KENR6122-08

Component Locations May 2010

Part Machine Schematic FLUID POWER SYMBOLS
Description
Number Location Location
Attachment: Universal Quick Coupler 3 BASIC COMPONENT SYMBOLS

Connector As - Quick Coupler 148-8321 1 E-2 MAIN AUX

Valve Gp - Check (Quick Coupler) 123-4750 2 B-2 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Valve Gp - Shuttle (Quick Coupler) 123-2549 3 C-5 COMPENSATED)

Valve Gp - Quick Coupler

Valve Gp - Solenoid (Quick Coupler) 258-6749
254-3080 4
5
E-2
E-2
LL VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Standard Machine COMPENSATED)

Accumulator Gp Note B 20 A-4 VALVE ENVELOPES VALVES VALVE PORTS

Block Note B 21 D-7 32
Cylinder Gp - Boom Note A 22 E-6
Cylinder Gp - Bucket Note A 23 E-7 MM ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder Gp - Stick Note A 24 E-7
CONTROL VALVES CHECK VALVES
Filter Gp - Case Drain Note B 25 A-6 AB A B
Filter Gp - Pilot Hydraulic Note B 26 A-3
P T P T
Filter Gp - Return Oil Note B 27 A-6 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
FWD SYMBOL LOADED CONTROLLED
Manifold Gp - Control
Motor Gp - Swing
Note B
Note B
28
29
B-4 , B-5
F-5 45 38 320D, 321D, 323D, 324D, 325D, 329D FLUID STORAGE RESERVOIRS
Motor Gp - Travel Left Note B 30 F-4
Motor Gp - Travel Right Note B 31 F-3 EE 330D, 336D, and 336D MHPU Excavator
Pump GP - Main Hydraulic Note B 32 B-2 2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Sensor As - Left Pump Pressure

Sensor As - Right Pump Pressure
Note B
Note B
33
34
B-3
A-3
Hydraulic System - Attachment MEASUREMENT ROTATING SHAFTS

Switch As - LH Travel Pressure Note B 35 D-7

320D: 323D: 324D: 329D: 330D: 336D:
Switch As - Pilot Pressure
Switch As - RH Travel Pressure
Note B
Note B
36
37
B-7
D-6
LL A6F1-UP RAC1-UP EJC1-UP XDB1-UP GGE1-UP LMG1-UP
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
Swivel Gp Note B 38 E-4 MM A8F1-UP SDC1-UP MND1-UP BFC1-UP B6H1-UP MYG1-UP
Tank Gp - Hydraulic Oil Note B 39 A-4
Valve Gp - Cooler Bypass Note B 40 B-7
A9F1-UP WGC1-UP T2D1-UP CZF1-UP THJ1-UP KDJ1-UP
Valve Gp - Heavy Lift Solenoid Note B 41 B-3 KGF1-UP CYD1-UP JJG1-UP JBF1-UP LRM1-UP WRK1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - LH Joystick
Valve Gp - Load Control Boom Cylinder
Note B
Note B
42
43
C-7
D-2
5 MCH1-UP SED1-UP BTK1-UP WDK1-UP ERN1-UP PPN1-UP MANUAL CONTROL SYMBOLS

Valve Gp - Load Control Stick Cylinder Note B 44 D-5

TDH1-UP YSD1-UP SYM1-UP EBM1-UP JLP1-UP MYP1-UP
Valve Gp - Main Control Note B 45 C-2 thru C-5 32 2 EE 28 3 4 FAL1-UP NDE1-UP JAT1-UP TPM1-UP MWP1-UP JWR1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Pilot Travel Note B 46 D-6, D-7 KLM1-UP WNE1-UP YFW1-UP RAS1-UP DTS1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Press Reducing Boom/Swing Note B 47 B-3
QUICK COUPLER CIRCUIT SPN1-UP ZMF1-UP 325D: SCY1-UP EDX1-UP WET1-UP
Valve Gp - Press Reducing Boom/Swing Note B 48 B-4
Valve Gp - RH Joystick Note B 49 C-6 WBN1-UP JLG1-UP GPB1-UP DTZ1-UP T2Y1-UP PGW1-UP
Valve Gp - Shuttle Note B 50 C-6, C-7 LOCK GDP1-UP BYM1-UP PKE1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SOLENOID SUPPLY PRESSURE
Valve Gp - Swing Cushion Note B 51 E-5
PCX1-UP PBM1-UP LAL1-UP ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Travel LT Counterbalance Note B 52 E-4
Valve Gp - Travel RT Counterbalance Note B 53 E-3 SWING PHX1-UP NES1-UP MCL1-UP
SOLENOID
NOTE A: Check the parts manual for the correct cylinder part number. TRAVEL
DKW1-UP AZP1-UP
NOTE B: Check the parts manual or the Standard Machine Hydraulic Schematic for
SPEED 336D MHPU: SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
SOLENOID 321D: SBZ1-UP A3R1-UP
specific part numbers that match the effectivity of the machine. M3M1-UP HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
TXA1-UP GBR1-UP
Tap Locations M3N1-UP
Pressure, Sampling, and Sensor PBD1-UP T2S1-UP FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION
Tap Schematic
Number
Description
Location
NAS1-UP CYW1-UP
UNIDIRECTIONAL UNIDIRECTIONAL
EE Left Pump Delivery Pressure B-2
FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-3 Universal Quick Coupler BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
HH Left Pump Power Shift Pressure B-2 DIRECTION
JJ
KK
Case Drain Pressure
Right Pump Power Shift Pressure
B-2
A-2 28
LL Quick Coupler Unlock Pressure E-3
© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
MM
SOS
Quick Coupler Lock Pressure
Hydraulic Oil Sampling Port
E-2
A-3
CONTROL MANIFOLD

ELECTRICAL SYMBOLS TABLE

30 52 40 38 49 42 21 36 HYDRAULIC SYMBOLS (ELECTRICAL)

50 35
G
43 37 46 M
44 45 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 28 inches)

22 24
27

KENR6122-08
3 20 PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

28 41
ELECTRICAL SYMBOLS (ELECTRICAL)

47 48 22 23
KK 32 JJ EE T

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

2 32 HYD. WIRE NUMBER IDENTIFICATION CODES

TANK
33 34 31 25 26 29 1 4 25 ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

53 27 39 51 5 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

40 43 1 42 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD
44 45 4 5 49 GG
3 20 WIRE WIRE COLOR

B A
28 41 325-PK-14

24 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

47 48 IDENTIFICATION

FF 34 HH 33 26 SOS

2 32 22
33 34

EL
NT

AV
)

)
(R

(L
ME

TR

1)
2)

)
)

CH
ET
(1

EL

EL

(2
K(
K(

G
TA

ST
CK
OM

AV

AV

IN

OM
IC
IC
25

AT
BU
BO

TR

TR

SW

BO
ST
ST
23
26 27

30 31 29 21 35
52 53 39 51 38 36 50 37 46
45

MACHINE COMPONENT LOCATIONS MAIN PUMP and FILTER CIRCUITS MAIN CONTROL VALVE
 7 6 5 4 3 2 1

SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP
TRAVEL LEFT

MOTOR GP
TRAVEL RIGHT
F F
PG MOTOR GP
SWING

DR

VALVE GP
QUICK COUPLER
MU UNLOCK LOCK 254-3080
Pp3 Pp3
B A
BOOM BOOM
STICK CYLINDER BUCKET CYLINDER CYLINDER CYLINDER b a
LL MM
VALVE GP
B1 DR A1 T SOLENOID
T (QUICK COUPLER)
VALVE GP
TRAVEL LT 258-6749
COUNTERBALANCE
FINE
SWING
VALVE GP A
SWING
CUSHION

AL3 BL3 dr2

AR3 BR3 AR4 BR4
dr
E E
P
VALVE GP P T dr1 Pp
TRAVEL RT
A B B A COUNTERBALANCE
B A
VALVE GP BL2 AL2 CONNECTOR AS.
PILOT TRAVEL 148-8321
TP TT
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1

SWIVEL GP

μ μ μ μ

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONT. aL2
aL1 bL1 bR1 aR1 STICK CYL. VALVE GP
AR1 aR4 AR4 LOAD CONT.
BOOM CYL.
AL2 AL1 aL1 aR3
AL3 BR1
D SWITCH AS.
BL3 BL2 BL1
Di4 Pi4
aR1 aR2 BR2 AR2 BR3 AR3 BR4
AR5
D
SWITCH AS. AL4 SP3 SPi aL3 Pi1 BP3 BDr BPi BR5 aR5 R3
LH TRAVEL RH TRAVEL T
PRESSURE PRESSURE VALVE GP
aL4 (UP) SDr (IN) (L) (REV) (REV) (CLOSE) (DOWN) BP2 MAIN CONTROL

BLOCK

VALVE GP VALVE GP
LH JOYSTICK RH JOYSTICK

JLP JLT JRP JRT

STICK SWING BUCKET BOOM
(Dimensions: 34 inches x 28 inches)

μ μ μ μ μ μ μ μ
KENR6122-08

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

C C

TRAVEL(R)

BOOM(1)

STICK(2)
BUCKET
ATCH
TRAVEL(L)
BOOM(2)

STICK(1)

SWING
A1 A2 A3 A4 A5 A6 A7 A8
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
VALVE GP
SHUTTLE HL Pi3 Di3 PL PR HR
Di2 Pi2 DST Pi5 bR2 Di1 bR5
bL1 bR1 bR3 bR4
bL3 bL2
bL4

B1 B2 B3 B4 B5 B6 B7 B8
VALVE GP
SHUTTLE (QC)
123-2549
EE VALVE GP PUMP GP
CHECK (QC) MAIN HYD.
aR4 bR3 bR4 bL2 bL4 aL2 123-4750
G2 M2
24 Page,

SWITCH AS.
A
PILOT PRESS RR SENSOR AS
VALVE GP LEFT PUMP
P2 Pi1 P-IN PSA2 DR1 PSA1 PRESS REDUCING PRESSURE Pn2
(BOOM UP PRIORITY)
U
FR
Ps2 HH
T-OUT2 DR2 aR3 B1 A1 B2 A2 T P A2 PsM2 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
(TRAVEL)

G2
(SWING)

PILOT PUMP OUTPUT

B VALVE GP LEFT MAIN PUMP OUTPUT B
C bL3
NO.1

NO.2

HEAVY LIFT TRAVEL SPEED CONTROL CIRCUIT

(LOCK)

SOLENOID SUPPLY LINE

S3
NO.3

B G B1 A1 B2 A2 Dr2 JJ DRAIN / RETURN LINE

LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
A T S1 Dr1 HEAVY LIFT CONTROL CIRCUIT
P1 P2 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
D E F LEFT TRAVEL MOTOR CONTROL CIRCUIT
P1 SWING MOTOR CONTROL CIRCUIT

VALVE GP
MANIFOLD GP G3 BOOM CYLINDER CONTROL CIRCUIT
CONTROL T BUCKET CYLINDER CONTROL CIRCUIT
COOLER BYPASS PsM1
FILTER GP VALVE GP STICK CYLINDER CONTROL CIRCUIT
RETURN OIL P1 P2 PRESS REDUCING Ps1 SWING BRAKE CONTROL CIRCUIT
DR3 DR4 BOOM/SWING
Pi2 DR5 T-OUT1 DR6 PRIORITY
ACCUMULATOR GP A1
KK LINE PATTERNS
OUT IN
Pressure Line
A3
Pn1 Pilot / Load Sensing Pressure
T
FILTER GP VALVE GP PG PC Drain / Return Lines
CASE DRAIN TANK GP PRESS REDUCING
Pi
HYDRAULIC BOOM/SWING Component Group
OIL SENSOR AS
PRIORITY RIGHT PUMP
PRESSURE G1 M1 Attachment
FILTER GP GG SOS Pm Air Line
PILOT HYDRAULIC
FF
CALLOUTS
A YY Taps (Pressure, Sampling, Sensor - by letter) A
52 Components (By number)

THIS SCHEMATIC IS FOR THE 320D, 321D, 323D, 324D,

325D, 329D, 330D, 336D, and 336D MHPU EXCAVATOR
ATTACHMENT: UNIVERSAL QUICK COUPLER
MEDIA NUMBER: KENR6122-08
PART NUMBER: 262-3421, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1