AXF Training Yokogawa

ADMAG AXF
Monday, March 10, 2008
Yokogawa Electric Corporation
AXF Training
Copyright © Yokogawa Engineering Asia
Measurable Fluid for Magnetic Flowmeter
Electro Conductive
Liquid
Gas Steam
Non-Electro Conductive
Liquid
AXF Training
1
Magnetic Flowmeter Features
No affection by temperature, pressure, viscosity or

density
No pressure lost
No moving parts
Fast response
Wide turn down ratio
Ability to measure bi-directional flow
Strong against corrosive liquid and slurry
AXF Training
Magnetic Flowmeter Working Principle
AXF Training
2
Excitation Method & Benefit
AC Pow ered Pulse DC Dual Frequency
Excitation Excitation Excitation
Excitation Waveform
Low Flow
Flow
Signal
Waveform
High Flow
Zero Stability
Slurry Immunity
Fast Response
Pow er Consumption
= Excellent = Good = Fair = Poor
AXF Training
Detector Model & Suffix Code (Wafer)
AXF Training
3
Detector Model & Suffix Code (Flange)
AXF Training
Big Size ADMAG
AXF Training
4
Replacement of Old ADMAG
AXF Training
Wiring Termination Integral Type
AXF Training
5
Wiring Termination Remote Type (Compact)
AXF Training
Wiring Termination Remote Type (Advance)
AXF Training
6
Pipe Must Be Fully Filled
AXF Training
Bubbles Must Be Avoided
AXF Training
7
Mounting Orientation
AXF Training
Straight Run Requirement
AXF Training
8
Parameter Setting
AXF Training
Most Important Parameters
Span setting (C42 & C40 + C41)

Meter factor (refer to flow tube)
– AXF has two meter factors
• Low MF (C21)
• High MF (C22)
– Enhance dual frequency has four meter factors
• As above.
• Low MF <EDF> (C23)
• High MF <EDF> (C24)
Flow meter size (C32 & C31)
Other setting:
– Totalizer & Pulse setting (Parameter D & Parameter E)
– Rate limit & Dead Time (J21 & J22)
– Adhesion Diagnostic (Parameter K)
AXF Training
9
Totalizer & Pulse Setting
Function:
– Totalizer is to set the display accuracy
– Pulse is to set the pulse output
Limitation: 0.0001 to 10,000 pps.
Selection:
– n Unit / p ~ 10-9 X FU
– µ Unit / p ~ 10-6 X FU
– m Unit / p ~ 10-3 X FU
– Unit / p ~ FU
– k Unit / p ~ 103 X FU
– M Unit / p ~ 106 X FU
– Pulse / s ~ Number of pulses to be counted for one
second at 100% output
AXF Training
Totalizer & Pulse Setting Example
Flow rate: 200 m3/h
Configuration 1:
– D10: Unit /p
– D11: 1
– The display will increase every 1 m3 flow pass through
the meter.
– If flow rate is 200 m3/h (0.056 m3/s), thus 1 m3 can be
achieve is 18 s. Frequency: 0.056 Hz.
AXF Training
10
Rate Limit & Dead Time
Rate Limit
– Used where sudden noise (slurry) cannot be eliminated by
increasing the damping time constant.
Dead Time
– This parameter sets the time for application of the rate limit. If
value of 0 is set, the rate limit function will be terminated.
AXF Training
Pre-Operation Zero Adjustment
To ensure that the output for zero flow is 0%.

Must be carried out following the installation of
piping in order to match the magnetic flowmeter
to its operating conditions.
Zero adjustment should only be carried out when
the flow tube has been filled with fluid and the
fluid velocity is completely zero.
Each time that the fluid being measured is
changed, it will be necessary for zero adjustment
to be carried out for the new fluid.
AXF Training
11
Executing Auto Zero
AXF Training
Combination
AXF Training
12
Combination Map
AXF Training
Combination between AE Flow Tubes and AXFA
Do the flow tube performance check

Obtain the meter factors:
– Redoing flow calibration at Yokogawa's factory
– By using the meter factors of AE
The wiring is the same as in the case of
connecting AXF flow tubes with AXFA14.
Set the following parameters to AXFA14:
– Set both "C21: Low MF" and "C22: High MF" as meter
factors.
Perform Auto Zero.
AXF Training
13
Amplifier Card Calibration Using AM012
This can be done with AXFA11 or AXFA14.

Connect as shown in the picture.
Connect AM012 power cable. Ground AM012 to protect from external noise.
Power up AM012 and let it warm up for 10 minutes.
Set Low MF and High MF to 1.000.
Check velocity span on the AXFA14 or AXFA11.
Set velocity span on the AM012.
Turn the output knob to 0% to check zero point.
Turn the output knob to 25%, 50%, 75% & 100% and check indicated value.
Return Low MF and High MF Value to its original value.
AXF Training
Trouble shooting
CAUSE Counter Measure
k;Change Low indication ■ Low Conductivity Fluid Replace to CA
by high impedance ■ Insulating material stick to electrode Cleaning of electrode,Replace to CA
■ Lead wire in detector high impedance (just before break) Replace Detector
■ Signal cable high impedance(bad wiring,just before break) Check cable wiring
Low indication ■ Conductive stick to liner Cleaning of liner
or fluctuation by ■ Short Circuit of signal wire(A or B) of detector to C(Body) Dry detector or replace
Output short circuit ■ Short circuit of signal cable A or B to shield wire Check signal cable
Error Indication error ■ Empty pipe(mixing air bubble) Piping improvement
ε =kBDV+α by multi-phase ■ High conductivity flow at outer side in the flow tube
flow ■ Low conductivity flow at outer side in the flow tube Mixing just before detector
■ Non-uniform conductivity flow
Converter ■ Input circuit failure
Failure ■ cpu operational circuit failure Replace converter
■ Output circuit failure
B;Magnetic ■ Magnetic substance stick to liner Cleaning of liner surface
Field ■ Magnetic substance contained fluid Adjust meter factor at site
failure Excitation ■ Coil short circuit Replace Detector
Current failure ■ Coil wire break
■ Converter excitation circuit failure Replace converter
D;Diameter ■ Insulating material stick on liner Cleaning of liner
change ■ Liner deformation Replace Detector
V;Velocity Velocity change ■ Real Velocity change Normal
change ■ Pulsing flow Set parameter as "Pulsing flow"
Abnormal flow ■ Axially symmetric flow Long enough upstream straight pipe
pattern ■ Non-axially symmetric flow length
α ;Noise Exterior noise ■ RFI Far apart the noise source
variation ■ Relay noise
■ Lightening surge Select arrester option(/A)
■ Stray current in the fluid Select option(/ELC)
■ Electromagnetic induction noise against the ground
■ Exterior magnetic field Install magnetic cover
Magmeter ■ Electrostatic induction from coil voltage Separate signal cable to ex-cable
characteristic ■ Differential noise
noise ■ Excessive DC noise Pt-Ir or WC electrode or CA
■ Electrode's DC potential fluctuate
AXF Training
14
Excitation Coil & Insulation Resistance Check
Before checking of the excitation coil & insulation resistance, be sure that:
– That power supply has been turned off.
– To disconnect all cables from the terminals.
Excitation Coil Check
– Check that there is continuity between terminals EX1 and EX2. If there is no
continuity, the coils may be broken and replacement or repair of the flow tube is
necessary. The coil resistance is designed to be 150 Ω or less.
Insulation Resistance Check
– Check the insulation resistances in the terminal box in accordance with the tables
below. If any of them falls below the values listed in the tables, consult Yokogawa’s
sales or service offices for investigation. If the insulation resistance cannot be
restored, replacement or repair of the flow tube is needed.
– Coil circuit (pipe is filled with fluid).
– Signal circuit (pipe is empty and dry, and there is no adhesive material).
AXF Training
15

AXF Training Yokogawa

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ADMAG AXF

Monday, March 10, 2008

Yokogawa Electric Corporation

Measurable Fluid for Magnetic Flowmeter

No affection by temperature, pressure, viscosity or

Magnetic Flowmeter Working Principle

= Excellent = Good = Fair = Poor

Detector Model & Suffix Code (Wafer)

Big Size ADMAG

Wiring Termination Integral Type

Wiring Termination Remote Type (Advance)

Bubbles Must Be Avoided

Straight Run Requirement

Yokogawa Electric Corporation

Most Important Parameters

Span setting (C42 & C40 + C41)

Totalizer & Pulse Setting Example

Flow rate: 200 m3/h

Pre-Operation Zero Adjustment

To ensure that the output for zero flow is 0%.

Yokogawa Electric Corporation

Combination between AE Flow Tubes and AXFA

Do the flow tube performance check

This can be done with AXFA11 or AXFA14.

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