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Producto: EXCAVATOR
Modelo: 330B L EXCAVATOR 3YR
Configuración: 330B L, 330B LN Excavators 3YR00001-UP (MACHINE)
POWERED BY 3306 Engine

Pruebas y Ajustes
330B L and 330B LN Excavator Hydraulic System
Número de medio -SENR1663-01 Fecha de publicación -01/09/1998 Fecha de actualización -09/10/2001

i02231141

Operational Checks
SMCS - 5050

The checks during operation can be used to find leakage in the system and components that are not
functioning correctly. The speed of rod movement or the torque on a motor can be used to check the
condition of the cylinders, motors and the pumps.

Specifications are listed in tables for the following operational checks. These specifications are
calculated average values. The values will vary due to the configuration of the machine.

A machine with the following equipment was used to achieve these specifications: 6500 mm (21 feet 3
inches) boom, 3300 mm (10 feet 8 inches) stick and 1.5 m3 (1.7 yd3) bucket.

Table 1

Required Tools
Part Number Description Qty
6V-2100 Multitach group 1

Engine speed for an excavator with no load at high idle is 1960 ± 50 rpm.

Table 2

Specifications
Item
New Rebuild Service Limit
1850 ± 50 rpm (1) 1660 to 1900 rpm (1)
No load high idle (2)

1960 ± 50 rpm (3) 1760 to 2010 rpm (3)

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No load low idle 720 ± 50 rpm 720 ± 100 rpm


Maximum speed with load (4) 1720 rpm (5) 1650 rpm (5) 1600 rpm (5)
No load speed (6) 1300 ± 80 rpm 1300 ± 100 rpm
(2) AEC switch in the OFF position
(1) Three seconds after the engine speed dial was placed at position "10"
(3) Engine rpm within three seconds after the engine speed dial was placed at position "10"
(4) Pressure is relieved from both pumps.
(5) Minimum rpm
(5) Minimum rpm
(5) Minimum rpm
(6) AEC switch in the ON position

Note: A New specification is the performance that can be expected for a new machine. A Rebuild
specification is the performance that can be expected after rebuilding the components of a system.
Performance beyond the Service Limit is an indication of these problems: improper maintenance or
adjustment, component wear and failure.

Preparation For Operational Checks


Perform Steps 1 through 4 prior to performing any of the following operational checks.

1. Start the engine.

2. Place the machine controls at the following settings: Power Mode, Boom Priority Mode, Engine
speed dial "10" and AEC switch OFF.

3. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

4. Set the relief valve pressure settings to the proper specification.

Note: Refer to Testing and Adjusting, "Pressure Specifications".

Travel Test On Level Ground


Table 3

Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1

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Preparation

Illustration 1 g00296317
(A) Preliminary run 5 m (16.4 ft)

(B) Travel distance 20 m (65.6 ft)

(C) Bucket height 0.5 to 1 m (1.6 to 3.3 ft)

1. Travel distance must be at least 25 m (82 ft) long. Travel test ground must be hard and as level as
possible.

2. Draw a 25 m (82 ft) straight line on travel test ground as a reference line.

3. Position the machine so that one track is parallel with the reference line. Position the machine for
the travel test. Refer to Illustration 1.

4. The bucket should be empty.

Test

Reference: Make reference to "Preparation For Operational Checks".

1. Place the travel speed control switch in HIGH position.

2. Move the machine by operating both travel levers at the same time.

3. The first 5 m (16.4 ft) are for a preliminary run. Measure the travel time that is required to travel

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the remaining 20 m (65.6 ft). Measure the time that is required in each direction.

4. Measure the travel deviation from the reference line.

5. Place the travel speed control switch on the LOW position and repeat Steps 2 through 4.

Table 4

Travel Time (time in seconds)


Travel Speed New Rebuild Service Limit
Forward
HIGH 16.5 or less 20.0 or less 22.0 or less
Reverse
Forward
LOW 28.0 or less 32.0 or less 35.0 or less
Reverse

Note: The following table represents the travel deviation (distance) from the reference line.

Table 5

Travel Deviation
mm (inch)
Travel Speed New Rebuild Service Limit
Forward
HIGH 800 (31.5) or less 1200 (47.2) or less 1500 (59.1) or less
Reverse
Forward
LOW 800 (31.5) or less 1200 (47.2) or less 1500 (59.1) or less
Reverse

Travel Test On Level Ground (Optional Test)


Note: When "Travel Test On Level Ground" cannot be performed, this test may be used as a substitute.

Table 6

Required Tools
Part Number Description Qty
Stopwatch 1

Preparation

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Illustration 2 g00297292

1. Position the machine on level ground.

2. Raise a track off the ground. Refer to Illustration 2.

3. Put a mark on a shoe of the raised track.

Test

Reference: Make reference to "Preparation For Operational Checks".

1. Place the travel speed control switch in HIGH position.

2. Move the control lever of the raised track to full travel position.

3. Measure the time that is required for the raised track to make three complete revolutions. Measure
the time that is required in each direction.

4. Place the travel speed control switch in the LOW position and repeat Steps 2 through 3.

Table 7

330B Specifications (time in seconds)


Travel Speed New Rebuild Service Limit
Forward

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HIGH Reverse 24.0 or less 28.0 or less 31.0 or less


Forward
LOW 38.0 or less 44.0 or less 50.0 or less
Reverse

Table 8

330B L Specifications (time in seconds)


Travel Speed New Rebuild Service Limit
Forward
HIGH 26.0 or less 30.0 or less 34.0 or less
Reverse
Forward
LOW 42.0 or less 48.0 or less 54.0 or less
Reverse

Drift On Slope
Note: Measuring the amount of drift of the machine on a slope will determine if there is a need to check
the travel brake.

Preparation

Table 9

Required Tools
Part Number Description Qty
Stopwatch 1
Scale
1
150 mm (6 inch)

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Illustration 3 g00297342

1. Place the machine on a slope of 12 degrees. The surface of the slope must be hard and smooth.

2. Position the implements, as shown. Refer to Illustration 3.

3. The bucket should be empty.

Test

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Illustration 4 g00297498

1. To indicate the machine's relative position to the slope, put a mark on both the track and the
ground. Refer to Illustration 4.

2. Stop the engine.

3. Measure the machine movement on the slope after three minutes.

Table 10

Drift mm (inch)
New Rebuild Service Limit
0 0 0

Swing Speed And Overswing (Level Ground)


Note: Measurements of the swing speed and the overswing will determine if there is a need to check the
swing motor or the anti-reaction valve. The fine swing control switch (if equipped) must be in the OFF
position.

Table 11

Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1

Preparation

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Illustration 5 g00297618

1. Position the machine on level ground. Refer to Illustration 5.

2. Stop the engine.

Illustration 6 g00293972

(A) Upper frame

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(B) Undercarriage frame

(C) Marking

3. To indicate the relationship of the two positions, put a mark (C) on the inner race and the outer
race of the swing bearing. The mark will be used as a target to stop the swing operation. Refer to
Illustration 6.

4. The bucket should be empty.

Test (Overswing)

Reference: Make reference to "Preparation For Operational Checks".

1. Move the swing control lever in either direction until the machine completes a 180 degree swing
operation away from the target.

2. Move the swing control lever in either direction until the machine completes a 180 degree swing
operation toward the target. Return the swing control lever to the NEUTRAL position at the
target.

3. Measure the distance between the marks on the swing bearing. This is the amount of overswing.
Refer to Illustration 6.

Note: Use a point that is visible from the operator seat as a reference point for the target.

Table 12

Specifications (Overswing)
Item New Rebuild Service Limit
Right Swing
1300 mm (51.2 inch) or 1500 mm (59.1 inch) or 1700 mm (66.9 inch) or
Left Swing less less less

Test (Speed)

1. Move the swing control lever in each direction and measure the time that is required to complete a
180 degree swing operation.

Table 13

Swing Time
Item New Rebuild Service Limit
Right Swing

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Left Swing 5.0 seconds or less 5.8 seconds or less 6.5 seconds or less

Swing Speed And Swing Drift (On A Slope)


Note: Measuring the swing speed on a slope will determine if there is a need to check the swing motor
and the anti-reaction valve. Measuring the swing drift on a slope will determine if there is a need to
check the swing parking brake.

Table 14

Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1

Preparation

Illustration 7 g00298078

1. The bucket should be empty.

2. Position the machine on a slope of 12 degrees. Refer to Illustration 7.

3. Position the implements at maximum reach. Position the bucket above the ground so that the

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bucket will clear any obstacles.

Test (Speed)

Illustration 8 g00298079

1. Position the upper structure at position (A). The upper structure should be at a 90 degree angle to
the lower structure. Refer to Illustration 8.

2. Measure the time that is required to swing the upper structure from position (A) to position (B) .

3. Position the upper structure at position (C). The upper structure should be at a 90 degree angle to
the lower structure.

4. Measure the time that is required to swing the upper structure from position (C) to position (B) .

Table 15

Swing Time (seconds)


Item New Rebuild Service Limit
Right Swing
5.8 or less 6.6 or less 7.4 or less
Left Swing

Test (Drift)

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Illustration 9 g00298079

1. Position the upper structure at position (A). The upper structure should be at a 90 degree angle to
the lower structure. Refer to Illustration 9.

Illustration 10 g00293972

(A) Upper Frame

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(B) Undercarriage Frame

(C) Marking

2. To indicate the relationship of the two positions, put a mark (C) on the inner race and the outer
race of the swing bearing. Refer to Illustration 10.

3. Stop the engine.

4. Leave the machine in this position for three minutes. Measure the swing drift on the
circumference of the swing bearing.

5. Position the upper structure at position (C). The upper structure should be at a 90 degree angle to
the lower structure. Refer to Illustration 9.

6. Repeat Steps 3 and 4.

Table 16

Swing Drift mm (inch)


Item New Rebuild Service Limit
Right Swing
0 0 0
Left Swing

Cylinder Drift
Table 17

Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1

Preparation

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Illustration 11 g00298378

Reference: Make reference to "Preparation For Operational Checks".

1. Position the machine on level ground. Refer to Illustration 11.

2. The bucket should be empty.

Test (Boom And Stick Cylinders)

1. Raise the boom until the upper surface of the boom is parallel to the ground.

2. Fully extend the bucket cylinder.

3. Fully retract the stick cylinder.

4. Measure each cylinder's length from cylinder pin to cylinder pin.

5. Stop the engine.

6. Leave the machine in this position for five minutes. Measure each cylinder's length from cylinder
pin to cylinder pin for drift.

Test (Bucket Cylinder)

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Illustration 12 g00298379

1. Raise the boom high enough so that the stick can be positioned perpendicular to the ground. Refer
to Illustration 12.

2. Fully extend the bucket cylinder.

3. Measure the bucket cylinder's length from cylinder pin to cylinder pin.

4. Stop the engine.

5. Leave the machine in this position for five minutes. Measure the bucket cylinder's length from
cylinder pin to cylinder pin for cylinder drift.

Table 18

Cylinder Drift
Item New Rebuild Service Limit

Boom Cylinder
6.0 mm (0.24 inch) or 12.0 mm (0.47 inch) or 24.0 mm (0.94 inch) or
less less less

Stick Cylinder 10.0 mm (0.39 inch) or 15.0 mm (0.59 inch) or 25.0 mm (0.98 inch) or
less less less

Bucket Cylinder
10.0 mm (0.39 inch) or 15.0 mm (0.59 inch) or 25.0 mm (0.98 inch) or
less less less

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Cylinder Operating Speed


Table 19

Required Tools
Part Number Description Qty
Stopwatch 1

Preparation

Reference: Make reference to "Preparation For Operational Checks".

1. Place the machine on level ground.

2. The bucket should be empty.

Test (Boom Cylinders)

1. Fully retract the bucket cylinder and the stick cylinders.

Extension Test

Start with the bucket on the ground. Measure the time that is required for the boom cylinders to reach
full extension.

Illustration 13 g00298498

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(A) Extension test

(B) Retraction test

Retraction Test

Start with the boom cylinders at full extension. Measure the time that is required for the bucket to come
in contact with the ground.

Test (Stick Cylinder)

1. Position the upper surface of the boom parallel to the ground.

2. Fully extend the bucket cylinder.

Extension Test

Start with the stick cylinder in the full retracted position. Measure the time that is required for full
extension of the stick cylinder.

Illustration 14 g00298558
(A) Extension test

(B) Retraction test

Retraction Test

Start with the stick cylinder in the full extended position. Measure the time that is required to retract the
stick cylinder.

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Test (Bucket Cylinder)

1. Position the upper surface of the boom parallel to the ground.

2. Position the stick in a perpendicular position to the ground.

Extension Test

Start with the bucket cylinder in the full retracted position. Measure the time that is required for full
extension of the bucket cylinder.

Illustration 15 g00298598
(A) Extension test

(B) Retraction test

Retraction Test

Start with the bucket cylinder in the full extended position. Measure the time that is required to retract
the bucket cylinder.

Table 20

Cylinder Operating Speed (seconds)


Item New Rebuild Service Limit
Extension 4.1 ± 0.3 5.3 max. 6.1 max.
Boom

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Retraction 3.1 ± 0.3 3.9 max. 4.6 max.


Extension 5.0 ± 0.3 6.6 max. 7.7 max.
Stick
Retraction 3.4 ± 0.3 4.4 max. 5.1 max.
Extension 5.0 ± 0.3 6.4 max. 7.4 max.
Bucket
Retraction 2.7 ± 0.3 3.5 max. 4.0 max.

Copyright 1993 - 2005 Caterpillar Inc. Mon Oct 24 13:22:35 EST 2005
Todos los derechos reservados.
Red privada para licenciados del SIS.

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