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Producto: EXCAVATOR
Modelo: 330B L EXCAVATOR 3YR
Configuración: 330B L, 330B LN Excavators 3YR00001-UP (MACHINE)
POWERED BY 3306 Engine
Pruebas y Ajustes
330B L and 330B LN Excavator Hydraulic System
Número de medio -SENR1663-01 Fecha de publicación -01/09/1998 Fecha de actualización -09/10/2001
i02231141
Operational Checks
SMCS - 5050
The checks during operation can be used to find leakage in the system and components that are not
functioning correctly. The speed of rod movement or the torque on a motor can be used to check the
condition of the cylinders, motors and the pumps.
Specifications are listed in tables for the following operational checks. These specifications are
calculated average values. The values will vary due to the configuration of the machine.
A machine with the following equipment was used to achieve these specifications: 6500 mm (21 feet 3
inches) boom, 3300 mm (10 feet 8 inches) stick and 1.5 m3 (1.7 yd3) bucket.
Table 1
Required Tools
Part Number Description Qty
6V-2100 Multitach group 1
Engine speed for an excavator with no load at high idle is 1960 ± 50 rpm.
Table 2
Specifications
Item
New Rebuild Service Limit
1850 ± 50 rpm (1) 1660 to 1900 rpm (1)
No load high idle (2)
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Note: A New specification is the performance that can be expected for a new machine. A Rebuild
specification is the performance that can be expected after rebuilding the components of a system.
Performance beyond the Service Limit is an indication of these problems: improper maintenance or
adjustment, component wear and failure.
2. Place the machine controls at the following settings: Power Mode, Boom Priority Mode, Engine
speed dial "10" and AEC switch OFF.
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
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Preparation
Illustration 1 g00296317
(A) Preliminary run 5 m (16.4 ft)
1. Travel distance must be at least 25 m (82 ft) long. Travel test ground must be hard and as level as
possible.
2. Draw a 25 m (82 ft) straight line on travel test ground as a reference line.
3. Position the machine so that one track is parallel with the reference line. Position the machine for
the travel test. Refer to Illustration 1.
Test
2. Move the machine by operating both travel levers at the same time.
3. The first 5 m (16.4 ft) are for a preliminary run. Measure the travel time that is required to travel
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the remaining 20 m (65.6 ft). Measure the time that is required in each direction.
5. Place the travel speed control switch on the LOW position and repeat Steps 2 through 4.
Table 4
Note: The following table represents the travel deviation (distance) from the reference line.
Table 5
Travel Deviation
mm (inch)
Travel Speed New Rebuild Service Limit
Forward
HIGH 800 (31.5) or less 1200 (47.2) or less 1500 (59.1) or less
Reverse
Forward
LOW 800 (31.5) or less 1200 (47.2) or less 1500 (59.1) or less
Reverse
Table 6
Required Tools
Part Number Description Qty
Stopwatch 1
Preparation
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Illustration 2 g00297292
Test
2. Move the control lever of the raised track to full travel position.
3. Measure the time that is required for the raised track to make three complete revolutions. Measure
the time that is required in each direction.
4. Place the travel speed control switch in the LOW position and repeat Steps 2 through 3.
Table 7
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Table 8
Drift On Slope
Note: Measuring the amount of drift of the machine on a slope will determine if there is a need to check
the travel brake.
Preparation
Table 9
Required Tools
Part Number Description Qty
Stopwatch 1
Scale
1
150 mm (6 inch)
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Illustration 3 g00297342
1. Place the machine on a slope of 12 degrees. The surface of the slope must be hard and smooth.
Test
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Illustration 4 g00297498
1. To indicate the machine's relative position to the slope, put a mark on both the track and the
ground. Refer to Illustration 4.
Table 10
Drift mm (inch)
New Rebuild Service Limit
0 0 0
Table 11
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Preparation
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Illustration 5 g00297618
Illustration 6 g00293972
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(C) Marking
3. To indicate the relationship of the two positions, put a mark (C) on the inner race and the outer
race of the swing bearing. The mark will be used as a target to stop the swing operation. Refer to
Illustration 6.
Test (Overswing)
1. Move the swing control lever in either direction until the machine completes a 180 degree swing
operation away from the target.
2. Move the swing control lever in either direction until the machine completes a 180 degree swing
operation toward the target. Return the swing control lever to the NEUTRAL position at the
target.
3. Measure the distance between the marks on the swing bearing. This is the amount of overswing.
Refer to Illustration 6.
Note: Use a point that is visible from the operator seat as a reference point for the target.
Table 12
Specifications (Overswing)
Item New Rebuild Service Limit
Right Swing
1300 mm (51.2 inch) or 1500 mm (59.1 inch) or 1700 mm (66.9 inch) or
Left Swing less less less
Test (Speed)
1. Move the swing control lever in each direction and measure the time that is required to complete a
180 degree swing operation.
Table 13
Swing Time
Item New Rebuild Service Limit
Right Swing
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Left Swing 5.0 seconds or less 5.8 seconds or less 6.5 seconds or less
Table 14
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Preparation
Illustration 7 g00298078
3. Position the implements at maximum reach. Position the bucket above the ground so that the
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Test (Speed)
Illustration 8 g00298079
1. Position the upper structure at position (A). The upper structure should be at a 90 degree angle to
the lower structure. Refer to Illustration 8.
2. Measure the time that is required to swing the upper structure from position (A) to position (B) .
3. Position the upper structure at position (C). The upper structure should be at a 90 degree angle to
the lower structure.
4. Measure the time that is required to swing the upper structure from position (C) to position (B) .
Table 15
Test (Drift)
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Illustration 9 g00298079
1. Position the upper structure at position (A). The upper structure should be at a 90 degree angle to
the lower structure. Refer to Illustration 9.
Illustration 10 g00293972
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(C) Marking
2. To indicate the relationship of the two positions, put a mark (C) on the inner race and the outer
race of the swing bearing. Refer to Illustration 10.
4. Leave the machine in this position for three minutes. Measure the swing drift on the
circumference of the swing bearing.
5. Position the upper structure at position (C). The upper structure should be at a 90 degree angle to
the lower structure. Refer to Illustration 9.
Table 16
Cylinder Drift
Table 17
Required Tools
Part Number Description Qty
5P-3277 Measuring Tape 1
Stopwatch 1
Preparation
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Illustration 11 g00298378
1. Raise the boom until the upper surface of the boom is parallel to the ground.
6. Leave the machine in this position for five minutes. Measure each cylinder's length from cylinder
pin to cylinder pin for drift.
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Illustration 12 g00298379
1. Raise the boom high enough so that the stick can be positioned perpendicular to the ground. Refer
to Illustration 12.
3. Measure the bucket cylinder's length from cylinder pin to cylinder pin.
5. Leave the machine in this position for five minutes. Measure the bucket cylinder's length from
cylinder pin to cylinder pin for cylinder drift.
Table 18
Cylinder Drift
Item New Rebuild Service Limit
Boom Cylinder
6.0 mm (0.24 inch) or 12.0 mm (0.47 inch) or 24.0 mm (0.94 inch) or
less less less
Stick Cylinder 10.0 mm (0.39 inch) or 15.0 mm (0.59 inch) or 25.0 mm (0.98 inch) or
less less less
Bucket Cylinder
10.0 mm (0.39 inch) or 15.0 mm (0.59 inch) or 25.0 mm (0.98 inch) or
less less less
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Required Tools
Part Number Description Qty
Stopwatch 1
Preparation
Extension Test
Start with the bucket on the ground. Measure the time that is required for the boom cylinders to reach
full extension.
Illustration 13 g00298498
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Retraction Test
Start with the boom cylinders at full extension. Measure the time that is required for the bucket to come
in contact with the ground.
Extension Test
Start with the stick cylinder in the full retracted position. Measure the time that is required for full
extension of the stick cylinder.
Illustration 14 g00298558
(A) Extension test
Retraction Test
Start with the stick cylinder in the full extended position. Measure the time that is required to retract the
stick cylinder.
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Extension Test
Start with the bucket cylinder in the full retracted position. Measure the time that is required for full
extension of the bucket cylinder.
Illustration 15 g00298598
(A) Extension test
Retraction Test
Start with the bucket cylinder in the full extended position. Measure the time that is required to retract
the bucket cylinder.
Table 20
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Copyright 1993 - 2005 Caterpillar Inc. Mon Oct 24 13:22:35 EST 2005
Todos los derechos reservados.
Red privada para licenciados del SIS.
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