chapter E Contract-specific Compo-

nents.
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707-152 (10/2001)
Skirt light
FA
Visually check lighting operation of the skirt lights.

necessary.

Installation Guide
Visual features
commissioning
for the visual features.
S/
■ Check & adjust handrail tension
TA
■ Check & set handrail tracking
■ Check finishes on balustrade
■ Check step band, skirts, & inner decks
IS
■ Check claddings
R
■ Check standard options (A/B process) -
visual features
O
707-242 (6/2002)
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Installation Guide
CHECK & ADJUST HANDRAIL

TENSION
Complete the following to check and adjust handrail
tension.
1. To check handrail tension, lift handrail off lower
S/
curve handrail guide.
➤ Remove handrail in lower curve up to
TA
first incline inner panel joint.
➤ Handrail should be 1 mm -10 mm [1-32
IS
in. - 3/8 in.] above handrail guide at
lower curve.
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2. If handrail tension must be adjusted, adjust take-
up rollers (7) at upper end handrail drive until
O
handrail raises 1 mm -10 mm [1-32 in. - 3/8 in.]
above handrail guide at lower curve.
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PS
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Handrail take-up rollers (1) are located at upper

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end handrail drive area

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Installation Guide
CHECK & SET HANDRAIL .

TRACKING
Complete the following to check and set handrail
tracking.
1. Check handrail drive spring tension, in the upper
S/
end pit.
➤ Upper spring length should be 47 mm
TA
[1-7/8 in.].
➤ Lower spring length should be 40 mm
IS
[1-9/16 in.].
➤ If spring length must be adjusted,
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loosen lock nut (2) and adjust nut (3)
until spring length for spring is correct.
O
2. Run the escalator in the UP direction and check
handrail tracking through the handrail drive area.
D
➤ Handrail should run centered on VA
handrail drive wheel (4).
3. If necessary, adjust UPPER END roller clusters
(10) at jack bolts (11) until handrail runs centered After tracking is completed, check for interference
LE
between handrails and truss components in the
on handrail drive wheel.
following manner.
4. After handrail is tracked in the up direction, run
/E
the escalator in the DOWN direction and check 8. Place a piece of white adhesive tape on both
handrail tracking through the handrail drive area. handrails.
PS
➤ Handrail should run centered on 9. Run the escalator in both directions for one
handrail drive wheel. revolution.
5. If necessary, adjust LOWER END roller clusters ➤ If a mark appears on adhesive tape
U
(12) at jack bolts (13) until handrail runs there is interference between handrail
centered on handrail drive wheel. and truss components.
O
6. Verify handrail runs centered on handrail drive 10. Determine location of interference and correct so
R
wheel when the escalator is run in both handrails run without interference from truss
directions. components.
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707-153 (6/2002)
It may take some fine-tuning in both the
E/
up and down directions before the

handrail tracks correctly in both
directions.
C
7. Track handrail for opposite side of the escalator

FA
in the same manner.

DO NOT remove tension from first
handrail that was tracked. During
tracking of second handrail, first
handrail should turn normally.

Installation Guide
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Installation Guide
CHECK FINISHES ON CHECK STEP BAND, SKIRTS, &

BALUSTRADE INNER DECKS
Complete the following to check finishes on balus- Complete the following to check step band, skirts,
trade. and inner decks.
✔ Check the gap between balustrade panels Step-to-step clearance
S/
➤ Gap must not exceed 4 mm. Check gap (X) between consecutive steps.
TA
● If necessary, readjust panels to the cor-
The gap between any two consecutive
rect position.
steps must not exceed 6 mm [15/64 in.].
✔ Check balustrade profile (handrail base) for
IS
There is no adjustment. If gap is
misalignment.
greater than 6 mm [15/64 in.] a thor-
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● Repair or replace balustrade profile ough inspection of the step chain is
section if necessary. needed to determine if step chain must
O
✔ Check balustrade panels for excessive be replaced.
D
scratching, chipping or cracks.
Step-to-skirt clearance
● Replace balustrade panel if necessary VA
✔ Check frontplate for damages or cracking 1. Check the step to skirt gap (Y) with a step gage
tool.
● Replace frontplate if necessary
LE
➤ Nominal gap between step and skirt
✔ Check that balustrade profile (handrail base)
should be 2 mm [5/64 in.].
is linked to earth (grounded).
The lateral distance between steps and
/E
✔ Check handrail aesthetics

skirts must not exceed 4 mm on any-
✔ Check handrail inlet brush
one side and 7 mm in total for both
PS
● Adjust, if necessary for even clearance sides.

around handrail
2. If nominal gap is not correct, check step
707-154 (5/2001)
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guidance buttons on step for wear.

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Check steps, skirts, & inner decks

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✔ Check step for damage.

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● Replace step if necessary.

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✔ Check that step screws are secured.

● Replace step screws if necessary
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✔ Check skirts for damage.

FA
● Rebuff or refinish skirt if necessary.

✔ Check inner deck for damage.
● Rebuff, refinish, or replace inner deck
section, if necessary.
707-155 (4/2001)

Installation Guide
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Installation Guide
CHECK CLADDINGS CHECK STANDARD OPTIONS (A/B

Complete the following to check cladding (outside,
PROCESS) - VISUAL FEATURES
intermediate, outer, soffit and side cladding). Check your escalator specifications and determine if
the following options are included in delivery.
✔ Check claddings for damage.
Handrail lighting system
S/
● Rebuff , refinish, or replace claddings,
if necessary. ✔ Visually check lighting operation.
TA
707-156 (4/2001)
● Replace tubes or lighting elements if
necessary.
Skirt brushes
IS
For more information on skirt brushes,
R
refer to Chapter E Contract-specific Com-
ponents.
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Side guards
✔ Visually check the finish of the side
D
guards.
VA ● If scratched, replace the necessary
components.
Deck guards
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✔ Visually check the finish of the deck

guards.
/E
● If scratched, replace the necessary

components.
PS
In-between guards
✔ Visually check the finish of the in-
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between guards.
● If scratched, replace the necessary
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components.
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707-157 (4/2001)
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Installation Guide
Completing special tests

Complete any TUV or locally required special tests.
707-098 (5/2002)
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Installation Guide
Cleaning & final procedures prior to

Handover
Complete the following final procedures prior to CLEANING
Handover.
S/
The following describes cleaning the escalator.
Install all steps prior to completing the
■ Stainless steel surfaces
TA
following procedures.
■ Buttons and switches
■ Cleaning
■ Handrail face
■ Lubricate step chains manually (if
IS
equipped) Stainless steel surfaces
■ Lube-free step chain (if equipped) Clean stainless steel surfaces with a mild soap and
R
■ Make visual observation water. Then use a stainless steel cleaner/protectant
O
■ Report shortages & storage to clean and protect the surface.
D
■ Setting operational parameters in Buttons & switches
controller VA
707-159 (6/2002) Wipe buttons and switches with alcohol- or water/
soap-based cleaners.
LE
CAUTION:
Equipment damage may occur if poly-
/E
carbonate plastic comes into contact

with chlorinated hydrocarbon-based
PS
solvents. Buttons and key switches,

molded of polycarbonate plastic, will
dissolve in chlorinated hydrocarbon-
U
based solvents. Use only recom-

O
mended cleaning solutions.

Handrail face
R
Wipe handrail with a cloth dampened with Handrail

G
Cleaner or a mild hand soap and warm water. Then,

dry with a cloth.
E/
707-030 (9/2000)
C
FA

Installation Guide
LUBRICATE STEP CHAINS

MANUALLY (IF EQUIPPED)
Always make sure your clothing
Complete the following to lubricate step chains cannot become caught in rotating
manually. equipment. Keep your shirt sleeves
buttoned and your shirt tucked into
S/
your trousers. Also, always remove
WARNING loose rags from your pockets.
TA
Personal injury or death can be caused
by moving components of the step
band. Use extreme care when working
IS
near the step band.
Wear dust masks to prevent
Make sure clothing does not come in contact with breathing airborne spray particles.
R
moving step band, and apply approved step chain oil
O
with a spray oiler on step chains as the step band is
moving.
D
Only use Rivolta S.K.D.55 oil or equal.
➤ Make sure step pins (1) and side links
VA Be aware of fire hazards when
using spray applications
(2) are lubricated.
707-231 (6/2002)
LE
LUBE-FREE STEP CHAIN

(IF EQUIPPED)
/E
If required, the step chain lip track may be moistened

by a spray in the running surface area.
PS
➤ Spray application may be required if

noise is generated between step chain
U
roller (3) and lip track.

➤ Spray application may be along the
O
entire length of lip track.

R
➤ Spray application should be done once

before putting the unit into operation.
G
Use only a high pressure semi-

E/
synthetic grease (Rivotta SKD 3602),

based on metal soap without solid
C
additives for initial application.

707-232 (5/2002)
FA
Lubricate step chains manually

Installation Guide
MAKE VISUAL OBSERVATION REPORT SHORTAGES &

Check the following equipment with a visual DAMAGES
observation. Check for any shortages and damage to equipment.
Report any shortages and damages.
Check lighting
707-099 (12/99)
S/
✔ Visually check lighting operation.
TA
necessary.
Check handrail condition
externally
IS
✔ Check exterior of handrail for cracks,
splits, or deterioration.
R
● Replace or repair handrail as required.
O
Check comb segment condition
D
✔ Check for warping, broken teeth or
loose bolts. VA
● Tighten bolts and replace comb
segment if necessary.
Check ride comfort
LE
✔ Ride escalator and check for

roughness or vibration.
/E
● Determine cause of roughness or

vibration and correct cause. Some
PS
causes may be misaligned or loose

track, defective step, defective or
stretched step chain, damaged or worn
U
step rollers, or dirt on the tracks.

O
Check safety signs (pictographs)

✔ Check safety signs for wear or
R
damage.
G
● If worn or damaged, replace with a new

safety sign. If safety sign is missing,
E/
replace with correct safety sign as

required.
C
708-015 (6/2002)
FA

Installation Guide
SETTING OPERATIONAL
PARAMETERS IN CONTROLLER
Complete the following to set operational parameters
in the controller.
707-188 (7/2001)
S/
SETTING OPERATIONAL PARAMETERS IN CONTROLLER
TA
Parameter
Parameter name Parameter value
number
All installations
IS
Memory initialization 1 78
Time (Hour) 2 Current time (HH:MM:SS)
R
Time (Minute) 3 Current time (HH:MM:SS)
O
Time (Second) 4 Current time (HH:MM:SS)
Date (Day) 5 Current date (DD-MM-YYYY)
D
Date (Month) 6 Current date (DD-MM-YYYY)
Date (Year)
Date (Year)
7
8
VA Current date (DD-MM-YYYY)
Current date (DD-MM-YYYY)
Installations with automatic oiler
LE
Lubrication pump on time minutes 19 00 (MM:SS)

Lubrication pump on time seconds 20 02 (MM:SS)
Lubrication pump off time hours 21 *01 (HH:MM:SS)
/E
Lubrication pump off time minutes 22 *10 (HH:MM:SS)

PS
Lubrication pump off time seconds 23 *00 (HH:MM:SS)

Installations with inverter
Normal running time 103 and 102 29 **Dependent on vertical rise
U
Normal running time 101 and 100 30 **Dependent on vertical rise

O
Opposite running time 31 Minimum 10 seconds

* Values are starting point values for INDOOR escalator with a vertical rise of 4.5 m. Parameters must
R
be checked after first maintenance is completed. Values for escalators that are OUTDOORS and with
different vertical rises may be different.
G
** For more information on operational parameter, refer to Chapter F2-Help Index > Operational
Parameters
E/
C
FA

Installation Guide
Completing quality handover checks

Quality and Service are the added value KONE
brings to our Customers, and are the basic
ingredients for KONE’s continuing success and
growth. To assure our Customers of a Quality
S/
Installation, perform a final quality handover check
on the escalator installation.
TA
Fill out the Site Team/Supervisor Handover Form. Be
sure to have this form signed by Engineer and
IS
Supervisor.
Fill out the Customer Handover Form. Be sure to
R
have this form signed by the Customer or General
O
Contractor and Supervisor.
707-175 (5/2001)
D
VA
LE
/E
PS
U
O
R
G
E/
C
FA

Installation Guide
V1/V2 Handover
Complete the following at V1/V2 Handover.
1. Make sure you handover:

● Product documentation
S/
● Layout drawings
● Wiring (circuit) diagrams
TA
2. Make sure you handover factory check list & test
reports.
IS
3. Make a visual observation of the following:
● Finishes on balustrade and decks
R
● Lighting
O
● Handrail
● Ride comfort
D
● Site cleanliness
● Steps, access cover, and combplate
VA
4. Check brake stopping distance.
5. List and report any shortages or damages to the
LE
escalator.
707-100 (12/99)
/E
PS
U
O
R
G
E/
C
FA

Installation Guide
NOTES
S/
TA
IS
R
O
D
VA
LE
/E
PS
U
O
R
G
E/
C
FA


D2 - START-UP (EN 115) : Face/Groups/Elevadoristas

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D2 - START-UP (EN 115) : Face/Groups/Elevadoristas

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KONE ECO3000TMEscalator

Installing balustrade & guards D2-13

Bottom (lower end) pit commissioning D2-14

Top (upper end) pit commissioning D2-34

Completing special tests D2-47

Cleaning & final procedures prior to Handover D2-48

Completing quality handover checks D2-52

© 2002 KONE Corporation AM-51.01.205

refer to Chapter E Contract-specific

© 2002 KONE Corporation AM-51.01.205

Chapter C - Partially Assembled Chapter E - Contract-specific

Escalator Installation Components

Completing special tests

Cleaning & final procedures prior to

© 2002 KONE Corporation AM-51.01.205

● Technical specifications of escalator

Program agreed with customer

equipment from your supervisor.

refer to section titled: Checking Site Safety

© 2002 KONE Corporation AM-51.01.205

Recommended hand tools & materials

✔ Hammer drilling machine, with dust col- ✔ 16 mm ratchet wrench

✔ Ratchet 1/2in. drive

✔ Screw lock for comb screws

✔ Ratchet 1/4in., drive small model

✔ Sockets 1/4in. drive, 10,11,12,13 mm ✔ Approved chain oil

✔ Screwdrivers: flat headed 5mm L ✔ Tape band

3mm head L150 - 200mm, Phillips head 707-238 (5/2002)

: standard size L200 mm

© 2002 KONE Corporation AM-51.01.205

Checking site safety

Prior starting the work on site, the site should be

✔ First aid kit MUST be also in or near

✔ Perform the recommended SITE

supervisor first, and then the builder’s

✔ The escalator must be barricaded at

inside the working area only for KONE

entering work and storage areas. Make

signs are posted.

© 2002 KONE Corporation AM-51.01.205

Preparing site for start-up

Make sure the power is OFF.

4. Remove from step band any additional materials

5. Remove comb segments (upper and lower ends)

to prevent lost screws, small stones, and any

comb segments during the installation procedure

© 2002 KONE Corporation AM-51.01.205

Connecting split truss components

© 2002 KONE Corporation AM-51.01.205

Connecting main power supply

3. Prior to connecting the main power supply

side. Make sure they are in accordance with the

escalator is in OFF position. Then, go to the

6. Check the incoming voltage. Confirm that the

© 2002 KONE Corporation AM-51.01.205

CHECK CONTROLLER CABINET

components in the controller. Make

● CPU board - 501 controller (5)

● Annunciator display (8)

● Handrail lighting overload protector

● Contactor K2 - down direction (12)

● Automatic fuses (13)

© 2002 KONE Corporation AM-51.01.205