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Flow Switches

Series PF2 , IF 
ZSE
Digital Flow Switch ISE

Digital Flow Switch for Air: Series PF2A ························································· Refer to page 16-11-7. PSE
Z
Digital Flow Switch for Water: Series PF2W ··················································· Refer to page 16-11-17. I SE3
PS
Digital Flow Switch for Deionized Water and Chemicals: Series PF2D ······ Refer to page 16-11-37.
Z
I SE 12
ZSP

Mechanical Flow Switch ISA2


IS
Diaphragm Style Flow Switch: Series IFW
Model Flow rate measuring range Contacts Port size (Rc, NPT, G) Page
ZSM
(l /min)
IFW510 1 to 10 PF2
IFW520 10 to 20 1ab 3/8, 1/2, 3/4 16-12-1
IFW550 20 to 50 IF
Data
Paddle Style Flow Switch: Series IF3 
Flow rate measuring range
Model Contacts Port size (Rc, NPT, G) Page
(l /min)
1F30 14 to 60 3/4
1F31 20 to 150 1ab 1 16-12-6
1F33 36 to 2600 1

16-11-1
Flow Switches
Precautions 1
Be sure to read before handling.

Design and Selection Mounting


Warning Warning
1. Make sure to use a switch by the specified voltage. 1. Mount a switch by observing the proper tightening
Use of a switch outside the range of the specified voltage can torque.
cause not only malfunction and damage of the switch, but When a switch is tightened beyond the specified tightening
also electrocution and fire. torque, a switch may be damaged. On the other hand,
2. Never use such a load, which exceeds the tightening below the specified tightening torque may cause
maximum allowable load. the installation screws to come loose during operation.
It may result in a damage to a switch.
3. Since the type of fluid varies depending on the Thread Proper tightening torque (N·m)
1/8 7 to 9
product, make sure to verify the specifications.
1/4 12 to 14
Never use flammable gases or fluids, since the switch is not
3/8 22 to 24
explosion proof construction. It may result in a fire.
1/2 28 to 30
[For air] 3/4 28 to 30
4. Make sure to use a switch within the specified flow 1 36 to 38

rate for measurement and the maximum operating 2. Apply a wrench only to the metal part of the piping
pressure. when installing the flow switch in the system
Operating beyond the specified flow rate and operating pressure
piping.
can damage the switch.
Do not apply a wrench to the plastic part of the main housing
If using a switch by exceeding the maximum operating pressure, of the switch.
switch is damaged.
3. Monitor the flow direction of the fluid.
[For water] Install a switch in the direction as indicated on the body.
5. Make sure to use a switch within the specified flow 4. Remove solid foreign objects, etc. inside piping by
rate for measurement and the maximum operating air blow before connecting a switch with piping.
pressure. 5. Do not drop or bump.
Operating beyond the specified flow rate and operating
Do not drop, bump, or apply excessive impacts (490 m/s2)
pressure can damage the switch.
while handling. Although the external body of the switch
Damage to the switch may occur if the switch is subject to (switch case) may not be damaged, the inside of the switch
higher pressure than its designed limit. could be damaged and cause a malfunction.
Avoid especially the application of pressure above
6. Hold the body of a switch when handling.
specifications through a water hammer.
The tensile strength of the cord is 49 N. Applying a greater
<Countermeasure examples> pulling force on it can cause a malfunction. When handling,
a) Use a device such as a water hammer relief valve to slow hold the body of the switch—do not dangle it from the cord.
the valve's closing speed.
7. Do not use until you can verify that equipment can
b) Absorb an impact pressure by using a rubber material
operate properly.
piping such as a rubber hose and an accumulator.
Verify whether it is mounted correctly by running fluids or
c) Keep the piping length as short as possible. applying the electricity in order to conduct suitable function
and leakage tests when mounting for the first time or after
system repair or modification was made.
[For air]
8. Ever mount a switch in a place that will be used as
a scaffold during piping.
If an excessive weight is applied on a switch, switch may be
damaged.
9. Be sure to allow straight pipe length that is
minimum 8 times the port size upstream and
downstream of the switch piping.
Do not suddenly narrow the pipe size because doing so will
disturb the flow speed distribution in the pipe, making it
impossible to obtain the correct measurements.
[For water]
10. Never install a switch in such a place, where switch
is used as a foothold in the piping.
Damage may occur if an excessive load is applied to the
switch. Especially when the switch supports the piping, do not
apply a load of 15 N·m or more to the metal parts of the
switch.

16-11-2
Flow Switches
Precautions 2
Be sure to read before handling.

Wiring Fluid
Warning Warning
1. Verify the color and terminal number when wiring. 1. Check regulators and the flow adjustment valves
Incorrect wiring can cause a switch to be damaged and may ZSE
before introducing the fluid. ISE
result in a malfunction. Verify the color of wiring and the If pressure or flow rate beyond the specified range are applied
terminal number in the instruction manual when wiring. to the switch, the sensor unit may be damaged. PSE
2. Avoid repeatedly bending or stretching the lead [For air]
Z
wire. 2. Fluids for measurement for this digital flow switch I SE3
Repeatedly applying bending stress or stretching force to the
lead wire will cause it to break. are nitrogen and air.
Please note that accuracy cannot be guaranteed when other PS
3. Confirm proper insulation of wiring. fluids are used.
Z
Make sure that there is no wiring insulation (contact with other
3. Never use flammable fluids. I SE 12
circuits, ground fault, improper insulation between terminals,
etc.). Overcurrent is flown and may result in a damage. 4. Install a filter or mist separator on the upstream side
when there is a possibility of condensate and
ZSP
foreign matter being mixed in with the fluid. ISA2
The rectifying device built into the switch will be clogged up
Operating Environment and accurate measurement will no longer be possible.
IS
Warning [For water]
1. Never use in an environment, where explosive 5. Never use flammable fluids. ZSM
gases are used. 6. Install a filter in the inlet side when it is likely for
The switches do not have an explosion-proof rating. Never use solid foreign objects to get mixed with fluids. PF2
in an environment, where explosive gases are used, as this
may cause a serious explosion. IF
2. Mount a switch in such locations, where no
vibration or shock (less than 98 m/s2) is affected. Data
[For air]
3. Use the switch within the specified fluid and
ambient temperature range.
Fluid and ambient temperatures are 0° to 50°C. Take
measures to prevent freezing fluid when below 5°C, since this
may cause damage to a switch and lead to a malfunction. The
installation of an air dryer is recommended for eliminating
condensate and moisture.
Never use a switch in an environment, where temperature
changes drastically even within the allowable ambient
temperature range.

Maintenance
Warning
1. Perform periodical inspections to ensure proper
operation of the switch.
Unexpected malfunctions and wrong operations may not
secure the safety.
2. Use caution when using a switch for an interlock
circuit.
When a pressure switch is used for an interlock circuit, devise
a multiple interlock system to prevent trouble or
malfunctioning. Verify the operation of the switch and interlock
function on a regular basis.
3. Do not disassemble or modify the main body.

16-11-3
16-11-4
Digital Flow Switch

Series PF2A/PF2W For Air For Water

Flow rate setting and monitoring are possible


1 with the digital display.
Two types for different applications
2 Integrated and remote type displays
Three types of output:
ZSE
ISE

3 Switch, accumulated pulse, and analog outputs.


Switching from real-time flow rate to
PSE
Z
4 accumulated flow is possible. I SE3

5 Two independent flow rate settings are possible. PS


Z
SE 12
Remote Type
6 Water resistant construction conforming to IP65 I

ZSP
For Air Series PF2A Flow rate measurement
range ( l /min)
ISA2
For High Temperature
For Air For Water Fluid (Water 90°C) IS
1 to 10 0.5 to 4 0.5 to 4 ZSM
5 to 50 2 to 16 2 to 16
PF2
10 to 100 5 to 40 5 to 40
20 to 200 10 to 100 IF
50 to 500 Data
Integrated Type 150 to 3000
300 to 6000
For Water Series PF2W 600 to 12000
Application examples
Flow control of N2 gas to prevent Flow control of cooling water for Flow control of pressurized
detection camera shimmering and wafer temperature regulation and cooling water for welding gun
lead frame oxidation high frequency electric power supply

Main line flow control  The accumulated pulse output


function (100 l/pulse) enables remote
monitoring of accumulated flow.
100 l /pulse

M/C

A COM B COM DC12V GND F.G. R.S. HOLD COM BANK1 BANK2

Make possible the monitoring M/C


COUNT
MULTI COUNTER:CEU5
PRESET FUNC.
LEFT
UP

RIGHT

DOWN

of air flow from the main line MODE SEL.

AC100~240VCOM OUT1OUT2OUT3OUT4OUT5S.STOP RD
SET

SD SG RS-232C

to each branch line.


M/C Pulse counter

Flow control for each branch line

16-11-5
For Air P. 16-11-7

50 l/min 500 l/min 12000 l/min


10 l/min 200 l/min 6000 l/min
100 l/min 3000 l/min

Integrated Remote type Flow rate Output specifications Port size (Rc, NPT, G)
display type measurement Accumulated
Display unit Sensor unit range l/min Switch output Analog output pulse output 1/8 1/4 3/8 1/2 1 11/2 2
PF2A710 PF2A510 1 to 10
PF2A30
750 550 5 to 50
711 511 10 to 100
721 31 521 20 to 200
751 551 50 to 500
703H 150 to 3000
706H – – 300 to 6000
712H 600 to 12000
: Output from integrated display type and remote display unit type
: Output from remote sensor unit type

For Water P. 16-11-17

16 l/min 40 l/min 100 l/min


4 l/min

Integrated Remote type Flow rate Output specifications Port size (Rc, NPT, G)
measurement Accumulated
display type Display unit Sensor unit range l/min Switch output Analog output pulse output 3/8 1/2 3/4 1
PF2W704 PF2W504 0.5 to 4
720 PF2W30 520 2 to 16
740 540 5 to 40
711 33 511 10 to 100
: Output from integrated display type and remote display unit type
: Output from remote sensor unit type

For High Temperature


Fluid (Water 90°C) P. 16-11-26

Integrated Remote type Flow rate Output specifications Port size (Rc, NPT, G)
measurement Accumulated
display type Display unit Sensor unit range l/min Switch output Analog output pulse output 3/8 1/2 3/4
PF2W704T PF2W504T 0.5 to 4
720T PF2W30 520T 2 to 16
740T 540T 5 to 40
: Output from integrated display type and remote display unit type
: Output from remote sensor unit type

16-11-6
For details about certified products
conforming to international standards,
visit us at www.smcworld.com.

Digital Flow Switch


For Air

Series PF2A
How to Order
ZSE
ISE
Integrated
display type PF2A7 10 01 27 PSE
Flow rate range Z
10 1 to 10 l/min Thread type Unit specifications I SE3
50 5 to 50 l/min Nil Rc Wiring specifications Nil With unit switching function
11 10 to 100 l/min N NPT
Nil 3 m lead wire with connector
M Fixed SI unit Note) PS
21 20 to 200 l/min F G Note) Fixed unit:
N Without lead wire Z
51 50 to 500 l/min
Port size
Real-time flow rate: l/min
Accumulated flow: l I SE 12
Output specifications
Port Flow rate (l/min)
Symbol size Applicable model Output specifications Applicable model
10 50 100 200 500
Symbol
ZSP
PF2A710, PF2A750
01 1/8   27 NPN open collector 2 outputs
PF2A710, PF2A750 PF2A711, PF2A721, PF2A751
02 1/4   ISA2
03 3/8   PF2A710, PF2A750
PF2A711, PF2A721 67 PNP open collector 2 outputs
PF2A711, PF2A721/PF2A751
04 1/2  PF2A751
IS
Specifications
ZSM
Model PF2A710 PF2A750 PF2A711 PF2A721 PF2A751
Measured fluid Air, Nitrogen
Flow rate measurement range 0.5 to 10.5 l/min 2.5 to 52.5 l/min 5 to 105 l/min 10 to 210 l/min 25 to 525 l/min PF2
Set flow rate range 0.5 to 10.5l /min 2.5 to 52.5 l/min 5 to 105 l/min 10 to 210 l/min 25 to 525 l/min
Flow rate measuring range 1 to 10 l/min 5 to 50 l/min 10 to 100 l/min 20 to 200 l/min 50 to 500 l/min IF
Minimum set unit 0.1 l/min 0.5 l/min 1 l/min 2 l/min 5 l/min
Accumulated pulse flow rate exchange value (Pulse width: 50 ms) 0.1 l/pulse 0.5 l/pulse 1 l/pulse 2 l/pulse 5 l/pulse
Note 1, 2) Real-time flow rate l/min, CFM x 10–2 l/min, CFM x 10–1
Data
Display unit 3 –1
Accumulated flow l, ft x 10
Operating fluid temperature 0 to 50°C
Linearity ±5% F.S. or less
Repeatability ±1% F.S. or less ±2% F.S. or less
Temperature characteristics ±3% F.S. or less (15 to 35°C, based on 25°C), ±5% F.S. or less (0 to 50°C, based on 25°C)
Current consumption (No load) 150 mA or less 160 mA or less 170 mA or less
Weight Note 3) 250 g 290 g
Port size (Rc, NPT, G) 1/8, 1/4 3/8 1/2
Detection type Heater type
Display 3-digit, 7-segment LED
Operating pressure range –50 kPa to 0.5 MPa –50 kPa to 0.75 MPa
Proof pressure 1.0 MPa
Accumulated flow range 0 to 999999 l
Maximum load current: 80 mA; Internal voltage drop: 1 V or less (With load current of 80 mA)
specifications
Output Note 4)

NPN open collector Maximum applied voltage: 30 V; Two outputs


Switch output
Maximum load current: 80 mA
NPN open collector Internal voltage drop: 1.5 V or less (With load current of 80 mA); Two outputs
Accumulated pulse output NPN or PNP open collector (same as switch output)
Indicator light Lights up when output is ON OUT1: Green; OUT2: Red
Response time 1sec. or less
Hysteresis Hysteresis mode: Variable (can be set from 0), Window comparator mode: 3-digit fixed Note 5)
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Enclosure IP65
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration, in X, Y, Z directions for 2 hrs. each (De-energized)
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Note 1) For digital flow switch with unit switching function. (Fixed SI unit [(l/min, or l, m3 or m3 x 103)] will be set for switch type without the unit switching
function.)
Note 2) Flow rate display can be switched between the basic condition of 0°C, 101.3 kPa and the standard condition (ANR) of 20°C, 101.3 kPa, and 65%
RH.
Note 3) Without lead wire.
Note 4) Switch output and accumulated pulse output can be selected during initial setting.
Note 5) Window comparator mode — Since hysteresis will reach 3 digits, keep P_1 and P_2 or n_1 and n_2 apart by 7 digits or more. (In case of output
OUT2, n_1, 2 to be n_3, 4 and P_1, 2 to be P_3, 4.)
Note 6) The flow switch is comformed to CE mark.

16-11-7
Series PF2A
How to Order
Remote type
Display unit PF2A5 10 01
Flow rate range
10 1 to 10 l/min
50 5 to 50 l/min Output specifications
11 10 to 100 l/min Nil Output for display unit
21 20 to 200 l/min Thread type 1 Output for display unit + analog output (1 to 5 V)
51 50 to 500 l/min Nil Rc 2 Output for display unit + analog output (4 to 20 mA)
N NPT Wiring specifications
F G Nil 3 m lead wire with connector
N Without lead wire

Port size
Port Flow rate (l/min)
Symbol size Applicable model
10 50 100 200 500
01 1/8  
PF2A510/550
02 1/4  
03 3/8   PF2A511/521
04 1/2  PF2A551

Specifications
Model PF2A510 PF2A550 PF2A511 PF2A521 PF2A551
Measured fluid Air, Nitrogen
Detection type Heater type
Flow rate measuring range 1 to 10 l/min 5 to 50 l/min 10 to 100 l/min 20 to 200 l/min 50 to 500 l/min
Operating pressure range –50 kPa to 0.5 MPa –50 kPa to 0.75 MPa
Proof pressure 1.0 MPa
Operating fluid temperature 0 to 50°C
Linearity Note 1) ±5% F.S. or less
Repeatability Note 1) ±1% F.S. or less
Temperature ±2% F.S. or less (15 to 35°C, based on 25°C)
characteristics ±3% F.S. or less (0 to 50°C, based on 25°C)
Output for display unit Analog voltage output (Non-linear) output impedance 1 kΩ output for display unit PF2A3
Output Note 2)
specifications

Voltage output 1 to 5 V within the flow rate range


Linearity: ±5% F.S. or less; allowable load resistance: 100 kΩ or more.
Analog output
Current output 4 to 20 mA within the flow rate range
Linearity: ±5% F.S. or less; allowable load resistance: 300 Ω or less with 12 VDC, 600 Ω or less with 24 VDC
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Current consumption (No load) 100 mA or less 110 mA or less
Enclosure IP65
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Weight Note 3) 200 g 240 g
Port size (Rc, NPT, G) 1/8, 1/4 3/8 1/2
Note 1) The system accuracy when combined with PF2A3.
Note 2) Output system can be selected during initial setting.
Note 3) Without lead wire. (Add 20 g for the types of analog output whether voltage or current output selected.)
Note 4) Flow rate unit measured under the following conditions: 0°C and 101.3 kPa.
Note 5) The sensor unitis comformed to CE mark.

16-11-8
Digital Flow Switch
For Air Series PF2A
How to Order
Remote type
Display unit PF2A3 0 0 A
Unit specifications
Flow rate range Nil With unit switching function
Symbol Flow rate range Type for sensor unit
Mounting M Fixed SI unit Note)
A Panel mounting
1 to 10 l/min PF2A510 Note) Fixed unit:
0 Real-time flow rate: l/min ZSE
5 to 50 l/min PF2A550 ISE
10 to 100 l/min PF2A511 Output specifications
1 20 to 200 l/min PF2A521 Symbol Output specifications Applicable model PSE
50 to 500 l/min PF2A551 0 NPN open collector 2 outputs PF2A300/310
1 PNP open collector 2 outputs PF2A301/311 Z
I SE3
Specifications
PS
Model PF2A300/301 PF2A310/311 Z
Flow rate measurement range Note 1) 0.5 to 10.5 l/min 2.5 to 52.5 l/min 5 to 105 l/min 10 to 210 l/min 25 to 525 l/min I SE 12
Set flow rate range Note 1) 0.5 to 10.5 l/min 2.5 to 52.5 l/min 5 to 105 l/min 10 to 210 l/min 25 to 525 l/min
ZSP
Minimum set unit Note 1) 0.1 l/min 0.5 l/min 1 l/min 2 l/min 5 l/min
Accumulated pulse flow rate exchange
0.1 l/pulse 0.5 l/pulse 1 l/pulse 2 l/pulse 5 l/pulse ISA2
value (Pluse width: 50 ms) Note 1)
Note 2, 3)
Real-time flow rate l/min, CFM x 10–2 l/min, CFM x 10–1 IS
Display unit
Accumulated flow l, ft x 10
3 –1

Accumulated flow range 0 to 999999 l ZSM


Linearity Note 4) ±5% F.S. or less
Repeatability Note 4) ±1% F.S. or less
PF2
±1% F.S. or less (15 to 35°C based on 25°C)
Temperature characteristics
±2% F.S. or less (0 to 50°C based on 25°C)
IF
Current consumption 50 mA or less 60 mA or less Data
Weight 45 g
Maximum load current: 80 mA
Note 5)

Internal voltage drop: 1 V or less (With load current of 80 mA)


NPN open collector (PF2A300, PF2A310)
specifications

Maximum applied voltage: 30 V


Switch output 2 outputs
Maximum load current: 80 mA
Output

PNP open collector (PF2A301, PF2A311) Internal voltage drop: 1.5 V or less (With load current of 80 mA)
2 outputs
Accumulated pulse output NPN or PNP open collector (same as switch output)
Display 3-digit, 7-segment LED
Indicator light Lights up when output is ON OUT1: Green; OUT2: Red
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Response time 1 sec. or less
Hysteresis Hysteresis mode: Variable (can be set from 0), Window comparator mode: Fixed (3 digits) Note 6)
Enclosure IP40
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5mm amplitude or 98 m/s2 acceleration, in X, Y, Z directions for 2 hrs. each
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Note 1) The flow rate measurement range can be modified depending on the setting.
Note 2) For digital flow switch with unit switching function. (Fixed SI unit [l/min or l] will be set for switch types without the unit switching function.)
Note 3) Flow rate display can be switched between the basic condition of 0°C, 101.3 kPa and the standard condition (ANR) of 20°C, 101.3 kPa, and 65%
RH.
Note 4) The system accuracy when combined with PF2A5.
Note 5) Switch output and accumulated pulse output can be selected during initial setting.
Note 6) Window comparator mode — Since hysteresis will reach 3 digits, keep P_1 and P_2 or n_1 and n_2 apart by 7 digits or more. (In case of output
OUT2, n_1, 2 to be n_3, 4 and P_1, 2 to be P_3, 4.)
Note 7) The display unit is comformed to CE mark.

16-11-9
Series PF2A
Flow Characteristics (Pressure loss)
PF2A710/510 PF2A750/550 PF2A711/511

1.0 3.0 10
Pressure loss (kPa)

Pressure loss (kPa)

Pressure loss (kPa)


2.5
0.8 8
2.0
0.6 6
1.5
0.4 4
1.0
0.2 2
0.5

0 1 2.5 5 7.5 10 0 5 10 15 20 25 30 35 40 45 50 0 10 25 50 75 100


Flow rate (l/min) Flow rate (l/min) Flow rate (l/min)

PF2A721/521 PF2A751/551
50
20
40
Pressure loss (kPa)

Pressure loss (kPa)

15
30

10
20

5 10

0 20 50 100 150 200 0 50 100 150 200 250 300 350 400 450 500
Flow rate (l/min) Flow rate (l/min)

Sensor Unit Construction


PF2A710/750 Component Parts
PF2A510/550 No. Description Material
q Attachment ADC
w Seal NBR
e Mesh Stainless steel
r Body PBT
t Sensor PBT
Flow direction
PF2A711/721/751 Component Parts
PF2A511/521/551 No. Description Material
q Attachment ADC
w Seal NBR
e Spacer PBT
r Mesh Stainless steel
t Body PBT
y Sensor PBT
Flow direction
Operating Unit Descriptions Connectors
RESET Buttons LED Display Connectors shown below are applicable
Press the  and  buttons simultaneously Displays the real-time flow rate, (female contact).
to activate the RESET function. accumulated flow, and set value. Contact each manufacturer for details.
This clears the unit when an abnormality The mark blinks when the
occurs and resets the accumulated flow accumulated flow is being Connector Number Applicable
of Manufacturer
display to “0”. measured. size pins series
Output (OUT1) Indicator: Green UP UP Button ( Button) Correns Corporation VA-4D
Lights up when OUT1 is ON. Use this button to increase a set
value. OMRON Corporation XS2
Blinks when an overcurrent error SET
occurs on OUT1. OUT1 OUT2 M12 4 Yamatake Corporation PA5-4I
DOWN SET Button ( Button) Hirose Electric Co., Ltd. HR24
Use this button to change a set
value or any of the modes. DDK Ltd. CM01-8DP4S
Output (OUT2) Indicator: Red
Lights up when OUT2 is ON. DOWN Button ( Button)
Blinks when an overcurrent error
Use this button to decrease a set
occurs on OUT2.
value.

16-11-10
Digital Flow Switch
For Air Series PF2A
Dimensions: Integrated Display Type for Air
PF2A710/750 Internal circuit and
wiring example
98 67 to are terminal numbers.
82 58 6
60 17 1.6 Brown
1
Load
OUT1

Main circuit
4
Black Load ZSE
FLOW SWITCH
UP OUT2 ISE
2
White + 12
54
44

– 24 to
SET
OUT1 OUT2
DOWN
3
Blue
VDC PSE
FOR AIR
PF2A7--27(-M) Z
2-Port size 24
I SE3
4-ø4.5 40
1
Brown PS
50
OUT1
4 Z
SE 12

Main circuit
Black Load I
(41.5)
White
2 OUT2
Load
+ 12
to
ZSP
– 24 VDC
3
Blue ISA2
PF2A7--67(-M)
IS
42

ZSM
4

PF2
2-ø3.4
43 IF
Flow direction
Data
PF2A711/721/751

64
116 23
88 1.6
Connector pin numbers
4 3
FLOW SWITCH
UP
34
54
44

SET
OUT1 OUT2
DOWN
FOR AIR 1 2

Pin no. Pin description


4–ø4.5 40 2-Port size 30
1 DC (+)
50
2 OUT2
3 DC (–)
4 OUT1
(41.5)
73

Flow direction

16-11-11
Series PF2A
Dimensions: Remote Type Sensor Unit for Air
PF2A510/550 Internal circuit and wiring example
98
to are terminal numbers.
82 B
60 23 Display unit
48.2 1.6 Sensor unit (PF2A30/31)
Brown
1 2 6

Main circuit

Main circuit
NC 2 White 4 8
Switch + 12
Black output to
4 3 7 – 24 VDC

34
54
44

Blue
3 1 5

PF2A5-

Display unit
4-ø4.5 40 2-Port size 24
Sensor unit (PF2A30/31)
50 Brown
1 2 6
Analog
output

Main circuit

Main circuit
2 Load 4 8
White Switch + 12
output to
4 3 7 – 24 VDC
Black
(43.5)

3 1 5
Blue

PF2A5--1
(mm)
Output specifications A B Display unit
Pulse output only 42 62 Sensor unit (PF2A30/31)
A

Brown
Pulse output + Analog output 52 72 1 2 6
Analog
4

output
Main circuit

Main circuit
2 Load 4 8
Switch + 12
White to
output
4 3 7 – 24 VDC
2-ø3.4 43 Black

Flow direction 3 1 5
Blue

PF2A5--2
PF2A511/521/551
B
116 23 Wiring
76.2 1.6
Brown (1) DC (+)
Main circuit

Black (4) OUT

White (2) NC/Analog output


54
44

34

Blue (3) DC (–)


∗ Use this sensor by connecting to SMC
remote type display unit Series PF2A3.
4-ø4.5 40 2-Port size 30
50

Connector pin numbers


2 1
(43.5)

3 4
(mm)
Output specifications A B Pin no. Pin description
Pulse output only 48 62 1 DC (+)
Pulse output + Analog output 58 72 2 NC/Analog output
A

3 DC (–)
4 OUT

Flow direction

16-11-12
Digital Flow Switch
For Air Series PF2A
Dimensions: Remote Type Display Unit for Air
PF2A3-A Internal circuit and wiring example
Panel mounting type to are terminal numbers.

41.8 40.3 OUT2


NC
8 Load
40 4.3 Sensor 4
OUT1

Main circuit
Black
3 7 Load
Brown
2 6 ZSE
+ ISE
SMC FLOW SWITCH Blue –
1 5
12 to 24 VDC PSE
35.8
40

A
UNIT
Series
Z
RESET

SET
PF2A5 PF2A30-A I SE3
OUT2
NC
8 Load
PS
Sensor 4
Z
Panel fitting dimensions OUT1
SE 12

Main circuit
3 x 7.2(= 21.6) Black I
3 7 Load
8-M3 36 +0.5
6.4 0 Brown
2 6
+
ZSP
Blue –
1 5 ISA2
1 2 3 4
12 to 24 VDC
Series
PF2A5 PF2A31-A IS
+0.5
0
19.4

∗ Do not connect the white wire of the sensor to .


36

ZSM
5 6 7 8 Terminal block number PF2
1 2 3 4
IF
∗ The applicable panel thickness is 1 to 3.2 mm.
View A
1 2 3 4
Data

5 6 7 8

Analog output
5 6 7 8
1 to 5 VDC 4 to 20 mADC

5 20
Analog output [mA]
Analog output [V]

1 4

Min. measured Max. measured Real-time Min. measured Max. measured Real-time
flow rate value flow rate value flow rate [l/min] flow rate value flow rate value flow rate [l/min]

Basic condition Standard condition Basic condition Standard condition


Part no. Minimum measured Maximum measured Minimum measured Maximum measured Part no. Minimum measured Maximum measured Minimum measured Maximum measured
flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min]

PF2A510--1 1 10 1.1 10.7 PF2A510--2 1 10 1.1 10.7


PF2A550--1 5 50 5.4 53.5 PF2A550--2 5 50 5.4 53.5
PF2A511--1 10 100 11 107 PF2A511--2 10 100 11 107
PF2A521--1 20 200 21 214 PF2A521--2 20 200 21 214
PF2A551--1 50 500 54 535 PF2A551--2 50 500 54 535

16-11-13
For details about certified products
conforming to international standards,
visit us at www.smcworld.com.

Digital Flow Switch, Large Flow Type


For Air

Series PF2A
How to Order

Integrated
display type PF2A7 H
Flow rate range Unit specifications
03 150 to 3000 l/min
High flow type Wiring specifications With unit switching function
Nil
06 300 to 6000 l/min Port specifications Nil 3 m lead wire with connector M Fixed SI unit Note)
12 600 to 12000 l/min Nil Rc N Without lead wire Note) Fixed unit:
N NPT Real-time flow rate: l/min
F G Output specifications Accumulated flow: l, m3, m3 x 103
Port size 28 NPN open collector 1 output + Analog output (1 to 5 V)
Flow rate (l/min) Applicable 29 NPN open collector 1 output + Analog output (4 to 20 mA)
Symbol Port
size 3000 6000 12000 model 68 PNP open collector 1 output + Analog output (1 to 5 V)
10 1  PF2A703H 69 PNP open collector 1 output + Analog output (4 to 20 mA)
14 11/2  PF2A706H ∗ Switching of switch output and accumulated pulse output
20 2  PF2A712H is possible with NPN or PNP open collector outputs.

Specifications
Model PF2A703H PF2A706H PF2A712H
Measured fluid Dry air
Detection type Heater type
Flow rate measuring range Note 1) 150 to 3000 l/min 300 to 6000 l/min 600 to 12000 l/min
Minimum setting unit Note 1) 5 l/min 10 l/min
Note 2) Real-time flow rate l/min, CFM
Display unit
Accumulated flow l, m3, m3 x 103, ft3, ft3 x 103, ft3 x 106
Operating pressure range 0.1 to 1.5 MPa
Proof pressure 2.25 MPa
Pressure loss 20 kPa (at maximum flow rate)
Accumulated flow range 0 to 9,999,999,999 l
Linearity Note 3) ±1.5% F.S. or less (0.7 MPa, at 20°C)
Repeatability ±1.0% F.S. or less (0.7 MPa, at 20°C), ±3.0% of F.S. or less in case of analog output
Pressure characteristics ±1.5% F.S. or less (0.1 to 1.5 MPa, based on 0.7 MPa)
Temperature characteristics ±2.0% F.S. or less (0 to 50°C, based on 25°C)
NPN open collector Max. load current: 80 mA; Max. applied voltage: 30 V; Internal voltage drop: 1 V or less (With load current of 80 mA)
Switch output Note 4)
PNP open collector Max. load current: 80 mA; Internal voltage drop: 1.5 V or less (With load current of 80 mA)
Output Accumulated Note 4) Flow rate per pulse: 100 l/pulse, 10.0 ft3/pulse
NPN or PNP open collector
specifications pulse output Pulse width: 50 msec
Output voltage: 1 to 5 V; Load impedance: 100 kΩ or more
Analog output Note 5)
Output current: 4 to 20 mA; Load impedance: 250 Ω or less
Response time 1 sec. or less
Hysteresis Hysteresis mode: Variable (can be set from 0); Window comparator mode: (can be set from 0 to 3% F.S.)
Power supply voltage 24 VDC (Ripple ±10% or less)
Current consumption 150 mA or less
Enclosure IP65
Operating temperature range 0 to 50°C (No condensation)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration, in X, Y, Z directions for 2 hrs. each
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Weight 1.1 kg (Without lead wire) 1.3 kg (Without lead wire) 2.0 kg (Without lead wire)
Port size (Rc, NPT, G) 1 11/2 2
Note 1) Flow rate display can be switched between the basic condition of 0°C, 101.3 kPa and the standard condition (ANR) of 20°C, 101.3 kPa, and 65%
RH.
Note 2) For digital flow switch with unit switching function. (Fixed SI unit [(l/min, or l, m3 or m3 x 103)] will be set for switch type without the unit switching
function.)
Note 3) The high flow rate type is CE marked; however, the linearity with applied noise is ±5% F.S. or less.
Note 4) Switch output and accumulated pulse output selections are made using the button controls.
Note 5) The analog output operates only for real-time flow rate, and does not operate for accumulated flow.

16-11-14
Digital Flow Switch, High Flow Type
For Air Series PF2A
Flow Characteristics (Pressure loss)
PF2A703H PF2A706H PF2A712H
20 20 20
Pressure loss (kPa)

Pressure loss (kPa)

Pressure loss (kPa)


10 10 10
ZSE
ISE

PSE
Z
I SE3
0 150 600 1200 1800 2400 3000 0 300 1200 2400 3600 4800 6000 0 600 2400 4800 7200 9600 12000
Flow rate (l/min) Flow rate (l/min) Flow rate (l/min)
PS
Z
Construction I SE 12
ZSP
ISA2
Component Parts
No. Description Material Note IS
q Attachment Aluminum alloy Anodized
w Seal HNBR —
e Mesh Stainless steel —
ZSM
r Body Aluminum alloy Anodized
t Sensor PPS — PF2
Flow direction y Spacer PBT —
IF
Operating Unit Descriptions
Data
RESET buttons Flow rate display
Press the UP and DOWN buttons Displays the real-time flow rate,
simultaneously to activate the accumulated flow, and set value.
RESET function.
This clears the unit when an
abnormality occurs and resets the Flow rate confirmation indicator
accumulated flow display to “0”.
The blinking intervals change
Unit display depending on the flow rate value.
Displays the selected unit.
Fixed SI unit (l/min, or l, m3 or
m3 x 103) will be set for switches
without the unit switching function.

Output (OUT1) indicator


Lights up when OUT1 is ON.
Blinks when an overcurrent error DOWN button ( button)
occurs on OUT1. Use this button to decrease a set
value.
UP button ( button)
Use this button to increase a set value. MODE button ( button)
SET button ( button) Use this button to change a function.

Use this button to select a function.


Connectors
Connectors shown below are applicable (female contact).
Contact each manufacturer for details.
Connector size Number of pins Manufacturer Applicable series
Correns Corporation VA-4D
OMRON Corporation XS2
M12 4 Yamatake Corporation PA5-4I
Hirose Electric Co., Ltd. HR24
DDK Ltd. CM01-8DP4S

16-11-15
Series PF2D
Dimensions
PF2A703H/706H/712H Internal circuit and wiring example
D to are terminal numbers.
E
B F Brown Accumulated
1 pulse output
Load ON

Main circuit
OUT1
4 OFF
Black
Analog output 50 msec
2 +
A

White Load – 24 VDC


3
Blue
U P SET MODE DOWN
PF2A7H--28
29(-M)
60 C 2-G

(41.5)
Connector pin numbers 1 Brown
Accumulated
pulse output
ON
4 OUT1

Main circuit
4 3
Black OFF
Load
Analog output 50 msec
2
White Load +
– 24 VDC
1 2 3
Blue

PF2A7H--68
69(-M)
Pin no. Pin description
1 DC (+)
2 Analog output
3 DC (–) Accumulated pulse output
40 4-I thread with depth J
4 OUT1 wiring examples
Max. 30V
80 mA or less
OUT1
Black Load
H

0V
Blue

50 msec

PF2A7H--28
29(-M)

Model A B C D E F G H I J Brown
PF2A703H 55 160 40 92 67 55 Rc 1, NPT 1, G 1 36 M5 x 0.8 8 OUT1 80 mA
Black Load
PF2A706H 65 180 45 104 79 65 Rc 11/2, NPT 11/2, G 11/2 46 M6 x 1 9
0V
PF2A712H 75 220 55 114 89 75 Rc 2, NPT 2, G 2 56 M6 x 1 9
50 msec

Analog output PF2A7H--68


69(-M)
1 to 5 VDC 4 to 20 mADC

5 20
Analog output [mA]
Analog output [V]

1 4

Min. measured Max. measured Real-time Min. measured Max. measured Real-time
flow rate value flow rate value flow rate [l/min] flow rate value flow rate value flow rate [l/min]

Minimum measured Maximum measured Minimum measured Maximum measured


Part no. flow rate value [l/min] flow rate value [l/min] Part no. flow rate value [l/min] flow rate value [l/min]
PF2A703H--28 PF2A703H--29 3000
PF2A703H--68 150 3000 PF2A703H--69 150

PF2A706H--28 PF2A706H--29
PF2A706H--68 300 6000 PF2A706H--69 300 6000

PF2A712H--28 PF2A712H--29 12000


PF2A712H--68 600 12000 PF2A712H--69 600

16-11-16
For details about certified products
conforming to international standards,
visit us at www.smcworld.com.

Digital Flow Switch


For Water

Series PF2W
How to Order
ZSE
ISE
Integrated
display type PF2W7 20 03 27 PSE
Flow rate range Unit specifications Z
04 0.5 to 4 l/min Thread type Nil With unit switching function I SE3
20 2 to 16 l/min Nil Rc M Fixed SI unit Note)
40 5 to 40 l/min N NPT Note) Fixed unit: PS
11 10 to 100 l/min F G Real-time flow rate: l/min
Port size Accumulated flow: l Z
Flow rate (l/min) Wiring specifications I SE 12
Port
Symbol Applicable model
size 4 16 40 100 Nil 3 m lead wire with connector
03 3/8   PF2W704, PF2W720 N Without lead wire ZSP
04 1/2   PF2W720, PF2W740
06 3/4   PF2W740, PF2W711 Output specifications ISA2
10 1  PF2W711 27 NPN open collector 2 outputs
67 PNP open collector 2 outputs
Specifications IS

Model PF2W704 PF2W720 PF2W740 PF2W711


ZSM
Measured fluid Water
Flow rate measurement range 0.35 to 4.5 l/min 1.7 to 17.0 l/min 3.5 to 45 l/min 7 to 110 l/min PF2
Set flow rate range 0.35 to 4.5 l/min 1.7 to 17.0 l/min 3.5 to 45 l/min 7 to 110 l/min
Flow rate measuring range 0.5 to 4 l/min 2 to 16 l/min 5 to 40 l/min 10 to 100 l/min IF
Minimum set unit 0.05 l/min 0.1 l/min 0.5 l/min 1 l/min
Accumulated pulse flow rate exchange value (Pulse width: 50 ms) 0.05 l/pulse 0.1 l/pulse 0.5 l/pulse 1 l/pulse
Linearity ±5% F.S. or less ±3% F.S. or less
Data
Repeatability ±3% F.S. or less ±2% F.S. or less
Temperature characteristics Note 1) ±5% F.S. or less (0° to 50°C, based on 25°C)
Current consumption (No load) 70 mA or less 80 mA or less
Weight Note 2) 460 g 520 g 700 g 1150 g
Port size (Rc, NPT, G) 3/8 3/8, 1/2 1/2, 3/4 3/4, 1
Detection type Karman vortex
Display 3-digit, 7-segment LED
Note 3)
Real-time flow rate l/min, gal (US)/min
Display unit
Accumulated flow l, gal (US)
Operating pressure range 0 to 1 MPa
Proof pressure 1.5 MPa
Accumulated flow range 0 to 999999 l
Ambient temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Maximum load current: 80 mA; Internal voltage drop: 1 V or less (With load current of 80 mA)
Note 4) NPN open collector Maximum applied voltage: 30 V; 2 outputs
Output Switch output
specifications Maximum load current: 80 mA
PNP open collector
Internal voltage drop: 1.5 V or less (With load current of 80 mA); 2 outputs
Accumulated pulse output NPN or PNP open collector (same as switch output)
Indicator light Lights up when output is ON, OUT1: Green; OUT2: Red
Response time 1 sec. or less
Hysteresis Hysteresis mode: Variable (can be set from 0), Window comparator mode: 3-digit fixed Note 5)
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Enclosure IP65
Operating temperature range 0 to 50°C
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration in X, Y, Z directions for 2 hrs. each
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Note 1) In the case of PF2W711, ±3% of F.S. or less (15°C to 35°C, based on 25°C).
Note 2) Without lead wire.
Note 3) For digital flow switch with unit switching function. (Fixed SI unit [l/min or l] will be set for switch type without the unit switching function.)
Note 4) Switch output and accumulated pulse output can be selected during initial setting.
Note 5) Window comparator mode — Since hysteresis will reach 3 digits, keep P_1 and P_2 or n_1 and n_2 apart by 7 digits or more. The minimum setting
unit is 1 digit. (Refer to the table above.)
(In case of output OUT2, n_1, 2 to be n_3, 4 and P_1, 2 to be P_3, 4.)
Note 6) The flow switch is comformed to CE mark.

16-11-17
Series PF2W
How to Order
Remote type
Sensor unit PF2W5 20 03
Flow rate range
04 0.5 to 4 l/min
20 2 to 16 l/min Output specifications
40 5 to 40 l/min Nil Output for display unit (sensor output) only
11 10 to 100 l/min 1 Output for display unit + Analog output (1 to 5V)
2 Output for display unit + Analog output (4 to 20 mA)
Thread type
Wiring specifications
Nil Rc
Nil Lead wire with connector 3 m
N NPT
N Without lead wire
F G
Port size
Port Flow rate (l/min)
Symbol Applicable model
size 4 16 40 100
03 3/8   PF2W504, PF2W520
04 1/2   PF2W520, PF2W540
06 3/4   PF2W540, PF2W511
10 1  PF2W511

Specifications
Model PF2W504 PF2W520 PF2W540 PF2W511
Measured fluid Water
Detection type Karman vortex
Flow rate measuring range 0.5 to 4 l/min 2 to 16 l/min 5 to 40 l/min 10 to 100 l/min
Operating pressure range 0 to 1 MPa
Withstand pressure 1.5 MPa
Operating fluid temperature 0 to 50°C 0 to 50°C
Linearity Note 1) ±5% F.S. or less ±3% F.S. or less
Repeatability Note 1) ±2% F.S. or less ±1% F.S. or less
Temperature characteristics ±2% F.S. or less (15 to 35°C based on 25°C), ±3% F.S. or less (0 to 50°C based on 25°C)
Pulse output, N channel, open drain, output for display unit PF2W3.
Output for display unit (Specifications: Maximum load current of 10mA; Maximum applied voltage of 30 V)
Output Note 2)
specifications

Voltage output 1 to 5V within the flow rate range


Linearity: ±5% F.S. or less; allowable load resistance: 100 kΩ or more.
Analog output
Current output 4 to 20 mA within the flow rate range
Linearity: ±5% F.S. or less; allowable load resistance: 300 Ω or less with 12 VDC, 600 Ω or less with 24 VDC
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Current consumption (No load) 20 mA or less
Enclosure IP65
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration in X, Y, Z directions for 2 hrs. each 4.9 m/s2
Impact resistance 2
490 m/s in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Weight Note 3) 410 g 470 g 650 g 1,100 g
Port size (Rc, NPT, G) 3/8 3/8, 1/2 1/2, 3/4 3/4, 1
Note 1) The system accuracy when combined with PF2W3.
Note 2) Output system can be selected during initial setting.
Note 3) Without lead wire. (Add 20 g for the types of analog output whether voltage or current output selected.)
Note 4) The sensor unitis comformed to CE mark.

16-11-18
Digital Flow Switch
For Water Series PF2W
How to Order

Remote type
Display unit PF2W3 0 0 A
Unit specifications
Flow rate range
Nil With unit switching function
Symbol Flow rate range Type for sensor unit Mounting M Fixed SI unit Note)
0.5 to 4 l/min PF2W504 A Panel mounting
2 to 16 l/min PF2W520
Note) Fixed unit: ZSE
0
Real-time flow rate: l/min ISE
5 to 40 l/min PF2W540 Accumulated flow: l
3 10 to 100 l/mim PF2W511
PSE
Output specifications Panel mount adapter part no.
Z
0 NPN open collector 2 outputs Description Panel adapter B
I SE3
1 PNP open collector 2 outputs Part no. ZS-22-02

PS
Z
I SE 12
Specifications
Model PF2W300/301 PF2W330/331
ZSP
Flow rate measurement range Note 1) 0.35 to 4.5 l/min 1.7 to 17.0 l/min 3.5 to 45 l/min 7 to 110 l/min
ISA2
Set flow rate range Note 1) 0.35 to 4.5 l/min 1.7 to 17.0 l/min 3.5 to 45 l/min 7 to 110 l/min
Minimum setting unit Note 1) 0.05 l/min 0.1 l/min 0.5 l/min 1 l/min IS
Accumulated pulse flow rate exchange
0.05 l/pulse 0.1 l/pulse 0.5 l/pulse 1 l/pulse
value (Pulse width: 50 ms) Note 1) ZSM
Note 2)
Real-time flow rate l/min, gal (US)/min
Display unit
Accumulated flow l, gal (US)
PF2
Accumulated flow range 0 to 999999 l
IF
Linearity Note 3) ±5% F.S. or less ±3% F.S. or less
Repeatability Note 3) ±3% F.S. or less ±1% F.S. or less Data
Temperature characteristics ±2% F.S. or less (0 to 50°C, based on 25°C), ±1% F.S. or less (15 to 35°C, based on 25°C)
Current consumption (No load) 50 mA or less 60 mA or less
Weight 45 g
Maximum load current: 80 mA
Internal voltage drop: 1V or less (With load current of 80 mA)
NPN open collector (PF2W300, PF2W330)
Output Note 4)
specifications

Maximum applied voltage: 30 V


Switch output 2 outputs
Maximum load current: 80 mA
PNP open collector (PF2W301, PF2W331) Internal voltage drop: 1.5 V or less (With load current of 80 mA)
2 outputs
Accumulated pulse output NPN or PNP open collector (Same as switch output)
Enclosure IP40
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration in X, Y, Z directions for 2 hrs. each
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Display 3-digit, 7-segment LED
Indicator light Lights up when output is ON, OUT1: Green; OUT2: Red
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Response time 1 sec. or less
Hysteresis Hysteresis mode: Variable (can be set from 0) Window comparator mode: 3-digit fixed Note 5)
Note 1) Values vary depending on each set flow rate range.
Note 2) For digital flow switch with unit switching function. (Fixed SI unit [l/min or l] will be set for switch types without the unit switching function.)
Note 3) The system accuracy when combined with PF2W5.
Note 4) Switch output and accumulated pulse output can be selected during initial setting.
Note 5) Window comparator mode — Since hysteresis (H) will reach 3 digits, keep P_1 and P_2 or n_1 and n_2 apart by 7 digits or more. (In case of output
OUT2, n_1, 2 to be n_3, 4 and P_1, 2 to be P_3, 4.)
Note 6) The display unit is comformed to CE mark.

16-11-19
Series PF2W
Flow Characteristics (Pressure loss)

PF2W704, PF2W504 PF2W720, PF2W520 PF2W740, PF2W540


0.030 0.05
0.07
0.025
0.06

Pressure loss (MPa)

Pressure loss (MPa)


0.04
Pressure loss (MPa)

0.020 0.05
0.03
0.015 0.04

0.02 0.03
0.010
0.02
0.005 0.01
0.01
0 0 0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0 2 4 6 8 10 12 14 16 0 5 10 15 20 25 30 35 40

Flow rate (l/min) Flow rate (l/min) Flow rate (l/min)

PF2W711, PF2W511
0.035
0.030
Pressure loss (MPa)

0.025

0.020

0.015

0.010

0.005
0
1 2 3 4 5 6 7 8 9 10 11

Flow rate (l/min)

Sensor Unit Construction

Component Parts
No. Description Material
q Attachment Stainless steel
w Seal NBR
e Body PPS
r Sensor PPS

Flow direction

Connectors and operating unit descriptions are the same as Series


PF2A for air. Refer to page 16-11-10.

16-11-20
Digital Flow Switch
For Water Series PF2W
Dimensions: Integrated Display Type for Water
PF2W704, PF2W720 67
Internal circuit and wiring
L 58 6
example
to are terminal numbers.
60 17 1.6
Brown
1
Load

Main circuit
OUT1
4
FLOW SWITCH Black Load
UP
OUT2
2
54
44

34
SET + ZSE
OUT1 OUT2
White
– ISE
FOR WATER
DOWN
3
Blue 12 to
24 VDC PSE
PF2W7--27(-M)
Z
4-ø4.5 40 2-Port size
I SE3
50 Brown
1
(41.5)
4
OUT1 PS

Main circuit
Black Load
Z
2
White
OUT2 I SE 12
+
Load
3

ZSP
Blue 12 to
73

PF2W7--67(-M)
24 VDC ISA2
42

IS
4

Connector pin numbers


4 3 ZSM
2-ø3.4 43
Flow direction PF2
Model L dimension 1 2 IF
PF2W704 100
PF2W720 106 Pin no. Pin description
1 DC (+)
Data
2 OUT2
PF2W740 3 DC (–)
4 OUT1
120 67 6
60 17 1.6

FLOW SWITCH
UP
60
50

34
55

34

SET
OUT1 OUT2
DOWN
FOR WATER

4-ø4.5 40 2-Port size 34


50

(41.5)
73
34

Flow direction

16-11-21
Series PF2W
Dimensions: Integrated Display Type for Water
PF2W711
148 77
80 79
32 9 2

FLOW SWITCH UP
70
58
46

45
SET
OUT1 OUT2 DOWN

4-ø5.5 36 2-Port size 45

46 60 (41.5)
88

Flow direction

16-11-22
Digital Flow Switch
For Water Series PF2W
Dimensions: Remote Type Sensor Unit for Water
PF2W504/520-(N)- Internal circuit and wiring
L B
example
to are terminal numbers.
60 23
48.2 1.6 Display unit
Sensor unit (PF2W30/31) 12 to
Brown 24 VDC
1 2 6

Main circuit

Main circuit
NC 2 White 4 8
Switch +
Black ZSE
output

34

54
44

4 3 7 ISE
Blue
3 1 5 PSE
Z
4-ø4.5 40 2-Port size 6
PF2W5- I SE3
50
Display unit PS
Sensor unit (PF2W30/31) 12 to
Z
1
Brown
2 6
24 VDC
I SE 12
Analog

Main circuit

Main circuit
(43.5)

output
2
White
Load 4 8
Switch + ZSP
output –
4 3 7
Black
ISA2
3 1 5
Blue
IS
A

PF2W5--1
ZSM
4

Output specifications A B
Pulse output only 42 62 Display unit PF2
Sensor unit (PF2W30/31) 12 to
2-ø3.4 43 Pulse output + Analog output 52 72 Brown 24 VDC
Analog
1 2 6 IF
Flow direction
Main circuit

Main circuit
output
2 Load 4 8
White
Switch
output
+
Data

Model L dimension 4 3 7
Black
PF2W504 100
PF2W520 106 3 1 5
Blue

PF2W504-(N)- PF2W5--2
120 B
60 23
48.2 1.6 Wiring
Brown (1) DC (+)
Main circuit

Black (4) OUT


60
50

34
55

White (2) NC/Analog output

Blue (3) DC (–)

4-ø4.5 40 2-Port size 6


50 ∗ Use this sensor by connecting to SMC remote
type display unit Series PF2W3.

Connector pin numbers


2 1
(43.5)

3 4

Output specifications A B Pin no. Pin description


A

Pulse output only 42 62 1 DC (+)


Pulse output + Analog output 52 72 2 NC/Analog output
3 DC (–)
4 OUT
Flow direction

16-11-23
Series PF2W
Dimensions: Remote Type Sensor Unit for Water
PF2W511-(N)-
B
148
32
80
70
58
46

45
4-ø5.5 36 2-Port size 45 2
(43.5)

Output specifications A B
Pulse output only 63 77
A

Pulse output + Analog output 73 87

Flow direction

Analog output
1 to 5 VDC 4 to 20 mADC

5 20
Analog output [mA]
Analog output [V]

1 4

0 Min. measured Max. measured Real-time 0 Min. measured Max. measured Real-time
flow rate value flow rate value flow rate [l/min] flow rate value flow rate value flow rate [l/min]

Minimum measured Maximum measured Minimum measured Maximum measured


Part no. Part no.
flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min]
PF2W504--1 0.5 4 PF2W504--2 0.5 4
PF2W520--1 2 16 PF2W520--2 2 16
PF2W540--1 5 40 PF2W540--2 5 40
PF2W511--1 10 100 PF2W511--2 10 100

16-11-24
Digital Flow Switch
For Water Series PF2W
Dimensions: Remote Type Display Unit for Water
PF2W3-A Internal circuit and wiring example
Panel mounting type
to are terminal numbers.
OUT2
NC
8 Load
41.8 40.3 Sensor 4
40 4.3 OUT1
Black

Main circuit
3 7 Load
ZSE
Brown ISE
2 6
+
SMC FLOW SWITCH
Blue
1 5
– PSE
35.8
12 to 24 VDC
40

A Z
RESET
UNIT
Series I SE3
SET PF2W5 PF2W30-A
PS
Z
3 x 7.2 (= 21.6)
Panel fitting dimension I SE 12
8-M3
36 +0.5
6.4 0
NC
OUT2 ZSP
8 Load
Sensor 4
1 2 3 4
Black
OUT1 ISA2

Main circuit
3 7 Load
IS
36 +0.5

Brown
0
19.4

2 6
+
Blue
1 5 – ZSM
5 6 7 8 12 to 24 VDC
Series PF2
PF2W5 PF2W31-A
View A ∗ The applicable panel thickness is 1 to 3.2 mm. ∗ Do not connect the white wire of the sensor to . IF
Data
Terminal block number
1 2 3 4

1 2 3 4

5 6 7 8

5 6 7 8

16-11-25
For details about certified products
conforming to international standards,
visit us at www.smcworld.com.

Digital Flow Switch, High Temperature Fluid Type


For Water

Series PF2W
How to Order
Integrated
display type PF2W7 20 T 03 27
Flow rate range
04 0.5 to 4 l/min Temperature range Unit specifications
20 2 to 16 l/min T 0 to 90°C Nil With unit switching function
40 5 to 40 l/min M Fixed SI unit Note)
Thread type Wiring specifications Note) Fixed unit:
Port size Real-time flow rate: l/min
Nil Rc Nil 3 m lead wire with connector
N NPT Port Flow rate (l/min) Accumulated flow: l
Symbol Applicable model N Without lead wire
size 4 16 40
F G
03 3/8   PF2W704T, PF2W720T Output specifications
04 1/2   PF2W720T, PF2W740T 27 PNP open collector 2 outputs
06 3/4  PF2W740T 67 NPN open collector 2 outputs
Specifications
Model PF2W704T PF2W720T PF2W740T
Measured fluid Water, Mixture of water (50%) and ethylene glycol (50%)
Flow rate measurement range 0.35 to 4.5 l/min 1.7 to 17.0 l/min 3.5 to 45 l/min
Set flow rate range 0.35 to 4.5 l/min 1.7 to 17.0 l/min 3.5 to 45 l/min
Flow rate measuring range 0.5 to 4 l/min 2 to 16 l/min 5 to 40 l/min
Minimum setting unit 0.05 l/min 0.1 l/min 0.5 l/min
Accumulated pulse flow rate exchange value (Pulse width: 50 ms) 0.05 l/pulse 0.1 l/pulse 0.5 l/pulse
Operating fluid temperature 0 to 90°C (With no cavitation)
Linearity ±5% F.S. or less
Repeatability ±3% F.S. or less
Temperature characteristics Note 1) ±5% F.S. or less (0 to 90°C, based on 25°C)
Current consumption (No load) 70 mA or less
Weight Note 2) 710 g
Port size (Rc, NPT, G) 3/8 3/8, 1/2 1/2, 3/4
Detection type Karman vortex
Display 3-digit, 7-segment LED
Note 3) Real-time flow rate l/min, gal (US)/min
Display unit
Accumulated flow l, gal (US)
Operating pressure range 0 to 1 MPa
Withstand pressure 1.5 MPa
Accumulated flow range 0 to 999999 l
Output Note 4)

Maximum load current: 80 mA; Internal voltage drop:


specifications

NPN open collector 1 V or less (With load current of 80 mA) Maximum applied voltage: 30 V; 2 outputs
Switch output
PNP open collector Maximum load current: 80 mA; Internal voltage drop:
1.5 V or less (With load current of 80 mA); 2 outputs
Accumulated pulse output NPN or PNP open collector (Same as switch output)
Indicator light Lights up when output is ON OUT1: Green; OUT2: Red
Response time 1 sec. or less
Hysteresis Hysteresis mode: Variable (can be set from 0); Window comparator mode: 3-digit fixed
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Enclosure IP65
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration in X, Y, Z directions for 2 hrs. each
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Note 1) ±5% F.S. or less (0 to 50°C, based on 25°C), ±3% F.S. or less (15 to 35°C, based on 25°C)
Note 2) Without lead wire.
Note 3) For digital flow switch with unit switching function. (Fixed SI unit [l/min or l] will be set for switch type without the unit switching function.)
Note 4) Switch output and accumulated pulse output can be selected during initial setting.
Note 5) Window comparator mode — Since hysteresis will reach 3 digits, keep P_1 and P_2 or n_1 and n_2 apart by 7 digits or more.
(In case of output OUT2, n_1, 2 to be n_3, 4 and P_1, 2 to be P_3, 4.)
Note 6) The flow switch is comformed to CE mark.

16-11-26
Digital Flow Switch, High Temperature Fluid Type
For Water Series PF2W
How to Order

Remote type
Display unit PF2W5 20 T 03
Flow rate range
04 0.5 to 4 l/min
20 2 to 16 l/min
40 5 to 40 l/min ZSE
Output specifications ISE
Nil Output for display unit
Temperature range 1 Output for display unit + Analog output (1 to 5 V) PSE
T 0 to 90°C 2 Output for display unit + Analog output (4 to 20 mA)
Thread type Z
Wiring specifications I SE3
Nil Rc
Nil 3 m lead wire with connector
N NPT
F G
N Without lead wire PS
Port size Z
Flow rate (l/min) I SE 12
Symbol Port Applicable model
size 4 16 40
03 3/8   PF2W504T/520T ZSP
04 1/2   PF2W520T/540T
06 3/4  PF2W540T ISA2
Specifications
IS
Model PF2W504T PF2W520T PF2W540T
Measured fluid Water, Mixture of water (50%) and ethylene glycol (50%) ZSM
Detection type Karman vortex
Flow rate measuring range 0.5 to 4 l/min 2 to 16 l/min 5 to 40 l/min PF2
Operating pressure range 0 to 1 MPa
Withstand pressure 1.5 MPa
IF
Operating fluid temperature 0 to 90°C (With no cavitation)
Data
Linearity Note 1) ±5% F.S. or less
Repeatability Note 1) ±2% F.S. or less
Temperature characteristics ±2% F.S. or less (15 to 35°C based on 25°C), ±3% F.S. or less (0 to 50°C based on 25°C)
Pulse output, N channel, open drain, output for display unit PF2W3.
Output for display unit
Output Note 2)

(Specifications: Maximum load current of 10 mA; Maximum applied voltage of 30 V)


specifications

Voltage output 1 to 5 V within the flow rate range


Linearity: ±5% F.S. or less; allowable load resistance: 100 kΩ or more.
Analog output
Current output 4 to 20 mA within the flow rate range
Linearity: ±5% F.S. or less; allowable load resistance: 300 Ω or less with 12 VDC, 600 Ω or less with 24 VDC
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Current consumption (No load) 20 mA or less
Enclosure IP65
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No condensation or freezing)
Resistance

Withstand voltage 1000 VAC for 1 min. between external terminal and case
Insulation resistance 50 MΩ (500 VDC) between external terminal and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration in X, Y, Z directions for 2 hrs. each
Impact resistance 490 m/s2 in X, Y, Z directions 3 times each
Noise resistance 1000 Vp-p, Pulse width 1 µs, Rise time 1 ns
Weight Note 3) 660 g
Port size (Rc, NPT, G) 3/8 3/8, 1/2 1/2, 3/4
Note 1) The system accuracy when combined with PF2W3.
Note 2) Output system can be selected during initial setting.
Note 3) Without lead wire. (Add 20 g for the types of analog output whether voltage or current output selected.)
Note 4) The sensor unitis comformed to CE mark.

Display units are the same as those of remote type digital flow switch for water (series PF2W3).
Refer to page 16-13-19 for details.

16-11-27
Series PF2W
Flow Characteristics (Pressure loss)
PF2W704T/504T PF2W720T/520T PF2W740T/540T
0.030 0.05
0.07
0.025
0.06
Pressure loss (MPa)

Pressure loss (MPa)


0.04

Pressure loss (MPa)


0.020 0.05
0.03
0.015 0.04

0.02 0.03
0.010
0.02
0.005 0.01
0.01

0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0 2 4 6 8 10 12 14 16 0 5 10 15 20 25 30 35 40


Flow rate (l/min) Flow rate (l/min) Flow rate (l/min)

Sensor Unit Construction

Component Parts
No. Description Material
q Attachment Stainless steel
w Seal FKM
e Body PPS
r Sensor PPS

Flow direction

Connectors and operating unit descriptions are the same as Series PF2A
for air. Refer to page 16-11-10.

16-11-28
Digital Flow Switch, High Temperature Fluid Type
For Water Series PF2W
Dimensions: Integrated Display Type for Water
Internal circuit and wiring
example
120 74 to are terminal numbers.
60 23 Brown
1
1.6 Load

Main circuit
OUT1
4
Black Load
OUT2
FLOW SWITCH 2 12 ZSE
UP +
White to
– 24 VDC ISE
SET 3
60
50

34
Blue
OUT1 OUT2

FOR WATER
DOWN PF2W7T--27(-M) PSE
Z
Brown I SE3
1
OUT1
4-ø4.5 2-Port size 34
4
PS

Main circuit
40 Black Load
50 White
Z
2 OUT2
Load
+ 12
to I SE 12
(41.5) – 24 VDC
3
Blue ZSP
PF2W7T--67(-M)
ISA2
Connector pin numbers
4 3
IS
77

ZSM
PF2
34

1 2

Pin no. Pin description IF


1 DC (+)
Flow direction 2 OUT2 Data
3 DC (–)
4 OUT1

16-11-29
Series PF2W
Dimensions: Remote Type Sensor Unit for Water
PF2W504T/520T/540T-(N) Internal circuit and wiring
B example
120 23
60 to are terminal numbers.
1.6
Display unit
Sensor unit (PF2W30/31)
Brown 12 to 24 VDC
1 2 6

Main circuit

Main circuit
NC 2 White 4 8
Switch +
60
50

34
Black output –
4 3 7
Blue
3 1 5

PF2W5T-
4-ø4.5 40 2-Port size 34
50
Display unit
Sensor unit (PF2W30/31)
Brown 12 to 24 VDC
1 2 6
Analog output

Main circuit
Main circuit
2 Load 4 8 +
White Switch
output
4 3 7 –
Black
(43.5)

3 1 5
Blue

PF2W5T--1
Output specifications A B
A

Pulse output only Display unit


52 72
Sensor unit (PF2W30/31)
Pulse output + Analog output 62 82 Brown 12 to 24 VDC
1 2 6
Analog output
Main circuit

Main circuit
2 Load 4 8 +
White Switch
Flow direction output –
4 3 7
Black
3 1 5
Blue
Analog output
1 to 5 VDC 4 to 20 mADC
PF2W5T--2

Wiring
5 20
Analog output [mA]
Analog output [V]

Brown (1) DC (+)


Main Circuit

Black (4) OUT

White (2) NC/Analog output


1 4
Blue (3) DC (–)
0 Min. measured Max. measured Real-time 0 Min. measured Max. measured Real-time
flow rate value flow rate value flow rate [l/min] flow rate value flow rate value flow rate [l/min]
∗ Use this sensor by connecting to SMC
remote type display unit Series PF2W3.
Minimum measured Maximum measured Minimum measured Maximum measured
Part no. Part no.
flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] flow rate value [l/min] Connector pin numbers
PF2W504T--1 0.5 4 PF2W504T--2 0.5 4
4 3
PF2W520T--1 2 16 PF2W520T--2 2 16
PF2W540T--1 5 40 PF2W540T--2 5 40

1 2

Pin no. Pin description


Refer to PF2W3 on page 16-11-25 for dimensions of remote type
1 DC (+)
display unit.
2 NC/Analog output
3 DC (–)
4 OUT

16-11-30
Digital Flow Switch Series PF2A/PF2W
Functions: PF2A, PF2W Refer to the operation manual how to set and to operate.

Flow rate measurement selection Output types


Real-time flow rate and accumulated flow rate can be selected. Real-time switch output, accumulated switch output, or
Up to 999999 of flow rate value can be accumulated. accumulated pulse output can be selected as an output type.

Unit switching
Real-time switch output ( )
For Air • Hysteresis mode ZSE
ISE
Display Real-time flow rate Accumulated flow
ON
l/min l YES
PSE
CFM x 10–2, CFM x 10–1 ft3 x 10–1 OFF
P-2 P-1
CFM = ft3/min High flow rate → Z
“P” • Window comparator mode I SE3
High Flow Rate Type (For Air) H: Hysteresis
Display Real-time flow rate Accumulated flow
ON
H H
PS
l/min l, m3, m3 x 103
Z
CFM ft3, ft3 x 103, ft3 x 106
NO OFF
P-1 P-2 I SE 12
High flow rate →
High Temperature Fluid Type (For Water) Output
OUT1 • Hysteresis mode
Display Real-time flow rate Accumulated flow
mode ZSP
ON
l/min l ∗ OUT2 is the same. YES
GPM gal (US)
OFF ISA2
n-2 n-1
GPM = gal (US)/min High flow rate →

Note) Fixed SI unit [l/min or l] will be set for the type


• Window comparator mode IS
“n” H: Hysteresis
without the unit switching function.
H H
Note 1) Output mode is set ON ZSM
Flow rate conversion to inverted output at
the factory before NO OFF
PF2
Basic state: 0°C, 101.3 kPa shipment.
n-1 n-2
High flow rate →
Standard state: 20°C, 101.3 kPa, 65%RH (ANR)
Switchable between these states. IF
Flow rate measuring unit confirmation Accumulated switch output ( )
Data
This function allows to confirm the accumulated flow rate
when real-time flow rate is selected and to confirm the ON
real-time flow rate when accumulated flow rate is selected. “P”
OFF
P-3
High flow rate →
Error correction
LED display Contents Solution
Output
Note 1) OUT1
mode
A current of more than Check the load and wiring
Note 2) 80mA is flowing to OUT1 for OUT1.
ON
Note 1) A current of more than Check the load and wiring
80mA is flowing to OUT2. for OUT2. Note 1) OFF
“n” n-3
Note 2) High flow rate →
The setting data has Perform the RESET
changed for whatever operation, and reset all
Note 1) Note 1) Output mode is set to inverted output at the
reasons. data again. factory before shipment.
Note 1) Reduce the flow rate until it
The flow rate is over the
is within the flow rate
flow rate measurement
measurement range, using
Note 2)
range (for air only).
an adjustment valve.
Accumulated pulse output ( )
Note 1) Applicable for all integrated display types other than series “P” ON
PF2A7H and remote type sensor display units.
Note 2) Only for series PF2A7H. OFF

Key lock Output


OUT1 mode
This function prevents incorrect operations such as 50 msec
changing the set value accidentally. ON

Accumulation clearance Note 1) OFF


“n”
This is to clear the accumulated value.
Note 1) For digital flow switch with unit switching function.
(Fixed SI unit [l/min, or l, m3 or m3 x 103] will be set
Initialization of setting (Only for series PF2A7H) for switch types without unit switching function.)
Refer to the specifications of display unit for the flow
This is to restore the setting to the initial state when
rate value per pulse.
dispatched from the factory.

16-11-31
Series PF2A/PF2W
Specific Product Precautions 1
Be sure to read before handling.

Design and Selection Design and Selection


[Series PF2A7H]
Warning 10. Sudden increase of flow rate may destroy the
1. Operate the switch only within the specified
voltage. flow sensor. Ensure to open/close the flow
Use of the switch outside the range of the specified voltage control valve not to exceed the maximum flow
can cause not only malfunction and damage of the switch but rate measurement values.
also electrocution and fire.
2. Do not exceed the maximum allowable load
Caution
specification. 1. Data of the flow switch will be stored even
A load exceeding the maximum load specification can cause after the power is turned off.
damage to the switch. Input data will be stored in EEPROM so that the data will not
be lost after the flow switch is turned off. (Data can be
3. Do not use a load that generates surge rewritten for up to one million times, and data will be stored
voltage. for up to 20 years.)
Although surge protection is installed in the circuit at the
output side of the switch, damage may still occur if a surge is Mounting
applied repeatedly. When a surge generating a load such as a
relay or solenoid is directly driven, use a type of switch with a
built-in surge absorbing element.
Warning
1. Mount switches using the proper tightening
4. Since the type of fluid varies depending on the torque.
product, be sure to verify the specifications. When a switch is tightened beyond the specified tightening
The switches do not have an explosion proof rating. To prevent torque, the switch may be damaged. On the other hand,
a possible fire hazard, do not use with flammable gases or tightening below the specified tightening torque may cause
fluids. the installation screws to come loose during operation.
5. Monitor the internal voltage drop of the switch.
When operating below a specified voltage, it is possible that Thread Tightening torque N⋅m Thread Tightening torque N⋅m
the load may be ineffective even though the pressure switch Rc 1/8 7 to 9 Rc 3/4 28 to 30
function is normal. Therefore, the formula below should be Rc 1/4 12 to 14 Rc 1 36 to 38
satisfied after confirming the minimum operating voltage of the Rc 3/8 22 to 24 Rc 1 1/2 48 to 50
load. Rc 1/2 28 to 30 Rc 2 48 to 50
Supply – Internal voltage > Minimum operating
voltage drop of switch voltage of load 2. Apply wrench only to the metal part of the
pipings when installing the flow switch onto
[For air] the system piping.
6. Use the switch within the specified flow rate Do not apply wrench to anything other than the piping
measurement and operating pressure. attachment as this may damage the switch.
Operating beyond the specified flow rate and operating 3. Monitor the flow direction of the fluid.
pressure can damage the switch. Install and connect piping so that fluid flows in the direction
[For water] of the arrow indicated on the body.

7. Use the switch within the specified flow rate 4. Remove dirt and dust from inside the piping
measurement and operating pressure. using an air blower before connecting piping
Operating beyond the specified flow rate and operating to the switch.
pressure can damage the switch. Avoid especially the 5. Do not drop or bump.
application of pressure above specifications through a water Do not drop, bump, or apply excessive impacts (490 m/s2)
hammer. while handling. Although the external body of the switch
<Examples of pressure reduction measures> (switch case) may not be damaged, the inside of the switch
a) Use a device such as a water hammer relief valve to slow could be damaged and cause a malfunction.
the valve’s closing speed. 6. Hold the body of the switch when handling.
b) Absorb impact pressure by using an accumulator or elastic The tensile strength of the cord is 49N. Applying a greater
piping material such as a rubber hose. pulling force on it can cause a malfunction. When handling,
c) Keep the piping length as short as possible. hold the body of the switch – do not dangle it from the cord.
8. Design the system so that the fluid always fills 7. Do not use until you can verify that
the detection passage. equipment can operate properly.
Especially for vertical mounting, introduce the fluid from the Following mounting, repair, or retrofit, verify correct
bottom to the top. mounting by conducting suitable function and leakage tests
9. Operate at a flow rate within the flow rate after piping and power connections have been made.
measurement range. 8. Avoid the mounting orientation with the
If operated outside of the flow rate measurement range, the bottom of the body facing up.
Karman vortex will not be generated and normal The switch can be mounted in any way such as vertically or
measurement will not be possible. horizontally, however, avoid the mounting orientation with the
bracket on the bottom of the body facing upward.

16-11-32
Series PF2A/PF2W
Specific Product Precautions 2
Be sure to read before handling.

Mounting Usage
Warning Warning
[For air] 1. When using a switch for high temperature
ZSE
9. Never mount a switch in a place that will be fluid, the switch itself also becomes hot due to ISE
used as a scaffold during piping. the high temperature fluid. Avoid touching the
Damage may occur if an excessive load is applied to the switch directly as this may cause a burn. PSE
switch.
Z
10. Be sure to allow straight pipe length that is Operating Environment I SE3
minimum 8 times the port size upstream and
downstream of the switch piping. Warning PS
When abruptly reducing the size of piping or when there is a 1. Never use in the presence of explosive gases. Z
restriction such as a valve on the upstream side, the The switches do not have an explosion proof rating. Never use I SE 12
pressure distribution in the piping changes and makes in the presence of an explosive gas as this may cause a
accurate measurement impossible. Therefore, flow
restriction measures such as these should be implemented
serious explosion. ZSP
on the downstream side of the switch. 2. Mount switches in locations where there is no
vibration greater than 98 m/s2, or impact ISA2
[For water] greater than 490 m/s2.
11. Never mount a switch in a place that will be 3. Do not use in an area where surges are IS
used as a scaffold during piping. generated.
Damage may occur if an excessive load is applied to the
When there are units that generate a large amount of surge in ZSM
switch. Especially when the switch supports the piping, do
the area around pressure switches, (e.g., solenoid type lifters,
not apply a load of 15 N·m or more to the metal part of the
switch.
high frequency induction furnaces, motors, etc.) this may PF2
cause deterioration or damage to the switches' internal
12. Be sure to allow straight pipe length that is circuitry. Avoid sources of surge generation and crossed lines.
minimum 8 times the port size upstream and
IF
4. Switches are not equipped with surge
downstream of the switch piping. protection against lightning.
When abruptly reducing the size of piping or when there is a Data
Flow switches are CE compliant; however, they are not
restriction such as a valve on the upstream side, the equipped with surge protection against lightning. Lightning
pressure distribution in the piping changes and makes surge protection measures should be applied directly to
accurate measurement impossible. Therefore, flow system components as necessary.
restriction measures such as these should be implemented
on the downstream side of the switch. 5. Avoid using switches in an environment where
When used with the downstream side open, be careful of the likelihood of splashing or spraying of
the cavitation that is prone to occur. liquids exists.
Switches are dustproof and splashproof; however, avoid using
Wiring in an environment where the likelihood of heavy splashing or
spraying of liquids exists. Since the display unit of the remote
Warning type switches featured here is not dust or splash proof, the
1. Verify the color and terminal number when use in an environment where liquid splashing or spraying
exists must be avoided.
wiring.
Incorrect wiring can cause the switch to be damaged and [For air]
malfunction. Verify the color and the terminal number in the 6. Use the switch within the specified fluid and
instruction manual when wiring.
ambient temperature range.
2. Avoid repeatedly bending or stretching the Fluid and ambient temperatures are 0° to 50°C. Take
lead wire. measures to prevent freezing fluid when below 5°C, since this
Repeatedly applying bending stress or stretching force to may cause damage to the switch and lead to a malfunction.
the lead wire will cause it to break. The installation of an air dryer is recommended for eliminating
condensate and moisture. Never use the switch in an
3. Confirm proper insulation of wiring. environment where there are drastic temperature changes
Make sure that there is no faulty wiring insulation (contact
even when these temperatures are operated within the
with other circuits, ground fault, improper insulation between
specified temperature range.
terminals, etc.). Damage may occur due to excess current
flow into a switch. [For water]
4. Do not wire in conjunction with power lines 7. Use the switch within the specified fluid and
or high voltage lines. ambient temperature range.
Wire separately from power lines and high voltage lines, The fluid and ambient temperatures range for the switches is
avoiding wiring in the same conduit with these lines. Control 0° to 50°C (and 0° to 90°C for high temperature fluid). Take
circuits including switches may malfunction due to noise measures to prevent freezing fluid when below 5°C, since this
from these other lines. may cause damage to the switch and lead to a malfunction.
5. Do not allow loads to short circuit. Never use the switch in an environment where there are
Although switches indicate excess current error if loads are drastic temperature changes even when these temperatures
short circuited, all incorrect wiring connections cannot be fall within the specified temperature range.
protected. Take precautions to avoid incorrect wiring.
16-11-33
Series PF2A/PF2W
Specific Product Precautions 3
Be sure to read before handling.

Maintenance Measured Fluid


Warning Warning
1. Perform periodical inspections to ensure 6. Never use flammable fluids.
proper operation of the switch. 7. Install a filter on the inlet side when there is a
Unexpected malfunctions may cause possible danger.
possibility of condensate and foreign matter
2. Take precautions when using the switch for an being mixed in with the fluid.
interlock circuit. If foreign matter adheres to the switch’s vortex generator or
When a pressure switch is used for an interlock circuit, devise vortex detector, accurate measurement will no longer be
a multiple interlock system to prevent trouble or possible.
malfunctioning, verify the operation of the switch and interlock
function on a regular basis.
3. Do not disassemble or perform any conversion Others
work on flow switches.
Measured Fluid
Warning
1. Since switch output remains OFF while a
Warning message is displayed after the power is turned
1. Check regulators and flow adjustment valves on, start measurement after a value is
before introducing the fluid. displayed.
If pressure or flow rate beyond the specified range are applied 2. Perform settings after stopping control
to the switch, the sensor unit may be damaged. systems.
[For air] When the switch’s initial setting and flow rate setting are
2. The fluids that the switch can measure performed, output maintains the condition prior to the settings.
With the 100, 200, and 500 l/min type switches for air, output
accurately are nitrogen and dry air. However, turns OFF when the switch’s initial setting and flow rate setting
only dry air can be measured with the high are preformed.
flow rate type. 3. Do not apply excessive rotational force to the
Please note that accuracy cannot be guaranteed when other
fluids are used. display unit.
The integrated type display unit can rotate 360°. Rotation is
3. Never use flammable fluids. controlled by the stopper; however, the stopper may be
The flow velocity sensor heats up to approximately 150°C. damaged if the display unit is turned with excessive force.
4. Install a filter or mist separator on the [For air]
upstream side when there is a possibility of 4. Be certain to turn on the power when the flow
condensate and foreign matter being mixed in rate is at zero.
with the fluid. Allow an interval of 10 minutes after turning on the power, as
The rectifying device built into the switch will be clogged up there are some changes in the display.
and accurate measurement will no longer be possible. 5. Flow rate unit
[For water] Switch measures at mass flow rates without being influenced
5. The fluid that the switch can measure by temperature and pressure. The switches use l/min as the
accurately is water. flow rate indicator unit, in which the volumetric flow is
Please note that accuracy cannot be guaranteed when other substituted for mass flow at 0°C and 101.3 kPa. The
fluids are used. volumetric flow rate at 20°C, 101.3 kPa, and 65% RH (ANR)
can be displayed with the high flow rate type switches for air.

Detection principle of digital flow switch for air Detection principle of digital flow switch for water
A heated thermistor is installed in the passage, and fluid absorbs heat from When an elongated object (vortex generator) is placed in the flow,
the thermistor as it is introduced to the passage. The thermistor's resistance reciprocal vortexes are generated on the downstream side. These vortexes
value increases as it loses heat. Since the resistance value increase ratio are stable under certain conditions, and their frequency is proportional to
has a uniform relationship to the fluid velocity, the fluid velocity can be the flow velocity, resulting the following formula.
detected by measuring the resistance value. To further compensate the fluid f=kxv
and ambient temperature, the temperature sensor is also built into the switch f: Frequency of vortex v: Flow velocity k: Proportional constant
to allow stable measurement within the operating temperature range. (determined by the vortex generator's dimensions and shape).
Therefore, the flow rate can be measured by detecting this frequency.

This flow switch uses l/min


as the flow rate indicator
unit. The mass flow is
converted and displayed
under the conditions of 0°C Fluid
and 101.3 kPa.
The conversion conditions
Temperature can be switched to 20°C
compensation element Vortex generator Vortex detector
and 101.3 kPa with high
Fluid velocity flow type switches.
detection element ∗ Top view

16-11-34
Series PF2A/PF2W
Specific Product Precautions 4
Be sure to read before handling.

Set Flow Rate Range and Rated Flow Rate Range


Caution
Set the flow rate within the rated flow rate range.
The regulating flow rate range is the range of flow rate that can be set on the controller. ZSE
ISE
The rated flow rate range is the range of flow rate that satisfies the specifications (accuracy, linearity, etc.) of the sensor.
Although it is possible to set a value outside the rated flow rate range, the specifications will not be guaranteed even if the value stays
within the regulating flow rate range.
PSE
<For Air: PF2A> Z
I SE3
Flow rate range
Sensor
1 l/min 5 l/min 10 l/min 20 l/min 50 l/min 100 l/min 200 l/min 500 l/min PS
1 l/min 10 l/min Z
PF2A510 I SE 12
10.5 l/min
0.5 l/min
ZSP
5 l/min 50 l/min
PF2A550
2.5 l/min 52.5 l/min ISA2
10 l/min 100 l/min IS
PF2A511
5 l/min 105 l/min
ZSM
20 l/min 200 l/min
PF2A521 PF2
10 l/min 210 l/min
IF
50 l/min 500 l/min
PF2A551
25 l/min 525 l/min Data

<For Water: PF2W>


Flow rate range
Sensor
0.5 l/min 2 l/min 5 l/min 10 l/min 20 l/min 40 l/min 100 l/min

PF2W504 0.5 l/min 4 l/min


PF2W504T 4.5 l/min
0.35 l/min

PF2W520 2 l/min 16 l/min


PF2W520T 1.7 l/min 17l/min

PF2W540 5 l/min 40 l/min


PF2W540T 3.5 l/min 45 l/min

10 l/min 100 l/min


PF2W511
7 l/min 110 l/min

Rated flow rate range of sensor


Set flow rate range of sensor

16-11-35
16-11-36
Digital Flow Switch
For Deionized Water and Chemicals

Series PF2D
ZSE
ISE

Body and sensor PSE

New PFA Z
I SE3

Tube PS

Super PFA Z
I SE 12

Three types of flow range ZSP


0.4 to 4 l/min (PF2D504) ISA2
1.8 to 20 l /min (PF2D520)
4.0 to 40 l /min (PF2D540) IS
ZSM
Swept flow characteristics
Tapered side seal minimizes dead volume PF2
to reduce accumulation of liquid pool.
IF
Swept Flow Characteristics (Reference)
Dust generation of 3 particles/cc or less 1000 Data
(Average number) Fill the flow path with sulfuric
Ratio of resistance [kΩ· m]

acid and leave it for 30


Karman vortex eliminates moving parts 100 minutes.
and allows low dust generation. After disposing the sulfuric
acid, flush the flow path out
Particle Characteristics (Reference) with deionized water and
10
measure the resistance rate
Particle ratio [number/cc]

50 of the fluid that is discharged


from the downstream side.
1
0 5 10 15 20 25 30 A quick recovery time
Duration of flow [min] indicates little liquid pool.
2 or 3 particles/cc

0
0 10 20 30 40 50 60 70
Tube
Duration of flow [min]

The data was obtained by performing an actual 10 minutes’ supersonic


cleaning using an average 16 MΩ·cm of deionized water at class 10000
clean room (1 l/min flow rate).
The diameter of the measured particles ranges from 0.1 to 0.5 µm. The
flow rate used during measuring is 100 cc/min.

Processing chart for Series PF2D Body Vibration reducing seals


Malfunctions (output errors) that
Remote type sensor unit would otherwise be caused by
Assembly Sensor vibration are prevented.
Common environment
4 types of outputs available
Supersonic cleaning
With button operation, 4 types of output specification
combinations are available.
Double-packing Drying
1 2 3 4
Accumulated Accumulated
Clean room class 1000 Output 1 Switch output Switch output
pulse output pulse output

Accumulated Accumulated
Shipment Output 2 Switch output Switch output
pulse output pulse output

16-11-37
Digital Flow Switch
For Deionized Water and Chemicals

Series PF2D
How to Order

Remote type
Sensor unit PF2D5 20 13 1
Output specifications
Flow rate range
1 Output for display unit Note 1) + analog output (1 to 5 V)
04 0.4 to 4 l/min Port size (inch) 2 Output for display unit Note 1) + analog output (4 to 20 mA)
20 1.8 to 20 l/min 11 3/8 PF2D504 Note 1) Output for the display units of PF2D 300/301
40 4 to 40 l/min 13 1/2 PF2D520
19 3/4 PF2D540

Specifications for Sensor Unit


Model PF2D504 PF2D520 PF2D540
Measured fluid Liquid not to corrode nor erode deionized water and/or Teflon®. Viscosity: 3 mPa·s (3 cP) or less
Detection style Karman vortex
Flow rate measuring range 0.4 to 4 l/min 1.8 to 20 l /min Note 1) 4 to 40 l/min
Operating pressure range Note 2) 0 to 1 MPa 0 to 0.6 MPa
Proof pressure Note 3) 1.5 MPa 0.9 MPa
Operating fluid temperature 0 to 90°C
Linearity Note 4) ±2.5%F.S. or less (at 25°C water)
Repeatability ±1%F.S. or less (at 25°C water)
Temperature characteristics ±5%F.S. or less (0 to 50°C)
Pulse output, N channel, open drain, output for display unit PF2D300/301
Pulse output
(Specifications: Maximum load current of 10 mA; Maximum applied voltage of 30 V)
Output Voltage output Note 5) 1 to 5 V within the flow rate range
specifications Analog Linearity: ±2% F.S. or less, Allowable load resistance: 100 kΩ or more
output Current output Note 6) 4 to 20 mA within the flow rate range
Linearity: ±2% F.S. or less, Allowable load resistance: 30 0Ω or less with 12 VDC, 600 Ω or less with 24 VDC
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Current consumption 20 mA or less (Without load)
Enclosure IP65
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C in stock (No freezing or condensation)
Environmental
resistance

Voltage resistance 1000 VAC for 1 min between external terminals and case
Insulation resistance 50 MΩ or more (500 VDC) between external terminals and case
Vibration resistance 4.9 m/s2
Impact resistance 2
490 m/s to X, Y, Z directions 3 times for each
Noise resistance 1000 Vp-p, Pulse width: 1 µs, Standing: 1 ns
Weight 140 g (Without lead wire) 225 g (Without lead wire)
Port size 3/8 inch tube 1/2 inch tube 3/4 inch tube
Wetted material Body: New PFA, Sensor: New PFA, Tube: Super PFA
Note 1) 1.6 to 20 l/min (0.1 MPa) with viscosity of 1 mPa·s (1 cP) or less
Note 2) The operating pressure range drops according to the fluid temperature. See attached graph. 1.0
Operating pressure [MPa]

Note 3) 1.5 times of the maximum operating pressure and varying with fluid temperature. PF2504/520
Note 4) The system accuracy when combined with PF2D30.
Note 5) When the voltage output is selected.
Note 6) When the current output is selected.
Note 7) The sensor unit is conformed to CE mark. 0.5
PF2540

0 20 40 60 80 90 100
Fluid temperature [°C]

16-11-38
Digital Flow Switch
For Deionized Water and Chemicals Series PF2D
How to Order

Remote type
Display unit PF2D30 0 A M
Unit specifications
Nil With unit switching function
M Fixed SI unit Note 1)
Output specifications Note 1) Fixed unit:
ZSE
Real-time flow rate: l/min ISE
0 NPN open collector 2 outputs Accumulated flow: l
1 PNP open collector 2 outputs
PSE
Panel mounting
Z
Specifications for Display Unit I SE3
Model PF2D300/301 PS
Flow rate measurement range Note 1) 0.25 to 4.5 l/min 1.3 to 21.0 l/min 2.5 to 45 l/min
Z
Set flow rate range Note 1) 0.25 to 4.5 l/min 1.3 to 21.0 l/min 2.5 to 45 l/min I SE 12
Minimum setting unit Note 1) 0.05 l/min 0.1 l/min 0.5 l/min
Accumulated pulse flow rate exchange
ZSP
value (Pulse width: 50 ms) Note 1) 0.05 l/pulse 0.1 l/pulse 0.5 l/pulse

Note 2)
ISA2
Display
Real-time flow rate l/min, gal (US)/min
units Accumulated flow l, gal (US) IS
Accumulated flow range 0 to 999999 l
Linearity Note 3) ±2.5% F.S. or less ZSM
Repeatability ±0.5% F.S. or less
±1% F.S. or less (15 to 35°C)
PF2
Temperature characteristics
±2% F.S. or less (0 to 50°C)
IF
Current consumption 60 mA or less
Weight 45 g Data
Maximum load current: 80 mA
Note 4)
Output specifications

NPN open collector Internal voltage drop: 1.5 V or less (With load current of 80 mA)
(PF2D300, PF2W300, PF2W330) Maximum applied voltage: 30 V
2 outputs
Switch output
Maximum load current: 80 mA
PNP open collector
Internal voltage drop: 1.5 V or less (With load current of 80 mA)
(PF2D301, PF2W301, PF2W331)
2 outputs

Accumulated pulse output NPN open collector or PNP open collector (Same as switch output)
Enclosure IP40
Operating temperature range Operating: 0 to 50°C, Stored: –25 to 85°C (No freezing or condensation)
Environmental
resistance

Voltage resistance 1000 VAC for 1 min between external terminals and case
Insulation resistance 50 MΩ or more (500 VDC Mega) between external terminals and case
Vibration resistance 10 to 500 Hz at whichever is smaller: 1.5 mm amplitude or 98 m/s2 acceleration in X, Y, Z directions for 2 hrs each
Impact resistance 490 m/s2 to X, Y, Z directions 3 times for each
Noise resistance 1000 Vp-p, Pulse width: 1 µs, Standing: 1 ns
Display 3-digits 7-segment LED
Indicator light ON: when light is on, OUT1: Green; OUT2: Red
Power supply voltage 12 to 24 VDC (Ripple ±10% or less)
Response time 1 sec. or less
Hysteresis Hysteresis mode: Adjustable (can be set from 0) Window comparator mode Note 5): Fixed (3 digits)
Note 1) The value varies depending on set flow range
Note 2) For digital flow switch with unit switching function. (Fixed SI unit [l/min or l] will be set for switch types without unit switching function.)
Note 3) The system accuracy when combined with PF2D5.
Note 4) Switch output and accumulated pulse output can be selected using the control button operation during initial setting.

1 2 3 4
Output 1 Switch output Switch output Accumulated pulse output Accumulated pulse output
Output 2 Switch output Accumulated pulse output Switch output Accumulated pulse output
Note 5) Window comparator mode: Since hysteresis (H) will reach 3 digits, keep P_1 and P_2 or n_1 and n_2 apart by 7 digits more. (In case of output
OUT2, n_1, 2 to be n_3, 4 and P_1, 2 to be P_3, 4.)
Note 6) The display unit is conformed to CE mark.

16-11-39
Series PF2D
Flow Characteristics (Pressure characteristics)
PF2D504 PF2D520 PF2D540

0.040 0.035
0.030
0.035
0.030
Pressure loss [MPa]

Pressure loss [MPa]

Pressure loss [MPa]


0.025
0.030
0.025
0.020 0.025
0.020
0.015 0.020
0.015
0.015
0.010
0.010
0.010
0.005 0.005
0.005

0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0 2 4 6 8 10 12 14 16 18 20 0 5 10 15 20 25 30 35 40


Flow rate (l/min) Flow rate (l/min) Flow rate (l/min)

Construction
PF2D504/520
Component Parts
No. Description Material
o !0 u !0 !2 y w r !0 e
q Body New PFA
w Sensor New PFA
e Tube Super PFA
r Housing A PPS
t Housing B PPS
y Housing C PPS
u Bushing POM
i Cap PPS
o Gasket FKM
!0 O-ring FKM
!1 Thread Stainless steel 304
!2 Lead wire PVC
!1 q t i

PF2D540

o !0 u !0 !2 y w r e

!1 q t i

16-11-40
Digital Flow Switch
For Deionized Water and Chemicals Series PF2D
Dimensions: Separate Type Sensor Unit
PF2D504-11/520-13 Internal circuit and wiring example
176 z to , are terminal numbers.
70
60 Display
40 Sensor (PF2D30/31)
Brown
15 2 6
Analog Switch

Main circuit

Main circuit
output
Load 4 8 output
+ 12 to
White or ZSE
Pulse 24 VDC
3 7 – ISE
Black output
øA
62
52
42

Blue
1 5 PSE
Model A Z
PF2D5--1 I SE3
PF2D520 12.7
4-ø4.5 PF2D504 9.52 Display
Sensor (PF2D30/31) PS
Brown
2 6 Z
SE 12
1

Analog Switch I

Main circuit

Main circuit
output
Load 4 8 output + 12 to
White or
3 7 Pulse –
24 VDC ZSP
Black
output
52

Blue
1 5 ISA2
IS
18

PF2D5--2

PF2D540-19 Wiring ZSM


186
86 Brown (1) DC (+)
PF2
78

Main circuit
56 Black (4) OUT
15
IF
White (2) Analog output
Data
Blue (3) DC (–)

∗ Use this sensor by connecting to SMC


ø19.05
72
62
52

remote type display unit Series

4-ø4.5
1
62
25

Flow direction
Analog Output
20 5
Current [mA]

Voltage [V]

4 1

0 0.4 4 (in case of PF2D504)


1.8 20 (in case of PF2D520)
4 40 (in case of PF2D540)
Flow rate [l/min]

16-11-41
Series PF2D
Dimensions: Separate Type Display Unit
PF2D3001-A Internal circuit and wiring example
Panel mounting type z to , are terminal numbers.
OUT2
NC
41.8 40.3 8 Load
Sensor 4
40 4.3 OUT1
Black

Main circuit
3 7 Load
Brown
2 6 +
SMC FLOW SWITCH
Blue
1 5 –

35.8
40

A 12 to 24 VDC
UNIT
RESET Series
SET
PF2D5 PF2D300-A(-M)

3 x 7.2 (= 21.6) 8-M3


Panel fitting dimension OUT2
NC
6.4 36 +0.5
0
8 Load
Sensor 4
OUT1
Black

Main circuit
3 7 Load
1 2 3 4
Brown
2 6 +
+0.5
0
19.4

Blue

36

1 5
12 to 24 VDC

5 6 7 8
Series
PF2D5 PF2D301-A(-M)
Do not connect the white wire of the sensor to c of the
The applicable panel thickness is display unit.
View A
1 to 3.2 mm.

Terminal block number

1 2 3 4

1 2 3 4

5 6 7 8

5 6 7 8

16-11-42
Digital Flow Switch
For Deionized Water and Chemicals Series PF2D
Functions/PF2D Refer to the operation manual how to set and to operate.

Flow rate measurement selection Output types


Real-time flow rate and accumulated flow rate can be selected. Real-time switch output, accumulated switch output, or
Up to 999999 of flow rate value can be accumulated. accumulated pulse output can be selected as an output type.

Unit switching Real-time switch output ( )


• Hysteresis mode
Display Real-time flow rate Accumulated flow ZSE
ON
l/min l YES ISE
GPM gal (US) OFF

GPM = gal (US)/min


P-2 P-1
Real-time flow rate → PSE
“P” • Window comparator mode
Note) Fixed SI unit (l/min, l, m3 or m3 x 10) will be set Z
for the type without the unit switching function.
H: Hysteresis
H H
I SE3
ON

NO OFF
PS
Flow rate measuring unit confirmation P-1 P-2
Real-time flow rate → Z
This function allows to confirm the accumulated flow rate OUT1
Output
• Hysteresis mode I SE 12
mode
when real-time flow rate is selected and to confirm the ON
∗ For OUT2 is the same. YES ZSP
real-time flow rate when accumulated flow rate is selected. OFF
n-2 n-1
Real-time flow rate → ISA2
Error correction • Window comparator mode
H: Hysteresis
Note 1)
“n” H H
IS
LED display Contents Solution
ON

A current of more than Check the load and wiring NO OFF


ZSM
80 mA is flowing to OUT1 for OUT1 n-1 n-2
Real-time flow rate →

Note 1) Output mode is set to inverted output at the factory before


PF2
The setting data has Perform the RESET
changed for whatever operation, and reset all shipment.
reasons. data again. IF
The flow rate is over the Reduce the flow rate until
Accumulated switch output ( )
flow rate measurement it is within the flow rate range,
Data
range. using an adjustment valve. ON
“P”
OFF
P-3
Accumulated flow rate →
Key lock
This function prevents incorrect operations such as
Output
changing the set value accidentally. OUT1 mode

Accumulation clearance ON
This is to clear the accumulated value.
Note 1) OFF
“n” n-3
Accumulated flow rate →
Note 1) Output mode is set to inverted output at the factory before
shipment.

Accumulated pulse output ( )


“P” ON

OFF

Output
OUT1 mode 50 msec

ON

Note 1) OFF
“n”

Note 1) Refer to the specifications of display unit for the flow rate value
per pulse.

16-11-43
Applicable Fluid
Compatibility check list: Materials of digital flow switch for deionized
water and chemicals and fluid

Chemical Compatibility

Acetone 앪

Ammonium hydroxide 앪

Isobutyl alcohol X

Isopropyl alcohol 앪

Hydrochloric acid 앪

Ozone X

Hydrogen peroxide Concentration 50% or less 50°C or less 앪

Ethyl acetate 앪

Butyl acetate 앪

Nitric acid (Except fuming nitric acid) Concentration 10% or less 앪

Deionized water 앪

Sodium hydroxide X

Ultra deionized water 앪

Toluene 앪

Hydrofluoric acid Concentration 50% or less 앪

Sulfuric acid (Except fuming sulfuric acid) Concentration 20% or less 앪

Phosphoric acid Concentration 30% or less 앪


Note 1) The material and fluid compatibility check list provides reference values as a guide only.
Note 2) Please consult with SMC for made to order specifications such as: Teflon coated threads to prevent rust/corrosion when in contact
with strong acid or alkali.

· Compatibility is indicated for fluid temperatures at 100°C or less. Table symbols : Can be used
· Please consult with SMC regarding fluids other than the above. 앪
: Can be used under
· Please consult with SMC regarding operating conditions. certain conditions
· The product is not explosion proof. Please be sure to take measures to guard it from explosive X : Cannot be used
gas when using explosive fluid.

16-11-44
Series PF2D
Specific Product Precautions 1
Be sure to read before handling.

Design and Selection Design and Selection


Warning Caution
1. Operate the switch only within the specified 1. Data of the flow switch will be stored even after
ZSE
voltage. the power is turned off. ISE
Use of the switch outside the range of the specified voltage Input data will be stored in EEPROM so that the data will not
can cause not only malfunction and damage of the switch but be lost after the flow switch is turned off. (Data can be PSE
also electrocution and fire. rewritten for up to one million times, and data will be stored for
2. Do not exceed the maximum allowable load up to 20 years.) Z
I SE3
specification.
A load exceeding the maximum load specification can cause Mounting PS
damage to the switch.
3. Do not use a load that generates surge voltage. Warning Z
I SE 12
Although surge protection is installed in the circuit at the 1. Monitor the flow direction of the fluid.
output side of the switch, damage may still occur if a surge is Install and connect piping so that fluid flows in the direction of
applied repeatedly. When a surge generating a load such as a the arrow indicated on the body.
ZSP
relay or solenoid is directly driven, use a type of switch with a 2. Remove dirt and dust from inside the piping
built-in surge absorbing element.
ISA2
using an air blower before connecting piping to
4. Be sure to verify the applicable fluid. the switch.
The switch does not have an explosion proof rating. To prevent
IS
3. Do not drop or bump.
possible fire hazard, do not use with flammable gases or Do not drop, bump, or apply excessive impacts (490 m/s2)
fluids. ZSM
while handling. Although the external body of the switch
5. Monitor the internal voltage drop of the switch. (switch case) may not be damaged, the inside of the switch
When operating below a specified voltage, it is possible that could be damaged and cause a malfunction.
PF2
the load may be ineffective even though the pressure switch 4. Hold the body of the switch when handling.
function is normal. Therefore, the formula below should be The tensile strength of the cord is 49 N. Applying a greater
IF
satisfied after confirming the minimum operating voltage of the pulling force on it can cause a malfunction. When handling,
load. hold the body of the switch—do not dangle it from the cord. Data
Supply – Internal voltage > Minimum operating 5. Do not use until you can verify that equipment
voltage drop of switch voltage of load can operate properly.
Following mounting, repair, or retrofit, verify correct mounting
6. Use the switch within the specified flow rate by conducting suitable function and leakage tests after piping
measurement and operating pressure. and power connections have been made.
Operating beyond the specified flow rate and operating 6. Never mount a switch in a place that will be used
pressure can damage the switch. Avoid especially the as a scaffold during piping.
application of pressure above specifications through a water
hammer. 7. Be sure to allow straight pipe length that is
<Examples of pressure reduction measures> minimum 8 times the port size upstream and
a) Use a device such as a water hammer relief valve to slow downstream of the switch piping.
the valve’s closing speed. When abruptly reducing the size of piping or when there is a
b) Absorb impact pressure by using an accumulator or elastic restriction such as a valve on the inlet side, the pressure
piping material such as a rubber hose. distribution in the piping changes and makes accurate
c) Keep the piping length as short as possible. measurement impossible. Therefore, flow restriction measures
such as these should be implemented on the outlet side of the
7. Design the system so that the fluid always fills
switch.
the detection passage. When used with the outlet side open, be careful of the
Especially for vertical mounting, introduce the fluid from the
cavitation that is prone to occur.
bottom to the top.
8. Operate at a flow rate within the flow rate
measurement range.
If operated outside of the flow rate measurement range, the
Karman vortex will not be generated and normal
measurement will not be possible.
9. Never use flammable fluids and/or penetrable
fluids.
These can cause fire, explosion or corrosion.
∗ Refer to MSDA (material safety data sheet) when using
chemicals.

16-11-45
Series PF2D
Specific Product Precautions 2
Be sure to read before handling.

Wiring Operating Environment


Warning Warning
1. Verify the color and terminal number when wiring. 1. Never use in the presence of explosive gases.
Incorrect wiring can cause the switch to be damaged and The switches do not have an explosion proof rating. Never use
malfunction. Verify the color and the terminal number in the in the presence of an explosive gas as this may cause a
instruction manual when wiring. serious explosion.
2. Avoid repeatedly bending or stretching the lead 2. Mount switches in locations where there is no
wire. vibration greater than 98 m/s2, or no impact
Repeatedly applying bending stress or stretching force to the greater than 490 m/s2.
lead wire will cause it to break.
3. Do not use in an area where surges are
3. Confirm proper insulation of wiring. generated.
Make sure that there is no faulty wiring insulation (contact with When there are units that generate a large amount of surge in
other circuits, ground fault, improper insulation between the area around pressure switches, (e.g., solenoid type lifters,
terminals, etc.). Damage may occur due to excess current flow high frequency induction furnaces, motors, etc.) this may
into a switch. cause deterioration or damage to the switches’ internal
4. Do not wire in conjunction with power lines or circuitry. Avoid sources of surge generation and crossed lines.
high voltage lines. 4. Switches are not equipped with surge protection
Wire separately from power lines and high voltage lines, against lightning.
avoiding wiring in the same conduit with these lines. Control Flow switches are CE compliant; however, they are not
circuits including switches may malfunction due to noise from equipped with surge protection against lightening. Lightening
these other lines. surge protection measures should be applied directly to
5. Do not allow loads to short circuit. system components as necessary.
Although switches indicate excess current error if loads are 5. Avoid using switches in an environment where
short circuited, all incorrect wiring connections such as power the likelihood of splashing or spraying of liquids
supply polarity cannot be protected. Take precautions to avoid exists.
incorrect wiring. Switches are dustproof and splashproof; however, avoid using
in an environment where the likelihood of heavy splashing or
spraying of water and/or oil exist. Since the display unit of the
Usage remote type switches featured here is not dust or splash proof,
the use in an environment where water and/or oil splashing or
Warning spraying exists must be avoided.
1. When using a switch for high temperature fluid,
the switch itself also becomes hot due to the high
temperature fluid. Avoid touching the switch Maintenance
directly as this may cause a burn.
Warning
1. Perform periodical inspections to ensure proper
operation of the switch.
Unexpected malfunctions may cause possible danger.
2. Take precautions when using the switch for an
interlock circuit.
When a pressure switch is used for an interlock circuit, devise
a multiple interlock system to prevent trouble or
malfunctioning. Verify the operation of the switch and interlock
function on a regular basis.
3. Do not disassemble or perform any conversion
work on flow switches.
4. Check the following during regular maintenance
to avoid damage and loss because of chemicals.
a) Do not touch the remaining chemicals in piping and/or
digital flow switch.
b) Verify the names and characteristics of using chemicals
and treat them accordingly.

16-11-46
Series PF2D
Specific Product Precautions 3
Be sure to read before handling.

Measured Fluid Others


Warning Warning
1. Check regulators and flow adjustment valves 1. Since switch output remains OFF while a
ZSE
before introducing the fluid. message is displayed after the power is turned ISE
If pressure or flow rate beyond the specified range are applied on, start measurement after a value is displayed.
to the switch, the sensor unit may be damaged. 2. Perform settings after stopping control systems. PSE
2. Be sure to take preventive measures not to When the switch’s initial setting and flow rate setting are
Z
expose the switch to inflammable and/or performed, output maintains the condition prior to the settings. I SE3
explosive gases when using inflammable fluid. Output turns OFF when the switch’s initial setting and flow rate
3. Place the filter on the upstream side when setting are preformed. PS
extraneous material can be infected.
Z
Accurate measurement cannot be fulfilled when extraneous I SE 12
material is adherent to the vortex generator and the vortex
detector of the switch. ZSP

Set Flow Rate Range and Rated Flow Rate Range


ISA2

Caution IS
Set the flow rate within the rated flow rate measuring range. ZSM
The set flow rate range is the range of flow rate that is possible in setting at the controller side.
The flow rate measuring range is the range that satisfies the specifications (accuracy, linearity etc.) on the sensor.
Although it is possible to set a value outside the flow rate measuring range, the specifications will not be guaranteed.
PF2
IF
Flow range
Sensor
0.4 l/min 1.8 l/min 4 l/min 10 l/min 20 l/min 40 l/min Data
4 l/min
PF2D504 0.4 l/min
4.5 l/min
0.25 l/min

1.8 l/min 20 l/min


PF2D520
1.3 l/min 21 l/min

4 l/min 40 l/min
PF2D540
2.5 l/min
45 l/min

Rated flow rate range of sensor


Set flow rate range of sensor

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