Schwing SP 500 Espanol

Home TOC
SP 500 / 750-15D
Spare Parts List
Home TOC
Ordering Information
Document# 98323807
Revision: June, 2013
When ordering parts please specify:

• Model and Serial number
• Quantity
• Part number and Description
Schwing Call Center (Parts & Service)

1-888-SCHWING (724-9464)
FAX: (651) 429-2112
24 Hours - Monday thru Saturday
www.schwingparts.com
Home TOC
Torque Tables
Nuts and Bolts as per DIN 912 - 931 - 933 - 934 - 6914 - 6915
Applicable to:
Geomet 500 and Dacromet 500 coating.
Black and silver-chromated nuts and

bolts fitted with mounting paste such as
Cu or MOS2
Assuming a friction coefficient of µ = 0.1.
Applicable to:
Black and silver chromated nuts and-
bolts.
Assuming a friction coefficient of µ = 0.14.
*The fitting tightening torque corresponds to the axial force in the bolt at which the limit of elasticty of the latter is utilised 90% by tension and torsion.
** SPB - Octagonal Mast
Home TOC
MACHINE CHARACTERISTICS
The code designation of the concrete pumps can be broken down
as follows:
Mechanical pump, trailer serial number explanation

Model Plate
1 71 500 001
American Trailer Model Serial

Assembled Mounted
The Model Plate is located on the righthand side of the machine.

The Serial No. additionally is punched into the machine frame just
below the Model plate.
Please note the

Model #
and
Serial #
of your machine.
Home TOC
Table of Contents - SP500/750-15

1.0 Sub Assembly.............................................................. 1
Axle Assembly...................................................................................................................... 2
Axle Placement.................................................................................................................... 3
Chassis Assembly (1 of 2)................................................................................................... 4
Chassis Assembly (2 of 2)................................................................................................... 5
CAT C4 4T 80 HP Engine Assembly (1 of 3)........................................................................ 6
Air Intake Extensions........................................................................................................... 9
Fuel Separator / Baffle Installation..................................................................................... 10
Heat Shield Installation..................................................................................................... 11
1015-80/50 Pump kit Assembly......................................................................................... 12
10040856 - Differential Cylinder Assembly................................................................... 13
Differential Cylinder Plumbing............................................................................................ 14
10192655 - MPS Valve................................................................................................. 15
1015 (6”) - Ram with Connector & Adapter........................................................................ 16
Long Rock - Housing Assembly......................................................................................... 17
Long Rock Valve Assembly................................................................................................ 18
Long Rock - Slewing Cylinders/Agitator............................................................................. 19
30390238 - Slewing Cylinder Assembly....................................................................... 20
Long Rock Valve Greaser Assembly.................................................................................. 21
Hydraulic Tank Assembly (1 of 2)....................................................................................... 22
Hydraulic Tank Assembly (2 of 2)....................................................................................... 23
98350314 - Hydraulic Oil Cooler Assembly.................................................................. 24
Controller Assembly (1 of 2)............................................................................................... 25
Controller Assembly (2 of 2)............................................................................................... 26
10192654 - Control Block Assembly............................................................................. 27
10188446 - Control Unit S1-S2.................................................................................... 28
98352331 / 98352332 - Solenoid Valve DS3-S2.......................................................... 29
10183940 - NG 25 Poppet Valve Insert........................................................................ 30
2.0 Main Assembly........................................................... 31

Pumpkit Installation............................................................................................................ 32
Home TOC
Table of Contents
Hydraulic Controller - Tube Rack....................................................................................... 33
Tube Rack Hydraulic Hoses (1 of 2).................................................................................. 34
Tube Rack Hydraulic Hoses (2 of 2).................................................................................. 35
Hopper Assembly............................................................................................................... 36
Engine Installation.............................................................................................................. 37
Fuel Tank Installation......................................................................................................... 38
Fuel Lines Installation - SP500.......................................................................................... 39
Fuel Lines Installation - SP750.......................................................................................... 40
10304502 - E-Stop Assembly....................................................................................... 41
Hydraulic Pump Connections............................................................................................. 42
Hydraulic Tank / Accumulator Installation........................................................................... 43
Hydraulic Tank Connections............................................................................................... 44
Hydraulic Cooler Installation.............................................................................................. 45
MPS Valve Plumbing.......................................................................................................... 46
Operator Controls Installation............................................................................................ 47
98347086 - Control Panel Assembly............................................................................ 48
98349602 X-1 Power Harness........................................................................................... 49
98349602 X-1 Power Harness Parts List........................................................................... 50
98349596 X-2 Main Harness............................................................................................. 51
98349596 X-2 Main Harness Parts List............................................................................. 52
3.0 Final Assembly........................................................... 53

Shroud Installation............................................................................................................. 54
Exhaust Installation............................................................................................................ 55
Exhaust Installation with Catalytic Convertor..................................................................... 56
98365128-Assy. Exhaust Muffler System CAT C4.4.......................................................... 57
Miscellaneous.................................................................................................................... 58
4.0 Schematics................................................................. 59
Hydraulic Schematic.......................................................................................................... 60
Electric Schematic............................................................................................................. 61
5.0 Shipping...................................................................... 63
Spare Parts and Accesories............................................................................................... 64
Home TOC
Table of Contents
98347141 - Cable Remote................................................................................................. 65
Safety Labels (1 of 4)......................................................................................................... 66
Safety Labels (2 of 4)......................................................................................................... 67
Safety Labels (3 of 4)......................................................................................................... 68
Safety Labels (4 of 4)......................................................................................................... 69
6.0 Options....................................................................... 71
98347792 - Radio Remote Kit............................................................................................ 72
Hydraulic Outrigger Assembly (1 of 3)............................................................................... 73
Dual Axle Assembly........................................................................................................... 76
Dual Axle Fenders.............................................................................................................. 77
Vibrator Assembly.............................................................................................................. 78
Water Pump Assembly....................................................................................................... 79
98348884- Water Pump Unit.............................................................................................. 80
Water Pump Installation..................................................................................................... 81
Water Pump Installation (2 of 2)......................................................................................... 82
Water Pump Installation w/Agitator.................................................................................... 83
Auxiliary Valve Installation.................................................................................................. 84
Duel Stroke Counter Installation........................................................................................ 85
Auto Greaser Pump/Feeder Block Install........................................................................... 86
Auto Greaser Feeder Valve Plumbing................................................................................ 87
Electric Throttle.................................................................................................................. 88
Reflector Locations............................................................................................................ 89
Appendix A....................................................................... 91
Hayes Coupling Installation............................................................................................... 92
Appendix B....................................................................... 93
Hydraulic Fittings Tightening Procedur.............................................................................. 94
Home TOC
Table of Contents
Home TOC
1.0 Sub Assembly

Axle Assembly........................................................................................................................... 2
Axle Placement......................................................................................................................... 3
Chassis Assembly (1 of 2)........................................................................................................ 4
Chassis Assembly (2 of 2)........................................................................................................ 5
CAT C4 4T 80 HP Engine Assembly (1 of 3)............................................................................. 6
Air Intake Extensions................................................................................................................ 9
Fuel Separator / Baffle Installation.......................................................................................... 10
Heat Shield Installation...........................................................................................................11
1015-80/50 Pump kit Assembly.............................................................................................. 12
10040856 - Differential Cylinder Assembly........................................................................ 13
Differential Cylinder Plumbing................................................................................................. 14
10192655 - MPS Valve...................................................................................................... 15
1015 (6”) - Ram with Connector & Adapter............................................................................. 16
Long Rock - Housing Assembly.............................................................................................. 17
Long Rock Valve Assembly..................................................................................................... 18
Long Rock - Slewing Cylinders/Agitator.................................................................................. 19
30390238 - Slewing Cylinder Assembly............................................................................ 20
Long Rock Valve Greaser Assembly....................................................................................... 21
Hydraulic Tank Assembly (1 of 2)............................................................................................ 22
Hydraulic Tank Assembly (2 of 2)............................................................................................ 23
98350314 - Hydraulic Oil Cooler Assembly....................................................................... 24
Controller Assembly (1 of 2).................................................................................................... 25
Controller Assembly (2 of 2).................................................................................................... 26
10192654 - Control Block Assembly.................................................................................. 27
10188446 - Control Unit S1-S2......................................................................................... 28
98352331 / 98352332 - Solenoid Valve DS3-S2............................................................... 29
10183940 - NG 25 Poppet Valve Insert............................................................................. 30
Home TOC
Axle Assembly
30390508
(WELD)
30391431
HEAT SHRINK
EACH WIRE AND
ALL TOGETHER TO
WIRING HARNESS
10009876
M6
NYLOCK
30392733
30391602
10001764
M6X20
GREASE CAP
30390694 BUTT SPLICE
AND GROUND
BOTH SIDES
TRAILER ALIGNEMENT INSPECTION

THE ALIGNMENT INSPECTION IS REQUIRED ON ALL TRAILER PUMPS FROM P88 TO WP’S.
THE ALIGNMENT NEEDS TO CHECKED PRIOR TO TIRE ASSEMBLY.
WITH A CALIBRATED TAPE, MEASURE FROM ONE END OF THE AXLE TO THE TONGUE CENTERLINE,
RECORD THE MEASUREMENT AND REPEAT THE SAME PROCEDURE TO THE OPPOSITE SIDE OF THE AXLE.
BOTH SIDES OF THE TRAILER MUST BE EQUAL.
(WITHIN 1/4” OF EACH OFTER, IF GREATER THAN 1/4” REALIGN AXLE AND REPEAT PROCEDURE)
FOR TANDEM AXLE TRAILER, MEASURE REAR AXLE THE SAME WAY.
AXLES SHOULD BE EQUAL DISTANCE APART.
TRAILER ALIGNMENT
BAD GOOD
Wheel Wheel
b b
Coupler Coupler
Tongue Tongue
Centerline Centerline
a a
Axle c Axle c
a--- trailer axle
b--- measurement
Wheel c --- measurement Wheel Straight Tongue Trailer Shown
Isosceles Triangle --- Two sides equal Applies to A --- frame tongues also
1-2 SP 500/750-15 June, 2013

Home TOC
Axle Placement
1 2 3 4 5 6 7 Duel Axle CAT
1 2 3 4 5 6 7 Single Axle CAT
1 2 3 4 5 6 7 Single Axle Electric
June, 2013 SP 500/750-15 1-3

Home TOC
Chassis Assembly (1 of 2)
30391349 *
30397304 Note: For units with optional water pump.

OPTIONAL
Cut off tab for side wind jack handle and
re-mount 1” above original position.
30392299 (4) 10009875 (4)

M16X40 30391038 (4) M8 NYLOCK
5/8” FLAT SAE
10010371 (4)
M8 FLAT
30391038 (4)
5/8” FLAT 30396181 10001106 (2)
M12X70
1001286 (4)
M16 NYLOCK 10001280 (2)
M12 NYLOCK
30396433 (4)
5/8” x 3” GR8
30392698
30390193
30394086
30394087
48” Each Minimum 30392300 (4)
Including hook
M20X60
30330552 120 FT LBS.
30391038 (4)
5/8” FLAT
30391368 (4)
5/8” NYLOCK
10001808 (4)
98344168 M8X25
98344169
30394263
30394115 -- STEEL
*30391349 98352725 -- ALUMINUM
AIR PRESSURE 80 PSI
30391360 (4)
3/4” FLAT
30373530 -- STEEL
30396337 -- CHROME
95 FT-LB 30392112 (4)
NEVER SEIZE M20 CROWN
98333188 - CHROME
1-4 SP 500/750-15 June, 2013

Home TOC
Chassis Assembly (2 of 2)
HARDWARE FOR BOX
30391374
1/4” NYLOCK 30373841 - 1/4” X 3/4”
7 POLE TAILIGHT
PLUG 30373852 - /4” LOCK WASHER
30303735 30303275 HARNESS
1/4″ FLAT BLUE
WHITE/BLACK
BROWN 6
30391417 5 BLUE
1/4 X 1” RED 4 GREEN
3
GREEN YELLOW
2
1
BROWN
30396184
30395669 30303719
BLACK
BLACK
30392973
BREAK-AWAY
SWITCH
30373847 (16)
1/2” NYLOCK
30391335 (16)
30337904 (16) 1/2” FLAT
1/2”X2”
30330542
30393671
HITCH
PIN #8
30337904 (16) 30394743 30397359
1/2”X2” (SET) 30397331-LH
30397330-RH
30397393
30373838
30330541
June, 2013 SP 500/750-15 1-5

Home TOC
CAT C4 4T 80 HP Engine Assembly (1 of 3)
30330521
SP500 30304506 30391509
98354109-US
98354110-CE
98354111-LRC
98348306
SP750-15 10011106
98354112-US M6 FLAT
98354113-CE
98354114-LRC
30304506
10134153
M6 SKM
10129842
SKM 8
30392236 10001796
1/4-28 8X16
30396953 (1)
M6
COUPLING 30349654
GREASE WASHER LOCK M6
30394438
30390331
10001114 (4)
M12X80 GR 8.8
30391335
1/2” FLAT
98348977 FOR COUPLING
INSTALLATION
10001256 SEE APPENDIX A
10129841(12)
8X70 SKM 10
10010371 10136867 (8)
M10 SKZ 10001861(12)
8 FLAT M 10X30
30391605
98351382(8)
98345629 3/8" X 1"
98350965
30373462
WASHER 5/8
30391335
10010371 1/2” FLAT
8 FLAT
10009875 10009876
M8 NYLOCK NUT M12
1-6 SP 500/750-15 June, 2013

Home TOC

10144059
SNV 12 L *30395278 - ACCUMULATOR MANIFOLD
10018570 10008054 30395769 O-Ring
10114516 30395473
Motor Hydraulic Tank
30392102 10095632
SHCS 8X550 30395470
10144059
M6X110 SNV 12 L
10114516 30395472
10008083
GS 12-L 30395471
MOUNTING ORIENTATION
10018570
EWSD 12 L 10114516
GES 12 LR *98354016 - J & G
10052338
8X350 10019730 98354084
ETSD 12 L 1 1/4" X 25MM
10025113 98354086
8X500 1" X 16MM
10018850
10008110
30390028
98354082 98354083
1" X 20MM 3/4" X 12MM
30393409
BRACKET 10001191 (4) 30392879
10011106 M12x40
M6 FLAT
10018417 30393781
10138330 (4) VARIABLE
M12 SKZ
30390206 30393965
10011985 FIXED
M6 NYLOCK
10008115 30350471
30390381 10065682
30390499
10032145 (4) 30301940 30391365 (4)
M20 SKZ 3/8” X1-1/4”
30308465 (4) 10136867 (4)

3/4” X 2” 30390706 M10 SKZ
10001323 (4) 30395497
M16X50 SHC 2X84 30394524
30390506 30390057
3-1/4”X1/8” G25 1-5/16
10008100 10009260
GES 16-S X 7/8"
10139855 (4) 98324565
10018570 10019122
M16 SKZ 10001021
30394073 10008100 3X84 EWSD 16-S
30390262
10018570
10001143 (2)
10020459 M10 FLAT 30329777
30395278*
10008108
10050169 10008142 10001695 (2)
8X550 M10X25
10136867(4)
30391321 M10 SKZ 10192344
10018570
*98354016 - J & G
10018570 30394127 - BARNES
NOTE: LARGE PORTS
ON TOP
10114516
10019121
10136867 (4)
10030252 M10 SKZ
10000971 (2)
M10X25 SHC
June, 2013 SP 500/750-15 1-7

Home TOC
98347948
ALTERNATOR
Main Power
Relay to
Start Solenoid
Vibrator Power
Relay to
Intake Heater
40
40
Tach Sender
20
20
Engine-Start/Stop
40 Battery to
40
Fuse Holder
20
20
Intake Heater
10001237
Nut M5 grey - Tach Signal
black/white - Alt. D
30349653
98349607 40A Lock M5
98349605 20A 30396953 red - Battery to Alt.

red Nut M6
Re
lay
30396953 to
40
red Sta
40
NUT M6 rt S
20
Ba ole
20
red tte no
ry id
to
Ba Fu
tte se
ry Ho
lde
30
to
30
Alt r
.
60
60
30392857 - 40” 750-18

98354014 30392858 - 16” 750-15
98351361 M6 X1 X 90
98349606 30A
98349609 60A
98349610
10011985
NUT-M 6-8-A2C
40
40
10011106
20
20
M6 DISC 98354169
10011106
M6 DISC
98349610
10011985
40
M6 NYLOCK
40
20
Main Ground
20
98353481 30396506
10129841
M10 SKM
Ground To Frame
10001855
M10x20
1-8 SP 500/750-15 June, 2013

Home TOC
Air Intake Extensions
98353337
SP500 RAIN CAP 98353341
SP750-15 RAIN CAP
98349677 98351830
SP500 SP750-15
98351383 98351383
June, 2013 SP 500/750-15 1-9

Home TOC
Fuel Separator / Baffle Installation
30373514 (6)
HOSE
CLAMP
10129842 15”
10001796 SKM 8 12” 30373514 (6)
BOLT 8X16
HOSE
10001796 CLAMP
BOLT 8X16 20”
30392690
10129842 30391110 5/16”
SKM 8 5/16” BARBED
FUEL LINE
98347956
Fuel Seperator
98349676
(SP500)
98349676
(SP500)
10001283
10MM NUT
98348969 98347955
98348917 Oil Filter
10129840
10011143 SKM 12
10 FLAT
10001513
12X25
98348969
100301862 98347961 98357977

10X35 Secondary ASSY
Fuel Filter
30373514 (6)
HOSE
CLAMP
1 - 10 SP 500/750-15 June, 2013

Home TOC
Heat Shield Installation
10001575 (2)
M6 x 20
10011985 (2)
M6 NYLOCK
98349347
10011985 (2)
M6 NYLOCK
30387022
10129841
SKM 10
10001307
M10X45
98349348
98349346
10138330
SKZ 12
10001508
12X20
June, 2013 SP 500/750-15 1 - 11

Home TOC
1015-80/50 Pump kit Assembly

30329763
10040856 10001209
80/50X1000 M16 CLOSED POSITION
10001512
M16 FLAT HANDLE TO THE OUTSIDE
SP500
CLOSED POSITION
10001512
M16 FLAT HANDLE TO THE REAR
SP750
10027758
M16X75
(ANTI-SEIZE)
30390914
(ANTI-SEIZE)
30391227 30391572
5/16-18
STAINLESS
(ANTI-SEIZE)
10000458 30391241
150X4
30391573
3/8-16
STAINLESS 30391240
30391037
30390838
10207022
M20X140 30390853
(ANTI-SEIZE) 30391574
30391573 M6X12
10001509 3/8-16
M20 FLAT A-2
STAINLESS (LOCTITE)
10000478
160X3
10004174
30313571
10001509
M20 FLAT
10001438
M20X90
230 FT-LB MIN
(ANTI-SEIZE)
30373731
30313571
10004174
98356325
10000470 GORTEX
158X5
30390338
10104113
10000470
30390872 158X5
FROM
ROCK VALVE
30390871 ASSEMBLY
30373425
OPTIONAL WATERBOX / DRAIN
1 - 12 SP 500/750-15 June, 2013
Home TOC
10040856 - Differential Cylinder Assembly

10000458
10001056
10027753
10160565
98321191
10130304 10003414
Screw Plug G 1 VS-WD (2) 10047860
98321190
10027756
10027757 10016238
10040859 10013030 10027750
10000703 10000933
10040859 10040857
10040858 98321189
Cylinder Block 80/50
10027757
Screw Din 931 M 12 X 80 (3)
10040858
Hydraulic Piston B 80X 50/50-25
10013030
Rectangular ring 80.0/ 73.0 x 3.0 (4)
10047860
Guide Bushing 10040857
Disc 77x10
10003414 10000703
Sealing Gland set O-Ring 48x4 NBR
10027753 10027750
Back-Up ring unslotted Piston Rod 50x116mm
10040859
Cylinder Block 80/50
10000933 10016238
O-Ring 72x4 Backup Ring 10130304
10001209
Nut Din 6915 (4) 10040859
10000458
O-Ring 150x4
10160565 10001056
Guide Strip ID O-Ring 100x3
98321191
Rod Sealing 50x65
10001512
Washer Din 6916 (8)
98321189
Tension Ring 80/50
10027756 10027758
Screw Din 6914 M 12x40 (8) Screw Dom 6914 M 16x75 (4)
98321190
Scraper 50x60x9
June, 2013 SP 500/750-15 1 - 13

Home TOC
Differential Cylinder Plumbing

10050168
8X450 10008084
10018570
10144059
10144059 10050174
8X1000
10018570
10030252
10050168
8X450 10018570
10018570 10192655
10009282 10009876 (4)
10144059 M12 NYLOCK
25 FT-LB MAX
30373843 (4)
1/2” FLAT SAE
30394771
10129842 (2)
* 3 1/4” M8 LOCK
10001808 (2)
10008084 * 3 1/4” FROM END OF M8X25
DIFFERENTIAL TO MPS
MOUNTING PLATE 10030475
10050174
8X1000
10008115
10018481
20X700
10184665
10050168 RSWS 25 SR 1”
8X450
10008022
10008115
10008022
10050174
8X1000
10018481 30392906
10184665 M12
10018570 20X700 RSWS 25 SR 1”
10030252
10008022
30313717 10008022
10050174
30333032 8X1000
30333030
10030252
10018570 30313715
10030252
10018570 10008022
30313717
30333032
30333030
10030252
30313714
10018570
1 - 14 SP 500/750-15 June, 2013

Home TOC
10192655 - MPS Valve
10199494
"W" 2.4 MM
10165394
10006658
10077825
1.0mm “B”
10199494
"W" 2.4 MM
10204122
10213188
10171647
10072866
10204122
10077825
1.0mm “B”
June, 2013 SP 500/750-15 1 - 15

Home TOC
1015 (6”) - Ram with Connector & Adapter
10033751
30411614
10209273 - SPARE PARTS #

98356271 - PRODUCTION # ONLY
10001896
M12 FLAT 10187342
10001834
10001106 M20X75
M12X70 LOCTITE
LOCTITE
10001834
M20X75
LOCTITE
10187342
10161863
1 - 16 SP 500/750-15 June, 2013

Home TOC
Long Rock - Housing Assembly
10008400 (2)
M30
(SPECIAL)
GASKET
SEALANT
10017436
10066146
10011143 (3) 30394279 (2)

M10 FLAT M30X70 SPECIAL
ANTI-SEIZE SHAFT
10001861 (3) LOCTITE THREADS
M10X30 150 FT-LB MIN
200 FT-LB MAX
30391048
10002404
30390527
10033969 - LONG ROCK
LONG ROCK SHORT ROCK

10032145 (10) 10032145 (10)
M20 SCHNOOR M20 SCHNOOR
30390185
M20X45 SHC 200 FT-LB MIN 200 FT-LB MIN
ANTI-SEIZE 30390185 ANTI-SEIZE
ALL BOLTS M20X45 SHC ALL BOLTS
10004643
M20X65 SHC 10004643
M20X65 SHC
10001420 10001438
M20X65 M20X90
10001420 30390185 30390185

M20X65 M20X45 SHC 10001438 M20X45 SHC
M20X90
10004643 10004643
M20X65 SHC M20X65 SHC
10001420 10001438
M20X65 M20X90
June, 2013 SP 500/750-15 1 - 17

Home TOC
Long Rock Valve Assembly
30391049
10064473
10001283 (1) 10067965

OUTLETS SILICONE M10 NYLOCK
10011143 (1)
10035783 M10 FLAT
30390588
30390339 30392534
5” HD 5" HD 8 deg angle
10080782
10001512 M16 FLAT (1)

30392904 30391394
125mm Short 125mm Long
10001896 M12 FLAT (1)
10032789 10001875 M10X50 (1) Cording MUST

be to outside
10032788
when installed
10139855 (4)
M16 SKZ
10032182 10001671 (4)
M16X70 SHC
10025851
10000455
10004677
10017396
10043980
10139855
M16 SKZ
30329750
10001596
M16X30
Lubrication
grooves MUST
face out from
rock valve 10032145 10001509
M20 M20 FLAT
SCHNOOR 10006723 10030909
M16 30390976
SCHNOOR M20X70
ANTI-SEIZE 10032815
ALL BOLTS 10001420
M20X65 10001347
230 FT-LB MIN M16X50 HHCS
120 FT-LB MIN
SEE CHART
1 - 18 SP 500/750-15 June, 2013

Home TOC
Long Rock - Slewing Cylinders/Agitator
10001503
M12X16 30357989 30373371
(LOCTITE) (0.266 IN)
10001517
M12X30 98337382 30390238
STOP WASHER
10032193 10008083
10018617 (ANTI-SEIZE)
M12 SCHNOOR
10066066
10000203
30357989 12X3.5 30392208
(0.266 IN) 30327966
10018570
30373371 10000985
M10X40 SHC
30329777
30390238 10136867
SKZ 10 10039180
10061076
10001517
10061074 M12X30
10018617
LOCK S 12
10061077 30391333
30390253
(ANTI-SEIZE)
10001503
M12X16
(LOCTITE)
98337382
STOP WASHER
10011747
10129841 Washer DIN 9021
SKM 10
30390592
10061076 1/2”X2-3/4”
(SPECIAL)
10007772
10001861
M10X30 10000765
10000627 60X5
35X3
30391333 10064514
10042338 30373847
1/2” NYLOCK
10065383
10000765
60X5
10064515
June, 2013 SP 500/750-15 1 - 19

Home TOC
30390238 - Slewing Cylinder Assembly
30373371
30397473 - CYLINDER ROD/PISTION (INCLUDES GREASE ZERKS AND BEARING)

30390324 - PACKING KIT (ALL SEALS AND WIPER)
30373371 30390027
30390238
30390027
1 - 20 SP 500/750-15 June, 2013

Home TOC
Long Rock Valve Greaser Assembly
30373371
30305039
30305371
30391522 ng
Lo 30391390
(WELD)
d
Me
ort
Sh
AFTER HOPPER INSTALLATION
30304687
30390749
June, 2013 SP 500/750-15 1 - 21

Home TOC
Hydraulic Tank Assembly (1 of 2)
30394084
(Optional)
10160659 30394496
M 16 X 80 (Standard)
30303273
M16 NYLON 30394498
30304509
10006836 10-32 x 3/4
10000616 30373903 (2)

O-Ring 214 x 5 5/16-18X1”
LOCKTITE
10018417
30373859 (2) EWSD 25-S
10006835 5/16” LOCK 10008115
GES 25-SR X 1" 10049957
TAP HOLES 30302128 (2) 20X650
10-32 5/16” FLAT
30390535
T
98346395 OU
30395423
IN
30393615 30393809
(2 MAGNETS FILTER GAUGE
10008115
INSIDE TANK)
10018417 30394213
30390440 FILTER
30394990 30390081
3/8”X1-3/4”
LOCKTITE
30393615 10008117
GES 30-SR X 1 1/4
10008115
GES 25-SR X 1
30307547
10001505 (25/20)
30307534 10008110
30393615
(BELOW INLET) GES 20-SR X 3/4"
10001779 10008115
GES 25-SR X 1
30308097
)
(25
10008108
) 10114516
GES 16-SR X 1/2"
(12 GES 12-LR X 3/8
)
30326818 (16 (12
)
10030252
10008110
20)
GES 12-LR X 1/2
30393219 ( GES 20-SR X 3/4"
)
30390720 (25
30373454 (12)
10114516
GES 12-LR X 3/8
)
(25
10008115
10008115 GES 25-SR X 1
GES 25-SR X 1
1 - 22 SP 500/750-15 June, 2013

Home TOC
Hydraulic Tank Assembly (2 of 2)
10050168 10018570
8X450 EWSD 12-L
30390975
G12/34-16
30390167
30397142
5/16″X1-3/4″
SHC
10018570
30390975 EWSD 12-L
G12/34-16UNF
10025113
8X500
30390975
G12/34-16UNF
10008132 10018483
GS 16-S X 12-L 10018483 8X900
8X900
10052338
8X350
10030252
GES 12-LR X 1/2
10003981
10001772 10030252
3/4” PLUG GES 12-LR X 1/2 10018570
EWSD 12-L
30307546 10019730
30396066 ETSD 12-L
10002481
10001771 30307281 10144059
10018570 SNV 12-L
30301345 10008132 EWSD 12-L
COMPLETE GS 16-S X 12-L 10025113
8X500
10030252
GES 12-LR X 1/2
10019121
10052338 ELSD 12-L
8X350
10018570
EWSD 12-L
June, 2013 SP 500/750-15 1 - 23

Home TOC
98350314 - Hydraulic Oil Cooler Assembly
10010699
Screw 8x12
10129842
SKM 8
98350468 10184638
98350320
98350314 - 12V *
98350315 - 24V
98350321
10129842
SKM 8
10001796
Screw 8x16
* 98350314 - 12V
98350315 - 24V
98352861
10129842 98352858
SKM 8 RADIATOR CORE TORQUE
BOLTS 12NM
10010699 9 LB./FT
Screw 8x12
10000633
35x3
10203753 - 12V FAN
10190119 - 24V FAN
98350467
98352862
FITTING KIT
10000633 (2) 98352861 (1) PLUG
35x3
98352861
1 - 24 SP 500/750-15 June, 2013

Home TOC
Controller Assembly (1 of 2)
10018417
EWSD 25-S
10018417
EWSD 25-S
10008087
WS 16-S
10008115
GES 25-SR X 1" 10164227
30397382
GES 25 X 1 1/4”
10001492 10008108
1 1/4”X1 GES 16-SR X 1/2"
10000328
10212924 -- 12V RED R1"-WD X R1/2"
10217064 -- 24V
10018417
10192654 EWSD 25-S
10008115
GES 25-SR X 1"
10008149
GS 25-S
10001541
30305600 1 1/2”X1
10009282
GES 12-LR X 3/8"
10018570
EWSD 12-L
10008115
GES 25-SR X 1"
10009282
GES 12-LR X 3/8"
10008115
GES 25-SR X 1"
10018570
EWSD 12-L 10018417
EWSD 25-S
10129840 (2)
30397316 M12
10001513 (2)
M12X25
10129841 (2)
30397317 M10
10001859 (2)
M10x25
June, 2013 SP 500/750-15 1 - 25

Home TOC
Controller Assembly (2 of 2)
10018570
EWSD 12-L
30306479
10018570
EWSD 12-L 10020459 10028506
30390400
1.1MM
10045794
8X300
10018570
EWSD 12-L
30357958
10019122 1.7MM
EWSD 16-S
10008108 10018570
GES 16-SR X 1/2" 10114516 EWSD 12-L
10018570 10030252
EWSD 12-L GES 12-LR X 1/2"
10114516 10018570
GES 12-LR X 3/8"-WD EWSD 12-L
10018570
EWSD 12-L
10045794 10030252
8X300 GES 12-LR X 1/2"
10045794
8X300
30357958 10008115
1.7MM GES 25-SR X 1"
NOTE: TIGHTEN AT ASSEMBLY
10018417
EWSD 25-S
1018481
20 x 700
1 - 26 SP 500/750-15 June, 2013

Home TOC
10192654 - Control Block Assembly
10188446
10175450
10154892
10139333
10183517
10183940
10184051
10187626
10028653
10184050
10187644
10001203
10106481
10012242
10184052
10186693
10001196
10184690
10183793 10044494
10183736
10184300
10186693
10012242 10106481
June, 2013 SP 500/750-15 1 - 27

Home TOC
10188446 - Control Unit S1-S2
10165396
10121917
10077807 10154892
10188315
10139333
10175450
10121917
10006658
98352397 - 12V SOLENOIDS

98352399 - 24V SOLENOIDS
10077794
NOT INCLUDED WITH 10188446

98352332 - 12V PILOT VALVE ASSY, W/SOLENOIDS
98352331 - 24V PILOT VALVE ASSY, W/SOLENOIDS
1 - 28 SP 500/750-15 June, 2013

Home TOC
98352331 / 98352332 - Solenoid Valve DS3-S2
98352332 - Solenoid valve DS3-S2/11N-D12

98352331 - Solenoid valve DS3-S2/11N-D24
98359075
98352397 - Coil 12V DC Cap DS3-S2
98352399 - Coil 24V DC
98352440
98352442 Solenoid tube 98359074
Knurled nut Gearshift lever
98352443
Bellows
T T
A B
10000419 10014618 10139808 10067834 10067834 10191675

22 x 2 15.6 x 1.78 21.95 x 1.78 9.25 x 1.78 9.25 x 1.78 36 x 1.5
98352390
Sealing set
June, 2013 SP 500/750-15 1 - 29

Home TOC
10183940 - NG 25 Poppet Valve Insert
10183940 - CONTROL SPOOL

10173757 - SEALING SET
1 - 30 SP 500/750-15 June, 2013

Home TOC
2.0 Main Assembly

Pumpkit Installation.....................................................................................................................32
Hydraulic Controller - Tube Rack................................................................................................33
Tube Rack Hydraulic Hoses (1 of 2)...........................................................................................34
Tube Rack Hydraulic Hoses (2 of 2)...........................................................................................35
Hopper Assembly........................................................................................................................36
Engine Installation.......................................................................................................................37
Fuel Tank Installation..................................................................................................................38
Fuel Lines Installation - SP500...................................................................................................39
Fuel Lines Installation - SP750...................................................................................................40
10304502 - E-Stop Assembly................................................................................................41
Hydraulic Pump Connections......................................................................................................42
Hydraulic Tank / Accumulator Installation....................................................................................43
Hydraulic Tank Connections........................................................................................................44
Hydraulic Cooler Installation.......................................................................................................45
MPS Valve Plumbing...................................................................................................................46
Operator Controls Installation.....................................................................................................47
98347086 - Control Panel Assembly.....................................................................................48
98349602 X-1 Power Harness....................................................................................................49
98349602 X-1 Power Harness Parts List....................................................................................50
98349596 X-2 Main Harness......................................................................................................51
98349596 X-2 Main Harness Parts List......................................................................................52
Home TOC
Pumpkit Installation
30392906 (2)
10001347 (4)
M16X50
30390046 (2)
30373843 (4)
1/2” FLAT
10001280 (4)
M12 NYLOCK
25 FT-LB MAX
30391038 (4)
5/8” FLAT
10001286 (4)
M16
NYLOCK
2 - 32 SP 500/750-15 June, 2013

Home TOC
Hydraulic Controller - Tube Rack
10008083
GS 12-L
10008083
GS 12-L
10”
5”
30390943
5”
2 1/2”
6 1/2”
30304436
30303823 (12)
M6 X 55
10008083
10002483 (6) GS 12-L
30392687
30307545 (24)
10008122 10008083
GSS 25-S GS 12-L
30373824 (8)
1/2”X1-1/2”
10002474 (2)
10008122
GSS 25-S
LOCTITE
LOCTITE
30390166
30373843 (8)
1/2” FLAT
30373847 (8)
1/2” NYLOCK
June, 2013 SP 500/750-15 2 - 33

TUBE RACK HYDRAULIC HOSES (1 of 2)
Home TOC
Tube Rack Hydraulic Hoses (1 of 2)
10049958
20X900
10018481
20X700
10079398
20X800
10049955
20X500
10018481
20X700
10049955
20X500
10050172
8X800
10018483
8X900
10018484
8X700
10018483
8X900
2 - 34 SP 500/750-15 June, 2013

01/15/10 Rev 1 SP 500 LONG ROCK 2 -- 3
TUBE RACK HYDRAULIC HOSES (2 of 2)
Home TOC
Tube Rack Hydraulic Hoses (2 of 2)
10050171
8X750
10018483
8X900
10050169
8X550
10050174
8X1000
10025656
8X600
04/01June,
/08 R2013
ev 0 SP 5500/750-15
SP 00 LONG ROCK 2 - 35 2 -- 4
Home TOC
Hopper Assembly
30394960
10001859 30391539
M10X25
10001283
30394047--STANDARD M10 NYLOCK
30391115--SHOTCRETE (CE)
10001808 (1)
M8X25
10010371 (1)
M8 FLAT
30373893 (2)
3/8”PLAIN
30391011
30389195 (1) 30394960
3/8”NYLOCK 30373882 30391369
30391010 1/4”FLAT
30391603 30391625
NOTE: 10162488
SLOTTED HOLE
10000203
12 X 3.5
30303962
10010371 (1)
M8 FLAT 30390155 1/4”X1/2”
10162469 M5X50SHC
10009875 (1)
M8 NYLOCK 10183457
10183656
30303207
1/4”X1-1/2” 30391451
30391374
1/4” LOCK NUT
30391439
10001517 (8)
M12X30
10001896 (8)
M12 FLAT
30391064
ATTACH
GREASE BRACKET
AFTER
HOPPER INSTALLATION
2 - 36 SP 500/750-15 June, 2013

Home TOC
Engine Installation
30389195 (2)
3/8″ NYLOCK
30390221
10008524
Battery 12V
30391246 (4)
1/2”X3”
10008617
SKZ 12
30391345 (8)
1/2”FLAT
30390195 - BATTERY BRACKET
98339285 - ROD
3/8” NUT
30302135
98339284 - PLATE
Part# Description
98347952 BELT - FRONT CAT C4.4
98347961 FILTER - FUEL SECONDARY CAT C4.4T 80HP & 100HP
98347964 STARTER - CAT C4.4
98347967 GASKET - WATER PUMP CAT C4.4T 80HP & 100HP
98347970 PUMP - WATER W/GASKET CAT C4.4T 80HP & 100HP98347971
June, 2013 SP 500/750-15 2 - 37

Home TOC
Fuel Tank Installation
30373488
30373496
30329756
30391433
30391433
98337425
2pcs - 28”
30397343
30373894 (4)
3/8” FLAT
30302568 (4)
LOCK WASHER
30373491 30391500 (4)
3/8”X1-1/2”
2 - 38 SP 500/750-15 June, 2013

Home TOC
Fuel Lines Installation - SP500
62”
41”
June, 2013 SP 500/750-15 2 - 39

Home TOC
Fuel Lines Installation - SP750
72”
40”
2 - 40 SP 500/750-15 June, 2013

Home TOC
10304502 - E-Stop Assembly
10303897
10304502
10305847
10303897
10303912
3
4
2
mm 4 - 1
6
5
3
2
1
1
10196274 10305847
10180689
10303910
June, 2013 SP 500/750-15 2 - 41

Home TOC
Hydraulic Pump Connections
10049943
16X800
10050170
8X650 10062202
13X800
10049977
10018480 25X900
13X900
10018481
20X700
10049955
20X500
10049957
20X650
2 - 42 SP 500/750-15 June, 2013

Home TOC
Hydraulic Tank / Accumulator Installation
30373824 (6)
1/2”X1-1/2”
30391335 (6) 10205385

1/2” FLAT
SAE
30396565
M4 X 16 SHC
30373843 (6)
1/2” FLAT
30373847 (6)
1/2”
10018481
10000660 20X700
40 x 3
30392693
OR 10008133
30392370 K-REDS 30-S X 25-S
10065682
LOCTITE (BLUE) EWSD 30-S
10008117
GES 30-SR X 1 1/4"
June, 2013 SP 500/750-15 2 - 43

Home TOC
Hydraulic Tank Connections
10050170
8X650 10018483
8X900
10177485
10049939 30339910
16X400 20-1/2”
10177485
10052338
8X350
10025113
20X500
2 - 44 SP 500/750-15 June, 2013

Home TOC
Hydraulic Cooler Installation
10049909
13X1700
10008121
K-REDS 25-S X 16-L
10049962
20X1250
30373824 (4)
1/2” x 1 1/2”
30391246 (4)
1/2” x 3”
98352541
30391345 (4)
1/2” FLAT WASHER
30373847 (4)
1/2” NYLOCK
June, 2013 SP 500/750-15 2 - 45

Home TOC
MPS Valve Plumbing
TANK
P
T
MPS “T”
MPS “SP”
10050180 TANK
10050180 8X1700
8X1700
10018483
8X900
2 - 46 SP 500/750-15 June, 2013

Home TOC
Operator Controls Installation
30373894
30391355
10018990
30340489
30340489
98324094
10001764 (4)
M6X20
98325260-CE
10004662-US 10011106 (8)
M 6 FLAT
10004662 30391509
30391549
30391509 THROTTLE CABLE ASSEMBLY

30330520 - HEAD ASSEMBLY CABLE CRAFT
30396210 - HEAD ASSEMBLY MORSE
98347086
10011106 (8)
M 6 FLAT
10011985 (4)
Nut M 6
June, 2013 SP 500/750-15 2 - 47

Home TOC
98347086 - Control Panel Assembly
98348894 - Connector
98346126 - Cable harness pin
30338952 - CONNECTOR PIN 12-14 AWG
30303041
98345493 - Connector 30341452 - SEAL
98346126 - Cable harness pin 98348891 (4)
30363093 98349669 LED Lamp
30302179
98348893 - Seal Hour Meter
98333325 - Nut
98333327 - Washer
30346014 30324217
CORROSION INHIBITOR 30341452 - SEAL 30340911
30341452 - SEAL
98348895
30373456 Key Switch w/Key
30341452 - SEAL
98362034
Spare Key
98348896
98345495-Connector Seal
98347087
98347087
30324217 30350907 Face Plate
98348892 - Seal 30341452 - SEAL 30341452 - SEAL
98347087 - Nut
98348899 - Fuse LED back plate 98333326 - Washer
30369481 (1)
20 AMP FUSE
20
30334013 (8)
10
10
10 10 AMP FUSE
10
10
30334014 (1)
30347715 30347720 10
15 AMP FUSE
15
10
10
30365156 (10)
FUSE HOLDER
98355020
98354095 Relay Kit
Relay 12V 10047757
Relay Base
K1
10044213
K2 Relay
K3
K5
K9
K10
98348897 98348904 98348905

relay base micro relay
2 - 48 SP 500/750-15 June, 2013

Home TOC
98349602 X-1 Power Harness
1
10 12
27 10 2
26 19
25 26 25
28 28
28
28
3 3
3
3
28 3 3 3
3 3
28
28 28
28
5 4
12
28 28 28
29 10 14 14 14
30 8 7 6
13 11
9 23
24
20
14 12
5 10
15
21 31
18
20
17 16
22
June, 2013 SP 500/750-15 2 - 49

Home TOC
98349602 X-1 Power Harness Parts List
Item Qty Description Part #

0001 1.000 Connecting piece CAT trailer 98349320
0002 5.000 CONNECTOR SOCKET 12-14 AWG 30338953
0003 10.500 PARTS - PROTECTION HOSE PERF PG9 10202361
0004 2.000 Wire 14awg gray 98349603
0005 9.500 WIRE 14 GA GREEN STRANDED 30340866
0006 1.000 CONNECTOR - WEDGE LOCK 2-PIN M DEUTSCH 98349341
0007 2.000 CONNECTOR SOCKET 12-14 AWG 30338953
0008 1.000 CONNECTOR - 2-PIN FEMALE DEUTCH 12-14 98349340
0009 5.000 WIRE 14 GA WHITE STRANDED #11145 30340882
0010 5.000 TERMINAL, RING 1/4" AMP #320569 30305231
0011 5.000 Wire 8AWG primary green 98348906
0012 3.000 Terminal - 8awg, 3/8" ring 30101131
0013 5.000 Cable harness - white 8 awg gpt 30101147
0015 7.500 WIRE 14 GA RED STRANDED #11145 30340880
0016 1.000 HARN - CONNECTOR, FEMALE 2-PLACE 30361242
0017 2.000 CONT - TERMINAL, FEMALE METRI-PACK 280 30361241
0018 2.000 HARN - CABLE SEAL BLUE WEATHER-PACK 30348145
0019 2.000 Connecting piece socket 98349371
0020 2.000 PARTS - CABLE TIE NYLON .19 X 7.25" BLCK 30304546
0021 1.000 Parts connector boot HD 98349613
0022 6.000 HARN - SHRINK-WRAP TUBING 2" X 6" BLACK 30337581
0023 1.000 CONNECTOR - 2-PIN MALE DEUTCH 12-14 98349339
0024 2.000 CONNECTOR SEALING PLUG DEUTSCH 30337578
0025 4.500 Cable - Red, 8AWG, GPT 30101127
0026 7.000 HARN - WIRE, 12 GA RED STRANDED #11125 30306917
0028 12.000 BUSHING - RUBBER, LINES 4 - 13 MM FOR PR 10156100
0029 1.000 Connection Piece power plug HD 98350107
0030 1.000 Parts - Lock Male 2-Place 30361245
2 - 50 SP 500/750-15 June, 2013

Home TOC
98349596 X-2 Main Harness

1 2 3
50
10 10 6
11 11 7
6 6 8
23 9 9 9
24 13
49
22
19 15
19
20
20 14
21
21
51
19
20
21 15
16
17 12
18 17
June, 2013 SP 500/750-15 2 - 51

Home TOC
98349596 X-2 Main Harness Parts List
Item Qty Description Part #

0001 1.000 Connector harness GLA 85 98345494
0002 28.000 HARN - CONNECTOR, SOCKET 16-18AWG 30337546
0003 3.000 CONNECTOR SEALING PLUG DEUTSCH 30337578
0004 12.500 PARTS - PROTECTION HOSE PERF PG9 10202361
0005 7.000 BUSHING - RUBBER, LINES 4 - 13 MM FOR PR 10156100
0006 3.000 CONNECTOR ASSY 2 FEMALE PINS (Q3) 30342976
0007 2.000 CONT - TERMINAL, FEMALE 14-16 AWG 30342975
0008 2.000 HARN - CONNECTOR ASSY, 2-MALE-PIN 30342977
0009 5.000 PARTS - CABLE SEAL 30342971
0010 5.000 HARN - CABLE SEAL GREY WEATHER-PACK 30347231
0011 3.000 CONT - TERMINAL, MALE 14-16AWG WEATHER-P 30342974
0012 2.000 Valve plug 24VDC, 50VA 10304730
0013 2.000 CONT - TERMINAL, FEMALE 1/4" AMP 30305228
0014 1.000 HRNSS - PLUG CONNECTOR 4 POLE COMPLETE F 30352200
0015 4.000 TUBING SHRINK WRAP 3/4" DUAL WALL BLACK; 30348142
0016 20.000 SHRINK-WRAP TUBING 1/8" BLACK GPO-135 30326152
0017 3.000 HARN - CABLE END SLEEVE 1.5 QMM 10012649
0018 1.000 TERMINAL TYPE AL-TWIN 2 X 1.5 - 8 BK #3 30339289
0019 3.000 HARN - CONNECTOR, DEUTSCH, DT, PLUG 2 30100263
0020 6.000 CONNECTOR 2 PIN PLUG LOCKING WEDGE 30337525
0021 3.000 CONNECTOR 2 PIN PLUG LOCKING WEDGE 30337525
0022 2.000 TERMINAL,MALE 12-10 AMP #4-521098-2 30305585
0023 2.000 Connection piece 2-cavity female 98350313
0024 4.000 HARNESS - BUSHING, METRIPACK, 150 30370596
0049 4.000 HARNESS - SEAL, WHITE, METRIPACK, 150 30370597
0050 8.000 WIRE 14 GA GREEN STRANDED 30340866
0051 1.000 CONT - TERMINAL, RING 3/8" 12-10 AMP 30305223
2 - 52 SP 500/750-15 June, 2013

Home TOC
3.0 Final Assembly

Shroud Installation......................................................................................................................54
Exhaust Installation.....................................................................................................................55
Exhaust Installation with Catalytic Convertor..............................................................................56
98365128-Assy. Exhaust Muffler System CAT C4.4...................................................................57
Miscellaneous.............................................................................................................................58
Home TOC
Shroud Installation
98341953
30394628
30373233
30396825 30396202
3/8”X3”
30396139
30373894 30396501
30373841 3/8”FLAT
1/4”X3/4” 30396138
98349390
30391374 KIT
1/4-20 30390273
30373893
3/8” 30302568
30396825 3/8”LOCK
3/8”X3” 30373894
3/8”FLAT
30373894
3/8”FLAT
30390100
30373894
3/8”FLAT
30389195 98346882
LOCK NUT
30391500
98346881 3/8”X1-1/2”
30373894 OPTIONAL
3/8” FLAT RECEIVER
30373894
3/8” FLAT
10001896
30389195 M12 FLAT 10009851
3/8” LOCK M12X30 SHC
10001859
10X25 98354868
10129841
10MM LOCK
10011143
10MM FLAT
98354855
3 - 54 SP 500/750-15 June, 2013

Home TOC
Exhaust Installation
30392468
30395660
30396009
98346738
98355557
10001513 CLAMP-BAND 3.5"
Screw M 12 x 25 98346736
10001894 98346801
FLAT WASHER
98355557
CLAMP-BAND 3.5"
10001004
M8X25
10001572
98346739 M8 LOCK
98354029
EXHAUST GASKET
10001894
FLAT WASHER
10009876
Nut M 12
March, 2013 SP 500/750-15 3 - 55

Home TOC
Exhaust Installation with Catalytic Convertor

30392468
30395660
30396009
98346801
30396009
98346738
10001513 30396009
Screw M 12 x 25
98348797
10001894 30395797
FLAT WASHER
30396009
10001004
M8X25
98348798
10001572
M8 LOCK
98354029
EXHAUST GASKET
10001894
FLAT WASHER
10009876
Nut M 12
3 - 56 SP 500/750-15 March, 2013

Home TOC
98365128-Assy. Exhaust Muffler System CAT C4.4
98365442
98365439
98365444 (2)
Clamp Band
10001513
Screw M 12 x 25
98365443
CLAMP-BAND 2.5"
10001894
FLAT WASHER
98365128 98365441
10001004
M8X25
10001572
M8 LOCK
98354029
EXHAUST GASKET
10001894
FLAT WASHER
10009876
Nut M 12
March, 2013 SP 500/750-15 3 - 57

Home TOC
Miscellaneous
98323606
10081307
3/16” RIVET
30391024 (4)
M6X16
FHS
30390987
30393418
30389195 (4)
3/8” NYLOCK
30373894 (4)
3/8” FLAT
30396825 (4)
3/8”X3”
3 - 58 SP 500/750-15 March, 2013

Home TOC
4.0 Schematics
Hydraulic Schematic...................................................................................................................60
Electric Schematic......................................................................................................................61
Home
1 - 60
2.4 mm 2.4 mm
TOC
1.0 mm
1.0 mm
1.0 mm 1.0 mm
A2 B2
A3 B3
XA1 XB1
.8 mm
P3 T3
A B
A1 B1
XA XB
1.1 mm 1.1 mm
PR
PP
XR XP
SP 500/750-15
P1
T1
MP
Hydraulic Schematic
A
B 1.1mm
300 MX
bar 1.4mm
X1
100
bar
1.1mm
X3
1.1mm 20
T bar
June, 2013
Home TOC
Electric Schematic
June, 2013 SP 500/750-15 4 - 61

Home TOC
Home TOC
5.0 Shipping
Spare Parts and Accesories........................................................................................................64
98347141 - Cable Remote..........................................................................................................65
Safety Labels (1 of 4)..................................................................................................................66
Safety Labels (2 of 4)..................................................................................................................67
Safety Labels (3 of 4)..................................................................................................................68
Safety Labels (4 of 4)..................................................................................................................69
Home TOC
Spare Parts and Accesories
ENGINE MANUAL
PARTS BOOK
SAFETY MANUAL
SAFETY MANUAL QUICK INDEX
E List
05
30396184 5/3 arts
30 e P
SP par
S
30390831
30374173 - REDUCER 3” X 2” X 36” HEVI-DUTY END
30372216 - PIPE - COUPLING, SNAP 3”
30374147 - PIPE - ELBOW, REDUCING 90 DEGREE
30372220 - CLAMP - SNAP COUPLING
TOOL BOX, COMPLETE 30397522

Description Part #
Tool Box 30302926
Hammer, 3 Lb 30302927
Grease Gun 30302928
Screwdriver, 10″ 30302929
Hose, Grease Gun 30302930
Cartridge, Grease Gun 30314685
Wrench, Double Open End, 10 X 11 30304288
Wrench, Double Box End, 24 X 30 30313643
Wrench, Single Open End, 46 30302940
Wrench, Service, 2” 30331222
Key Hex, M--4, Din 911 30302945
Key Hex, M--5, Din 911 30302946
Key Hex, M--6, Din 911 30302947
Key Hex, M--8, Din 911 30302948
Key Hex, M--10, Din 911 30302949
Key Hex, M--12, Din 911 30302950
Key Hex, M--14, Din 911 30302951
Key Hex, M--17, Din 911 30302952
Key Hex, M--19, Din 911 30302953
Key Hex, 2.5MM 30304923
Allen Balldriver Key, 3MM 30325908
5 - 64 SP 500/750-15 June, 2013

Home TOC
98347141 - Cable Remote
98347141
30391554
30337546-SOCKET
98354521-CONNECTOR
30363096 98355213
98355212
LED
98349424
30356355
98354999 98355000
March, 2013 SP 500/750-15 5 - 65

Home TOC
Safety Labels (1 of 4)
February, 2012
SP 301/450/500
Standard Decal Package To Order, call 1 - 888 - SCHWING (724 - 9464)
301/450/500p1.ai
30312146
Safety Instructions: 30306123
Do not operate 30319867 Warning: 30309999 WARNING:
13 Rules Before Opening
30363632 INFO: at pressure exceeding 11 blocked pipeline
This machine is
Agitator Function Plate 10 30390162 4 remote controlled 30332668 15
9 Instructions
30354742 WARNING: 60 Schwing decal
Accum safety rules
Stop Agitator 46 30392275 30390178
31 Hyd oil only Information:
30336983
WARNING: Protect 53 47 SCHWING
5 x 26”
eyes and ears
22 This machine is remote controlled and
may start at any time. Stop engine
before servicing unit.
WARNING
30392983- Information: SP 301

50 30390550- Information: SP 450
WARNING
ADVERTENCIA
Esta máquina funciona a control
remoto y puede ponerse en marcha en
Do not paint over this label/No pintar encima de ésta etiqueta
cualquier momento. Apagar el motor
30336985
antes de realizar el mantenimiento.
Do not paint over this label/No pintar encima de ésta etiqueta 30309999 D
Stop agitator before putting

any solid object in hopper.
ADVERTENCIA
Safety 23
Detenga el agitador antes
de colocar un objeto sólido
en la tolva. AGITATOR
30354742 01
30363632

CUIDADO WARNING
SP XXX
INSTRUCCIONES DE SEGURIDAD SAFETY INSTRUCTIONS
Recommended hand signals (2 golpecitos)
Señales de mano recomendadas
(2 taps)
Instructions:
1.START 2. 3. 4. 5.RELIEVE 6. 7.
PUMP SLOW PUMP STOP PUMP LITTLE BIT ADD WATER ALL DONE
SPEED UP DOWN PRESSURE 4-GALLONS CLEAN UP
1. 2. 3. 4.UN 5. 6. 7.
PRENDER LA BAJAR VELOCIDAD PARAR LA POCO ALIVIAR LA AÑADIR AGUA TERMINADO
BOMBA ACELERAR A LA BOMBA BOMBA PRESIÓN 4-GALONES LIMPIAR
Do not paint over this label/No pintar encima de ésta etiqueta 30303736 01
30390162B
Removing
WARNING
Burn hazard. Do not touch hot
engine or exhaust parts.
ADVERTENCIA
Peligro de quemaduras. No
toque el motor ni piezas del
escape calientes.
hopper grate
WARNING
30355137
Do not operate this

machine without training.
Understand the warnings
in safety manuals and on
decals.
ADVERTENCIA
Do not put
No use esta maquinaria
sin estar capacitado.
Entienda las advertencias
de los manuales de
seguridad y de las
calcomanías.
30335000 B
45
WARNING SAFETY INSTRUCTIONS (Coupling)
solid objects
• Inspect couplings before each use.
• Working pressure marked is for new and properly secured coupling.
• External mechanical loading will reduce the working pressure.
• Do not use snap couplings when the line may be dragged or pulled around rebar, obstructions, or cables.
• Snap couplings must be maintained and adjusted properly.
• Use gasket inside coupling to prevent concrete from bleeding liquid and causing line blockages.
• Self-locking couplings lock when closed.
• Install retaining pin in snap couplings to prevent inadvertent opening.
INSTRUCCIONES DE SEGURIDAD (Acoplamiento)

• Inspeccione el acoplamiento antes de cada uso.
Stay clear of pressurized • La presión de trabajo marcada es para acoplamientos nuevos y correctamente fijados.
• Las cargas mecánicas externas reducirán la presión de trabajo.
concrete placing system.
• No use acoplamientos de fijación a presión cuando es posible que se arrastre o tire de la línea
alrededor de varillas de refuerzo, obstrucciones o cables.
ADVERTENCIA • Se deben mantener y ajustar correctamente los acoplamientos de fijación a presión.
• Use una junta dentro del acoplamiento para evitar que el concreto pierda líquido y cause obstrucciones
Permanezca alejado del en la línea.
sistema de distribución • Los acoplamientos de trabado automático se traban al cerrarse.
de concreto presurizado • Instale pasadores de retención en los acoplamientos de fijación a presión para evitar que se abran
inadvertidamente.
Do not paint over this label/No pintar encima de ésta etiqueta 30370516
WARNING
Stored hydraulic energy. Release all
hydraulic pressure and verify zero
pressure on gauge before servicing.
in waterbox 41
30381848 WARNING: (both sides)
ADVERTENCIA
Energía hidráulica almacenada.
Aliviar toda la presión hidráulica y
verificar que el manómetro indique
presión cero antes de realizar el
mantenimiento.
Do not paint over this label/No pintar encima de ésta etiqueta 30334976 C
Do not use hopper WARNING

Keep hands away from
hydraulic cylinder. Stop pump
when greasing.
30364523
32
ADVERTENCIA
Mantenga las manos alejadas
del cilindro hidráulico. Detenga
grate switch as on/off

la bomba cuando engrase.
Do not paint over this label/No pintar encima de ésta etiqueta 30364521 A
WARNING:
Burn hazard
WARNING
WARNING
NO!
Keep hands out of waterbox.
Stop motor if access is required.
Keep guards in place.
ADVERTENCIA
No meta las manos a la caja de agua.
Pare el motor si necesita tener acceso.
Do not put solid objects in Mantenga las cubiertas cerradas.
waterbox cleanout holes. Do not paint over this label/No pintar encima de ésta etiqueta 30319872 E
ADVERTENCIA
No inserte objetos sólidos
en los agujeros de limpieza
de la caja de agua.
30355137 01
WARNING SUBSIDIARY OF GmbH.

SUBSIDIARIA DE
DIESEL ONLY
5900 Centerville Rd Herne / Germany
30100673 01
White Bear, MN 55127 Phone: (02325) 987-0
39
Phone: 651-429-0999 www.schwing.de
www.schwing.com
SÓLO DIESEL
This product is covered by one or more U.S. patents - see patent decal Este producto está cubierto por una o más patentes de Estados Unidos – vea la etiqueta
MODEL SERIAL # YEAR

MODELO # DE SERIE AÑO
0039 30369730 B
Stand clear of outriggers TONGUE MATERIAL
WEIGHT LBS. LBS. SPM MAX. PSI
when activating. WEIGHT PRESSURE
PESO PESO DE ENGANCHE CPM PRESIÓN MATERIAL Certified Compliance with
ADVERTENCIA MAX. HYD. PRESSURE ASME B30.27 Safety Standard
Sys. 1 Sys. 2 Sys. 3 Sys. 4 Sys. 5 30308020
Apartase de los PRESIÓN. HID. MAX.
soportes cuando
actuando.
30364520 B
30364521 WARNING: 38 28 30308020

Keep hands away 30319872 7 Patents
from hydraulic 30364520 30349283
35 13 Keep hands DIESEL ONLY
cylinder WARNING: out of waterbox
Stand clear 20 30363633 Info:
Water pump
(both sides)
42 1 43 30369730
of outrigger 30334976 CPMA Certified
30301733 function
Main I.D. 44 Warning: plate 37 30363822 30365188 Information:
30370516 Do not bring ACPA hand signals Stored hydraulic
W/S: Stay 21 remote control energy
clear of 34 near waterbox
pressurized 30335000 30362340 WARNING:(both sides)
concrete WARNING: 30340149
Breathing Hazard Information:
Do not operate
without training 30390207 ESTOP
Part and 30301858
Operation 25 Information:
30340149 30390178 30364523 Manuals
30307386 Disposable filter
25 Emergency Stop Information: WARNING:
(in any location) SCHWING Burn hazard 49 Filter Change
5 x 26” interval 2
47 41 checklist
30392983- Information: SP 301 30390162
30390550- Information: SP 450 5 46 Schwing logo decal
30354742 WARNING:
50 Stop Agitator WARNING
31
Burn hazard. Do not touch hot
engine or exhaust parts.
WARNING
ADVERTENCIA
Peligro de quemaduras. No
escape calientes.
ATTENTION ATENCIÓN
Change all filter elements if the dirty filter lamp Cambiar los elementos del filtro si la lámpara de Stop agitator before putting
illuminates when oil is above 20 degrees C. If aviso ilumina cuando el aceite esta sobre 20 C. Si la any solid object in hopper.
unit does not have electrical filter lamp, unidad no tiene lámpara de aviso, cambie los
change the elements every 13,000 yds3 or elementos cada 10,000 metros cúbicos o cada 6
ADVERTENCIA
every 6 months, whichever occurs first. meses, o lo que ocurra primero. Detenga el agitador antes
DATE OF LAST CHANGE DATE OF LAST CHANGE DATE OF LAST CHANGE DATE OF LAST CHANGE en la tolva.
30354742 01
FECHA DEL ÚLTIMO CAMBIO FECHA DEL ÚLTIMO CAMBIO FECHA DEL ÚLTIMO CAMBIO FECHA DEL ÚLTIMO CAMBIO
30336985 Safety
SP XXX
WARNING 30390207
23 Instructions: Removing
IMPORTANT IMPORTANTE Do not paint over this label/No pintar encima de ésta etiqueta 30307386 E
You can order additional Usted puede solicitar

operation manuals, spare manuales de operacion,
Do not touch hydraulic
parts books, safety manuals catalogos de refacciones,
oil leaks. Get immediate and decal sets by contacting manuales de seguridad y
medical attention if oil us at: juegos de calcomanias IMPORTANT IMPORTANTE
penetrates skin. Schwing America, Inc. adicionales contactando a: The hydraulic oil filters on this unit Los filtros de aceite hidráulicos de esta unidad
(800)-237-8960 Schwing America, Inc. are disposable. Cleaning and re-use is son desechables. No se pueden limpiar ni
ADVERTENCIA
30390162B
7:00 AM to 5:00 PM (800)-237-8960 not possible. It is time to replace the volver a usar. Es tiempo de reemplazar el filtro
Eastern Time DE 7:00 AM a 5:00 PM filter if the oil is at normal operating si el aceite está a una temperatura de operación
No toque las fugas de
hopper grate
Hora del este temperature and the "dirty filter" normal y la luz indicadora de “filtro sucio” está
Monday through Friday
aceite hidráulico. DE LUNES A VIERNES
indicator light is illuminated. Normal encendida. Se necesita una temperatura de
operating temperature is needed operación normal debido a que en algunas
Obtenga atención Do not paint over this label/No pintar encima de ésta etiqueta 30333268 01
because, on some machines, when the máquinas, cuando el aceite está frío, la luz
médica inmediata si el oil is cold the "dirty filter" lamp may indicadora de “filtro sucio” puede encenderse
illuminate even if the filter is clean. aunque el filtro esté limpio.
aceite penetra en la piel.
30344840 01
30302078 WARNING
3 WARNING:
This machine is remote controlled and
9
30309999 WARNING:
ADVERTENCIA
Stand clear
of outrigger This machine is

WARNING WARNING
remote controlled
hydraulic cylinder. Stop pump
when greasing.
ADVERTENCIA
del cilindro hidráulico. Detenga
la bomba cuando engrase.
Stand clear of outriggers

when activating.
ADVERTENCIA
30390162B
Apartase de los
soportes cuando WARNING
actuando.
Stored hydraulic energy. Release all
30364520 B
pressure on gauge before servicing.
ADVERTENCIA
Energía hidráulica almacenada.
Aliviar toda la presión hidráulica y
presión cero antes de realizar el
mantenimiento.
39
WARNING
Explosion hazard. Do not charge
30364521
accumulator with oxygen or
compressed air. Charge with dry
nitrogen only.
ADVERTENCIA
Peligro de explosión. No carger el
acumulador con oxígeno ni aire
comprimido. Cargar con nitrógeno
seco solamente.
WARNING:
Keep hands away
WARNING
from hydraulic
cylinder
when activating.
ADVERTENCIA
Apartase de los
soportes cuando
actuando.
40
30364520 B
30364520
30364522 14 38 WARNING:
18 Dry nitrogen only (small) Stand clear
Place on accumulator of outrigger
30333269 Important: 30324599
26 Documentation /label 30332668 15 Dry nitrogen only
30344840 WARNING: reordering info Instructions
Do not touch hydraulic 30334976 Warning:
oil leaks
(Place inside book holder) Accum safety rules 20 Stored hydraulic energy
02/12 5 - 66 SPSide
Passenger 500/750-15
and Driver Side March,page
20131 of 4
Home TOC
February, 2012
SP 301/450/500
301/450/500p2.ai
30345426 30392272
Appropriate 52 Hyd oil only
30309998 WARNING: oil Brand 30350290
Do not stand on 8 Tire loss
hopper grates 27 hazard/Instruct
29
30309998 01
rejilla que cubren la tolva.

Manténgase alejado de la
ADVERTENCIA
Stay off hopper grates.
30354742 WARNING:
WARNING
No pintar encima de ésta etiqueta

ADVERTENCIA
30337004 01
Safety guard is missing.
Guardia de seguridad no
WARNING
Stop Agitator
estár faltar.
Do not paint over this label
31 Do not paint over this label/No pintar encima de ésta etiqueta

en la tolva.

ADVERTENCIA
WARNING
30354742 01
24
30337004
ADVERTENCIA
30337004 01
Guardia de seguridad no
WARNING
Safety guard
estár faltar.
missing
WARNING
EMERGENCY STOP
PARO DE EMERGENCIA
ARRÉT D'URGENCE
Stay off hopper grates.
ADVERTENCIA
Manténgase alejado de la WARNING
rejilla que cubren la tolva. Explosion and fire
hazard. Stop engine
before refueling.
30309998 01
ADVERTENCIA
Peligro de explosión y
incendio. Pare el motor
antes de cargar
combustible.
30309998 WARNING: 30354738 WARNING:

Do not stand on 8 24 30
Explosion Hazard
hopper grates 30337004
Safety guard missing 30350290
(SP 500 Place under 25 29 Tire loss
or behind guard) 30340149 hazard/Instruct 98336365
Emergency Stop WARNING:
Hose whip 54 30309998
30309999 WARNING: hazard WARNING:
8 Do not stand on
This machine is hopper grates
remote controlled 9
59 30355887
Information:
SEE MFG 55 This machine is remote controlled and
WARNING
WARNING CPMA Member
Information:
33
ADVERTENCIA Stay off hopper grates.
Esta máquina funciona a control ADVERTENCIA
98336366
Deutz engine
cualquier momento. Apagar el motor rejilla que cubren la tolva.

30309998 01
maintenance SAFETY INST:

Ready mix drivers
30355887
30354742 WARNING:
(With Deutz engine) WARNING
Stop Agitator
WARNING
Air pumped through the machine could
injure the hose person. If air is sucked
into the pump, signal operator to stop.
If that fails, activate E-stop.
ADVERTENCIA
Aire bombeado en la máquina puede
lastimar al operador de manguera. Si
entra aire a la bomba,indique al operador
que pare. Si no lo hace, active parada
98336365 Stop agitator before putting
ADVERTENCIA
31
en la tolva.
30354742 01
98326985 56
WARNING
Bulldog jack
Keep hands out of hopper and
valve assembly. See operation
manual if access is required.
ADVERTENCIA
No meta las manos a la tolva o
válvula. Consulte el manual de
operación si necesita tener
acceso.
Specs
30319869 D
44
6 30307689
Rock Valve™
48 36 12
30390179 30363739 WARNING: 30319869
Information: Keep hands out WARNING:
30390770 51 (small) SCHWING of concrete valve Keep hands
VIN Plate 98326987 58 out of hopper
Bulldog jack and valve
Operation
98326986 Danger: Danger:
Bulldog jack
57 30332962 30332963
Caution
16 17
02/12 Top View, Front, Back and Oil Tank page 2 of 4
March, 2013 SP 500/750-15 5 - 67

Home TOC
February, 2012
SP 301/450/500
301/450/500p3.ai
Item Qty Description Part No. Code
1 1 INFORMATION, MAIN I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30100673 I
2 1 INFORMATION, DISPOSABLE FILTER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30301858 I
3 1 WARNING, STAND CLEAR OF OUTRIGGERS . . . . . . . . . . . . . . . . . . . . . . . . . . 30302078 W
4 1 WARNING, EXCESSIVE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30306123 W
5 1 INFORMATION, CHANGE FILTER SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . 30307386 I
6 1 INFORMATION, ROCK VALVE TM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30307689 I
7 1 INFORMATION, PATENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30308020 I
8 3 WARNING, DO NOT STAND ON GRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30309998 W
9 3 WARNING, REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30309999 W
10 1 SAFETY INSTRUCTION, 13 RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30312146 S
11 1 WARNING, IN CASE OF BLOCKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30319867 W
12 1 WARNING, KEEP HANDS OUT OF HOPPER AND VALVE . . . . . . . . . . . . . . . 30319869 W
13 2 WARNING, DO NOT PUT HANDS IN WATERBOX . . . . . . . . . . . . . . . . . . . . 30319872 W
14 1 WARNING, DRY NITROGEN ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30324599 W
15 2 SAFETY, ACCUMULATOR SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30332668 S
16 1 DANGER, LOCK OUT/TAG OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30332962 D
17 1 BILINGUAL MAGNETIC TAG, DO NOT OPERATE . . . . . . . . . . . . . . . . . . . . 30332963 D
18 1 INFORMATION, ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30333269 I
19 NA INFORMATION, EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30333578 I
20 2 WARNING, STORED HYDRAULIC ENERGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30334976 W
21 1 WARNING, DO NOT OPERATE WITHOUT TRAINING . . . . . . . . . . . . . . . . . . . . 30335000 W
22 1 WARNING, EYE/EAR PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30336983 W
23 2 SAFETY INSTRUCTIONS, HOPPER GRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30336985 S
24 4 WARNING, SAFETY GUARD IS MISSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30337004 W
25 1 INFORMATION, EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30340149 I
26 1 WARNING, DO NOT TOUCH HYDRAULIC OIL LEAKS. . . . . . . . . . . . . . . . . . . 30344840 I
27 1 INFORMATION, TEXACO OIL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . 30345426 I
28 1 INFORMATION, DIESEL ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30349283 I
29 2 WARNING INSTRUCT, TIRE LOSS HAZARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30350290 W
30 1 WARNING, STOP ENGINE BEFORE REFUELING . . . . . . . . . . . . . . . . . . . . . 30354738 I
31 4 WARNING, STOP AGITATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30354742 W
32 2 WARNING, DO NOT INSERT SOLID OBJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . 30355137 W
33 1 INFORMATION, CPMA MEMBER .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30355887 I
34 1 WARNING, CEMENT DUST . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30362340 W
35 1 INFORMATION, WATER PUMP FUNCTION PLATE . . . . . . . . . . . . . . . . . . . . . 30363633 I
36 1 WARNING, KEEP HAND OUT OF CONCRETE VALVE . . . . . . . . . . . . . . . . . . 30363739 W
37 1 WARNING, DO NOT BRING REMOTE CONTROL NEAR WATERBOX . . . . 30363822 W
38 2 WARNING, STAND CLEAR OF OUTRIGGERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 30364520 W
39 2 WARNING, KEEP HANDS AWAY FROM HYDRAULIC CYLINDER . . . . . . . . . . 30364521 W
40 1 WARNNG, DO NOT CHARGE ACCUMULATOR WITH OXYGEN . . . . . . . . . . 30364522 W
41 2 WARNING, BURN HAZARD . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30364523 I
42 1 INFORMATION, ACPA HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30365188 I
43 1 INFORMATION, CPMA CERTIFIED .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30369730 I
44 1 WARNING/SAFETY INST, STAY CLEAR OF PRESSURIZED CONCRETE . . . 30370516 W/S
45 1 WARNING, DO NOT USE HOPPER GRATE INTERLOCK FOR ON/OFF . . . . 30381848 W
46 2 INFORMATION, SCHWING LOGO DECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30390162 I
47 2 INFORMATION, SCHWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30390178 I
48 1 INFORMATION, SCHWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30390179 I
49 1 INFORMATION, PARTS AND OPERATION MANUAL . . . . . . . . . . . . . . . . . . 30390207 I
50 2 INFORMATION, SP 301/450/500 . . . . . . . . . . . . . . . . . . . . . . . 30392983, 30390550, 30390538 I
51 1 INFORMATION, VIN PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30390770 I
52 1 INFORMATION, HYDRAULIC OIL ONLY (LARGE) . . . . . . . . . . . . . . . . . . . . . . 30392272 I
53 1 INFORMATION, HYDRAULIC OIL ONLY, (SMALL) . . . . . . . . . . . . . . . . . . . . . . . 30392275 I
54 1 WARNING, HOSE WHIP HAZARD, AIR PUMPED. . . . . . . . . . . . . . . . . . . . . . . . 98336365 W
55 1 SAFETY INSTRUCTIONS, MIXER DRIVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 98336366 S
56 1 INFORMATION, BULLDOG JACK SPECS . . . . . . . . . . . . . . . . . . . . . . . 98326985 C
57 1 CAUTION: BULLDOG JACK . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 98326986 I
58 1 INFORMATION, BULLDOG JACK OPERATION . . . . . . . . . . . . . . . . . . . . . . . 98326987 I
59 1 INFORMATION, DEUTZ ENGINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . SEE MFG I
60 1 INFORMATION, AGITATOR FUNCTION PLATE . . . . . . . . . . . . . . . . . . . . . 30363632 I
CODE: I = Informational
WARNING Safety decals MUST be replaced if they are damaged, faded, missing or unreadable for any other reason. D = Danger
Complete sets of decals may be ordered by unit serial number. Sets include outrigger load labels, but they W = Warning
DO NOT include metal plates, which can be ordered separately. C = Caution
S = Safety Instructions
02/12 List of Quantities and Part Numbers page 3 of 4
5 - 68 SP 500/750-15 March, 2013

Home TOC
February, 2012
SP 301/450/500
Standard Decal Package To Order, call 1 (800) 328-9635
301/450/500pg4.ai
WARNING
ATTENTION ATENCIÓN
IMPORTANT IMPORTANTE Change all filter elements if the dirty filter lamp
illuminates when oil is above 20 degrees C. If unit
Cambiar los elementos del filtro si la lámpara de aviso
ilumina cuando el aceite esta sobre 20 C. Si la unidad no
SUBSIDIARY OF GmbH. does not have electrical filter lamp, change the tiene lámpara de aviso, cambie los elementos cada 10,000
The hydraulic oil filters on this unit Los filtros de aceite hidráulicos de esta unidad

5900 Centerville Rd SUBSIDIARIA DE Herne / Germany elements every 13,000 yds3 or every 6 months, metros cúbicos o cada 6 meses, o lo que ocurra primero.
30100673 01
White Bear, MN 55127

Phone: 651-429-0999
Phone: (02325) 987-0
www.schwing.de
are disposable. Cleaning and re-use is son desechables. No se pueden limpiar ni whichever occurs first.
www.schwing.com not possible. It is time to replace the volver a usar. Es tiempo de reemplazar el filtro DATE OF LAST CHANGE DATE OF LAST CHANGE DATE OF LAST CHANGE DATE OF LAST CHANGE
This product is covered by one or more U.S. patents - see patent decal Este producto está cubierto por una o más patentes de Estados Unidos – vea la etiqueta
filter if the oil is at normal operating si el aceite está a una temperatura de operación FECHA DEL ÚLTIMO CAMBIO FECHA DEL ÚLTIMO CAMBIO FECHA DEL ÚLTIMO CAMBIO FECHA DEL ÚLTIMO CAMBIO
MODEL SERIAL # YEAR
MODELO # DE SERIE AÑO
temperature and the "dirty filter" normal y la luz indicadora de “filtro sucio” está
indicator light is illuminated. Normal encendida. Se necesita una temperatura de
TONGUE MATERIAL
WEIGHT LBS.
WEIGHT
LBS. SPM MAX.
PRESSURE
PSI operating temperature is needed operación normal debido a que en algunas
PESO PESO DE ENGANCHE CPM PRESIÓN MATERIAL because, on some machines, when the máquinas, cuando el aceite está frío, la luz
MAX. HYD. PRESSURE
PRESIÓN. HID. MAX.
Sys. 1 Sys. 2 Sys. 3 Sys. 4 Sys. 5 oil is cold the "dirty filter" lamp may indicadora de “filtro sucio” puede encenderse
illuminate even if the filter is clean. aunque el filtro esté limpio.
1 Do not paint over this label/No pintar encima de ésta etiqueta 30301858 D
when activating.
2 4 6
ADVERTENCIA
Apartase de los
5 Do not paint over this label/No pintar encima de ésta etiqueta 30307386 E
soportes cuando
3
actuando.
WARNING 30364520 B
WARNING
Before opening a blocked pipeline,
relieve pressure by reversing pump.
WARNING
See manual. Keep hands out of waterbox.
WARNING ADVERTENCIA Stop motor if access is required.
Keep guards in place.

This machine is remote controlled and Alivie la presión antes de destapar
ADVERTENCIA
una tubería bloqueada, invirtiendo
may start at any time. Stop engine para ello la bomba. Vea el manual.
before servicing unit. Do not paint over this label/No pintar encima de ésta etiqueta 30319867 C
11
No meta las manos a la caja de agua.
ADVERTENCIA Pare el motor si necesita tener acceso.
7 Stay off hopper grates.

WARNING 13 Mantenga las cubiertas cerradas.
Do not paint over this label/No pintar encima de ésta etiqueta 30319872 E

ADVERTENCIA antes de realizar el mantenimiento.
9 WARNING

8 rejilla que cubren la tolva.
30309998 01
compressed air. Charge with dry
nitrogen only.
Keep hands out of hopper and
valve assembly. See operation ADVERTENCIA
manual if access is required. Peligro de explosión. No carger el
10 ADVERTENCIA acumulador con oxígeno ni aire
14
comprimido. Cargar con nitrógeno
No meta las manos a la tolva o seco solamente.
válvula. Consulte el manual de Do not paint over this label/No pintar encima de ésta etiqueta 30324599 D
operación si necesita tener
12 acceso.
17
30319869 D
16
WARNING
IMPORTANT IMPORTANTE CUIDADO WARNING

You can order additional Usted puede solicitar manuales
operation manuals, spare parts de operacion, catalogos de
books, safety manuals and decal refacciones, manuales de
sets by contacting us at: seguridad y juegos de WARNING Do not operate this
machine without training.
Stored hydraulic energy. Release all Understand the warnings
Schwing America, Inc. calcomanias adicionales in safety manuals and on
(800)-237-8960 contactando a: pressure on gauge before servicing.
decals.
7:00 AM to 5:00 PM Schwing America, Inc. ADVERTENCIA

Eastern Time (800)-237-8960 ADVERTENCIA No use esta maquinaria
sin estar capacitado.
15
Monday through Friday DE 7:00 AM a 5:00 PM Energía hidráulica almacenada. Entienda las advertencias
21 22
Aliviar toda la presión hidráulica y de los manuales de
Hora del este
23
seguridad y de las
20
calcomanías.
DE LUNES A VIERNES presión cero antes de realizar el 30335000 B
Do not paint over this label/No pintar encima de ésta etiqueta 30333268 01 mantenimiento.
WARNING
18
WARNING

Guardia de seguridad no WARNING
estár faltar.
WARNING
ADVERTENCIA
30337004 01
WARNING
24
Explosion and fire

hazard. Stop engine NO!
27
before refueling.
Do not touch hydraulic ADVERTENCIA

oil leaks. Get immediate Peligro de explosión y
incendio. Pare el motor
EMERGENCY STOP medical attention if oil
antes de cargar
PARO DE EMERGENCIA penetrates skin. combustible.
ARRÉT D'URGENCE
ADVERTENCIA Do not put solid objects in
25 30 any solid object in hopper. waterbox cleanout holes.

No toque las fugas de
aceite hidráulico. DIESEL ONLY ADVERTENCIA ADVERTENCIA
33
29
30355887
Obtenga atención Detenga el agitador antes No inserte objetos sólidos
SÓLO DIESEL
26 32
médica inmediata si el de colocar un objeto sólido
31
en los agujeros de limpieza
aceite penetra en la piel. en la tolva.
30354742 01
de la caja de agua.
28
30344840 01
30355137 01
WARNING
hydraulic cylinder. Stop
WARNING
pump when greasing. Burn hazard. Do not touch hot
ADVERTENCIA engine or exhaust parts.
del cilindro hidráulico. Detenga ADVERTENCIA
WATER PUMP
bomba de agua 39 la bomba cuando engrase.
Do not paint over this label/No pintar encima de ésta etiqueta 30364521 A Peligro de quemaduras. No
escape calientes.
WARNING
41
35
0039 30369730 B
43
30363633 A
compressed air. Charge with dry Certified Compliance with
ASME B30.27 Safety Standard
nitrogen only.
INSTRUCCIONES DE SEGURIDAD SAFETY INSTRUCTIONS
ADVERTENCIA
37
Recommended hand signals (2 golpecitos)
Peligro de explosión. No cargar Señales de mano recomendadas
(2 taps)
el acumulador con oxígeno ni
40
aire comprimido. Cargar con
34
nitrógeno seco solamente.
36 1.
START PUMP
2.
SLOW PUMP
3.
STOP PUMP
4.
LITTLE BIT
5.
RELIEVE
6.
ADD WATER
7.
ALL DONE
SPEED UP DOWN PRESSURE 4-GALLONS CLEAN UP
42
1. 2. 3. 4. 5. 6. 7.
PRENDER LA BAJAR VELOCIDAD PARAR LA UN POCO ALIVIAR LA AÑADIR AGUA TERMINADO
WARNING BOMBA ACELERAR A LA BOMBA BOMBA
PRESIÓN 4-GALONES LIMPIAR
30303736 01
WARNING SAFETY INSTRUCTIONS (Coupling)

• Inspect couplings before each use.
• Working pressure marked is for new and properly secured coupling.
• External mechanical loading will reduce the working pressure.
• Do not use snap couplings when the line may be dragged or pulled around rebar, obstructions, or cables.
• Snap couplings must be maintained and adjusted properly.
• Use gasket inside coupling to prevent concrete from bleeding liquid and causing line blockages.
• Self-locking couplings lock when closed.
• Install retaining pin in snap couplings to prevent inadvertent opening.
INSTRUCCIONES DE SEGURIDAD (Acoplamiento)

• Inspeccione el acoplamiento antes de cada uso.
Stay clear of pressurized • La presión de trabajo marcada es para acoplamientos nuevos y correctamente fijados.
• Las cargas mecánicas externas reducirán la presión de trabajo.
concrete placing system.
• No use acoplamientos de fijación a presión cuando es posible que se arrastre o tire de la línea
alrededor de varillas de refuerzo, obstrucciones o cables.
ADVERTENCIA • Se deben mantener y ajustar correctamente los acoplamientos de fijación a presión. Stand clear of outriggers
• Use una junta dentro del acoplamiento para evitar que el concreto pierda líquido y cause obstrucciones
Permanezca alejado del en la línea. when activating.
sistema de distribución • Los acoplamientos de trabado automático se traban al cerrarse.
de concreto presurizado • Instale pasadores de retención en los acoplamientos de fijación a presión para evitar que se abran
ADVERTENCIA
inadvertidamente.
Do not paint over this label/No pintar encima de ésta etiqueta 30370516
44 45
Apartase de los
46 47 30390178
30390162B
soportes cuando
38
actuando.
30364520
53
48 30390179
SP 301/450/500
50 52
WARNING
Air pumped through the machine could
injure the hose person. If air is sucked
into the pump, signal operator to stop.
57
If that fails, activate E-stop.
ADVERTENCIA
Aire bombeado en la máquina puede
lastimar al operador de manguera. Si
56
entra aire a la bomba,indique al operador
que pare. Si no lo hace, active parada
98336365
54
49 30390207 55
58 59
AGITATOR 51
30363632
60
2/12 Decal Identification page 4 of 4
March, 2013 SP 500/750-15 5 - 69

Home TOC
Home TOC
6.0 Options
98347792 - Radio Remote Kit.....................................................................................................72
Hydraulic Outrigger Assembly (1 of 3)........................................................................................73
Dual Axle Assembly....................................................................................................................76
Dual Axle Fenders.......................................................................................................................77
Vibrator Assembly.......................................................................................................................78
Water Pump Assembly................................................................................................................79
98348884- Water Pump Unit.......................................................................................................80
Water Pump Installation..............................................................................................................81
Water Pump Installation (2 of 2)..................................................................................................82
Water Pump Installation w/Agitator.............................................................................................83
Auxiliary Valve Installation...........................................................................................................84
Duel Stroke Counter Installation.................................................................................................85
Auto Greaser Pump/Feeder Block Install....................................................................................86
Auto Greaser Feeder Valve Plumbing.........................................................................................87
Electric Throttle...........................................................................................................................88
Reflector Locations.....................................................................................................................89
Home TOC
98347792 - Radio Remote Kit
98349672
RECEIVER
98349674
ANTENNA KIT
CO
N
Mo TR
OL
SY
SN de STE
l: R MS
INC
16 .
Pa
0
rt #
98349671
TRANSMITTER ES
RU
TO
P
ES
TO FU
P NC
T
N
FU FA ION
NC ULT
E-ST TIO
OP
N/F LIN
No
Fa AU K
ult
E-ST LT STA
OP
Fa
Sh
ort TU
ult Ove to S
r cu Gro
rren un LIN
t d/ K
Sh
ort
to Link
Su
pp STA
No
ly
TU
Fu
nc No O
S
tion Link K
sO
N
Fa
ult
Lo
w
BA
TT.
Fu
se
Blow
Sy n
stem
Inco
rrecPow
tly ered
30396631
LEATHER POUCH
30396635
NiCad 1.2V AA(4)
98349673
CABLE
A
0
16
R
98339848
0
16
R
CHARGER
6 - 72 SP 500/750-15 June, 2013

Home TOC
Hydraulic Outrigger Assembly (1 of 3)
SHORT SIDE
TO FRONT
PORTS
TO
BACK
10001280 (4)
M12
NYLOCK
30391927 (4)
M12X50
30367910
(PAIR)
30390991
(PAIR)
30390885
June, 2013 SP 500/750-15 6 - 73

Home TOC

10019122
EWSD 16-S
10050169
8X550
30390975
G12/34-16
30301940
GES 12x9/16"
30397143 10144059
5/16” x 2-1/4"
7” 10018570
EWSD 12-L
4”
1 1/
30391428
10050177
98353571 8X1300 10008084
30301940 WS 12-L
GES 12x9/16" 30341777
8X1350
10144059
30390975
G12/34-16 10018570
EWSD 12-L
10058430
10025113 8X1800
8X500
10008084
WS 12-L
30341778 To Agitator
8X1650
10010371
FLAT
10138329
SKZ 8 30307534
30394810 PLATE
10001010
REPLACEMENT 8 x 30-8.8-A2C
HANDLE 30307547
To Outrigger STAUFF
30307547
STAUFF
30309815
6 x 70
10144059
30307547 30301940
STAUFF GES 12x9/16" 10008084
30307534 10018570 WS 12-L
PLATE EWSD 12-L
10058430 10307753
1001779 8X2000
BOLT 6X40 8X1800
NOTE: ADDED AT
MAIN ASSEMBLY
To Outrigger
6 - 74 SP 500/750-15 June, 2013

Home TOC
10018483
8X900
30390400
1.1MM
10018570
EWSD 12-L
10114516 10161984
GES 12x3/8" GES 12-LR 1/4-WD
10144059
SNV 12-L
10018570
EWSD 12-L 10004685
30390400 10018570
1.1MM EWSD 12-L
10161984
GES 12-LR 1/4-WD
10018570
EWSD 12-L
10114516 10004685
GES 12x3/8"
10144059
10018570
EWSD 12-L
June, 2013 SP 500/750-15 6 - 75

Home TOC
Dual Axle Assembly
30392300 (8)
M20X60
120 FT LBS.
30392300 (8)
M20X60
120 FT LBS.
30395174
30394115 -- STEEL
98352725 -- ALUMINUM
AIR PRESSURE 80 PSI
30373530 -- STEEL
30396337 -- CHROME
95 FT-LB 30391360 (8)
NEVER SEIZE 3/4” FLAT
30395174
30392112 (4)
M20 CROWN
115 --
--
30391360 (4)
3/4” FLAT
30392112 (4)
M20 CROWN
98333188 - CHROME
6 - 76 SP 500/750-15 June, 2013

Home TOC
Dual Axle Fenders
30358387 (12)
3/8"-16 X 2 1/4"
30373894 (24) 98353708-RH Fender

FLAT 3/8" 98353799-LH Fender (Shown)
30389195 (12)
3/8” NYLOCK
30373894 (24)
FLAT 3/8"
98353794
30373894 (24)
FLAT 3/8"
98353795
30389195 (12)
3/8” NYLOCK 98353794
30373894 (24)
FLAT 3/8"
30358387 (12)
3/8"-16 X 2 1/4" 50 1/2”
27 1/2”
9”
June, 2013 SP 500/750-15 6 - 77

Home TOC
Vibrator Assembly
Standard
2 3/8” Gap
Stitch Weld European 30394047 - Standard Grate
Center on Grate 30391115 - European Grate
1.5” X 1.5”
1.5” X 1.5”
1 3/4”
VIBRATOR
10072108 - 12V
10072107 - 24V
30396164 (4)
M8 x 55
10010371 (8)
DIN 125
30392127
20.5”
10”
Cut 1” Hole
10010371 (8)
DIN 125
10009875 (4)
NYLOCK
6 - 78 SP 500/750-15 June, 2013

Home TOC
Water Pump Assembly
30309420
30303372
WATER
OUT
30304321
30301976
30390519 30302117
10000995
30396401 M8X16
SHC
30309420 WATER 30390519 10138329
IN SKZ 8
30396547 30301976 10192670
M10X120
30394058*
30373453* 98348884
10001251
M10
10030252
30396158*
10138329
M8 LOCK
30396471* 10144059
10126649
5/16-18X1-1/4″ 10184631
SHC 10008084
10008080
* KEEPFILL ITEMS
30302673 10018570
GARDEN SPRAY NOZZLE
30301987
50′ GARDEN HOSE
3/4″ 300PSI
June, 2013 SP 500/750-15 6 - 79

Home TOC
98348884- Water Pump Unit
98348884
10000995
M8X16 SHC
10138329
M8 LOCK
30302837
10170889
10164399 - Water Pump

10170884 - Repair Kit
10050289
10011759
10174462
98347768
10192670
10138329 M10X120
10001251 M8 LOCK
M10
10126649
5/16-18X1-1/4
SHC
10170890
6 - 80 SP 500/750-15 June, 2013

Home TOC
Water Pump Installation

10001822 (3)
M8X40
10010371
M8 FLAT 10001822 (3)
M8X40
10010371
M8 FLAT
10001825 (1)
M8X50
10010371
M8 FLAT
10050171
8X750
10050171
8X750
30355125
M 6X30
10002507
30307545
10008083
1”
30392687
10008083
30303823 30392687
M 6X55
30307402
30397071 10002507
30307545
10010371
M8 FLAT
10009875
M8
NYLOCK
June, 2013 SP 500/750-15 6 - 81

Home TOC
Water Pump Installation (2 of 2)
30390167
30397142
5/16″X1-3/4″
SHC
30390975
G12/34-16UNF
10008083
GS 12-L
10050175
8X1200
30307402
10050175
8X1200
6 - 82 SP 500/750-15 June, 2013

Home TOC
Water Pump Installation w/Agitator
10018570
EWSD 12-L
30390975
G12/34-16UNF
30392057 30397143
10012513 5/16” x 2-1/4”
8X500 SHC
10144059
12-L SNV
30390975
G12/34-16UNF
30301940
30301940
10008084
WS 12-L
10018570
EWSD 12-L
10008132
10030252
GES 12-LR X 1/2"
10019730
ETSD 12-L
30307281 30396066 10018570

w12V coil EWSD 12-L
30307546 10144059
10215931 12V SNV 12-L
10002481 10215932 24V
10001771 10030252
GES 12-LR X 1/2"
30301345
COMPLETE
10018483
10030252 8x900
10019121 10012513
8X500
10052338
8X350
10018570
EWSD 12-L
10008083 10008132
GS 12-L GS 16-S X 12-L
10050175
8X1200
June, 2013 SP 500/750-15 6 - 83

10050175
Home TOC
Auxiliary Valve Installation
10018570
30390975
30392057 30397143
5/16″X2-1/4″
10052338 SHC
8X350
10023648
30390975
10023647
30301940
10052338
8X350
30303431
10050167 10023647
8X400
10023648
10008132
30301940
10018570
10030252
10019121
10018570
10144059
10030252
30396066
30301345
30307281 10025656
8X600
10052338
8X350
10030252
10019121 10050167
8X400
10050167
8X400
10019729
10008087
6 - 84 SP 500/750-15 June, 2013

Home TOC
Duel Stroke Counter Installation
ON ECE
DIP SWITCHES
1 2 3 4
30391203 30391203
STROKE COUNTER STROKE COUNTER
BLACK 1 BLACK 2 BLACK 1 BLACK 2

9-28 V DC 9-28 V DC
BLUE BROWN BROWN BLUE

Power In PWR Common Proximity PWR Proximity
4 3 2 1
A COMMON
4 3 2 1
A COMMON
ECE ON ECE ON
GREEN / YELLOW BLACK
10001861
10x30
30391644
30392078
10011143
M10 Flat
10001283
M10 Nylock
SET BRACKET AS SHOWN AND SLIDE TOWARDS
OPERATOR’S SIDE UNTIL STOP BLOCKS LOCATE.
DRILL HOLE THROUGH PLATE FOR 3/8” BOLT.
INSTALL PROXIMITY SWITCH AND WIRE COUNTER.
ADJUST DISTANCE OF PROXIMITY SWITCH TO

SLEWING CYLINDER PIN UNTIL CLOSE ENOUGH
FOR SIGNAL TO REGISTER ON COUNTER.
(APPROXIMATELY 1/8”)
June, 2013 SP 500/750-15 6 - 85

Home TOC
Auto Greaser Pump/Feeder Block Install
10026589
EWSD 10-L 30359045
Grease Pump
w/Harness 30353879
98351705
Grease Pump
30316516
10 X 3/8" FNPT
30316517
SLEEVE 10MM
10129842 (3)
30316216 (75”) SKM 8
10001808 (3)
DIN 933 M 8x25
30353879
HARNESS
21 30347231
”
12 CABLE SEAL
” GREY
30342974
TERMINAL
30325767 30342977 MALE
2-MALE
10134153 PIN
SKM 6 T2
MK
PV
T1
MK
PV
T3
MK
PV
T3
MK
PV
RED/BLACK - A
BROWN - B
10001779
6x40
1/2
”
1”
6 - 86 SP 500/750-15 June, 2013

Home TOC
Auto Greaser Feeder Valve Plumbing

31”
H
28”
30325767 G
10200242(8)
71”
VPK
M
2T F
1T
KM
30367555 (8)
VP
3T
VPK
M
3T
10134153
VP
KM
SKM 6
43”
E
37” 10001779
A 6x40
30316516
20”
B
30316517
38” 75”
C
To Grease Pump
32”
D
H 30367555
10207031 (8)
A
30355384
30316515 (5)
C
B
D
F
June, 2013 SP 500/750-15 6 - 87

Home TOC
Electric Throttle
30330521
SP500 30304506 30391509
98354109-US
98354110-CE
98354111-LRC
98348306
SP750-15 10011106
98354112-US M6 FLAT
98354113-CE
98354114-LRC
30304506
30373852
1/4 LOCK
10129842
SKM 8
30392236 10001796
1/4-28 8X16
30396953 (1)
M6
COUPLING 30349654
10001796 WASHER LOCK M6
M8 X 16 GREASE
30394438
30390331
10001360
SERRATED LOCK
10129840
LOCK
WASHER M12 30303962
HCS 1/4x1/2 FOR COUPLING
10001513 INSTALLATION
M12x25 10134153 SEE APPENDIX A
SKM 6 10129841(12)
SKM 10
98367173 30302568(8)
3/8”LOCK 10001861(12)
ACTUATOR MNT M 10X30
SP ELEC THROTTLE 30391605
98351382(8)
30333049 3/8" X 1"
ACTUATION
CONTROL 12 VOLT
MOTOR
GREEN
A - WHITE/BLACK
B - WHITE/RED
6 - 88 SP 500/750-15 June, 2013

Home TOC
Reflector Locations
30390772
AMBER
REFLECTOR
TYPICAL OPPOSITE
SIDE
30390771
RED
REFLECTOR
TYPICAL OPPOSITE
SIDE
SP 500
30390772
RED
REFLECTOR
TYPICAL OPPOSITE
SIDE
30354742 01
30390771
RED
REFLECTOR
June, 2013 SP 500/750-15 6 - 89

Home TOC
6 - 90 SP 500/750-15 June, 2013

Home TOC
Appendix A
Hayes Coupling Installation........................................................................................................92
Home TOC
Hayes Coupling Installation
Hayes Coupling
1. Install Hayes coupling to engine flywheel.
40 lb.-ft. Torque bolts to 40 lb.-ft.
2. Install pump mounting plate to engine bellhous-

ing. Torque bolts to 40 lb.-ft.
40 lb.-ft.
Pump Mounting Plate
Dial Indicator
3 Locate dial indicator magnet on face of Hayes
coupling.
Zero Position 4. Locate dial indicator on pump mounting plate.

Set the dial indicator to the 0 degree position..
Once the dial indicator is touching the pump
0˚ mounting plate, move dial indicator towards
pump mounting plate until the needle makes
270˚ 90˚ one full revolution in the negative direction
Lock dial indicator in place.
180˚
5. Zero dial indicator by turning face plate until
needle points to zero.
Dial Indicator Magnet
Positive 6. Rotate engine crankshaft, recording run-out

measurements at 90 degree intervals. Be sure
to record whether the needle moves in the
0 positive or negative direction.
5 5
7. If all measurements are less than 0.009",
proceed with assembly. Grease pump shaft
10 .0005in 10 and inside of coupling with grease supplied with
coupling. If grease is not supplied with
15 coupling use Texaco Coupling Grease, SAI p/n
30365450.
Negative 8. If measurements exceed 0.009", contact SAI

Quality department or SAI Engineering depart-
ment.
1 - 92 SP 500/750-15 June, 2013

Home TOC
Appendix B
Hydraulic Fittings Tightening Procedure.....................................................................................94
Home TOC
Hydraulic Fittings Tightening Procedure
1. Set the fitting to desired direction and tighten

the nut by hand. It is important to hold the fitting
body firmly in place.
2. Using the proper wrench, tighten nut, when you

feel a noticeable increase in force - tighten nut
another 1/3 of a turn.
CAUTION!
Not following the above steps can cause
leakages or slipping of the fitting.
3. After the fitting has been tightened according to

this procedure, mark the fitting with a “/”.
4. If a fitting or fastener has been tightened to a

specific torque, mark the fitting/fasterner with
an “X”.
Be sure to mark the fitting/fasterner AFTER and

NOT BEFORE it has been tightened.
IMPORTANT
Iy you do not know if the fitting/fasterner has
been properly tightened, please ask your
supervisor.
Torque bolt Mark bolt Recheck Mark bolt
to spec. with ”\” torque with ”X”
1 - 94 SP 500/750-15 June, 2013

Home TOC
SCHWING
AMERICA INC.
PRODUCT WARRANTY
Schwing America, Inc. (“Schwing”) warrants its new equipment against defects in material and workmanship under
normal use and service, and which shall not have been subject to misuse, negligence or accident, for a period of one year
from the date of purchase
Schwing will, at its option, replace or repair free of charge, FOB Schwing warehouse such part or parts thereof as in
its reasonable judgement shall be deemed defective. Your Schwing equipment is designed to operate with only Schwing
OEM products. Use of other products may void the warranty and may not be covered by the Schwing warranty. This
warranty does not obligate Schwing to bear the cost of transportation of such parts to or from Schwing warehouse.
This warranty shall not apply to any equipment manufactured by Schwing which shall have been loaded or operated
beyond its rated capacity as specified by Schwing. Damage resulting from improper installations, alterations or neglect of
recommended maintenance will be considered as misuse and not as a defect. Certain parts of the equipment, such as but not
limited to, the pumping cylinders, pumping rams, concrete pump systems, mixer drums, chutes, etc., are subject to normal
wear. This normal wear is not covered under this warranty.
On boom units, structural components such as weldments provided by Schwing are warranted on a limited, prorated
basis for a period of ten years provided current structural inspections have been conducted and necessary repairs have been
made in accordance with the American National Standard, ASME 830.27, Material Placement Systems.
All warranties must be submitted within sixty days of the invoice. Exceptions will be made for stock parts orders.
Spare parts are warranted for a period of six-months and subject to the same limitations as new equipment. No labor will be
granted for equipment out of the warranty period.
SCHWING SHALL HAVE NO LAIBILITY TO THE BUYER OF SUCH EQUIPMENT OR OTHER
PERSON FOR INCIDENTAL DAMAGES, SPECIAL DAMAGES, CONSEQUENTIAL DAMAGES OR OTHER
DAMAGES OF ANY KIND OR NATURE WHATSOEVER, WHETHER ARISING OUT OF BREACH OF
WARRANTY OR OTHER BREACH OF CONTRACT, NEGLIGENCE OR OTHER TORT, OR OTHERWISE,
EVEN IF SCHWING SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH
POTENTIAL LOSS OR DAMAGE. For all other purposes hereof, the term “consequential damages” shall include lost
profits, penalties, delay damages, liquidated damages or other damages and liabilities which the buyer shall be obligated to
pay or which the buyer may incur based upon, related to or arising out of its contracts with its customers or other third
parties. In no event shall Schwing be liable for any amount of damages in excess of the amounts paid by the buyer for goods
or services as to which a breach of contract has been determined to exist. The parties expressly agree that the price for the
goods and the services was determined in consideration of the limitation on damages set forth herein and such limitation has
been specifically bargained for and constitutes an agreed allocation of risk which shall survive the determination of any court
of competent jurisdiction that any remedy herein fails of its essential purpose. Schwing reserves the right to make changes
and improvements in its product without incurring any obligation to install any such changes or improvements in its products
previously manufactured.
Schwing makes no warranty of its outside purchased components or accessory equipment such as, but not limited to,
truck chassis, engines, transmissions, gear cases, tires, wheels, tools, etc., the same being subject to the warranties of their
respective manufacturers.
Without limiting the generalities of the foregoing THERE IS NO OTHER REPRESENTATION OR WARRANTY,
EXPRESS OR IMPLIED, WITH RESPECT TO NEW CONCRETE EQUIPMENT AND ALL IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
1075153.2 2021 SA REV.F/8/07
SCHWING AMERICA, INC

Home TOC

Schwing SP 500 Espanol

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Schwing SP 500 Espanol

Uploaded by

Copyright:

Available Formats

Home TOC

When ordering parts please specify:

Schwing Call Center (Parts & Service)

Geomet 500 and Dacromet 500 coating.

Black and silver-chromated nuts and

Assuming a friction coefficient of µ = 0.1.

Assuming a friction coefficient of µ = 0.14.

Mechanical pump, trailer serial number explanation

American Trailer Model Serial

The Model Plate is located on the righthand side of the machine.

Please note the

Table of Contents - SP500/750-15

2.0 Main Assembly........................................................... 31

3.0 Final Assembly........................................................... 53

1.0 Sub Assembly

TRAILER ALIGNEMENT INSPECTION

1-2 SP 500/750-15 June, 2013

1 2 3 4 5 6 7 Duel Axle CAT

1 2 3 4 5 6 7 Single Axle CAT

1 2 3 4 5 6 7 Single Axle Electric

June, 2013 SP 500/750-15 1-3

30397304 Note: For units with optional water pump.

30392299 (4) 10009875 (4)

1-4 SP 500/750-15 June, 2013

June, 2013 SP 500/750-15 1-5

CAT C4 4T 80 HP Engine Assembly (1 of 3)

1-6 SP 500/750-15 June, 2013

CAT C4 4T 80 HP Engine Assembly (2 of 3)

30308465 (4) 10136867 (4)

June, 2013 SP 500/750-15 1-7

CAT C4 4T 80 HP Engine Assembly (3 of 3)

98349605 20A 30396953 red - Battery to Alt.

30392857 - 40” 750-18

1-8 SP 500/750-15 June, 2013

Air Intake Extensions

June, 2013 SP 500/750-15 1-9

Fuel Separator / Baffle Installation

100301862 98347961 98357977

1 - 10 SP 500/750-15 June, 2013

Heat Shield Installation

June, 2013 SP 500/750-15 1 - 11

1015-80/50 Pump kit Assembly

10040856 - Differential Cylinder Assembly

June, 2013 SP 500/750-15 1 - 13

Differential Cylinder Plumbing

1 - 14 SP 500/750-15 June, 2013

10192655 - MPS Valve

June, 2013 SP 500/750-15 1 - 15

1015 (6”) - Ram with Connector & Adapter

10209273 - SPARE PARTS #

1 - 16 SP 500/750-15 June, 2013

Long Rock - Housing Assembly

10011143 (3) 30394279 (2)

10033969 - LONG ROCK

LONG ROCK SHORT ROCK

10001420 30390185 30390185

June, 2013 SP 500/750-15 1 - 17

Long Rock Valve Assembly

10001283 (1) 10067965

10001512 M16 FLAT (1)

10032789 10001875 M10X50 (1) Cording MUST

1 - 18 SP 500/750-15 June, 2013

Long Rock - Slewing Cylinders/Agitator