Component Locations

Part Machine Schematic Description Number Location Location Two Pump / One-Way Flow Attachment
Valve GP - Control Auxiliary Valve GP - Negative Flow Valve GP - Pilot Valve GP - Relief Accumulator GP - Pilot Manifold Block Cylinder GP - Boom Cylinder GP - Bucket Cylinder GP - Stick Filter GP - Case Drain Filter GP - Pilot Hydraulic Filter GP - Return Oil Manifold GP - Control Motor GP - Swing Motor GP - Left Travel Motor GP - Fan Motor GP - Right Travel Pump GP - Main Hydraulic Pump GP - Hydraulic Fan Sensor AS - Left Pump Pressure Sensor AS - Right Pump Pressure Switch AS - LH Travel Pressure Switch AS - Pilot Pressure Switch AS - RH Travel Pressure Swivel GP Tank GP - Hydraulic Oil Valve GP - Cooler Bypass Valve GP - LH Joystick Valve GP - Load Control Boom Cylinder Valve GP - Load Control Stick Cylinder Valve GP - Main Control Valve GP - Pilot Travel Valve GP - Pressure Reducing Boom/Swing Valve GP - RH Joystick Valve GP - Shuttle Valve GP - Swing Cushion Valve GP - Travel LH Counterbalance Valve GP - Travel RH Counterbalance 259-7378 171-0188 206-3336 177-2653 1 2 3 4 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 C-5 E-1 F-5 E-4 B-4 C-6 F-7 F-6 F-7 A-4 A-3 B-5 B-4, B-5 F-5 F-3 A-6 F-2 B-2 B-3 B-1 B-1 E-7 A-7 E-6 E-3 A-5 B-5 B-7 D-1 D-4 C-1 thru C-6 E-6, E-7 B-3 B-7 B-6, B-7 E-5 E-3 E-2

1
FWD

RENR9994-03 May 2011

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

Standard 330D and 336D

Note B Note B Note A Note A Note A Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B

44 2
B

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

TOP VIEW

NORMAL POSITION

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

330D, 336D, and 340D Excavator Hydraulic System - Attachment

2
330D: NBD1-UP EAH1-UP FFK1-UP EDX1-UP MEY1-UP
VIEW B

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

336D: PRF1-UP WRK1-UP MPL1-UP JBT1-UP KKT1-UP PGW1-UP

340D: JTN1-UP
SOLENOID SOLENOID OR MANUAL SOLENOID & PILOT

COMBINATION CONTROLS

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

33
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

Note A: Refer to parts manual for specific cylinder information. Note B: Part numbers are located on the main Hydraulic System Schematic according to the effectivity of the machine.

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

Tap Locations Pressure, Sampling, and Sensor

Tap Number
AA BB CC DD SOS

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

3 POSITION

2 POSITION

Description
Pilot Filter Pressure Test Port Drive Pump Pressure Test Port Power Shift Pressure Test Port Idler Pump Pressure Test Port Hydraulic Oil Sampling Port

Schematic Location
A-3 B-1 B-1 B-1 A-3

UNIDIRECTIONAL

UNIDIRECTIONAL

RIGHT SIDE VIEW NEGATIVE FLOW VALVE GROUP

System 3 Prime: Two Pump / One-Way Flow

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

2 1 44 45 46 20 28 48 32 53

30 52

42

49

43

21

50 38

4 37 39 47 24
PRESSURE SWITCH TRANSDUCER (FLUID)

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

22 40

23

KK

33

JJ

EE
PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

31 33 34 35 36

25 26 27

41

29 51

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION

RENR9994-03

25

27

325-AG135 PK-14

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

42 36 33 34 31 35 25 26 27 48 20 28

44 45 46

43

49

22 24

PREVIOUS STANDARD

GG

WIRE

WIRE COLOR

325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

FF

35

HH

36

26

SOS

23 40 21 38 50 4 37 39 47

30 32 52 53 41 29 51

MACHINE COMPONENT LOCATIONS

MAIN PUMP AND FILTER CIRCUITS

24 Page,

(Dimensions: 34 inches x 28 inches)

7
(22) CYLINDER GP BOOM (24) CYLINDER GP STICK (23) CYLINDER GP BUCKET

6
(3) VALVE GP PILOT 206-3336
RP RT

(30) MOTOR GP LEFT TRAVEL

SWING MOTOR

TRAVEL MOTOR (LEFT)

TRAVEL MOTOR (RIGHT)

(32) MOTOR GP RIGHT TRAVEL

(29) MOTOR GP SWING

PG

F
1 3 2

DR

AR4

BR4

AL3

BL3

AR3

BR3
aR2

MU

SINGLE AG

SINGLE Pp3 Pp3 T1 T2

BG

(47) VALVE GP PILOT TRAVEL

TP TRAVEL(L) TT TRAVEL(R)

R.C.V-C B1 DR A1

T1

(4) VALVE GP - RELIEF 177-2653

T2

AG

BG

BG

AG

(51) VALVE GP SWING CUSHION

B BACK T1 aL1 FWD T5 T2 bL1 FWD T4 bR1 BACK T6 T3 aR1 BL2 A AL2 R.C.V-D A B B A

(2) VALVE GP NEGATIVE FLOW 171-0188

HL A1 A2

HR

(52) VALVE GP TRAVEL LH COUNTERBALANCE

BL1

AL1

BR1

AR1

(53) VALVE GP TRAVEL RH COUNTERBALANCE

E
B1 B2

(37) SWITCH AS LH TRAVEL PRESSURE (39) SWITCH AS RH TRAVEL PRESSURE (45) VALVE GP LOAD CONTROL STICK CYLINDER

(40) SWIVEL GP (44) VALVE GP LOAD CONTROL BOOM CYLINDER

BL3 SP3 SDr SPi SP2

AL3

BR4 AR4 BP3 BPi BDr aR4 BP2

aL2

aL1 AR1 aR1 Di4 Pi4 (BACK) (BACK) BR1 aR2 BR2 Pa1 aR3 AR2 (CLOSE) Pi1 (DOWN) BR3 AR3

R.C.V-A Pa1

AL2 BL2

AL1 BL1 (L)

R.C.V-B

FA1

FB1

AL4

aL4 (UP)

SP1 ST BL3 R2

aL3 (IN)

BR4

BP1 BT R1 BR5

aR5 R3 AR5 (IN)

TRAVEL(R)

BUCKET

BOOM(1)

(Dimensions: 34 inches x 28 inches)

(21) BLOCK
F2 Pb1 HL

TRAVEL(L)

BOOM(2)

STICK(1)

SWING

RENR9994-03

(OUT) Di2 bL4 Pi2 bL3 Pi3 Di3

(R)

(FWD) DST

(FWD) bR2 PL PR bR1

(OPEN)

(UP) Di1 bR5

(OUT)

(1) VALVE GP COTROL AUXILIARY 259-7378

STICK(2) HR

ATCH

bL2

bL1

bR3

bR4

(46) VALVE GP MAIN CONTROL

JLP

JLT SWING BUCKET

JRT

JRP BOOM

(49) VALVE GP RH JOYSTICK

P2

Pi1

P-IN

PSA2

DR1

PSA1 T-OUT2 DR2

(48) VALVE GP PRESSURE REDUCING BOOM/SWING

B1 NO.3 (LOCK) A1 B2 A2 L1 L

(34) PUMP GP HYDRAULIC FAN (33) PUMP GP MAIN HYDRAULIC

Pi1

(35) SENSOR AS LEFT PUMP PRESSURE

NO.1 (TRAVEL)

24 Page,

(42) VALVE GP COOLER BYPASS

OUT JL1 IN JL3 R JL2 L JL4 OPEN JR4 CLOSE JR2 DOWN JR3 UP JR1 R.C.V-B R.C.V-C

NO.2 (SWING)

(43) VALVE GP LH JOYSTICK

STICK

D0 B T P1 P2 S PAC

Ps1

a4 a1 M1

PR

BB
Psv

P1

B
G DR3 DR4 Pi2 DR5 T-OUT1 DR6

a3

CC
a2

(50) VALVE GP SHUTTLE

A1

A2

A3

A4

A5

A6

A7

A8

E R.C.V-A R.C.V-D

OUT

IN

A4 S1

Dr1

(27) FILTER GP RETURN OIL (28) MANIFOLD GP CONTROL

DR

(20) ACCUMULATOR GP PILOT MANIFOLD

M2

DD
PL

D1 Ps2

a5

DR1 B1 B2 B3 B4 B5 B6 B7 B8

L3

L2

PG

PC

aR3

aR4

bR3

bR4

bL3

bL2

bL4

aL2

(41) TANK GP HYDRAULIC OIL

B A

AA
(25) FILTER GP CASE DRAIN

SOS

(26) FILTER GP PILOT HYDRAULIC

Pi2

(47) SWITCH AS PILOT PRESSURE

(31) MOTOR GP FAN

(36) SENSOR AS RIGHT PUMP PRESSURE

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT HEAVY LIFT CONTROL CIRCUIT FAN PUMP OUTPUT POWER SHIFT CONTROL CIRCUIT SUPPLY LINE STICK CONTROL AND STICK CYLINDER CIRCUIT LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT ATTACHMENT CONTROL CIRCUIT SWING CONTROL AND SWING MOTOR CIRCUIT DRAIN / RETURN LINE SWING BRAKE CONTROL CIRCUIT IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT BOOM CONTROL AND BOOM CYLINDER CIRCUIT

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE 330D, 336D, and 340D EXCAVATOR ATTACHMENT: SYSTEM 3 PRIME: TWO PUMP / ONE-WAY FLOW PART NUMBER: 255-5855, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.