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Catalogue
Introduction Contents
Over the past two decades there have This catalogue has been designed to their maximums without doing a
been major developments in fluid and gas give you the customer an overview of full technical evaluation of the
sealing products and the Klinger Group of the broad but industry focused range application in which they are to be
Independent Companies have been at the of products and services which are used.
forefront of these changes, constantly available from Klinger within Australia Should more detailed information
improving existing materials whilst at the as well as our internationally operated or assistance be required please
same time developing new products. branches and distributors within the contact our technical department
Klinger Limited is the largest manufacturer Asia Pacific region. at
of sealing products within in its chosen field The information given in this brochure technical_service@klinger.com.au
of operation in Australia and prides itself gives guidelines on the product Whilst every care has been taken
on producing high quality, effective characteristics, make up and in the preparation hereof, it does
solutions to fit the broadest range of application of the of various materials not substitute for the proper
applications . supervision of a qualified engineer
It is no coincidence that the Klinger brand Care must always be taken when using and does not constitute any form
is acknowledged by process and plant any of the performance indicators of contractual representation.
engineer’s as a quality product. given as in some cases they cannot be
It is our commitment to high standards of used at
manufacture and supply that encourages
specifiers from many diverse industries
around the world to call on KLINGER to
supply their fluid and gas sealing Index
requirements
It is a reliability record built on Page no Category
international and local knowledge that
allows our team of product specialists to 1 Introduction
offer the best and most practicable solution 2 Gasket Selection guide
for any sealing application. 3-6 KLINGERSIL Jointing Material
Klinger Australia operates its own unique 7-8 KLINGER top-chem PTFE gasketing
testing and development facilities but also 9 - 10 Gore Sealant Technologies
has access to the products and 11 PTFE gaskets materials
developments which grow out of the state 12 Site Services and Hydraulic Tensioning
of the art Research and Development 13 Elastomers And Rubberised Cork
facilities within the group. 14 Rubber Metal Gaskets
The innovation and adaptability of Klinger 15 - 16 Semi Metallic gaskets - Laminates
enables the company to meet the sealing 17 Semi Metallic gaskets - Maxiprofile
challenges of today and into the future. 18 Semi Metallic gaskets - Milam PSS & Metal Jackets
19 - 20 Semi Metallic gaskets – Spiral Wounds
21 - 22 Metallic gaskets – RTJ’s & Special profiles
23 - 24 Insulation gaskets
Certification 25 - 29 Compression Packing – Pumps and Valves
30 Pack Ryt and Line Shaft Bearings
Klinger limited has the following 31 - 32 Liquid and Magnetic Level Gauges
33 - 34 Safety Spray Shields and Flange Protectors
certification for its manufacturing
35 – 36 Alumina & Metal Smelting Products
facilities in Australia: 37 - 38 Other Gasket and Sealing Products
ISO 9001:2008 39 KLINGERexpert, Klinger on site Manufacturing and
AS/NZS ISO 14001:2004 Testing Facilities
AS/NZS 4801:2001
1
Gasket Selection
Klinger gasket selection If the gasket is to be subjected to non-static loading and stress fluctuations due
guide: to temperature and pressure cycling, it is advisable to select a gasket material
which is not prone to embrittlement with increasing temperature (e.g.
With a heightened awareness of safety Graphite Laminates or top-chem-2000). In cyclic loading conditions we
and environmental issues, reducing leaks recommend a minimum surface stress of 30MPa.
from flanged assemblies has become a Bearing this in mind we suggest the following guidelines for maximum steam
major priority for industry. It is temperatures for Klinger materials:
therefore important for companies who
use gaskets to choose the correct
Material Type Material Recommended
material for the job and to install and
maintain it correctly to ensure optimum maximum
performance. Steam
A gasket must be suitable for the temperature
application and be able to work in
specific chemical or product Semi Metallic Metallic element/graphite 500 °C
environments, in cryogenic or high
temperatures and be capable of Graphite Graphite laminate PSM-AS, 450 °C
withstanding the internal pressure being laminates SLS
sealed.
Generally, as the internal pressure rises, Premium Modified top-chem-2000 260 °C
the assembly stress required to seal the PTFE
application increases and therefore
higher pressure applications require a Multilayer top-sil-ML1 250 °C
gasket material capable of withstanding Compressed Fibre
high assembly loads. This is the major
reason why semi-metallic and metallic Premium KLINGERSIL C-4430, 200 °C
gaskets are selected for high pressure Compressed Fibre C-4500,
applications. top-graph-2000
Limitations in Steam
Steam duty is perhaps the most Standard KLINGERSIL C-4400, 150 °C
common and one of the most arduous Compressed Fibre C-4243, C-6327
gasket applications. It is very difficult for
many reasons including: The above values are for guidance only. Higher temperatures can be
1.Steam is a powerful hydrolyser accommodated if the service is static or the gasket is highly loaded. Conversely,
capable of changing the nature of the temperatures should be reduced if the conditions are highly cyclic or if
many polymers and fibres. sufficient load cannot be guaranteed. If in doubt please consult Klinger Technical
2. Saturated steam has a distinct Department.
temperature/pressure relationship.
The higher the steam temperature the Low temperature duty.
higher the steam pressure. The Elastomers undergo a glass transition at low temperatures. For standard rubber
higher the pressure the higher is the grades such as NBR and SBR, this point is reached between -30°C to -40°C. As the
required gasket stress. The higher the rubber passes through the glass transition, it becomes brittle and any additional
gasket stress the lower is the stress on the material may cause cracking. KLINGERSIL grades, which contain only
maximum recommended a small proportion of rubber and have a protective network of fibres, may be used
temperature. at temperatures below the glass transition point of the rubber.
3. Many materials harden in steam The minimum temperature at which the materials will operate successfully is
leading in some cases to dependent on the application and method of assembly.
embrittlement. This is particularly true For successful service at low temperatures the following points must be observed:
for most asbestos free calendared • The gasket is completely dry when installed • The flange is assembled at ambient
materials. temperature • The flange material and bolt material are capable of functioning at
the low temperature • The gasket is not retorqued at low temperature
When discussing temperature limits in Provided the above practices are adopted the following general guidelines for
steam only approximate guide lines minimum gasket service temperature apply:-
can be offered because of
considerations such as: • Natural rubber -70 °C • Neoprene rubber -40 °C • Nitrile rubber -40 °C
Flange design • Viton rubber -15 °C • Klinger Quantum –196 °C • KLINGERSIL C4400 -196 °C
Gasket thickness • KLINGERSIL C4430 -196 °C • KLINGERSIL – C4500 -196 °C • TG 2000 -196
The service life required. °C
Assembly techniques • Klinger PSM & SLS -200 °C • Softchem & Sealex -196 °C
Maintenance procedures. • Topchem grades -200 °C • Maxiflex or Maxiprofile graphite laminations -200 °C
The degree of acceptable embrittlement • Maxiflex or Maxiprofile PTFE laminations -200 °C
of the gasket
2
KLINGERSIL Jointing Material
Klinger is a world leader in the pT diagram KLINGERSIL® C-4243
manufacture of non asbestos The Klinger pT diagram provides
calendared sheet materials. The guidelines for determining the suitability
reputation for supplying reliable high of a particular gasket material for a
quality sheet gasket materials has been specific application based on the
built up over many generations and operating temperature and pressure
Klinger has been at the forefront, only. Always refer to the chemical
leading by example, with the resistance of the gasket to the fluid.
development of an entire range of non
asbestos Klingersil and unique
propriety sheet gasket materials to suit
all gasket applications.
Klinger applies its patented 3XA finish Characteristic & main
to the majority of the grades of applications
material it manufactures and supplies, Universal gasket material for general
which give the customer the peace of industrial applications. Suitable as a
mind that the gaskets used will not gasket material for water, oils ,
result in flange corrosion or adhere to hydrocarbons ,liquids and gases at
the flange face. lower pressure and temperatures.
Attention to detail provides the
Klingersil range with unsurpassed
Material
Based on organic fibres bound with
consistency and performance levels.
NBR.
Testing is performed with a certified
system according to International and
Australian Quality Assurance 1. In area one, the gasket material is
Standards. This testing compares normally suitable subject to chemical
results within and across batches, and compatibility. 2. In area two, the gasket
between Klinger manufacturing materials may be suitable but a technical
companies world wide. This attention evaluation is recommended. 3. In area
to detail does not only consist of three, do not install the gasket without a
product testing, but also includes technical evaluation.
continuous R&D, and control of raw
materials.
When specifying a jointing material do Pre cut gaskets
not settle for inferior quality, specify
Klinger.
6
KLINGER® top-chem – PTFE gasketing
7
KLINGER® top-chem – PTFE gasketing
8
Sealant Technologies – PTFE gasketing
Klinger Limited Australia is an sealing system costs. They solve GORE® Gr sheet Gasketing
appointed distributor of the Gore special sealing problems, and provide
range of innovative and top- the ability to standardize with one
performing gaskets, seals and other gasket material across steel, glass-
fluid-handling products. lined and FRP systems wherever
Following is a range of products which non-metallic gaskets are used.
are available from Klinger. Whether it’s a standard piping or
vessel application, or a difficult
and unusual sealing problem,
Products that Seal chances are one of Gore’s gasket
Because of its unique combination of material products can provide a
properties, GORE® expanded PTFE highly effective solution.
virtually eliminates the drawbacks of
conventional PTFE sealing and fluid Unmatched in sealing reliability, this
handling products. Their gasket unique product is ideal for sealing steel
configurations provide solutions for pipe and equipment flanges across a
flanges that are fragile, warped or range of aggressive fluids. gain the
misaligned. The GORE® product also benefits of a PTFe gasket without the
enable users to standardize on one problems of creep and cold flow –
gasket material across a wide range of along with a level of high-temperature
process piping systems. Their and blow out resistance that is
compression packing products are superior to any other PTFe sheet
amongst the highest-performing, most gasket. highly conformable, it
universal products on the market compresses into an extremely tough
today. Their pump diaphragms deliver gasket that seals
longer-lasting service. tight, even on irregular flanges.
Sealing with Certainty®
Elastomers The material offers excellent resistance It also exhibits good aging, abrasion and
to temperature, weathering and gas heat resistance properties. Hypalon also
permeability. has low gas permeability. Hypalon offers
It is not suitable for use against amines, poor resistance to fuels. Temperature
esters, ketones, steam or low range -50 to 160°C
temperature service. Temperature
range -30 to 200°C KLINGERLASTIC elastomers are
available in a range of thicknesses and
Ethylene Propylene sizes. Some elastomer types are
(EPDM) available in a range of colours and with
Elastomeric sheet compounds mark the EPDM offers good resistance to ozone, reinforcing insertion.
entry level to Klinger's sheet-sealing range heat, steam, strong acids and alkalis. It is
of products. not suitable for use in oils, solvents and Note the above properties and limits
Consisting of base polymers with the aromatic hydrocarbons. Temperature are intended as a guide only and may
insertion of vulcanizing agents, fillers, range -50 to 150°C vary depending on the application
pigments and various additives, elastomeric conditions
gaskets offer effective, low sealing stress Styrene Butadiene (SBR)
seals typically for low temperature, low SBR synthetic rubber offers excellent Rubberised Cork
pressure applications. Elastomeric gaskets abrasion resistance and is suitable for Cork rubber products offer many of the
have relatively soft compression use with weak organic acids and advantages of rubber compounds along
characteristics requiring relatively low loads moderate chemicals. It is unsuitable for with the added benefit of controlled
to effect a seal, incorporated with excellent use with ozone, strong acids and most compressibility and recovery. The
recovery properties due to their self- hydrocarbons. Temperature range -50 addition of cork granules to the
energizing behaviour. to 120°C compound helps decrease the amount of
Klinger generally recommend the use of
Neoprene (CR) flow or creep that occurs in compounds
rubber gaskets on Raised or Full Face
that are only made of rubber. This also
gaskets only up to 10 bar pressure. For use Neoprene has good resistance to aging,
creates a better distribution of load when
at higher pressures consult Klinger. ozone and weathering. It also has good
compression occurs between bolt spans.
physical properties and resilience. It is
Natural Rubber (NR) resistant to a range of dilute chemicals
Different densities and grades are
Natural rubber exhibits exceptional available which allows for a wide variety
and mineral oils. Neoprene is not
elongation, tear strength and recovery of sealing applications from dust covers to
suitable for use with fuels. Temperature
properties. It has poor resistance to ozone, industrial applications..
range -50 to 110°C
oxygen and sunlight weathering. Natural Cork rubber grades are manufactured
rubber has high wear and abrasion Silicone (VMQ) with a variety of compounds including
resistance. The material is suitable for The silicone range of rubbers offer Neoprene, Nitrile, Acrylic, SBR and
moderate acids, alkalis, salt solutions, excellent high and low temperature Silicone. This provides the necessary
petroleum and solvents. It is considered properties, far superior to any other sealing features such as fluid or
unsuitable for use with strong acids, fats, grades. They are also unaffected by temperature resistance .
greases and most hydrocarbons. sunlight and ozone. They are unsuitable In Electrical Transformers the resistance
Temperature range -50 to 120°C for use against steam and many to the several types of oil commonly used
hydrocarbons. Temperature range -70 is obviously of primary importance , and
Nitrile (NBR) to 250°C the ability to seal small distribution and
Nitrile is a synthetic rubber offering large power transformers on a long term
improved chemical resistance and Butyl (IIR) basis demonstrates the versatility of our
temperature capabilities to neoprene. The Butyl rubber offers excellent resistance materials.
material offers good resistance to oils and to acidic and alkaline environments. Grades available include:
solvents, aromatic and aliphatic Excellent weathering properties and ACN 60 Plus Fuel, Oil, Gas and
hydrocarbons, petroleum oils and gasoline, ozone resistance. Low permeability to Transformer Gaskets
animal fats and lacquer solvents. It offers gases. Poor resistance to mineral oils.
poor resistance to strong oxidising agents, Temperature range - 40 to 130°C NP 50 Plus Marine, Hydraulic,
chlorinated hydrocarbons, ketones and Electrical and Transformer gasket with
esters. Temperature range -50 to 120°C Hypalon (CSM )
high ozone resistance.
Hypalon is noted for its good resistance
Viton (FKM) to corrosive chemicals, ozone and MR 31 Plus – Highly compressible
Viton (Fluorinated Hydrocarbon) offers weathering. automotive and general purpose gasket
excellent resistance to acids, aliphatic material with moderate oil resistance.
hydrocarbons, oils gasoline and many
industrial applications.
13
Rubber Metal Gaskets
Rubber-metal gaskets have secured a Style KGS/S device for obliquely positioned flanges.
fixed application range in the world of Elaborate and thus expensive structural
gasket technology. Wherever safe sealing measures can thus be avoided.
of media with an extremely low leakage Oblique positions can be infinitely
rate and low joint loads at relatively low aligned up to approximately 8°
temperatures is required, rubber-metal vertically or horizontally.
gaskets provide the best possible Installation instructions supplied with
solution. gaskets
Klinger has a range of flange gaskets
which it manufactures made from a
combination of rubber and steel as well
as the patented variable wedge type
rubber seal that consists of two
interlocking parts connected through a
tongue and groove joint.
The application that these gaskets can be Vulcanized rubber mixture, lens-form Style G-ST-P/S
used on are: with moulded spear tip (cross section
• Water view) at the inner rim, rounded at the
• Gas edges. This shape offers more safety
• Waste water against corrosion instead of an inner
• Chemicals subject to compatibility moulded O-ring. Also very good in
The flange types that they can be used on applications with flanges made of The G-ST- P profile gasket combines
are: thermoplastic materials. the advantages of its individual
• Plain steel, stainless steel Vulcanized steel ring inside, therefore parts. High surface pressures transmitted
• Cast iron good reception on the surface load. from the main force of the flow are
• GFK (Glass fibre reinforced plastics) Outer diameter self centering at the absorbed by the rigid body of the G-ST
• PP/PVC/PE inner bolt circle. gasket. The flat steel-ring, corrosion
• Coated Flanges. protected by being vulcanized in, absorbs
Style KGS/TK with ease the required test pressure.
The gaskets are available in various
grades of rubber. Consult Klinger.
NR – Natural rubber Style G-ST-P/KN
NBR – Nitrile
EPDM – Ethylene Propylene
CSM – Hypalon
FKM – Viton The G-ST profile gasket exhibits
Styles available are as follows: deforming and moulding characteristics
with minimum surface pressure.
Style KGS Similar to KGS/S except it has square When extreme stresses occur during
section on outside dimension. Also very installation, the G-ST-P/KN offers the
good in applications with flanges made best solution.
of thermoplastic materials. The outer steel ring on the outside
Vulcanized steel ring inside, therefore boxes in the surface lip and protects
good reception on the surface load. it fully.
Outer diameter self centering at the High surface pressures on the rubber
inner bolt circle. lip or blow-outs under high operating
pressures are not possible.
Style KGS/VD n the case of part coated flanges the
sensitive faces are protected.
Typical applications are therefore:
Systems operating at high pressure
or Rubber-coated sub-assemblies in
chemical works and power stations.
Vulcanized rubber mixture, lens-form,
rounded at the edges, vulcanized steel
Klinger is also able to supply the full
ring inside, therefore good reception on
range of Kroll & Ziller gaskets which
the surface load. Outer diameter self
are also manufactured from
centering at the inner bolt circle.
The first adjustable seal combinations of rubber and metal.
This special design allows the new seal
to act as a simple and economic sealing
14
Semi Metallic gaskets - Graphite
General Properties
Outstanding resistance to high and
low temperature
Chemically resistant to virtually all
media
High compressibility
Low creep under temperature or
pressure
Seals gases and liquids effectively at
low bolt loadings Technical Data - Typical
Unlimited storage life
values for1.5 mm thickness
Tests and Certifications Technical Data - Typical Compressibility (ASTM F36J) : 40%
Please contact our customer services values for1.5 mm thickness Recovery (ASTM F36J) : 15%
department for the above Compressibility (ASTM F36J) : 35% Stress relaxation DIN 52913: 50MPa,
information Recovery (ASTM F36J) : 20% 16h/300°C : 48 N/mm² BS 7531:
Stress relaxation DIN 52913: 40MPa, 16h/300°C : 38 N/mm²
Availability 50MPa, 16h/300°C : 48 N/mm² Leachable chloride : <40ppm
Sheeting (m): 1.0 x 1.0 BS 7531: Graphite purity : >98%
Depending on grade and thickness, 40MPa, 16h/300°C : 38 N/mm² Gas leakage (DIN 3535/6) : <1.0ml/min
can also be supplied in 1.5m x 1.5m Leachable chloride : <40ppm Thickness increase after immersion in
Thickness (mm): 1.0, 1.5, 2.0, 3.0. Graphite purity : >98% Oil JRM 903, 5h/150°C : <2%
Other thicknesses available on Gas leakage (DIN 3535/6) : <1.0ml/min Density : 1.0g/cm³
request. Thickness increase after immersion in Standard insert : 316, 0.05mm
Also available in 99.85% pure nuclear Oil JRM 903, 5h/150°C : <2%
grade Density : 1.0g/cm³ Also available with wire or
Standard Insert : 316, 0.1mm expanded metal reinforcement.
15
Semi Metallic gaskets - Graphite
Metal
core
19
Semi Metallic gaskets – Spiral Wounds
20
Metallic gaskets – Ring Type Joints
21
Metallic gaskets
Klinger IX Seal Ring Style 181 the gasket and not the flange sealing
face.
By applying higher loads on the gasket
the contact area between the gasket
and the flange increases. This prevents
the gasket from being overstressed.
As with all metallic joint’s, the re-use
Applications: of Lens Rings is not recommended.
Solid Serrated Gasket
• Used for high pressure applications
Primarily used on heat exchangers,
• For use in compact flanges
turbines and valves.
Weld Ring Gaskets
Typical Properties The gasket material ideally needs to be
• High integrity seal at high pressures roughly 30 Brinell less than the flange
• PTFE coating improves corrosion material to ensure sufficient
resistance and provides easy deformation of the gasket without
identification damaging the flange facing. Flange
• Designed to create a high integrity surface finish is critical.
joint with primary and secondary Common metals are Carbon Steel,
seals Typical Specifications: Stainless Steel 304, 316L, 321, Soft
• For use up to Class 2500 Iron, Monel and Inconel. Other
Manufactured to ASME B16 20 materials available on request.
Also available in a range of alloys:
Low Carbon Steel, Duplex, and Style 180
Inconel 625
Style 104
Flange Insulation Sets Suitable for flat and raised face flanges. Reinforced phenolic ring type joint
This style minimises the ingress of gasket.:
conductive foreign matter and reduces Available with a choice of insulating
the risk of bridging. sleeves and washers:
Typically used on oil and hydrocarbons Unless otherwise specified Reinforced
where flange insulation is a phenolic will be supplied.
requirement. Other materials on request
Manufactured from materials with high Care must be taken during installation
dielectric strength to ensure minimum of this gasket so that it is not
Insulation sets are used to limit electrical contact between flanges. overstressed during bolt up.
corrosion in pipeline systems. Where
dissimilar metals are present, the sets Style F – Inside bolt locating Style PGE
remove the possibility of the system gaskets insulating set assembly
acting as a galvanic cell and reduce the
risk of galvanic corrosion of the pipe
work. Insulation sets are also used to
isolate cathodically protected piping
systems where they prevent the flow
of electro-static charge.
Each flange insulation set comprises
one central flat or oval section gasket,
plus one insulation sleeve , two The PGE insulation set uses a
insulating and two stainless steel Utilises a RF gasket which centrally
locates within the bolts machined, glass-reinforced epoxy
washers per bolt. The sets are (GRE) resin with an o-ring or spring
individually packed and clearly labelled Typically used on oil and hydrocarbons
where flange insulation is a energised seal. Suitable for flange
with the flange rating, size, type and ratings from class 150 to 600 offering
material combination. requirement.
Manufactured from materials with high greatly improved compressive
Note: Klinger has a range of gasket dielectric strength to ensure minimum strength.
materials which are both highly suited electrical contact between flanges PGE can be constructed from
and more cost effective that the PGE standard G10 or high-temperature
and VCS gaskets for use in class 150 lb Style D – Ring Joint Gasket G11 resin with a seal ring which can
and 300 lb applications. be manufactured from a range of
These materials are C4430, TC2003 rubbers or PTFE.
and TC2000. Available in Type E (full-face )and Type
F (RF) styles.
Key function of Insulating
gaskets
•Used to electrically isolate sections of
pipe work
•Designed to minimise electro-
chemical erosion Technical Specifications for Klinger manufactured
•Comprising materials with high
dielectric strength
Insulating gaskets sets
•Manufactured to suit flanged joints to Component 1 2 3 4 5 6
ASME, BS, DIN and customer designs. Dielectric Strength1 kV/mm 19.8 31.5 157.5 21.3 3.6* 16.7*
Water Absorption % 1.6 0.05 0.8 10.6 0.5 0.5
Max. Operating Temp. °C 107 150 145 400 260 260
1. Test according to ASTM D149 in transformer oil. To convert from kV/mm to
Style E - Full face gasket V/mil multiply by 25.4. * Test according to ASTM D149 in air.
insulating set assembly. 2. Recommended maximum temperature in air for electrical isolation purposes.
Component Material
1 Type E and F Flat Gasket 3.0mm thick neoprene faced phenolic
2 Insulating Washer 3.0 mm thick G10
3 Insulating Sleeve Mylar
4 Type E and F Flat Gasket 3.0mm thick KLINGERSIL® C-4430. Rated fire safe
5 Type E and F Flat Gasket 3.0mm thick KLINGER®top-chem 2000. Rated fire safe
6 Type E and F Flat Gasket 3.0mm thick KLINGER®top-chem 2003
23
Insulation gaskets and Monolithic Isolation Joints
VCS High Pressure Spring The insulation joints are superior to
insulation kit gasket assemblies.
Energised PTFE Insulation These joints are preassembled at the
Gasket factory and are ready to be welded
into the pipe line at site
Monolithic Insulation Joints are
The VCFS insulation gasket is a manufactured from 1” to 48” for
development of the VCS design to make different ratings as per ANSI
a fire-safe insulation set. The VCFS standards.
This gasket is a high reliability gasket
used for both insulating and general includes an additional coated metallic
Monolithic Insulation Joints are
sealing purposes in very critical services. seal to retain the internal pressure along designed for temperatures ranging
The gasket is suitable in all services up with the spring energised PTFE seal from -20°C to 170°C.
to and including ANSI 2500# and API used in the VCS. VCFS uses coated
metallic insulating washers to maintain Monolithic Insulation Joints are
15,000# classes.
designed as per ANSI 16.25 and are
The gasket is manufactured from a compressive strength after being
tested at 1.5 times the design
machined metallic core with high- exposed to fire. The development of the
pressure.
strength glass-fibre reinforced epoxy high-strength coated steel washers
resin insulating faces removes the need for the use of an Standard Features:
Supplied with high-strength G10 additional insulating washer. Seals : Fluid Compatible seals
insulating washers and sleeving to resist VCSF can be used on both raised face Insulating Ring : G10/G11
the forces present in high pressure and RTJ flanges. Coating : Epoxy Resin ( Min 200µ)
applications and zinc-plated carbon steel
Service : Sweet / Sour
washers to spread the load across the
insulating washers during installation. Monolithic Isolation Location : Onshore / Offshore
Spring-energised PTFE or Viton sealing Joints Metallic Parts
elements are available Forged Rings : Carbon Steel /
Corrosion resistant metallic core . Stainless Steel
Also available with high-temperature Pup Pieces : Carbon Steel / Stainless
faces manufactured from G-11 epoxy Steel
resin.
Standards :
General Properties
Calculations : As per ASME Sec V111
● Flange insulation in conjunction with
Welding Procedure : As per ASME
cathodic protection
Monolithic Isolation Joints are boltless Sec IX
● Mitigates galvanic corrosion in
dissimilar metal flange joints structures that provides electrical Special Features :
● Mating mismatched ring-joint to resistance between the pipeline sections Non Standard Wall Thickness can be
raised-face flanges (VCS will seal in and adjoining structures, thus providing manufactured as per the customer’s
ring joint, raised-face and flat the effectiveness of the Cathodic requirements.
face/slip-on flanges) Protection System ( CP systems).
● Withstands corrosive environments
including high CO2, H2S and
produced water
● Matched bore construction protects
flange faces from media-induced
corrosion and flow-induced erosion
● Pressure energised seal reduces the
flange makeup stress
● Easy installation and removal
● Reusable seal retainer and seals
● Suitable for all ANSI and API rated
flanges
● High strength laminate material
resists failure due to over compression
24
Compression Packing
Klinger has a comprehensive range of Note: Packing’s should not be Style K13DL
compression packing’s which are subjected to the maximums of
suitable for centrifugal or temperature, pressure and speed
reciprocating pumps and valves. simultaneously. For further advice
Klinger’s range includes patented contact Klinger.
specialised compression packing and Style K10
concepts which assist our customers
to meet, and in most cases exceed the
stringent fugitive emission targets set
by various environmental bodies such
as the EPA and customers themselves.
Klinger’s large braiding facilities Material:
produce packing in square, round or Flax yarn and Doulon Lubricant
rectangular profiles, with or without
specialised cores in various materials
Application:
Water, mild acids and alkalis, slimes
such as rubber and steel.
and slurries, stern tubes. Resistant to
Certain grades of materials can be Material: water rot especially salt water.
produced in sections up to 130mm
Acrylic yarn and PTFE
square. Service Capabilities
Klinger styles of braiding are Application: Temperature Degree C 0 to 90
Klingerlock, Plaited, Braid over Braid Water, mild acids and alkalis, mild pH capability 4–9
and Braid over core. slurries. Max rotary Pressure 20 bar
Klinger are also the sole appointed Service Capabilities Max static Pressure 70 bar
distributor for the Asia Pacific region Temperature Degree C –100 to 260 Max rotary Speed 15 m/sec
for the SealRyt Corporation of the pH capability 2 – 12 Max reciprocating pressure 30 bar
USA and for Robco Inc of Canada for Max rotary Pressure 30 bar Max reciprocating speed 4 m/sec
Australia and New Zealand as well as Max static Pressure 100 bar
certain designated Asian countries. Max rotary Speed 10 m/sec Style K25
Max reciprocating pressure 20 bar
Klinger are able to Max reciprocating speed 2 m/sec
provide:
• A reliable and effective range of Style K11
compression packing’s that have
universal application throughout
industry
• Utilising the most modern
production techniques and materials
• To give the user predictable life
expectancy Material:
• Provide a complete range of packing Aramid yarn and PTFE lubrication
to replace traditional products.
• To aid in the correct selection of the Application:
most appropriate packing for any Material: Suitable for a wide range of chemicals
given application and heavy slurry applications.
Acrylic yarn and graphite dispersion
• To provide the user with the full Excellent as a bull ring material and in
technical support from full
Application: combination with other fibres. Ensure
Water, mild acids and alkalis, mild that the packing is well lubricated if
installation documentation through
slurries. Suitable where the use of a used in moderate and high speed
chemical compatibility and past
non contaminating packing is not pumps due to its hard wearing
application success
important. properties.
• To reduce inventory and stock
holding costs through product Service Capabilities Service Capabilities
rationalisation. Temperature Degree C –100 to 300 Temperature Degree C –100 to 260
pH capability 4 – 10 pH capability 2 – 12
• A full range of packing extractors Max rotary Pressure 40 bar Max rotary Pressure 30 bar
with replaceable tips is also available. Max static Pressure 100 bar Max static Pressure 200 bar
Max rotary Speed 15 m/sec Max rotary Speed 15 m/sec
Max reciprocating pressure 25 bar Max reciprocating pressure 100 bar
Max reciprocating speed 2 m/sec Max reciprocating speed 2 m/sec
25
Compression Packing
Style K54F Style K55 (For use up to 280 bar for K3222
consult Klinger)
Max static Pressure K3222W 300 bar
Max rotary Speed K3222 20 m/sec
Style K4307
Material: Material:
Virgin PTFE yarn Graphite encapsulated PTFE yarn
Application: Application:
Can be used in virtually all media Can be used in virtually all media
including strong acids and alkalis.
Material:
including strong acids and alkalis.
K55 has very good heat dissipating Flax fibre with PTFE/mineral lubricants.
Also suitable for use on Oxygen valve
applications. properties and is easy on sleeves and Application:
Water and food compatible. shafts. Very good in mild slurries and Water, mild acids and alkalis, slimes and
on feed pumps slurries, stern tubes. Resistant to water
Service Capabilities
Temperature Degree C –240 to 260 Service Capabilities rot
pH capability 0 – 14 Temperature Degree C –200 to 280 Service Capabilities
Max rotary Pressure 20 bar pH capability 0 – 14 Temperature Degree C 0 to 120
Max static Pressure 200 bar Max rotary Pressure 30 bar pH capability 4–9
Max rotary Speed 3 m/sec Max static Pressure 200 bar Max rotary Pressure 20 bar
Max reciprocating pressure 100 bar Max rotary Speed 20 m/sec Max static Pressure 70 bar
Max reciprocating speed 2 m/sec Max reciprocating pressure 100 bar Max rotary Speed 10 m/sec
Max reciprocating speed 3 m/sec Max reciprocating pressure 20 bar
Style K54S Max reciprocating speed 3 m/sec
Style K3222 / K3222W
Style K4313
Material: Material:
PTFE yarn and lubricants Exfoliated graphite ribbon packing Material:
A hybrid packing that combines
Application: Application: Aramid fibre and Expanded graphite
Can be used in virtually all media K3222 is a cost effective general PTFE.
including strong acids and alkalis. purpose packing for use in non
Suitable for use in potable water and abrasive applications on pumps and Application:
food applications. valves within all industries. Suitable for a wide range of chemicals
Most glands packed with this packing It is also available in a wire reinforced and heavy slurry application pumps.
requires little adjustment after the version designated K3222W for high Reduced shaft wear to pure aramid
initial installation. pressure valve applications. Not packing.
Service Capabilities suitable for pumps. Service Capabilities
Temperature Degree C –240 to 260 Service Capabilities Temperature Degree C –100 to 280
pH capability 0 – 14 Temperature Degree C –200 to 430 pH capability 2– 12
Max rotary Pressure 20 bar In saturated steam Deg C 650 Max rotary Pressure 25 bar
Max static Pressure 200 bar pH capability 0 – 14 Max static Pressure 250 bar
Max rotary Speed 5 m/sec Max rotary Pressure K3222 20 bar Max rotary Speed 20 m/sec
Max static Pressure K3222 100 bar Max reciprocating pressure 150 bar
Max reciprocating speed 2 m/sec
26
Compression Packing
Style K4322 Style K7302DL Style K35 Tape
Style 2001
Material: Material:
High purity graphite yarns densely A patented inner graphite core
impregnated with micron size graphite internally sprung with helical braided Material:
Inconel wire , over braided with carbon Fibre X monofilament impregnated
Application: with PTFE dispersion.
inserted exfoliated graphite foil.
Highly chemical resistant and heat
conductive. A very anti frictional Application: Application:
packing effective on a wide variety of Excellent on pumps and valves especially A medium soft strong packing,
services. Permits operation at minimal caustic applications. Meets the chemically resistant and easy on shafts.
leakage. Non hardening. requirements of API 589, 607 and 622. A clean packing for acids and alkalis and
Klinger’s Fugitive Emission packing. non contamination of products. Ideally
Service Capabilities suited to the Pulp & Paper industry.
Temperature Degree C –196 to 400 Service Capabilities
In saturated steam Deg C 650 Temperature Degree C -196 to 454 Service Capabilities
pH capability 1 – 14 In saturated steam Deg C 650 Temperature Degree C 232
Max rotary Pressure 35 bar pH capability 0 –14 pH capability 1 – 14
Max static Pressure 170 bar Max rotary Pressure 56 bar Max rotary Pressure 30 bar
Max rotary Speed 25 m/sec Max static Pressure 345 bar Max static Pressure 100 bar
Max rotary Speed 22 m/sec Max rotary Speed 1 m/sec
28
Compression Packing
Style 2017 without flush or purging and cooling, packing within the stuffing box as well
minimal if any adjustment, and zero leak. as a strong sturdy handle for easy
The height of difficulty is reached gripping at the time of extraction.
through large, low RPM equipment which We offer four sizes of extractors.
often displays eccentric shaft movement.
As no flush is allowed, the packing must Size No 1: Klinger part number
also withstand the full force of aggressive 191001. For packing 6.5 mm to 9.5 mm.
chemicals, high percentage solids, often Size No 2: Klinger part number
at elevated temperatures. 191002. For packing 9.5 mm to 12.5
Density, resilience, and dimensions are mm.
all important characteristics, and no Size No 3: Klinger part number
191003. For packing 12.5 mm to 16
Material: packing displays these better than Style
mm.
High performance mono filament pre 7413. Resistance to “bunching” or
“snaking” requires both high tensile Size No 4: Klinger part number
twisted with 99.6% carbon yarn.
strength as well as a high compressive 191004. For packing over 16 mm.
Application: strength final product. Also, heat Packing Tamping tools in two sizes.
A highly acid and caustic resistant conductivity must be continual while
packing which is very suitable for both Size TP-1 178 mm x 7.9mm. Klinger
contact friction is minimized. And finally,
high and low speed equipment, part number K14600164/1
maintenance personnel require removal
aggressive chemicals and abrasive Size TP-2 279 mm x 10.3 mm. Klinger
in complete rings.
service at elevated temperatures. part number K14600164/2
Service Capabilities
Highly suitable for high temperature Also available is a fitters pump and
Temperature Degree C 287
abrasive black liquor pumps in the valve packing maintenance kit in a
pH capability 1 – 14
Alumina Refining industry. robust plastic tool box. Klinger part
Max rotary Pressure *120 bar
number 191000
Service Capabilities *subject to speed. Consult Klinger
A comprehensive data sheet on the kit
Temperature Degree C 232 Max static Pressure 345 bar
is available on request.
pH capability 1 – 14 Max rotary Speed 6 m/sec
Max rotary Pressure 30 bar Max reciprocating pressure 241 bar
Max static Pressure 100 bar Max reciprocating speed 2 m/sec
Max rotary Speed 14 m/sec
Flexible Packing Extractors
Style 7413
32
Safety Spray Shields and Flange Protectors
Safety Spray Shields are designed to Polypropylene Premium Teflon®
prevent a catastrophe by temporarily
containing hazardous leaks and sprays.
Leaks can occur on piping systems
conveying chemicals, high temperature
fluids, and steam, which can harm
workers, nearby equipment, and the
environment.
Leaks of flammables, such as fuel or oil,
can create fire and explosion hazards.
• Safety Spray Shields help meet
• Solid woven polypropylene fabric. • Maximum Teflon® content fabric
regulatory standards set by agencies such
• Multi-layered construction. for extreme service and long life.
as OSHA, EPA, MSHA, SOLAS, ABS, and
• Insert in centre provides 4th • Multi-layered construction.
DNV, and are now required by some
protective layer. • Teflon® coated fibre glass or
insurance companies.
• Polypropylene thread and draw cord. Nomex® thread and draw cord.
• Constructed of durable fabrics that are
• Maximum operating temperature of • Fire and tear resistant.
chemical, UV, and weather resistant, our
93°C • Max operating temperature of 232°C
Shields are available in Teflon®,
• Available with FEP Teflon clear • Also available in 100% Teflon for
Polypropylene, PVC, and Polyethylene.
window maximum life in demanding
Solid styles contain a pH indicating patch
applications.
which signals a leak by immediately PVC
changing colour towards red if acidic or Clear Teflon ®
towards green if an alkali. The patch is
replaceable which allows reuse of the
shield.
• Our Shields are ready to install quickly
and simply by one person with the
equipped hook and loop fasteners and
draw cord.
• We offer Shields for all sizes and
ratings, both standard, non-standard, and
• Reinforced polyvinyl chloride fabric.
metric(DN).
• Multi-layered construction.
• We are able to provide problem • Clear Teflon® centre strip allows
• Tough poly thread and draw cord.
solving solutions by designing and for complete visual inspection.
• Standard colour is safety orange.
manufacturing customs for special sizes • Sides constructed of Premium
Yellow and other colours available
and applications. Teflon® coated glass cloth.
upon request.
Available in the same fabrics and styles as • Teflon® coated fibre glass or
• Maximum operating temperature of
Flange Shields Nomex® thread and draw cord.
76°C
• Fire and tear resistant.
FLANGE SHIELDS • Available with clear PVC window
• Teflon® drain nipple optional.
• Entire clear PVC model available
Polyethylene • Max operating temperature 204°C
Standard Teflon®
EXPANSION JOINT
SHIELDS
VALVE SHIELDS
35
Alumina & Metal Smelting Products
Furnace, Electrode and Kiln Start up Kits for Tapping Crucible Gaskets
Seals Electrolysis cells with
TREO™
AS80.090
Basis
Part 1) lamellae holder
Asbestos free beater addition product
based on cellulose fibre bound with
Baffle Seals Part 2) package of lamellae
Part 3) longitudinal baffle
protein. Good adaptation properties.
part 4) heat-exchanger shell
Available either in continuous lengths or
part 5) transverse baffle
as cut gaskets.
Part 1. can be supplied in any required
Colour: Light Brown
length.
For Applications at Lower Temperatures,
with Oil, Water and Fuel, e.g. Gearboxes Style „A“:
and Pumps. For this finish a lamellae holder with
Sizes available : material on rolls 1000 recesses is necessary.
mm wide The recesses for the transverse baffles
Thickness:0.15 - 3.0 mm must be ground out into the lamella
Certified according to ISO9002 & holder during assembling. They should
QS9000 not be ground out deeper than
Cover Plate Gaskets necessary for taking up the transverse
baffles
Self sealing cover plate gaskets are used Style „B“:
in high pressure, large diameter When a larger number of transverse
apparatus where flanged connection are baffles has to be installed, it is more
Baffle seals Profile T4 is a full metal seal.
impractical. The internal pressure of convenient to have a continuous baffle
It is generally made from 1.4571 steel
the vessel creates the forces that are seal T4, without recesses. The
for the lamellae supports and for the
necessary to provide an effective seal at necessary openings should then be cut
lamellas themselves. Other materials
operating conditions. A primary seal is into the transverse baffles. In this case
available on request.
created by applying a certain bolt force the first section of the lamella holder -
The baffle seal plays an important role
which ensures that the start up and the one at the far end - can
in effectively sealing the gap between
hydro testing can be performed be fixed to the longitudinal baffle using
the longitudinal baffle and the heat
without leakages. a screw or a slotted pin to ensure that
exchanger shell in high-performance
the baffle seal will be withdrawn
The most common styles of graphite heat exchangers. In particular, where
together with the tube bundle. With
seals are Klinger P71, P74 and 75 as there are small differences in
arrangement “A“ this is not necessary.
shown. The seals can be manufactured temperature, even low short-circuit
in sizes up to 1200 mm OD. currents can cause a significant loss of Baffle seal T4 is not absolutely leak
function. This can largely be avoided proof especially for gases. However, the
They are manufactured from a
by using the baffle seal T4. results obtained by this simple method
minimum 98 % pure chemically
The T4 seal is easily assembled directly are far better than those obtained
expanded graphite with a density of 1
onto the longitudinal baffle. previously.
g/cm³.
No screws are needed to hold the seals Two sizes of lamellae widths are
The density of the final gasket is usually in place. When using Baffle seals T4 the available. The lamellae width is 30 mm
1.6 g/cm³, but for very high pressures drilling of holes and screwing-up work for the holder T4.30 and 20 mm for the
this can be increased to 1.8 g/cm³. is not required. holder T4.20. The holders are available
Also available in profile series P80, The lamellae of baffle seal T4 and the for thicknesses from 4 mm up to 25
chemically pure expanded graphite, lamellae holder are joined together by mm of the longitudinal baffle.
reinforced with stainless steel lamellae spot-welding, thus forming one unit that
37
Other Gasket and Sealing Products
38
KLINGERexpert
KLINGERexpert is a software package
that contains data on many Klinger
materials and carries out sealing
calculations for new plants, new
equipment and maintenance work - it is an
excellent problem solver.
The user-friendly screen management is
supplemented by an easy to understand
on-line manual allowing you to access the
most up to date information immediately
on your PC.
Please ask the technical department for a
copy of the software.
For any other technical assistance, please
contact the technical department at our
head office in Perth, Western Australia or
your nearest Klinger Branch or
Distributor.
For additional technical information on Klinger On Site Manufacturing Facilities
any of the products and services listed
within this catalogue, please contact us at On-site service van…
Klinger at one of the offices listed below : Fast, effective and professional maintenance. Only available within Australia
at present
Klinger Limited, 38 McDowell Street, Welshpool, Western Australia 6106. Telephone: +618 9251 1600