Professional Documents
Culture Documents
FOR
TILING, SKIRTING, TOILET
DADO
&
KITCHEN PLATFORM WORK
TILING, SKIRTING, TOILET DADO & KITCHEN PLATFORM WORK
Raw Materials
Cement:
1) Cement shall be OPC 43 Grade or PPC and not more than 8 weeks old. 53 Grade if used shall be
adequately blended with fly ash. PPC, PSC or OPC-Fly ash combination is recommended because of
low heat of hydration.
2) Cement shall be free from lumps.
Natural Sand:
For tiling works no detailed checking of sand is required. Sand for wall tiling should be 600 micron
passing.
Fly ash:
For tiling works, following checks are important, if used:
1) Sources of fly ash must be standardized as per test reports and fly ash must meet the
requirements of IS 3812. Further retention on 45 micron sieve after wet sieving should be less than
20%.
2) Fly ash should be free from lumps.
Water:
Water for Tiling Works following checks are important on water used for curing to avoid
efflorescence:
Sulphates: Not greater than 0.05 %
Chlorides: Not greater than 0.10 %
Admixture: Admixture like tile adhesives / liquid tile adhesives (can be used for better bonding) shall
be from reputed manufacturers. Care shall be taken to see that it is compatible with the Type / Brand
of cement being used.
Tests on tiles:
Dimensional Analysis for tiles:
A) Measurement of length and width:
10 tiles shall be chosen at random from a given lot.
Length and widths of all tiles shall be measured between end corners of tiles. (Leaving 5mm from
corners)
In all 40 readings shall be obtained.
Average of these 40 readings shall be compared with the ordered sizes of tiles.
B) Measurement of thickness:
10 tiles shall be chosen at random from a given lot.
Diagonals shall be drawn on all tiles. Thickness of tiles shall be measured at the centre of 4
segments so formed with the help of micrometre.
Average thickness of all 40 readings shall be calculated and shall be compared with the specified
thickness of tile.
After placing the tiles on sand bed, diagonal length of the square so formed shall be measured and
diagonal length shall be match with the calculated diagonal length. No tolerance shall be allowed on
diagonal length measured.
E) Surface Flatness:
10 tiles shall be chosen at random from a given lot.
A flat calibrated plate of steel or glass 10mm thick with studs is used for determining a plane by
adjusting studs at three corners of tile (5mm away from corner)
1) Center of curvature:
∂ (Center of curvature) is the difference in level at the center of tile and the level of plane as
determined above
2) Edge of curvature:
∂ (Edge of curvature) is the difference in level at the center of edge of tile and the level of plane as
determined above.
3) Warpage of curvature:
∂ (Warpage) is the difference in level at the fourth corner of tile and the level of plane as determined
above.
NOTES:
Vitrified tiles are not soaked before fixing.
G) Scratch test:
At least 3 tiles are chosen randomly from a given lot.
With the help of sharp nail 4 lines are drawn on each tile, by applying uniform pressure. No
scratch mark should be observed.
Reference shall be made to Table 1 for acceptance criteria of tiles.
Natural Stones:
1) Natural stones like Kadappa, kotah, Granite as well as different kinds of marble shall be checked
for any flaws, fissures, cracks and uniformity in colour as well as grain structure.
2) At least two samples of natural stones (each 2’ x 2’) for matching with the requirements like
colour, thickness and bearing manufacturer’s label shall be obtained from the supplier for approval.
One approved sample shall be retained at site for acceptance, at the time of delivery of material.
3) Natural stones shall be matched with the samples kept at site for colour, uniformity of thickness,
cleavage, soft spots etc, if any. Natural stones tiles shall be checked for bends and surface
undulations.
4) Italian marble shall be subjected to macroscopic examination for detection of hair thin cracks not
visible to naked eyes but become visible after polishing.
5) Marble shall be checked for colour of veins within.
6) Thickness of all such stones shall be as specified in drawing or as mentioned in the specification.
7) All such stone slabs or tiles made from them shall bear Manufacturer’s label on it, as far as
possible. Acceptance criteria may be referred from Table 2.
Samples of all natural stones as well as pieces of natural stone tiles shall be examined
macroscopically for its colour, structure, texture and mineral constituents from laboratory. For
identification of stone type, reference shall be made to characteristics mentioned in table.
For this Natural stones/ Natural stone tile shall get tested from outside laboratory for the various
tests mentioned in table.
% Kg / cm2
Granite White to light grey 2.63 1000 – 140 – 70 – 250 0.4 – 4.0 43.9 – 200000 to
and pink -2.75 2500 500 87.9 600000
Limestone Black, Grey, Greenish 2.14 – 300 - 2500 100 - 500 50 – 250 5 – 20 1.3 – 24.1 100000 to
( Kadappa, Yellow, Blue 2.80 800000
Kota)
Sanstone Depends on the 1.85 – 200 - 1700 80 - 400 40 – 250 5.0 – 25 1.6 – 29 50000 to
colour of matrix and 2.70 800000
cement; generally
white, grey, red, buff,
brown, yellow and
even dark grey
Laterite Brownish red, yellow, 1.85 19 – 23 ----- ----- ----- ----- -----
brown, Grey and
mottled colours
Marble White, rose, pink, 2.6 – 1000 – 150 - 300 70 - 200 2.0 – 4.0 6.7 – 41.7 -----
red, green, yellow, 2.7 2500
black etc. (Impurities
impart different
shades)
Slate Dark grey, black, 2.6 – 1000 – ----- 70 – 200 0.1 – 1.0 ----- -----
greenish grey, purple 2.7 2000
grey etc
Skirting:
1) Skirting work shall start after masking of joints in tiles is complete.
2) It is recommended that skirting face shall be flush with wall plaster face and groove above skirting
shall be avoided since dirt accumulates within the groove. However, architectural drawings shall be
followed.
3) Where Architect has particularly recommended skirting to fixed in offset with plaster, following
precaution shall be taken:
a) Wall plaster shall be completed in perfect plumb and line leaving a gap of height (50-100mm more
than skirting height, at bottom).
b) Temporary thiyya (level pads), using skirting tiles shall be taken from wall by fixing two skirting
pieces, one at each end of the wall and line dori shall be stretched across them.
c) Skirting tiles shall be fixed in plumb with the thiyya (level pads) so taken.
d) Gap above skirting shall be applied with plaster and trowelled flush with plaster above.
e) This is to ensure uniform offset of skirting over plaster.
4) Skirting edges and floor tile edges shall perfectly match.
5) Skirting at offsets shall be matched at 45º to show a clean edge.
6) Skirting shall be fixed in such a way so as to keep its top level in perfect line and level of plaster.
Staircase
1) Tiles over staircase shall be anti-skid type unless specified otherwise by Architect.
2) If natural stones/natural stone tiles are used over steps, at least three grooves shall be made near
nosing.
Kitchen Platform
1) Natural stones like Kadappa, Granite etc. as well as other natural stones shall be checked. Kitchen
platform base can be RCC slab as recommended by Architect, in case vertical supports are not
provided.
2) Kadappa /Granite shall be cut at site after measuring correct distance as per actual line out in
kitchen.
3) Minimum 20-25 mm deep recess shall be made in walls up to the desired height and of width
sufficient to accommodate vertical supports. Thickness and material (Kadappa /Granite etc.) shall be
as per specification. Also clear distance between supports shall be as per latest Architectural
drawings with due care being taken for adequate leg space. Minimum 4” toe space shall be provided.
In any condition, chipping for RCC surface should be prohibited.
4) Front faces of vertical supports shall absolutely plain. Face showing chipped off surface shall be
embedded in the wall keeping visible surface clean and well polished.
5) Vertical supports after erecting on slab (or PCC in case of Ground floor) shall be kept in position by
applying chamfered mortar bed over slab at bottom. Use of bricks to hold vertical supports
temporarily in correct position shall not be resorted to.
6) Vertical supports shall be double polished unless specification doesn’t make provision for the
same.
7) As standard procedure 20 mm recess shall be made in walls to serve as bearing for horizontal
Kadappa platform. Top of platform shall then be applied with mortar bed and trowelled smooth to
form a levelled horizontal surface. In any condition, chipping for RCC surface should be prohibited.
8) Over this Granite platform shall be placed with a bearing of 20 mm in walls. Granite platform shall
be in one piece and preferably be fixed in perfect horizontal level. In case, slope is recommended by
Architect, platform shall be fixed as per slope recommended by Architect.
9) Care shall be taken to see to it that top of Kitchen Platform is at a desired height above Finished
Floor Level as per architectural drawing.
10) Steel sink shall be fixed over kadappa box with cement mortar (1:10 or 1:12) packing from all
sides so that there is no sound of tap water. Steel sink with rubber coating at bottom back side
(special type) can be without kadappa box. Special cut outs for embedded built in gas hobs shall be
made if specified on drawing.
11) Entire assembly of Kitchen Platform including sink shall be erected in place before floor tiling and
wall tiling.
12) Joints in natural stonework shall be kept minimum .Grout filler of matching colour shall be used
for joints in marble as well as granite. All joints shall be kept hair thin and shall be kept on vertical
supports.
13) Facia patti shall be applied with epoxy or equivalent along with sand and provided with coins /
metal washers half fixed into it at about 300 c/c. While fixing, facia patti shall be pressed tight against
horizontal granite platform (in which recesses are made) so that washers get firmly embedded in
recesses. Care shall be taken while fixing facia patti so that it is perfectly horizontal.
14) All projecting portions shall be rounded / chamfered as per architectural drawing.
15) Joints between kitchen platform and sink as well otta and tiles shall be filled with transparent /
matching shade sealants and checked for water tightness.
16) Hole in wall shall be made for inserting gas pipe and hole shall be provided with PVC pipe /
flexible pipe piece.
17) It is recommended to do wall tiling below kitchen platform also. And before that, position of the
gas detectors should be ensured.
KITCHEN PLATFORM
Type of Check Acceptance
Facia patti In perfect horizontal level
Platform top In perfect horizontal level unless specified
otherwise by Architect
Exposed edges of platform Properly rounded / chamfered
Kitchen sink Bottom and surrounding portion packed with
mortar
Colour shade of gap filling As specified