Fluidizing

KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 1 of 114
No: 1
STANDARD MAINTENANCE PROCEDURE
FOR
BAG FILTERS OF FLY ASH SILO
Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
No: 1
FLOWCHART OF SMP:
APPLY PTW
ISOLATION OF EQUIPMENT
ISSUING PTW
INSPECTION OF WORK
AREA/EQUIPMENT
CARRYING OUT WORK AS PER

CHECKLIST
EQUIPMENT BOX-UP AREA

HOUSEKEEPING
SURRENDER OF PTW AND TRIAL RUN
NORMALIZATION OF EQUIPMENT
CANCELLATION OF PTW

Name: Name: Name:
No: 1
 STANDARD MAINTENANCE PROCEDURE FOR PM

BAG FILTERS OF FLY ASH SILO .
 OBJECTIVE:
The purpose of this work instruction is to explain the

procedure for carrying out PM of all the Equipments
involved in BAG FILTERS OF FLY ASH SILO for smooth
operation of Plant.
Areas involved in the bag filters of fly ash silo are as

follows:

Name: Name: Name:
No: 1
 SCOPE: This SMP is applicable for all bag filters of fly ash.
The details of the bag filters of fly ash are as follows
 SAFETY PRECAUTIONS:
1. Ensure permit to work is issued on this system.
 SAFETY PPE’S: Hand Gloves, Safety Goggles, Ear Plugs Nose Mask, etc.
 ACTIVITY TIME REQUIRED: 03 HRS
 SPECIAL TOOLS/ EQUIPMENTS: Spanner Set, Allen key Set, Grease,

Gasket & Hole Bari, etc.

Name: Name: Name:
No: 1
STANDARD MAINTANENCE PROCEDURE
FOR
Bag Filters of Fly Ash

Name: Name: Name:
DIAGRAM:

Name: Name: Name:
No: 1
Installation of the Bags / Cages
- Fold the “U” collar.
- Fit the bag ring on the mirror.
- If a “button” is formed, do not press it, but in the

opposite side.
- The fit needs to be perfect so that there will be no leakage.
- Never use any tools (mallet type).
- Fit the cage inside the bags.

Name: Name: Name:
No: 1

Name: Name: Name:
No: 1
DESCRIPTION:
The bag filter is made of a metallic housing designed for continuous operation and
automatic cleaning.
The fly ash enters through the pipe line in the silo where the heavier particulate is
separated, and the lighter material is carried along with the gas to the filter
intermediate part, being forced to pass through the filtering bags where all the
particulate is collected.
The clean gas is then sent to the higher plenum (filtered air chamber) and then to the
atmosphere or exhausted to the discharge chimney.
The bag cleaning process is automatically performed through compressed air pulses
that are controlled by a programmer. The compressed air is stored in a reservoir
located beside the higher filter chamber. Above each row of bags there is a tube with
holes that are aligned with the central air passage gap, located on top of the bags,
through which compressed air is injected to momentarily invert the gas flow, causing
the particulate material accumulated outside the bags to be removed. Such tube is
connected to the reservoir through a diaphragm valve activated by a
solenoid/temporized sequencer that activates cleaning of a row of bags.

Name: Name: Name:
No: 1
MAINTENANCE:
Housing
 Every manhole needs to be completely sealed. Eventual leakages need to
be immediately repaired.
 For good functioning Bag Filter, it is important to ensure that dust

extracting parts are operating in perfect conditions.
Cleaning System
 On a weekly basis, inspect all cleaning system parts, including: Diaphragm

Valves, Solenoid Valves, gate valve and Bags.
Filtering Bags
 Filtering bags need to be treated as carefully as possible.
 When bags for damages (holes or tears). They should be immediately

changed any damage is found.
 Wet bags immediately replaced by clean/dry bags.

Name: Name: Name:
No: 1
Problem Solving Guide

High load loss:
 Check the differential manometer is operating as planned.
(leakage/clogging)
 Check all the solenoid valves are operating in each cycle.
 Check if compressed air is dried, clean and free of oil.
Low load loss:
 Check if there are holes in the bags and if they are appropriately
connected.
 Check there is leakage or clogging in the pipeline of the system. Check if

all system meters are appropriately positioned to allow the air to flow
through the Bag Filter.
 Ensure that the mirror plate or the housing does not have any holes,
cracks or loose seals, allowing the air to flow through the Filter without
going through the bags.
Emission of visible dust at the output of the Bag Filter:
 Check there are any holes in the bags and if they are appropriately
connected.

Name: Name: Name:
 Ensure that the mirror plate does not have any holes, cracks or broken
seals that allow the air to pass through the Bag Filter without going
through the filtering bags.

No: 1
 STEP WISE PROCEDURE OF WASTE MANAGEMENT:-
WASTE SPECIFICATION: - Jute, Cotton Waste, Cloth, Nuts & Bolts, etc.
Procedure:-
1. After completion of work, floor should be cleaned with broom.
2. All the waste material specified above should properly be accumulated.
3. Then the waste should be disposed in a dumpster & lid should be placed.
4. Proper cleanliness to be maintained near the work place.

Name: Name: Name:
KSK MAHANADI POWER COMPANY LIMITED
6X600 MW ASH HANDLING SYSTEM OF KMPCL
BUFFER HOPPER - Date:
S No. ACTIVITY TO BE DONE DETAIL OF ACTIVITY REMARKS
1 Bags Inspection & Cleaning
Inpection of Moisture content in

2
Purging Air
3 Purging Header Inspection
Fastners/Mounting tightness
4
Checking.
5 Cage Inspection
Inspection of Air Manifold

6
Diapragm & Clamp Tightening.
Inspection of Cage Locking
7
Arrangment
8 Vent Fan Inspection
9 Observation
SIGNATURE OF MMD GLOBUS SIGNATURE OF MMD KSK

ENGINEER ENGINEER

Name: Name: Name:

Fluidizing

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Fluidizing

Uploaded by

Copyright:

Available Formats

KSK Mahanadi Power Company Ltd.

STANDARD MAINTENANCE PROCEDURE

BAG FILTERS OF FLY ASH SILO

Prepared by: Reviewed by: Approved by:

CARRYING OUT WORK AS PER

EQUIPMENT BOX-UP AREA

SURRENDER OF PTW AND TRIAL RUN

Prepared by: Reviewed by: Approved by:

 STANDARD MAINTENANCE PROCEDURE FOR PM

The purpose of this work instruction is to explain the

Areas involved in the bag filters of fly ash silo are as

Prepared by: Reviewed by: Approved by:

The details of the bag filters of fly ash are as follows

 ACTIVITY TIME REQUIRED: 03 HRS

 SPECIAL TOOLS/ EQUIPMENTS: Spanner Set, Allen key Set, Grease,

Prepared by: Reviewed by: Approved by:

STANDARD MAINTANENCE PROCEDURE

Bag Filters of Fly Ash

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

Installation of the Bags / Cages

- Fold the “U” collar.

- Fit the bag ring on the mirror.

- If a “button” is formed, do not press it, but in the

- The fit needs to be perfect so that there will be no leakage.

- Never use any tools (mallet type).

- Fit the cage inside the bags.

Prepared by: Reviewed by: Approved by:

Prepared by: Reviewed by: Approved by:

solenoid/temporized sequencer that activates cleaning of a row of bags.

Prepared by: Reviewed by: Approved by:

 For good functioning Bag Filter, it is important to ensure that dust

 On a weekly basis, inspect all cleaning system parts, including: Diaphragm

 Filtering bags need to be treated as carefully as possible.

 When bags for damages (holes or tears). They should be immediately

 Wet bags immediately replaced by clean/dry bags.

Prepared by: Reviewed by: Approved by:

Problem Solving Guide

 Check all the solenoid valves are operating in each cycle.

 Check if compressed air is dried, clean and free of oil.

Low load loss:

 Check there is leakage or clogging in the pipeline of the system. Check if

Emission of visible dust at the output of the Bag Filter:

Prepared by: Reviewed by: Approved by:

KSK Mahanadi Power Company Ltd.

 STEP WISE PROCEDURE OF WASTE MANAGEMENT:-

1. After completion of work, floor should be cleaned with broom.

2. All the waste material specified above should properly be accumulated.

4. Proper cleanliness to be maintained near the work place.

Prepared by: Reviewed by: Approved by:

BUFFER HOPPER - Date:

S No. ACTIVITY TO BE DONE DETAIL OF ACTIVITY REMARKS

1 Bags Inspection & Cleaning

Inpection of Moisture content in

3 Purging Header Inspection

Inspection of Air Manifold

8 Vent Fan Inspection

SIGNATURE OF MMD GLOBUS SIGNATURE OF MMD KSK

Prepared by: Reviewed by: Approved by:

You might also like