SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY & ASSEMBL...

0001-UP (MACHINE)(SEBC0601 - 00) - Structure de document

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Produit: EXCAVATOR
Modèle : 320B EXCAVATOR 1CS
Configuration: SUPPLEMENTARY SERVICE INFORMATION
(DISASSEMBLY & ASSEMBLY) F 1CS00001-UP (MACHINE)

Essai et réglage
320B Excavator Hydraulic System
Numéro d'imprimé -RENR3602-01 Date de publication -01/11/2004 Date de mise à jour -08/11/2004

i01007399

Pressure Specifications
SMCS - 5050

Specifications
Note: A New specification is the performance that can be expected for a new machine. A Rebuild specification is the
performance that can be expected after rebuilding the components of a system. Performance beyond Service Limit
specifications is an indication of these problems: improper adjustment, wear, damage of relief valves and damage of
pumps.

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 SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY & ASSEMBL...0001-UP (MACHINE)(SEBC0601 - 00) - Structure de document

Illustration 1 g00340532
Relief valve locations

(A) Main

(B) Boom cylinder line (head end)

(C) Boom cylinder line (rod end)

(D) Stick cylinder line (head end)

(E) Stick cylinder line (rod end)

(F) Bucket cylinder line (head end)

(G) Bucket cylinder line (rod end)

(H) Swing (right)

(I) Swing (left)

(J) Left travel crossover relief valve for forward travel (upper valve)

(K) Left travel crossover relief valve for reverse travel (lower valve)

(L) Right travel crossover relief valve for forward travel (upper valve)

(M) Right travel crossover relief valve for reverse travel (lower valve)

(N) Pilot relief valve

(O) Main control valve

(P) Pilot manifold

(Q) Travel motor (right)

(R) Travel motor (left)

(S) Swing motor

Table 1

Specifications Torque for Locknut

Relief Valve
New Rebuild Service Limit

34300 ± 490 32340 to 34790

(A) Main relief valve 34300 ± 490 kPa 50 ± 10 N·m (37 ± 7
kPa (4950 ± 72 kPa (4700 to 5050
(4950 ± 72 psi) lb ft)
psi) psi)

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 SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY & ASSEMBL...0001-UP (MACHINE)(SEBC0601 - 00) - Structure de document

(B) Boom cylinder

line (head end)

(C) Boom cylinder

line (rod end)

(D) Stick cylinder line

(head end) 36800 ± 1470 33850 to 38270
36800 ± 1470 kPa 20 ± 2 N·m (14 ± 4 lb
kPa (5350 ± kPa (4920 to 5565
(E) Stick cylinder line (5350 ± 215 psi) ft)
215 psi) psi)
(rod end)

(F) Bucket cylinder

line (head end)

(G) Bucket cylinder

line (rod end)

(H) Swing relief

pressure (right) 24000 ± 980 22040 to 24980
24000 ± 980 kPa 160 ± 30 N·m (120 ±
kPa (3500 ± kPa (3200 to 3600
(I) Swing relief (3500 ± 140 psi) 22 lb ft)
140 psi) psi)
pressure (left)

(J) Left travel

crossover relief valve
(forward)

(K) Left travel

crossover relief valve
(reverse) 36800 ± 1470 33850 to 38270
36800 ± 1470 kPa 130 ± 13 N·m (95 ±
kPa (5350 ± kPa (4920 to 5565
(L) Right travel (5350 ± 215 psi) 10 lb ft)
215 psi) psi)
crossover relief valve
(forward)

(M) Right travel

crossover relief valve
(reverse)

(N) Pilot relief valve 4100 ± 200 kPa 4100 ± 200 kPa 4100 ± 200 kPa 16 ± 1 N·m (12 ± 1 lb
(595 ± 29 psi) (595 ± 29 psi) (595 ± 29 psi) ft)

Adjustment Procedures
Table 2

Required Tools

Part Number Description Qty

6V-2100 Multitach group 1

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 SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY & ASSEMBL...0001-UP (MACHINE)(SEBC0601 - 00) - Structure de document

6V-4161 Hydraulic testing group 1

8T-0470 Thermometer group 1

Table 3

Relief Valves Pressure change With One Turn Of Adjustment Screw

Main valves
14400 kPa (2100 psi)

Line relief valve

11000 kPa (1600 psi)

Swing relief valve

11200 kPa (1625 psi)

Travel crossover relief valve 3050 kPa (440 psi)

Pilot relief valve 690 kPa (100 psi)

Preparation For Relief Valve Adjustment

Illustration 2 g00542589
Pump compartment

(1) Pressure tap (power shift pressure)

(2) Pressure tap (front pump delivery pressure)

(3) Pressure tap (rear pump delivery pressure)

1. Position the machine on level ground.

2. Stop the engine.

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 SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY & ASSEMBL...0001-UP (MACHINE)(SEBC0601 - 00) - Structure de document

3. Release the pressure in the hydraulic system. Refer to Testing And Adjusting, "Hydraulic System Pressure -
Release".

4. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2). Connect a 60000 kPa (8700 psi) pressure
gauge to pressure tap (3) .

5. Connect a 4000 kPa (580 psi) pressure gauge to pressure tap (1) .

6. Start the engine.

7. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

8. Place the machine controls at the following settings: Power Mode, engine speed dial "10" and AEC switch
OFF.

Reference: Make reference to Testing And Adjusting, "Operational Checks" for engine rpm settings.

Note: Normal operations of the engine and pumps are necessary for the pressure adjustments. If the results of the
pressure adjustment are not correct, then the engine and the pump characteristic curve needs to be checked. Slow
output flow from the pump is an indication of air in the hydraulic system. Make sure that no air is present in the
hydraulic system. Refer to Testing And Adjusting, "Hydraulic System Pressure - Release".

Temporary Setting Of The Main Relief Valve

Note: A temporary setting of the main relief valve is required before any line relief valve can be adjusted.

Illustration 3 g00341013
Top of main control valve

(4) Adjustment screw

(5) Locknut

(6) Main relief valve

1. Open the bucket until the bucket cylinder rod is at the full retraction.

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 SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY & ASSEMBL...0001-UP (MACHINE)(SEBC0601 - 00) - Structure de document

2. Be sure that the main relief valve pressure is set at 34300 ± 490 kPa (4975 ± 72 psi).

Note: Always make final pressure adjustments on pressure rise.

3. Loosen locknut (5). Turn the adjustment screw (4) clockwise for one half turn. Tighten locknut (5) .

Copyright 1993 - 2008 Caterpillar Inc. Mon Mar 17 13:12:09 UTC 2008
Tous droits réservés.
Réseau privé pour utilisateurs autorisés de SIS.

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