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CPCI Design Manual 5 - SECURED - 11 - 30 - 2017 PDF
CPCI Design Manual 5 - SECURED - 11 - 30 - 2017 PDF
DESIGN MANUAL
5th Edition
Structural/
Architectural
CPCI
DESIGN MANUAL
5th Edition
Precast and Prestressed Concrete
Canadian Precast/Prestressed
Concrete Institute
PO Box 24058 Hazeldean
Ottawa, ON, Canada K2M 2C3
STRUCTURAL / ARCHITECTURAL
i
Copyright 2017
by
www.cpci.ca
All rights reserved. This book or any part thereof must not
be reproduced in any form without the written permission of the
Canadian Precast/Prestressed Concrete Institute.
ISBN 978-1-7750090-1-6
Printed in Canada
ii
CONTENTS
CHAPTER 1 – METHODS AND MATERIALS
INDEX
iii
iv
FOREWORD
The Canadian Precast/Prestressed Concrete Institute (CPCI) is a not-for-profit corporation founded in 1961 for the
purpose of advancing the design, manufacture and use of architectural and structural precast and prestressed
concrete throughout Canada. Since its inception CPCI has established itself as the body of knowledge (BOK) for
precast and prestressed concrete in Canada.
CPCI represents a fast-growing segment of the Canadian construction industry. The first prestressed concrete
structure in Canada was a precast, prestressed concrete bridge erected in 1952 in North Vancouver. Since then,
precast prestressed concrete has been used in buildings and all types of engineered structures. Structural
and architectural, reinforced, pretensioned and post-tensioned, precast concrete has been successfully and
economically utilized in an ever-expanding variety of applications.
CPCI developed into a unique trade and professional association, with a representative mix of companies and
individuals. CPCI members include producers (Active Members), suppliers (Associate and Supporting Members),
engineers and architects (Professional Members), plus Affiliate and Student Members.
From the beginning, CPCI established a close working arrangement with the Precast/Prestressed Concrete Institute
(PCI). CPCI continues to enjoy a mutually beneficial relationship with PCI sharing state of the art information about
the industry, its products and services, that results in combined knowledge, developments and experience.
The focus of CPCI’s current activities includes the design and construction community in Canada in the areas of:
research, new product development, best practice documents, sustainability, specifications, codes and standards,
liaison with technical schools and universities, awards programs, seminars, trade shows and conventions of owner/
user groups.
In addition to the Design Manual, CPCI’s other two flagship programs are the CPCI Certification Program for
Structural, Architectural and Specialty Precast Plant and Production Processes (2007) and the North American
Sustainable Precast Concrete Plant Program (2012). Both programs are industry leaders and are recognized by
specifiers and agencies and government departments across Canada.
CPCI is a founding member of the Concrete Council of Canada, a consortium of allied concrete industry members
to promote concrete as a resilient, safe, fire resistant, sustainable construction material.
The Active Membership in the Institute represents over 80% of the industry’s production capacity in Canada. CPCI
continually disseminates information on design, production practices, field techniques and environmental issues,
via national and regional chapter programs and technical publications, all directed towards advancing the state of
the art for Canadian owners and designers.
Architects, engineers, owners, and developers are invited to contact CPCI for additional information on the design
and construction of precast and prestressed concrete, and on membership in CPCI.
Please visit these websites for more information on CPCI and its flagship programs:
www.cpci.ca
www.precastcertification.ca
www.sustainableprecast.ca
v
PREFACE
In 1964, the Canadian Precast/Prestressed Concrete Institute (CPCI) published the first design manual in North
America on precast, prestressed concrete. This was a major undertaking for a fledgling industry. This handbook
consisted of 4 parts: Part 1 contained the CSA Standard CSA-A135-1962 and a commentary, Part 2 contained
design theory and practice, Part 3 dealt extensively with connection design and Part 4 contained sections on
specifications and plant standards. The handbook was well received with orders received from around the world.
During the 1970’s, the standard design references for precast and prestressed concrete in North America were
published by the Prestressed/Prestressed Concrete Institute (PCI) in Chicago. The first edition of the PCI Design
Handbook was published in 1971, followed by the second edition in 1978 and a series of new editions including a
comprehensive updated sixth edition published in 2004, and the seventh edition in 2010. The eighth edition of the
PCI manual is scheduled for publication in 2017.
The Canadian Government’s decision in the mid 70’s to adopt Sl metric units and the adoption of limit-states
design codes reduced the relevance of PCI publications in Canada. CPCI undertook what was to become the single
largest undertaking in its history; the publishing in 1978 of the First Edition of the CPCI Metric Design Manual. This
publication, four years in the making, was based on the PCI Design Handbook and the PCI Structural Design of
Architectural Precast Concrete Handbook. The manual was written entirely in Sl units with extensive references to
Canadian design codes.
In 1984, CPCI published a Second Edition of the CPCI Metric Design Manual. This decision was based upon
extensive revisions to CSA Standard A23.3.
The Third Edition of the CPCI Design Manual, published in 1996, introduced significant changes in the state of the
art for precast, prestressed concrete, plus important changes in CSA A23.3 that recognized the benefits of quality
control in certified precast concrete plants.
The Fourth Edition was published in 2007. Among other important updates, it included changes to element design
arising from an increase in the concrete resistance factor in CSA A23.3, from 0.65 to 0.7, for precast concrete
produced in a precast plant certified in accordance with CSA A23.4.
See page viii for important updates contained in this Fifth Edition.
DISCLAIMER
Substantial effort has been made to ensure that the Fifth Edition of the CPCI Design Manual is accurate. However,
the Canadian Precast/Prestressed Concrete Institute (CPCI) cannot accept responsibility for any errors or oversights
in the use of material or in the preparation of architectural or engineering plans. The design professional must
recognize that no manual, design guide or code can substitute for experience and engineering judgment. This
publication is intended for use by professional personnel competent to evaluate the significance and limitations of
its contents and able to accept responsibility for the application of the material it contains. Users are encouraged
to offer comments to CPCI on the content and suggestions for improvement. Questions concerning the source and
derivation of any material in the manual should be directed to CPCI.
vi
EDITORIAL COMMITTEE
vii
FIFTH EDITION — IMPORTANT UPDATES
viii
CPCI CERTIFICATION
CPCI Precast Concrete Certification Program for Structural, Architectural and Specialty Precast
Concrete Products and Production Processes
PROGRAM DESCRIPTION
The CPCI certification program is designed to qualify manufacturers who fabricate architectural and structural
precast concrete. Manufacturers must meet the requirements of CSA Standard A23.4-16, including Annexes A
and B, together with PCI MNL-116 and 117 and CPCI certification requirements. Manufacturers are evaluated on
their quality system, documentation, production and erection procedures, management, engineering, personnel,
equipment, finished products and assemblies. Independent professional engineers conduct audits twice annually.
Each audit is two days in duration.
Certification confirms a manufacturer’s capability to produce quality products and systems.
The CPCI Certification Program assures project specifiers and owners of a Manufacturer’s comprehensive in-house
quality assurance program and acceptable production methods.
Purpose
The purpose of the audit program is to provide owners and designers with manufacturers who are:
• Qualified to manufacture the products they supply to the marketplace
• Competent to provide quality precast with adequate personnel and facilities
• Committed to improving the quality of their products and systems
Quality Audits are the heart of the precast certification program
• Audits ensure manufacturers have a quality system in place that is consistently adhered to
• Audits ensure adherence to national standards
• Audits ensure adherence to requirements of the precast certification program
• Audits evaluate and identify areas requiring upgrading or corrective action (continual improvement)
ix
CPCI CERTIFICATION
Continued from previous page
PROGRAM REQUIREMENTS
The manufacturing of precast concrete must be in accordance with the requirements of the latest editions of CSA
Standard A23.4 and the PCI Quality Control Manuals MNL-116 and 117 (US), with the more stringent requirements
being the governing criteria.
CSA Standards:
• A23.1 – Concrete materials and methods of concrete construction
• A23.2 – Methods of test and standard practices for concrete
• A23.3 - Design of Concrete Structures
• A23.4 - Precast concrete — Materials and Construction
• S6 - Canadian Highway Bridge Design Code
• B66 – Design, material and manufacturing requirements for prefabricated septic tanks and sewage holding
tanks
• Providing administrative review to ensure that policies and procedures are administered uniformly and are
followed by all Manufacturers,
• Developing, reviewing and approving all information related to the CPCI Certification Program,
• Initiating and overseeing Accredited Certification Organization policies and manuals, and
• The Accredited Certification Organization is responsible to the Quality Assurance Council.
xi
CPCI CERTIFICATION
Continued from previous page
xii
RELEVANT CANADIAN CODES AND STANDARDS FOR PRECAST
AND PRESTRESSED CONCRETE DESIGN
DESIGN
• CSA A23.3-14, Design of concrete structures, Canadian Standards Association
This standard governs the design of buildings and most other concrete structures (except bridges). Chapter
16 covers the unique requirements for precast concrete. CSA A23.3 allows an increased material resistance
factor, fc = 0.70 for precast concrete members that are certified in accordance with CSA A23.4 in recognition
of the quality control and accurate placement of forms and reinforcement. (See clause 16.1.3 of that
standard). The material resistance factor, fc = 0.65 applies to cast-in-place and non-certified precast concrete
members.
• CSA S413-14, Design of parking structures, Canadian Standards Association
This standard covers the design and construction of new parking structures, including durability
requirements. In addition to reinforced concrete cast-in-place concrete it also includes provisions for precast
and prestressed concrete.
• CSA S6-14, Canadian highway bridge design code, Canadian Standards Association
This standard includes provisions for all types of bridge structures, and includes special provisions for
precast and prestressed structures such as joint gaskets, joint shear for precast box units, segmental beam
bridges, full depth precast concrete deck slabs, and precast concrete piles.
• CSA S806-12 (R 2017), Design and Construction of Building Components with Fibre-Reinforced Polymers,
Canadian Standards Association
This standard governs the design of components using fibre-reinforced polymers (FRP), and structural
precast elements reinforced with FRP.
• CSA S16-14, Design of steel structures, Canadian Standards Association
This standard is used to design steel connections and other structural steel supports used in precast
concrete construction.
• CSA A371-04 (R 2014), Masonry Construction for Buildings, Canadian Standards Association
Among other things, this standard covers construction installation practices and tolerances for masonry
buildings. Masonry is often used with hollowcore precast flooring.
xiii
RELEVANT CANADIAN CODES AND STANDARDS FOR PRECAST
AND PRESTRESSED CONCRETE DESIGN
Continued from previous page
• CSA 23.4-16, Precast concrete – materials and construction, Canadian Standards Association
There are many significant changes and updates to the standard, including:
• Product categories, originally in an Annex, are now mandatory and in the main body of the Standard
• A new product category has been added for Drainage products
• New and revised requirements for sampling have been added that recognize the unique sampling
requirements for precast manufacturing
• Cylinder testing for no-slump concrete
• Curing requirements for precast concrete are now stand-alone and do not reference back to the
requirements in CSA A23.1
• These revised curing requirements recognize the controlled environment for precast manufacturing and
allow for air drying after one-day curing for both accelerated and non-accelerated cured concretes, with
provisions
• Requirements for prestressing are updated to be more consistent with typical practice
• The maximum allowable internal concrete temperature for curing is revised to 70 oC for all conditions
• The plant engineer responsibilities are revised in Annex A, Responsibilitie
• The Annex on Acceptability for Architectural Precast Concrete is revised
• A new Annex D has been added on Environmentally Sustainable Precast Concrete Operations
• CSA A3000-Series-13, Cementitious materials compendium, Canadian Standards Association
This national standard contains the testing, inspection, chemical, physical and uniformity requirements of
various cements, blended cements and supplementary cementing materials such as fly ash, blast-furnace slag
and silica fume – all used in the production of cast-in-place and precast concrete.
• CSA A370-14, Connectors for Masonry, Canadian Standards Association
WELDING
• CSA W186-M1990 (R2016), Welding of reinforcing bars in reinforced concrete construction, Canadian Standards
Association
• CSA W47.1-09 (R2014), Certification of companies for fusion welding of steel, Canadian Standards Association
These standards are both referenced in A23.4 and govern welding materials and practices in precast plants.
xiv
ACKNOWLEDGMENTS
We gratefully acknowledge the people responsible for developing the First, Second, Third
and Fourth Editions of the CPCI design manuals. Readers should refer to these editions for
the names of the more than 100 contributors. They laid the foundation for this Fifth Edition.
A wide range of consultants, university professors and industry professionals gave generously of their time to
prepare material and review draft copies and final proofs of this Fifth Edition Design Manual.
CPCI acknowledges the outstanding contributions of Dr. Paul Gauvreau, editor-in-chief, University of Toronto, for
his careful and thoughtful review of the entire contents of the CPCI Design Manual prior to publication.
CPCI gratefully acknowledges the contributions of each of the Chapter Editors and Section Editors for their
thoroughness, dedication and time to update each of the chapters of the manual to current practice (see page vii).
CPCI gratefully acknowledges the contributions of each of the Peer Reviewers for each Chapter (see page vii).
CPCI gratefully acknowledges the generosity of the Precast/Prestressed Concrete Institute (PCI) for permission to
use certain tables from their PCI Design Handbook.
CPCI is indebted to the National Research Council of Canada for permission to reproduce certain tables and
figures from the National Building Code of Canada, 2015 and the supplement to the National Building Code of
Canada, 2015, and certain parts of the NRC publication “Guide to calculating airborne sound transmission in
buildings”.
CPCI gratefully acknowledges the Reinforcing Steel Institute of Canada for permission to use certain information
from the Reinforcing Steel Manual of Standard Practice.
CPCI gratefully acknowledges the Research Council on Structural Connections for permission to use certain
information from their Specification for Structural Joints Using High-Strength Bolts.
CPCI gratefully acknowledges the Cement Association of Canada for permission to reproduce certain information
from their Concrete Design Handbook.
CPCI gratefully acknowledges the CPCI Technical Committee for their continued oversight during the process of
the development of this manual, and contributing the necessary funding through their annual budget approvals.
CPCI gratefully acknowledges the contributions of Sami Basma, Hatem Ibrahim, and Hassan Emadeldeen, Kassian
Dyck & Associates, for their thorough review of certain sections of the CPCI Design Manual.
CPCI gratefully acknowledges Deb Stover, Image Media, Sterling, Virginia, for her excellent attention to layout and
design of the manual.
xv
xvi
CHAPTER 1
METHODS AND MATERIALS
1.4 REFERENCES..............................................................................................................................................1-87
1.1.2 A Short History of the Precast Prestressed Concrete Industry in North America and Canada
Precast prestressed concrete was introduced to the North American market approximately 65 years ago. Since then,
precast concrete has been used for thousands of projects ranging from bridges, transit structures, arenas, parking
garages, total precast structures, commercial and public buildings, residential and architectural precast applications.
The following is a short history of precast concrete in Canada and some of the important projects that stimulated new
innovations that are used today.
Mosquito Bridge (Vancouver BC, 1952) RCYC Cazaly Bridge (Toronto ON, 1958)
In the mid 1940s to the early 50s, Professor Gustave Magnel (1885-1955) of Belgium gave lectures to engineers in the US
and Canada. Magnel’s book “Prestressed Concrete” attracted considerable interest in North America for the potential
for prestressed concrete. These initial lectures lead to the construction of the Walnut Lane Bridge in 1949, in Philadelphia
PA, a most significant event in the beginning of the precast prestressed concrete industry in North America.
Although it was constructed in the United States, it was this dramatic groundbreaking project that showed North Ameri-
can engineers the practical value of combining the compressive strength of concrete with high tensile strength prestress-
ing steel. The design of the bridge was based on European prestressing technology and design methods introduced
to North America after the Second World War. The successful completion of the first bridge structure in the US with its
impressive (at that time) 48.8 m main-span and 22.6 m end span precast prestressed concrete girders inspired many
engineers on both sides of the border to closely examine the properties, benefits and design methods of prestressed
concrete. Over 300 engineers from seventeen states and five countries witnessed the formal testing to destruction of an
identical girder used in the main span of the bridge.
The Mosquito Creek Bridge in Vancouver, built in 1952, has the distinction of being the first prestressed concrete bridge
built in Canada. This bridge proved to be both economical and satisfactory from a structural viewpoint. The bridge is still
in service, having been widened on both sides over the years. This was followed by other significant early bridge proj-
ects in Canada such as the Ross Creek Bridge in Medicine Hat, AB in 1954, and the Champlain Bridge in 1959-1962 in
Montreal, QC. At the time, this was the largest application of prestressed concrete in Canada. Designed in concrete and
steel, the precast concrete option used 53.6 m long precast pretensioned girders supported on T-shaped piers for 46
spans across the St. Lawrence River and the Seaway at Montreal.
The Royal Canadian Yacht Club (RCYC) foot bridge was designed by Laurence Cazaly and built in 1958. The bridge
spans a narrow inlet off Toronto’s Inner Harbour, linking RCYC Island to South Island, both of which belong to the owner
of the bridge (RCYC). It is a prestressed concrete tied arch structure, with span of 48.8 m and a rise of 6.1 m. At the time
of its construction, it was the longest spanning prestressed concrete structure in Canada. This structure is a fine example
of how precast, prestressed concrete can be used to create structures of great slenderness.
Another significant project during this period was Grosvenor House, a residential apartment building constructed in
1960. This apartment building was originally designed as cast-in-place concrete. The City of Winnipeg was just accept-
ing prestressed concrete at the time of construction. An alternate design was prepared in precast with assistance from
Lawrence Cazaly. When completed, this 8-storey apartment building was the tallest all-precast building in Canada.
In 1962, the first standard code CSA A135 Standard for prestressed concrete, was published. The CSA standard was in-
cluded in the “CPCI Canadian Prestressed Handbook” by Cazaly & Huggins. Published in 1964, this was the first precast
handbook in North America.
Preliminary Analysis
Considerations in developing a preliminary layout are:
1. Framing dimensions.
2. Span-to-depth ratios.
3. Connection concepts.
4. Gravity and lateral load resisting system.
5. Mechanisms for the control of volume changes.
Figure 1.1.1 Multi-storey beam-column construction. Beam-column framing is suitable for both low and high-rise
buildings. Multi-storey columns with simple-span beams are the preferred method.
Framing Dimensions
Bay sizes should be a multiple of the widths of the double tee and hollow core floor and roof slabs. Double tee and
hollow core floor and roof slabs should be used at spans close to their maximum capacity to reduce the number of slabs
to be installed. Planning modules are useful to ensure client needs are met at minimum cost. Economies will be realized
when a building’s wall/floor area ratio is kept to a minimum. Notches and setbacks can be framed on upper floors with
additional framing supports.
Optimum framing dimensions will result when the total number of precast components is minimized. The maximum
shipping size and weight and the plant and erection crane capacity must be considered when establishing maximum
component sizes.
Span-to-Depth Ratios
During preliminary analysis, it is helpful to determine beam and slab depths and the space required for other construc-
tion elements, including suspended ceilings and mechanical duct work, to establish the floor-to-floor dimensions of a
building. See Chapter 2 for typical span-to-depth ratios of precast, prestressed concrete members.
Figure 1.1.2 Single-storey load bearing wall construction. This system provides economy by eliminating the need for
a perimeter structural frame. The wall panels can be selected from a variety of standard sections, flat panels or specially
formed architectural precast shapes. Long-span double tee or hollow core slabs can be used for the roof.
A steel form is used to manufacture precast prestressed panels Long-stroke hydraulic jacks are used to pretension individual
end to end. Similar long-line forms are used to manufacture prestressing strands.
pretensioned beams, hollow core and double tee slabs.
Fast Construction
Developers who use total precast systems say precast can significantly shorten the project timetable when compared
with steel and even more when compared with cast-in-place concrete construction. These savings are critical in bringing
a new building into a competitive marketplace or in meeting a tenant’s need for occupancy on a specific date. A total
precast system’s speed helps keep projects on track.
Scheduling Advantages:
• One-stop shopping sources much of a building’s structure and shell within one efficient, precast contract.
• Plant fabrication of precast elements during permitting and/or site preparation and foundation construction saves
time resulting in fast efficient construction regardless of weather conditions.
• Designing precast systems is easier thanks to assistance from CPCI member’s engineering departments.
• Precast components can be erected in winter conditions, maintaining tight schedules. Speedy erection allows the
contractor to enclose the building quickly, giving interior trades faster access.
Fire Resistance:
• Precast components are naturally fire protected
because they will not burn. Precast’s inherent fire
resistance eliminates the messy, time-consuming, and
costly fireproofing required for a steel structure and
subsequent repairs caused by other trades.
• In addition, insurance costs are less for precast struc-
tures during the construction phase.
• The fire insurance portion of property insurance is 7
to 11 times higher for combustible materials, such as
wood, than for concrete structures, reflecting the far
greater fire peril due to wood’s combustibility. Many
insurance companies in Canada are hesitant to under-
write wood frame structures, or will aggressively limit
their risk exposure for such structures, during construc-
tion and over the life of the asset. [20]
Aesthetic Variety
Precast concrete panels offer a wide range of styles.
Panels can be produced in a variety of colours, tex-
tures and finishes providing an almost endless range
of aesthetic options. Precast panels can replicate
granite, brick or stone, achieving a bold image at a
fraction of the cost. In addition to the myriad of archi-
tectural finish options, structural precast can also be
aesthetically pleasing. Hollowcore slabs are normally
left exposed. There is no need to add additional cost
to the project for drywall or suspended ceiling at the
underside of the deck slab. The joints can be caulked
and the slabs can be painted and textured to display
a bright, attractive ceiling. Using the cores as electri-
cal raceways easily hides all of the electrical conduits
giving an uninterrupted clean surface. Double Tees
are also left exposed in parking garages or long span
applications to display the very smooth and attractive
concrete finish that is possible in a precast plant.
High Quality
CPCI members supply precast concrete components
certified to the CPCI Certification Program for Struc-
tural, Architectural and Specialty Precast Concrete
Products and Systems. Certification is in accordance
with the more stringent requirements of either CSA
A23.4 Precast Concrete – Materials and Construction
or the Precast Concrete Institute (PCI) Manuals MNL
116 and 117 (USA). Tight quality control ensures that
components are produced with uniform consistency.
More information on the certification requirements
and a list of CPCI certified plants can be found at
www.precastcertification.ca.
Low Maintenance
Precast concrete exterior walls require less maintenance than buildings built using other materials. High quality concrete
requires little to no maintenance, except for cleaning, and incorporating the architecture into the structure using large
panel sizes minimizes the number of joints to maintain.
Effective Pricing
Costs can be more accurately estimated earlier in the process with precast construction. Changes during design devel-
opment can be quickly reassessed by CPCI member’s engineering departments to update estimates. The contractor,
owner and design team are assured that project budgets are accurate and achievable.
Safety
Precast construction keeps the site cleaner and eliminates trades from the construction zone, improving logistics and
enhancing worker safety. Site storage is usually not required — precast components are lifted by crane directly from
the truck into position in a building. A clean site is particularly vital on building additions and new construction in dense
urban areas, to ensure adjacent businesses maintain normal activities.
Early Input
CPCI members can provide early and precise design assis-
tance to help select the most efficient sizes and shapes for
components, and optimization for casting, transporting and
erecting precast components. Repetition reduces costs and reduces overall schedules while retaining design flexibility.
These cost efficiencies can free up more of the budget for other critical design areas.
Sustainable Design
Precast concrete offers a number of benefits that make it environmentally friendly and also meet the goals of programs
such as Leadership in Energy & Environmental Design (LEED™ Canada) and Architecture Canada’s 2030 net zero chal-
lenge. Precast concrete buildings can be designed for disassembly and adaptability, and are easily deconstructed for
reuse at the end of a building’s life.
Precast’s energy efficiency, reduction in materials, recyclability, reusability and ability for repurposing, along with minimal
waste in the precast plant and on the jobsite, are keys to meeting environmental standards. In addition, with building
codes requiring higher energy efficiency, integrated solutions using hollowcore slabs for heating and cooling are a grow-
ing trend in building design that reduces energy consumption. With precast’s ability to aid in meeting LEED™ standards,
other benefits such as thermal mass become more apparent to designers. The use of fly ash, slag and other waste mate-
rials aid in reducing a buildings environmental footprint. Precast’s high durability produces buildings with a total service
life that outpaces other systems or materials.
Precast concrete demonstrates comparable environmental impact performance over alternative structures and building
envelope solutions demonstrated by the ISO compliant research study, CPCI Life Cycle Assessment of Precast Concrete
Commercial Buildings (2012). Visit www.sustainableprecast.ca
Two related Canadian standards offer important resources for
design professionals when designing with precast. CSA Z782-
06 Guideline for Design for Disassembly and Adaptability in
Buildings provides a framework for reducing building construc-
tion waste at the design phase, through specific principles. CSA
Standard Z783, Deconstruction of Buildings and their Related
Parts provides minimum requirements for processes and pro-
cedures connected with the deconstruction of buildings. It is
intended for use by contractors, consultants, designers, building
owners, regulators, and material chain organizations undertaking
deconstruction of a building that is at the end of its life or when
it is undergoing renovations or alterations.
Construction
Contractors can minimize the added “cushion”
created in schedules to accommodate bad
weather conditions, since precast components
can be produced and erected all year round.
Efficient Erection
Designs meet specifications and expectations
because precast concrete pieces are fabricated
and inspected in precast plants under controlled
conditions using high-quality materials. Field
adjustments are reduced, creating a smooth
erection process.
Design Note: Total precast structures and structures that incorporate precast as part of the structural system
must be adequately tied together, to resist lateral loads as a system. Clause 16.5 (Structural Integrity) in CSA A23.3
Design of Concrete Structures provides the designer with the code requirements necessary to provide structural
integrity in buildings where precast concrete elements make up a portion or all of the structural system.
Bay Sizes
For maximum economy, bay sizes
should be as large as practical and
modular with the standard precast
concrete floor elements selected.
For long span parking, the bay size
selected need not be a multiple
Drainage
Sloping of floors to achieve good drainage is essential to
quickly remove rain and salt laden water from the struc-
ture. The drainage pattern selected should repeat for all
floors wherever possible to allow for repetition in manu-
facturing the precast elements. Locate isolation (expan-
sion) joints at high points to minimize possible leakage.
Slope the floors away from columns, walls and spandrels
to promote proper drainage.
Durability
High strength precast concrete components are cast un-
der controlled conditions in the precast plant. Prestressed
slabs and beams are virtually crack-free and highly resis-
tant to attack by chloride ions. Where cast-in-place (CIP)
composite topping is used over precast floor members,
wire mesh reinforcement should be incorporated in the
topping. A properly cured high strength concrete topping
having a water/cement ratio of 0.40 or less, 6% entrained
air, will produce the best results (see CSA S413 Parking
Structures). A series of crack control joints should be tooled
into the topping above all joints in the precast members
below. A V-shaped trowel will produce a 25 mm deep
by 12 mm wide joint. Later these joints are prepared by
grinding with a V-shaped abrasive wheel and filled with a
polyurethane sealant.
Pre-topped double tees are a recommended alternative
to field-placed concrete toppings. This system provides excellent 35 to 55 MPa plant produced wearing surfaces with a
broom finish to provide improved driving traction. Standard details are used for adjacent camber differential, joint treat-
ments, erection stability and drainage with this system. Connections and exposed hardware can use hot dipped galva-
nizing or stainless steel for the double tee flange to flange and other connections. Where connections are subsequently
welded, the welds should be minimal and located where they can be covered or easily maintained.
Figure 1.1.10 Pre-Topped Double Tee with Cast-In Figure 1.1.11 Double Tees Supported on Interior Walls
Wash at Wall
Figure 1.1.12 Double Tees at Top of Wall Figure 1.1.13 Pre-Topped Double Tee Supported on
Spandrel
Figure 1.1.14 Double Tee with Cast-In-Place Wash Figure 1.1.15 Non-Bearing Spandrel at Double
Supported by Spandrel Tee Connection with Cast-In-Place Wash
Residential Buildings
Precast and prestressed concrete enjoys broad
acceptance in low-rise and mid-rise apartment
buildings, hotels, motels, and nursing homes
where the repetitive use of standard compo-
nents manufactured in a factory can be fully
utilized. The superior fire resistance and sound
control features are specifically recognized by
owners and developers.
Speed of Construction
Precast components can be manufactured and
erected by one trade more efficiently and quickly
than any other building system. Speedy completion
means buildings can be occupied and start generat-
ing revenue sooner. The use of precast walls speeds
the erection process. Construction rates of one floor
per week and better are often achieved. Integrally in-
sulated architectural wall panels used for the exterior
of a building can provide a durable, attractive, energy
efficient envelope.
Faster Occupancy
Owners and developers are discovering that for low-
rise and mid-rise apartment buildings, hotels, motels,
and nursing and long- term care facilities, precast hol-
lowcore concrete floors combined with precast walls
can be the true winner for getting projects finished
fast, generating revenue sooner and maintaining
quality, value and fire resistance.
Educational Buildings
Precast prestressed concrete has been the preferred material for
school, college and university building structures, providing design flexibility and fast construction. The superior finishes
achievable in a precast plant have enabled
many designers to expose the structure in
the finished building. Durable, good look-
ing exterior finishes using architectural pre-
cast panels provide years of maintenance
free use. In addition to classroom and office
facilities, student residences, auditoriums,
gymnasiums and school swimming pools
have been constructed using long span
precast concrete floor and roof members.
Educational buildings are being designed
using architectural and structural precast,
prestressed concrete components that
include:
• Load-bearing and non load-bearing
precast concrete wall panels
• Hollowcore and double tee floor/roof
slabs
• Precast columns and beams
Instant Brick
Brick-faced precast panels can be provided to ensure a
high-quality, even-spaced appearance that is difficult to
Long Spans
Precast hollowcore and double tee slabs offer tremendous design flexibility by providing long clear spans. Load-bearing
precast wall panels can reach heights of 18 m (60 ft), while double tee floors and roofs can span up to 30 m (100 ft). This
opens up the interiors of auditoriums, gymnasiums and pools while reducing material costs and interior columns.
Durability
Precast concrete is highly durable, ensuring long life with minimal maintenance. Integrally insulated precast wall panels
provide an attractive and durable interior finished surface, a particular advantage in gymnasiums and other areas that
receive heavy-duty use.
Low Maintenance
Maintenance is minimized during a school’s lifetime thanks to precast’s
durability. Panels typically require recaulking of their joints every 15 to
20 years. Solid precast construction provides durable and long lasting
interior concrete floors and walls that resist damage and alleviates
concerns about mould formation.
Fire Safety
Precast concrete is a non-combustible material that meets all fire-code
provisions without requiring any additional spray coatings or pro-
tection. This resistance speeds construction, eliminates other trades
from the site and provides an inherent passive level of protection.
Precast components will not create lethal smoke and will maintain
their structural integrity even when subjected to the most intense heat.
Designing with a total precast system maximizes the time for detection,
evacuation and suppression.
Industrial Buildings
High strength precast concrete resists fire, moisture penetration and a
variety of chemical substances. The clean, smooth surfaces obtainable
in a precast concrete factory make this material ideal for food process-
ing, computer component manufacturing and wet processing opera-
tions where cleanliness is a concern. The ability of precast prestressed concrete to span long distances; hollowcore up to
15 m (50 ft); double tees up to 30 m (100 ft); and carry heavy loads with minimum span/depth ratios are particularly useful
in the construction of warehouses and industrial buildings. Spans of 45 m (150 ft) or more can be obtained using custom
solutions (prestressed bridge girder sections).
Precast floor and roof framing can be designed to accommodate a variety
of mechanical systems and support heavy industrial uses such as hang-
ing loads and bridge cranes. Precast insulated wall panels can be readily
used as load bearing exterior walls or cladding. Roof and floor elements
can bear directly on pockets or haunches provided on the inside faces of
wall panels. Exterior walls can be formed using standard shapes efficient-
ly prestressed in long line production facilities. Custom shapes can be
produced in architectural molds with a variety of smooth, sandblasted
or exposed aggregate exterior surface finishes. Precast components
require little maintenance. Precast concrete resists abrasion, weathering
and many harsh chemicals. Precast walls and ceilings can easily withstand
high pressure wash downs and cleanings. Precast concrete floor and roof
systems can be constructed without horizontal ledges, common to steel
roof construction. This eliminates locations where dirt and bacteria can
accumulate.
Commercial Buildings
The combination of high quality architectural load bearing
exterior walls with standard factory produced structural pre-
cast floor and roof members can produce open, attractive,
fire resistant, economical buildings. The quality finishes and
improved construction schedules result in early occupancy,
tenant satisfaction and reduced financing costs that makes
precast concrete buildings very suitable for commercial office
buildings. Significant time savings can be achieved by se-
lecting a total precast concrete structure. The superstructure
is prefabricated in the precast plant while the on-site foun-
dations are being formed and placed. Potential delays are
reduced with the complete building system being supplied
under one contract without numerous trades being involved.
Erection of large precast concrete components can proceed
even during adverse weather conditions to quickly enclose
the structure. Load bearing architectural precast panels pro-
vide the finished exterior as the superstructure is erected. The
prestressed floors provide an immediate working platform
allowing the interior trades an early start on the mechanical,
electrical and interior finishing work.
Precast Column and Composite Beam with Hollowcore (continuous beam and
continuous column isometric views)
Figure 1.1.21 Section-Precast Column Base to Figure 1.1.22 Section-Precast Wall Base
Foundation
Figure 1.1.28 Exterior Wall To Floor w/ Figure 1.1.29 Interior Wall to Floor
Ledge Connection
Note: Exterior walls can be insulated walls
or solid as per architectural requirements
Figure 1.1.35 Balcony with Exterior Wall igure 1.1.36 Wall/Wall Connection—Exterior
F
Corner detail
Figure 1.1.37 Hollowcore Slab to Lintel Connection 2 Figure 1.1.38 Wall to Wall Connection
Figure 1.1.40 Exterior wall w/ Corbel to Slab Figure 1.1.41 Exterior Wall to Non-Bearing Slab
Connection Connection
Note: Exterior walls can be insulated walls or solid as
per architectural requirements
Figure 1.1.46 Typical Stadia Seating Connection Figure 1.1.47 Stadia Seating to Raker Beam
Precast Concrete
Wall Systems
Precast concrete double wythe insulated
panels are economical and will enclose
a building faster than comparable struc-
tural systems. Typically, the use of precast
results in a reduction to the overall project
schedule. Panels are available in a wide
range of custom and standard widths,
lengths, thicknesses, R-values and exterior
finishes. Contact your local CPCI member
for specific sizes, span/loading and detail-
ing information.
The true benefit of architectural precast
concrete is found in the virtually limitless
aesthetic effects that can be achieved
from its use. Custom forms are used to
create precast panels in the exact size and
shape using reveals, patterns, shapes and other architectural detailing specified by the designer. Colour effects can be
achieved using various coloured sands, aggregates, cements, pigments and site applied penetrating stains. Textures can
be customized with the use of retarders, acid washes and sandblasting. Custom shapes, patterns and unique features
can be created with the use of standard or custom “formliners”. Contact your local CPCI member for recommended
panel sizes, design and detailing information.
Fast Construction
Shorter construction timetables and the ability to more accurately pinpoint completion and occupation dates are critical
in planning new facilities. Precast construction is more predictable. Extremely short schedules are possible as precast
components are factory constructed in CPCI member certified plants. Precast erection can proceed on a steady sched-
ule year round in any weather. Precast components are delivered to the work site ready to install directly from the truck.
In addition, precast decks provide an immediate work platform so other trades can start sooner.
Retaining Walls
Retaining walls provide lateral support to vertical slopes of soil. Retaining walls can be constructed of many different
precast materials and with a variety of building techniques. Retaining wall design and wall type selection are driven by
several factors; cost, required wall height, ease and speed of construction, ground water conditions and soil characteris-
tics as well as building codes, site accessibility and aesthetics.
Designing a retaining wall requires knowledge of lateral earth pressure. It is possible to engineer an attractive long-last-
ing, precast concrete retaining wall structure that will meet all foreseen environmental, structural and construction
demands.
Several soil parameters must be determined before an engineer can assess a particular wall design and its overall
stability:
• soil unit weight
• angle of internal friction of the soil
• cohesion and plasticity indices for cohesive soils (for instance, clays)
• water table location.
Once the lateral earth pressures are known, a wall can be checked for stability. This includes checks for wall overturning,
base sliding, and soil bearing capacity failures.
Mechanically stabilized earth (MSE) retaining walls consist of a facing system and a lateral tieback system. The facing
systems usually consist of modular concrete panels with lateral restraining members. The lateral tiebacks are usually
geogrids that are buried in the stable area of the backfill. In addition to supporting the wall, the geogrids also stabilize
the soil behind the wall allowing higher and steeper walls to be constructed.
Counterfort retaining walls have vertical precast concrete columns at regular intervals along the wall. These counterfort
columns are T-shaped, may be tapered at the back and are anchored to the foundation by reinforcing or post-tension-
ing. Precast concrete panels are placed between the flanges of the counterfort columns to hold back the earth. Counter-
fort retaining walls resist the shear forces and bending moments imposed on the wall by the soil. Counterfort retaining
walls are usually more economical than cantilever walls for heights above 7.5 m (25 ft).
Precast concrete crib wall systems use high strength precast concrete standard basket type units that are stacked
and filled with earth for stability. After planting with ground cover, the wall becomes part of the natural environment.
These walls offer stability and fulfill the concerns of citizens by providing sound reduction while conforming to the
natural landscape. Crib walls can be used as retaining walls or slope stabilizers for earth or rock embankments, or as a
Landscaping
Precast concrete landscape units are often used
to beautify an urban setting. The look can be
modern or rustic, simple or complex. A wide
range of colours and architectural finishes are
available. Further, precast concrete landscaping
is functional in many forms such as seating, steps
and paving. Consult your local CPCI member for
input and cost information early in the design
process.
Utilities
Light Poles and Utility Poles
Low maintenance, competitive price, and aesthetic appearance of pre-
cast concrete poles make them superior to steel or wood for use in utility,
sports lighting, communication and area lighting applications. The ease
and speed of installation means faster project completion and lower
installed costs. Also, the use of concrete poles pre-
serves our forests, requires no chemical treatment,
and utilizes sustainable materials in production and
placement. Other benefits include corrosion resis-
tance, long service life—in excess of 50 years and
minimal maintenance costs.
Precast concrete poles can save erection time and
money by eliminating the need for anchor base
structures which may take days or weeks to install.
A precast concrete pole, under most conditions can
be set in hours (drill a hole, place the pole, backfill
with crushed aggregate, concrete or the original soil, then finish off with
concrete or sod). This process eliminates unsightly base plates, studs or
nuts that are normally used with steel poles. Precast poles are locally avail-
able. Contact CPCI for a certified parecaster.
effluent improving the environment of communities. Similarly, concrete pressure pipe used for drinking water is tested
and certified ensuring that they do not contribute to potential adverse human health effects.
Precast Box Culverts and three-sided precast arch products are high quality, low maintenance concrete components that
have a large number of applications including storm sewers, service tunnels, or small bridges and pedestrian crossings.
Precast box units and project specific designed manhole structures are replacing the need for cast-in-place concrete
structures. These precast components expedite the timeline for construction which in turn reduces social and economic
impacts of traditional in-situ construction methods.
Precast Concrete Septic Tanks are a key part of household and commercial septic systems. Septic systems treat sewage
waste in an environmentally responsible way. Tanks are available in a range of sizes to match the sewage load of any
project, from 600 to 19,000 gallons.
Precast Concrete Catch Basins (CBs) are inlet devices that collect stormwater offline, and convey this flow to the storm
system. Catch basin specifications vary region to region.
Detention/infiltration Precast Concrete Products take a
unique approach, connecting individual precast con-
crete modules into a configuration that meets each proj-
ect’s requirements. This delivers a simple and flexible
design solution without compromising above ground
land use.
Many CPCI members make both standard and custom
utility products. Consult a CPCI member near you. For
drainage product technical information, consult the Ca-
nadian Concrete Pipe and Precast Association website:
www.ccppa.ca.
Land Piles
Precast piles come in many different shapes and sizes: square (solid or
hollow), octagonal, hexagonal and round. Sizes range from 250 mm
to 600 mm for square piles, 250 mm to 600 mm for octagonal, 900
mm to 1350 mm for round piles, and 300 to 400 mm for hexagonal.
Precast prestressed piles can double as foundations and piers where
soil conditions are favourable. Where pile foundations are warranted,
prestressed concrete piles can also serve as piers and abutments,
thereby reducing
the amount of
on-site forming
and concreting.
The CPCI Design
manual offers guidance on the section properties and factored
resistance for the various pile sizes. Precast pile construction is also
the ideal material for building over water where weather conditions
are variable and access is usually limited. In these situations, precast
prestressed piles are often used to support dock structures or to
support bridge piers.
Mining, Oil & Gas Sector Precast components have a multitude of uses in the
mining, oil and gas sectors, owing to its ability to meet the demands of the harsh
and, often times, aggressive corrosive environments. Uses range from tunnels, under-
ground utility vaults, and utility buildings, to above and below ground drainage chan-
nels and chemical containment. Precast expedites the construction process in these
typically remote areas, and enables construction to go unabated throughout the year
regardless of the weather conditions. Total precast structures have also been used
to construct quick and affordable housing for transient and permanent construction
workers. The ability to design precast structures for extreme fire and blast require-
ments can also be beneficial in certain situations.
Prisons
Precast concrete has been put to good use for a variety of detention and
correctional facilities and the support buildings that serve a vital role in
institutional complexes. Precast concrete wall panels, framing and floor/roof
slabs are excellent building components that are both durable and secure.
Exterior walls can be comprised of precast double wythe insulated panels
with an architectural finish and can function as the structural frame, building
envelope and aesthetic exterior of the complex. Special security hardware is
often specified. Security door and window frames can be pre-installed in the
precast concrete elements at a CPCI member precast plant to save time and
money.
On very large-scale projects, custom forms can be designed to produce
special units such as entire single and double cell units. Otherwise, standard
precast components can be successfully modified for prison construction.
As in most precast structures, using practical and economical joint details
is most important. All joint treatments should recognize realistic produc-
tion and erection tolerances. Exterior joints should allow movement and
be weatherproofed to prevent air and water infiltration. When joints are
exposed in high security locations, they are generally sealed with high
strength, non-shrink grout. This material can be used to seal narrow joints
and fill the cavities over recessed structural connections.
300 mm to 500 mm 5 m to 15 m
Solid Slab Girders
450 mm to 600 mm 9 m to 17 m
700 mm to 1100 mm 12 m to 23 m
Channel Girders
700 mm to 1200 mm 15 m to 35 m
Box Girders
1000 mm to 1800 mm 16 m to 42 m
1600 mm to 2200 mm
34 m to 43 m
Trapezoidal Girders
900 mm to 2300 mm 12 m to 45 m
I-Girders
1000 mm to 2800 mm 27 m to 60 m
NU Girders
*Depths and spans for conceptual purposes only. Chapter 7 provides dimensions, gross section properties and engineering capabilities of the
shapes most commonly used throughout the industry.
Aesthetics
Precast prestressed concrete bridges can be de-
signed to elegantly blend harmoniously with their
surroundings and offer an attractive view from above,
beside and below. Strong, tough, durable yet grace-
ful bridges can be constructed using the low depth/
span ratios possible using high strength precast
prestressed concrete and the simple clean shapes of
locally available sections.
Minimum Maintenance
The overall economy of a structure is measured in
terms of its life-cycle cost. This includes the initial
cost of the structure plus the total operating cost. For
bridges, the operating cost is the maintenance cost.
Precast prestressed concrete bridges designed and
built in accordance with CAN/CSA-S6-06 Canadian Highway Bridge Design Code specifications should require very
little, if any, maintenance. Precast prestressed members are particularly durable because of the high quality of mate-
rials and construction used in their manufacturing.
Fatigue problems are minimal because of the minor stresses induced by traffic loads.
Of course, no painting is needed. Some bridge engineers estimate the life-cycle cost of re-painting steel bridges to
be 10 to 20% of the initial cost. Painting bridges over busy highways, over streams, or in rugged terrain is very expen-
sive and an environmental concern.
Shallow depth/span ratio
A common requirement of many bridges is that the superstructure be as shallow as possible to provide maximum
clearance and minimum approach grades. Through the technique of pre-stressing, the designer can use the min-
imum possible depth-span ratio. Depth-span ratios as low as 1:32 can be achieved with solid slabs, voided slabs,
box beams, channel slabs or bulb-tee sections. Even though deeper I-girder and bulb-tee sections will require less
prestressing steel, the overall economy of a project may dictate the lowest possible depth-span ratio.
Contact your local CPCI members to discuss your next project.
Planning
1. Use locally available precast concrete members if possible. Precasting plants are equipped to furnish certain
types of members. For short span bridges, designs using standard bridge sections will result in lower bid prices
than unique designs.
2. Make precast members identical. Economy in precast manufacturing results from the production of identical
sections. As an example, if a bridge consists of different span lengths, it is usually better to design all of the pre-
cast units with the same cross section rather than to design each span for an optimum depth-span ratio.
3. Work closely with local CPCI members throughout the planning stages. Ask for cost estimates as soon as suffi-
cient data or plans are available so that cost savings can be incorporated well before bids are taken.
4. Set up bridge replacement programs to group several bridges into single contracts for optimum savings in fabri-
cation, hauling, erection, and supervision.
5. For prestressed concrete bridges with cast-in-place deck slabs, use diaphragms only if required for erection pur-
poses. Studies have shown that diaphragms contribute very little to the distribution of static or dynamic loads.
Diaphragms at piers and abutments, i.e. those over supports, are useful in stiffening the slab edge.
6. Minimize skews wherever possible. If a skew is necessary, try to limit the skew to 30° or less. It may be less costly to
lengthen the bridge slightly than to use an extreme skew angle to fit the bridge site exactly.
7. Use precast prestressed piles to double as foundations and piers where soil conditions are favourable. If pile foun-
dations are warranted, prestressed concrete piles can serve as piers and abutments, thereby reducing the amount of
on-site forming and concreting.
8. Use integral deck girders to eliminate the need for cast-in-place concrete deck slabs and to speed-up construction.
Detailing
1. Eliminate projections from the sides of the girders. Most precast
prestressed concrete members
are cast in preci-
sion-made steel forms. Form projections can be
accommodated only by expensive
modifications to the forms. It is
better practice to use details that
permit attachment by use of threaded inserts, weld plates, or
through bolts to bolt
or cast on projections after the girder is cast.
2. Use standard details recommended by local CPCI member manufacturers. Those are the details that can be made
most economically.
3. Minimize the amount of reinforcing steel in prestressed concrete members. There is a tendency to add more
reinforcing bars and welded wire fabric than is needed “just to be safe.” Often the added reinforcement merely
creates congestion making consolidation of the concrete difficult without contributing to the structural strength or
behaviour.
4. Use elastomeric pads instead of metal bearing assemblies. Elastomeric pads, properly designed and installed,
require no maintenance and will permit movements (due to temperature, shrinkage, and loads) to occur without
distress.
Types of Splices
Reinforced splice
Precast girders are cast with splicing reinforcement projecting from the ends. The beams are positioned end-to-end
on a temporary support, usually near the dead load inflection point, and concrete is cast-in-place at the splice. The
girder segments are usually pretensioned to resist shipping and handling forces.
Cast-in-place post-tensioned splice
Precast girders are placed on falsework or temporary end supports, usually locate near the dead load inflection
points. The joint is poured and continuous post-tensioning is applied. Mechanical keys are often used. Sinusoidal
keys work well because they transfer shear more uniformly.
Stitched splice
This splice is a compromise between reinforced and
post-tensioned splices. The ends of pretensioned seg-
ments are clamped together by short cables or threaded
bars.
Drop-in splice
This splice is used when the erection of a temporary sup-
port is not feasible (e.g. over river crossings or traffic lanes).
The splice may be designed as a hinge or post-tensioning
may be applied locally to induce continuity.
Structural steel splice
Steel plates are cast in the ends of girder segments to
overlap at the matching ends of precast units. The plates
are bolted together temporarily while free standing without support. The joints are later welded together and en-
cased in concrete.
Epoxy-filled post-tensioned splice
Girders are aligned end to end, either in their final position or on the ground. The gap is filled with epoxy gel or
grout and later the post-tensioning force is applied. A compressible gasket often protects the post-tensioning duct
splice area. Match casting, while not essential, allows precision placement and expedites the work.
Spliced girder bridges have been constructed all across Canada with very good results. They allow the use of quality
factory-made components for spans much longer than those spans where girders can be transported as single
spans.
Traffic Barriers
Bridge Decks
Bridge decks often wear out well before the supporting beams. Some provinces have evidence that concrete
bridges are more rigid than steel bridges and this results in superior deck performance (less cracking and longer
life). Precast deck slabs can be used both on precast girder and steel girder substructures.
Precast concrete composite bridge deck panels are 75 –100 mm thick slabs that span between the top flanges of
concrete or steel beams. The panels provide a working platform for deck reinforcement placement and a stay-
in-place form for the cast-in-place concrete overlay. Prestressing strands in the panels are perpendicular to the
Pedestrian Bridges
Precast prestressed concrete is an ideal solution for pedestrian bridges. Bridges can range from simple double tees,
bridge I or box girders to elegant custom- made cable stayed for road and river spans that enhance the user’s enjoy-
ment of the crossing. Precast full-depth deck panels are also widely used on steel support systems.
Worker installs brick inserts in a plastic form liner. Dovetail Sparrow Hospital Parking Garage, Lansing, MI
slots on the back help to anchor the brick tiles into the
precast panels.
1.2.2 Concrete
Cements and Supplementary Cementing Materials: Cements for structural and architectural precast products must
conform to the requirements of CSA A23.1 Clause 4.2.1 which specifies conformance to CSA A3001. In addition to these
requirements CSA A23.4 Clause 5.1 has additional provisions for a project where colour uniformity is of high importance.
In this case the additional provision is that the cementing material must come from the same manufacturing mill.
Aggregates: Aggregates for structural precast products are usually the same as those used for other high-quality
concrete in the local area, in accordance with CSA A23.1. Where lightweight aggregates are available, semi-low density
structural concrete can also be used for precast products. Appropriate mix designs should be obtained from local CPCI
members. Aggregates commonly selected for exposed concrete facings are limestone, quartz, granite or marble. These
offer a wide variety of colour and texture. CSA A23.4 Clause 7 contains requirements for fine and coarse aggregates for
architectural precast concrete. Special attention should be paid to sand and gravel aggregates to ensure they do not
rust or stain when exposed to the environment.
Concrete strength: The 28-day design strength of concrete used in precast and prestressed products is usually in the 35
MPa to 50 MPa range. The transfer strength (when the prestress force is transferred to the concrete) is usually about 25
MPa and can be more or less as required by the design. However, a practical limit is the strength that can be attained in
about 16 hours to allow for the removal of a product from the forms on a daily basis.
Curing: Precast concrete is either cured through an accelerated process or non-accelerated. CSA A23.4 distinguishes
between the curing requirements for each and defines the requirements based on the class of exposure as defined by
Table 1 of CSA A23.1. Although CSA A23.1 prescribes extended curing times for certain classes of exposure (up to 3 and
7 days), Clause 23 of CSA A23.4 allows precast concrete to be exposed to ambient conditions as early as 16 hours after
casting. This is because the curing requirements in CSA A23.1 are meant for cast-in-place (site-cast) concretes. Extensive
research on this topic has been conducted by the University of Toronto [13, 15], and the National Research Council of
Canada [14].
During production, architectural precast concrete panels generally do not receive accelerated heat curing as do precast
prestressed concrete structural members. Architectural precast panels are removed from forms at an age of about 16
hours after the concrete has reached a strength adequate to withstand stripping and handling.
Self-consolidating concrete (SCC): Self-consolidating concrete is an advanced approach to the production of highly
flowable, self-leveling concrete that can be placed with minimal or no vibration and without segregation. SCC requires
a high performance superplasticizer to achieve and maintain the desired workability. SCC can be made with standard
available raw materials. However, to achieve the unique rheological properties of SCC, special attention must be paid to
the mix design process. [22]
High Performance Concrete (HPC): High Performance Concrete offers more than just high strength. HPC is predomi-
nately specified for its durability. CSA A23.1 requires high performance structural concretes – exposure class A-1, C-1, or
exposure class C-XL for higher protection.
Ultra High Performance Concrete (UHPC): Ultra High Performance Concrete (UHPC) covers concretes with compres-
sive strengths from 120 MPa to 240 MPa with flexural strengths of up to 40 MPa and sustained tensile capacities from 6
MPa to 10 MPa. Rapid chloride permeability for UHPC can be as low as only 20 coulombs.
Note: Practices that apply to the manufacturing and testing of regular concrete may not be applicable to UHPC.
Compressive strength
The compressive strength of concrete made with aggregate of adequate strength is governed by either the strength of
the cement paste or the bond between the paste and the aggregate particles. At early ages, the bond strength is lower
than the paste strength. At later ages, the reverse can be the case.
For a given cement and acceptable aggregates, the strength that can be developed by a workable, properly placed
mixture of cement, aggregate, and water (under the same mixing, curing, and testing conditions) is influenced by:
Tensile strength
A critical measure of the performance of architectural precast concrete is its resistance to cracking that is a function of
the tensile strength. Reinforcement does not prevent cracking, but controls crack widths after cracking has occurred.
Tensile stresses that would theoretically result in cracking are permitted by CSA A23.3 for prestressed concrete.
The flexural tensile strength is called the modulus of rupture. It can be determined by test, but for structural design the
modulus of rupture is generally assumed to be a function of compressive strength as given by:
fr = 0.6 fc
fr = modulus of rupture (MPa)
fc = compressive strength (MPa)
= 1.0 for normal density concrete
= 0.85 for structural semi-low density concrete
= 0.75 for structural low density concrete
Shear strength
The shear (or diagonal tension) strength of concrete is also a function of compressive strength. The equations for shear
strength specified in CSA A23.3 are given in Chapter 3 of this design manual. The shear strength of semi-low density and
low-density concrete is determined using the factor, l, as described earlier.
Modulus of elasticity
The modulus of elasticity, E, is the ratio of normal stress to corresponding strain. It is the material property that deter-
mines the immediate deformation under load. E is used to calculate deflections, axial shortening and elongation, buck-
ling and relative distribution of applied forces in composite and non-homogeneous structural elements.
The modulus of elasticity of concrete and other masonry materials is not as well defined as for materials such as steel. E
is therefore defined by an approximate slope, such as the “secant modulus.” Calculations that involve E have an inher-
ent imprecision, but this seldom affects practical performance. While it can be desirable in rare instances to determine
the modulus of elasticity by test, particularly with some low density concretes, the equation given in CSA A23.3 is usually
adequate for design:
1.5
Ec = (3300 fc + 6900) c
2300
Ec = modulus of elasticity (MPa)
3
c = density of concrete (kg/m )
Poisson’s ratio
Poisson’s ratio is the ratio of transverse strain to axial strain. Values generally range between 0.11 and 0.27, and are usual-
ly assumed to be 0.20 for both normal and low density concrete.
Imposed deformations
Imposed deformations in precast concrete members are caused by changes in temperature, shrinkage and by creep. If
precast concrete members are free to deform, volume changes are of little consequence. If elements are restrained by
foundations, connections, steel reinforcement, or connecting elements, significant stresses can develop over time.
Strains due to temperature variations and creep can be positive (expansion) or negative (contraction). Strains due to
shrinkage are only negative.
Much of the creep and shrinkage in precast members takes place during yard storage, prior to erection. Connection de-
tails and joints must be designed to accommodate the volume changes that occur after the precast elements have been
erected and connected to the structure.
Typical creep, shrinkage, and temperature strains and design examples are given in Chapter 2 of this design manual.
Temperature effects:
The coefficient of thermal expansion of concrete varies with the aggregate used as shown in Figure 1.2.1. Ranges
for normal density concrete are 9 to 13 x 10-6/ °C when made with siliceous aggregates and 6 to 9 x 10-6/ °C when
made with calcareous aggregates. The approximate values for structural low density concretes are 6.5 to 11 x 10-6/ °C,
depending on the type of aggregate and amount of natural sand. Coefficients of 11 x 10-6/ °C for normal density and
9 x 10-6/ °C for semi-low density concrete are frequently used. If greater accuracy is needed, tests should be conducted
on the specific concrete.
Since the thermal coefficient for steel is also about 11 x 10-6/ °C, the steel reinforcement does not produce significant
stresses in the concrete due to temperature changes.
* Coefficients for concretes made with aggregates from different sources vary from these values, especially those for gravels,
granites, and limestones. Fine aggregates are generally the same material as coarse aggregates.
† Tests made on 2-year old samples.
Fig. 1.2.1 Average coefficients of linear thermal expansion of rock (aggregate) and concrete
Freeze-thaw damage is accelerated by deicing chemicals. Deicers can be applied indirectly in various ways such as salt
water dripping from the undersides of vehicles and splash water. Some proprietary treatments such as sealers, mem-
branes and corrosion inhibiters have been found to provide additional protection to freeze-thaw, deicing and other
chemical damage. (See CSA S413 Parking structures.)
Other foreign materials, such as sulphates in soils or ground water and industrial acids, can damage concrete. The
former can be resisted by specifying cements with a low C3A content. The presence of acids generally requires a mem-
brane or a topping of concrete or other material. When aggregates or cement with high alkali content are used in a
moist environment, the danger of alkali-aggregate reactivity (AAR) should be considered. [5]
Sand-cement mixtures
Most grout is a simple mixture of cement, sand, and water. Proportions are usually one part cement to 2.25 to 3 parts
sand. The amount of water depends on the method of placement.
Flowable grouts are high-slump mixes used to fill voids
that are either formed in the field or cast into the precast
element such as the shear keys between hollow core slabs. 150
400 wide
Grouts are used at joints that may be heavily congested but rectangular beams
not confined, requiring some formwork. These grouts usually
have a high water-cement ratio, resulting in low strength and 120
Inverted tee and
Volume/surface (mm)
high shrinkage. There is a tendency for the solids to settle, L-shaped beams
leaving a layer of water on the top. Admixtures can improve I and
90 Bulb-Tee
the characteristics of flowable grouts. 300 wide girders
Hollow core rectangular
For very small spaces in confined areas, grouts can be and solid slabs beams
pumped or pressure injected. Confinement must be suffi-
60
ciently strong to resist the hydraulic pressure. Less water can
be used than for flowable grouts, hence less shrinkage and Single tees
higher strengths can be obtained.
30
A stiffer grout, or mortar, is used when the joint is not totally Double tees
confined, for example in vertical joints between wall panels.
This material will usually develop strengths of 20 MPa to 45
0 300 600 900 1200 1500
MPa, and have much less shrinkage than flowable grout.
Section depth (mm)
Drypack is the name used for very stiff sand-cement mix-
es. Drypack is used if a relatively high strength is desired, Figure 1.2.2 Volume-surface ratios for precast
for example, under bearing walls and column base plates. structural concrete elements
Non-shrink grout
Shrinkage of sand-cement grout can be reduced by using proprietary non-shrink mixes, or by adding aluminum powder
to the mix. Non-shrink grouts can be classified by the method of expansion:
1. Gas-liberating
2. Metal-oxidizing
3. Gypsum-forming
4. Expansive cement
Grout manufacturer recommendations should be followed as some expansive ingredients may cause undesirable effects
in some applications.
Aluminum powder added to ordinary sand-cement grout forms a gas-liberating mixture. Extremely small amounts of
powder are required (about a teaspoonful per bag of cement) making these mixes very sensitive to variations in the
ingredients. Trial mixes should be tested.
Non-shrink grouts are not required for field grouting of hollowcore floors.
Epoxy grouts
Epoxy grouts are used when very high strength is desired, or when positive bonding to the concrete is necessary. They
are mixtures of epoxy resins and a filler material, usually sand.
The physical properties of epoxy compounds vary widely. The compound to be used should be determined either
through experience or by test. [42] The thermal expansion of epoxy grouts can be up to 7 times that of concrete, and the
modulus of elasticity of epoxy grouts are considerably different than concrete.
Low viscosity epoxy resins without fillers can be pressure-injected or gravity fed into cracked concrete as a repair
measure.
Post-tensioning grout
Post-tensioning grouts are a mixture of cement and water with or without admixtures. [49]
1.2.3 Reinforcement
Reinforcement used in structural and architectural precast concrete includes prestressing tendons, deformed steel bars,
and welded wire reinforcement.
Metallic and non-metallic fibre reinforcing can also be used. Specifications for non-metallic reinforcing materials are
covered in CSA S806.
Prestressing tendons
Tendons for prestressing concrete can be wires, strands, or bars. In precast, prestressed structural concrete, nearly all
tendons are 7-wire strands conforming to ASTM A416/A416M. The strands are usually pretensioned (tensioned prior to
concrete placement). After the concrete has reached a predetermined strength, the strands are cut and the prestress
force is transferred to the concrete through bond.
Until the late 1970s, most prestressing strand was stress-relieved. Today, low-relaxation strand is almost universally used.
Low-relaxation strand as specified in ASTM A416/A416M differs from stress-relieved strand in two respects: first, it meets
more restrictive relaxation loss requirements, and second, the minimum yield strength at an extension of 1% is 90% of
the specified minimum tensile strength, compared to 85% for stress-relieved strand. The load tables in Chapter 7 of this
design manual are based on low-relaxation strand.
Architectural precast concrete is sometimes prestressed. Prestressing tendons can be either pretensioned or post-ten-
sioned depending on the facilities available at the plant.
Prestressing wire or bars are occasionally used as primary reinforcement in precast elements. The properties of prestress-
ing strand, wire and bars are given in Chapter 8 of this design manual.
Protection of reinforcement
Reinforcement is protected from corrosion by embedment in concrete. A protective iron oxide film forms on the surface
of bars, wires and tendons as a result of the high alkalinity of the cement paste. As long as the alkalinity is maintained,
this film is effective in preventing corrosion.
The protective high alkalinity of the cement paste can be lost by leaching, carbonation or the presence of chlorides.
Sufficient cover over the reinforcement using concrete of low permeability will usually provide adequate protection. Low
permeability is obtained by well-consolidated concrete having a low water-to-cementing material ratio, a characteristic
of precast concrete. Permeability can be further decreased by replacing some of the cement with fly ash or slag or with
the addition of small amounts of silica fume to the concrete mix (See Section 6.5).
Cracks in concrete can allow oxygen and moisture to reach the embedded steel, providing conditions where rusting of
the steel and staining of the surface may occur. A sufficient amount of closely spaced reinforcement limits the width of
cracks and the intrusion of water, maintaining the protection of the steel. Prestressing is particularly useful to prevent or
limit cracking.
Concrete cover is the minimum clear distance from the reinforcement to the surface of the concrete. For exposed
aggregate surfaces, the concrete cover is measured from the deformations of the reinforcement to the deepest point of
the exposed aggregate surface. Allowance must also be given to scoring, false joints, and drips, as these can reduce the
cover.
In determining cover, consideration should be given to the following:
1. Structural or nonstructural use of precast element,
2. Maximum aggregate size – cover should be greater than 1.5 times the nominal maximum aggregate size,
particularly if a face mix is used,
3. The means of securing the reinforcement in a controlled position and maintaining this control during placement
of concrete,
4. Accessibility for the placement of concrete, and the proportioning of the concrete mix relative to the structural
environment,
5. The type of finish treatment of the concrete surface,
6. The environment at the concrete surface: interior or exposed to weather, ocean atmosphere, soils or corrosive
industrial fumes,
7. Fire resistance requirements,
8. Type of reinforcement (plain steel, galvanized, epoxy coated, stainless, etc.), and
9. Concrete additives (corrosion inhibitors, etc.)
The minimum cover requirements for precast concrete can be found in Table 1 of CSA A23.4. Cover requirements range
from 20 mm to 50 mm depending on the type of structural element, exposure class, and protection system used (if any).
The permitted reinforcement cover requirements for precast concrete are generally reduced from the cover required for
cast-in-place concrete because of the greater dimensional control of precast concrete, the tighter tolerances on place-
ment of reinforcing, and the improved quality of the concrete in plant-controlled conditions.
Galvanized reinforcement
Galvanized reinforcing bars or welded wire reinforcement are sometimes used when minimum cover requirements can-
not be achieved, or when the concrete is exposed to a particularly severe environment. Galvanizing may not be effective
under certain conditions such as marine environments. Galvanized welded wire reinforcement is usually available as a
stock item in some sizes (See Chapter 8 of this design manual). Individual wires are galvanized before they are welded
together to form the fabric. Zinc at each wire intersection is burned off during welding, but the resulting black spots have
not caused appreciable corrosion problems. After welding, the reinforcement is normally shipped to the plant without
further treatment. Galvanized welded wire reinforcement shall be made from zinc coated carbon steel wire conforming
to ASTM A641. The use of galvanized reinforcement close to steel forms or to adjacent non-galvanized reinforcement in
fresh concrete may cause “shadowing” or reflection of the steel on to the final concrete surface. See reference [32] for
ways to avoid this occurrence by passivating the galvanized steel or the concrete mix.
Zinc-rich urethanes minimize this problem by providing galvanic protection. Zinc-rich urethane has the best corrosion
resistance and life expectancy and is relatively easy to apply. The disadvantage of the zinc-rich urethane is that it only
comes in a brown colour. If other colors are required, epoxy or urethane paints may be used as a top coat.
Consult the CPCI members in your area for paint systems commonly used.
Galvanized steel
In corrosive environments, hot dip galvanizing of connection hardware is sometimes used. Connections should be
designed to minimize or eliminate field welding if galvanized connections are used. The fumes from welding galvanized
material are very toxic and present a health hazard to the welder, even with the use of protective equipment. The pro-
cess of welding destroys the protective coating, requiring a touch up with a cold applied zinc-rich paint.
Several precautions are recommended to ensure that the strength of the various elements of a connection is not re-
duced by embrittlement during the hot dip galvanizing process.
When items of a connection assembly require welding, such as anchor bars to plates, the following recommendations
have been found to produce satisfactory results and are recommended by the American Galvanizers Association [72]:
1. An uncoated electrode should be used whenever possible to prevent flux deposits.
2. If a coated electrode is used, all welding flux residues must be removed by wire brushing, flame cleaning, chipping,
grinding, needle gun or abrasive blast cleaning. This is necessary because welding flux residues are chemically inert
in the normal pickling solutions used by galvanizers; their existence will produce rough and incomplete zinc cover-
age.
3. Welding processes such as metal-inert gas (MIG), tungsten-inert gas (TIG), or CO2 shielded arc are recommended
when possible since they produce essentially no slag.
4. If special process welding is not available, select a coated rod specifically designed for self-slagging as recom-
mended by welding equipment suppliers. Refer to item 2 above.
It is recognized that any form of cold working reduces the ductility of steel. Operations such as punching holes, notch-
ing, producing fillets of small radii, shearing and sharp bending may lead to strain embrittlement of susceptible steels.
The following precautions are recommended by the American Galvanizers Association if cold-worked steel is to be
galvanized:
1. Select steel with a carbon content below 0.25%.
2. Choose steel with low transition temperatures since cold working raises the ductile-brittle transition temperature
and galvanizing (heating) may raise it even further.
3. For steels having carbon contents between 0.10% and 0.25%, a bending radius of at least three times the section
thickness (3t) should be maintained. In some cases, 6t yields even better results. If less than 3t bending is unavoid-
able, the material should be stress-relieved at 600°C for one hour per 25 mm of section thickness.
4. Drill, rather than punch, holes in material thicker than 20 mm. If holes are punched, they should be punched under-
size, then reamed an additional 3 mm overall or drilled to size.
5. Edges of steel sections greater than 15 mm thick subject to tensile loads should be machined or machine cut.
6. In critical applications, the steel should be hot worked above 650°C in accordance with steel-makers recommenda-
tion. Where cold working cannot be avoided, stress-relieve as recommended in item 3 above.
ASTM A143 “Recommended Practice for Safe-guarding against Embrittlement of Hot Dip Galvanized Structural Steel
Products and Procedure for Detecting Embrittlement” and CSA Specification G164 Galvanizing of irregularly shaped ar-
ticles, provide guidance on cold working and stress relieving procedures. However if at all possible, severe cold working
of susceptible steels is best avoided.
Another area of concern is hydrogen embrittlement. Hydrogen embrittlement is a ductile-to-brittle change that occurs
in certain high strength steels. Hydrogen embrittlement is not common, but precautions should be taken if the steel
involved has an ultimate tensile strength exceeding approximately 1000 MPa, or if the pickling process is poorly con-
trolled, resulting in long exposure to hydrochloric acid. In these cases, grit blasting is recommended instead of acid
pickling. These precautions are also outlined in reference. [25]
Alternatives to hot dip galvanizing include:
• electrogalvanizing (threaded items)
• “J” finish
• metalizing
• cold galvanizing using zinc rich paint
Stainless steel
In highly corrosive environments, stainless steel may be used for connections and embedments. AISI (American Iron and
Steel Institute) Types 304 and 316 stainless steels are the most commonly used in structural applications. These types are
a low carbon modification of Type 302 for limiting of carbide precipitation during welding. Type 316 has a higher corro-
sion resistance than Type 304 and is only used for chemical handling equipment. Types 304L and 316L are extra low car-
bon modifications of Types 304 and 316 and are used where carbide precipitation is a problem. Type 304 and 304L are
commonly used in precast construction. There are a limited number of structural shapes and sizes available in stainless
steel. Consult with CPCI members for the availability of different shapes, sizes and material properties.
Austenitic stainless steel can be welded by all common methods and the equipment used and the testing required is
basically the same as for carbon steel. Inspection of welds should include verification of the proper electrode, proper
storage of the electrodes and operator certification, in addition to the non-destructive testing required. The method and
frequency of testing should be as directed by the design engineer.
The welding of stainless steel produces more heat than conventional welding and stainless steel has a coefficient of ther-
mal expansion greater than that of structural steel. This can create adverse expansion of embedments during welding
requiring special detailing to avoid cracking the adjacent concrete. Stainless steel embedment edges should be kept
free from adjacent concrete to allow expansion during welding without spalling the concrete.
In the high-end of the range of properties of UHPC the ultra fines are typically silica fume of very high purity that form
sub-micro spheres that fill the interspatial voids between the cement particles and react with the cement hydrates. The
resulting matrix is extremely impermeable due to a sealing of the pores. This provides superior resistance to aggressive
agents and further advancement of the strength.
The maximum size of coarse aggregate is significantly reduced (typically < 800 µm), thereby producing a granularity with
improved flow characteristics and reduced micro defects in the matrix. Formulations are available with slump flow rates
to suit the precaster’s casting techniques.
UHPC normally contains short (<25mm) high strength steel (>2,000 MPa) or organic fibres (typically 1% to 4% by volume)
and a high aspect ratio (typically around 60).
The fibre quantity, type and size relative to the maximum coarse aggregate is important to ensure a proper dispersion
and bond to the matrix. Mechanical properties and analysis
Figures 1.2.4 and 1.2.5 for the same UHPC mix show the compressive and bending behaviour, respectively. The high
strength may allow the design of structures without conventional reinforcement (for tension, shear, temperature and
shrinkage). [54, 55, 57, 58]
Numerous full-scale tests of beams, columns and shells have been performed. These tests have validated the calculation
methods chosen, as referenced by the AFGC, Japan Society of Civil Engineers, and the Federal Highway Administration
[51, 52, 53, 54]. See Figure 1.2.6.
240
UHPC
Compressive stress in MPa
200
160
120
80
40
Ordinary Concrete
0
0 0.4 0.8 1.2 1.6 2.0
Strain in %
60
Bending strength in MPa MPA
UHPC
50
40
30
20
10
Ordinary Concrete
0
0 200 400 600 800 1000 1200 1400
Displacement in Microns
Fire resistance
Ultra High Performance Concretes are non-combustible. However, the very low porosity of UHPCs induce large inter-
nal stresses at elevated temperatures, preventing water vapour from escaping resulting in spalling. This spalling can
be significantly reduced by incorporating adequate polypropylene fibres. When UHPC is used with steel fibres, a small
quantity of sacrificial polypropylene fibres should be added. At 150°C, the polypropylene fibres begin to soften and
melt, thereby providing escape routes for trapped vapour. [61]
Cover to strand
The minimum cover for UHPC to prestressing tendons may be as low as 10 mm. [59, 62, 63] The fire code requirements
for concrete cover are recommended in fire rated structures using UHPC. [61]
700
600
500
Moment in kN-m
400
300 5
4
3
200 2
1
100
Deflection in mm
A Family of Materials
UHPC’s, like conventional concrete or HPC is a classification of materials with a large range of properties. Users and
specifiers of UHPC need to ensure that the specific UHPC material being used in the manufacture of precast products
will provide the required fresh and hardened properties required. The supplier of the UHPC material should provide the
specifier and precaster with a Material Identity Card that clearly states the fresh and hardened properties of the UHPC
being supplied.
50
Microstrain / MPa
4 days
7 days
40
14 days
28 days
30
After Heat Treatment 48H / 90°C Kfl #0.15
20 Instantaneous Strain
10
0
0 50 100 150 200 250
Age (days)
600
Shrinkage of UHPC after heat treatment
500
Microstrain (ì m/m)
400
300
heat treatment : 90 °C at 95%RH
200 during 48 hours
100 2 days
0
0 10 100 1000 10000
Time (in days)
Fig 1.2.8 UHPC shrinkage: after thermal treatment, no shrinkage is observed. [58, 59]
Sheathing
Sheathing can be fabricated from either steel or plastic. In bonded post-tensioned construction where a bond between
the concrete outside the sheath and the grout inside the sheath is required, both steel and plastic sheathing can be
employed. Steel sheathing can be made from strip steel formed into a corrugated, helical tube or from thin walled steel
tube.
Sheathing splices must be properly aligned and sealed to prevent concrete ingress.
Unbonded post-tensioned construction often uses monostrand tendons: a plastic sheath is extruded over strands that
have been lubricated with a non-corrosive grease for additional corrosion protection.
Tendons
Post-tensioning tendons can be of three different types: strand, bar or wire. These designations determine the post-ten-
sioning system. Although popular in the 1960’s and 1970’s, wire post-tensioning is no longer common as strand systems
have become more economical. Bar and strand properties are given in Figures 8.2.1 and 8.2.2.
Of the several grades and sizes of seven wire strand available, the most commonly used is Grade 1860 15 mm diameter
strand.
Anchorages
The anchorages for post-tensioning tendons are specially designed for the type of tendon being anchored. Several
types of anchorages are shown in Figures 8.2.4 and 8.2.5. Generic information is presented. While dimensions can vary
from actual sizes by 10%, the data provided will allow for the adequate detailing of structural elements. Post-tensioning
suppliers should be consulted for actual sizes.
Anchorage systems can be used for live ends (the end of the tendon where the jacking occurs) or dead ends (the end of
the tendon that is fixed within the concrete, also called the ‘‘fixed” end). Live end anchorages can be used as dead end
anchorages or anchorages can be used for stressing both ends of a tendon when friction losses are high.
Multistrand live end anchors consist of an anchor head that grips individual strands by means of tapered wedges,
inserted in conical holes in the anchor head encircling the strand (Figure 8.2.4). Dead end or fixed anchors can be made
of individual strands with the ends crimped to form a bulb. The strand bond and crimped ends anchor each strand in
the concrete (Type 1). Fixed anchors can also be looped either around a split pipe or around a reinforcing bar and steel
angle cage.
The monostrand system consists of a steel casting that can be used as a live, intermediate or dead end anchor. Used
mostly for unbonded suspended slabs, monostrand tendons can be bonded by providing non-greased strands in a steel
or plastic tube sheath and grout vents.
Protection of tendons
The minimum clear cover requirements in Table 17 of CSA A23.1 for post-tensioning tendons are superseded in Table 1
of CSA A23.4 when post-tensioning tendon ducts are cast into precast elements (See also Figure 1.2.3).
Bonded post-tensioning tendons require the injection of a special purpose grout material in the ducts to completely fill
all spaces around the strands. Grout tubes are usually located at all high and low points on tendon profiles. See the PTI
grouting specification for detailed information. [49]
Tendon anchors at the ends of concrete members must be protected from corrosion. Special grease filled fittings have
been developed for unbonded tendon anchors. Bonded tendon anchors are protected by concrete backup, bituminous
material or other approved methods.
Anchorages
Post-tensioning tendon anchors are located in an end block or anchorage area to safely transfer anchorage forces into
the structure during initial post-tensioning and all loading stages.
The end blocks are located in the end segments of a segmental structure when all tendons extend the full length of the
structure. Anchorage areas can be located in intermediate segments (continuous beam or cantilever structures) with
segmental tendons distributed according to the moment or shear diagram.
Special attention should be given to the proper reinforcement of bearings and anchorages. Anchorage zones should
contain sufficient horizontal and vertical stirrups or grillage reinforcement placed in the plane parallel to the end surface.
The post-tensioning anchor plate transmits the concentrated prestress force from the tendon anchoring device over a
larger bearing area into the concrete.
Joints
Joints between segments can be concreted, grouted, epoxied together or left dry. Certain applications lend themselves
to match casting that involves casting adjacent units against each other for an exact fit. A temporary clamping stress of
approximately 0.35 MPa is applied when match cast units are joined together using an epoxy mortar.
Sheathing
Requirements for internal tendons are given in Section 1.3.1. The requirements for external tendons given in CSA S6 are
also suitable for building construction applications.
Sheathing in segments is used to form the holes or enclose the space where prestressing tendons are to be located.
Prestressing tendons are installed after the segments are placed. The cross section of the sheathing must be adequate
to allow proper installation of the prestressing steel and to provide enough passage area for filling the duct with grout
after stressing the tendons.
Grouting
Grouting provides corrosion protection for the prestressing tendons, and develops bond between the prestressing ten-
don and the surrounding concrete. To accomplish this, the grout must fill all the voids in and around the post-tensioning
tendon for the entire length of the tendon.
Unbonded tendons
In unbonded post-tensioning, a corrosion protection system must be provided to ensure at least the same degree of
corrosion protection as grout. This can be achieved by using a protective coating on the prestressing steel and encasing
the coated tendon to protect the coating during the handling, installation and stressing of the tendon.
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38. Architectural Precast Concrete, MNL-122 – Third 55. Post-Tensioning Manual, Sixth Edition, Post Tensioning
Edition, Precast/Prestressed Concrete Institute, 2007 Institute, Phoenix, AZ, 2006
39. Manual for Quality Control for Plants and Production of UHPC
Architectural Precast Concrete Products, Third Edition, 56. Acker, Paul, and Behoul, Mouloud, UHPC Technology:
MNL-117-96, Precast/Prestressed Concrete Institute, A Large Spectrum of Properties, A Wide Range of
Chicago IL 1996 Applications, FIB Symposium, Avignon, France, April
40. Architectural Precast Concrete Cladding – Its 2004
Contribution to Lateral Resistance of Buildings, 57. AFGC (Association Francaise de Genie Civil) Interim
Proceedings, SP-CP, Precast/Prestressed Concrete Recommendations, Ultra High Performance Fibre-
Institute, Chicago, IL, 1990 Reinforced Concretes, AFGC Publication, France,
41. Recommended Practice for Glass Fiber Reinforced January 2002
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Prestressed Concrete Institute, Chicago, IL, 2001 High Strength Fiber Reinforced Concrete Structures
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Precast/Prestressed Concrete Institute, Chicago, IL, 2004
1997 59. Gowripalan, N., and Gilbert, G.I., Design Guidelines
43. ABAM Engineers, Inc., Precast Prestressed Concrete for RPC Prestressed Concrete Beams, Copyright
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33, No. 5, September-October 1988 60. FHWA (Federal HighWay Administration) “Ultra-High
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Depth Precast and Prestressed Concrete Deck Panels, for the Bridge Community”, Publication No. FHWA-
PCI JOURNAL, V. 40, No. 1, January-February 1995 HRT-13-060, 2013.
45. Recommended Practice for Precast Prestressed 61. CEE Report R03-01, Model-Based Optimization of Ulra
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Producers Committee, PCI JOURNAL, V. 33, No. 2, MIT/FHWA, March 2003
March-April 1988
62. Richard, P.; Cheyrezy, M.; Reactive Powder Concretes 72. B.Cavill and G.Chirgwin, The worlds first Ductal road
with high ductility and 200-800 MPa compressive bridge - Sherpherds Gully Creek Bridge, NSW, 21st
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micromechanical analysis, Proceedings of the 3rd Structural Concrete, No. 4, p. 195-201, 2003
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(UHPC) exhibit such a Low Shrinkage and such a Low Seonyu Footbridge – TMD for Better Comfort, fib
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2.0 NOTATION...................................................................................................................................................2-3
2.1 INTRODUCTION...........................................................................................................................................2-7
2.10 REFERENCES............................................................................................................................................2-111
Kt = constant used for the calculation of PGA = Peak Ground Acceleration expressed as a
equivalent temperature shortening = 1.5 ratio to gravitational acceleration
k = effective length factor PGAref = reference PGA for determining F(T)
kf = coefficient from Figure 2.6.14 PGV = Peak Ground Velocity in mls
S(T) = design spectral response acceleration, VrW = factored shear resistance of a wall
expressed as a ratio to gravitational Vs30 = average shear wave velocity in the top 30 m
acceleration, for a period of T of soil or rock
Sa(T) = 5% damped spectral response acceleration, Vw = total wind shear or specified shear force on a
expressed as a ratio to gravitational wall
acceleration, for a period of T
V’p = lateral force due to non-structural wythe and
SFRS = Seismic Force Resisting System(s) is that insulation
part of the structural system that has been
considered in the design to provide the V’pP = probable shear resistance of a wall panel –
required resistance to the earthquake forces seismic force due to panel weight
and effects vc = factored shear resistance per unit length due
s = spacing of weld clips to concrete alone
su = average undrained shear strength in the top vf = factored shear force per unit length
30 m of soil vr = factored shear resistance per unit length or
T = unfactored tensile force, period in seconds or unit shear on panel edge
total tensile capacity or force
These curves are directly applicable to buildings of beam-and-column construction, hinged at the base, with heated
interiors.
The following rules are applicable for other conditions:
(a) If a building will be heated and will have hinged column bases, use the allowable length as specified;
(b) If a building will be air conditioned as well as heated, increase the allowable length by 15% provided the
environmental control system will run continuously;
(c) If a building will be unheated, decrease the allowable length by 33%;
(d) If a building has fixed-column bases, decrease the allowable length by 15%;
(e) If the building has substantially greater stiffness against lateral displacement at one end of the plan dimension,
decrease the allowable length by 25%.
When more than one of these design conditions prevail, the factor to be applied should be the algebraic sum of the
adjustment factors of all the various applicable conditions.
Note: A detailed volume change frame analysis will provide more accurate expansion joint requirements.
Source: Expansion Joints in Buildings, Technical Report No. 65, National Research Council, National Academy of
Sciences, 1974.
Figure 2.3.1 General guidelines for determination of building length without the use of expansion joints
t0.6
cr = i CuQcr
10 + t0.6
Pi
i =
AEci
t = time in days
t
sh = shu Psh
Cs + t
Qcr = Qa Qh Qf Qr Qs Qv Psh = Pc Ph Pf Pr Ps Pv
Qa
Relative
Age at Accel-
Moist Humidity
loading erated Qh Ph
cured (4)
(days) cured
(%)
1 1.25 1.00 40 1.00 1.00
7 1.00 0.94 60 0.87 0.80
20 0.87 0.85 80 0.73 0.60
60 0.77 0.76 100 0.60 0.00
Ratio of Volume/
fine to surface
Qf Pf Qr Pr
total ratio
aggr.(3) (mm)(2)
0.30 0.95 0.72 38 1.00 1.00
0.40 0.98 0.86 75 0.82 0.84
0.50 1.00 1.00 150 0.70 0.59
0.70 1.05 1.04 250 0.67 0.37
Slump
Qs Ps Air (%) Qv Pv
(mm)
50 0.95 0.97 <6 1.00 1.00
70 1.00 1.00 8 1.18 1.01
125 1.15 1.09 10 1.36 1.03
*
Cementitous content (kg/m ) 3
*
Above table is based on the CAC Concrete Design Handbook, Fourth Edition. When
used in low to moderate amounts (<25%), the effect of fly ash, ground granulated
blast-furnace slag and silica fume on the drying shrinkage and creep of concrete is
generally small and of little practical significance.
1 2
Creep x10-6 Shrinkage x10-6
Time t t 0.6
t
(days) cr = i CuQcr sh = shuPsh
10 + t 0.6 Cs + t
Normal density Low density Moist cure Accelerated cure
1 59 88 23 16
3 106 158 62 39
5 137 204 101 62
7 60 238 133 86
10 188 280 172 117
20 246 367 281 210
30 286 426 359 273
40 314 468 413 328
50 336 501 460 374
60 356 516 491 406
90 395 589 562 483
120 420 626 600 538
180 456 679 655 601
1 yr. 510 760 710 679
2 yr. 552 822 741 725
5 yr. 594 885 764 757
10 yr 613 913 772 764
Final 630 940 780 780
1. Based on Pi /A = 7.0 MPa, f ci = 25 MPa, Eci = 25 300 MPa, Cu = 2.35, Qcr = 1.0. For other values of Pi /A and Eci, multiply creep strains by
3615 Pi
.
AEci
6
2. Based on Cs = 35 for moist cure, Cs = 55 for accelerated cure, shu = 780 10 mm/mm, Psh = 1.0.
Temperature strains
Design values for maximum seasonal climatic temperature for various geographic locations are shown in Figure 2.4.4.
Design values for temperature strains associated with these temperature zones are given in Figure 2.4.5.
Figure 2.4.6 Volume change strains for typical non-prestressed building elements (10-6)
Figure 2.4.7 Volume change strains for typical prestressed building elements (10-6)
Example 2.1 Calculation of volume change shortening by the detailed method (continued from previous page)
500.6
itemp = 39°C for Calgary:
= (239 10 6
) (2.35)(0.65)
10 + 500.6 From Figure 2.4.5:
Estimate the total shortening of the exterior load Design considerations for panels meeting at
bearing insulated wall panels in a 10 storey structure. corners should also consider the influence of sun
Panels are normal density concrete 2750 mm high. exposure temperature differentials. Depending
Structure is located in Kingston, ON: upon exterior panel finishes and plan orientation,
5°C to 8°C temperature differentials may develop.
Creep strain = 120 x 10-6 mm/mm
Corner panel connections should be analyzed
Shrinkage strain = 200 x 10-6 mm/mm
when temperature differentials at building corners
Design temperature = 35°C (from Figure 2.4.4) can develop.
Coefficient of expansion = 10 x 10-6 mm/(mm × °C)
Influence upon non-structural components
Temperature strain = (0.5)(10 x 10-6)(35)
It is important to consider the influence of volume
= 175 x 10-6
change movement on non-structural members.
Total strain = (120 x 200 + 175)(10-6)
Exterior sealants should be able to accommodate
= 495 x 10-6
movements caused by volume changes. Sealants
Total shortening = (495 x 10-6)(2750)(10)
can be subject to differential volume change
= 14 mm movements either horizontally or vertically.
Estimates of building movement must be analyzed Joint widths should be sized to accommodate
using engineering judgement. Floors and interior sealant movement capability and construction
walls attached to exterior load bearing panels will tolerances. Differential movements can occur
restrain vertical movement. Heavily loaded elements at building corners and at interfaces with other
will distribute load to less heavily loaded members. building systems or construction materials, such as
Calculated values can be larger than actual values. windows.
i2 = Residual Bow
24Et l
P= 2
3a 4a3
Example 2.4 – Thermal bow in a roof element effects of prestressing. End rotations are included in
Given: the design of bearing pads.
700 mm deep double tee spanning 18.3 m on
the upper level of a parking deck supported on
elastomeric bearing pads under each leg.
C = 10.8 x 10-6 mm/(mm . °C)
T1 – T2 = 20°C
Problem:
Find the upward bow at mid span and end rotation
of the double tee roof slab.
Solution:
(10.8 10 6 )(20)(18300)2
= = 12.9 mm
(8)(700)
End rotation 4 /L as shown in Figure 2.4.11.
= 4(12.9)/18300 = 0.0028 radians
Figure 2.4.11 Second degree parabola
The upward temperature bow must be added to
deflections due to dead and live loads and the
Notes:
1. Grouted joints cannot be considered effective unless prevented from separating. Chord forces for
diaphragms involving grouted joints must be based on shear forces in addition to bending.
Mf Vf
2. Tf = + , where µe can be considered as the effective shear friction coefficient.
b μe
Notes:
1. See Chapter 4 for design of welds and connections.
2. Not suitable for diaphragms in high seismic areas, pending further research.
3. Recommendations for welding reinforcing bars must be closely followed.
4. Courtesy JVI, Inc.
f = 1/(ks If)
(x1 x2 )3 [2e /(h + 2x1) 1]
bp = 0
6eEs Ibp (h + x1)
g[2e /(h + 2x1) 1]
ab = 0
2eAbEs (h + x1)
6
f [10 /(kN-m)] for square footings
3
Footing size ks (kN/m )
(mm) 20,000 40,000 60,000 80,000 100,000
600 600 4630 2315 1543 1157 926
750 750 1896 948 632 474 380
900 900 915 457 305 229 183
1050 1050 494 247 165 123 99
1200 1200 289 145 97 72 58
1350 1350 181 90 60 45 36
1500 1500 119 59 40 30 24
1650 1650 81 41 27 20 16
1800 1800 57 29 19 14 11
1950 1950 42 21 14 10 8
2100 2100 31 15 10 8 6
2250 2250 23 12 8 6 5
2400 2400 18 9 6 5 4
2700 2700 11 6 4 3 2
3000 3000 7 4 3 2 2
3300 3300 5 3 2 1 1
3600 3600 4 2 1 1 1
Note: Approximate values of ks can be determined from Figure 2.6.2.
Figure 2.6.4 Flexibility coefficients for anchor bolts and base plates
Thus there is tension in the anchor bolts and rotation Check for 1.25D + 1.5L + 0.4W:
between the column and footing:
Pf = 1.25(355) + 1.5(135) + 0.4(0) = 646 kN
If = (1800)4/12 = 875000 x 10-6 mm4 Mf = 0.4W = 0.4(9)(5) = 18 kN-m
From Figure 2.6.2: e = 18/646 = 0.0279 m = 28 mm
3 Estimate eccentricity due to rotation = 2 mm:
ks 55000 kN/m
f = 1/(kS If) = 1/[(55000)(875)] Mf = 646(28 + 2)/103 = 19.4 kN-m
= 20.8
6
10 /(kN-m) θb = cfMf = (20.8 x 10-6 )(19.4) = 0.000403 rad
θbhs = (0.000403)(5000) = 2.02 mm P 2 mm
2e
g 1 assumed OK
h + 2x1
ab =
2eEs A b (h + x1 ) Design requirements for 1.25D + 1.5L + 0.4W:
(2)(204) Pf = 646 kN
(465) 1
(500) + (2)( 50) Mf = 19.4 kN-m
=
(2)(204)(200000)(349)(500 50) It is required by CSA A23.3, Clause 10.15.3.1, that the
6
= 0.726 10 /(kN - m) moment caused by a minimum eccentricity of 15 +
3 0.03h be considered:
(x1 x2 ) [2e /(h + 2x1) 1]
bp =
6eEs Ibp (h + x1) Pf = (1.25)(355) + (1.5)(135) = 646 kN
= 0 (since x1 + x2 = 50 + 50 = 0) e = 15 + 0.03h = 15 + (0.03)(500) = 30 mm
The volume change shortenings can be treated in the same manner as short term elastic deformations by using a
concept of equivalent shortening.
The following relations can be assumed:
dec = dc / K l
des = ds / K l
upper end when they are lightly reinforced. For most common structures, a value of K = 4 is conservative.
l
Shortening due to temperature change will be similarly modified. However, the maximum temperature change will
usually occur over a much shorter time, probably within 60 to 90 days:
det = dt / Kt
det and dt = the equivalent and calculated temperature shortening, respectively
Kt = a constant; recommended value = 1.5
The total equivalent shortening to be used for design is:
= ec + es + et
+ s
= c + t
K l
Kt
The actual modulus of elasticity of the elements is used when the equivalent shortening is used in the frame
analysis for determining shears and moments in the supporting elements, rather than a reduced modulus.
Figures 2.6.11 and 2.6.12 provide equivalent volume change strains for typical building frames.
Figure 2.6.10 Coefficients kf and km for forces and moments caused by volume change restraint
(see Figure 2.6.9 for notation)
Figure 2.6.11 Equivalent volume change strains for typical continuous building frames with prestressed
elements (10-6)
Example 2.7 Calculation of column moment caused by volume change shortening of a beam
Given:
The beam in Example 2.1 is supported and attached
to two 400 x 400 columns as shown in the sketch.
f'c(col) = 35 MPa
Ec = 29900 MPa
Problem:
Determine the horizontal force at the top of the column
caused by volume change shortening of the beam.
Solution:
Ic = bh3/12 = 4004/12 = 2130 x 106 mm4
From Example 2.1:
Calculate the equivalent shortening from strain
values computed in Example 2.1:
c + s
= + t L
Kl Kt
(365 187 + 367 174) 211
= + (10 6 )(7500)
5 1.5
= 1.6 mm
Figure 2.6.12 Equivalent volume change strains for typical continuous building frames with reinforced elements
(10-6)
+ indicates clockwise moments on the columns and compression in the restraining beam
No. P kf at level km at point
of Base acting
1 2 3 4 5 A B C D E F G H
storeys fixity at level
3 + 0.25 1.50 + 1.25 0 0.25 + 0.25 + 1.00
2 0.50 0 + 0.50 0 + 0.50 + 0.50 0
Pinned Max ± 0.75 ± 1.50 ± 1.75 0 ± 0.75 ± 0.75 ± 1.00
2 One side 0.25 1.50 + 1.75 0 + 0.25 + 0.75 + 1.00
3 + 0.43 1.72 + 1.29 0.14 0.29 + 0.29 + 1.00
Fixed 2 0.86 + 0.43 + 0.43 + 0.29 + 0.57 + 0.43 0
Max ± 1.29 ± 2.15 ± 1.72 ± 0.43 ± 0.86 ± 0.72 ± 1.00
One side 0.43 1.29 + 1.72 + 0.15 + 0.28 + 0.72 + 1.00
4 0.07 + 0.40 1.60 + 1.27 0 + 0.07 0.07 0.27 + 0.27 + 1.00
3 + 0.13 0.80 + 0.20 + 0.47 0 0.13 + 0.13 + 0.53 + 0.47 0
Pinned 2 0.47 0.20 + 0.80 0.13 0 + 0.47 + 0.53 + 0.13 0.13 0
Max ± 0.67 ± 1.40 ± 2.60 ± 1.87 0 ± 0.67 ± 0.73 ± 0.93 ± 0.87 ± 1.00
3 One side 0.41 0.60 0.60 + 1.61 0 + 0.40 + 0.60 + 0.40 + 0.60 + 1.00
4 0.12 + 0.47 1.62 + 1.27 + 0.04 + 0.08 0.08 0.27 + 0.27 + 1.00
3 + 0.23 0.92 + 0.23 + 0.46 0.08 0.15 + 0.15 + 0.54 + 0.46 0
Fixed 2 0.81 + 0.23 + 0.70 0.12 + 0.27 + 0.54 + 0.46 + 0.12 0.12 0
Max ± 1.16 ± 1.62 ± 2.55 ± 1.85 ± 0.38 ± 0.77 ± 0.69 ± 0.92 ± 0.85 ± 1.00
One side 0.70 0.22 0.69 + 1.61 + 0.23 + 0.46 + 0.54 + 0.38 + 0.62 + 1.00
5 + 0.02 0.11 + 0.43 1.61 + 1.27 0 0.02 + 0.02 + 0.07 0.07 0.27 + 0.27 + 1.00
4 0.04 + 0.22 0.86 + 0.22 + 0.46 0 + 0.04 0.04 0.14 + 0.14 + 0.54 + 0.46 0
Pinned 3 + 0.13 0.75 0 + 0.75 0.12 0 0.13 + 0.13 + 0.50 + 0.50 + 0.12 0.12 0
2 0.46 0.22 + 0.86 0.22 + 0.04 0 + 0.46 + 0.54 + 0.14 0.14 0.04 + 0.04 0
Max ± 0.65 ± 1.30 ± 2.15 ± 2.80 ± 1.89 0 ± 0.64 ± 0.72 ± 0.86 ± 0.86 ± 0.97 ± 0.89 ± 1.00
4 One side 0.35 0.86 + 0.43 0.86 + 1.65 0 + 0.35 + 0.65 + 0.57 + 0.43 + 0.35 + 0.65 + 1.00
5 + 0.03 0.12 + 0.43 1.61 + 1.27 0.01 0.02 + 0.02 + 0.07 0.07 0.27 + 0.27 + 1.00
4 0.06 + 0.25 0.87 + 0.22 + 0.46 + 0.02 + 0.04 0.04 0.14 + 0.14 + 0.54 + 0.46 0
Fixed 3 + 0.22 0.87 + 0.03 + 0.74 0.12 0.07 0.14 + 0.14 + 0.51 + 0.50 + 0.12 0.12 0
2 0.80 + 0.21 + 0.74 0.18 + 0.03 + 0.27 + 0.54 + 0.46 + 0.12 0.12 0.03 + 0.03 0
Max ± 1.11 ± 1.45 ± 2.07 ± 2.75 ± 1.88 ± 0.37 ± 0.74 ± 0.67 ± 0.84 ± 0.83 ± 0.96 ± 0.88 ± 1.00
One side 0.61 0.53 + 0.33 0.83 + 1.64 + 0.21 + 0.41 + 0.59 + 0.56 + 0.44 + 0.36 + 0.64 + 1.00
Figure 2.6.14 Coefficients kf and km for determining moments and restraining forces on eccentrically loaded
columns braced against sidesway
Note: The assumptions used in deriving these charts may underestimate k, which is unconservative. It is considered satisfactory to compute y
using the member stiffnesses given in CSA A23.3, Clause 10.14.1.2
Figure 2.6.17a Three-storey office structure of Example 2.10 Continued next page
= 97500 + 27550 2 2
Pc = (252280)/(2.6 2.1)
= 125050 kN
= 83520 kN
First level moment magnifier:
For columns at lines 3, 4, 5, 6, 7, and 8, assuming
l u = 2100 mm column 5 as typical:
6 4
For moments caused by gravity loads: Ic = 21094 10 mm
A = 10.0
bd = 97500 / 125050 = 0.78
(2)(0.7)(21094) / 3000
B = = 2.60
For moments caused by wind: 0.35(49500 / 9140 + 49500 / 9140)
bd = 0
k = 2.20 from Figure 2.6.15 for
unbraced way frame.
For columns at lines 1 and 10:
Gravity loads:
Ec = Eb = 29900 MPa EI = (0.4)(29.9)(21 094)/(1 + 0.78)
Ic = 21094 x 106 mm4 2
= 141733 kN-mm
Ib = 49500 x 106 mm 4 2 2
Pc = (141733) / (2.20 2.1)
From Figure 2.6.15.
= 65540 kN
yA (base) = 1 0.0 for a pinned base Wind loads:
(see Section 2.6.7)
El = (0.4)(29.9)(21 094) / (1.0)
In using Figure 2.6.15, Column I = 0.7 Ic and = 252280 kN-mm
2
Beam I = 0.35 Ib 2 2
Pc = (252280) / (2.20 2.1)
0.7EcIc / hs = 116650 kN
B =
0.35EbIb / l
Calculate the sum of Pc of all columns which resist
(2)(0.7)(21094) / 3000
= = 5.19 lateral loads. The first level moment magnifiers can
(0.35)(49500) / 9140 then be calculated as follows:
Load Storey
effect 1 2 3
Axial dead load, P, (kN) 2195 1457 715
Unfactored Axial live load, P, (kN) without snow 439 221 0
Forces Axial snow load, P, (kN) 262 262 262
Wind moment, W, (kN-m) 66 20.1 7.6
Volume change moment, Mt, (kN-m) 1463 665 133
Calculated Mf, (kN-m) 927 1302 1582
1.25 D + Minimum Mf, (kN-m) – Does not govern 133 86 39
1.5 L + 0.5 S Design Mf, (kN-m) 927 1302 1582
Design Pf, (kN) 3534 2285 1028
1.25 D + Design Mf, (kN-m) 766 1086 1907
1.5 S + 0.5 L Design Pf, (kN) 3361 2327 1285
1.25 D + Moment magnifier for Wind Moment, 1.11 1.0 1.0
1.4 W + 0.5 L Design Mf, (kN-m) 673 1086 1359
Design Pf, (kN) 3055 1960 904
1.25 D + Moment magnifier for Wind Moment, 1.11 1.0 1.0
1.4 W + 0.5 S Design Mf, (kN-m) 603 977 1521
Design Pf, (kN) 2966 1980 1035
1.25 D + Design Mf, (kN-m) 2594 1907 1410
1.25 T + 0.5 L Design Pf, (kN) 2964 1932 895
1.25 D + Design Mf, (kN-m) 2513 1799 1573
1.25 T + 0.5 S Design Pf, (kN) 2877 1953 1023
1.25 D + Moment magnifier for Wind Moment, 1.11 1.0 1.0
1.25 T + 0.4W Design Mf, (kN-m) 2355 1798 1391
Design Pf, (kN) 2739 1820 893
Figure 2.6.18 Summary of column B-1 design forces — east-west bending
2.78Ph I I
Ph3 8.34 I 13.4 I
A wE 1+ 1+
3EI
(A w = l t) A wh2 A wh2
Wh3 1.39Wh I
8EI A wE 23.6I
– 1+
A wh2
W = wh W = wh
Note: For uniform distributed load on Cantilever (Case 2) – W represents total load W = (w)(h).
Note: For tall structures, the shear centre should replace the centre of rigidity in determining the torsional effects.
Given:
Design the shear walls for a one-storey industrial
building, illustrated in Figure 2.7.8. 2400 mm wide
double tees are used for both the roof and walls.
Use a wind load of 1.2 kN/m2. Backfill density = 16
kN/m3.
Problem:
Analyze the structure for the effects of wind loads.
Solution:
1. Calculate forces, reactions, shears and
moments:
Total wind force to roof:
W = (1.2)(48)(5.4/2 + 0.75) = 200 kN
VL = VR = 100 kN
W l (200)(48)
Diaphragm moment, M = =
8 8
= 1200 kN-m
(c) Chord force, see Figure 2.7.10: The tensile force per unit length is:
T = C = M / d = 1200 / 36000 x 10-3 ft =
P M
= 33.3 kN A S
Tf = (1.4)(33.3) = 46.6 kN 2 2 2
S = l / 6 = 36 / 6 = 216 mm
This force can be transmitted between A = l = 36 m
elements by ties at the roof tees, wall panels
M = VRhs = (100)(6.3) = 630 kN-m
or a combination, as illustrated in Figure
2.7.10. P = D.L. of wall = 482 kN
0.9P 1.4M
Reinforcing bars can be placed in the ft =
A S
flanges to resist higher forces or where more (0.9)(482) (1.4)(630)
ductility is required. Design procedures are =
36 216
discussed in Section 2.8.
= 8.0 kN/ m (compression)
(d) Wall panel connections:
No tension connections are required for wind
This shear wall can be designed to act as
loads. Minimum tension connections are required
a series of independent units, without ties
for structural integrity, see CSA A23.3, Clause 16.5.
between the panels. The shear force is
assumed to be -distributed equally among
the wall panels, see Figure 2.7.11.
n = 36000/2400 = 15 panels
Vi = VR /n = 100/15 = 6.67 kN
D = (1.9 kN/m2)(2400)(7050) x 10-6
= 32.1 kN
Design base connection for 1.4W - 0.9D
Tf = [(1.4)(6.67)(6300) - (0.9)(32.1)(600)] /
1200
= 34.6 kN tension
Alternatively, the shear wall can be
designed with 2 or more panels connected
together as illustrated in Figure 2.7.12.
Shear ties between panels: Figure 2.7.11 Panels acting as individual units
v = VR / d = 100 / 36 = 2.78 kN/m in a shear wall
The unit shear stress, vf, is equal on all
sides of the panel:
Vf = (2.78)(1.4) = 3.9 kN/m
The total connection force between vertical
panel joints = 3.9(6.3) = 24.6 kN (can
be designed using a single mid-height
connection).
Check for tension using factored loads:
The required load factor equation to use for
this condition is 0.9D - 1.4W. Figure 2.7.12 Panels connected together as a
monolithic shear wall
Given:
A typical four-storey residential building as shown
in Figure 2.7.13. 200 mm deep hollowcore units
are used for the floors and roof, and 200 mm thick
precast concrete walls are used for all walls shown.
Unfactored loads are given as follows:
Gravity loads: L.L. D.L.
Roof: 1.44
Roofing, mechanical, etc. 0.48
Hollowcore slabs 3.06
3.54 kN/m2
Sample calculation of these properties for Element
Typical floor: 4:
Living areas 1.92 0.25h = 0.25(10200)
Corridors & stairs 4.80 = 2550 (Does not control)
Partitions 0.48 The section properties of this T section are:
Hollowcore slabs 3.06 Aw = (8200)(200) = 1640
3
10 mm
2
3.54 kN/m2 3 2
Af = (2080)(200) = 416 10 mm
Walls: 4.8 kN/m2
(1640000)(4000) +(416000)(8100)
Stairs: 4.8 6.2 kN/m2 yb =
1640000 + 416000
Wind loads: = 4910 mm
0 to 9 m above grade 1.2 kN/m2
9 m to 10.4 m above grade 1.4 kN/m2 yt = 8200 4910 = 3290 mm
(200)(8200)3
Problem: I = + (1640000)(4100 4910)2
12
Analyze and design the structure for wind in the
north-south and east-west directions. + (416000)(8100 4910) 2
= 14500 10 9 mm4
Solution:
Wind in north-south direction:
The equivalent stiffness is calculated using the Case
This example will conservatively neglect the 1 multi-storey formula from Figure 2.7.3:
resistance provided by the stairs, elevator and I
Ieq =
longitudinal walls for wind in the north-south 13.4 I
1+
direction. As shown in Figure 2.7.13, flanged walls A w h2
are modeled for wind in the north-south direction.
Figure 2.7.14 shows the wind resisting elements and 14500 10 9
=
a summary of their properties is shown in Figure (13.4)(14500 10 9 )
1+
2.7.15. (1640 10 3 )(2600) 2
= 780 10 9 mm4
Wind in the east-west direction: The building is stable under wind loads in the east-
west direction. No tension connections are required
For wind in the east-west direction, the shear walls
between wall and the foundation. Other design
will be connected to the load bearing walls. The
considerations may dictate the use of minimum
assumed resisting elements are shown in Figure
vertical ties. See CSA A23.3, Clause 16.5
2.7.17 and a summary of the properties is shown in
Figure 2.7.19. The connections required for the elements to
act in a composite manner can be designed by
The shears and moments in the east-west direction
considering Element A. The unit stress at the
are shown in Figure 2.7.20, and the distributions are
interface is determined using the classic equation
shown in Figure 2.7.18.
for horizontal shear:
Consider Element B at the first floor to check VQ
vh =
overturning due to wind in the east-west direction. I
From Figure 2.7.16, the dead loads on the 1040 mm Q = (1040)(200)(1400 956 100)
long portion of Element B: 6 3
= 71.6 10 mm
= 31.9 + (3)(43.6) + 11.7 = 174 kN/m (5.4)(71.6)
vh = = 3.8 kN/ m
The dead load on the 2400 mm long portion of 101
Element B is the weight of the wall: Total shear = (3.8)(2.4) = 9.1 kN/level
Connections similar to those shown in Figure 2.7.13
= (10.4)(4.8) = 50 kN/m
can be designed using the principles outlined in
The dead load resisting moment for 11 elements is Chapter 4.
therefore:
Design of floor diaphragm:
M = (11) [(174)(1.04)(1.2) + (50)(2.4)(1.2)] Analysis procedures for the floor diaphragm are
= 3970 kN-m described in Section 2.5. For this example, refer to
Figure 2.7.21.
The factor of safety against overturning can
be calculated conservatively neglecting the The factored wind load for a typical floor is:
contribution of the other elements: wf = (1.4)(1.2)(2.6) = 4.37 kN/m
3970
Factor of safety = = 3.1 > 2.0 OK For wind from the north or south:
1267
(4.37)(9)
To check for tension, also consider Element B: VfR = = 20 kN
2
Total dead load on wall: M (4.37)(9)2
Cf = Tf = f = = 2.6 kN
P = (174)(1.04) + (50)(2.4) = 301 kN l (8)(17.0)
Total wall area: The reaction V is transferred to the shear wall by
A = (2400 + 1040)(200) = 68800 mm2 static friction:
∑ n Ieq = 14130
Figure 2.7.15 Properties of resisting elements for wind in transverse north-south direction
Figure 2.7.18 Distribution of wind shears and moments in longitudinal east-west direction
Although the friction force is adequate to resist CSA A23.3, Clause 16.5.3.5 requires tension ties
the applied shear force, CSA A23.3 Clause 16.5.3.7 around the perimeter with a factored tensile
requires additional connections to effectively tie resistance of not less than 60 kN, that is greater
the elements together for ductility and structural than the diaphragm tension of 2.8 kN:
integrity. It is common to use the vertical wall/wall
Required As = 60 x 103 / 0.85(400) = 176 mm2
reinforcement as both a vertical tie and a horizontal
Use a 15M bar, As = 200 mm2
shear connection.
The shear resistance of the grout key (see
The chord tension Tf is resisted by the steel
Section 2.5.1.1) is:
reinforcement in the floor slab. The grout key
between slabs must also resist the corresponding Vr = 0.3 A = (0.3)(9000/2)(75) / 103
horizontal shear: = 101 kN > 2.6 kN OK
For wind from the east or west – Figure 2.7.21(b): Grout key = 75 mm deep
(4.37)(18.4) Vr = (0.3)(62800)(75) / 103
VfR = = 40 kN
2 = 1410 kN > 40 OK
(4.37)(18.4)2 Only the resistance to wind loading has been
Cf = Tf = = 2.9 kN
(8)(62.8) analyzed in this example. Other required loadings,
including abnormal loads, must be reviewed for a
Shear resistance of a grout joint:
complete analysis.
Ieq
Aw I yb Ieq No. of n Ieq ∑y Ieq (∑y)
Element ∑nIeq
(mm2x103) (mm4x109) (mm) (mm4x109) elem. (mm4x109) (mmx103) (mm5x109)
(100%)
Figure 2.7.19 Properties of resisting elements for wind in longitudinal east-west direction
Continued next page
Capacity design
An approach normally taken in earthquake design is to identify certain structural elements within the structure
where the damage will be concentrated rather than design the complete structure to be able to deform in
the inelastic range. These structural elements are provided with special seismic detailing to ensure adequate
ductility and energy dissipation whereas the remaining elements are made strong enough so that they will remain
essentially elastic. In general, the level of ductilility in the energy dissipating elements dictates the seismic force
design demand that a building structure is designed to resist. This approach to seismic design of structures is
commonly called capacity design. The nonlinear response of a one-storey precast building subject to earthquake
excitation is discussed in Reference [10].
Although the magnitude of the lateral design forces may be governed by wind forces, detailing for seismic
forces may still be required to ensure that the building’s lateral seismic force resisting system has sufficient ductility to
withstand the anticipated design earthquake forces.
Load tests of prestressed concrete elements have shown that large deflections occur as the design strength is
approached. Cyclic load tests have shown that prestressed concrete beams can undergo several cycles of load reversals
and still maintain their original strength. This sort of ductile behaviour is exactly what is needed for the elements that are
expected to be damaged during an earthquake.
Prestressed concrete structures can be designed to withstand the effects of earthquakes in accordance with the
requirements of the applicable building code. For some types of buildings, box-type structures offer an economical
solution. In other cases, ductile moment-resisting frames can be used. The following discussion deals mainly with
the design of critical connections and components to provide adequate resistance to seismic forces, and the design
procedures necessary to ensure that the complete structure will behave as intended during an earthquake.
Earthquakes generate horizontal and vertical ground movement. When an earthquake passes beneath a structure, the
foundation will tend to move with the ground, while the superstructure will tend to remain in its original position. The
lag between foundation and superstructure movement will cause distortions and develop forces in the structure. These
distortions and forces can best be investigated using non-linear dynamic analysis taking into account the properties
of the soil, the intensity and duration of the ground shaking and the physical properties of the structure. A linear or
elastic dynamic analysis can be used to predict the response to moderate earthquakes and can also provide an insight
into which elements are likely to yield and what the maximum deflection is likely to be in a more severe earthquake.
Important structural properties include mass, stiffness, strength and ductility, and their distribution throughout the
structure. In lieu of dynamic analysis, building codes present formulae for equivalent static forces and force distributions
which can, if the underlying assumptions are understood and respected, be used to design acceptable structures in the
majority of cases.
The current philosophy for the design of earthquake-resistant structures in Canada permits minor damage for
moderate earthquakes, and accepts major damage for severe earthquakes, provided collapse is prevented and
occupants can leave the building without serious injury. Large non-linear or inelastic deformations may be expected
in some connections and other elements as a result of the earthquake induced forces. In precast structures, these
are accommodated by providing ductility in these elements and connections. While this ductility limits the design
earthquake forces for the building and prevents total collapse, the resultant distortions will usually lead to significant
damage to connections and other structural elements that yield and may also result in damage to non-structural
elements and mechanical and electrical systems.
Buildings may be designed as either flexible or rigid. Flexible structures will develop large deflections and small inertial
forces; conversely, rigid structures will develop large inertial forces but small deflections. Either type may be designed to
be safe against total collapse. However, experience demonstrates that a rigid structure, properly designed to account for
the large inertia forces, will incur significantly less damage to architectural, mechanical, and electrical elements.
To limit the damage to non-structural or architectural elements in a flexible building, these elements may be uncoupled
from the structural system so that they are not forced to undergo as much deformation as the supporting structure.
This requires connections between individual elements and the supporting structure be designed to withstand large
distortions without fracture. As explained above, damage can also be reduced by building a more rigid building to
minimize the deformations imposed on the architectural elements. This will require a stronger structure to reduce the
amount of yielding and consequent inelastic deformation that occurs. In most buildings, non-structural architectural wall
panels should be uncoupled from the lateral force resisting structure.
Since ground motion is random in direction, a structure that is shaped to be equally resistant in any direction is the
optimum solution. Experience has shown that structures that are symmetric in plan, with minimum torsional eccentricity,
behave better in earthquakes than structures that are unsymmetric and have their centres of mass and rigidity well
separated. Closed sections (i.e., boxes or tubes) have demonstrated markedly improved behaviour when compared
with open sections, because: (1) closed sections provide a high degree of torsional resistance, and (2) the higher axial
stresses and resultant deformations in the exterior columns provide significant energy absorption.
An architectural precast concrete facade can be used to provide the earthquake resistant structural elements. This
can be in the form of either shear walls or spandrel beams and closely spaced columns (mullions) that simultaneously
provide the exterior skin and the structural tube. It is also often possible to create a structure that is symmetric in
plan. The energy dissipation characteristics of precast walls will depend to a great extent upon the behaviour of the
connections. In addition, precast walls with large openings can behave similar to a beam-column system. However,
unless comprehensive test data is available, precast wall type structures should be treated as specified by codes for
shear wall structures.
The PRESSS (Precast Seismic Structural Systems) program has researched systems that take advantage of the jointed
nature of precast concrete, including the testing of a five storey 60% scale building. [20] This test structure used precast
frames with several different ductile joints in one direction, and precast concrete shear walls in the other direction.
In 2002, a 39-storey building using a hybrid frame system was completed in San Francisco. [3] Further research and
codification of precast seismic resisting systems is ongoing.
(a) 1.0 for rock sites or when N60 > 50 or Su > 100 kPa,
(b) 1.6 when 15 ≤ N60 ≤ 50 or 50 kPa ≤ Su ≤ 100 kPa, and
(c) 2.8 for all other cases, and
Sa(T) is the 5% damped spectral response acceleration value for period T, deteremined in accordance with NBCC
Subsection 1.1.3. Structures shall be designed with a clearly defined load path, or paths, that will transfer the inertial
forces generated in an earthquake to the supporting ground. The structure shall have a clearly defined Seismic Force
Resisting System(s) (SFRS). The SFRS shall be designed to resist 100% of the earthquake loads and their effects.
All structural framing elements not considered to be part of the SFRS must be investigated and shown to behave
elastically, or have sufficient non-linear capacity to support their gravity loads while undergoing earthquake-induced
deformations calculated from the deflections, determined in Section 2.8.3.7.
Stiff elements that are not considered part of the SFRS, such as concrete, masonry, brick or precast walls or panels, shall
be separated from all structural elements of the building with properly detailed connections such that no interaction
takes place as the building undergoes deflections due to earthquake effects or they shall be made part of the SFRS.
Stiffness imparted to the structure from elements not part of the SFRS, other than those described above, shall not be
used to resist earthquake deflections but shall be accounted for:
(a) in calculating the period of the structure for determining forces if the added stiffness decreases the fundamental
lateral period by more than 15%,
(b) in determining the irregularity of the structure, except the additional stiffness must not be used to make an
irregular SFRS regular or to reduce the effects of torsion, and
(c) in designing the SFRS if inclusion of the elements not part of the SFRS in the analysis has an adverse effect on
the SFRS.
Structural modeling shall be representative of the magnitude and spatial distribution of the mass of the building and of
the stiffness of all elements of the SFRS, including stiff elements that are not separated from the SFRS, and shall account
for:
(a) the effect of cracked sections in reinforced concrete and reinforced masonry elements,
(b) the effect of the finite size of members and joints,
(c) sway effects arising from the interaction of gravity loads with the displaced configuration of the structure, and
(d) other effects that influence the lateral stiffness of the building.
(a) Linear Dynamic Analysis by either the Modal Response Spectrum Method or the Numerical Integration Linear
Time History Method using a structural model as described in the general requirements under Section 2.8.3.1
or,
(b) Non-linear Dynamic Analysis Method, in which case a special study shall be performed.
The spectral acceleration values used in the Modal Response Spectrum Method shall be the design spectral
acceleration values S(T) as defined in Section 2.8.3.4. The ground motion histories used in the Numerical Integration
Linear Time History Method shall be compatible with a response spectrum constructed from the design spectral
acceleration values, S(T) as defined in Section 2.8.3.4.
The effects of accidental torsional moments acting concurrently with the lateral earthquake forces that cause them shall
be accounted for by the following methods:
(a) the static effects of torsional moments due to (±0.10 Dnx)Fx at each level x, where Fx is either determined from
the elastic dynamic analysis or determined from the Equivalent Static Force Procedure multiplied by RdRo/IE,
shall be combined with the effects determined by dynamic analysis, or
(b) if B is less than 1.7, it is permitted to use a three-dimensional dynamic analysis with the centres of mass shifted
by a distance of -0.05 Dnx and + 0.05 Dnx.
For structures located on sites other than Class F that have an SFRS with Rd equal to or greater than 1.5, the elastic base
shear obtained from a Linear Dynamic Analysis may be multiplied by the larger of the following to obtain the design
elastic base shear, Ved:
2S(0.2)
≤ 1.0 and
3S(Ta)
S(0.5)/S(Ta) ≤ 1.0
In all other cases, the design elastic base shear, Ved, shall be equal to the elastic base shear, Ve, obtained from a Linear
Dynamic Analysis. The design elastic base shear, Ved, shall be multiplied by the importance factor, IE, and shall be divided
by RdRo to obtain the design base shear, Vd.
Except for irregular structures requiring dynamic analysis, if the base shear Vd is less than 80% of the lateral earthquake
design force, V, determined from the ESFP, Vd shall be taken as 0.8V. For such structures, Vd shall be taken as the larger of
Vd and 100% of V determined from the ESFP.
The value of elastic storey shears, storey forces, member forces, and deflections obtained from the Linear Dynamic
Analysis, including the effect of accidental torsion, shall be multiplied by Vd/Ve to determine their design values, where
Vd is the base shear. For the purpose of calculating deflections, it is permitted to use a value for V based on the value of
Ta without the specified upper limit, except that for walls, coupled walls and wall-frame systems, Ta shall not exceed 4.0 s,
and for moment-resisting frames, braced frames and other systems, Ta shall not exceed 2.0 s, to obtain Vd.
See the NBCC for further information on the dynamic method of analysis and for requirements where seismic isolation or
supplement energy dissipation systems are used.
(c) for buildings located on a site other than Class F and having an SFRS with an Rd equal to or greater than 1.5, V
need not be taken greater than the larger of:
2
/3 S(0.2)IEW/(RdRo) and
S(0.5) IEW/(RdRo).
The design spectral acceleration values of S(T) shall be determined as follows, using linear interpolation for intermediate
values of T:
S(T) = F(0.2)Sa(0.2) or F(0.5)Sa(0.5), whichever is larger, for T ≤ 0.2 s
= F(0.5)Sa(0.5) for T = 0.5 s
= F(1.0)Sa(1.0) for T = 1.0 s
= F(2.0)Sa(2.0) for T = 2.0 s
= F(5.0)Sa(5.0) for T = 5.0 s
= F(10.0)Sa(10.0) for T ≥ 10.0 s
The peak ground acceleration (PGA), peak ground velocity (PGV), and the 5% damped spectral response acceleration
values Sa(T) for the reference ground conditions (Site Class C in Figure 2.8.1) for periods T of 0.2 s, 0.5 s, 1.0 s, 2.0 s, 5.0 s
and 10.0 s, shall be determined in accordance with Subsection 1.1.3 of the NBCC and are based on a 2% probability of
exceedance in 50 years.
The values of the site coefficients for design spectral acceleration at period T, F(T), and of similar coefficients F(PGA)
and F(PGV) shall conform to Figures 2.8.2.A to 2.8.2.H using linear interpolation for intermediate values of PGAref. The
site classifications for soils used in Figures 2.8.2.A to 2.8.2.H shall conform to Figure 2.8.1 and shall be determined using
Vs30 . If the average shear wave velocity, Vs30 , is not known, the Site Class shall be determined from energy corrected
Average Standard Penetration Resistance, N60 , or from soil average undrained shear strength, su, as noted in Figure
2.8.1, N60 , and su, being calculated based on rational analysis. For the purpose of determining the values of F(T) to be
used in the calculation of design spectral acceleration, S(T), and the values of F(PGA) and F(PGV), the value of PGAref to
be used with Figures 2.8.2A to 2.8.2H shall be taken as:
(a) 0.8 PGA, where the ratio Sa(0.2)/PGA < 2.0, and
(b) PGA, otherwise.
For application in this section, Fa is to be taken as F(0.2) and Fv as F(1.0).
The fundamental lateral period, Ta, in the direction under consideration shall be determined as:
(a) for moment-resisting frames that resist 100% of the required lateral forces and where the frame is not enclosed
by or adjoined by more rigid elements that would tend to prevent the frame from resisting lateral forces, and
where hn is in metres:
i) 0.085 (hn)3/4 for steel moment frames,
ii) 0.075 (hn)3/4 for concrete moment frames, or
iii) 0.1 N for other moment frames,
(b) 0.025 hn for braced frames where hn is in metres,
(c) 0.05 (hn)3/4 for shear wall and other structures where hn is in metres, or
(d) other established methods of mechanics using a structural model as defined in the general requirements
under Section 2.8.3.1, except that:
i) for moment resisting frames, Ta shall not be taken greater than 1.5 times that in (a),
ii) for braced frames, Ta shall not be taken greater than 2.0 times that in (b),
iii) for shear wall structures, Ta shall not be taken greater than 2.0 times that in (c),
iv) for other structures, Ta shall not be taken greater than that in (c), and
v) for the purpose of calculating the deflections, the period without the upper limit specified in (d)(i) to (d)
(iv) may be used, except that, for walls, coupled walls and wall-frame systems, Ta shall not exceed 4.0 s,
and for moment-resisting frames, braced frames, and other systems, Ta shall not exceed 2.0 s.
For single-storey buildings with steel deck or wood roof diaphragms, the fundamental lateral period, Ta, in the direction
under consideration is permitted to be taken as:
(a) 0.05 (hn)3/4 + 0.004 L for shear walls,
(b) 0.035 hn + 0.004 L for steel moment frames and steel braced frames, or
(c) the value obtained from methods of mechanics using a structural model as defined in the general
requirements under Section 2.8.3.1, except that Ta shall not be greater than 1.5 times the value determined in
clauses (a) or (b), as applicable,
where L is the shortest length of the diaphragm, in m, between adjacent vertical elements of the SFRS in the direction
perpendicular to the direction under consideration.
The higher mode factor, Mv, is given in Figure 2.8.6.
The earthquake importance factor, IE, is given in Figure 2.8.3.
The weight, W, of the building shall be calculated in accordance with the following formula:
n
W= ∑ Wi
i=1
The ductility-related force modification factor, Rd, and overstrength-related modification factor, Ro, are given
in Figure 2.8.5 along with the corresponding system restrictions. When a particular value of Rd is required, the
corresponding Ro shall be used. For combinations of different types of SFRS acting in the same direction in the same
storey, RdRo shall be taken as the lowest value of RdRo corresponding to these systems. For vertical variations of RdRo,
excluding rooftop structures not exceeding two storeys in height whose weight is less than the greater of 10% of W and
30 of Wi of the level below, the value of RdRo used in the design of any storey shall be less than or equal to the lowest
value of RdRo used in the given direction for the storeys above, and the elements of the SFRS below the level where the
change in RdRo occurs shall be designed for the forces associated with the lateral capacity of the SFRS above that level.
If it can be demonstrated through testing, research and analysis that the seismic performance of a structural system is at
least equivalent to one of the types of SFRS given in Table 4.1.8.9 of the NBCC, then such a structural system will qualify
for the values of Rd and Ro corresponding to the equivalent type in that Table.
The total lateral seismic force, V, shall be distributed such that a portion, Ft, shall be assumed to be concentrated at the
top of the building, where Ft is equal to 0.07 TaV but need not exceed 0.25 V and may be considered as zero where the
fundamental lateral period,Ta, does not exceed 0.7 s; the remainder, V – Ft shall be distributed along the height of the
building, including the top level, in accordance with the following formula:
n
Fx = (V − Ft )Wx hx /( ∑ Wihi )
i=i
The structure shall be designed to resist overturning effects caused by the earthquake forces. The overturning moment
at level x, Mx, shall be determined from the following equation:
n
Mx = Jx ∑ Fi (hi − hx )
i= x
where
Jx = 1.0 for hx > 0.6hn, and
Jx = J + (1 - J)(hx / 0.6hn) for hx < 0.6hn,
The base overturning moment reduction factor, J, is given in Figure 2.8.6.
Torsional effects that are concurrent with the effects of the lateral forces applied to the structure and are caused by
the simultaneous actions of the following torsional moments shall be considered in the design of the structure as noted
below:
(a) torsional moments introduced by eccentricity between the centres of mass and resistance and their dynamic
amplification, and
For buildings having fundamental lateral periods, Ta of 1.0 s or greater, and where IEFvSa(1.0) is greater than 0.25, shear
walls that are other than wood-based and form part of the SFRS shall be continuous from their top to the foundation
and shall not have irregularities of Type 4 or 5.
The ratio, a, for a Type 9 irregularity as described in Figure 2.8.4, shall be determined independently for each orthogonal
direction using the following formula:
a = QG /Qy
where
QG = gravity-induced lateral demand on the SFRS at the critical level of the yielding system, and
Qy = t he resistance of the yielding mechanism required to resist the minimum earthquake loads, which need not
be taken as less than Ro multiplied by the minimum lateral earthquake force determined from the Equivalent
Static Force Procedure or the Dynamic Analysis Procedure, as appropriate.
For buildings with a Type 9 irregularity and where IEFaSa(0.2) is equal to or greater than 0.5, deflections determined
in accordance with Section 2.8.3.7 shall be multiplied by 1.2. Structures where the value of a exceeds twice the limits
specified in Figure 2.8.4 for a Type 9 irregularity, and where IEFaSa(0.2) is equal to or greater than 0.5 are not permitted
unless determined to be acceptable based on non-linear dynamic analysis studies.
For single-storey buildings with steel deck or wood roof diaphragms designed with a value of Rd greater than 1.5 and
where the calculated maximum relative deflection, ΔD, of the diaphragm under lateral loads exceeds 50% of the average
storey drift, ΔB, of the adjoining vertical elements of the SFRS, dynamic magnification of the inelastic response due to
the in-plane diaphragm deformations shall be accounted for in the design of the vertical elements of the SFRS that shall
be designed and detailed to any one of the following:
(a) to accommodate the anticipated magnified lateral deformations taken as RoRd (ΔB + ΔD) - RoΔD
(b) to resist the forces magnified by Rd(1+ ΔD/ΔB)/(Rd + ΔD/ΔB), or
(c) by a special study.
In cases where IEFaSa(0.2) is equal to or greater than 0.35, the elements supporting any discontinuous wall, column or
braced frame, shall be designed for the lateral load capacity of the components of the SFRS they support.
Where structures have vertical variations of RdRo, the elements of the SFRS below the level where the change in RdRo
occurs shall be designed for the forces associated with the lateral load capacity of the SFRS above that level.
Where earthquake effects can produce forces in a column or wall due to lateral loading along both orthogonal axes,
account shall be taken of the effects of potential concurrent yielding of other elements framing into the column or wall
from all directions at the level under consideration and as appropriate at other levels. This means to consider biaxial
loading as well as concurrent loads framing into the element in question.
The design forces associated with the lateral capacity of the SFRS need not exceed the forces determined with RdRo
taken as 1.0, unless otherwise provided by the applicable referenced design standards for elements, in which case the
design forces associated with the lateral capacity of the SFRS need not exceed the forces determined with RdRo taken as
less than or equal to 1.3.
Foundations need not be designed to resist the lateral load overturning capacity of the SFRS, provided the design and
the Rd and Ro for the type of SFRS used conform to Table 4.1.8.9 of the NBCC and that the foundation is designed in
accordance with the applicable foundation provisions as noted in the next section.
Foundation displacements and rotations shall be considered.
(b) piles, drilled piers, and caissons shall be embedded a minimum of 100 mm into the pile cap or structure, and
(c) piles, drilled piers, and caissons other than wood piles shall be connected to the pile cap or structure for a
minimum tension force equal to 0.15 times the factored compression load on the pile.
At sites where IEFaSa (0.2) is equal to or greater than 0.35, basement walls shall be designed to resist earthquake lateral
pressures from backfill or natural ground.
At sites where IEFaSa(0.2) is greater than 0.75, the following requirements shall be satisfied:
(a) piles, drilled piers, or caissons shall be designed and detailed to accommodate cyclic inelastic behaviour when
the design moment in the element due to earthquake effects is greater than 75% of its moment capacity, and
(b) spread footings founded on soil defined as Site Class E or F shall be interconnected by continuous ties in not
less than two directions.
Each segment of a tie that is required between elements shall be designed to carry by tension or compression a
horizontal force at least equal to the greatest factored pile cap or column vertical load in the elements it connects,
multiplied by a factor of 0.10 IEFaSa(0.2), unless it can be demonstrated that equivalent restraints can be provided by
other means.
The potential for liquefaction of the soil and its consequences, such as significant ground displacement and loss of soil
strength and stiffness, shall be evaluated based on the ground motion parameters referenced in NBCC Subsection 1.1.3,
as modified by the appropriate site coefficient, and shall be taken into account in the design of the structure and its
foundations.
Additional information on the seismic design of foundations can be found in References [23] and [24].
For the purpose of applying the above noted requirements for Categories 11 and 12 of Figure 2.8.7, elements or
components shall be assumed to be flexible or flexibly connected unless it can be shown that the fundamental
period of the element or component and its connection is less than or equal to 0.06 s, in which case the element or
component is classified as being rigid or rigidly connected.
The weight of access floors shall include the dead load of the access floor and the weight of permanent
equipment, which shall not be taken as less than 25% of the floor live load.
When the mass of a tank plus its contents or the mass of a flexible or flexibly connected piece of machinery, fixture
or equipment is greater than 10% of the mass of the supporting floor, the lateral forces shall be determined by
rational analysis.
Forces shall be applied in the horizontal direction that results in the most critical loading for design except for
Category 6 in Figure 2.8.7 where the forces shall be applied up and down vertically.
Connections to the structure of elements and components in Figure 2.8.7 shall be designed to support the
component or element for gravity loads, shall conform to the above noted requierement, and shall also satisfy
these additional requirements:
(a) friction due to gravity loads shall not be considered to provide resistance to seismic forces,
(b) Rp for non-ductile connections, such as adhesives or power-actuated fasteners, shall be taken as 1.0,
(c) Rp for anchorage using shallow expansion, chemical, epoxy or cast-in-place anchors shall be 1.5, where
shallow anchors are those with a ratio of embedment length to diameter of less than 8,
(d) power-actuated fasteners and drop-in anchors shall not be used for tension loads,
(e) connections for non-structural elements or components of Category 1, 2 or 3 of Figure 2.8.7 attached to the
side of a building and above the first level above grade shall satisfy the following requirements:
i) for connections where the body of the connection is ductile, the body shall be designed for values
of Cp, Ar and Rp given in Figure 2.8.7, and all other parts of the connection, such as anchors, welds,
bolts and inserts, shall be capable of developing 2.0 times the nominal yield resistance of the body
of the connection, and
ii) connections where the body of the connection is not ductile shall be designed for values of
Cp = 2.0, Rp = 1.0 and Ar given in Figure 2.8.7, and
(f) a ductile connection is one where the body of the connection is capable of dissipating energy though cyclic
inelastic behaviour.
Floors and roofs acting as diaphragms shall satisfy the requirements for diaphragms stated in Section 2.8.3.9.
Lateral deflections of elements or components shall be based on the loads specified in this section and lateral
deflections obtained from an elastic analysis shall be multiplied by Rp/IE to give realistic values of the anticipated
deflections.
The elements or components shall be designed so as not to transfer to the structure any forces unaccounted for in
the design, and rigid elements such as walls or panels shall satisfy the general requirements.
Seismic restraint for suspended equipment, pipes, ducts, electrical cable trays, etc. shall be designed to meet the
force and displacement requirements in this section and be constructed in a manner that will not subject hanger
rods to bending.
Isolated suspended equipment and components, such as pendent lights, may be designed as a pendulum system
provided that adequate chains or cables capable of supporting 2.0 times the weight of the suspended component
are provided and the deflection requirements noted above are satisfied.
For structures with supplemental energy dissipation, the following criteria shall apply:
(a) The value of Sa(0.2) used in determining Vp shall be determined from the mean 5% damped floor spectral
acceleration values at 0.2 s by averaging the individual 5% damped floor spectra at the base of the structure
determined using Non-Linear Dynamic Analysis, and
(b) The value of Fa used in determining Vp shall be 1.
Any profile with more than 3 m of soil with the following characteristics:
E Soft soil • plasticity index: PI > 20
• moisture content: w 40%, and
• undrained shear strength: su < 25 kPa
(3)
F Other soils Site-specific evaluation required
Notes:
(1)
Site Classes A and B, hard rock and rock, are not to be used if there is more than 3 m of softer materials between the rock and the
underside of footing or mat foundations. The appropriate Site Class for such cases is determined on the basis of the average properties of
the total thickness of the softer materials (see NBCC Note A-4.1.8.4.(3) and Table 4.1.8.4.-A).
(2) –
Where Vs30 has been measured in-situ, the F(T) values for Site Class A derived from NBCC Tables 4.1.8.4.-B to 4.1.8.4.-G are permitted to
– 1/2
be multiplied by the factor 0.04 + (1500/ Vs30) .
(3)
Other soils include:
(a) liquefiable soils, quick and highly sensitive clays, collapsible weakly cemented soils, and other soils susceptible to failure or collapse
under seismic loading,
(b) peat and/or highly organic clays greater than 3 m in thickness,
(c) highly plastic clays (PI > 75) more than 8 m thick, and
(d) soft to medium stiff clays more than 30 m thick.
Figure 2.8.1 Site classification for seismic site response – NBCC Table 4.1.8.4.-A
Values of F(0.2)
Site Class
PGAref ≤ 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref ≥ 0.5
Figure 2.8.2.A Values of F(0.2) as a function of site class and PGAref – NBCC Table 4.1.8.4.-B
Values of F(0.5)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Notes:
(1)
Site-specific evaluation is required to determine F(T), F(PGA) and F(PGV) for Site Class F.
Figure 2.8.2.B Values of F(0.5) as a function of site class and PGAref – NBCC Table 4.1.8.4.-C
Values of F(1.0)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Notes:
(1)
Site-specific evaluation is required to determine F(T), F(PGA) and F(PGV) for Site Class F.
Figure 2.8.2.C Values of F(1.0) as a function of site class and PGAref – NBCC Table 4.1.8.4.-D
Values of F(2.0)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Notes:
(1)
Site-specific evaluation is required to determine F(T), F(PGA) and F(PGV) for Site Class F.
Figure 2.8.2.D Values of F(2.0) as a function of site class and PGAref – NBCC Table 4.1.8.4.-E
Values of F(5.0)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Figure 2.8.2.E Values of F(5.0) as a function of site class and PGAref – NBCC Table 4.1.8.4.-F
Values of F(10.0)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Figure 2.8.2.F Values of F(10.0) as a function of site class and PGAref – NBCC Table 4.1.8.4.-G
Values of F(PGA)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Figure 2.8.2.G Values of F(PGA) as a function of site class and PGAref – NBCC Table 4.1.8.4.-H
Values of F(PGV)
Site Class
PGAref 0.1 PGAref = 0.2 PGAref = 0.3 PGAref = 0.4 PGAref 0.5
Figure 2.8.2.H Values of F(PGV) as a function of site class and PGAref – NBCC Table 4.1.8.4.-I
Importance Factor, IE
Importance Category
(1)
ULS SLS
Low 0.8
Normal 1.0 (2)
High 1.3
Post-disaster 1.5
Notes:
(1)
See NBCC Article 4.1.8.13.
(2)
See NBCC Note A-Table 4.1.8.5.
Figure 2.8.3 Importance factor for earthquake loads and effects, IE – NBCC Table 4.1.8.5
Out-of-Plane Offsets
(2) (3) (4) (5)
5 Discontinuities in a lateral force path, such as out-of-plane offsets of the vertical
elements of the SFRS.
Non-orthogonal Systems
(2) (4) (7)
8 A non-orthogonal system irregularity shall be considered to exist when the SFRS is not
oriented along a set of orthogonal axes.
Notes:
(1)
One-storey penthouses with a weight of less than 10% of the level below need not be considered in the application of this Table.
(2)
See NBCC Article 4.1.8.7.
(3)
See NBCC Article 4.1.8.10.
(4)
See NBCC Note A-Table 4.1.8.6.
(5)
See NBCC Article 4.1.8.15.
(6)
See NBCC Sentences 4.1.8.11.(10), (11) and 4.1.8.12.(4).
(7)
See NBCC Article 4.1.8.8.
(2)
Restrictions
Cases
Cases Where IEFaSa(0.2) Where
Type of SFRS Rd Ro
IEFvSa(1.0)
0.2 to 0.35 to
< 0.2 > 0.75 > 0.3
< 0.35 0.75
Conventional construction
(3)
Moment-resisting frames 1.5 1.3 NL NL 20 15 10
Shear walls 1.5 1.3 NL NL 40 30 30
Two-way slabs without beams 1.3 1.3 20 15 NP NP NP
Tilt-up construction
Moderately ductile walls and frames 2.0 1.3 30 25 25 25 25
(4)
Limited ductility walls and frames 1.5 1.3 30 25 20 20 20
Conventional walls and frames 1.3 1.3 25 20 NP NP NP
Notes:
(1)
See NBCC Article 4.1.8.10.
(2)
NP = system is not permitted.
NL = system is permitted and not limited in height as an SFRS.
Numbers in this Table are maximum height limit above grade, in m.
Height may be limited in other Parts of the Code.
The most stringent requirement governs.
(3)
Frames limited to a maximum of 2 storeys.
(4)
Frames limited to a maximum of 3 storeys.
Figure 2.8.5 SFRS ductility-related force modification factors, Rd, overstrength-related modification factors, Ro,
and general restrictions (1) – Excerpt of NBCC Table 4.1.8.9
Coupled walls(6)
5 1 1 1 1(7) 1 0.97 0.92 0.80(8)
20 1 1 1 1.08(7) 1 0.93 0.85 0.65(8)
40 1 1 1 1.30(7) 1 0.87 0.78 0.53(8)
65 1 1 1.03 1.49(7) 1 0.80 0.70 0.46(8)
Braced frames
5 1 1 1 (5) 1 0.95 0.89 (5)
20 1 1 1 (5) 1 0.85 0.78 (5)
40 1 1 1 (5) 1 0.79 0.70 (5)
65 1 1.04 1.07 (5) 1 0.71 0.66 (5)
Notes:
(1)
For intermediate values of the spectral ratio S(0.2)/S(5.0), M v and J shall be obtained by linear interpolation.
(2)
For intermediate values of the fundamental lateral period, T a, S(Ta)Mv shall be obtained by linear interpolation using the values of M v
obtained in accordance with Note (1).
(3)
For intermediate values of the fundamental lateral period, T a, J shall be obtained by linear interpolation using the values of J obtained in
accordance with Note (1).
(4)
For a combination of different seismic force resisting systems (SFRS) not given in Table 2.8.6 that are in the same direction under
consideration, use the highest M v factor of all the SFRS and the corresponding value of J.
(5)
For fundamental lateral periods, Ta, greater than 2.0 s, use the 2.0 s values obtained in accordance with Note (1). See NBCC Clause
4.1.8.11.(2)(b).
(6)
A “coupled” wall is a wall system with coupling beams, where at least 66% of the base overturning moment resisted by the wall system is
carried by the axial tension and compression forces resulting from shear in the coupling beams.
(7)
For fundamental lateral periods, Ta, greater than 4.0 s, use the 4.0 s values of S(Ta)Mv obtained by interpolation between 2.0 s and 5.0 s
using the value of Mv obtained in accordance with Note (1). See NBCC Clause 4.1.8.11.(2)(a).
(8)
For fundamental lateral periods, Ta, greater than 4.0s, use the 4.0 s values of J obtained by interpolation between 2.0 s and 5.0 s using the
value of J obtained in accordance with Note (1). See NBCC Clause 4.1.8.11.(2)(a).
Figure 2.8.6 Higher mode factor, Mv, and base overturning reduction factor, J(1)(2)(3)(4) – NBCC Table 4.1.8.11
Notes:
(1)
See NBCC Note A-Table 4.1.8.18.
(2)
See NBCC Sentence 4.1.8.18.(8).
(3)
See also ASME A17.1/CSA B44, “Safety Code for Elevators and Escalators”.
(4)
See NBCC Sentence 4.1.8.18.(13) and NBCC Note A -Table 4.1.8.18.
Figure 2.8.7 Elements of structures and non-structural components and equipment(1) – NBCC Table 4.1.8.18
Figure 2.8.9 Forces and deflections due to lateral load – 23-storey building Ref. [8]
2. Portions of walls with openings can have significant axial loads. These wall sections may require reinforcement
with closely spaced ties similar to columns.
3. Connected walls may act as coupled walls. The connection between walls can be achieved either by a lintel
or by the floor construction. Provisions must be made for reversible shears and moments in the connecting
elements.
4. Walls will be subjected to lateral loads perpendicular to the plane of the wall (wind, seismic) in addition to
loads in the plane.
5. Large deflections occur under severe earthquakes. The investigation of individual walls and the entire structure
should consider deflections (P-D effect).
6. Accidental torsion can occur in elements subjected to seismic forces. Reinforcement should be detailed
accordingly.
7. Seismic-induced forces are reversible. This is particularly important at joints.
8. The best energy absorbing elements are those with high moment-rotation capabilities. The energy absorbing
capacity of a flexural element is measured by the area under the moment-rotation curve. Correctly reinforced
concrete can exhibit high ductility. See CSA A23.3, for proper methods or reinforcing to achieve ductility.
9. Joints represent discontinuities, and may be the location of stress concentrations. Reinforcing or mechanical
anchorage must be provided through the joints to fully transmit the horizontal shear and flexure developed
during an earthquake. See Chapter 4 and Section 2.8.6 for a discussion on connections. In zones of high
seismicity, cast-in-place reinforced concrete in combination with precast concrete has proven to be successful
in economically transferring seismic forces. [9]
Given: Solution:
A multi-storey 16.5 m tall hospital is located in From NBCC:
Montreal. A soil report indicates Site Class C. Sa(0.2) = 0.595 Div. ‘B’, App. ‘C’, Table C-3
Precast concrete cladding wall panels are 2130 PGA = 0.379
mm tall by 8530 mm long with a cross-sectional
area of 0.30 m2, as shown below. A 1830 mm high Sa(0.2)/PGA = 1.57 < 2 4.1.8.4.(4)
window is attached to the top of the panel, and a PGAref = 0.8PGA = 0.303
2440 mm high window is attached to the bottom. Hospitals are post disaster facilities therefore
Connections are assumed to be non-ductile,
assuming the body of the connection does not yield IE = 1.5 (Figure 2.8.3)
at its design load. Consider self weight of panel and Fa = F(0.2) = 1.00 (Figure 2.8.2.A)
windows to be uniformly distributed. Panel self weight = 0.30 x 24 x 8.53 = 61.4 kN
Concrete f’c = 35 MPa (normal density, 24 kN/m3) Weight of upper window = 1.83 x 0.5 x 8.53 = 7.8 kN
Window weight = 0.5 kPa Panel centre of gravity from datum (bottom outside
Problem: corner):
Determine the seismic forces on the panel and the y = 875 mm
connections.
z = 115 mm
Example 2.14 Architectural precast panel with earthquake loading (continued from previous page)
(a) Seismic forces acting on wall element near top of Seimic load acting at top of panel due to upper
building: window
1.83
C p = 1.0 (Figure 2.8.7) = 0.30 0.5 x 8.53
2
Ar = 1.0 (Figure 2.8.7)
= 1.17 kN acting perpendicular or
Rp = 2.5 (Figure 2.8.7)
parallel to face of panel
hx /hn = 0.9 based on wall panel elevation and
building height Seimic load acting at bottom of panel due to lower
window
Vp = 0.3FaSa(0.2)IESpWp (NBCC Clause
2.44
4.1.8.18.(1)) = 0.30 0.5 x 8.53
2
Sp = Cp Ar Ax /Rp = 1.0(1.0)(1+2x0.9)/2.5
= 1.12 O.K. since 0.7 ≤ Sp ≤ 4.0 = 1.56 kN acting perpendicular or
Vp = 0.3(1.00)(0.595)(1.5)(1.12)Wp parallel to face of panel
= 0.30 Wp (b) Connections for wall panel near top of building:
Seismic load due to self weight of panel Cp = 2.0, Ar = 1.0, Rp = 1.0 (NBCC Sub-clause
= 0.30 (61.4) 4.1.8.18.(7)(e)(ii))
=1 8.4 kN acting perpendicular or parallel Vp = 0.3FaSa(0.2)IESpWp
to face of panel Sp = Cp Ar Ax /Rp = 2.0(1.0)(1+2x0.9)/1.0
Example 2.14 Architectural precast panel with earthquake loading (continued from previous page)
Seimic load acting at top of panel due to upper ii) Seismic forces acting perpendicular to face of
window panel (refer to panel loading diagram):
1.83 Determine centre of seismic force acting on
= 1.07 0.5 x 8.53
2 panel:
= 4.18 kN acting perpendicular or
Fp y z Fp y Fpz
parallel to face of panel (kN) (mm) (mm) (kN-m) (kN-m)
Seimic load acting at bottom of panel due to Panel 65.8 876 114 57.6 7.6
lower window
Upper
2.44 4.18 2.130 50 8.9 0.2
= 1.07 0.5 x 8.53 Window
2 Lower
5.57 0.0 0.560 0.0 3.1
= 5.57 kN acting perpendicular or Window
parallel to face of panel Total 75.6 66.5 10.9
i) Connection forces due to gravity loading (refer
Centre of force from lower left:
to panel loading diagram):
y = 66.5 / 75.6 = 0.88 m
Wp (panel) = 61.4 kN
Wp (upper window) = 7.8 kN z = 10.9 / 75.6 = 0.144 m
Wp (lower window) = 0 kN
Taking moment about bottom connection
Determine centre of dead load: yields:
(▼/■)total = 75.6 (0.880 – 0.695)/0.825
Wp z Wp z
(kN) (mm) (kN-m) = 17.0 kN (top of panel)
Panel 61.4 114 7.1 (X)total = 75.6 -17.0 = 58.6 kN (bottom
Upper Window 7.8 50 0.4 of panel)
Lower Window 0.0 560 0.0 A continuous beam analysis shows that the
centre connection will take 58% of the load and
Total 69.2 7.5
each end connection will take 21% resulting in
Centre of dead load from lower left the following in-out seismic loads:
= 69.2/2 = 34.6 kN
(▼/ X) Horizontal connections due to
Continued next page
Example 2.14 Architectural precast panel with earthquake loading (continued from previous page)
(X)end = 12.3 kN
(X)centre = 34.0 kN
iii) Seismic connections forces when seismic load acts parallel to face of panel (refer to panel loading
diagram):
(■) parallel = ± 75.6 kN
75.6(0.695+0.825–0.880)
(▼) up-down = 2(3.96)
= ± 6.1 kN per connection
(▼) in-out = 75.6(0.144–0.114)
2(3.96)
= ± 0.3 kN per connection (does not control)
1. Load factor of 1.0 applied. To design the connections, wind load must also be examined and
the appropriate load factors must be applied to determine the
2. Load factor of 1.0 applied. governing load case such as 1.4D, 1.25D + 1.4W, and 1.0D + 1.0E.
Given:
The single-storey manufacturing building shown
is located in Duncan, BC and is exposed in open
terrain. A soil report indicates site class D. Wall panels
are located along the perimeter of the building and
are the seismic force resisting system. Wall panels are
3050 mm wide double wythe insulated panels with a
100 mm thick interior wythe, 50 mm insulation, and a
50 mm thick exterior wythe, weighing an average of
3.63 kPa. 3050 mm wide lightweight double tees are
used on the roof, weighing 1.9 kPa. The wall panels
are to be detailed as a conventional concrete shear
wall seismic force resisting system. A dead load of
0.5 kPa is superimposed on the roof. 25% of the
roof design snow load is 0.46 kPa. The dead load
contribution from beams and columns is estimated to
be 670 kN.
Problem:
Determine the following using the equivalent static
force procedure approach:
(a) the lateral earthquake force, V,
(b) the shear force VL in the west wall,
(c) the sliding resistance of the west foundation wall,
(d) the diaphragm connection forces,
(e) the west wall panel connection forces.
Solution:
(a) Lateral earthquake force, V:
From NBCC Div. ‘B’, App. ‘C’, Table C-3:
Sa(0.2) = 1.17
Sa(0.5) = 1.09
Sa(1.0) = 0.631
Sa(2.0) = 0.378
Sa(5.0) = 0.118
Sa(10.0) = 0.042
PGA = 0.513
Example 2.15 Typical single-storey industrial building (continued from previous page)
From NBCC Clause 4.1.8.11.(3)(c), the fundamental From Figure 2.8.6, for:
lateral period is;
S(0.2)/S(5.0) = 1.199/0.158 = 7.59
Ta = 0.05(hn)3/4 = 0.05(6.4)3/4 = 0.2 s T = 0.2s
Sa(0.2)/PGA = 1.17 / 0.513 Mv = 1.0
= 2.28 ≥ 2.0 J = 1, hence, Jx = 1
... PGAref = PGA
From NBCC Sentence 4.1.8.11.(2):
= 0.513
V = S(Ta)MvIEW/(RdRo)
From Figures 2.8.2A to 2.8.2F for a Site Class D and = 1.199(1.0)(1.0)W/(1.5x1.3)
PGAref of 0.513:
= 0.615W
F(0.2) = 0.90
Check maximum:
F(0.5) = 1.10
Vmax = larger of:
F(1.0) = 1.21
2/3 S(0.2) IEW/(RdRo) and
F(2.0) = 1.27
S(0.5) IEW/(RdRo)
F(5.0) = 1.34
= 2/3(1.199)(1.0)W/(1.5x1.3) and
F(10.0) = 1.31
1.199(1.0)W/(1.5x1.3)
From NBCC Sentence 4.1.8.4.(9) = 0.615W
S(0.2) = F(0.2)Sa(0.2) ≥ F(0.5)Sa(0.5) Check minimum:
= 0.90 (1.17) ≥ 1.10 (1.09)
Vmin = S(4.0) MvIEW/(RdRo)
= 1.053 ≥ 1.199
From Figure 2.8.6:
= 1.199
S(0.5) = F(0.5)Sa(0.5) For S(0.2)/S(5.0) = 5,
= 1.10 (1.09) For Ta = 2.0s, Mv = 1.00
= 1.199 For Ta ≥ 5.0s, Mv = 1.25
S(1.0) = F(1.0)Sa(1.0)
= 1.21 (0.631) For S(0.2)/S(5.0) = 20,
= 0.764 For Ta = 2.0s, Mv = 1.18
S(2.0) = F(2.0)Sa(2.0) For Ta ≥ 5.0s, Mv = 2.30
= 1.27 (0.378) Interpolating for S(0.2)/S(5.0) = 7.59:
= 0.480 For Ta = 2.0s, Mv = 1.03
S(5.0) = F(5.0)Sa(5.0)
For Ta ≥ 5.0s, Mv = 1.43
= 1.34 (0.118)
= 0.158 Calculating S(T)Mv:
S(10.0) = F(10.0)Sa(10.0) For Ta = 2.0s, S(2.0)Mv = 0.494
= 1.31 (0.042) For Ta ≥ 5.0s, S(5.0)Mv = 0.226
= 0.055
Interpolating for 4.0s, S(4.0)Mv = 0.315
From Figure 2.8.5 for a conventional concrete shear wall: = (0.315)(1.0)W/(1.5x1.3)
Rd = 1.5 = 0.162W
Ro = 1.3 ... V = 0.615W (governs)
Example 2.15 Typical single-storey industrial building (continued from previous page)
Lateral earthquake force V = 0.615W = 0.615 (8236)= (d) Diaphragm connection forces:
5065 kN i) Diaphragm to West wall connections:
(b) Shear force VL , in the west walls Diaphragm forces are designed to follow
In a single-storey building, the lateral earthquake NBCC Sentence 4.1.8.15.(1). Therefore, to
force acts through the roof diaphragm. For a ensure that the diaphragm does not yield, it
single-span diaphragm such as this, design is Continued next page
Example 2.15 Typical single-storey industrial building (continued from previous page)
must be designed so that the forces applied Diaphragm moment:
to it reflect the strength of the SFRS to which Vl 5065 (1.1)(48.75)
the diaphragm is connected rather than just = = 33951 kN-m
8 8
the computed lateral earthquake loads. For
Chord force (see plan):
example, if the actual base shear capacity
of the SFRS is 10% larger than the required Assume chord reinforcement is located 0.3
base shear, then the shear forces applied to m from exterior wall face. Since these are
the diaphragm due to the lateral loads must seismic forces, they are considered factored:
also be increased by 10%, subject to the 33951
upper limits noted in NBCC. However, design Tf = = 946 kN
(36.5–0.3(2))
forces associated with the lateral capacity
Required amount of reinforcing steel:
of the SFRS need not be taken greater than
forces determined using RdRo = 1.0 (i.e. forces Tf 946x10 3 2
As = = = 2782 mm (10–20M)
corresponding to an elastic structure). f
s y 0.85x400
VL (increased by SFRS capacity) = 1.10(3039) This amount of reinforcement should be
= 3343 kN placed at the perimeter. Since several
VL (calculated using RdRo = 1.0) = 5926 kN bars are required, they will have to be
... Vf (design) = 3343 kN distributed within the chord area, and the
effective depth of the diaphragm tension
Considering a spacing of 1.5 m c/c, there will reinforcement will be reduced based on
be a total of 25 connections along the roof at actual location of the bars rather than the 0.3
the west wall. Each connection will need to be m assumption. The increased Tf requirement
designed to resist: can be recalculated based on the actual
3343
Vf (per connection) = = 133.7 kN reinforcement location in the diaphragm
25
and the required reinforcing steel adjusted
ii) Shear connection forces between the first set of
accordingly.
double tees parallel to the west perimeter wall:
The maximum shear is at the first joint (3.05 The chord force can be transmitted between
m) from the west wall. Considering a SFRS members by ties at the roof tees, wall panels
capacity 10% larger than the demand and or a combination, as illustrated. These
assuming a uniformly distributed lateral force of ties and transmission of forces will usually
5065(1.1)/48.75 = 114.3 kN/m: provide the tie requirements for structural
integrity as required by Clause 16.5.
Shear at the first joint = 3039(1.1) – 114.3 x
3.05 = 2994 kN (e) West wall panel connections:
This shear wall may be designed to act as
iii) Roof diaphragm chord forces and required a series of independent units, without ties
reinforcement: between the panels. The shear force is
To determine chord reinforcement, the assumed to be distributed equally among
seismic force is also assumed to be distributed the wall panels as shown.
uniformly across the building width, b and
amplified by 10% to reflect lateral capacity of n = 36.5/3.05 = 12 panels
the SFRS. For simplicity, the effects of accidental Vf = 3039/12 = 253 kN/panel
torsion were neglected here but should be
considered in design.
Example 2.15 Typical single-storey industrial building (continued from previous page)
Example 2.15 Typical single-storey industrial building (continued from previous page)
For this example, locate the foundation connections For the compression side exterior panel:
0.305 m from each side. The pertinent dimensions
253(6.4)–80(3.05/2–0.305)–499(3.05–0.305)
are: Tf =
2.44
h = 6.4 m ; b = 3.05 m ; a = 0.305 m; d = 2.44 m = 62 kN (tension)
V = 253 kN, D = 80 kN
Cf = Tf + Df + V1 = 62 + 80 + 499 = 641 kN
For interior panels with factored loads:
253(6.4)–80(3.05/2–0.305) The wall panel and grout must be checked for the
V1 = = 499 kN
(3.05) above compressive forces. The compressive stress
block assumption of 305 mm used in the calculations
Cf = Dead load of panel
should also be checked and confirmed for the
For the tension side exterior panel: factored compressive force of 601 kN.
253(6.4)–80(3.05/2–0.305)–499(0.305) To finalize design of the shear wall connections, wind
Tf =
2.44 load must also be examined and the appropriate
= 561 kN load factors must be applied to determine the
Cf = Tf + Df – V1 = 561 + 80 – 499 = 142 kN governing load case such as 0.9D + 1.4W, and 1.0D
+ 1.0E.
Example 2.16 Three level parking structure continued from previous page)
From NBCC, Clause 4.1.8.11.(3)(c), the From NBCC Sentence 4.1.8.11.(2):
fundamental lateral period for a shear wall
V = S(Ta)MvIEW/(RdRo)
structure is:
From Figure 2.8.6.
Height to highest level = 3(3.2) = 9.6 m
Ta = 0.05hn3/4 = 0.05(9.6)3/4 = 0.27 s For S(0.2)/S(5.0) = 0.249 / 0.0071 = 35.1, Mv = 1.0
Example 2.16 Three level parking structure continued from previous page)
Total lateral seismic force rigidity, NBCC Sentence 4.1.8.11.(9) requires that
accidental torsion be considered. The accidental
V = 0.085(71507) = 6078 kN
eccentricity = 0.1(80.5) = 8.05 m. For simplicity, the
NBCC, Sentence 4.1.8.11.(7) states, that a portion accidental torsion is assumed to be conservatively
of the lateral load shall be concentrated at top of resisted by the shear walls in the north-south
building but may be taken as zero when Ta ≤ 0.7 s. direction only. Summing moments about the shear
Ta ≤ 0.7 therefore Ft = 0 walls on one side, the force each pair of shear walls
must resist is:
Substantial shear resisting elements are required. 6078 6078 x 0.1 x 80.5
Loadbearing shear walls are chosen, primarily F = +
2 54.9
because the vertical gravity load will help resist the
= 3930 kN or 1965 kN to each wall
overturning moments due to applied lateral loads.
While the corner stairwells and elevator shafts The force at each level on the wall can be
could be used as part of the lateral load resisting determined by the % values in the previous table.
system, this may result in high forces due to restraint
of volumetric deformations; consequently, it is Level 3 F3 = 0.513(1965) = 1008 kN
decided that the corners will be isolated from the Level 2 F2 = 0.325(1965) = 639 kN
main structure. Alternatively, it might have been Level 1 F1 = 0.162(1965) = 318 kN
decided to use these corner elements, and provide Overturning moment on the wall at base as per
connections that are flexible in the direction of Sentence 4.1.8.11.(8):
volumetric restraint.
For Ta = 0.27 s, J = 1, hence Jx = 1
The distribution of seismic shears to each level using
Mf = 318(3.2) + 639(6.4) + 1008(9.6)
NBCC Sentence 4.1.8.11.(7) is shown in the table
= 14784 kN-m
below.
Dead load on each wall (includes all components)
Lateral force distribution through levels
Wx hx = 3(12.8/2)(18.3)(5.3)
Level X Wx hx (m) Fx (kN) % (kN)
(kN•m) = 1862 kN (not including 25% of snow load)
3 24661 9.6 236746 3117 51.3
2 23423 6.4 149907 1974 32.5
1 23423 3.2 74954 987 16.2
Totals 461607 6078 100
Example 2.16 Three level parking structure continued from previous page)
Assuming the effective depth of vertical Dead load on each wall = one wall + one tee at
reinforcement is 5.5 m: each level (three levels, not including 25% of snow
14784–1862(3) load):
Tf = = 1672 kN
5.5 DL = (3)[24(0.2)(3.2)(2)+3.6(18.3)(3.05)] = 695 kN
Example 2.16 Three level parking structure continued from previous page)
Example 2.16 Three level parking structure (continued from previous page)
Diaphragm moment design: Connection forces at the north and south bays
Assuming a 17.7 m moment arm along the tee span: to shear walls will be higher than this load, and
heavier connections will be required or the load
T3 = 5350/17.7 = 302 kN path will have to be designed to transfer the
This tensile force may be resisted by reinforcing diaphragm shear to connections on each side of
bars placed into field applied concrete topping or the shear wall. Alternatively, additional shear walls
curbs located at each end of the double tees, or could be utilized at the elevator and stair wells.
by reinforcing steel shop welded to plates cast in For the first interior tee-to-tee connection in the
the edges of the double tee flanges. These plates diaphragm:
are connected together in the field across the joint
using splice plates and welds. Vf = 390 – 3.05(14.2) = 347 kN
Tf 302x103 2 Vf = 347/18.3 = 18.96 kN/m
As = = = 888 mm (3-20M)
f
s y 0.85x400
If flange connectors are provided at 1.5 m
Splice plate of 300 MPa steel: on centres, required capacity per connector
= 18.96(1.5) = 28.4 kN.
Tf 302x103
Required A pl = =
0.9x300 Additional information on seismic analysis and
s fy
design of concrete diaphragms, chords and
2
= 1119 mm (Plate 8 x 140) collectors can be found in Reference [26].
The arrangement of reinforcement is as shown. Conclusion:
Typical chord tension connections This preliminary analysis indicates that the
presumed sizes and arrangement of seismic
force resisting systems are reasonable, although
increasing the length of shear walls would decrease
the amount of vertical tension reinforcement
and assist with connections to the diaphragm.
Refinements can be made to the structure
including any architectural revisions, and then the
final analysis can be performed.
The compressive strength of the joint concrete at a specified age should be equal to the strength of the concrete
in the adjacent precast segments. High early strength hydraulic cement may be used. Aggregate size should be
selected to ensure maximum compaction.
The height of each concrete placement or lift must be limited so that the concrete can be properly consolidated.
Ports are normally provided for inspection.
Formwork must prevent leakage of concrete during and after its placement. Adequate curing is necessary to reach
the design strength of the concrete.
Grouted joints are usually filled using pressure grouting. The perimeter of the joint is sealed with a compressible
gasket, the compression achieved either by use of external devices or by introducing a small amount of prestress.
Gaskets are also provided around the individual post-tensioning tendons to prevent grout leakage into the ducts
that would block passage of the tendons. The joint detail should provide for vents at the top to permit escape of
entrapped air during grouting. At the conclusion of the grouting operation, vents should be closed and pressure
increased to a minimum of 0.1 MPa at the vent, to ensure full grout intrusion. Within a few days after grouting,
vents should be re-opened and if consolidation is evident, the vent is filled.
The width of the pressure grouted joint should not be greater than 50 mm. The compressive strength of the grout
should equal that of the concrete in adjacent segments, but not less than 30 MPa. Admixtures, such as water
reducing agents or expansive agents, if used, should be of the non-staining type.
Dry-packed joints are used in conjunction with smaller elements having good access to all parts of the joint. Dry-
packing allows earlier application of the final post-tensioning.
The concrete mortar must have a compressive strength equal to the concrete in adjacent segments, or at least
30 MPa. Good mortar should be thoroughly mixed and have zero slump. Maximum aggregate size normally does
not exceed 5 mm. Mortar should be rammed into place using a heavy hammer and a wood ram. The width of
dry-packed joints should not exceed approximately 50 mm. Mortar should be introduced into the joint in small
quantities or batches not exceeding a mass of 5 kg. Each batch must be thoroughly tamped and packed before
the next batch is placed. Containment may be necessary, particularly at the bottom of the joint.
All wide joints require preparatory treatment of the joint surfaces prior to filling. The joint surfaces must be clean,
free from grease and oil, etc. and preferably wire brushed or sandblasted. Prior to construction of the joint, the
adjacent concrete surface should be kept thoroughly wet for approximately 6 hours, or bonding agent should be
applied.
2. The epoxy will even out any small contact surface differences and thus provide a uniform bearing surface.
3. The epoxy will provide a joint with tensile capacity greater than the concrete, and thus assure monolithic
behaviour.
4. The epoxy will provide water tightness and durability at the joints.
Epoxy bonding agents for match cast joints should be thermosetting, 100% solid compositions, that do not contain
solvents or any non-reactive organic ingredient, except for pigments required for colouring. Epoxy bonding agents
should be of two components, a resin and a hardener. The two components should be distinctly pigmented, so
that mixing produces a third colour similar to the concrete in the segments to be joined, and should be packaged
in pre-portioned, labelled, ready-to-use containers.
Epoxy bonding agents should be formulated to provide application temperature ranges that will permit erection
of match-cast segments at ambient temperatures from 5°C to 45°C. If two surfaces to be bonded have different
temperatures, the adhesive applicable at the lower temperature should be used.
If the project requires or would benefit from erection at a concrete temperature lower than 5°C, the temperature
of the concrete within the vicinity of the joint should be elevated to at least 5°C to ensure effective wetting of the
surface by the epoxy compound in a reasonable length of time. An artificial environment will have to be provided
to accomplish this elevation in temperature, and should be created by an enclosure heated by circulating warm
air or by radiant heaters. Localized heating should be avoided, and the heat should be provided in a manner that
prevents surface temperatures greater than 45°C during the epoxy hardening process. Direct flame heating of
concrete surfaces should be prohibited.
Surfaces of the match-cast joints to be bonded should be sound, and clean. All traces of mold release agents,
curing compounds, laitance, oil, dirt and loose concrete should be removed from surfaces to be bonded by proper
washing or sandblasting.
The concrete surfaces that are to be bonded should not be wet; a damp but not saturated surface is permissible.
To get rid of a wet surface, the concrete may be dried with hot air just before applying the adhesive.
The adhesive should be applied in a uniform thickness to both surfaces. Care must be taken that no epoxy mix enters
the ducts for the tendons. After joining the segments, the ducts must be checked to ensure they are not blocked by
any adhesive. Some post-tensioning should be applied within 45 minutes after application of the epoxy material and
a minimum average temporary prestress of 0.4 MPa over the cross-section should be applied within 70% of the open
time of the epoxy material, and should be maintained until the permanent tendons are stressed. At no point on the
cross-section should the temporary prestress be less than 0.2 MPa. If the correct amount of adhesive has been used, a
small amount will extrude from the joint when pressure is applied.
In case of unforeseen interruptions, and 70% of the open time expires before the segments are fully joined (an
approximate determination of the open time can be noted from behaviour of lap joint samples spread on small
cement boards), the epoxy should be removed and any remainder washed off with solvent, according to the
instructions of the manufacturer, followed by sandblasting. Particular care is required in cold weather.
Epoxy bonding agents should be relatively insensitive to damp conditions during application and, after curing, should
exhibit high bonding strength to cured concrete, good water resistivity, low creep characteristics, and tensile strength
greater than the concrete. The compressive strength of the epoxy should equal that of the concrete in adjacent
segments under any environmental condition that may be encountered during the life of the structure.
Epoxy bonding agents should be tested to determine their workability, set time, open time, bond, compression and
shear strength, and working temperature range. The frequency of tests should be stated in the Contract.
If desired, test specimens can be made at the site to later verify the properties of the epoxy. These may include
prisms of adhesive to test the compressive strength, and diagonally-cut concrete cylinders or prisms bonded together
with the epoxy to indirectly test shear strength by compressive loading. If necessary, concrete cores may be drilled
through the bond line and tested in compression.
Dry joints are fast to handle during construction and, providing there is a perfect match of segments, very little can
go wrong. Post-tensioning should be designed in such a way that after all losses a compressive stress of about 1.0
MPa remains across all dry joints.
Joint surfaces
Requirements concerning surface quality must be stricter for narrow joints than for wide joints filled with mortar or
concrete.
Orientation:
Surfaces should be oriented perpendicular to the main post-tensioning tendons, to minimize shearing forces and
dislocation in the plane of the joint during post-tensioning. Inclination with respect to a plane perpendicular to
the longitudinal axis is permitted for joints with assured friction resistance. The inclination should generally not
exceed 20°. Larger inclination, but not more than approximately 30°, may be permitted if the inclined surface area
is located close to the neutral axis and does not exceed 25 percent of the joint’s total surface area.
Quality:
For wide joints, rough surfaces are preferable, as they produce better bond between segment and filling material.
Since it is difficult in normal practice to produce perfect sharp edges, it is advisable to make joint surface edges
slightly rounded or chamfered. Although this will tend to make joints visible, it will also reduce the contrast if
neighbouring segments have slight colour variance. Rounding or chamfering of edges should not decrease the
joint surface area by more than approximately 2.5 percent.
For narrow joints, the surface, including formed keys, should be even and smooth, to avoid point contact and
surface crushing or chipping off of edges during post-tensioning.
Flexural stresses
1. For elements that are assembled using a dry joint and to prevent joint opening, tension should not be
permitted between segments under any stage of erection or service loading.
2. For elements that are assembled using an epoxy joint, the allowable tensile stress at the joint may be
considered the same as that for monolithic construction.
3. For elements that are assembled using a grout joint, the allowable tensile stress at the joint should be
taken as zero unless tests indicate otherwise.
Joint shear
When joints are composed of an epoxy or grout with a tensile strength at least equal to the concrete, the element
may be designed as a monolithic. When a dry joint is used, shear should be considered transferred by friction, using a
friction factor of 0.7. (This value is given as a guide. The actual value to be used requires engineering judgement.) At
working loads, care should be taken that there is no relative displacement at the joint. At ultimate, the available shear
resistance Vr should be at least equal to Vf, where Vf is the factored shear.
Reinforcement
Reinforcement, to meet at least minimum requirements for flexural elements in accordance with the Code, is normally
required in segments for:
1. Transverse bending moments,
2. Shear,
3. Torsion due to eccentric loading,
4. Thermal and volume change forces, and
5. Temporary forces imposed during fabrication, transportation, or erection.
Couplers
Couplers should be designed to develop the full ultimate resistance of the tendons they connect. Adjacent to the
coupler, the tendons should be straight for a minimum length of 12 times the diameter of the coupler. Adequate
provisions should be made to ensure that couplers can move during prestressing. It is particularly important that
the void areas around a coupler be deducted from gross section areas when computing stresses at the time of
prestressing.
Deflections
Deflection calculations should consider dead load, prestress, erection loads, concrete creep and shrinkage, and steel
relaxation. For joints using an epoxy or grout with a tensile strength at least equal to the concrete, the elements may be
considered monolithic. When a dry joint is used, deflection should be computed based on a bilinear moment-deflection
relationship, using a transformed cracked section when tensile stresses exist in the precompressed tensile zone.
2.10 REFERENCES
1. National Research Council., National Academy of 16. American Concrete Institute Response of Multi-
Sciences Expansion Joints in Buildings, Technical storey Concrete Structures to Lateral Forces, Special
Report No. 65, 1974 Publication SP-36., 1973
2. Martin, L.D., Background and Discussion on PCI Design 17. ACI Committee 442 Response of Buildings to Lateral
Handbook Second Edition, PCI JOURNAL, Vol. 25, No. Forces, ACI JOURNAL, V68. No. 2, February 1971
1, Jan-Feb 1980, pp. 24-41 18. Portland Cement Association Design of Combined
3. Englekirk, R.E. Design-Construction of the Paramount Frames and Shear Walls, Advanced Engineering Bulletin
– A 39 Story Precast Prestressed Concrete Apartment No. 14, 1965
Building, PCI JOURNAL, Vol. 47, No. 4, Jul-Aug 2002 19. Fintel, M., Handbook of Concrete Engineering, 2nd
4. Gouwens, A.J., Lateral Load Analysis of Multi-storey Edition, Van Nostrand Reinhold Company, NY, 1965
Frames with Shear Walls, Bulletin AEC2, Portland 20. Nakaki, S. D., Stanton, J.F., Sritharan, S. , An overview
Cement Association Computer Program of the PRESSS Five-Story Precast Test Building PCI
5. MacGregor, J.G., and Hage, S.E., Stability Analysis and JOURNAL, Special Report, Vol. 44, No. 2, Mar-Apr 1999,
Design of Concrete, Proceedings, JOURNAL of the pp. 26-39
Structural Division, ASCE, October, 1977 21. Humar, J., Background to some of the seismic design
6. Speyer, I.J., Consideration for the Design of Precast provisions of the 2015 National Building Code of
Concrete Bearing Wall Buildings to Withstand Abnormal Canada, Canadian Journal of Civil Engineering, 2015,
Loads, PCI JOURNAL, Vol. 21, No. 2, Mar-Apr 1976, pp. 42(11): 940-952 [22]
18-51 22. Fleischman, Robert B., Farrow, Kenneth, T., and eastman,
7. National Building Code of Canada 2015, Canadian Kristin, Seismic Performance of Perimeter Lateral System
Commission on Building and Fire Codes, National structures with Highly flexible Diaphragms Earthquake
Research Council of Canada, 2015 Spectra, Vol. 18, No.2, May 2002, Earthquake Eng.
8. Design Considerations for Precast Prestressed Research Institute
Apartment Building, Prestressed Concrete Institute, 23. Adebar P., Devall R., Bazargani P., Anderson DL, Seismic
1975, 224 pp Design of Foundations: The 2015 Canadian Building
9. [9] Kahn, L.F., Reinforced Concrete Infilled Shear Code, Proceedings of the 10th National Conference
Walls for Aseismic Strengthening, Report UMEE 76R1, in Earthquake Engineering, Earthquake Engineering
University of Michigan, Ann Arbor, Jan. 1976 Research Institute, Anchorage, AK, 2014
10. S
pencer, R.A. and Tong, W.K.T., Design of a One-story 24. Adebar, P., Nonlinear Rotation of Capacity-Protected
Precast Concrete Building for Earthquake Loading, Proc., Foundations: The 2015 Canadian Building Code,
Eighth World Conf. on Earthquake Engineering, San Earthquake Spectra, Volume 31, 1885-1907, November
Francisco, 1984, Vol. V, pp. 653-660 2015, Earthquake Engineering Research Institute
11. PCI Committee on Segmental Construction, 25. Adebar, P., Mutrie, J.G., DeVall, R., Mitchell, D., Seismic
Recommended Practice for Segmental Construction in Design of Concrete Buildings: The 2015 Canadian
Prestressed Concrete, PCI JOURNAL, Vol. 20, No. 2, Mar- Building Code, Proceedings of the 10th National
Apr 1975, pp. 22-41 Conference in Earthquake Engineering, Earthquake
Engineering Research Institute, Anchorage, AK, 2014
12. Post-Tensioning Manual, Sixth Edition, Post-Tensioning
Institute, Phoenix, Arizona, 2006 26. Moehle, Jack P., Hooper, John D., Kelly, Dominic J.,
Meyer, Thomas R., Seismic Design of Cast-in-Place
13. Martynowicz, A. and McMillan, C.B., Large Precast Concrete Diaphragms, Chords, and Collectors, A
Prestressed Vierendeel Trusses Highlight Multi-storey Guide for Practicing Engineers, NEHRP Seismic Design
Building, PCI JOURNAL, Vol. 20, No. 6, Nov-Dec 1975, Technical Brief No. 3, produced by NEHRP Consultants
pp. 50-65 Joint Venture, a partnership of the Applied Technology
14. Benjamin, J.R., Statically Indeterminate Structure, Council and the Consortium of Universities for Research
McGraw-Hill Book Company, 1959 in Earthquake Engineering, for the National Institute
of Standards and Technology, Gaithersburg, MD, NIST
15. Aristizabal-Ochoa, J.D., Moment Restraint and Second
GCR 10-917-4, 2010.
Order Analysis of a Cantilevered Precast Column
Supported by an Isolated Footing, PCI JOURNAL, V47.
No. 6, Nov-Dec 2002
3.0 NOTATION...................................................................................................................................................3-3
3.1 INTRODUCTION.........................................................................................................................................3-10
3.6 SHEAR.........................................................................................................................................................3-76
3.6.1 Design Procedures..................................................................................................................................3-76
3.6.2 Determination of the Factored Shear Resistance.................................................................................3-77
3.6.2.1 Determination of the Factored Shear Resistance of the Concrete......................................3-77
3.6.2.2 Determination of the Factored Shear Resistance due to Prestressing ...............................3-78
3.6.2.3 Determination of the Factored Shear Resistance of the Shear Reinforcement..................3-78
3.6.2.3.1 Minimum Shear Reinforcement............................................................................3-78
3.6.2.3.2 Spacing...................................................................................................................3-78
3.6.3 Shear Resistance Calculations and Shear Diagrams............................................................................3-78
3.6.4 Longitudinal Shear Transfer in Composite Elements...........................................................................3-83
3.8 COMPRESSION..........................................................................................................................................3-94
3.8.1 Factored Resistance................................................................................................................................3-94
3.8.2 Development Length..............................................................................................................................3-95
3.8.3 Slenderness Effects...............................................................................................................................3-100
3.8.3.1 Magnified moment approach................................................................................................3-100
3.8.3.2 Empirical design of rectangular wall panels.........................................................................3-104
3.8.4 Effective Width of Wall Panels..............................................................................................................3-107
3.8.5 Load-bearing Insulated Wall Panels.....................................................................................................3-107
3.8.6 Non-uniform Moment of Inertia...........................................................................................................3-107
3.8.7 Piles.........................................................................................................................................................3-109
3.13 REFERENCES............................................................................................................................................3-166
3.0 NOTATION
A = effective tension area of concrete b = horizontal distance between supports
surrounding the flexural tension b = width of compression face of element
reinforcement bt = width of tension zone of section
A = area of that part of cross-section between bv = width of cross section at contact surface
flexural tension face and centroid of gross being investigated for longitudinal shear
section.
bw = minimum effective web width within depth d
Ac = concrete cross-sectional area, not including
area of reinforcement C = compressive force
Acomp = cross-sectional area of the equivalent C = cross sectional constant used in definition of
rectangular stress block equivalent column torsional properties
Acr = area of cracked section C1 = multipliers for determining long term
cambers and deflections
Act = area of concrete on flexural tension side of
member Cc = compressive force capacity of composite
topping
Acv = area of concrete section resisting shear
transfer C m = factor relating the actual moment diagram to
an equivalent uniform moment diagram
Ag = gross area of section
Cs = shrinkage coefficient
Ao = area enclosed by shear flow path, including
holes if any Ct = creep coefficient
Aoh = area enclosed by stirrup centreline, including Cu = ultimate creep coefficient for standard
holes if any. conditions
Ap = area of prestressed reinforcement in tension C∞ = long term creep coefficient
zone c = distance from extreme compression fibre to
A’p = area of prestressed reinforcement in neutral axis
compression zone ca = applied overhanging moment arm
Ar = concrete area in tension below the neutral cr = resisting moment arm
axis c1 = width of column in direction moments taken
As = area of non-prestressed tension c2 = width of column in direction perpendicular
reinforcement to moments taken
A’s = area of non-prestressed compression cu = neutral axis depth assuming fpr = fpu
reinforcement cy = neutral axis depth assuming fpr = fpy
Ast = Ap + As Es/Ep D = dead load
At = area of one leg of closed stirrup d = distance from extreme compression fibre to
Atop = effective area of cast-in-place composite centroid of prestressed and non-prestressed
topping tension reinforcement, but need not be less
Atr = area of uncracked transformed section than 0.8h for prestressed members.
Av = area of shear reinforcement d = distance from extreme compression fibre
Avf = area of shear friction reinforcement to centroid of non-prestressed tension
reinforcement
Av l = area of shear ties
d = distance from extreme compression fibre to
Avt = vertical reinforcement to resist bursting and centroid of tension reinforcement for entire
splitting stresses composite section
a = panel support height d’ = distance from extreme compression fibre to
a = depth of equivalent rectangular stress block centroid of non-prestressed compression
a = width of a panel reinforcement
a = length of overhang db = nominal diameter of reinforcing bar or
ag = maximum aggregate size prestressing strand
b = length of a panel
ft
l = final total stress in the element k = effective length factor for compression
fy, f’y = specified yield strength of non-prestressed elements
reinforcement k = ratio of depth to the neutral axis to the
h = overall height or thickness of a member depth, d, for a cracked section at service
moment
hc = centre to centre column height
kc = stiffness coefficient
hf = thickness of compression flange of an
element k1, kp, = factors for type of prestressing steel
hr = height of axis above road kp = coefficient used in calculating critical load,
Pc
hu = unsupported height of wall
kp = coefficient accounting for the shape of
h1 = distance from centroid of tensile
tendon stress-strain curve
reinforcement to neutral axis
L = live load due to intended use
h2 = distance from extreme tensile fibre to neutral
l = overall length
axis
l = span length
I = moment of inertia about centroidal axis
l = length of tendon
I’c = effective moment of inertia for calculating
curvature l 1 = span in direction moments considered
Ic = moment of inertia of concrete section l 2 = span in direction perpendicular to moments
Icr = moment of inertia of the cracked trans- considered
formed section l b = length of bar,
Ie = effective moment of inertia l b = length of bearing
Iequi = equivalent moment of inertia for non- l c = vertical distance between supports
l d
uniform cross sectional compression = development length
member
l e = length of tendon between anchors divided
Ig = moment of inertia of gross concrete section by the number of plastic hinges required
Iminor = moment of inertia about the minor axis to develop a failure mechanism in the span
Imajor = moment of inertia about the major axis under consideration
l n = length of clear span of element
Is = moment of inertia of reinforcement
l o = overall length of tendon between anchors
IS = importance factor for snow load
l t = transfer length of tendons
Itr = moment of inertia of uncracked transformed
section l u = unsupported length of a compression
IW = importance factor for wind load element
l v = horizontal shear length as defined in Figure
Ix = moment of inertia about x axis
3.6.4
Iy = moment of inertia about y axis
M = moment due to specified loads
Ixy = Ag (x – xL) (y – yb)
M’ = secondary moment
J = polar moment of inertia
Ma = total moment at the section
j = ratio of distance between centroid of
compression and centroid of tension to the Mbal = balance load moment in post-tensioned
depth, d, for a cracked section at service element
moment Mc = moment used for design of compression
K = wobble coefficient for a post-tensioning elements
tendon Mcr = cracking moment
Kc = flexural stiffness of column MCS = moment in column strip
Kec = flexural stiffness of equivalent column Mcvr = total moment due to factored load plus
Ko = sum of rotational spring constants of supports the eccentric shear about centre line of the
critical section
Kr = moment coefficient
Md = moment due to specified dead load
Ks = flexural stiffness of slab
Mdc = decompression moment
Kt = torsional stiffness of torsion element
MDS = moment in design strip
su
ytr = distance to extreme tension fibre from it = time dependent deflection due to sustained
centroid of uncracked transformed section load
P
Z = total bursting force ii = initial deflection due to prestressing
P
Z = lateral deflection of C.G. of beam it = time dependent deflection due to
Zmax = horizontal distance from centre of vehicle to prestressing
centre of dual tire iP = change in prestressing force in concrete
Z̄o = theoretical lateral deflection of the C.G. of (loss)
beam with full load applied laterally iPo = force in prestressed reinforcement
’
Z̄o = adjusted for cracked section at tilt angle corresponding to fc due to dead load and
under consideration effective prestress
z = a quantity limiting distribution of flexural iPp = force in tendon corresponding to the
reinforcement concrete strength fc at the level of the
tendon under dead load and effective
a = angle change in post-tensioning tendon
prestress
a = load factor (with subscripts) as defined in
iPs = force in non-prestressed reinforcement
Figure 3.2.1
corresponding to fc due to dead load and
a = superelevation of tilt angle of support effective prestress
af = angle between shear friction reinforcement d = strand elongation due to post-tensioning
and shear plane
d = moment magnifier (with subscripts)
a1 = ratio of average stress in rectangular
ec = the value of concrete strain
compression block to the specified concrete
strength ece = the strain in concrete corresponding to a
stress of fpe in the steel
ab = bw/b
ecp = strain due to creep
af = hf/h
ei = initial elastic strain
ar = relaxation reduction coefficient (Figure 3.4.4)
ep = strain at level of prestressed reinforcement
b = angle used in post-tensioning friction
calculations epr, e’pr = strain in prestressed reinforcement
b = fpi / fpu es, e’s = strain in non-prestressed reinforcement
b = ifp / fpi epe = strain in prestressed reinforcement after
losses
b = factor accounting for shear resistance of
cracked concrete esh = shrinkage strain
b1 = ratio of depth of rectangular compression eshu = ultimate shrinkage strain
block to depth to the neutral axis ex = longitudinal strain of flexural tension chord
bd = ratio of factored dead load moment to total of the member
load moment for non-sway frames ey = yield strain of non-prestressed reinforcement
bd = ratio of the maximum factored sustained θ = angle of minor axis of a section
shear within a storey to the maximum θ = angle of inclination of diagonal compressive
factored shear in that storey for sway frames stresses to the longitudinal axis of member
bp = shear stress factor θi = initial roll angle of rigid beam = ei / Yr
c = importance factor θmax = tilt angle at which cracking begins
cf = first order relative deflection at top and θm
’ ax = tilt angle at the maximum factor of safety
bottom of that storey due to Vf against failure
i = deflection (with subscripts) l = factor to account for density of concrete
i = post-tensioning anchorage set l = modification factor for EI for compression
ifp = change in prestress due to creep, shrinkage members
and relaxation l = amplification factor due to creep and
ifpo = change in prestress due to elastic loss shrinkage
ifs = change in stress in reinforcement due to µ = shear friction coefficient
creep and shrinkage µ = coefficient of curvature friction (post-
su
ii = initial deflection due to sustained load tensioned tendon)
r = reinforcement ratio
r’ = A’s/bd
rp = Ap/bd = reinforcement ratio for prestressed
reinforcement
A E
rs = s s
Ac E p
3.1 INTRODUCTION
This chapter provides a summary of design procedures for precast concrete elements with pretensioned, post-ten-
sioned and non-prestressed reinforcement. Post-tensioning is a method of prestressing where the tendons are ten-
sioned after the concrete has reached a predetermined strength. Pretensioning is a method of prestressing where
the tendons are tensioned before the concrete is placed.
No attempt has been made in this chapter to differentiate between the design of architectural and structural ele-
ments, or between the design of load bearing and non-load bearing elements, as the design approach is common
to all cases.
Load Combination
Case Factored Resistance
Principal Loads Companion Loads
1 fR 1.4D —
2 fR (0.9D or 1.25D) + 1.5L 1.0S or 0.4W
3 fR (0.9D or 1.25D) + 1.5S 1.0L or 0.4W
4 fR (0.9D or 1.25D) + 1.4W 0.5L or 0.5S
5 f R + effect of 0.9 D 1.4 W or 1.5L or 1.5S —
6 fR 1.0 D + 1.0 E 0.5 L + 0.25 S
7 f R + effect of 1.0 D 1.0 E —
Notes:
1. Where the effects due to lateral earth pressure H, prestress P and imposed deformation T affect the structural
safety, they shall be taken into account in the calculations, H with a load factor of 1.5, P with a load factor 1.0
and T with a load factor of 1.25.
2. The principal load factor 1.5 for live load L may be reduced to 1.25 for liquids in tanks.
3. The companion load factor 0.5 for live load L shall be increased to 1.0 for storage occupancies.
4. The load factor 1.25 for dead load D for soil, super imposed earth, plant and trees shall be increased to 1.5.
5. Earthquake load E in load combination (6) and (7) includes horizontal earth pressure due to earthquake.
6. The dead load factors of 1.25 specified in load cases 2 to 4 and 1.0 specified in case 5 are to be reduced to 0.9
when dead load acts to resist overturning, uplift, sliding and failure due to stress reversal, and to determine
anchor requirements and factored member resistances.
Figure 3.2.1 Load combinations and load factors from NBCC 2015
Importance Category Snow load factor, Is Wind load factor, IW Seismic load factor, IE
ULS SLS ULS SLS ULS
Low 0.8 0.9 0.8 0.75 0.8
Normal 1.0 0.9 1.0 0.75 1.0
High 1.15 0.9 1.15 0.75 1.3
Post Disaster 1.25 0.9 1.25 0.75 1.5
Figure 3.2.2 Importance Factors (NBCC 2015)
Materials Factor
Cast in place concrete fc = 0.65
Precast concrete non-certified fc = 0.65
Precast concrete certified to CSA A23.4 fc = 0.70
Reinforcing steel fs = 0.85
Prestressing steel fp = 0.90
Structural steel fa = 0.90
The ratio of average stress in the rectangular compression stress block to the specified strength is given by a1
a1 = 0.85 – 0.0015f’c but not less than 0.67
Flanged elements
Clause 10.3.3, CSA A23.3 limits the overhanging
flange width on either side of the web to be used
in the design of simply supported, symmetrical
T-beams to 12 times the flange thickness, 1/2 the
clear distance to the next web, 1/10 span length
of a continuous beam, or 1/5 the span length for
a simple beam. These empirical provisions were
developed for conventionally reinforced concrete
and do not necessarily apply to prestressed con-
crete. It is common practice to use the full flange
width for double and single tees.
The equations for flexural resistance given in
Figure 3.3.1 apply only to rectangular sections
and flanged sections in which the stress block
lies entirely within the depth of the flange, hf. The
depth of the stress block, a, can be found from the
equations of equilibrium given in Figure 3.3.1.
p A p fpr + s A s fy s A s fy
If a > hf, the force required to develop the a =
1 c fc b
compressive strength of the overhanging flanges
is deducted from the total force in the tension Figure 3.3.1 Factored flexural resistance
reinforcement as shown in Example 3-5.
Limitations on reinforcement
Minimum reinforcing is not required if Mr ≥ 1.33Mf
When minimum reinforcement is required for flexural elements, the reinforcement shall be proportioned so that:
Mr ≥ 1.2Mcr
Mcr is calculated using fr= 0.6 fc
Pe Pe e
Mcr = + + 0.6 fc S
Ag S
0.2 fc
Asmin = bt h
fy
This equation need not apply to the design of slabs and footings that are covered by CSA A23.3 Clause 7.8.
The maximum reinforcement ratio for reinforced elements shall satisfy the following expression:
c 700
d 700 + fy
For flexural members without axial loads, the area of tension reinforcement shall be limited such that c/d is less
than the limit given. In columns or walls when c/d exceeds this limit, the stress in the tension reinforcement shall be
computed based on strain compatibility.
The minimum bonded reinforcement requirements in prestressed members depend on the concrete tensile stress-
es and the type of tendons as summarized in Figure 3.3.2.
For partially prestressed beams and one-way slabs, the distribution of bonded tendons and reinforcement shall be
such that the quantity z does not exceed 20 kN/mm for interior exposure and 15 kN/mm for exterior exposure. Ev-
ery limitation mentioned above must be satisfied separately without any additive effect. This requirement applies
to Serviceability Limit State (SLS).
Critical section
For simply supported, uniformly loaded, prismatic, reinforced elements, the critical section for flexural design will
occur at midspan. Provided that reinforcement is properly developed and adequate shear reinforcement is pro-
vided to meet A23.3 clause 11.3.9 requirements, the amount of flexural reinforcement may be reduced in areas of
lower moment towards the support.
For prestressed elements, because of the limitation on end stresses at the time of prestress transfer, tendons in
some cases are draped or depressed, producing a varying effective depth, dp along the length of the element.
For draped tendons, or non-uniform loading, it may be necessary to compare the factored moment Mf, with the
factored flexural resistance, Mr, at points other than at midspan. For uniform loads with single point depressed
tendons, the governing section is usually near 0.4l (See Figure 3.3.3.)
Prestressed elements
The following conservative values of fpr may be used if fpe is not less than 0.6 fpy:
1. For elements with bonded tendons, provided c/dp is not greater than 0.5:
c
fpr = fpu 1 kp
dp
where kp = 2(1.04–fpy/fpu) and c is determined using a stress of fpr in the tendons:
fpr
c = cu :
fpu
1
fpr = fpu
1+ kpcu / dp
Tendon Type kp
Low relaxation strand or wire 0.28
Plain prestressing bars 0.38
Deformed prestressing bars 0.48
Example 3-2 shows the method of calculating the flexural resistance of a prestressed element with bonded ten-
dons using Figure 3.3.1 and the appropriate equation for fpr.
For elements with only bonded prestressed reinforcement, the calculations can be using the coefficients given in
Figures. 3.3.6 and 3.3.7, as illustrated in Examples 3-3 and 3-4.
Note that if c/dp > 0.5 or if fpe < 0.6 fpy, the equation for fpr should only be used as the first iteration of a strain
compatibility analysis. Similarly, if c/dp is greater than 0.5, the coefficients in Figures 3.3.6 and 3.3.7 should only be
used to estimate Ap or Mr.
For sections with only bonded prestressed tendons, the coefficients are derived using the following:
From Figure 3.3.1:
a1 fc f’c b a = fp Ap fpr
fpr A p fpr
p = p =
fc bd pf c
1 c fc ba p A p fpr
= = p p
bd pf c bd pf c
p p dp
a =
1 c
c 1
Mr = p Ap fpr (dp a/ 2) =
dp 1 c 1
2 + kp
p A p fpr bdp fc (1 a / 2dp )
= p pu
bdp fc 1
p = pu
p pu
2 p p 1 + kp
= p fc bdp p 1
2 1 c 1 c 1
Mr = Kr fc bdp2
For flanged sections, the design aid only applies if the compression stress block is confined to the flange where:
p dp pu
hf
p pu
1 c 1 + kp
1 c 1
If stress block is deeper than the flange, Example 3-5 should be followed.
Procedure:
Design Analysis
Mf
1. Determine K r = 1. Determine = Ap/bd
fc bd2
fy
2. Calculate from the table 2. Determine =
fc
fc
3. Determine = 3. Calculate Kr from the table
fy
2
35 0.6531 0.4266 15385
. Kr 0.85 0.6500
2
40 0.6467 0.4182 15218
. Kr 0.85 0.6571
2
45 0.6435 0.4140 15142
. Kr 0.85 0.6604
2
50 0.6345 0.4025 14929
. Kr 0.85 0.6698
2
55 0.6286 0.3951 14792
. Kr 0.85 0.6760
0.6222 0.2878 1.2623K r 2
60 0.85 0.6830
65 0.6164 0.3799 14505
. Kr 0.85 0.6894 2
2
70 0.6099 0.3719 14351
. Kr 0.85 0.6968
2
75 0.6042 0.3650 14216
. Kr 0.85 0.7034
2
80 0.5976 0.3571 14062
. Kr 0.85 0.7111
Figure 3.3.4 Flexural resistance design aid for rectangular section with non-prestressed reinforcement only –
precast certified in accordance with CSA A23.4 (fc =0.70)
Values of Kr
0.000 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
0.00 0.0000 0.0008 0.0017 0.0025 0.0034 0.0042 0.0051 0.0059 0.0068 0.0076
0.01 0.0084 0.0093 0.0101 0.0109 0.0118 0.0126 0.0134 0.0142 0.0151 0.0159
0.02 0.0167 0.0175 0.0184 0.0192 0.0200 0.0208 0.0216 0.0224 0.0232 0.0241
0.03 0.0249 0.0257 0.0265 0.0273 0.0281 0.0289 0.0297 0.0305 0.0313 0.0321
0.04 0.0329 0.0337 0.0345 0.0352 0.0360 0.0368 0.0376 0.0384 0.0392 0.0400
0.05 0.0407 0.0415 0.0423 0.0431 0.0438 0.0446 0.0454 0.0462 0.0469 0.0477
0.06 0.0485 0.0492 0.0500 0.0508 0.0515 0.0523 0.0530 0.0538 0.0545 0.0553
0.07 0.0561 0.0568 0.0576 0.0583 0.0590 0.0598 0.0605 0.0613 0.0620 0.0628
0.08 0.0635 0.0642 0.0650 0.0657 0.0664 0.0672 0.0679 0.0686 0.0694 0.0701
0.09 0.0708 0.0715 0.0722 0.0730 0.0737 0.0744 0.0751 0.0758 0.0765 0.0773
0.10 0.0780 0.0787 0.0794 0.0801 0.0808 0.0815 0.0822 0.0829 0.0836 0.0843
0.11 0.0850 0.0857 0.0864 0.0871 0.0878 0.0884 0.0891 0.0898 0.0905 0.0912
0.12 0.0919 0.0925 0.0932 0.0939 0.0946 0.0953 0.0959 0.0966 0.0973 0.0979
0.13 0.0986 0.0993 0.0999 0.1006 0.1013 0.1019 0.1026 0.1032 0.1039 0.1046
0.14 0.1052 0.1059 0.1065 0.1072 0.1078 0.1085 0.1091 0.1097 0.1104 0.1110
0.15 0.1117 0.1123 0.1129 0.1136 0.1142 0.1148 0.1155 0.1161 0.1167 0.1174
0.16 0.1180 0.1186 0.1192 0.1199 0.1205 0.1211 0.1217 0.1223 0.1229 0.1236
0.17 0.1242 0.1248 0.1254 0.1260 0.1266 0.1272 0.1278 0.1284 0.1290 0.1296
0.18 0.1302 0.1308 0.1314 0.1320 0.1326 0.1332 0.1338 0.1343 0.1349 0.1355
0.19 0.1361 0.1367 0.1373 0.1378 0.1384 0.1390 0.1396 0.1401 0.1407 0.1413
0.20 0.1419 0.1424 0.1430 0.1436 0.1441 0.1447 0.1452 0.1458 0.1464 0.1469
0.21 0.1475 0.1480 0.1486 0.1491 0.1497 0.1502 0.1508 0.1513 0.1519 0.1524
0.22 0.1530 0.1535 0.1540 0.1546 0.1551 0.1556 0.1562 0.1567 0.1572 0.1578
0.23 0.1583 0.1588 0.1593 0.1599 0.1604 0.1609 0.1614 0.1619 0.1625 0.1630
0.24 0.1635 0.1640 0.1645 0.1650 0.1655 0.1660 0.1665 0.1670 0.1675 0.1680
0.25 0.1685 0.1690 0.1695 0.1700 0.1705 0.1710 0.1715 0.1720 0.1725 0.1730
0.26 0.1734 0.1739 0.1744 0.1749 0.1754 0.1758 0.1763 0.1768 0.1773 0.1777
0.27 0.1782 0.1787 0.1792 0.1796 0.1801 0.1805 0.1810 0.1815 0.1819 0.1824
0.28 0.1828 0.1833 0.1838 0.1842 0.1847 0.1851 0.1856 0.1860 0.1864 0.1869
0.29 0.1873 0.1878 0.1882 0.1887 0.1891 0.1895 0.1900 0.1904 0.1908 0.1913
0.30 0.1917 0.1921 0.1925 0.1930 0.1934 0.1938 0.1942 0.1946 0.1951 0.1955
0.31 0.1959 0.1963 0.1967 0.1971 0.1975 0.1979 0.1984 0.1988 0.1992 0.1996
0.32 0.2000 0.2004 0.2008 0.2012 0.2015 0.2019 0.2023 0.2027 0.2031 0.2035
0.33 0.2039 0.2043 0.2047 0.2050 0.2054 0.2058 0.2062 0.2066 0.2069 0.2073
0.34 0.2077 0.2080 0.2084 0.2088 0.2091 0.2095 0.2099 0.2102 0.2106 0.2110
0.35 0.2113 0.2117 0.2120 0.2124 0.2127 0.2131 0.2134 0.2138 0.2141 0.2145
0.36 0.2148 0.2152 0.2155 0.2158 0.2162 0.2165 0.2169 0.2172 0.2175 0.2179
0.37 0.2182 0.2185 0.2188 0.2192 0.2195 0.2198 0.2201 0.2205 0.2208 0.2211
0.38 0.2214 0.2217 0.2220 0.2224 0.2227 0.2230 0.2233 0.2236 0.2239 0.2242
0.39 0.2245 0.2248 0.2251 0.2254 0.2257 0.2260 0.2263 0.2266 0.2269 0.2272
0.2 fc 0.2 40
Asmin = bt h = (450)(1000)
fy (400)
Example 3-2 Determine factored flexural resistance using the empirical equation for fpr
Normal Density p dp pu
a =
p pu
Prestressed reinforcement: 1 c 1 + kp
1 c 1
6 - 9 mm 1860 MPa low relaxation strands (0.9)(158)(0.0708)
=
Total losses = 20% (0.9)(0.0708)
(0.78)(0.70) 1 + (0.28)
fpo = 0.7 fpu (0.78)(0.70)(0.86)
kp = 0.28 = 18 mm < 25
Ap = (6) (55) = 330 mm2
Continued
Procedure:
Design Analysis
Mf
1. Determine Kr = 1. Determine = As / bd
fc bd2
fy
2. Calculate from the table 2. Determine =
fc
fc
3. Determine = 3. Calculate Kr from the table
fy
max.
fc (MPa) 30 35 40 45 50 55 60 65 70 75 80
1 0.895 0.883 0.870 0.858 0.845 0.833 0.820 0.808 0.795 0.783 0.770
fy (MPa) 1 0.805 0.798 0.790 0.783 0.775 0.768 0.760 0.753 0.745 0.738 0.730
300 0.356 0.348 0.340 0.332 0.324 0.316 0.308 0.301 0.293 0.285 0.278
400 0.324 0.317 0.308 0.302 0.294 0.287 0.280 0.273 0.266 0.259 0.252
fc Kr
2
30 MPa 0.6215 0.3751 14400
. Kr 0.85 0.6936
2
35 0.6071 0.3685 14285
. Kr 0.85 0.7000
2
40 0.6006 0.3607 14132
. Kr 0.85 0.7076
2
45 0.5975 0.3571 14060
. Kr 0.85 0.7112
2
50 0.5891 0.3471 13862
. Kr 0.85 0.7214
2
55 0.5837 0.3408 13736
. Kr 0.85 0.7280
2
60 0.5777 0.3338 1.3594K r 0.85 0.7536
2
65 0.5724 0.3277 13469
. Kr 0.85 0.7424
2
70 0.5663 0.3207 13326
. Kr 0.85 0.7504
2
75 0.5610 0.3147 13200
. Kr 0.85 0.7575
2
80 0.5550 0.3079 13058
. Kr 0.85 0.7658
Figure 3.3.5 Flexural resistance design aid for rectangular section with non-prestressed
reinforcement only – precast not certified in accordance with CSA A23.4 (fc = 0.65)
The error for other concrete strengths does not exceed 3.2%.
Values of Kr
0.000 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009
0.00 0.0000 0.0008 0.0017 0.0025 0.0034 0.0042 0.0051 0.0059 0.0068 0.0076
0.01 0.0084 0.0093 0.0101 0.0109 0.0118 0.0126 0.0134 0.0142 0.0151 0.0159
0.02 0.0167 0.0175 0.0183 0.0191 0.0200 0.0208 0.0216 0.0224 0.0232 0.0240
0.03 0.0248 0.0256 0.0264 0.0272 0.0280 0.0288 0.0296 0.0304 0.0312 0.0320
0.04 0.0328 0.0336 0.0344 0.0351 0.0359 0.0367 0.0375 0.0383 0.0390 0.0398
0.05 0.0406 0.0414 0.0421 0.0429 0.0437 0.0444 0.0452 0.0460 0.0467 0.0475
0.06 0.0483 0.0490 0.0498 0.0505 0.0513 0.0520 0.0528 0.0535 0.0543 0.0550
0.07 0.0558 0.0565 0.0572 0.0580 0.0587 0.0595 0.0602 0.0609 0.0617 0.0624
0.08 0.0631 0.0638 0.0646 0.0653 0.0660 0.0667 0.0675 0.0682 0.0689 0.0696
0.09 0.0703 0.0710 0.0717 0.0725 0.0732 0.0739 0.0746 0.0753 0.0760 0.0767
0.10 0.0774 0.0781 0.0788 0.0795 0.0802 0.0808 0.0815 0.0822 0.0829 0.0836
0.11 0.0843 0.0850 0.0856 0.0863 0.0870 0.0877 0.0883 0.0890 0.0897 0.0904
0.12 0.0910 0.0917 0.0924 0.0930 0.0937 0.0943 0.0950 0.0957 0.0963 0.0970
0.13 0.0976 0.0983 0.0989 0.0996 0.1002 0.1009 0.1015 0.1021 0.1028 0.1034
0.14 0.1041 0.1047 0.1053 0.1060 0.1066 0.1072 0.1079 0.1085 0.1091 0.1097
0.15 0.1104 0.1110 0.1116 0.1122 0.1128 0.1134 0.1141 0.1147 0.1153 0.1159
0.16 0.1165 0.1171 0.1177 0.1183 0.1189 0.1195 0.1201 0.1207 0.1213 0.1219
0.17 0.1225 0.1231 0.1237 0.1242 0.1248 0.1254 0.1260 0.1266 0.1272 0.1277
0.18 0.1283 0.1289 0.1295 0.1300 0.1306 0.1312 0.1317 0.1323 0.1329 0.1334
0.19 0.1340 0.1345 0.1351 0.1357 0.1362 0.1368 0.1373 0.1379 0.1384 0.1390
0.20 0.1395 0.1401 0.1406 0.1411 0.1417 0.1422 0.1428 0.1433 0.1438 0.1444
0.21 0.1449 0.1454 0.1459 0.1465 0.1470 0.1475 0.1480 0.1486 0.1491 0.1496
0.22 0.1501 0.1506 0.1511 0.1516 0.1522 0.1527 0.1532 0.1537 0.1542 0.1547
0.23 0.1552 0.1557 0.1562 0.1567 0.1572 0.1577 0.1582 0.1586 0.1591 0.1596
0.24 0.1601 0.1606 0.1611 0.1615 0.1620 0.1625 0.1630 0.1635 0.1639 0.1644
0.25 0.1649 0.1653 0.1658 0.1663 0.1667 0.1672 0.1677 0.1681 0.1686 0.1690
0.26 0.1695 0.1699 0.1704 0.1708 0.1713 0.1717 0.1722 0.1726 0.1731 0.1735
0.27 0.1739 0.1744 0.1748 0.1752 0.1757 0.1761 0.1765 0.1770 0.1774 0.1778
0.28 0.1782 0.1787 0.1791 0.1795 0.1799 0.1803 0.1808 0.1812 0.1816 0.1820
0.29 0.1824 0.1828 0.1832 0.1836 0.1840 0.1844 0.1848 0.1852 0.1856 0.1860
0.30 0.1864 0.1868 0.1872 0.1876 0.1880 0.1884 0.1887 0.1891 0.1895 0.1899
0.31 0.1903 0.1906 0.1910 0.1914 0.1918 0.1921 0.1925 0.1929 0.1932 0.1936
0.32 0.1940 0.1943 0.1947 0.1950 0.1954 0.1957 0.1961 0.1965 0.1968 0.1972
0.33 0.1975 0.1979 0.1982 0.1985 0.1989 0.1992 0.1996 0.1999 0.2002 0.2006
0.34 0.2009 0.2012 0.2016 0.2019 0.2022 0.2025 0.2029 0.2032 0.2035 0.2038
0.35 0.2041 0.2045 0.2048 0.2051 0.2054 0.2057 0.2060 0.2063 0.2066 0.2069
0.36 0.2072 0.2075 0.2078 0.2081 0.2084 0.2087 0.2090 0.2093 0.2096 0.2099
0.37 0.2102 0.2104 0.2107 0.2110 0.2113 0.2116 0.2119 0.2121 0.2124 0.2127
0.38 0.2129 0.2132 0.2135 0.2138 0.2140 0.2143 0.2145 0.2148 0.2151 0.2153
0.39 0.2156 0.2158 0.2161 0.2163 0.2166 0.2168 0.2171 0.2173 0.2176 0.2178
If the stress block is deeper than the flange, Example 3-5 should be followed.
Example 3-3 Determination of bonded prestressed reinforcement using Figure 3.3.6 coefficients
Given:
400 x 600 rectangular beam certified in accordance with
CSA A23.4
Concrete:
f’c = 35 MPa Normal Density
Factored Moment: 350 kN-m
Problem:
Find the amount of prestressed reinforcement based on fpu = 1860 MPa and kp = 0.28 (low relaxation
strand).
Solution:
Use Figure 3.3.6 to determine:
Mf (350)(106 )
Kr = = = 0.0907
fc bdp2 (35)(400)(525)2
For Kr = 0.0907, fc = 35 MPa and kp = 0.28:
pu = 0.118
Procedure:
Design Analysis
Mf
1. Determine Kr= 1. Determine p = A p / bdp
fcbdp2
Figure 3.3.6 Flexural resistance coefficients for elements with only bonded prestressed reinforcement
precast certified in accordance with CSA A23.4 (fc =0.70)
c = 0.70
p = 0.90
pu (max) 0.303 0.296 0.289 0.282 0.275 0.268 0.321 0.314 0.306 0.299 0.292 0.285 0.342 0.334 0.327 0.319 0.311 0.304
147
1. c = p A p fpr ; and
From the figure above, for the area of the
compression block to equal 65,666 mm2 :
1 1 c fc b
1c = 165 mm
Stress in prestressing steel at factored resistance: c = 165/ 0.88 = 181.3 mm
2. fpr = fpu(1–kpc/dp)
The centre of the equivalent compression block is
fp = 0.9 conservatively estimated at 2/3 1c from the top fibre:
dp = 2/3 1 c = (2 / 3)(0.88)(181.3) = 106.7mm
(363+345+326+297+436+418+380+399+147)/9 = 346 mm Mr = p Ap fpr (dp 2/ 3 1c)
The bending moment around the major axis is small compared to the section depth and can be
safely ignored. Reinforcement should be added to resist the axial load.
Procedure:
Design Analysis
Mf
1. Determine Kr = 1. Determine p = Ap / bdp
fcbdp2
2. Calculate from the table 2. Determine pu = p fpu / fc
3. Determine p = pu fc / fpu 3. Calculate Kr from the table
4. Determine Ap = pbdp 4. Determine Mr = Kr fc bdp2
Figure 3.3.7 Flexural resistance coefficients for elements with bonded prestressed reinforcement only – precast
not certified in accordance with CSA A23.4 (fc = 0.65)
c = 0.65
p = 0.90
pu (max) 0.279 0.273 0.266 0.260 0.254 0.248 0.296 0.290 0.283 0.276 0.269 0.263 0.316 0.309 0.301 0.294 0.287 0.280
Prestressed reinforcement: C1 = 1 c fc hf b
11 – 13 mm 1860 MPa strands (low relaxation)
= (0.81)(0.65)(25)(50)(1300 300) /103
Ap = (11)(99) = 1089 mm2
Ep = 190000 MPa = 658 kN
C2 = (0.81)(0.65)(25)(100)(300) /103 = 395 kN
b=
C3 = (0.8)(0.7)(35)(300)(0.883c 100) /103
t=100
= (5.192c 588) kN
C4 = s A s fy = (0.85)(600)(400)/103 = 204 kN
fpr = fpu (1 kpc / dp )
= T1 = p Ap fpr
6 h2 3
w = 11 10 fs dc A
h1
with h2 /h1 taken equal to 1.2
See ACI 350-06 for recommendations on the design of water retaining sanitary structures.
When it is necessary for surfaces exposed to view to remain free from discernable cracks, it is recommended
that the flexural tensile stresses during handling and under service loads not exceed two thirds of the modulus
of rupture, fr.
The maximum jacking stress given in 1(a) is based solely on the stress-strain characteristics of the tendons; this
maximum value should only be used after consultation with the manufacturer of the anchorages or the supplier of
the post-tensioning system. It is recommended that the maximum jacking stress in case 1(b) do not exceed 0.75
fpu due to anchor set loss and possible temperature corrections.
Composite elements
Cast-in-place composite topping is normally cast on deck elements without shoring. The weight of the topping
must be carried by the precast element. Any additional dead and live loads are carried by the composite section.
The following example illustrates a tabular form of superimposing the stresses caused by the prestress force and
the dead and live load moments.
Sign convention
The customary sign convention used in the design of precast, prestressed concrete elements for service load
stresses is positive (+) for compression and negative (-) for tension. Bending moment diagrams are drawn on the
tension side of flexural elements. This convention is used throughout this Manual.
Concrete:
424
f’c = 35 MPa
314
f’ci = 25 MPa
Normal Density
Prestressed reinforcement:
Support at Midspan at 0.4 l at service
14 –13 mm 1860 MPa low-relaxation strands release release
Ap = (14) (99) = 1386 mm2 P = Pi P = Pi load
fpo = 0.7 fpu P = Pe
Section properties: fb ft fb ft fb ft
P / Ag + 6.2 + 6.2 + 6.2 + 6.2 + 5.3 + 5.3
Ag = 260000 mm2 Pe / S + 8.8 3.7 + 23.2 9.6 + 17.2 -7.1
I = 8580 x 106 mm4 Msw / S 17.0 + 7.1 16.3 + 6.7
yb = 424 mm Msd / S 3.1 + 1.3
yt = 176 mm M /S
l 11.0 + 4.6
Sb = 20200 x 103 mm3
St = 48800 x 103 mm3 Stresses + 15.0 + 2.5 + 12.4 + 3.7 7.9 + 10.8
m = 260 kg/m2 = 624 kg/m 0.6fci 0.6fci 0.6fci 0.6fci 0.5 fc 0.6fc
Allowable
w = 2.6 kN/m2 = 6.24 kN/m + 15.0 + 15.0 + 15.0 + 15.0 3.0 + 21.0
stresses
e at support = 110 mm OK OK OK OK HIGH OK
e at midspan = 290 mm
at 0.4l
e at 0.4l = 254 mm
Msw = (344)(0.96) = 330 kN-m
Tendon eccentricity as shown:
Msd = (66)(0.96) = 63 kN-m
Problem:
l
M = (232)(0.96) = 223 kN-m
Find critical service load stresses.
Because the extreme fibre stress in the precom-
Solution: pressed tensile zone exceeds 0.5 fc (7.9 > 3.0), the
element is partially prestressed (see Section 3.4.8).
Prestress force:
Po = (1386)(0.70)(1860)/103 = 1800 kN
Shrinkage of concrete:
Shrinkage of the concrete surrounding the tendon takes place after initial set of the concrete shortens the tendon.
Shrinkage continues for the life of a member but the rate decreases with time.
Example: For V/S = 75: reduce losses, eg. 21% x (100 - 3.8)% = 20.2%
The above equations are based on the initial tension of 0.75 fpu, after reduction for anchor slip. Use of a higher or
lower initial tension will result in an appreciable change in net losses.
Use of the equations requires the calculation of the stresses fco and fc1:
2
fco = Pi + Pe
i Msw e
Ag I I
Msde
fc1 =
I
Given:
2400 x 800 double tee with 50 mm composite top-
ping
wx w(0.40)
M @ 0.4 l = (l x) = (l 0.4 )
Span = 21.0 m 2 2
2
No superimposed dead load except topping = 0.12 w l
2
Msw = (0.12)(8.6)(21) = 455 kN-m
2
Msd = (0.12)(2.9)(21) = 154 kN-m
e at 0.4 l = 307 + (0.8)(441 307)
= 414 mm
3
Po = 0.75 Ap fpu = (0.75)(1188)(1860)/10
= 1660 kN
Section properties (untopped): Pi = Po - fpo or p = 7.5% assumed value
Ag = 371000 mm2 = 0.925 Po = (0.925)(1660) = 1536 kN
I = 22800 x 106 mm4 Determine fco and fci :
2
Sb = 43700 x 103 mm3 Pi Pe Msw e
fco = + i
Ag I I
yb = 523 mm
V/S = 48 mm (1536)(103 ) (1536)(414)2 (103 )
= +
w = 3.6 kN/m2 = 8.6 kN/m 371000 (22800 106 )
w of topping = 2.9 kN/m (455)(414)(106 )
Precast concrete: (22800 106 )
= 4.1+ 11.5 8.3 = 7.3 MPa
f'c = 35 MPa
f'ci = 25 MPa Msde (154)(414)(106 )
fc1 = = = 2.8 MPa
Normal Density
I (22,800 106 )
For normal density concrete and low relaxation
Topping concrete: strand:
Normal Density fp = 137 MPa + 16.3 fco + 5.4 fc1
= 137 MPa + (16.3)(7.3) + (5.4)( 2.8)
Prestressed reinforcement:
= 241 MPa
12 – 13 mm 1860 MPa Adjust for V/S ratio (interpolate between 25 and 50):
Ap = (12)(99) = 1188 mm2 (23)
Adjustment factor= 3.2 (3.20 0)
Strands depressed at mid-span: 25
ee = 307 mm = + 0.26%
(+ means additional loss)
ec = 441 mm
(0.26)
Problem: (241) = 0.6 MPa
100
Determine total prestress loss and effective prestress Final loss is 241 + 0.6 = 242 MPa or 17.3% of 1395
by the simplified method. MPa
Solution: Final prestress force after all losses:
For depressed strand, assume the critical section is (242)(1188)
Pe = 1660 = 1373 kN
at 0.4l. Determine moments, eccentricity, and pre- 103
stress force:
Shrinkage
Shrinkage strains start taking place immediately after initial set of the concrete. According to ACI Committee 209,
the shrinkage strain esh is determined using the following equation, t
sh = shuPsh
which is applicable to normal, semi-low and low density concretes: Cs + t
In the absence of specific shrinkage data for local conditions, the value of esh suggested for use is 780 x 10-6. Psh is
a correction factor for conditions that are other than the standard condition specified in Figure 2.4.1.
For long term shrinkage, the above equation is reduced to: sh = shu Psh
Elastic loss
At the time of transfer, the concrete stress in any fibre at a distance ytr from the centroid of the transformed section,
is determined by:
Po Pe Msw
fco = + o tr y tr
A tr Itr
At the level of the tendons, ytr is equal to etr, and the change in stress in the prestressed reinforcement at transfer
is determined by:
Po P e Msw
fpo = no + o tr etr
A tr Itr
For most pretensioned elements, unless additional non-prestressed reinforcement is present, the use of the gross
section properties is sufficiently accurate in the above equations.
The prestressing force after prestress transfer is: Pi = Po fpo Ap
The flexural stress in the concrete after the transfer of M
prestress due to the moments, M, fc = y tr
Itr
as a result of applied loads and prestressing effects, is:
M
and in the prestressed or non-prestressed reinforcement: fs = n etr
Itr
The modular ratio n is determined by the modulus of
elasticity of concrete at the time of application of M.
The moment Msd due to superimposed dead load in-
creases the stress in the prestressed reinforcement by:
Msd
fpr = n etr
Itr
Time-dependent loss
The loss of prestress for an element with one layer of
tendons and non-prestressed reinforcement at approxi-
mately the same level can be estimated from:
no fcoCt + shEp + fre
fp =
2 2
1 + no ( p + s )(1 + e / r )(1 + 0.8Ct )
The 0.8 factor, applied to Ct in the denominator, is an
assumed ageing coefficient.
In the above equations, the concrete area is the net
concrete area not including the reinforcement area. The Figure 3.4.3 Relaxation of low relaxation strand
gross concrete area is normally used due to the variations
in concrete properties.
If a moment Msd due to a superimposed load is applied
at a later stage, the additional time-dependent change
in the prestressed or non-prestressed reinforcement
stress is:
2 2
fp1 = {n1fc1Ct1}/{1+n1( p+ s)(1+e / r )(1+0.8Ct1)}
nfc Ct + shEp
fp =
2 2
1 + n( p + s )(1 + e / r )(1 + 0.8Ct )
If a superimposed dead load is present, the stress ifp1 is subtracted from ifp.
When the centroid of the non-prestressed reinforcement is coincident with that of the prestressed reinforcement
the value ifp is also the time-dependent stress in the non-prestressed reinforcement. The total time-dependent
change in the prestressing force in the concrete is: P = fp Ap + fs As + fs1 (Ap + As)
In this equation, ifp and Dfs are compressive stresses while ifs1 is a tensile stress being less than ifs in magnitude.
The result of this stress change will be a reduction of the tensile stress in the prestressed reinforcement and a com-
pressive stress in the non-prestressed reinforcement.
Example 3-10 Loss of prestress for an element without non-prestressed reinforcement – detailed
method
Given: Po P e Msw
The 2400 x 800 double tee of Example 3-9 fpo = no fco = no + o tr etr
A tr Itr
Concrete: Ep
1.5 190000
2400 no = = = 7.6
Eco = (3300 fci + 6900) Eco 24900
2300
3
Po = fpo Ap = (1360)(1188)/10 = 1616 kN
= 24900 MPa at transfer
1.5 At 0.4 l , the transformed section properties are:
2400
Ec1 = (3300 fc + 6900) Atr = Ag + (no 1) Ap
2300
= 371000 + (7.6 1)(1188)
= 28200 MPa at 40 days
2
= 379000 mm
Section Properties: From Example 3-9:
Ic 22800 x 10 6 e = 414 mm
r = = = 248 mm
Ac 371000 dp = h yb + e
Problem: = 800 523 + 414 = 691 mm
Determine the total loss of prestress by the Detailed A g yb + (no 1)A p (h dp )
Method. ytr =
A tr
Solution:
=
It is assumed that the tendons are pretensioned
to 0.75 fpu = 1395 MPa and that the topping does (371000)(523) + (7.6 1)(1188)(800 691)
not contribute to the section properties. A relax- 379000
ation loss prior to transfer of prestress is calculated = 514 mm
assuming an average temperature of 60°C during etr = ytr (h d p)
accelerated curing for a period of 24 hours. Accord-
= 514 (800 691)
ing to Figure3.4.3, ifre = (0.025)(1395) = 35 MPa.
= 405 mm
Prestress immediately before transfer: Itr = Ig + Ag (y
2
ytr) + (no 1) Ap e
2
tr
6 2
fpo = 1395 – 35 = 1360 MPa = (22800 10 ) + (371000)(523 514)
2
Elastic loss (using transformed section properties): + (7.6 1)(1188)(405)
6 4
= 24100 10 mm
Continued
Reduced relaxation taking into account creep and which corresponds to a final stress of 0.62 fpu,
shrinkage: and:
fp fp1 154 22 Pe = (1164)(1188)/103 = 1382 kN
= = = 0.10
fpi 1319
fpi 1319
= = = 0.71
fpu 1860
Example 3-11 Loss of prestress for element with non-prestressed reinforcement—detailed method
For simplicity in the calculation of the relaxation loss Relaxation prior to transfer: 35 MPa
it is assumed that the superimposed dead load is Elastic losses:
applied at the time of transfer. This means that the
tendon stress due to Msd is included in fpi – precast section only ifpo = 37
sw
Step 2: Determine the creep, shrinkage and Ec of the precast girder (Section 1) and the deck (Section 2).
The following data is required:
a) Creep coefficients of girder concrete C(t∞,to), C(tca, to) and C(t∞,tca) where:
t∞ = time at infinity (days)
tc = time at transfer of prestress (days)
tca = time at the beginning of the composite action (days)
b) Creep coefficient of deck concrete Cdeck(t∞, tca – tcc) where tcc is the time at casting of topping (days).
For unshored construction, tca – tcc is usually 1 to 3 days.
c) Shrinkage of girder concrete:
esh (t∞, to ) = ultimate shrinkage
esh (tca, to) = shrinkage occurring between time, to and tca
d) Shrinkage of deck concrete:
eshdeck (t∞, tca – t∞) = ultimate shrinkage of deck concrete
e) Intrinsic relaxation of prestressing steel, fre
f) Ec(to), Ec(tca), Ecdeck (tca – tcc)
Calculate:
E*1 = Ec(t1 )/[1 + 0.8C(t∞, tca)]
E*2 = Ecdeck(tca)/[1 + 0.7Cdeck(t∞, tca )]
Step 3: Calculate prestress loss at time tca when composite action begins (see Sect. 3.4.6), neglecting relaxation of
the steel:
no fco C(tca , to ) + sh (tca , t o )Ep
fp(tca) =
1 + no ( p + s )(1 + e2 / r 2 )[1 + 0.8C(t ca , t o )]
Use properties of concrete section (not including Ap), or gross section properties.
Step 5: Calculate stresses due to weight of deck (or topping) in fibres i (i = 2, ... 5):
Msd
a) For unshored construction, the stresses are: fsdi = yi
I
M
b) For shored construction the stresses are: fsdi = sd yi
I
The prime indicates properties of the transformed composite section, determined by multiplying the width of the
deck by the ratio Ecdeck(tca – tcc)/Ec(tca).
Step 6: Calculate strains in fibre 2:
* fc2
2 = [C(t ,to ) C(tca ,t o )]
Ec (to )
f
+ sd2 C(t ,tca ) + sh (t ,t o )
Ec (tca )
sh (tca ,to )
shdeck (t ,tca tcc )
where fc2 is the sum of the stress components of steps 1 and 4 at level 2.
The strain e*2 represents the difference in free strain between the precast and deck concrete at level of fibre 2. For
shored construction the term:
fsd2
C(t ,t ca ) is replaced by:
Ec (t o )
fsd2
[C(t ,t ca ) Cdeck (t ,t ca t cc )]
Ec (tca )
In fibre 3:
* fc3
3 = [C(t ,to ) C(tca ,to )]
Ec (to )
fsd3
+ C(t ,to )+ sh (t ,tca ) sh (t ca ,t o )
Ec (tca )
For fibres 4 and 5, fc3 and fsd3 are replaced, respectively, by fc4 and fsd4, and fc5 and fsd5.
Step 7: Determine properties of creep-transformed section. Multipliers For the steel:
for the calculation of the properties of the creep-transformed section are: * * *
(n 1) where n = Ep / E1
For the deck concrete:
* *
E 2/ E 1
N*2 = * *
2E2 A deck M*2 = N*2 y*2
Adeck = Area of concrete deck (Section 2)
N3* = ( * *
* *
3E p + fre)Ap M3* = N3 y3
N*4 = M*4 = N*4 y*4
*
4EsAs4
N* = N 1 M* = N1y1*
*
The distances y* are the distances from the centroid of the creep-transformed section.
Note: The reduced relaxation may be determined as shown in Example 3-10.
Step 9: Calculate stress due to N* and M*: Concrete stress in the top fibre of the deck for unshored construction:
N* M* * E*2 N*2
ft* = + yt +
A * I* E1* A deck
A*, I* and y* are properties of the creep transformed section (see Example 3-10).
For shored construction:
f = fsd + f*
where fsd is the flexural stress in the top fibre due to the weight of the deck (see Step 4).
Time dependent stress in the bottom fibre:
N* M*
fb* = + yb*
A* I*
This stress is to be added to the stresses due to prestressing force at the time tca, and moments Msw and Msd at
the bottom fibre.
The time-dependent change due to composite action in the prestressed reinforcement:
N* M*
f3* = y3* n* *
3 Ep + fre
* *
A I
and in the non-prestressed reinforcement, if any:
N* M*
f4* = y*4 n* *
4 Es
* *
A I
The stresses f* have to be added to the stresses present at the beginning of composite action (time tca).
Step 10: Calculation of deformations:
Initial plus time-dependent curvature (starting from age to):
M*
+ (tca )[1 + C(t ,t ca )]
I*E1*
Md + Po e3
(to)=
EItr
= elastic curvature of the precast girder at
transfer
Pca e3
p =
EI
= elastic curvature due to prestress loss
before composite action begins.
Msd
(tca) =
EItr
= elastic curvature due to superimposed load
for unshored construction.
or:
Msd
(tca) =
EI
= elastic curvature due to superimposed load
for shored construction.
To calculate the deflection, curvature should be established at 0.4l for draped tendons and at the supports. An
appropriate distribution is assumed for integration between these points.
Example 3-12 Prestress loss in a composite element using the detailed method
Given: At level of prestressing steel (fibre 3):
The 2400 x 800 double tee of Example 3-9 but
fc3 = 7.6 MPa
assume that the topping acts compositely.
At other fibres: see Figure 3.4.6(b).
f’c precast = 35 MPa
Step 2: Creep and shrinkage properties:
f’c topping = 25 MPa
Precast section:
The topping is applied on a precast double tee at
C(t ,1) = 1.81 (see Example 3-10)
40 days. Assume that composite action begins at
43 days and that the concrete strength of the top- C(t ,43) = 1.45 (see Example 3-10)
ping after moist curing has reached 17.5 MPa at the t 0.6
C(43,1) = C
beginning of the composite action. 10 + t 0.6
Problem: (43 1)0.6
= (1.81) = 0.88
Determine the total loss of prestress using the 10 + (43 1)0.6
detailed method. 6
sh(t , 1) = 442 10 (see Example 3-10)
Solution:
t
Step 1: Concrete stress after transfer: sh(43, 1) = sh
Cs + t
At the centre of gravity of the topping (fibre 2):
(43 1)
fc2 = 1.7 MPa = (442 10 6 )
55 + (43 1)
= 191 10
6 Continued
and the multiplier for the prestressing steel at fibre +(368 10 6 )(190000)
3 is: = 56 MPa
= n1* 1 = 14.5 1 = 13.5
* 3 2 Intrinsic relaxation with:
A = 463 10 mm
16.29 106 fpi = 1244 MPa
y = = 35 mm
463 10 3 fpi
fre = 0.125 0.55 fpi
I
*
= (9.11 + 22.8)(10 ) = 31.9
9 9
10 mm
4 fpy
* N* M* * E*2 N*2 =
ft =ft= + yt +
A * I* E1* A c2 ( 54.3)(103 ) ( 96)(106 )
+ ( 449) (14.5)
( 54.3)(103 ) ( 96)(106 ) (463 103 ) (31.9 109 )
= + (293) (0.63)
(463 103 ) (31.9 109 ) +(368 10 6 )(190000) + 26
( 168.3)(103 ) = 78 MPa
+ = 0.8 MPa (tension)
(120 103 )
3
Pe = (1244 78)(1188)/10 = 1385 kN
and from Figure 3.4.6: The distribution of the final concrete stresses is
*
fb = fb shown in Figure 3.4.6(f).
( 54.3)(103 ) ( 96)(106 )
= + ( 557) (0.63)
(463 103 ) (31.9 109 )
+8.5 1.1 3.3 = 3.1MPa (compression)
sw
Simplified method
The stress, fs, may be calculated as the stress corresponding to the difference between the moment due to speci-
fied loads, Ms, and the decompression moment, Mdc, according to:
Ms Mdc
fs =
(A p + A s )d
The decompression moment, Mdc, is the moment producing zero stress at the extreme concrete fibre of the
precompressed tensile zone. The moment does not result in complete decompression of the whole section as this
would require the removal of the bending moment due to applied loads and the application of a fictitious decom-
pression force. The above equation eliminates the complicated calculations required to compute the decompres-
sion force Pdc and facilitates a quick determination of the stresses due to specified loads
Detailed Method
The reference point for the calculation of the incremental steel stress corresponds to zero stress throughout the
concrete section. The state of zero concrete stress is achieved by applying a so-called decompression force Pdc to
the concrete section.
The step-by-step procedure is summarized as follows:
Step 1:
Determine the effective prestress Pe and the time-dependent change in stress in the non-prestressed reinforce-
ment, ifs according to the procedure given in Section 3.4.6. Note that ifs = ifp.
Step 2:
Determine the decompression force Pdc:
Pdc = Pe + Pp Ps + Ps
Pe = effective prestress (after all losses)
fc
Pp = Ep Ap
Ec
= force in tendons corresponding to the
concrete stress fc at the level of the tendon
under dead load and effective prestress
P s = A s fs
= force in the non-prestressed reinforcement
due to time-dependent strain
fc
Ps = Es As
Ec
= force in non-prestressed reinforcement
corresponding to the concrete stress fc at
the level of the non-prestressed
reinforcement under dead load and
effective prestress.
The forces iPp and iPs are normally small and are often neglected.
Step 3:
Determine parameters:
The charts also provide the neutral axis depth coefficient k. (See Example 3-13)
Step 5:
Calculate the crack control parameter z and compare with allowable values. A designer may determine the maxi-
mum crack width using the methods given below for comparison to recommended values in Figure 3.4.1.
wmax= k1fsdc Ar / A st
k1 = 3 x 10–6 for a combination of deformed bars and strands and for strands only
Ast = Ap + As Es/Ep
1 kd
fc = fs
n d kd
Example 3-13 Crack width analysis of a partially prestressed element using the detailed method
Given: Msd = 410 kN-m
3000 x 1200 single tee. Span = 27.0 m M l = 546 kN-m
Concrete: Ms = Msw + Msd + M l
The time dependent change in stress at centroid of Therefore, loss due to relaxation only:
reinforcement (without relaxation): fp = r fre
1 + no ( p + s )(1 + e2 / r 2 )(1 + 0.8C )
no fcoC + shEp
fp = (0.90)(50)
2 2
1 + no ( p + s )(1 + e / r )(1 + 0.8C ) = = 28 MPa
1.609
(7.6)(4.1)(1.76) + (430 10 6 )(190000)
=
2 Step 2: Decompression force:
731
1 + (7.6)(0.0067) 1 + [1 + (0.8)(1.76)]
367 Pdc = Pe Ps + Pp + Ps
fp = 25 + 85 24 + 28 = 64 MPa
136.5
= = 85 MPa Pe = (fpi f p) A p
1.609 3
= (1364 64)(1188)/10 = 1544 kN
Assuming the superimposed dead load is applied at fs = 31 25 + 85 24 = 67 MPa
40 days, then from Fig. 2.4.1: P s = fs A s
Qa1 = 0.80 = (67)(2000)/10 = 134 kN
3
some of the top strands should be debonded over (d) The right support
most of the span. The full flexural resistance of
Other locations that may require checking are the
these strands may be needed to resist the factored
lifting and support points used during stripping,
negative moment over the right support.
storage, transportation and erection.
In this example, 2 of the 4 top strands have been
Stresses:
debonded over a length of 3.4 m from the left end
At the transfer point, 650 mm from the left support,
of the beam. A length of 2.7 m is therefore avail-
Pti = 257.8 kN, Pbui = 386.7 kN, and Pbli = 515.6 kN.
able for development of fpr of these strands at the
The moment at this point, assuming the beam
right support.
is simply supported 100 mm from each end,
The variation of prestress force in each layer of M = 11.6 kN-m.
strands is shown in Figure 3.4.9. These forces have
The compressive stress at transfer:
been labeled as Pt, Pbu and Pbl to designate their
location in the beam. A transfer length of 650 mm sb = 8.91 MPa
is used for bonded strands. The required concrete strength at transfer is:
Solution: f'ci ≥ 8.91 / 0.60 = 14.9 MPa
To show the variation of stresses along the beam
under different loads, the stresses at the top and The maximum positive moment occurs with no live
bottom of the beam at transfer and the stresses in load on the cantilever. The left reaction under this
the beam under service loads have been plotted. condition is 186.7 kN so that zero shear and the
To compute the stresses at transfer the beam is corresponding maximum moment occur at 2.80 m
assumed to be supported at the ends. The stresses from the left support. The maximum service load
at service load are based on Pe and two loading moment at this section is 261.0 kN-m. (The use of
cases: (a) with no live load on the cantilever and (b) the centre span moment would have introduced
with no live load on the 6 m span. The following only negligible error). The forces in the different
equations with appropriate variations in P and M layers of prestressed steel are: Pt = 224.4 kN,
have been used to determine the stresses: Pbu = 336.6 kN, and Pbl = 448.8 kN.
= 1311 MPa
Problem:
Strand No. 3 is debonded for 1500 mm from the
end. Find Mr at 3500 mm from the end.
Solution:
Assume fpr for fully bonded strands = 0.98 fpu
= 1823 MPa
735 1959
Transfer Length
1470 3917
fpe Distance from
l t = 0.145 db point of bonding
3
Development Length
l d = 0.145(f
pr 0.67fpe )db
= 0.145(1823 (0.67)(1170))(13)
= 1959 mm
Continued
The emphasis in this section is on prestressed floor and roof elements. The same principles are applicable to the
design of non-prestressed concrete elements and wall panels.
The deflection of precast elements under the application of dead and live loads is an important design consider-
ation. For floor and roof elements, excessive deflection can lead to damage to interior finishes and equipment.
Excessive deflection of roof elements can lead to water ponding problems. Inadequate stiffness of wall panels may
lead to sealant failure.
Most precast, prestressed concrete flexural elements will have a net positive (upward) camber after the transfer of
prestress, caused by the eccentricity of the prestressing force. This camber may increase or decrease with time, de-
pending on the stress distribution across the element under sustained loads.
There are many inherent variables that affect camber and deflection, such as concrete mix, concrete strength at re-
lease of prestress, method and duration of storage, placement of superimposed loads, relative humidity, etc. Calcu-
lated short and long-term values should not be considered better than estimates. Non-structural components at-
tached to elements that could be affected by camber variations, such as partitions or folding doors, should be placed
with adequate allowance for these variations. Calculation of topping quantities should also recognize the imprecision
of camber calculations. Roof slopes should be large enough to overcome the camber in roof elements.
Limitations on instantaneous and time-dependent deflections are specified in the code, and are referenced in
Figure 3.5.1.
Bilinear behaviour
It is normal practice to use bilinear moment-deflection
relationships to calculate instantaneous deflections when
the bottom tension exceeds the modulus of rupture, fr.
The deflection before the element has cracked is cal-
culated using the gross moment of inertia, Ig, and the
additional deflection after cracking is calculated using
the moment of inertia of the cracked section, Icr. This is
illustrated graphically in Figure 3.5.2.
The following equations are exact for rectangular sec-
tions and approximate for other cross sections.
3
Icr = n bd (1 k)(1 k/3)
3
= C bd
A sEs d + A pEp dp = fr
d =
A sEs + A pEp
k = (n )2 + 2n n
A sEs + A pEp
n =
Ec bd Figure 3.5.2 Bilinear and effective moment of
inertiamoment-deflection relationship
For elements in which there is only prestressed rein-
forcement and the concrete tensile stress is less than
1.0 fc , the above expression may be simplified to:
Icr = nApdp2 (1 1.67 n p )
Another procedure for calculating Icr, that includes the effect of the prestressing force, is given in Section 3.5.6.
Mcr ft fr
=1 l
Ma f l
ft l
= final calculated total stress in the element
f l
= calculated stress due to live load
A more accurate application of the Ie method is described in a paper by Branson and Trost [8].
must be considered. g =
384EcIg
3
Icr = n bd (1 k)(1 k/3)
(5)(3.5)(21)4 (1012 )
= C bd
3 = = 37 mm
2
(384)(28200)(8580 106 )
Ap = 1386 mm
(5)(0.7)(21)4 (1012 )
dp at midspan = ec + yt = 225 + 176 = 401 mm cr = = 30 mm
A p Ep (384)(28200)(2082 106 )
n =
Ec bdp Total instantaneous deflection, l = 37 + 30 = 67 mm
(1386)(190000)
= = 0.0096
(28200)(2400)(401)
k = (n )2 + 2n n
= (0.0096)2 + 2(0.0096) 0.0096
= 0.1292
C = (0.0096)(1 0.1292)(1 0.1292/3)
= 0.0072
lcr = Cbdp3
3 6 4
= (0.0072)(2400)(401) = 1114 x 10 mm
where r’ is A’s/bd at midspan for simple and continuous spans and at the support for cantilevers.
The time-dependent factor, S, may be taken equal to:
5 years or more: 2.0
12 months: 1.4
6 months: 1.2
3 months: 1.0
The determination of long-term cambers and deflections in precast, prestressed elements is somewhat more com-
plex due to:
(1) effects of prestress and the loss of prestress over time,
(2) strength gain of concrete after release of prestress,
(3) camber or deflection is important not only at the initial and final stages, but also at erection, and
(4) deflection, camber and bowing due to thermal effects, see Section 2.4.3. See Section 3.5.4 regarding use of
multipliers for determining long-term camber and deflection.
Without With
composite composite
topping topping
Example 3-18 Use of multipliers for determination of long-term cambers and deflections
Given:
2400 x 600 double tee of Example 3-7, and Exam- For convenience, a tabular format is shown below.
ples 3-15, 3-16 and 3-17. The estimated cambers are:
Non-structural elements are attached, but are
At erection of the element = 60 mm
not likely to be damaged by deflections (light
fixtures, etc.). After superimposed dead load is applied = 48 mm
l
= 65 mm - see Example 3-17
3.5.5 Detailed Method for Determining Long-Term Camber and Deflection—Fully Prestressed
Elements
As discussed in Sections 3.5.1 and 3.5.2, the elastic cambers and deflections for uncracked elements are calculated
by conventional methods of analysis; the downward deflection due to gravity load is reduced by the upward deflec-
tion due to prestressing. The initial deflection due to prestressing is calculated with P = Po, the initial prestressing
force.
The time-dependent deflections of uncracked elements due to prestressing can be determined by:
p p P
t = i Ct (1 + 0.8Ct )
Po
The factor 0.8 is the aging coefficient [11] which can be used for practical creep computations.
The time-dependent deflections of uncracked elements due to sustained loads can be obtained from the following
expression:
su su
t = i Ct
su
i = Initial deflection
f = hf /d
p = Pdc dp/Ms
A sEs + ApEp
n =
Ec bd
A sEs ds + ApEp dp
d = Figure 3.5.5 Centroidal axis depth of cracked
A sEs + ApEp
transformed section
Having determined k from Figure 3.4.7:
c = kd
The properties of the cracked section can be calculated using the following equations:
Centroidal depth:
Transformed area:
Acr = bhf + bw (c hf ) + np Ap + ns As
Moment of inertia:
2
1 3 hf 1
lcr = bhf + bhf ycr + b w (c hf )3
12 2 12
2
c + hf
+b w (c hf ) ycr + np A p (dp y cr )2
2
+ns A s (d ycr )2
Alternatively, Icr and ycr may be determined according to Tadros et al. [13] from Figures 3.5.4 and 3.5.5, respectively.
According to a study presented in [14], the most reliable predictions for live load deflections of partially pre-
stressed members are obtained by the method proposed by Tadros et al. [13] which takes into account the eccen-
tricity of the tendons relative to the centroid of the cracked section.
For calculating deflections, determine curvatures at selected locations (normally at midspan for beams with straight
strands and an additional location of 0.4l for draped strands). The effective moment of inertia for calculating curva-
tures is:
4
Mcr
Ic = Icr + (Ig Icr )
Ms Mdc
After cracking, the effective eccentricity of the tendons is (dp – ye), where:
4
Mcr
y e = ycr + (y t ycr )
Ms Mdc
In this equation, yt and ycr are the distance between the centroid and the top fibre of the uncracked section and
the cracked section respectively.
Ms Mdc
Deflection due to live load:
= (2082 106 ) 0.5 0.4
5 +
l l
2
4 = l
72 6
l
48 2
l
+(8580 2082)(10 )
616 504
5 0.96 + 1.25
= 3192 106 mm4 = (10 6 )(21000)2 = 51mm
48 2
Effective distance of centroid from top fibre:
4
72
ye = 81 + (176 81) = 97 mm
616 504
Msw + Msd Pe e
= e
EcIg
l
6
= 1.23 10
(330 + 63)(106 ) (1370)(103 )(290)
(28200)(8580 106 )
= 1.25 10 6 mm 1
3.6 SHEAR
3.6.1 Design Procedures
CSA A23.3, Clause 11 contains a single approach for the design of structural concrete elements for both shear and
torsion. This approach is a sectional procedure used in flexural regions where it is reasonable to assume that plane
sections remain plane and that the shear stresses are uniform over the depth of the member.
Using this approach, the shear resistance of a member can be determined using one of two methods, the choice
of which is determined by the depth of the member, the magnitude of axial tension and the degree of accuracy
desired.
In regions near discontinuities, where the assumptions of the above approach are not satisfied, the strut-and-tie
model in CSA A23.3, Clause 11.4 is used. The strut-and-tie model, which considers the flow of forces in a structural
element, can also be used in the flexural regions of a member. The strut-and-tie model is discussed in Chapter 4 of
this Manual.
sze =
35s z
0.85s z
15 + ag
The crack spacing sz, shall be taken as dv or as the maximum distance between layers of distributed longitudinal
reinforcement, whichever is less. Each layer shall have an area at least equal to 0.003bwsz.
A. Simplified Method:
θ = 42° as per conditions outlined in Clause 11.3.6.2, or;
θ = 35° as per conditions outlined in Clause 11.3.6.3
B. General Method:
θ = 29+7000(ex)
Longitudinal reinforcement shall be proportioned so that at all sections the factored resistance of the tension rein-
forcement, taking account of the stress that can be developed in that reinforcement, shall be greater than or equal
to:
Flt = Mf / dv + 0.5Nf + (Vf – Vp – 0.5Vs)cot θ
Nf taken positive for axial tension
3.6.2.3.2 Spacing
The maximum spacing of stirrups permitted is: 600 mm or 0.7dv
Spacing is reduced to one-half this amount if: Vf > 0.125lfcf'cbwdv + Vp
Problem: fp = 0.9
Determine the shear capacity of the following hol- l = 1.0
low core slab.
ag = 14 mm
Ep = 196 500 MPa
Strands pulled to 70% fpu
41 mm
Total losses = 17%
Act = 67 500 mm2
Total factored load = 35.2 kN/m
Given:
Reinforcement: 7-13 mm strands, Solution:
1. Determine bw
L = 5.0 m
bw = (58)(2) + 5(35)= 291 mm
fpu = 1860 MPa
f'c = 35 MPa
Continued
fc = 0.70
2.23 9.5 108.7 1302 -0.000037 0.468 82.3 When the contact surfaces are clean, free of laitance, and inten-
tionally roughened (but without ties), the calculated factored lon-
gitudinal shear resistance is Vr1 = 0.7 fcbvlv, where bv is the width
2.50 0.0 110.0 1302 -0.000037 0.468 82.3
When minimum ties are provided but the interface is not intentionally roughened, the same limit applies.
Where Vf exceeds 0.7fcbvl v, the design for longitudinal shear shall be based on the interface shear transfer provi-
l
vr = 0.5 c fc
A vf fy
=
A cv
Topping: f'c = 25 MPa
2
Prestressed reinforcement: (200)(400)(25) (0.5)(1.0)(0.65)
s =359 mm
11 – 13 mm 1860 MPa strands 300 1.40
Ap = (11)(99) = 1089 mm2 The spacing based on shear friction governs. Use
Tie reinforcement: 10M ties @ 350 mm.
10M ties (Av = 200 mm2) Check shear on a vertical plane through the flange
fy = 400 MPa at the face of the web.
Problem: bv = 50 mm
Determine the tie requirements to transfer horizon- l
Vf = C1/2 = 658/2 = 329 kN
tal shear force. Note that this force must include
the force in the compression steel which is located Check maximum interface shear with ties:
in the topping. Vr ≤ 0.25fcf'cbvl v
l
= (0.25)(0.65)(25)(50)(3000)/103
l
Vf = C1 + C2 + C4 = 658 + 395 + 204 = 1257 kN
= 609 kN>329 kN
Solution:
Check maximum interface shear without ties: Maximum tie spacing:
s 600 mm
d = 550 mm
s 4hf = (4)(50) = 200 mm
Vr = 0.7fcbvd = (0.7)(0.65)(300)(550)/103
l
= 75 kN (100)(400)
s = 2670 mm
This is less than the factored shear, therefore ties (0.06) 25(50)
are necessary. Vfl (329)(103 )
vf = = = 2.19 MPa
b v v (50)(3000)
l
c
= (0.9)(3168)(1860) 1 0.28
dp
Figure 3.6.5.B c
T1 = (5303) 1 0.28
dp
c 5303 819 3276 1365 + 1470
=
dp (8.62)(750) + (0.28)(5303)
1313
= = 0.165
7950
c = (0.165)(750) = 124 mm
a = 1c = (0.88)(124) = 108 mm
Vr ≤ 0.25fcf’cbvl v = (0.25)(0.65)(35)(500)(5000)/103
l
Check the maximum interface shear with ties:
= 14219 kN Vr ≤ (0.25)(0.65)(100)(5000)(35)/103
l
2
(200)(400)(35) (0.5)(1.0)(0.65)
s
500 2.02
Because the concrete is monolithic across this
= 145 mm joint, use k = 0.6.
2
This spacing governs. Consideration might be given (100)(400)(35) (0.6)(1.0)(0.65)
s
to the use of 15M ties at 250 mm but caution is neces- 100 3.22
sary because of the short anchorage length available = 205 mm
[17].
Use 10M bars at 200 mm. These bars may also be
Use 10M ties @ 145 mm. used to resist moment.
trolled mostly by the width of the crack, and the width of the diagonal cracks is strongly influenced by the axial
strain ex.
2 p fcp
Tcr = (A c / pc )0.38 c fc 1 +
0.38 c fc
2. For a hollow section, Ac in Equation 11.2 of CSA A23.3, Clause 11.2.9.1 shall be replaced by 1.5Ag if the wall
thickness is less than 0.75 Ac /pc.
3. In a statically indeterminate structure where reduction of torsional moment in a member can occur because of
redistribution of internal forces, the maximum factored torsion, Tf, at the face of the support may be reduced
to 0.67Tcr provided that the corresponding adjustments to torsions, moments, and shears are made in the
member and in adjoining members to account for the redistribution. For a spandrel beam where the torsion is
caused by a slab, the factored torsion in the spandrel can be assumed to vary linearly from zero at midspan to
0.67Tcr at the face of the support.
To determine ex for sections subjected to shear and torsion, replace the term (Vf – Vp) in Equation (11-13) in Clause
11.3.6.4 with the expression:
2
0.9p hTf
(Vf Vp )2 +
2A o
The longitudinal reinforcement shall be proportioned to satisfy the requirements of Clause 11.3.10, except that the
term (Vf – 0.5Vs – Vp) shall be replaced by the following expression:
2
0.45phTf
(Vf 0.5Vs Vp )2 +
2A o
( )
2
6
0.9 ( 4302) 29.5 106
3 2
439.7 10 CHAPTER
(174.7x10 ) + 3 Design of Elements
1553
+ 2 ( 252500 )
(396)(0.7)(1860)
Example 3-24 Continued =
2((190000)(396) + (200000)(1200))
Tf = 49.2 kN - m = 0.000902
3
(408)(10 ) = 29+7000
fcp = = 0.94 MPa x
435 000
= 35.3°
pc = 1875 + 200 + 1575 + 200 + 300 + 400 35Sz
sze =
= 4550 mm 15 + ag
0.38A c2 c fc p fcp assume ag = 20 mm
Tcr = 1+
pc 0.38 c fc (35)(1553)
sze = = 1553 mm , use sze = 300mm
(0.38)(435000)2 (1.0)(0.70) 35 15 + 20
=
(4550)(106 ) 0.4 1300
=
(0.9)(0.94) 1 + 1500 x 1000 + sze
1+ = 81.2 kN - m
(0.38)(1.0)(0.70) 35 0.4 1300
=
0.25 Tcr = 20.3 kN- m < Tf 1 + (1500)(0.000902) 1000 + 300
( )
2
0.9 ( 4302) 29.5 106 = 1087 mm > 600 mm
6 3 2
439.7 10 (174.7x10 ) +
1553
+ 2 ( 252500 ) However, Tf > 0.25 Tcr, stirrup spacing must be
halved to 300 mm.
(396)(0.7)(1860)
=
2((190000)(396) + (200000)(1200)) Use 10M Stirrups at 300 mm O.C.
Continued
= 0.000902
= 29+7000
CPCI Design Manual 5 x 3-91
= 35.3°
35Sz
CHAPTER 3 Design of Elements
Vf Vp
2 2 (65)(103 )
Tf ph = = 0.203 MPa
= + 0.25 c fc (200)(1600)
b w dv 1.7A oh2
vf 0.203
2 2 = = 0.0083 < 0.25 OK.
(174.7)(103 ) ((29.5)(106 ))(4302) c fc (1.0)(0.70)(35)
= +
(200)(1553) (1.7)(297000)2 Mf
+ (Vf Vp ) A p fpo
dv
= 1.016 0.25(0.7)(35) = 6.1MPa x =
2(Es A s + Ep A p )
Calculate actual Vs (based on stirrups provided): 602 106
Vs = s
Av
fy dv cot = 1553
(
+ 65 103 0 (396)(0.7)(1860) )
S 2((200000)(1200) + (190000)(396))
200 = – 0.00010 < – 0.0002
= (0.85) (400)(1553)(cot 35.3°)(10 3 )
300 = 0.0
x
= 497 kN = 29 + 7000 x
Continued
cot
The reinforcement required for shear and torsion is (e) longitudinal reinforcement
summarized in Figure 3.7.3. Additional reinforcing
(f) anchorage of longitudinal bars at ends
may be required using the Strut-and-Tie modeling
method for the following: Note: In Fig. 3.7.3, the stirrup spacing of 215 mm
and 600 mm would require longitudinal corner 15M
(a) end bearing reactions
bars. Some adjustment is required of either or both
(b) end torsional equilibrium reactions the longitudinal reinforcement and the transverse
reinforcement after reinforcement for (a) to (f) have
(c) ledge point loads
been considered.
(d) hanger steel at ledge point loads
3.8 COMPRESSION
Precast and prestressed concrete columns and load-bearing wall panels are proportioned to resist factored loads.
Stresses during handling, erection and service conditions must be considered. This section is based on CSA A23.3
and on the recommendations of the PCI Committee on Prestressed Concrete Columns [18] referred to in this sec-
tion as recommended practice.
Step 2:
Determine Mro for Pr = 0. This is normally done by neglecting the reinforcement above the neutral axis and deter-
mining the moment capacity by one of the methods described in Section 3.3.
Step 3:
For reinforced columns, determine Prb and Mrb at the balance point, see Figure 3.8.1(d). For prestressed columns,
the yield point of the prestressed reinforcement is not well defined and the stress strain relationship is non-linear
over a broad range, see Figure 8.2.4.
Step 4:
Proceed as follows for each additional point on the interaction curve:
a) Select a value of “c” and calculate a = b1c.
b) Determine the value and the centroid of Acomp from the geometry of the section, that being the shaded por-
tion in Figure 3.8.1(a).
c) Determine the strain in the reinforcement assuming that e = 0.0035 at the compression face of the column. For
prestressed reinforcement, add the strain due to the prestress corresponding to zero strain in the concrete:
fpe fcp
pe ce =
Ep Ec
Tensile strain is positive.
d) Determine the stress in the reinforcement. For non-prestressed reinforcement, fs = es Es < ffy. For prestressed
reinforcement, the stress is determined by stress-strain relationship, see Figure 8.2.4. The prestress force adds
axial load to the section and should not be reduced, therefore fp = 1.0. If the maximum factored moment
occurs near the end of a prestressed element, where the strand is not fully developed, an appropriate reduction
in the value of fpr can be made as described in Section 3.8.2, Figure 3.8.2.
e) Calculate Pr and Mr by statics.
Step 5:
Calculate the maximum factored axial resistance, specified by CSA A23.3, as 0.80 Pro for tied columns and 0.85 Pro
for spiral reinforced columns.
Figure 3.8.1 Design relationships for prestressed and reinforced compression elements
Example 3-25 Construction of interaction curve for a reinforced column produced in a plant certified in
accordance with CSA A23.4.
Given: Problem:
300 x 500 column cross section as shown. Construct an interaction curve for bending about
x-x axis.
Concrete:
f'c = 35 MPa a1 = 0.80 b1 = 0.88 fc = 0.70 Solution:
Determine the following parameters:
Normal Density
d = 500–60=440 mm
Reinforcement: d' = 60 mm
fy = 400 MPa
yt = 250 mm
Es = 200 000 MPa Ag = (300)(500) = 150000 mm2
As = A's = (2)(700) = 1400 mm2
Step 1:
Determine Pro from Figure 3.8.1(c):
Pro = ( 1 c fc )(A As As ) + s (As + As )fy
= [(0.8)(0.70)(35)(150000 2800)
+(0.85)(2800)(400)] /103
= 3837 kN
Continued
Step 4:
To determine intermediate points on the curve:
Example 3-26 Calculation of interaction points for a prestressed concrete compression element
Given:
R2 y1
1220 x 203 hollow core wall panel shown. A = y1 R2 y12 R2 sin 1
2 R
( )(76)2 51
= 51 762 512 762 sin 1
2 76
= 1950 mm2
_ 2(R2 y12 )3 / 2 (2)(762 512 )3 / 2
y = = = 61mm
Concrete: 3A (3)(1950)
Normal Density
(1220)(502 / 2) (6)(1950)(41)
y =
2 49300
Ag = 138700 mm
= 22 mm from top
Ec = 29600 MPa
Prestressed reinforcement: Step 3:
fpu = 1860 MPa Prestrain at zero concrete stress:
Ep = 190000 MPa 1030 3.7
fpe = 1030 MPa
= + = 0.00555
190000 29600
5-13 mm 1860 MPa strands From Figure 3.8.1(a):
Ap = (3)(99) = 297 mm2 (0.0035)(58 45)
p = 0.00555 = 0.00477
A p = (2)(99) = 198 mm 2 58
(1030)(297 + 198) (0.0035)(158 58)
fcp = p = 0.00555 + = 0.01158
138700 58
3.7 MPa (not quite uniform) Step 4:
From Figure 8.2.3, e'p is on the linear portion of
Problem:
the curve and ep is on the non-linear portion:
Calculate a point on the interaction curve for a = 50
mm. f'pr = epEp = (0.00477)(190000) = 906 MPa
Solution: fpr = 1703 MPa
Step 1: Step 5:
a = 50 mm From Fig. 3.8.1(a):
50 Pr = (0.79)(0.70)(40)(49 300) /103
c = = 58 mm
0.87 (198)(906) /103 (297)(1703) /103
Step 2: = 1090 179 506 = 406 kN
From Figure 8.3, calculate area and centroid of the The concrete area displaced by the compres-
hollow core voids excluded from the compression sion-side tendons is ignored here.
zone—Figure 3.8.11 can be used: Mr = (1090)(102 22) /103
(179)(102 45) /103
+(506)(158 102) /103
= 88 10 + 28 = 106 kN - m
Continued
CSA A23.3 contains provisions for evaluating slenderness effects of compression elements, such as buckling, based
on the following three approaches:
1. The approximate magnified moment approach.
2. Empirical design for certain rectangular load bearing walls.
3. A rigorous P-i approach as described in Chapter 2, where the first order lateral storey deflection is computed
using an elastic first order frame analysis. Section properties are calculated taking into account the influence of
axial loads, the presence of cracked regions along the length of the member, the member curvature and effects
of duration of the loads.
Moment of inertia for P-i approach:
Type of element Moment of inertia
Beams 0.35Ig
Columns 0.70Ig
Walls
- Uncracked 0.70Ig
- Cracked 0.35Ig
Flat plates and flat slabs 0.25Ig
Notation
lu = unsupported length of compression element
r = radius of gyration
k = effective length factor
M1 = smaller factored end moment, positive if bent in single curvature, negative if bent in double
curvature
M2 = larger factored end moment always positive (if less than minimum Code values, use Code values)
Mc = moment to be used in design = bM2
Ig = gross moment of inertia
Pc = critical load
Values of kp for Pc
kpIg Ec
*
For other concretes, Pc = , Ec = modulus of elasticity, MPa
2 28200
k
1. The determination of the effective length factor, k, and end moments, M1 and M2.
2. The calculation of the moment magnifier, db, as shown in Example 3-27
3. The magnified moment in combination with the factored axial load is compared with the resistance of the ele-
ment as determined by an interaction diagram in accordance with Section 3.8.1.
CmM2
Mc = bM2 =
Pf
1
mPc
where fm and CmM2 shall not be taken as less than Pf(15 + 0.03 h) about each axis separately.
For members without transverse loads between supports, Cm shall be taken as:
M
Cm = 0.6 + 0.4 1 0.4
M2
When there are transverse loads between supports, Cm = 1.0.
Pf is the factored axial load, and Pc is the critical buckling load, calculated as:
2
Pc = EI
(kl u )2
caused by short-term loads, such as wind or seismic, bd may be taken as zero. However, if the more conservative,
simplified expression for EI is used, an allowance for bd is required.
The maximum moment can occur at a section away from the end of elements subjected to transverse loading. The
largest calculated moment occurring anywhere along the element is used for the value of M2. Cm is taken as 1.0 in
this case.
If computations show that there is no moment at either end of a compression element or computed end eccen-
tricities are less than 15 + 0.03h (mm), M2 should be based on a minimum eccentricity of 15 + 0.03h, where h is the
thickness of the panel or column. The ratio M1/M2 should be determined by either of the following:
1. Computed end moments may be used to evaluate M1/M2 when computed end eccentricities are less than 15 +
0.03h.
2. The ratio M1/M2 may be taken equal to one if computations show that there is essentially no moment at either
end of a compression element.
For elements with kl u/r > 100, the design of compression elements shall be based on the factored forces and
moments from a second order analysis. This should consider material nonlinearity, cracking, the effects of member
curvature, lateral drift, duration of the loads, shrinkage, creep and interaction with the supporting foundation.
CSA A23.3 waives the lateral reinforcement requirement for walls if the concrete is prestressed to at least an aver-
age of 1.5 MPa after all losses per Clause 18.11.2.1 with minimum reinforcement to follow Clauses 7.6 and 10.9 for
columns and 14.1.8 for walls. In addition, PCI recommended practice permits the elimination of lateral reinforce-
ment in flat walls if the factored resistance is multiplied by 0.85.
Ec lg /
El = (For Pc Equation)
1+ d
= 3.2
1.6
= 2.5 +
Pu / Po
6 70
35
= 0.09
k u /r
l
35
= 0.05
k l
u /r
Given:
The load bearing panel is shown in Figure 3.8.10. Pt = (1.25)(1200 + 200) + (1.5)(400 + 50)
Concrete: = 2425 kN
M1 = 0
fc = 35 MPa
M2 = [(1.25)(200) + (1.5)(50)](0.3) = 97.5 kN m
Normal Density
emin = 15 + (0.03)(350) = 25.5 mm
Ec = 28200 MPa
Mmin = (2425)(0.026) = 63.0 kN - m
Problem:
Calculate magnified moment for design. Find an equivalent moment of inertia, Iequiv, by ap-
plying a 1.0 kN/m uniform lateral load to the centre
Solution:
mullion. Construct the M/EI diagram and calculate
Calculate factored loads and moments:
the mid-height deflection using the moment-area
method:
Continued
3.8.7 Piles
General
This section refers to the design of piles. It is assumed that the capacity to transfer load to the soil has been estab-
lished by geotechnical engineers.
The design of piles for factored load conditions follows the procedures outlined above for columns. The necessary
investigation of load conditions during transporting, handling and driving follows standard procedures based on
first principles. Transportation and handling stresses are discussed in Section 3.9. The tensile stresses induced by
driving can cause severe cracking as discussed below. The seismic response of piles can involve different condi-
tions from other structural elements. References are given for complete discussion of the design procedures.
Driving stresses
As the hammer strikes a pile, a compression wave travels down the length of the pile, moving at the speed of
sound—between 3600 m/s and 4000 m/s in the concrete.
The length, and therefore the intensity, of this stress wave depends upon:
1. the ratio of the hammer mass to the pile mass
2. the velocity of the hammer at impact
3. the stiffness of the cushion block
4. the stiffness of the pile
5. the driving resistance of the soil
When the compression wave reaches the tip of the pile, it may be transmitted to the soil. If the tip has encoun-
tered hard material, the wave may be reflected back up the pile as a compression wave. The reflected wave may
be tensile in easy driving conditions. In either case, the reflected wave passes up through the trailing end of the
downward traveling wave and the stresses are momentarily superimposed. If the reflected wave is compressive due
to hard-driving conditions, the stresses are additive, and compression failure may occur near the pile tip. Cracking
may occur further up the pile in piles longer than about 15 m when the reflected wave clears the end of the down-
ward-traveling compression wave in easy-driving conditions.
Stress waves are dissipated by friction, damping and tip resistance. In hard-driving conditions, a significant com-
pression wave may travel back up to the pile head. This wave will be reflected as a tension wave and cracking may
occur near the pile head.
The most controllable parameters are the ratio of hammer mass to pile mass, the stiffness of the cushion block,
and the capacity of the pile to resist the imposed stresses. The parameters are selected to increase the length of
the traveling wave thereby reducing the stress intensity.
Detailed discussions of driving stresses and required prestress levels may be found in References [20] and [21].
Piles tend to rotate slightly as they are driven. Restraint by driving leads or by tightly fitting helmets may induce
torsional stresses leading to additional tensile stresses. Spalling of concrete at a pile head may be caused by high
or irregular compressive stress concentrations during driving. These points are discussed in Reference [20].
For further information on the response of hollow piles in seismic regions. [25]
Figure 3.8.11 Area and centroid coefficients for octagonal and circular piles
Values for other depths of neutral axis are: Str = transformed section modulus (see Figure
3.8.11)
c Pr(kN) Mr(kN·m)
( )(275)4
≥ 509 2643 0 to 120 = (0.05474)(500)4
500 2834 145 64
400 1914 252 (190000)(396) (722 + 1732 )
+ / 250
300 1298 296 32200
250 882 285
= 12.9 106 mm3
200 580 273
The error introduced by using the area and sec-
These values are plotted in Figure 3.8.12. The value
tion modulus of the gross concrete area may be
of Mro for prestressed elements is easily found by
acceptable.
extending the plot or investigating further values of
c until values of Pr on either side of zero are ob- Equate the extreme fibre stresses to the allowable
tained. values and solve for the smaller value of M:
P F M
To check service conditions, determine the moment + + = 22.5 MPa
capacity, M, at a service axial load P of 800 kN: A tr A tr Str
F = prestress force at zero concrete strain (800)(103 ) (898)(103 ) M
+ + = 22.5
= pEp Ap (152400) (152400) (12.9 106 )
3
= (0.00597)(190000)(792)/10 M = 146 kN- m
= 898 kN P F M
+ = 3.5 MPa
Atr = transformed area (see Figure 3.8.11) A tr A tr Str
( )(275)2 (800)(103 ) (898)(103 ) M
= (0.8284)(500)2 + = 3.5
4 (152400) (152400) (12.9 106 )
(190000)(792)
+ = 152400 mm2 M = 189 kN- m
32200
The service load moment capacity at an axial load
of 800 kN is 146 kN·m.
A plot of the complete curve of P vs. M at these
service load conditions is shown on Figure 3.8.12.
Stripping
Finish
Exposed Smooth
aggregate form
Element type (form oil
with
only)
retarder
Flat, with removable side
forms, no false joints or 1.2 1.3
reveals
Flat panels
Figures 3.9.3 and 3.9.4 contain methods and formulae for calculating stripping stresses. Ribbed panels must be
stripped by lifting vertically from the form.
Lift lines that are inclined to the plane of a panel will induce in-plane compression. This can increase the flexural
stresses in a panel, see Figures 3.9.6 and 3.9.7. Even though the effects of non-vertical lifting lines should be ac-
counted for, it is not recommended that this effect be allowed to dominate design moments. When this condition
exists, consideration could be given to using spreader beams, two cranes or other mechanisms to reduce the lifting
angle and thus the effect of lateral forces.
Elements of constant cross section Figure 3.9.6 Pick-up points for equal stresses of a
The section modulii of top and bottom fibres may not ribbed element
be identical. The designer must determine which face is
controlling when choosing the position and number of
lift points.
Controlling design limitations:
1. Tensile stresses on both faces shall be less than that
causing cracking (Section 3.4.2),
2. Tensile stress on one face shall be less than that
causing cracking, with controlled cracking permitted
on the other face, or
3. Controlled cracking permitted on both faces.
Given:
A window unit of exposed aggregate is to be cast
face down.
ft = fb
M yt M+ yb
=
I I
yb + 369 +
M = M = M = 1.60M+
yt 231
Fy 150
Fx = = = 43.3 kN
tan 2 tan60o
yc = yt + 70 = 301mm
(301)
M = (43.3) = 13.0 kN - m
103
Section properties:
Ag = 149000 mm2
I = 4291 106 mm4
yb = 369 mm
St = 18600 103 mm3
Sb = 11600 103 mm3
Problem:
Locate the pick-up points to minimize tension stress
in the concrete, and design handling reinforcement.
Solution:
Dead load of element assuming 1.6 multiplier (Figure
3.9.2): Continued
This deflection can be adjusted for a cracked section at the tilt angle under consideration where: Zo = Zo (1+ 2.5 max )
The tilt angle at the maximum factor of safety against failure or roll-over is calculated as follows:
For a hanging beam:
ei
max =
2.5Zo
for a beam supported from below:
zmax hr
max = +
r
The initial stresses at the time of handling significantly affect the factor of safety against cracking. The top flange
is very lightly stressed in compression or is in tension prior to applying the design loads. Very little lateral bending
may be tolerated before cracking begins. The factor of safety against cracking may need to be improved by adding
compression to the top flange. Similarly, if the distance between supports is reduced to improve stability, the top
flange compression due to self weight is reduced and additional compression may be required.
For beams supported from below the factor of safety can be improved by increasing the rotational stiffness of the
supports. A method of determining the stiffness of vehicles, and guidelines for bearing pads are detailed in Refer-
ence [26].
For safe handling of long elements, lateral stability can be improved by the following methods:
1. Move the support points inward. Decreasing the distance between supports by a small amount can signifi-
cantly increase the factor of safety against failure or roll-over. Temporary post-tensioning can be used to
improve the factor of safety against cracking.
2. Increase the distance yr for hanging beams by using a rigid yoke at the lifting points. Decrease the distance
y for beams supported from below by using lower vehicles for transportation.
3. Increase the roll stiffness of vehicles used for transportation.
4. Attach temporary lateral stiffening in the form of strongbacks, stiffening trusses or pipe frames. Sometimes
two or more units can be transported together, side by side, and tied together to provide the necessary
lateral strength.
5. Increase the member’s lateral stiffness by revising the shape to increase Iy or increase the concrete strength
and thus Ec.
Ec = 31000 MPa
Continued
=
Mlat 134
max = = 0.0688 rad
Mg 1950
Continued
3.9.4 Storage
Stored elements should be supported at two points locat-
ed at or near those used for stripping and handling. Check
the member capacity when points other than those used
for stripping or handling are used for storage.
When more than two support points are required, the sup-
port system should be designed to preclude the bridging
of elements over supports. The equalization of stresses on
both faces will help to minimize deformations in storage.
Storage conditions should be provided to minimize warp-
ing. Warping may result from differential temperatures,
differential shrinkage and creep.
Bowing due to differential strain can be calculated using
Figure 3.9.14.
Warping in both directions can occur due to the support
conditions shown in Figure 3.9.15. The maximum deflec-
tion, Dmax, due to warping can be calculated using:
Figure 3.9.14 Bowing due to differential strain
5w d sin a4 b4
max = +
384Ec Ix Iz
a = panel support height
b = horizontal distance between supports
i = instantaneous displacement
= amplification due to creep and shrinkage –
see Figure 3.9.16
= A s /b d
3.9.5 Transportation
Weight and size limitations
Provincial and municipal governments regulate the size
and weight of shipping loads. Additional restrictions
may be imposed by climatic conditions, e.g. spring load
limits.
The location of supports is an important factor when
transporting elements. Panel supports should be cho-
sen such that the imposed tensile stresses do not ex-
ceed the value of 0.4l f’c with due consideration given
to the effect of dynamic loading. If the tensile stresses
exceed the above limit, auxiliary bracing, strong-backs,
space frames or rocker supports may be used.
3.9.6 Erection
The stress limitations and multipliers previously dis-
cussed for stripping and handling are applicable during
Figure 3.9.15 Panel warping in storage
erection.
The centre of gravity of the element should be comput-
ed and the lifting points located to ensure the element
will hang level during erection.
Walls with openings should be checked for erection
stresses and braced for handling when necessary.
Available erection equipment may influence the size of
precast elements, e.g. tower cranes.
The designer must consider site access to ensure suf-
ficient space to allow erection to proceed as contem-
plated. This may require coordination with other trades
to assure that there will be no interference with crane
access.
Each element must be stable after erection and offer
resistance to wind, accidental impact, and loads that
may be imposed due to other construction operations.
The arrangement of temporary bracing should not
interfere with adjacent erection and other construction
processes. Bracing must be maintained until permanent Figure 3.9.16 Effect of compression
connections are complete. reinforcement on creep
1. Calculate the shears and moments for the uniform 5. Add the distributed shears and moments to the
loads: shears and moments from Step 1.
wf = (1.25)(2.7 + 0.5) + (1.5)(2.0) = 7.0 kN/ m2
2. Calculate the shears and moments for the concen-
trated and line loads:
wf = (1.25)(9.5) + (1.5)(15.2) = 34.7 kN/m
P1f = (1.25)(2.2) + (1.5)(4.4) = 9.4 kN
P2f = (1.25)(4.4) + (1.5)(13.3) = 25.4 kN
3.10.3 Composite Topping with Hollow Core and Double Tee Slabs
Many precast floor and roof systems are untopped. A composite, cast-in-place concrete topping is sometimes used
for floor construction to add stiffness and strength for gravity loads and as a diaphragm to transfer lateral loads.
Tests have shown that the normal finished surface of hollow core and double tee decks will develop the interface
surface specified in CSA A23.3 when the precast surface is thoroughly cleaned and dampened before topping is
placed. Section 3.6.4 describes design procedures for horizontal shear transfer. In most cases, the allowable 0.42
MPa is enough to develop the full strength of the topping on precast decks.
The strength of the topping may be determined from the design requirements for the deck.
3.10.4 Cantilevers
The most effective way to design cantilevered elements will depend on the type of member, method of produc-
tion, span conditions and section properties of the element. The designer is advised to consult with CPCI members
to determine the most effective method.
Many producers prefer to design cantilevers as reinforced concrete elements using deformed reinforcing bars or
short pieces of unstressed strand to provide the negative moment resistance. When using unstressed strands, the
stress under factored loads should be limited to 400 MPa. Pretensioned strands are sometimes used to improve the
performance characteristics of cantilevers.
It is suggested that concrete tensile stresses due to specified loads be limited to 0.7 MPa when prestressed strands
are used and the cracking tension limited to 0.6 fc when non-prestressed reinforcement is used for negative
moment resistance.
Strand development may be a problem in cantilevers; it is suggested that when prestressed strand is used, the
design stress, fps, be limited to one-half that indicated by Figure 3.4.8.
3.11.2 Reinforcement
Minimum reinforcement shall comply with the require-
ments of CSA A23.3 Clause 16.4.3.
Prestressed reinforcement should provide an average
prestress after all losses of not less than 1.0 MPa. Pre-
stressing can be located and stressed to minimize unde-
sirable bowing.
connectors, a beam portion equal to the spacing between connectors, but not greater than 8t, may be assumed,
see Figure 3.11.1(b).
Concrete:
fc = 35 MPa
fci = 15 MPa
Normal Density
Section properties of structural wythe:
Ag = 100000 mm2 / m
For bending about the x-x axis, the tributary width is
I = 83 106 mm4 / m half the total panel width = 1750 mm. Extrapolating
S = 1667 103 mm3 / m from Figure 3.9.3, the effective flexural width is the
2 lesser of:
Wind service load = 1.0 kN/m
(2500 700)/2 = 900 mm (controls)
Problem:
10t = (10)(100) = 1000 mm
Determine the flexural stresses and required rein-
forcement for stripping and for service conditions. 3500/2 = 1750 mm
(4.0)(1.75)(1.2)(0.7)2
Solution: Mx = = 2.29 kN - m / m
(2)(0.9)
1. Determine the moments during stripping:
(4.0)(1.75)(1.2)(1.8)2 2.29
Calculate the weight of the panel per unit area: M+x = 2.64 kN - m / m
3
(8)(0.9) 2
Exterior wythe: (0.065)(2400)(9.8)/10 = 1.5
3 For bending about the z-z axis, the tributary width
Interior wythe: (0.100)(2400)(9.8)/10 = 2.4
3 for loading on the stripping inserts is determined
Insulation: (7)(9.8)/10 = 0.1
2 from statics to be 1450 mm and the effective flexural
Total = 4.0 (kN/m )
width is the lesser of: Continued
At service load:
(3.92)(106 )
f = = 2.4 MPa
(1.0)(1.75)(0.45)2 (1667 103 )
Mx = = 0.19 kN - m / m
(2)(0.95) 0.4 fc = (0.4)(1.0) 35 = 2.3 MPa < 2.4
2
(1.0)(1.75)(1.9)
M+x = = 0.83 kN - m / m 6. Determine reinforcement requirements:
(8)(0.95)
Assume a single layer of mesh with a wire spacing
For bending about the z-z axis, the tributary width is
of 100 mm at mid-depth of the structural wythe:
1450 mm and the effective width is 1000 mm:
d = 50 mm
(1.0)(1.45)(0.75)2 jd = (0.9)(50) = 45 mm
Mz = = 0.41kN - m / m
(2)(1.0) kd = (0.3)(50) = 15 mm
(1.0)(1.45)(2.0)2 h1 = 50 15 = 35 mm
M+z = = 0.73 kN - m / m
(8)(1.0) h2 = 100 15 = 85 mm
3. Determine moments due to the eccentricity of h2 85
= = 2.42
the loads: h1 35
From Figure 3.11.1, assuming that the outside
Since the interior structural wythe is not exposed
wythe is supported by two shear connectors spaced
to view or to the weather, use the maximum
equally on the panel:
w = 0.40 mm:
Continued
Given:
2400 x 6000 composite prestressed flat panel
Problem:
Determine the required prestressed reinforcement and
check the horizontal shear capacity between wythes.
Solution:
1. Stripping stresses:
Concrete:
fci = 35 MPa
fci = 25 MPa
Normal Density
From Figure 3.9.1, use a load multiplier of 1.2 at strip-
Section properties of composite section: ping. Stresses due to dead load of element are:
2
Ag = 420000 mm (10.0)(1.2)(5.7)2
6 4 M = = 48.7 kN - m
I = 2230 10 mm 8
yb = 116 mm (48.7)(106 )
fb = = 2.5 MPa
yt = 109mm (19200 103 )
3 3
Sb = 19200 10 mm (48.7)(106 )
3 3 ft = = 2.4 MPa
St = 20500 10 mm (20500 103 )
= 1020 kg/m
2. Storage stresses:
= 10.0 kN/m
2 Continued
Wind service load = 1.2 kN/m
(1.2)(2.4)(5.0)2
M+ = = 9.0 kN - m Vu = (1.0)(1.2)(5.7)/2 = 34.2 kN
8 2
Q = (100)(59) = 5900 mm /mm
5. Select prestressed reinforcement:
qu = (34.2)(5900)(2400) / (928758)
The critical loading condition is stripping. = 521.4 KN > 468 kN
It is good practice to increase the stress in the
The shear ties must be designed to resist this
exterior wythe above that in the interior wythe to
force.
counteract the usual tendency of a panel to bow
outward. By applying the same prestress force to Total shear force in half span to be resisted by
both the interior and the thinner exterior wythe, shear ties = (qu)(l)/ 4
the desired effect will be achieved. Try providing
qu (per half span) = (521)(5.7)/4 = 742 KN
1.5 MPa prestress in the 100 mm wythe:
Area of shear ties in half a span
P = (1.5)(100)(2400)/103 = 360 kN
As = (qu)/ ( fy)
Stress in 75 mm wythe: = (742)(1000)/ ((.85)(400))
(360)(103 ) = 2182 mm
2
f = = 2.0 MPa
(75)(2400)
Use 5 – 11 mm 1860 MPa strands in each wythe.
The load exerted by the tendon on the element is Figure 3.12.2 Equivalent load analysis
equal but opposite to this load:
8P2 e
wp =
2
l
The sign convention considers wp to be positive when it acts downward.
Summing the loads exerted by the tendons on the simple span beam of Figure 3.12.2(a) results in the loads shown
in Figure 3.12.2(e). Calculating equivalent loads is probably not justified for simple span beams where the moments
induced by the tendons are directly proportional to the tendon eccentricity. However, for continuous beams, the
use of equivalent load method permits analysis for the total moment effects of post-tensioning by considering a
single additional loading case.
Equivalent load equations are given in Figure 8.1.6. Various combinations of equivalent loads may be superim-
posed. For example, the moments due to end eccentricity can be added to the equivalent load moments caused
by the tendon profile.
Using the equivalent load procedure, the total post-tensioning moments at supports may be obtained using meth-
ods of indeterminate structural analysis. Determine the post-tensioning moments at the supports. Post-tensioning
moments between supports may be obtained as shown in Figure 3.12.3 by superimposing the simple beam mo-
ment diagram due to the post-tensioning loads on the base line provided by connecting the total post-tensioning
moments at the supports.
It is simpler to obtain interior post-tensioning moments using x x
M = Pe + MAB + (M BA MAB ) P e A +(eB eA )
the tendon profile. The interior moments may be expressed as: l l
where MAB and MBA are the total post-tensioning moments at two adjacent supports, P is the tendon force, and
eA, eB, and e are the eccentricities of the tendon at A, B and x, respectively. Eccentricity is taken as negative when
the tendon is below the centroid and positive when above the centroid of the cross-section. For the tendon profile
in Figure 3.12.3, the moment at x is the algebraic sum of the end moments at the point and the moment of the
tendon force, P, times the distance from the tendon to the straight line connecting the ends of the tendon over the
supports
3. Load-balancing does not account directly for moments in- Two way slab with drop panel
(minimum drop panel L/6 each way) 50
duced by tendons anchored eccentrically at ends free to
rotate. Two way slab with 2-way beams 55
Waffle slab (1500 x 1500 grid) 35
3.12.3 Design for Service Loads Beams b P h/3 20
Flexural design for service loads is covered in Section 3.4, as well as Beams b P 3h 30
in Examples 3-35, 3-36, and 3-37 of this section. These examples il- *These values are appropriate for elements
lustrate a continuous beam, a one way slab, and a flat plate respec- whose live load is less than the dead load.
tively. Calculation of camber and deflection is given in Section 3.5.
Fig. 3.12.5 Typical span-depth ratios*
Preliminary sizing of elements
There are no code recommendations for the span-depth ratios
of post-tensioned elements. The values shown in Figure 3.12.5 are provided as a guide for preliminary sizing of
elements. These ratios may be increased if calculations verify that deflection, camber, vibrations are acceptable.
Concrete cover must also be considered when sizing elements. CSA A23.4, Table 1 gives the required cover to
reinforcement.
Friction losses
The stress loss due to friction is equal to fpo – fpx and may be determined using the following:
fpx = fp e (Kx +µ )
e = base of natural logarithm
= total angular change in radians between the tangents to the tendon
at the jacking end at a distance x from the jacking end
For values of (Kx + µa) less than 0.3, the above expression can be written in the form: fpx = fpo /(1+ Kx + µ )
Approximate values of the coefficients, K and µ, are given in Figure 3.12.6. Actual values may be obtained from the
tendon manufacturer.
Anchorage set loss is due to the slip that occurs in the
anchor at the jacking end. Figure 3.12.7 shows the variation Ep
y =
in the tendon force near the jacking end after the anchorage
has been set. The value fpi is the stress at the jacking end of the
= anchorage set
tendon after anchorage set loss. The length, y, of the tendon
affected by the anchorage set is given by: = slope shown in Figure 3.12.7
The quantity, i, is characteristic of a post-tensioning system and has a minimum value of 6 mm for prestressing
strands.
If i is known, y and fpp, the tendon stress at a distance y, can be computed and the level of prestress along the
tendon can be determined. Alternatively, the anchorage set loss can be calculated from the shaded area in Figure
3.12.7 divided by Ep.
The maximum values shown in Figure 3.12.7 for fpo, fpi and fpp are given in CSA A23.3, Clause 18.4.
fpo may not be greater than:
0.85 fpu
maximum value specified by strand manufacturer
0.94fpy
fpi may not be greater than:
0.82fpy
0.74fpu
These values apply immediately after transfer and before long term losses. The values of jacking stress, fpo, can be
adjusted to ensure that these constraints are met.
Tendon profile:
The effects of the post-tensioning are treated
separately from the effects of the loads, and are
dependent on frame action and the magnitude and
positioning of the post-tensioning tendons.
Section properties:
Conservatively the provisions of Clause 10.3.3 of
CSA A23.3 were used to determine the effective
flange width even though not strictly required by
Clause 18.1.3. The overall prestress level of the
beam and the slab are checked to ensure they
meet code minimums at the end of this example.
In accordance with Clause 10.3.3, the overhang Assume one end stressing and bonded strands. A
width on either side of the web is calculated as parabolic tendon profile is selected as shown:
the lesser of:
Friction losses:
1. 1/5 the span length for simply supported
Calculate friction losses using:
beams,
fpx = fpo e (Kx +µ )
2. 1/10 the span length for continuous beams
3. 12 times the slab thickness K = 0.0023 / m
4. One-half the clear distance to the next web. µ = 0.18 / rad Continued
(1860)(0.800 0.705)
=
(17)(1000)
The
3
angles a1 and a2 are determined to be: = 10.39 10 MPa / mm
1 (2)(612)
1 = tan = 0.143 rad Ep
8500 y =
1 (2)(612)
2 = tan = 0.169 rad
7180 (190000)(14)
= = 16000 mm
Assuming a maximum temporary jacking stress of 10.39 10 3
0.80 fpu in the tendon at point 1, the jacking stress-
and the prestress at sections 1 and 2‚ can be
es, expressed as a fraction of fpu, are determined to
determined assuming equal but opposite slopes for
be:
curves A and B.
1. = 0.800
[(0.0023)(8.5)+(0.18)(0.143)] Section Properties
2. 0.800e = 0.765 2
[(0.0023)(8.5)+(0.18)(2)(0.169)] Ag = 800760 mm
3. 0.765e = 0.705 Sb = 69.1
6
10 mm
3
[(0.0023)(8.5)+(0.18)(2)(0.169)]
4. 0.705e = 0.651 St = 224.9 10 mm
6 3
[(0.0023)(8.5)+(0.18)(0.143)] Location
5. 0.651e = 0.622 Md (kN - m) 495 + 524 1021
Ml (kN - m) 331 + 349 581
The variation of prestress along the beam at jacking
Mtotal (kN - m) 826 + 873 1062
is shown in curve A. After anchor set, the reduction
e (mm) 0 612 113
in the prestress at the jacking end is shown by curve
e (mm) 280 320 360
B. Note that the prestress at locations 1 and 2‚
e + e (mm) 280 + 292 473
approximately equals the prestress at locations 5
% initial prestress 62.2 65.1 70.5
and 4, respectively.
fpi (MPa) 1157 1211 1311
The length, y, over which the anchorage set is fpe (MPa) 927 981 1081
effective is determined as follows, assuming a linear Pi (kN) 2106 2204 2386
variation in prestress between supports 1 and 3: Pe (kN) 1687 1785 1967
Prestress Load
fb ft fb ft fb ft
P / Ag + 2.63 +2.63 + 2.73 + 2.73 + 2.94 + 2.94
P (e + e) / S 8.53 + 2.63 + .9.26 2.84 16.2 + 5.05
Md / S + 7.16 2.2 7.58 + 2.31 + 14.7 4.52
Initial Ml / S
Live load = 2.5 kN/m 2 The load balance moments, Mbal, due to the
2
Live load = 2.5 kN/m post-tensioning are directly proportional to the
Problem: dead load moments.
Design post-tensioned and non-prestressed rein-
forcement and check the shear resistance. Since: wp = – 0.92 wd, the values for Mbal are
shown in the table below.
Solution:
Use the load balance concept that offers a simple Net load moments:
approach to analyze statically indeterminate struc- The net load moments, Mnl, that cause flexure in
tures: the slab, are calculated from the equation:
Mnl= Md + M + Mbal
l
Location
Md (kN - m/m) + 17.8 24.7 + 7.6 17.8 + 10.2 19.2
Ml (kN - m/m) + 15.8 18.6 + 12.4 16.9 + 12.4 16.9
Mbal (kN - m/m) 16.3 + 22.6 7.0 + 16.3 9.4 + 17.6
Mnl (kN - m/m) + 17.3 20.7 + 13.0 18.4 + 13.2 18.5
e (mm) + 45 40 + 45 45 + 45 40
2
wp (kN/m ) 3.3 3.3 3.3
e (mm) 65 85 85
wp l 2
Pe = (kN/ m) 406 311 311
8e
Pe
(MPa) 2.7 2.1 2.1
Ag
Mbal (kN - m/m) + 22.6 + 16.3 + 17.6
Pee (kN - m/m) + 16.3 + 12.2 + 12.2
M (kN - m/m) + 3.2 + 6.3 + 5.2 + 4.1 + 4.7 + 5.4
Load Pe = 406 kN/m Pe = 406 kN/m Pe = 311 kN/m Pe = 311 kN/m
fb ft fb ft fb ft fb ft
Pe/Ag + 2.7 + 2.7 + 2.7 + 2.7 + 2.1 + 2.1 + 2.1 + 2.1
Mnl/S 4.6 + 4.6 + 5.5 5.5 3.5 + 3.5 + 4.9 4.9
Total 1.9 + 7.3 + 8.2 2.8 1.4 + 5.6 + 7.0 2.8
0.5 fc 0.6 f c 0.6 f c 0.5 fc 0.5 fc 0.6 f c 0.6 f c 0.5 fc
Permissible 3.0 + 21.0 + 21.0 3.0 3.0 + 21.0 + 21.0 3.0
stresses
OK OK OK OK OK OK OK OK
The service flexural stresses can now be calculated The required number of strands is:
from the equation:
End spans: 406/153 = 2.66 strands/m width
P M
f = e + n as shown in the table.
l
Interior spans: 311/153 = 2.04 strands/m width
Ag S
Secondary moments:
The permissible tensile stresses are dependent
The load balance moment, Mbal, is equal to the
upon the amount of additional non-prestressed
sum of primary and secondary moments. The sec-
reinforcement – see Clause 18.8.
ondary moment is the difference between the load
The value of the assumed effective prestress force balance moment and the primary moment:
Pe, is adequate as all service load stresses are M = Mbal Pee
within the permissible limits.
Values of M’ are given in the table:
Required number of strands:
Friction and anchor stress losses have to be deter-
mined as shown in Example 3-35.
An average initial stress in the tendons after fric-
tion losses of 0.71 fpu is assumed: Factored moments:
fpo= (0.71)(1860) = 1321 MPa
Long term losses = 230 MPa
fpe = 1091 MPa
3
Pe= (1091)(140)/10 = 153 kN/strand
Continued
Continued
= [(0.85)(500)(400) + (0.9)(373)(1138)]
Vr = c fc bw d
= (0.21)(1.0)(0.65) 35(1000)(0.8)(150) /103
(115 30 / 2) /106
= 96.9kN > 31.8 kN OK
= 55.1 kN-m > 52.5 kN-m OK
Load balancing:
Assume 20 mm cover from the top of slab to the
tendon and 40 mm cover from the underside of
Pe = (1.0)(165)(1000) /103 = 165 kN/ m
the slab to the tendon for fire protection.
With an average initial prestress level after friction
losses of 0.7 fpu and an assumed long term loss of
230 MPa:
Pe = (0.7fpu 230)Ap
4EcIs (4)(6100)(165)3 E c
Kse = = Continued
l (12)(5200)
= 1.76 106 Ec
4EcIs (4)(6100)(165)3 Ec
CPCI Design Manual 5 Interior span:Ksi = = 3-149
l (12)(7500)
6
= 1.22 10 Ec
CHAPTER 3 Design of Elements
M nl 1.9 1.9 16.3 5.0 21.4 21.4 5.0 16.3 1.9 1.9
Column:Kec = 1.74 106 Ec
Exterior span:
4. Moment distribution (see table above).
4EcIs (4)(6100)(165)3 E c
Kse = = Determine the midspan moments:
l (12)(5200)
= 1.76 106 Ec Exterior span:
4EcIs (4)(6100)(165)3 Ec Moment at 1 : M1 = –1.9 kN-m/m
Interior span:Ksi = =
l (12)(7500) Moment at 3: M3 = –16.3 kN-m/m
= 1.22 106 Ec Moment at midspan:
2
M1 + M3 w l
Relative stiffness, column: = + n l
2 8
1.74 106 Ec
= 0.37 1.9 16.3 (4.0)(5.2)2
(1.74 + 1.76 + 1.22)(106 )Ec = + = 4.4 kN-m/m
2 8
Relative stiffness, exterior span: Interior span:
1.76 106 Ec
= 0.37 Moment at 4: M4 = –21.4 kN-m/m
(1.74 + 1.76 + 1.22)(106 )Ec Moment at 6: M6 = –21.4 kN-m/m
Relative stiffness, interior span: Moment at midspan:
6 2
1.22 10 Ec M4 + M6 w l
= 0.26 = + l
Interior span:
2
wn l (4.9)(7.5)2
FEM= l
= = 23.0 kN - m / m
12 12
3. Carry over factors: all carry over factors = –0.5 Continued
Location
Mn CL (kN-m/m) 1.9 4.1 16.3 21.4 13.1
Mn CF (kN-m/m) 0.4 13.8 17.0
Mn CS (kN-m/m) 1.0 6.2 24.3 25.6 15.7
ft (MPa) 0.8 0.4 4.4 4.7 2.5
fc (MPa) 1.2 2.3 6.3 6.6 4.4
Span Col. 1-3 3-1 Col. 4-6 6-4 Col. 7-9 9-7 Col.
Rel. Stiff. 0.3 0.7 0.37 0.37 0.26 0.26 0.37 0.37 0.7 0.3
FEM 6.3 6.3 8.9 8.9 6.3 6.3 3.0
1.9 4.4 2.2
0.1 0.1 0.1 0.1
0.4 0.7 1.0 1.0 0.5
2.0 4.1 1.7
0.3 0.5 0.7 0.7
0 0 0
Mbal 1.8 1.8 8.7 0.2 8.8 8.8 0.2 8.7 1.8 1.8
Continued
Joint
Span Col. 1-3 3-1 Col. 4-6 6-4 Col. 7-9 9-7 Col.
Rel. Stiff. 0.3 0.7 0.37 0.37 0.26 0.26 0.37 0.37 0.7 0.3
Mbal 5.1 5.1 32.9 6.8 39.8 39.8 6.8 33.1 5.1 5.1
(0.85)(1000)(400) + (0.9)(980)(1217)
=
(0.798)(0.65)(35)(6100)
= 12.7mm
Mr = ( s As fy + p Ap fpr )(dp a/ 2)
= [(0.85)(1000)(400) + (0.9)(980)(1217)]
Continued
p fcp p Vp
vc = c c + +
0.38 c fc bo d
(1000)(165)3
Itr Ig = (1000)(165)3 = 374 1066 mm44
Itr Ig = 12 = 374 10 mm
dp = 135 mm 12
dp = 135 mm
Ap = (7)(140) /(6.1) = 161mm2 / m
Ap = (7)(140) /(6.1) = 161mm2 / m
(190 000)(161)
n = (190 000)(161) = 0.0080
n = (28 200)(1000)(135) = 0.0080
(28 200)(1000)(135)
C = 0.0068 from Figure 3.5.5
C = 0.0068 from Figure 3.5.5
lcr = Cbdp33 = (0.0068)(1000)(135)33
lcr = Cbdp = (0.0068)(1000)(135)
= 16.7 106 mm4
= 16.7 106 mm4 6
(0.6) 35(374)(10 )
M cr = (0.6) 35(374)(106 ) = 16.1kN - m / m
M cr = (82.5)(1066 ) = 16.1kN - m / m
(82.5)(10 )
(161)(10 ) (161)(103 )(52.5)(82.5)
3
fce = (161)(103 ) + (161)(103 )(52.5)(82.5)
fce = (165)(103 ) + (374)(1066 )
3
(165)(10
= 2.84 MPa ) (374)(10 )
= 2.84 MPa
(2.84)(374)(106 )
Mdc = (2.84)(374)(106 ) = 12.9 kN - m / m
Mdc = (82.5)(1066 ) = 12.9 kN - m / m
(82.5)(10 )
( 39.8)(6.8) Deflection:
Ms = ( 39.8)(6.8) 0.2 = 30.3 kN - m / m
Ms = 9.0 0.2 = 30.3 kN - m / m Using the moment area method, the deflection at
9.0 6
le = 16.7 10 + (374 16.7) midspan due to live loads is:
le = 16.7 106 + (3743 16.7)
16.1 1 2 5
1066 16.1
3 = (5.0 + 8.4)(3750) (3750)
30.3 12.9 EI 3 8
ll
10
30.3 12.9
= 300 1066 mm44 < Ig Use Ie 3750
= 300 10 mm < Ig Use Ie (8.4)(3750) (106 )
2
Since the tensile stress at 5 is less than 0.5 fc , use 19.5 1012
the gross moment of inertia throughout the span. = = 2 mm
(28 200)(300 106 )
2
Specified live load= 1.9 kN/m
Deflection at midspan due to the net dead load:
(1.9) (2)(4.9)
Live load moment at = ( 39.8) = 8.4 kN- m/ m = = 5 mm
9.0 dr
1.9
(1.9)
Live load moment at = (+24.1) = 5.0 kN- m/ m Long-term deflection should also be computed
9.0
according to Clause 9.8.4.4. This must be com-
pared with permissible deflections specified in
Table 9.3.
2. Anchors should be adequately spaced and anchorage blockouts should be of sufficient size to allow the unimped-
ed operation of stressing jacks.
3. Protruding rebar dowels and obstructions in the stressing face should be carefully detailed to maintain adequate
clearance for stressing operations.
4. Provide adequate cover for bearing plates and other anchorage hardware at the ends of elements. Concrete cover
to the centre of gravity of the prestressing steel should take into consideration the diameter of the tendon ducts
as well as the clear cover required at high and low points of a tendon within the length of an element. Individual
tendons should be spaced to allow effective placement and vibration of concrete.
5. Post-tensioning tendons should take precedence over conflicts with non-prestressed reinforcement, electrical con-
duits or other items included in the element.
6. Anchorage zone areas should be adequately designed and detailed for the placement of concrete and reinforcement.
7. Anchorage blockouts located within a column, may reduce the gross area of the concrete. Column capacity should
be verified at these locations.
2. Twice the distance from the centreline of an anchorage to the edge of the concrete.
The stress distribution on each axis must be determined when the dimensions of a prism are different on the two
axes, or when the anchorage plate is rectangular.
Bursting stresses:
Bursting stresses vary with the ratio of a/d as shown in
Figure 3.12.11. The area under each curve yields the
total bursting force. This may be represented by the
equation:
Z = 0.3 P (1 – a/d)
Spalling reinforcement:
Anchored reinforcement to resist a total transverse force of 0.04P, acting at a stress of 0.5 fy should be placed in both
directions as close to the end face of the element as possible.
Given:
A 400 x 1600 rectangular beam subjected to two
2500 kN post tensioning jacking forces, each on 300
x 300 anchorage plates.
Problem:
Determine the stresses in the end zone and design
the anchorage reinforcement for anchorages 1
1200 mm apart, and 2 400 mm apart.
Solution:
Determination of primary prisms:
Continued
1. d1 = 1200 mm, or
This value occurs at a distance from the bearing
2. d2 = (2)(200) = 400 mm plate equal to:
Since d2 < d1, the primary prism in this plane is 0.47 d = (0.47)(400) = 188 mm
400 x 400.
Similarly, in the horizontal plane, the primary prism
is found to be d = 400 mm, as there are no adjacent
anchors in this plane.
2Pyb (2)(2500)(200)(400)
PR = = = 625 kN
bh (400)(1600)
M = PR (0.5y) = (625)(0.5)(200) = 63 kN- m
3
10
3.13 References:
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JOURNAL, Vol. 17, No. 5, Sept - Oct 1972
43. Mirza, S. A., and Furlong, R. W., Serviceability Behavior
and Failure Mechanisms of Concrete Inverted T-Beam 58. Pfeifer, Donald W., and Nelson, Theodore A., Tests to
Bridge Bentcaps, Journal of the American Concrete Determine the Lateral Distribution of Vertical Loads in
Institute, Vol. 80, No.4, July - Aug 1983 a Long-Span Hollow-Core Floor Assembly, PCI JOUR-
NAL, Vol. 28, No. 6, Nov - Dec 1983
4.0 NOTATION...................................................................................................................................................4-3
4.1 INTRODUCTION...........................................................................................................................................4-7
4.4 FRICTION....................................................................................................................................................4-11
4.5 SHEAR-FRICTION.......................................................................................................................................4-12
4.8 CORBELS....................................................................................................................................................4-17
4.8.1 Alternate Method for the Design of Corbels (Cantilever Beam Method)..........................................4-21
4.21 REFERENCES..............................................................................................................................................4-85
4.0 NOTATION
a = distance from centre of strap to centre of A’sh = diagonal tension reinforcement in re-
load entrant corner
= depth of equivalent concrete stress block Av = diagonal tension reinforcement in
= length of cantilever from applied load to extended end
centre of Ash steel Avf = area of shear friction reinforcement
= distance from centre of load to face of b = width of corbel
column = length of bearing pad perpendicular to
= height of stiffener span
A = bearing area = effective width
= area of gusset = width of angle
A1 = loaded area = width of cantilever bar or tube
A2 = the area of the lower base of the largest = average element width
frustum of a pyramid, cone or tapered = effective width of compression block
wedge contained wholly within the
= projection of stiffener
support and having for its upper base,
the loaded area, and having side slopes b1 = width of member
of 1 vertical to 2 horizontal BED = distance from back row of studs to front
Ab = area of bar or stud edge (Back Edge Distance)
Abh = the bearing area of the head of the stud c = cover distance to hanger
or anchor bolt = cohesion stress
Acr = area of crack face = distance from centre of anchor to the
Acv = area of concrete section resisting shear concrete edge
transfer c1 = distance from the centre of an anchor
Af = area of flexural reinforcement in corbel to the concrete edge in one direction.
Where shear force is applied, c1 is in the
Ag = area of gross section
direction of the force.
Ah = area of crack control reinforcement
c2 = distance to edge of concrete
An = area of reinforcement required to resist perpendicular to c1
axial tension
c3 = distance from the centre of an anchor to
= tensile stress area of anchor rod the opposite concrete edge from c1
AN = projected failure surface area of the Cc3 = coefficient for corner influence for a de3
anchor or group of anchors type anchorage
ANO = projected failure of a single anchor not Cev1 = coefficient for in-plane, eccentric shear
affected by edge distance load for a de1 type anchorage
As = effective area of welded reinforcement Cev3 = coefficient for eccentric shear force
nearest to the applied load influences for a de3 type anchorage
= area of reinforcement Cf = compressive force
A’s = area of vertical reinforcement near end Ch3 = coefficient for member thickness (h) for
of steel haunch and welded to the steel de3 type anchorage
haunch
Cvcr = coefficient for cracking in a member,
Ase = effective stress area of anchor loaded in shear
Ash = area of reinforcement for horizontal or Cx1 = coefficient for overall X spacing of a
diagonal cracks, hanger reinforcement connection with two or more X rows for a
de1 type anchorage
Cx3 = coefficient for overall X spacing of a fcu = limiting compressive stress in concrete
connection with two or more X rows for a strut
type anchorage = crushing strength
CY1 = coefficient for overall Y spacing of a fmax = maximum stress
connection with two or more Y rows for a
fr = modulus of rupture of concrete = 0.6 fc
de3 type anchorage
fs = stress at service load
C.E. = carbon equivalent
futa = specified ultimate tensile strength of steel
d = distance from extreme compression fiber
used in headed studs
to centroid of reinforcement
fy = minimum specified yield strength of non
= height of steel section
prestressed reinforcement or structural
db = bar or stud diameter steel
de1 = distance from side stud to side edge Ft = tension force in longitudinal
l
de2 = distance from side stud to the other side reinforcement on flexural tension side of
edge from de1 member
de3 = distance from front stud to front edge FN = maximum friction force
de4 = distance from back stud to back edge Fu = ultimate strength of anchor bolt
do = outside diameter of anchor, or shaft g = width of joint
area of headed stud, headed anchor, or = distance from centre of bolt to loaded
hooked bolt face of angle
dv = effective shear depth, taken as the h = height of dap or corbel
greater of 0.9D or 0.72H
= thickness of a concrete member parallel
D = diameter of bolt to the anchor direction
= distance from extreme compression fibre = height of strap
to centroid of main reinforcement
= depth and thickness of steel web
= durometer of bearing pad
hs = depth or length of nodal zone
DBA = deformed bar anchors
hef = effective anchor embedment depth
e = eccentricity of resultant of vertical loads
H = height of member
from centre of embedment length
I = moment of inertia
= eccentricity of load
IEFaSa(0.2) = seismic coefficient (see NBCC)
eh = distance from the inner surface of the
shaft of a J-bolt or L-bolt to the outer tip k = coefficient for factored concrete breakout
of the bolt resistance in tension
ei = distance from centre of bolt to horizontal kcp = factor for pryout resistance
reaction l = length
eN = eccentricity of a normal force on a group l b = compressed bearing length
of anchors l d = development length of reinforcement
ev = eccentricity of shear force on a group of l e = embedment length
anchors l hb = development length of hooked bar
= eccentricity of vertical load l p = length of bearing
Es = modulus of elasticity l w = length of weld
fbu = factored bearing stress m = embedded anchor confinement
f’c = specified compressive strength of modification factor
concrete Mf = factored moment
4.1 INTRODUCTION
This chapter outlines the analysis and design of precast concrete connections. Design equations have been
developed using structural analysis, laboratory tests, and field experience. These recommendations take into
consideration current design practices and are guidelines for the analysis and design of connections.
Practical and economical connection design should consider production and construction practice and the
performance of the connections in both the serviceability and the ultimate limit states.
Resistance
Connections must resist the applicable forces due to dead and live loads, wind loads, seismic loads, soil and water
pressures, and imposed deformations. Forces caused by restraint of volume changes and forces required to main-
tain stability must also be considered.
Imposed deformations may be caused by temperature variations as well as creep and shrinkage of the concrete.
Connection types can be categorized according to the forces they resist: compression, tension, flexure, shear and
torsion.
Ductility
The performance of a precast building is greatly enhanced through the use of ductile connections. Ductility is defined
as the ability to accommodate large deformations with little or no increase in load. In structural design, ductility is a
measure of the amount of deformation that occurs between first yield and ultimate failure. First yield occurs when the
steel reinforcement yields. Final failure may be from rupture of the steel reinforcement or by crushing of the concrete.
Durability
Evidence of poor durability is usually exhibited by corrosion of exposed steel, or by cracking and spalling of the
concrete. Connections exposed to weather should be made of, or coated with, corrosion resistive materials. All
exposed connections should be periodically inspected and maintained.
Fire Resistance
Many precast concrete connections are not vulnerable to the effects of fire and require no special treatment.
Combustible pads supporting slabs or double tees do not require fire protection as failure will not result in
collapse. Protection is required for exposed steel brackets supporting beams, as collapse may occur when the steel
is weakened by heat. All gravity connections should be assessed for their fire performance. Fire protection may be
provided by protecting connections with gypsum wallboard, coating with intumescent mastic or spraying with fire
protective materials.
2. Connections that require projections through the forms can permanently damage steel forms. Projections
should be limited to the top unformed surface of the element as cast,
3. A plant casting operation is most efficient when precast elements can be taken directly to the finishing or storage
area immediately after stripping from the form. Operations carried out after stripping, such as welding of projecting
hardware should be avoided whenever possible as these operations may require additional handling, extra work
space, and added labour,
4. Use recommended industry tolerances for precast members, as specified in A23.4. Connections must
accommodate the construction tolerances of supporting members at the jobsite,
5. Hardware items such as inserts, studs, steel shapes, etc. should be readily available standard items. Custom
fabricated or very specialized proprietary items can add cost and cause delays,
6. Inserts used for lifting should not be confused with inserts of a lesser capacity used as tiebacks or for other
purposes,
7. Repeat connection details as much as possible, even if they result in an over design. Repetition will result in
improved productivity,
8. The contract should permit the manufacturer to use alternative methods or materials, provided the design
requirements are met. Allowing alternate solutions will often result in more economical and better performing
connections. Greater options for connections will often improve the speed of erection,
9. Connections should be designed so that the element can be lifted, set, stabilized and unhooked in the shortest
possible time. Some elements may require some supplemental shoring, guying, or fastening before the crane can
be unhooked,
10. Field adjustment of the connections is always necessary. Adjustment in the field can be accomplished using slotted
or oversized holes for bolts and dowels, field welded plates, shims and grout,
11. Worker safety and access should be considered when locating connections. Operations that require working in
an overhead position should be avoided, especially when welded connections are required. Bolted connections
require room to place wrenches on nuts and swing them in a large arc,
12. Materials such as grout, dry-pack, cast-in-place concrete, and epoxies require special cold weather provisions.
Welding may require preheating and is slower when ambient temperatures are low. Costly delays may result if
connections are designed so that grouting and/or welding must be completed before erection can continue, and
13. Reinforcing bars, steel plates, dowels, and bolts or studs that project from precast elements may be damaged if
care is not taken in handling and shipping. Threads on projecting bolts should be protected from damage and rust.
wb
Shape factor = S =
2( w + b) t
Note:
(1) Allowable compressive stresses may be increased based on test data supplied by the bearing pad manufacturer.
(2) The values in the table are based on sliding criteria. If sliding is not critical or testing indicates more advantageous conditions, thinner
pads may be used. The minimum thickness and maximum rotation values for the cotton duck pad account for the effects of creep.
(3) See PCI Design Handbook, 7th Edition.
4. Pads reinforced with randomly oriented fibres have been used successfully in recent years. Vertical load
capacity is higher than plain chloroprene pads, but rotation and horizontal movements are lower than
chloroprene pads. No national standard specifications are available for this material,
5. Tetrafluorethylene (TFE, trade name Teflon) sliding bearing pads reduce horizontal stresses because of their
low coefficient of friction. The TFE is normally bonded to a backing material, such as steel or chloroprene pads.
These bearing pads are usually used at expansion joints. Figure 4.3.3 shows a typical bearing detail using TFE,
and Figure 4.3.4 shows the range of friction coefficients that may be used for design,
6. A multi-polymer plastic bearing strip is manufactured expressly for the bearing support of hollow-core slabs,
and is highly suitable for this application. The material has a compressive strength higher than the typical design
range of concrete used in precast construction, and
7. For interior applications tempered hardboard strips are sometimes used with hollow core slabs to prevent
concrete to concrete bearing. Hardboard can stain concrete surfaces and should not be used in moist conditions.
Hardboard is a food source for mold and is not recommended in cases where this may be of concern.
Figure 4.3.3 Typical TFE bearing pad detail Figure 4.3.4 TFE friction coefficients
Design Recommendations
Research [1] has shown that most of the stress-relieving characteristics of elastomeric bearing pads are due to
slippage instead of pad deformation. The following recommendations should be followed, along with Figures 4.3.1
and 4.3.2, when selecting bearing pads:
1. All design loads should be service loads. Use actual contact area as bearing area for design calculations.
2. At the maximum allowable compressive stress shown in Figure 4.3.2, 10% to 20% instantaneous strain can
be expected. Non-parallel bearing surfaces may double the localized strain. Long-term creep of the bearing
material may add another 100% of instantaneous strain if the sustained dead load is very high.
3. The length and width should be at least five times the thickness to achieve adequate stability in unreinforced
pads. The shape factor, S, for unreinforced pads should be greater than 2 for double tee webs and greater
than 3 for beam seats.
4. Bearing pads for double tee webs should be at least 10 mm thick. For beam seats, a minimum thickness of 12
mm should be used.
5. The sustained dead load stresses on chloroprene pads should be in the range of 2 to 3.5 MPa. If there is
insufficient load on these pads, they tend to walk out from under the bearing location.
4.4 FRICTION
The coefficients of static friction, µs, shown in Figure 4.4.1 are conservative values for use in determining the
upper limit of volume change forces for elements without “hard” connections. The maximum friction force can be
determined by:
FN = µsNsf
Material µs
Elastomeric to steel or concrete 0.7
4.5 SHEAR-FRICTION
The shear-friction theory described in CSA A23.3 Clause 11.5 is applicable to situations where it is inappropriate
to assume shear stresses are uniformly distributed over the depth of an element. Cracks are assumed to occur at
planes located in the most critical locations. Shear transfer across this plane is achieved by placing reinforcement
across the assumed crack, such that if the portions of concrete on each side of the crack were to move relative to
one another, a tensile strain would be created in the reinforcement. This in turn creates a force normal to the shear
plane. The shear resistance is provided by the friction at the crack interface increased by the effects of the normal
force. Reinforcement inclined at an angle greater than 90 degrees to the assumed crack plane should not be
included as shear friction reinforcing.
Where an area of shear-friction reinforcement, Avf, is placed across the shear plane, the factored shear stress
resistance, vr is calculated by:
vr = c (c +μ )+ s v fy cos f
When reinforcement, An, is added to account for the tension, Nf, across the shear plane, the force, N, becomes
zero in the equation.
The shear friction reinforcement, Avf, on both sides of the assumed crack plane should be properly anchored by
development length by welding to angles or by welding to plates that are further anchored by headed studs or
welded reinforcing. If the normal force, Nf, goes directly into a plate or angle, the An reinforcement need only be
anchored on the side of the crack opposite the load.
A2/A1 2.0
Given: Solution:
Rectangular beam 400 mm wide x 700 mm deep x 8 Vf = (120)(8)/2 = 480 kN
m long carries a factored UDL of 120 kN/m, includ- Nf = (0.2)(480) = 96 kN
ing self weight
Break Vf into its vector components, parallel and per-
fy = 400 MPa pendicular to the cracked surface and respectively.
f’c = 35 MPa, normal density The crack angle is assumed to be 20o.
Bearing pad = 100 mm x 350 mm, 75 mm from the V’ = (480) cos 20o = 451 kN
end of beam to edge of pad N’ = (480) sin 20o = 164 kN
Problem: The area of the cracked surface Acr is:
Determine reinforcement required at the end of the
element.
Alternate location A sh
of vertical crack
H
Possible horizontal w
w1
crack
Option 1
Possible vertical
crack
Nf
lhb ld
Bearing pad
s 20°
N'
Option 2
Vf V'
A vf + An
Vf af =70°
Example 4.2 Reinforced bearing for a rectangular beam (continued from previous page)
Ac = bw1/sin 20o Use 2-20M bars (As = 600 mm2) welded to a 175
= (400)(175)/sin 20o = 205000 mm2 plate; l d = 487 mm.
Therefore the shear stress to be resisted is: The vertical reinforcement across the potential hori-
zontal crack can be calculated by:
v’f = 451000/205000
= 2.2 MPa
Ash = 1 fy (A vf + A n )
cA cr
Because the reinforcement is not perpendicular to fy μ c
the crack plane, the required area of steel will be Acr = (l d + w1)b
determined by: = (487 + 175)(400)
vr = lfc(c + µs) + fsrvfy cos af = 265000 mm2
where is the angle between the shear friction rein- 1 (400)(303 + 282)
forcement and the shear plane. Ash = (400)(1.4) (0.70)
Substituting for the normal stress, s, gives:
(1.0)(265000) = 124 mm2
N
vr = c c+μ v fy sin f + + s v fy cos f
Ag
One 10M stirrup can be used at the end of the
Note: Ag = Acr = Acv beam.
Setting vr = vf gives:
In lieu of 20M bars welded to a plate, 15M hairpins
451000 o 164000 can be used.
= (1.0)(0.70) 1.0 + 1.4 V (400)sin70 +
205000 205000
From CSA A23.3 Clause 12.5:
+(0.85) v (400)cos70o (100)(15)
l hb = = 254 mm
Solving for the required v gives: 35
v = 0.00148
l
available = 175 – 40 (cover) = 135 mm
Check that c (c + μ ) 0.25 c fc : For 3-15M hairpins:
135
As provided = (3)(2)(200) = 638 mm2 > 585
c (c + μ )=
254
164000
(1.0)(0.70) 1.0 + 1.4 (0.00148)(400)sin70°+
205000
The tension tie reinforcement should be distributed over and anchored in an area of concrete at least equal to the
tensile tie force divided by the stress limit previously stated for compressive stresses in the nodal zone. This area
of concrete may be assumed to be the area of concrete surrounding the tension tie reinforcement and having the
same centroid as the tension tie reinforcement.
4.8 CORBELS
Concrete corbels must be designed in accordance with the provisions of CSA A23.3 Clause 11.6. The strut and tie
model as described in Section 4.7 can apply to the design of corbels and is illustrated by the following example:
Given:
A 600 mm x 600 mm column supports a beam with
a factored vertical load of 1000 kN
f’c = 35 MPa, normal density
fy = 400 MPa, weldable
Problem:
Determine the corbel size and reinforcement re-
quired to support the load.
Solution:
Vf = 1000 kN
Nf = 0.2 Vf = (0.2)(1000) = 200 kN
Corbel dimensions:
Choose an overall corbel depth of 600 mm and a
bearing pad size of 500 x 125 x 12. The depth of
the corbel at the outside edge of the bearing pad
should be at least 300 mm. The details of the corbel
are shown in Figure 4.8.1.
Strut and tie model:
The assumed compression strut, tension tie and
nodal zone model for the corbel is shown in Figure
4.8.2(a). The truss model is shown in Figure 4.8.2(b).
Nodes are located at the intersections of the centre Figure 4.8.1 Corbel example
lines of tension ties and compression struts.
The forces in the truss members and the reactions
To determine the location of node D, take the sum
are determined from statics and are summarized
of the moments about A for the first equation and
below:
use the stress limit at D for the second:
a Reaction Ax Ay D
(1000)(693) + (200)(600) = D 600 70
2 Force (kN) 219 819 1819
3
D(10 )
a =
(0.75)(0.70)(35)(600) Member CB BD CD BA DA
Solving these equations: Force (kN) -669 +1057 +1097 -819 -219
a = 166 mm
Design of tension ties:
D = 1819 kN The reinforcement required in tie CB is:
669000
As = = 1968 mm2
(0.85)(400)
The minimum area required for the primary rein-
forcement is:
Continued
fc 219000
As,min = 0.04 bd 0.002bh As = = 644 mm2
fy (0.85)(400)
(35) Use an additional 4 – 10M column ties at location
= (0.04) (600)(550) DA.
(400)
= 1155 mm2 Additional ties with an area equal to one half the
primary tension tie reinforcement area must be
(0.002)(600)(600) = 720 mm2 placed within two-thirds the effective depth adja-
In situations where As < As,min , As,req = 1.33As per cent to As:
CSA A23.3 Clause 10.5.1.3 may be used. 1968
Tie area = = 984 mm2
2
For As =1968 mm2
Use 4 – 25M bars (As = 2000 mm2) Use 5-10M ties, As = (5)(2)(100) = 1000 mm2, within
360 mm of top of corbel.
The vertical reinforcement for the column should Check compression struts:
be checked for the BA tie force, and if necessary The stress limits for the struts are governed by the
the 25M reinforcement should be extended be- nodal limits. Therefore, fcu is not reached.
yond Node A a standard hook length to develop
The nodal limit at D was used to get the geometry,
this force.
so there is no need to check it.
The reinforcement required for tension tie DA is:
Design of nodal zones:
Continued
Node B Node C
hs
2 h s = 70 mm l b = w = 125 mm
2
h s = 106 mm
25 M
25 mm
lb = 8 x 25 = 200 mm
mm
= 157
os θ
66°
c
+hs
39° in θ
l bs
2
219 kN
a = 83 mm
2 1819 kN
No anchorage check required
4.8.1 Alternate Method for the Design of Corbels (Cantilever Beam Method)
CSA A23.3 Clause 11.1.5 allows alternate methods to be used for shear design.
PCI has published several reports on an alternate design methodology. [2][3] The equations in this section follow
these recommendations and are subject to the following limitations:
1. a/d ≤ 1
2. Nf ≤ Vf
3. Anchorage at the front face of the corbel must
develop the necessary reinforcement.
4. Concentrated loads on continuous corbels may
be distributed similar to a beam ledge.
The primary tension reinforcement in the corbel, As,
is the greater of the shear friction reinforcement (2/3
Avf + An) or (Af + An) (Figure 4.8.5).
1.3Vf a + Nf (h d)
Af =
s fy d
Nf
An =
s fy
Example 4.4 Design of a corbel using the alternative method (Cantilever Beam Method)
Problem:
Redesign the corbel from the strut and tie model Vr = Vf = c(cAcr + μAvffy)
example using the cantilever beam design meth-
= (1.0)(0.70) (1.0)A cr + (1.4)A vf fy
od. Use the same loads and geometry as Example
4.3. See Figure 4.8.1. Vf -0.70A cr
Avf =
0.98fy
Check the suitability of this method using CSA
A23.3, Clauses 11.6.2, 11.6.3 and 11.6.4. (1000)(103 ) (0.70)(600)(600)
=
a 165 (0.98)(400)
= = 0.303 < 1.0 OK 2
d 545 = 1908 mm
h
= 300 depth of face OK As = (2 / 3)(1908) + 588 = 1860 mm2
2
Nf = Vf x 0.2 = 1000 x 0.2 = 200 kN : The area of primary tension reinforcement shall be the
Check maximum V r of corbel: greater of (a) or (b) above. Therefore, as 1860 > 1805,
provide As ≥ 1860 mm2
From shear friction:
vr = c(c +μ ) + s vfy cos(
f)
Check As, min from CSA A23.3 Clause 11.6.6
where c(c+ μ ) 0.25 c fc As fc
0.04
Since f = 90°, the equation reduces to: bd fy
vr = c(c+ μ ) 35
As,min = (0.04) (600)(545)
vr,max = 0.25 cf’c 400
2 2
= (0.25)(0.70)(35) = 6.13 MPa = 1145 mm < 1860 mm
-3 2
Vr,max = vr,max Acr = (6.13)(600)(600)(10 ) Provide 4 – 25M (As = 2000 mm )
= 2207 kN > Vf OK Check the remaining detailing requirements of CSA
Design primary tension reinforcement: A23.3, Clause 11.6.
V a + Nf (h d) Nf Clause 11.6.5
(a) As = Af + An = f +
s fy d s fy
Add closed stirrups or fully developed bars within 2/3
Note: Since the location of Vf is sensitive to erec- of depth d, adjacent to As.
tion tolerances, a 1.3 factor will be applied to Vf. 2
A h = As /2 = 1860/2 = 930 mm
(1.3)(1000)(165) + (200)(600 - 545) 2 2
Af = 103 d = (545) = 363 mm
(0.85)(400)(545) 3 3
= 1217 mm2 Add 5 – 10M ties within 360 mm of As
2
An = 200 = 588 mm
Clauses 11.6.7 and 11.6.8
(0.85)(400)
As = 1217 + 588 = 1805 mm2 Anchor primary tensile tie reinforcement at front face
or: of corbel. Check that bearing area does not project
(b) As = 2 / 3 A vf + An beyond interior face of anchor.
Vr = [ c (c + μ ) ]Acr In this example, the only difference between the strut
and tie method and the cantilever beam method is that
N the strut and tie method requires a tension tie at the
= c c+μ v fy sin f + A cr
Ag base of the corbel. Note that the empirical cantilever
method has been tested. [2] [3]
Note: Since reinforcement, An, for the horizontal
force is added to the shear friction reinforcement,
N = 0 for calculation of Vr.
Example 4.5 400 mm wide beam with a dapped end as shown in Figure 4.9.1
Given: The corresponding line drawing of the truss is
Vf = 400 kN shown in Figure 4.9.4. The truss can be determined
Nf = (0.2)(400) = 80 kN in the following manner:
f’c = 35 MPa, normal density Node A – located at intersection of reaction force
fy = 400 MPa weldable and tension tie bars (20M bars assumed)
Solution: Node B – located at intersection of tension hanger
Assume a 375 mm long steel bearing angle is bars and top longitudinal bars (15M bars assumed)
used at the support.
Node C – located at intersection of tension hanger
The required bearing length and bottom longitudinal bars (30M bars assumed)
Vf (400)(103 )
= = = 58 mm Node D – taken to be dv/2(tanθ) from edge of ten-
0.75 c fc b (0.75)(0.70)(35)(375)
sion hanger so that strut CD can represent the fan
Use a 100 x 150 x 10 mm steel angle at the
Node E – located at intersection of tension tie and
dapped end of the beam to ensure complete
strut CD to represent the anchor for this tension tie
bearing on the steel support.
Node F – located directly below node D so that tie
Provide a 300 x 100 x 12 mm elastomeric bearing
DF can represent the stirrups within the fan length
pad centred 95 mm from the beam end.
dv/tanθ
Using a strut and tie model:
The vertical loads on B and D are equal to the por-
The tension tie, compression strut and nodal zone tion of the uniform distributed load centred about
model is shown in Figures 4.9.2 and 4.9.3. each node.
Example 4.5 400 mm wide beam with a dapped end as shown in Figure 4.9.1
(continued from previous page)
Figure 4.9.3 End detail of strut-and-tie model for dapped end connection example
Example 4.5 400 mm wide beam with a dapped end as shown in Figure 4.9.1
(continued from previous page)
The forces in the truss members can be deter- The 4 – 10M U‑stirrups in the fan region are suffi-
mined by statics and are: cient.
External reactions to
provide equilibrium
(from statics calculations)
86 kN 93 kN
64
64
B
D
310
Tension tie
316
representing
stirrups
564
80 A
kN E
248
20
Compressive strut
400 representing fan
kN F
C
72
Example 4.5 400 mm wide beam with a dapped end as shown in Figure 4.9.1
(continued from previous page)
Continued
Example 4.5 400 mm wide beam with a dapped end as shown in Figure 4.9.1
(continued from previous page)
As this strut is crossed by tension tie CB, its diago- Since fcu ≥ MPa, compressive stress in strut is OK.
nal crushing strength will be reduced.
As the other struts meeting at node B will have the
The average tensile strain in tension tie CB can be same compressive stress but smaller values of e1,
estimated as: they will not be critical.
488000 To improve crack control and ductility, provide a
s = = 0.00179
(8)(200)(0.85)(200)(103 ) minimum area of horizontal reinforcement parallel
to the primary tension tie reinforcement AE in the
The average strain will actually be somewhat smaller
region above the support. If the dapped end is
than this due to tension stiffening effects.
treated as a bracket, the required area of such addi-
The strain e1 perpendicular to the strut is: tional reinforcement would be:
s + 0.002 Ah = 0.5 As = (0.5)(1141) = 571 mm2
1 = s + 2
tan s
Use 2 – 15M horizontal U‑bars distributed over 2/3
0.00179 + 0.002 of the effective depth. Extend these bars l d beyond
= 0.00179 + = 0.008
tan2 38o the anchor point.
Diagonal crushing strength is: To improve the support conditions for the highly
stressed compressive strut AB, use two additional
fc
fcu = 0.85fc 15M top longitudinal bars in the region of node B.
0.8 + 170 1 The final details of the dap ended beam are shown
35 in Figure 4.9.6.
=
0.8 + (170)(0.008)
Example 4.6 Alternative method for design of dapped end connections (continued from previous page)
Example 4.7 Design of a reinforced beam ledge for a double tee leg
Given:
A 125 mm wide double tee leg is resting on a
L‑beam as shown in Figure 4.10.1.
Vf = 100 kN
Nf = 20 kN
f’c = 35 MPa
fy = 400 MPa
The flow of compressive stresses is shown in Fig-
ure 4.10.2. The strut and the tie model is shown in
Figure 4.10.3.
Summing moments about C:
(100)(135 + 510)
DB = = 126 kN tension
510
Figure 4.10.1 Beam ledge design example Provide 4 – 10M closed stirrups in addition to those
required for shear and torsion. If only the minimum
Summing vertical forces at A: shear reinforcement is required, Vr < Vc + Vp the
ABv = 100 kN
above stirrups can replace the shear reinforcement at
(135)(100) this location.
ABh = = 64 kN
(210)
Check compressive stresses at nodal zones:
AB = 1002 + 642 = 119 kN compression
Depth of the nodal zone at A required to anchor
tension tie AC is:
Continued
Example 4.7 Design of a reinforced beam ledge for a double tee leg (continued from previous page)
84000 20000 This example neglects any ledge stirrups and also
hs = assumes the longitudinal bar is not stressed due to
(0.75)(0.70)(35)(100)
flexure and has full yield capacity available for shear
= 35 mm < (2)(45) = 90
friction. This needs careful consideration by the
Since the compression strut AB is not crossed by a designer as recent ledge tests [10] indicate failure
tension tie, the stresses will be OK. loads much lower than would predicted by this
Check the anchorage conditions at the end of the approach, and further research is required.
compression strut in accordance with CSA A23.3 Note: the bottom longitudinal reinforcement in the
Clause 11.4.2. ledge may be resisting bending moment so it is
The reinforcement can be distributed along the ignored.
length of the beam if the shear along the assumed 94,000 20,000
inclined cracks is checked using shear friction. See vf = +
237,077 162,371
Figure 4.10.4.
= 0.4 + 0.12
= 0.52 MPa
Avf = (2)(200) = 400 mm (1 – 15M times 2)
N
= v fy cos 20o
Ag
400 (34)(103 )
= (400)cos 20o
237,077 237,077
= 0.63 – 0.14 = 0.49 MPa
vr = c (c + μ )
= (0.70)(1 + (1.4)(0.49))
= 1.18 MPa > 0.52 MPa
Check vr 0.25 c fc = 6.13 MPa OK
Figure 4.10.3 Force diagram for beam ledge Therefore, the load cannot punch through the ledge
example and the reinforcement can be distributed along the
length of the beam
V = (100) cos20° = 94 kN
N = (100) sin20° = 34 kN
A cr = Area of 2 sides + Area of back
300 200 + 200 + 300 tan 20°
A cr = 2 x
cos 20° 2
= 162,371 + 74707
= 237,077 mm2
The worst case stirrup location is assumed. The hori-
zontal tension force is also resisted by shear friction. Figure 4.10.4 Punching through ledge
The shear friction reinforcement consists of 1 – 15M
longitudinal bar in the top of the ledge. Continued
Example 4.7 Design of a reinforced beam ledge for a double tee leg (continued from previous page)
Alternately, the amount of ledge reinforcement As the amount of ledge reinforcement is sensitive to
can be designed using simple statics: the pad location, Vf is increased by 30%.
Vf (1.3) a N h The hanger reinforcement in the beam becomes:
As + An = + s
sf y d s fy d 100000 690
Ash = = 366 mm2
(100000)(1.3) 135 (0.85)(400) 555
=
(0.85)(400) 255
Use 4 – 10M beam stirrups.
20000 300
+
(0.85)(400) 255
= 202 + 69
= 271 mm Use 3-10M ledge stirrups.
4.11.1 Tension
CSA A23.3 Annex D checks tensile loading for four cases: steel resistance, concrete breakout resistance, pullout
resistance, and side blowout.
The effective area of a threaded anchor may be assumed to be 70% of the gross area.
See Figure 4.11.1 for typical headed stud factored resistance.
The equations below contain a reduction factor to account for the difference between the assumed pyramidal failure
planes and the conical failure planes observed in practice.
The factored breakout resistance of anchors shall not exceed:
(a) for a single anchor:
AN
Ncbr = ed,N c,N cp,NNbr
ANo
(b) or a group of anchors:
AN
Ncbgr = ec,N ed,N c,N cp,NNbr
ANo
Ncbgr = projected failure surface area of the anchor ≤ ANo (Figure 4.11.3)
≤≤<≤≤<
ANo = 9h2ef
yec,N = modification factor for resistance in tension to account for anchor groups loaded eccentrically
yed,N = modification factor for resistance in tension to account for edge distances smaller than 1.5hef
yc,N = modification factor for resistance in tension to account for cracking
= 1.25 for uncracked concrete
= 1.00 for cracked concrete
ycp,N = modification factor for concrete breakout resistance to account for premature splitting failure, for post-in-
stalled anchors only
Nbr = factored concrete breakout resistance for a single anchor in cracked concrete
The factored concrete breakout resistance, Nbr, can be calculated as the greater of:
(a) for cast-in headed studs and headed bolts, where 275 mm < hef < 625 mm:
Nbr = 3.9 c fc h5ef/ 3 R
(b) for cast-in headed studs and headed bolts, where hef < 275 mm
Nbr= k c fc h1.5
ef R
Figure 4.11.3 Projected areas for single anchors and groups of anchors
R = 1 (multiply by 1.15 if confining For the IEFaSa(0.2) 0.35 seismic requirement, multiply
reinforcement is used) by 0.75
hef = stud length + t - ths (not to exceed the If stud spacing in both directions exceeds 3hef, treat as
greater of 2/3 h or h – 100) single studs. If stud spacing in one direction exceeds 3hef,
treat as two or more different group of studs.
fc
fc = 35 MPa (multiply by for other Ensure that the failure of one stud or group will not cause
35 prying on the others, resulting in a progressive type
concrete strengths) failure.
s1, s2 (mm) It is critical that the results of these tables be checked
against the sum of the individual stud capacities.
= 1.0 If the anchor group is eccentrically loaded, modify the
results by the ec,N factor shown in Sect. 4.11.1.5.
Case 1: Not near a free edge
c1 < 1.5hef
(s1 + c 1 + 1.5h ef )(s 2 + 3h ef )k c fc h1.5
ef R c,N ed,N ec,N
Ncbgr =
9h2ef
cmin
ed,N = 0.7 + 0.3
1.5hef
c1
hef 30 40 60 80 100 150 200 250 300
75 0.78 0.81 0.86 0.91 0.97 Case 1 governs
100 (a) 0.78 0.82 0.86 0.90
150 (a) (a) 0.78 0.81 0.83 0.90 0.97
200 (a) (a) (a) 0.78 0.80 0.85 0.90 0.95
Note: (a) side blowout will govern as c1 < 0.4hef (see Section 4.11.1.4)
Figure 4.11.6 Concrete breakout resistance of headed studs in tension (Continues next page)
1.5
(s 1 + c 1 + 1.5h ef )(s 2 + c 2 + 1.5h ef )k c fc hef R c,N ed,N
Ncbgr =
9h2ef
cmin
hef 30 40 60 80 100 150 200 250 300
75 0.78 0.81 0.86 0.91 0.97 Case 1 governs
100 (a) 0.78 0.82 0.86 0.90
150 (a) (a) 0.78 0.81 0.83 0.90 0.97
200 (a) (a) (a) 0.78 0.80 0.85 0.90 0.95
Note: (a) side blowout will govern as cmin < 0.4hef (see Section 4.11.1.4)
Figure 4.11.6 Concrete breakout resistance of headed studs in tension (Continues next page)
c
(s 1 + c 1 + c 3 )(s 2 + 3h ef )k fc h1.5
ef R c,N ed,N ec,N
Ncbgr =
9h2ef
cmin
hef 30 40 60 80 100 150 200 250 300
75 0.78 0.81 0.86 0.91 0.97 Case 1 governs
100 (a) 0.78 0.82 0.86 0.90
150 (a) (a) 0.78 0.81 0.83 0.90 0.97
200 (a) (a) (a) 0.78 0.80 0.85 0.90 0.95
Note: (a) side blowout will govern as cmin < 0.4hef (see Section 4.11.1.4)
Figure 4.11.6 Concrete breakout resistance of headed studs in tension (Continues next page)
cmin
hef 30 40 60 80 100 150 200 250 300
75 0.78 0.81 0.86 0.91 0.97 Case 1 governs
100 (a) 0.78 0.82 0.86 0.90
150 (a) (a) 0.78 0.81 0.83 0.90 0.97
200 (a) (a) (a) 0.78 0.80 0.85 0.90 0.95
Note: (a) side blowout will govern as cmin < 0.4hef (see Section 4.11.1.4)
Figure 4.11.6 Concrete breakout resistance of headed studs in tension (Continues next page)
Vco3 = concrete breakout strength for a single stud connection unaffected by connection or member geometry
(N)
Cx3 = coefficient for overall X spacing of a connection with two or more X rows for a de3 type anchorage
Ch3 = coefficient for member thickness (h) for a de3 type anchorage
Cev3 = coefficient for eccentric shear force influences for a de3 type anchorage
Cvcr = coefficient for cracking in a member, loaded in shear
ev = eccentricity of shear force on a group of anchors; distance between point of shear force application and
geometric centroid of group of anchors resisting shear in direction of applied shear (mm)
Cracking factor
For uncracked concrete:
Cvcr = 1.0
For cracked concrete (Figure 4.11.8):
Cvcr = 0.70 if no edge reinforcement or reinforcement less than 15M bar
= 0.85 if edge reinforcement greater than or equal to 15M bar
= 1.0 if edge reinforcement is greater than or equal to 15M and confined within stirrups with a spacing
less than or equal to 100 mm
Problem: Use Vr = 64 kN
Determine the design shear strength of the stud Using Fig. 4.11.13 Case A :
group.
Vr = (67)(0.93)(0.94)(1.08)
Check for corner condition: = 63 kN which is close enough to 64 kN.
SED 1200 + 100
3 = 3.25 3 The 1.08 factor is used as confinement steel is
BED 300 + 100
present.
Not a corner condition.
If higher capacity is desired, use tail bars welded to
Solution:
plate.
Steel capacity:
For example, if 2 – 15M tail bars are used:
From Figure 4.11.1
Vr = fsAsfy = (0.85)(2)(200(400)/1000 = 136 kN
Vsar = nAsefsfutR = (4)(29 kN) = 116 kN
Concrete breakout capacity:
Direction of shear Surface
Vr = Vco3Cx3Ch3Cev3Cvcr
BED = de3 + Y = 300 + 100 = 400
Tail Bars
Vco3 = 11.5 fc (BED)1.33
(Fully Developed)
(11.5)(1.0) 35(400)1.33
= = 197 kN
1000
X-spacing factor:
X 100
Cx3 = 0.85 + = 0.85 +
3BED (3)(400)
= 0.93 nstuds-back = 2
4.11.2.2 Corners
The corner is considered to be a special case of the front edge loaded anchorage. If the shear force is applied
perpendicular to the front edge, and the anchorage is located close to the corner, a different concrete breakout
mode occurs. A corner condition should be considered when:
SED
0.2 3.0
BED
where the Side Edge Distance (SED) as shown in Figure 4.11.8, is defined as:
SED = de1 + ∑x = de1 + X (mm)
Basic strength
The strength governed by concrete breakout at the corner is thus given by:
fVco3Cc3Ch3Cev3Ccr
Vr =
Cc3 = coefficient for corner influence for a de3 type anchorage
Corner factor
SED
Cc3 = 0.7 3 1.0
BED
Note that the Cx3 factor is replaced by Cc3 when computing corner capacity.
For the special case of a large X-spacing stud anchorage located near a corner, such that SED/BED > 3, a corner
failure may still result if del ≤ 2.5 BED. See Figure 4.11.9.
Solution: Vr = (67)(0.94)(0.77)(1.08)
Steel strength (Figure 4.11.1): = 52 kN which is close enough to 53 kN
Vsar = (4)(29) = 116 kN The 1.08 factor is used, as confinement reinforce-
ment is present.
Research [4] has determined that the side edge influence can be quite large, especially in thin panels.
If the above ratio is close to the 0.2 value, it is recommended that the corner breakout condition be investigated as
it may still control for large BED values.
Basic strength
The strength governed by concrete breakout at the side edge is given by:
fVco1Cx1Cy1Cev1Cvcr
Vr =
f = strength reduction factor for precast concrete certified in accordance with A23.4. Otherwise, multiply by
0.65/0.70
= 0.65 without confinement reinforcement
= 0.70 with confinement reinforcement
Vco1 = nominal concrete breakout strength for a single stud connection unaffected by connection or member
geometry (N)
Cx1 = coefficient for overall X spacing of a connection with two or more X rows for a de1 type anchorage
CY1 = coefficient for overall Y spacing of a connection with two or more Y rows for a de1 type anchorage
Cev1 = coefficient for in-plane, eccentric shear load for a de1 type anchorage
Single anchor strength
Vco1 = 5.5 fc de11.33 do0.75
For all multiple Y-row anchorages located adjacent to two parallel edges, such as a column corbel connection, the
X-spacing factor is:
Cx1 = nx
Y-spacing factor
CY1 = 1.0 for ny = 1 (one Y-row)
19(ny Y)0.25
CY1 = + 0.15 ny for ny > 1.0
de1
ny = number of Y-row stud lines
Y = out-to-out Y-row spacing = y (mm)
Eccentricity factor
ev
Cev1 = 1.0 1.0
4de1
Eccentricity factor:
Problem:
Cev1 = 1.0
Determine the design shear strength of the stud
group.
Continued next page
Check for corner condition:
Example 4.10 Headed concrete anchor (side edge failure mode) (continued from previous page
4.11.2.5 In-the-Field
When a headed stud anchorage is sufficiently far from all edges, termed “in-the-field” of the member, the
anchorage strength will normally be governed by the steel strength.
However, if short, stocky studs are used, tests [4] have shown that pry-out failure may occur. This failure is
governed by the tensile strength of the stud. Annex D of A23.3 limits the shear strength of studs to the breakout
resistance in tension for hef less than 65mm and twice this amount if hef is 65mm or longer.
Vcp = kcp Ncbr or kcp Ncbgr
kcp = 1 for hef < 65mm
= 2 for hef ≥ 65mm
See Figure 4.11.11 for conditions where “in-the-field” studs are governed by pry-out failures.
Nom. Diameter 6 10 13 16 19 22
Vsar (kN) 7 16 29 46 66 90
Vcp (kN)
55 21 21 21 21 21 21
hef (mm) 65 54 54 54 54 54 54
75 68 68 68 68 68 68
85 82 82 82 82 82 82
Note:Pryout does not govern for values left of the heavy line.
Vsar values from Fig. 4.11.1
Ncbr = c,NNbr for this case, where c,NNbr is calculated as in Fig. 4.11.4
Figure 4.11.11 Pry-out resistance for single headed studs away from any edges compared to shear steel strength
• If the applied shear, Vf, is less than or equal to 20% of the shear strength, Vr, the shear can be neglected, and
the connection designed for tension alone.
• If the applied tension, Nf, is less than or equal to 20% of the tensile strength, Nr, the tension can be neglected,
and the connection designed for shear alone.
• If Vf > 0.2Vr and Nf > 0.2Nr, then:
Nf Vf 5/3 5/3
+ 1.2 or (Nf/Nr) + (Vf/Vr) 1.0
Nr Vr
One Row 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Overall out 50 1.18 1.07 1.02 0.98 0.96 0.95 0.92 0.92 0.91 0.91 0.90 0.89 0.89 0.88
to out 75 1.35 1.18 1.10 1.05 1.02 0.99 0.96 0.95 0.94 0.93 0.92 0.91 0.91 0.90
100 1.52 1.29 1.18 1.12 1.07 1.04 1.00 0.98 0.97 0.96 0.95 0.93 0.92 0.92
spacing of 125 1.68 1.41 1.27 1.18 1.13 1.09 1.04 1.02 1.00 0.99 0.97 0.95 0.94 0.93
studs in 150 1.85 1.52 1.35 1.25 1.18 1.14 1.07 1.05 1.03 1.02 0.99 0.98 0.96 0.95
back row X 175 2.02 1.63 1.43 1.32 1.24 1.18 1.11 1.08 1.06 1.04 1.02 1.00 0.98 0.97
(mm)
200 2.18 1.74 1.52 1.38 1.29 1.23 1.15 1.12 1.09 1.07 1.04 1.02 1.00 0.98
Use above values or number of studs in back row, whichever is less
Table C Eccentricity Cev3
10 0.88 0.92 0.94 0.95 0.96 0.96 0.97 0.97 0.98 0.98 0.98 0.98 0.99 0.99
20 0.79 0.85 0.88 0.90 0.92 0.93 0.94 0.95 0.95 0.96 0.96 0.97 0.97 0.97
30 0.71 0.79 0.83 0.86 0.88 0.90 0.92 0.93 0.93 0.94 0.95 0.95 0.96 0.96
ev <X/2
40 0.65 0.74 0.79 0.82 0.85 0.87 0.89 0.90 0.91 0.92 0.93 0.94 0.94 0.95
(mm)
50 0.60 0.69 0.75 0.79 0.82 0.84 0.87 0.88 0.89 0.90 0.91 0.92 0.93 0.94
60 0.55 0.65 0.71 0.76 0.79 0.81 0.85 0.86 0.87 0.88 0.90 0.91 0.92 0.93
70 0.52 0.62 0.68 0.73 0.76 0.79 0.83 0.84 0.85 0.86 0.88 0.90 0.91 0.91
80 0.48 0.58 0.65 0.70 0.74 0.77 0.81 0.82 0.84 0.85 0.87 0.88 0.89 0.90
90 0.45 0.55 0.62 0.67 0.71 0.74 0.79 0.81 0.82 0.83 0.85 0.87 0.88 0.89
Figure 4.11.13 Concrete shear breakout resistance of headed studs (continues next page)
Figure 4.11.13 Concrete shear breakout resistance of headed studs (continues next page)
1 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
2 50 2.00 1.67 1.50 1.40 1.33 1.29 1.25 1.20 1.16 1.13 1.11 1.10
75 2.00 2.00 1.75 1.60 1.50 1.43 1.38 1.30 1.24 1.20 1.17 1.15
100 2.00 2.00 2.00 1.80 1.67 1.57 1.50 1.40 1.32 1.27 1.23 1.20
125 2.00 2.00 2.00 2.00 1.83 1.71 1.63 1.50 1.40 1.33 1.29 1.25
150 2.00 2.00 2.00 2.00 2.00 1.86 1.75 1.60 1.48 1.40 1.34 1.30
175 2.00 2.00 2.00 2.00 2.00 2.00 1.88 1.70 1.56 1.47 1.40 1.35
200 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.80 1.64 1.53 1.46 1.40
Number
of 3 50 2.50 2.00 1.75 1.60 1.50 1.43 1.38 1.30 1.24 1.20 1.17 1.15
sides = 1 75 3.00 2.50 2.13 1.90 1.75 1.64 1.56 1.45 1.36 1.30 1.26 1.23
100 3.00 3.00 2.50 2.20 2.00 1.86 1.75 1.60 1.48 1.40 1.34 1.30
125 3.00 3.00 2.88 2.50 2.25 2.07 1.94 1.75 1.60 1.50 1.43 1.38
150 3.00 3.00 3.00 2.80 2.50 2.29 2.13 1.90 1.72 1.60 1.51 1.45
4 50 3.00 2.33 2.00 1.80 1.67 1.57 1.50 1.40 1.32 1.27 1.23 1.20
75 4.00 3.00 2.50 2.20 2.00 1.86 1.75 1.60 1.48 1.40 1.34 1.30
100 4.00 3.67 3.00 2.60 2.33 2.14 2.00 1.80 1.64 1.53 1.46 1.40
125 4.00 4.00 3.50 3.00 2.67 2.43 2.25 2.00 1.80 1.67 1.57 1.50
150 4.00 4.00 4.00 3.40 3.00 2.71 2.50 2.20 1.96 1.80 1.69 1.60
1 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
2 50
75 1.50
100 2.00 1.33 All values to the right of line = 1.00
125 2.00 1.67 1.25
Number 150 2.00 2.00 1.50 1.20
of sides 175 2.00 2.00 1.75 1.40 1.17
=2 200 2.00 2.00 2.00 1.60 1.33 1.14
(only one
horizontal
row) 3 50 1.50
75 2.25 1.50 1.13
100 3.00 2.00 1.50 1.20
125 3.00 2.50 1.88 1.50 1.25 1.07
150 3.00 3.00 2.25 1.80 1.50 1.29 1.13
4 50 2.00 1.33
75 3.00 2.00 1.50 1.20
100 4.00 2.67 2.00 1.60 1.33 1.14
125 4.00 3.33 2.50 2.00 1.67 1.43 1.25
150 4.00 4.00 3.00 2.40 2.00 1.71 1.50 1.20
Number
1 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
of sides
= 2 (with 2 all 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
more
than one 3 all 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00
horizontal
row)
4 all 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00
Figure 4.11.13 Concrete shear breakout resistance of headed studs (continues next page)
2 50 1.65 1.15 0.90 0.75 0.65 0.58 0.53 0.45 0.39 0.35 0.32 0.30
75 1.81 1.26 0.98 0.81 0.70 0.62 0.57 0.48 0.42 0.37 0.34 0.32
100 1.94 1.34 1.04 0.86 0.75 0.66 0.60 0.51 0.44 0.39 0.35 0.33
150 2.13 1.47 1.14 0.94 0.81 0.71 0.64 0.55 0.47 0.41 0.38 0.35
200 2.27 1.57 1.21 1.00 0.86 0.76 0.68 0.57 0.49 0.43 0.39 0.36
250 2.40 1.65 1.27 1.05 0.90 0.79 0.71 0.60 0.51 0.45 0.41 0.37
300 2.50 1.72 1.33 1.09 0.93 0.82 0.74 0.62 0.53 0.46 0.42 0.39
3 50 1.81 1.26 0.98 0.81 0.70 0.62 0.57 0.48 0.42 0.37 0.34 0.32
75 1.99 1.38 1.07 0.89 0.76 0.68 0.61 0.52 0.44 0.40 0.36 0.33
100 2.13 1.47 1.14 0.94 0.81 0.71 0.64 0.55 0.47 0.41 0.38 0.35
150 2.34 1.61 1.24 1.03 0.88 0.78 0.70 0.59 0.50 0.44 0.40 0.37
200 2.50 1.72 1.33 1.09 0.93 0.82 0.74 0.62 0.53 0.46 0.42 0.39
250 2.64 1.81 1.39 1.14 0.98 0.86 0.77 0.65 0.55 0.48 0.43 0.40
300 2.75 1.88 1.45 1.19 1.02 0.89 0.80 0.67 0.57 0.50 0.45 0.41
4 50 1.94 1.34 1.04 0.86 0.75 0.66 0.60 0.51 0.44 0.39 0.35 0.33
75 2.13 1.47 1.14 0.94 0.81 0.71 0.64 0.55 0.47 0.41 0.38 0.35
100 2.27 1.57 1.21 1.00 0.86 0.76 0.68 0.57 0.49 0.43 0.39 0.36
150 2.50 1.72 1.33 1.09 0.93 0.82 0.74 0.62 0.53 0.46 0.42 0.39
200 2.68 1.83 1.41 1.16 0.99 0.87 0.78 0.66 0.55 0.49 0.44 0.40
250 2.82 1.93 1.49 1.22 1.04 0.91 0.82 0.68 0.58 0.51 0.46 0.42
300 2.95 2.01 1.55 1.27 1.08 0.95 0.85 0.71 0.60 0.52 0.47 0.43
Table D Case C Eccentricity factor Cev1
de1 (mm)
40 60 80 100 120 140 160 180 200 250 300 350
distance 10 0.94 0.96 0.97 0.98 0.98 0.98 0.98 0.99 0.99 0.99 0.99 0.99
from shear 20 0.88 0.92 0.94 0.95 0.96 0.96 0.97 0.97 0.98 0.98 0.98 0.99
load to 30 0.81 0.88 0.91 0.93 0.94 0.95 0.95 0.96 0.96 0.97 0.98 0.98
anchorage 40 0.75 0.83 0.88 0.90 0.92 0.93 0.94 0.94 0.95 0.96 0.97 0.97
centroid 60 0.63 0.75 0.81 0.85 0.88 0.89 0.91 0.92 0.93 0.94 0.95 0.96
ev1 (mm) 80 0.50 0.67 0.75 0.80 0.83 0.86 0.88 0.89 0.90 0.92 0.93 0.94
100 0.38 0.58 0.69 0.75 0.79 0.82 0.84 0.86 0.88 0.90 0.92 0.93
Steel:
From Figure 4.11.1:
Nsar = (4)(32) = 128 kN > 124 kN
Nr = 124 kN
Example 4.11 Design of welded headed studs for combined loads (continued from previous page)
1 c fc bl e
Vc =
e
1 + 3.6
l
e
Shear resistance:
Vr = a 0.66fyht Vf
It is recommended that hollow structural steel sections be filled with concrete to improve the bearing condition.
For steel shapes projecting equally from each side of the element, with approximately symmetrical loading, the
factored shear resistance on each side as governed by the capacity of the concrete can be calculated by:
1 c fc bh
Vr =
2
Horizontal forces, Nf, are resisted by anchors designed for shear friction on the perimeter of the section.
Mr = a Zs fy = (0.9)(205000)(350)/106
= 64.6 kN - m
0.5Vr2
Mr = Vr a +
1 c fc b
Given: 0.5Vr2
(64.6)(106 ) = Vr (100) +
The structural steel haunch shown. (0.8)(0.7)(35)(254)
e = 100 + 250 / 2 = 225 mm
Solving for Vr :
b = 2.5 w = (2.5)(101.6) = 254 mm
bmax = 300 (2)(25) (2)(5) = 240 mm Vr = 446 kN < 488 kN
1 c fc bl e
Vc =
e
1 + 3.6
l
e
(0.80)(0.70)(35)(240)(250)(10 3 )
= = 277 kN
1 + (3.6)(225 / 250)
2A s s fy
Vs =
6e l e
1+
4.8s l e 1
(2)(1200)(0.85)(400)(10 3 )
= = 211kN
(6)(225 / 250)
1+
(4.8)(150 / 250) 1
Vr = 277 + 211 = 488 kN
1
2l p
1
2l b b1
a 3.0a ld
b
Cantilever bar or tube sv =0.8d
Y
Nf d
Nf
Dowels An
Vf
lb h
Av
Steel
strap A vf
or reinforcing
bar
lp ld
g c
Strap, s
(a) Basic components (b) Design assumptions
9. Longitudinal dowels, An, are welded to the cantilevered bar to transmit the axial force, Nf:
Nf
An =
s fy
fy = yield strength of dowel
s = 0.85
10. The lower dowel area, Avf, can be proportioned using effective shear friction described in Section 4.6.7.
vf’ = vr
v’ / Ac = lfc(c+µs)+fsrvfycosaf
Vfcos20° / Ac = lfc[c+µ(rvfysinaf + N’f/Ac)] +fsrvfycosaf
lfc(c+µs) ≤ 0.25fcf’c
Avf = rvAc
Ac = bh
µ and c per Figure 4.5.1.
Note that the width of the strap, b, is conservatively used here rather than the full width of the member to account
for a potential crack plane directly behind the strap.
125
10M
(4) 10M
5 50
10 x 50
STRAP
20M
6 50
Nf h d a A sh
An = 1+
f
s y d a/2 Av
Given: Solution:
Hanger is similar to that shown in Figure 4.13.4 1.3Vf (1.3)(100)(103 )
Ash = = = 407 mm2
o
f’c = 35 MPa (both member and support) s fy cos (0.85)(400) cos 20
Vf = 100 kN Use 2 – 15M bars As = 400 mm2 (close enough)
Nf = 20 kN
Minimum weld length, 15M bar, E49xx electrode,
b1 = 150 mm
from Figure 4.16.4 is 84 mm on 300 MPa plate.
a = 20o
Detail An so it is near the bottom of the steel bar.
h– d 0
Nf 20000
An = = = 59 mm2
fy (0.85)(400)
2
Use 10M = 100 mm
Provide end bearing plate as shown:
fbu = 0.85 c fc = (0.85)(0.7)(35 MPa)
= 20.8 MPa
Cf = 1.3Vf tan = (1.3)(100) tan 20° = 47 kN
Use plate width of 32 mm. Check distance a:
Cf 47000
a = = = 71 mm
bfbu (32)(20.8)
Cf
a =
bfbu
Nf (h d)
Cf = 1.3Vf tan +
d a2
For most designs, the horizontal reinforcement, An, is placed very close to the bottom of the steel bar. Thus, the
term (h – d) can be assumed to be equal to zero.
Tests have indicated a weakness in shear in the vicinity of the hangers. It is recommended that stirrups in the beam
end be designed to carry the total shear.
The minimum thickness of non-gusseted angles loaded in shear, as shown in Figure 4.14.3, may be determined by:
4Vf ev
t =
a fyb
Figure 4.14.2 Horizonal loads on connection angle Figure 4.14.3 Vertical loads on connection angle
Figure 4.14.4 Triangular stiffener Figure 4.14.5 Triangular stiffener design limits
Given: Solution:
The stiffened seat connection is shown below.
Stiffener thickness, t = 10 mm fy = 300 MPa b 200
= = 0.80 that is > 0.75 and < 1.0
a 250
b 650 650
must be = = 37.5
t fy 300
b 200
= = 20 < 37.5 OK
t 10
2 3
b b b
z = 1.39 2.2 + 1.27 0.25
a a a
= 1.39 2.2(0.80) + 1.27(0.80)2 0.25(0.80)3
= 0.315
Vr = a fy zbt = (0.85)(300)(0.315)(200)(10)
= 161 kN
Problem:
Determine the design shear resistance of the stiff-
ener.
b
Mf
Vf 2
fbu = + a 1.5 fy
A I
b b
Vf e
Vf 2 2
a (1.5)fy = +
tb tb3 /12
a (1.5)fy
Vr =
b b
e
1 2 2
+
tb tb3 /12
The stiffener thickness required based on an applied load
b
6 e
1 2 1
t = Vf +
b 2
b a (1.5)fy
Given:
The stiffened beam seat shown.
Stiffener thickness, t = 10 mm
fy = 300 MPa
Problem:
Determine the design shear resistance of the stiffener.
Solution:
(0.9)(1.5)(300)
=
150 150
a (1.5)fy 115
Vr = 1 2 2
b b + 3
e (150)(10) (10)(150) /12
1 2 2
+ = 234 kN
b(t) t b3 /12
The base plate thickness, for columns where the anchor bolts on one or both of the column faces are in tension, is
determined by:
( F)4x t
t =
a fy b
The base plate thickness for columns where the thickness is controlled by bearing on concrete or grout, is
determined by:
2 c 1fc
t = xo
a fy
The factored shear resistance of a column base plate can be determined by:
Vr = fa0.66fybt
Diameter pitch combinations Nominal bolt size, inches Threads per inch
Nominal diameter Thread pitch D n
D (mm) P (mm)
1/2 13
10 1.5 5/8 11
12 1.75 3/4 10
14 2.0 7/8 9
16 2.0 1 8
20 2.5 1 1/8 7
22 2.5 1 1/4 7
24 3.0 1 3/8 6
27 3.0 1 1/2 6
30 3.5
Note: Dimensions according to ANSI B18.2.1
36 4.0 Thread dimensions according to ANSI B1.1
42 4.5
Note: Local availability of metric sizes should be checked. Figure 4.15.3 Imperial fastener thread data
ar = 0.67
An = the tensile stress area of the rods
= (D 0.938P)2 for metric rod
4
0.974 2
= (D ) for imperial rod
4 n
P = the pitch of thread, mm (Fig. 4.15.2)
n = number of threads per inch (Fig. 4.15.3)
D = diameter of the rod
A list of commonly used anchor rod materials are found in Figure 4.15.4.
The factored shear resistance [6] shall be determined by:
Vr = 0.60farAbFu
When the rod threads are intercepted by the shear plane, the factored shear resistance shall be taken as 70% of Vr.
An anchor rod required to develop resistance to both tension and shear shall be proportioned [6] so that:
2 2
Vf Tf
+ 1
Vr Tr
is the portion of the total shear per rod transmitted by bearing of the anchor rods on the concrete.
An anchor rod, required to develop resistance to both tension and bending, shall be proportioned to meet the
requirement of S16 Clause 13.9(a). The tensile and moment resistance, Tr and Mr, shall be based on the properties
of the cross section at the critical section:
Tf Mf
+ 1.0
Tr Mr
When the rods are near a free edge, the buckling of the rods before grouting must be considered.
Confinement reinforcement, as shown in Figure 4.15.1, should be provided. A minimum of 4-10M ties at 75mm
spacing is recommended.
Anchor rods must be fully developed in the concrete per A23.3 Clause 15.9.3.2. The methods shown in Section 4.11
can be used to determine rod capacity governed by concrete failure.
The pullout capacity can be increased using hooks, nuts or plates as shown in Figure 4.15.5. The bottom of anchor
rods should be a minimum of 100mm above the bottom of a footing, and above the footing reinforcement.
As Annex D of A23.3 is not mandatory, testing can also be used to confirm pullout strength.
Compression on anchor rods during erection can be substantially reduced by using steel shims to support gravity
loads. The required area of the shims can be determined by calculating the bearing resistance of the concrete.
x b=(2)60 2 + 127 2
=350mm
128
500
125
= 18.25 mm
60
500
4.16 WELDING
4.16.1 Welding of Steel Plates
The welding of steel plates is governed by CSA Standard S16. Typically precast connections are welded using fillet
welds. See Figure 4.16.1 for capacities. See CISC [6] for more information.
Figure 4.16.1 Factored shear resistance of equal leg fillet welds for each mm of weld length
Weldability of a bar is a function of its carbon equivalent. Carbon equivalents should be limited to:
0.55% for 20M and smaller bars,
0.45% for 25M and larger bars
Carbon equivalent, C.E., is calculated using:
%Mn %Ni %Cr
C.E. = %C + + +
6 20 10
Rebar should not be welded when mill reports are not available or when the chemical composition of the bars is
not known.
Common considerations in the design and detailing of welded bar connections are:
1. Welding should not be performed within 50 mm or two bar diameters of a bent portion of a bar,
whichever is greater, and
2. Allowance should be made for the thermal expansion of steel to avoid concrete spalling or cracking
when welding bars to structural shapes that are embedded in concrete.
When item 2 is a concern, adequate confinement reinforcement should be provided in the immediate area or a
compressible material should be placed around the steel plate to allow for expansion.
The size of fillet welds for full capacity of a reinforcing bar welded to a plate is shown in Figure 4.16.3. The required
length of a flare bevel groove weld, to develop the full strength of the reinforcing bar, is shown in Figure 4.16.4.
Reference should be made to W186 for further background information on the design and detailing of welded bar
connections.
Minimum Minimum
Size of weld thickness of thickness of
Bar size
(mm) 248W plate 300W plate
(mm) (mm)
10M 6 5 4
15M 8 7 6
20M 10 8 7
25M 13 10 9
30M 15 12 10
35M 18 15 12
Note: Table is based on 400W reinforcing bar and
E49xx electrodes.
s = 0.85 (Non seismic)
w = p = 0.63
Fillet
weld
Bar size size Length of weld on 248 MPa plate (mm) Length of weld on 300 MPa plate (mm)
(mm)
10M 4 72 60
15M 5 102 84
20M 6 125 103
25M 8 161 133
30M 10 191 158
35M 12 228 188
Note:Table is based on 400W reinforcing bar and E49xx electrodes.
s = 0.85 (Non seismic)
w = 0.63
Given: 2
x = 50 / [(2)(50) +125] = 11.1 mm
Plate connection shown
ex = 125 – 11.1 = 113.9 mm
fy = 300 MPa
y = 125 / 2 = 62.5 mm
E49XX welding electrodes
Vr Vr = 0.93 kN/mm (from Fig. 4.16.1 for 6 mm fillet weld)
125
lw = 50 + 125 + 50 = 225 mm
Applied Stress: Mc/Ip + P/Aw
50 fx = Mz y/Ip + Px/Aw
fy = Mz x /Ip + Py/Aw
125
6 225 Mz = V re x
50 Px = 0
10mm Py = Vr
PLATE 3 2 3 4
Ip = (8)(50 ) + (6)(50)(125 ) + 125 –
50
12 (2)(50) + 125
4
Problem: = 608941 mm
Determine the design strength of the weld group fy = Vrex (b – x) / I p + Vr / l w
(elastic vector method).
= Vr (113.9)(50 – 11.1) / 608941 + Vr / 225
Solution:
= 0.0117 Vr
Centre of gravity of the weld:
fx = Vrex (d/2) / Ip
50 Vf
= Vr(113.9)(125 / 2) / 608941
= 0.0117 Vr
125 2 2
fr = (fx + fy )
= [(0.0117 Vr)2 + (0.0117 Vr)2]
50 = 0.0165 Vr
Strength: 0.0165 Vr = 0.93
x ex Vr = 56 kN
Standard Bolts
Standard bolts, as defined here, are those satisfying ASTM A307.
Design of standard bolts should be in accordance with S16 and CISC [6]. Refer to Figure 4.19.1 for factored
resistance of bolts.
Figure 4.19.1 Factored shear and tensile resistances (kN / bolt), fb = 0.80 [6]
These bolts have more then twice the tensile resistance of A307 bolts. Their application requires controlled
tensioning of the fastener to develop sufficient force to prevent slipping of the connected parts. Bolts must be
tightened in accordance with S16 to take full advantage of their high strength in friction-type connections.
As a result of creep and minor crushing, it is unlikely that high-strength bolts will hold their tension when tightened
against concrete. Some applications and limitations are shown in Figure 4.19.2.
Threaded rods
Threaded rods of standard sizes and grades (both mild steel and high strength steel) are sometimes used in
precast concrete connections. The most common applications are for column base anchor rods, beam-column
connections and lateral connections of architectural precast panels.
Requirements of connections
Connections for load bearing wall panels are subject to
heavier and more varied loading than those for non-load
bearing wall panels. The connections form an essential
part of the structural support system.
Panels may be required to resist one or more of the
following:
1. Panel self weight,
2. Roof and floor loads,
3. Wind, seismic or earth pressure loads,
4. Effects of imposed deformations (shrinkage, creep,
temperature), and
5. Abnormal loads such as blast loads.
Figure 4.20.3 Cross sections of interior and exterior platform type wall-to-floor connections
Figure 4.20.4 Slab to shear wall connection Figure 4.20.5 Double tee to shear wall connection
Figure 4.20.9 Grouted sleeve tension tie Figure 4.20.10 Post-tensioned vertical tie
The vertical tension tie shown in Figure 4.20.9 uses a pipe sleeve that is grouted with an expansive grout after the
upper element is aligned and braced. Tests have shown that these splices develop the full strength of the bar.
Figure 4.20.10 illustrates a typical post-tensioned bar vertical tie. Bars are tensioned at the top of each panel.
Threaded couplers are used to connect bars in the panels above.
4.21 REFERENCES
6. Handbook of Steel Construction, Canadian Institute of
1. Iverson, J.K. and Pfeifer, D.W., Criteria for Design of Steel Construction, Eighth Edition.
Bearing Pads, Technical Report TR4-85 Precast/Pre-
stressed Concrete Institute, PCI JOURNAL, Vol.30, 7. Marcakis, K., and Mitchell, D., Precast Concrete Con-
No.5, Sept - Oct 1985. nections with Embedded Steel Members, PCI JOUR-
NAL, Vol. 25, No. 4, Jul - Aug 1980.
2. Kriz, L. B., and Raths, C. H., Connections in Precast Con-
crete Structures — Strength of Corbels, PCI JOURNAL, 8. Manual of Steel Construction – Load and Resistance
Vol. 10, No. 1, February 1965. Factor Design, Third Edition, American Institute of Steel
Construction, Chicago, IL, 2001.
3. Mattock, A. H., Design Proposals for Reinforced Con-
crete Corbels, PCI JOURNAL, Vol. 21, No. 3, May - Jun 9. Salmon, Charles G., and Johnson, John E., Steel Struc-
1976. tures: Design and Behavior, Fourth Edition, Harper and
Collins, New York, NY, 1996.
4. Anderson, Neal S., and Meinheit, Donald F., Design Cri-
teria for Headed Stud Groups in Shear: Part 1 — Steel 10. Lucier, Walter, Rizkalla , Zia & Klein, Development of
Capacity and Back Edge Effects, PCI JOURNAL, Vol. 45, a Rational Design Methodology for Precast Concrete
No. 5, Sept - Oct 2000. Slender Spandrel Beams, Part 1, Experimental
5. Loov, Robert, A Precast Beam Connection Designed Results, PCI JOURNAL, Spring 2011.
for Shear and Axial Load, PCI JOURNAL, Vol. 13, No. 3,
June 1968.
5.1 INTRODUCTION...........................................................................................................................................5-3
5.1.1 Checklist.....................................................................................................................................................5-3
5.1.2 Design Objectives.....................................................................................................................................5-6
5.1.3 Structural Design and Analysis.................................................................................................................5-7
5.3 SPANDRELS................................................................................................................................................5-10
5.3.1 Non-load Bearing Spandrels..................................................................................................................5-10
5.3.2 Effect of Cantilever Supports..................................................................................................................5-11
5.10 REFERENCES..............................................................................................................................................5-34
5.1 INTRODUCTION
Architectural precast concrete products are precast concrete units or elements that, through finish, shape, colour
and/or texture, define the architectural aesthetics and function of a structure.
Architectural precast concrete units can range from simple flat panels to complex, three dimensional, multi-tex-
tured, multifaceted shapes that can serve not only as cladding (non-load bearing wall elements), but also combine
their attractive appearance with their ability to serve as structural (load bearing) elements.
Among the many applications for architectural precast concrete, a distinction can be made between load bearing
and non-load bearing elements:
1. A non-load bearing (cladding) element is one that can be removed from the structure without any consequence
to the structural integrity or stability of the structure. Although non-load bearing units are normally provided only
for the purpose of separating environments (building envelope), they are subjected to externally applied loads,
such as those due to wind and earthquake, and
2. A load bearing element is one which resists and transfers vertical and transverse loads applied from other ele-
ments in the structure. A load bearing element cannot be removed without affecting the structural integrity or
stability of the structure as a whole or any of its parts.
Non-load bearing architectural elements can be made of conventional concrete or fibre reinforced concrete. Fibre
reinforced concrete elements may consist of concrete containing alkali-resistant fibres in combination with a sand/
cement slurry or standard aggregates depending on the application method. This type of unit can be fabricated
to be lighter in weight than conventional precast units but still accommodate the same range of shapes and face
mixes with numerous variations in colour.
In composite construction, precast concrete elements may be used as forms for cast-in-place concrete. This solu-
tion is especially suitable for combining architectural and structural function in load bearing facades.
5.1.1 Checklist
A thorough knowledge of architectural precast is required for the precast to be utilized most efficiently and suc-
cessfully in the design. Knowledge of current production and erection practices is an asset for the design to be
successfully implemented without major modifications during construction.
The following is a checklist of factors that the designer must consider in the design, manufacture and erection of
architectural precast concrete elements.
3. Transportation – load limits, seasonal load limits, overhead clearances, width restrictions, trailer capacity, trailer
height, trailer width, distance to project site, and condition of roads to the site may restrict element size.
4. Erection – Crane size and type, traffic control, access, layout and other prevailing site conditions can have a pro-
found impact on element size.
5. Handling capabilities – Crack control may limit element size even more than the considerations mentioned
above.
Supporting structure
1. Type of structure, deflection criteria, acceptable magnitude and location of loadings may restrict element type as
well as size, connection type and design.
2. Overall structural stability may require certain element types and sizes or connection designs.
3. Structural stability during erection must be considered to ensure safety during construction.
Standardization
Obtain maximum repetition of units to reduce overall form and production costs. The use of common features sizes
as well as shapes may make the difference between an economical design and one that is beyond the limits of the
project budget. Consultation with an experienced CPCI architectural producer can prove invaluable in the early
stages of design.
Design of connections
Refer to Chapter 4 of this Manual.
Shop drawings
For acceptable standards for the preparation of shop drawings for cast-in hardware, connection details and
erection drawings as well as production drawings, refer to the PCI Precast Concrete Drafting Handbook,
(www.pci.org/bookstore/storefront.aspx) [3] including:
1. Erection drawings,
2. Connection details,
3. Anchor layout drawings,
Formwork
There are various types of formwork used in the manufacture of architectural precast elements. These include steel,
wood, fibreglass, concrete, polyurethane, foam and more. Ask your local CPCI architectural member for informa-
tion on the various forming materials used in the manufacture of architectural precast concrete to best suit the
requirements of your project.
Production
For information regarding production materials to be used and production methods to be followed, refer to CSA
A23.4 and your local CPCI architectural precast manufacturers.
The following items should be considered:
1. Plant size, production capacity and lifting capabilities,
2. Placement of hardware and reinforcement,
3. Materials for hardware and reinforcement,
4. Inspection of forms, hardware and reinforcement,
5. Mixing, placing and consolidation of concrete,
6. Curing requirements of specification and codes,
7. Stripping procedures to limit cracking and for colour consistency,
8. Finishing requirements and complexity, and
9. Storage methods and space.
Transportation
The panel sizes for a structure may be dictated by limitations imposed due to transportation of the precast to the
site. The size of panels should however, be kept as large as possible, in order to reduce erection costs and the
number and the overall length of joints, which will reduce future maintenance costs.
Refer to Section 3.9.5 for:
1. Types of trailers,
2. Types of frames,
3. Support material, and
4. Transportation limitations for weight, width and height due to road construction and seasonal considerations.
For further detailed information on methods, materials and equipment used in handling and transporting all types
of precast concrete units, consult your local CPCI architectural precast manufacturers.
Erection
In order to utilize architectural precast concrete successfully, the designer must clearly envision the erection pro-
cess. The following are some of the basic requirements for consideration:
1. Ensure unimpeded site access to accommodate continuous erection,
2. Provide a working area and adequate storage space,
3. Allow for a staging area for trailers and cranes,
4. Consider the types and capacities of erection equipment in relation to unit weights and sizes,
5. Allow for the lifting, turning, rotating and tilting of units, at the pickup point, the final location on the structure
and any temporary set-down locations in between,
6. Provide layout points for the survey of the structural frame, the location of cast-in hardware and the final position
of the precast on the structure, and
7. Plan to minimize the number of panels and the erection requirements for panels left off to accommodate man-
hoists, etc.
Safety
Refer to local safety regulations.
Economy
When the project is in the design development stages, the following economic considerations should be reviewed:
1. Assess the costs associated with the design and panel production complexity, transportation distances, erection
complications and timing as it relates to production, transportation and erection,
2. Provide for progress payment for completed units stored at the production facility to ensure product is ready
when needed, and if project delays are anticipated, and
3. Evaluate the economic advantages of precast concrete in initial building costs as well as long term function,
operation (reduced heating loads due to thermal mass effects), maintenance and building envelope costs.
Tolerances
For the aesthetic requirements of the design to be met and fully appreciated, the following tolerances should be
carefully allowed for, reviewed and noted:
1. Scale of design features,
2. In-situ concrete or steel support structure tolerances such as construction elevations, out of plumb and plane,
straightness, sway, shrinkage, creep, and differential deflection,
3. Production tolerances with respect to dimensions; skew, bowing and warping of panels, and
4. Erection tolerances:
a) the precast concrete unit clearances relative to the supporting structure.
b) precast concrete unit to precast concrete unit spacing and joint size - refer to CSA A23.4.
The total effect of all tolerances will be seen at the joints in the final structure.
Structural integrity of the completed structure is the primary objective. Deflections must be limited to acceptable
levels, and stresses limited to prevent instability, reduced service life or premature failure of individual connections,
individual elements or the structure as a whole.
The economics of the construction of the entire project is another important design objective. The designer should
attempt to optimize the entire structure and consider the advantages provided by multi-functional precast con-
crete elements. The designer should be aware of the major economies offered by standardization or repetition.
Consideration must also be given to the cost of large versus small elements, bearing in mind, weight limitations in
the production facility, during transportation, site crane lifting capacity and location.
The economics of the overall operation and maintenance of the structure should also be factored into the costs
of the project. Thermal mass of the precast concrete panels can reduce the heating load during peak periods,
thereby reducing HVAC equipment size as well as peak utility loads, and should therefore be considered. The
maintenance of the precast components over the long term will be low in comparison to other materials as precast
is a very durable product. Consult the CPCI Maintenance and Inspection Manual for Precast Concrete Building
Enclosures (www.cpci.ca/en/resources/technical_publications/) for an item-by-item description of the maintenance
requirements, and a set of inspection and maintenance checklists for typical precast enclosure systems.
The aim of repetition in the design is to reduce costs by increasing plant productivity. Repetition means fewer
forms and a subsequent reduction in form construction costs. Production-line manufacturing can be implement-
ed in the plant when a particular casting sequence is repeated each day, leading to improvements in efficiency
through the repeated operations of familiar tasks. Handling, storage and delivery are simplified with subsequent
reductions in the risk of errors. Site efficiency is also improved through the repetition of familiar erection sequenc-
es. These benefits can only be achieved if there is a high degree of repetition in the design and production of the
precast elements.
Often, in the initial design stage, a high degree of repetition appears possible, however as the design details are
finalized, very strict discipline is required by the designer to avoid the creation of a large number of non-repetitive
elements. Any budget costs given at the initial design stage should take into account the possibility that the num-
ber of non-repetitive elements may increase as the design progresses. If non-repetitive units are unavoidable, the
increase in costs can be minimized when the elements can be cast from a master mold with simple modifications.
This eliminates the need for completely new forms. In general, it is easier to alter a form if the variations can be
contained within the total form envelope. This can be accomplished through the use of bulkheads or block outs.
Cutting into the form surface should be avoided, if possible, and done only as a last resort.
The term “standard” is difficult to define, but elements cannot truly be described as standard unless they are iden-
tical in every respect. Even relatively minor variations, such as the position of connections, are sufficient to make an
element non-standard (non-repetitive). Most manufacturers expect and allow for some variation, and will normally
accept minor changes to standard elements without an increase in price.
The potential for movement can be determined by analysis, and provisions should be made to accommodate
these movements where possible.
The structural design of an architectural precast concrete element requires the determination of all loads that will
act on the precast element. This includes consideration of the following:
1. Stresses induced during the stripping, handling, transportation, and erection processes,
2. Strain gradients across the thickness of the element (stresses induced by the restraint of bowing due to thermal
and moisture differentials and non-uniform curing can be significant),
3. Forces that may develop in the precast elements and the connections due to restrained volume changes and
distortion of the structural frame,
4. The deflection response of the precast elements under the action of:
a) dead and live loads
b) wind and seismic loads
c) thermal loads
5. Specified tolerances for the support structure and those allowed for in the manufacturing and installation of the
precast elements,
6. Acceptable crack locations and crack widths should be determined (while it is preferable to have crack-free units,
it is not uncommon to have some cracks in precast units), and
7. Historical performance of various types of connections.
The designer should recognize that loads and behaviour cannot be established precisely, particularly with elements
continuously subjected to the environment. The imprecise nature of design loads will generally not affect the
design of the element provided that the above factors have been considered, and provided that reasonable values
have been established in accordance with the requirements of the relevant building codes.
The designer must pay close attention to the allowable tolerances for the structural system. This is particularly
important for isolated elements forming long vertical lines, such as column covers, where any deviation from the
vertical is readily noticeable.
All non-load bearing elements should be designed to accommodate movement freely and, whenever possible,
without redundant supports, except where provisions are necessary to partially restrain bowing. Extremely high
loads may be induced if bowing is completely restrained.
5.2.2 Deformation
The relationship between the deformation of the elements and the supporting structure must be evaluated, and
care taken to prevent unintended restraints and imposed loads due to these deformations. Deformations of the
supporting structure that induce unintended loading of the precast elements may be caused by deflection due to
The vertical shortening of concrete columns should be considered in tall structures. At intermediate levels, the
differential shortening between two adjacent floors will be negligible, and the element will follow the frame move-
ment. At the lowest level, if the element is rigidly supported at the base, the accumulated shortening of the struc-
ture above may induce loading of the lower element due to unintended stacking. The connections and horizontal
joint widths should be designed to accommodate all column shortening. A similar situation may result when two
adjacent columns have significantly different loads.
Non-load bearing elements that contain openings may develop stress concentrations at the corners of these open-
ings resulting from unintended loading or restrained bowing. While these stress concentrations may be partially
controlled through the use of reinforcement, the designer should always try to eliminate imposed restraints. Areas
of abrupt changes in cross section should be well reinforced to resist these stress concentrations.
5.3 SPANDRELS
5.3.1 Non-load Bearing Spandrels
Spandrels are precast elements that are less than one storey in height, made up of either a series of individual
elements or as one element extending between columns. Load bearing support for spandrels should be located at
the floor level near or on the columns. Lateral restraint for eccentric loading can be achieved using connections to
the floor structure (See Figure 5.3.1) or to the columns behind, at the top and bottom of the elements.
Spandrels are usually paired with a window wall system. The vertical deflections, rotations and the twisting of the
spandrels should be limited to accommodate the requirements of the window wall system.
Special provisions should be made for slender elements, which are defined as elements in which the spacing of lat-
eral support of the compression zone exceeds 50 times the compression flange thickness. The number 50 is based
on the criteria outlined in CSA A23.3 Design of concrete structures and is somewhat conservative. [4]
The factored resistance of the lateral support should be a minimum of 2% of the factored force in the compression
zone.
a CPCI certified architectural precaster regarding the feasibility of these requirements. For example, to ensure
uniformity of finish, it may be necessary to stage-cast L or U-shaped elements with quirk mitre joints. Vertical legs
over 300 mm high will generally require separate face down casting.
Loads
Load bearing spandrels support structural loads that are generally applied eccentrically to the shear centre of the
element. A typical arrangement of spandrels supporting a floor is shown in Figure 5.5.3.
Torsion due to eccentric loading must be resisted by the spandrel itself, or by a horizontal couple developed by the
floor construction. To take care of torsion in the floor construction, the details must provide for a compressive force
transfer at the top of the floor, and a tensile force transfer at the bearing of the precast floor element. The load
path of these floor forces must be followed through the structure, and considered in the design of other elements
in the building. Even when torsion is resisted in this manner in the completed structure, twisting of the spandrel
during construction must be considered.
If torsion cannot be removed by floor connections, the spandrel should be designed for the induced stresses.
5.6.3 Curing
No special precautions are required for curing the lower cast wythe of double wythe insulated precast concrete wall
panels that is protected by the insulation and retains the heat of hydration which increases the early strength of the
concrete. The heat generated by large precast elements can be significant. The shock effect of rapid cooling can
cause cracking of the lower cast wythe in extreme winter temperatures. Temperature change should be kept within
reasonable levels when stripping and yarding double wythe insulated precast concrete wall panels.
5.6.5 Insulation
The thermal properties of insulation and concrete are discussed in Section 6.1. Insulation with an aluminum foil
coating should be avoided due to the reaction between aluminum and concrete.
The thickness of the insulation is usually determined by project specifications, the thermal characteristics of the
insulating material and the design temperature range of the structure. A minimum insulation thickness of 50 mm is
recommended, with no limitation on maximum thickness. The deflection characteristics of the inter-wythe connectors
should be considered in relation to the insulation thickness. For an explanation of the thermal performance
requirements of precast concrete wall panels to conform to the latest code, refer to the publication, “Meeting and
Exceeding Building Code Thermal Performance Requirements” published by RDH Building Science Inc. [12]
Shear connectors
The vertical shear load is carried by the inclined legs of
10M reinforcing bars bent into the configurations shown
in Figure 5.6.2 (a), (b), (c) and (f). The use of composite or
stainless steel reinforcing bar is only required in panels
with an air space such as when using porous exterior
cladding materials such as masonry or natural stone.
Galvanized mild steel or composite reinforcing bars are
adequate in all other types of panels. These bars are
usually placed parallel to the vertical axis of the element.
Sometimes, additional bars are placed parallel to the
horizontal axis to allow for element rotation, torsion
forces or special shear requirements.
Figure 5.6.2 Typical shear connectors
Expanded metal or a steel truss can be installed or tied
to the reinforcement to connect the concrete wythes as
shown in Figure 5.6.2(e). Cut or continuous sections may be used to provide one-dimensional shear capacity. Sim-
ple tie rods are also used as tension/compression ties to resist wind loads and prevent wythe separation.
Safe Load A B
Note
(kN) (mm) (mm)
9 160 155 Use a minimum of 2, 6 mm
diameter rods top and
18 320 155
bottom of flat sleeve anchor
27 475 155 to maintain stability
36 640 155
Figure 5.6.4 Anchorage for ribbed elements Figure 5.6.5 Tension/compression ties
For ribbed insulated elements, it is best to position the shear connectors in the rib area of the element (Figure
5.6.3). This makes it easier to position and ensure proper embedment depths and adequate concrete cover for the
reinforcement connecting the two concrete wythes.
In non-composite panels, it is preferable to have only one anchoring centre due to expansion and contraction. In
an element with two ribs, a shear connector can be positioned in either of the ribs and a flat anchor can be posi-
tioned vertically in the other rib. The flat anchor should have the same vertical shear capacity as the shear connec-
tor, and should be located on the same horizontal axis. The flat anchor has little or no horizontal shear capacity
and therefore the horizontal restraint of the exterior concrete face by this anchor is minimized, (Figure 5.6.4). In a
multi-ribbed element, the shear connector should be positioned in the rib closest to the centre, with flat anchors
used in the other ribs as required.
Tension/compression ties
Examples of ties are shown in Figure 5.6.5.
Tension/compression ties are generally 6 mm in diameter made from composites, Type 304 or Type 316 stainless
or galvanized steel. Stainless steel or composite connectors are preferred in elements with porous facings such as
limestone or brick. Refer to CSA A370 Connectors for masonry for further information. Plastic connectors are also
acceptable; however, consideration may have to be given to the fire resistance of plastic ties.
Ties of welded wire fabric, conforming to ASTM 185 M-07, or reinforcing bars, conforming to CSA G30.18 are ac-
ceptable. Shaped, crimped, or bent ties should be cold bent.
Connectors intended to accommodate differential movement between wythes should be able to withstand 5,000
cycles of reversal at an amplitude of 3 mm.
Tension/compression ties should be flexible enough to avoid significant resistance to temperature and shrinkage
movements in the plane of the element surface.
Ties should have sufficient anchorage in each wythe to safely transfer the applied loads. This can be accomplished by
hooking around or tying to the reinforcement, or by bending or deforming the ends of the ties.
At the time of stripping with a non-structural wythe cast face down, ties acting in tension will transfer the weight of the
exterior wythe and any form suction to the structural wythe.
Ties will act in tension or compression under wind pressure, or suction. While it is probable that the insulation will act
to transfer wind compression, it is recommended that only the ties, acting in compression, be assumed effective.
Horizontal shear ties should be provided for handling and racking loads, such as inertia forces developed during
seismic activity (earthquakes). The functional behaviour of connectors is illustrated in Figure 5.6.6.
Arrangement
Satisfactory connector layout requires an assessment of element geometry and weight, anticipated movement of
the exterior wythe, and a knowledge of tie material strength and flexibility characteristics which have been estab-
lished by tests.
The exterior wythe will move in response to environmental changes and concrete shrinkage. To accommodate this
movement without distress, the connectors should be sufficiently flexible in the direction of movement to prevent
undue restraint.
In the erected position, the device that transfers the weight of the non-structural wythe to the structural wythe
should ideally be a single element or a closely spaced pair of elements located near the centre of the element. This
arrangement will permit the non-structural wythe to expand and contract with the least amount of total restraint
(See Figure 5.6.7 (a)).
The shear centre of the connectors need not be at the centre of mass; however, a maximum of 3 mm maximum
differential movement between wythes is recommended. The shear connectors can be located along two lines
Bowing
A recognized characteristic of composite double wythe insulated precast concrete wall panels is the tendency of
elements to bow outwards under prolonged exposure to the sun. There is, however, less tendency to develop ther-
mal bowing in non-composite double wythe insulated precast concrete panels.
The inner wythe of temperature-controlled buildings is kept at a constant temperature with little thermal variation.
Although the exterior wythe experiences extreme temperature variations, the temperature gradient in each of the
wythes is minimal. This minimizes thermal bowing of non-composite double wythe insulated precast concrete wall
panels.
The tendency of elements to bow is influenced primarily by element size, the rigidity of connection between the
wythes, and daily temperature variations on the exterior face. Differential movement between adjacent elements is
generally not a problem. The effect of thermal bowing can be satisfactorily accommodated through good design
and detailing practices.
For elements with large openings, joints in the outer wythe at the corners of such openings are desirable. These
joints may extend through to the insulation layer and may subsequently be caulked or treated architecturally, in the
same manner as the joints between elements.
Control joints should be provided in large non-composite elements to divide the outer wythe into smaller units
to provide for the possibility of cracking due to extreme temperature changes or from shrinkage and creep of the
concrete. The pattern for these control joints becomes an important architectural feature.
Corners
Double wythe insulated wall panels require special details at the corners of structures due to bowing. Mitred cor-
ners must be restrained for the joints to perform satisfactorily. Joints at corners are not as easily sealed as bowing
occurs in two different planes. Elements with small returns, will be stiffer than adjacent elements and panels on
both sides of the corner should be restrained across the joints. Restrained panels at corners must be adequately
reinforced to resist the restraint forces.
Special corner units that are not flush with the adjacent elements can be effectively used to hide bowing at corners,
(Figure 5.6.8).
The development of samples will aid in the determination of an acceptable finish. Samples should be viewed from a
distance of no less than 6 metres and on taller structures, usually at one third the building height for determination of
colour and texture uniformity. Once a project has been awarded, a minimum of three (3) 1 metre square range samples
should be produced to determine the expected range of finishes.
It is inevitable that some damage will occur to the precast during shipping and erection. Patching samples may be
requested to determine the capability of the precaster to repair this damage and the amount of damage that can be
tolerated.
Mockups may also be requested to determine the constructability and efficiency of the interfaces between the different
materials in the building envelope.
The fabrication, handling and erection of stone-faced elements is similar to that of traditional precast elements.
Special handling and shipping procedures are required for more complex units such as those shown in Figure
5.8.1.
Many veneers exhibit different physical properties and structural behaviour to that of the precast concrete back-
up. Tensile, compressive and shear strength, modulus of elasticity, coefficient of thermal expansion, creep and
shrinkage are physical properties that must be reviewed. Other factors influencing interaction are temporary and
permanent applied loads, and thermal cycling. The behaviour of an assembly is also dependent upon the configu-
ration of the element, i.e., the relative thickness of the basic components, and the location of insulation in the wall
assembly.
Veneers may be either bonded to or isolated from the concrete back-up, however, bonding is not recommended
for large veneer sections. When isolation of the veneers is required, the following bond breakers are recommend-
ed:
1. a polyethylene sheet (minimum 2 mil thickness),
2. a polyethylene foam pad (1 - 2 mm thickness), or
3. an air gap (3 - 6 mm)
The bond breaker will render the veneer non-composite provided the anchor arrangement does not limit the free
movement of the veneer.
An air space should be provided between a porous veneer and the backup concrete. In these elements, the veneer
is subjected to a significantly reduced wind load than that normally arising from gust effects as the air space should
be vented to the outside (pressure moderated rain screen).
The strength of the facing veneer material must be determined and an appropriate anchor system chosen to
ensure the adequacy of the veneer to resist flexural stresses during handling, transportation, erection and final
loading.
Bowing of veneer elements can occur. The amount of bowing depends upon:
1. Size, type and colour of veneer,
2. Location and orientation on the structure, and
3. Location and method of connection of the veneer to the back-up
For cut stone finishes, emphasis on samples and mock-up units is particularly important. Supplemental tests of the
behaviour of the unit for anticipated temperature changes may be required. Durability of the combined unit should
be based on past performance.
Full scale mock-up units are recommended to verify the design performance for new and major applications. Tests
may be performed on sample elements to confirm the suitability of the cut stone and anchors and to determine
the effects of in-service loads and bowing.
5.8.2 Reinforcement
Cover depth of reinforcement in veneer faced backup panels must be a minimum of 15 mm (See CSA A23.4).
Properties
The structural properties of natural stone veneers are dependent upon several factors; the rift and cleavage of crys-
tals, the degree of cohesion, the interlocking of crystals and the nature of the cementing materials.
Metamorphic and sedimentary rocks will exhibit differing strengths parallel to and perpendicular to their original
bedding planes. The properties of a given type of stone will vary depending on the quarry of origin. Specific data
should be obtained from stone suppliers. The range of properties for common building stone is given in Figure
5.8.2. These values will serve as a guide for preliminary design.
Figure 5.8.3 Typical anchor details for stone veneers for bonded and unbonded elements
Veneer jointing
A non-staining, chemically neutral, resilient, backer rod that will not adversely affect the sealant should be installed
in the veneer joints. Backup concrete should be prevented from entering any portion of the joint between the
veneer units. Joint width between veneer units is an architectural feature and may or may not be equal to the speci-
fied joint width between the precast panels. A minimum width of 6 mm is recommended for veneer joints.
Caulking used for the joints in the veneer should also be non-staining to the veneer material. Panels may be
caulked in the factory where it can be carried out efficiently and inexpensively under more stringent quality control.
Sizes
The selection of brick shapes and sizes depends on local availability. Brick manufacturers should be consulted early
in the design stage to determine the manufacturing capability for special shapes, sizes and tolerances (both size
and flatness). In addition to standard shapes and sizes, brick may be available from some suppliers in veneer thick-
ness, and also 1/2 to 1/4 standard brick thickness. Brick liners are available for holding the bricks during casting of
the elements. These liners are available in single-use and multi-use versions. Some liners eliminate the need for
coating the brick with release agents prior to use by incorporating self sealing edges, preventing the flow of slurry
to the brick face. When self sealing liners are used, brick size and flatness variation is important and may require a
tighter tolerance on both brick size and flatness. Brick size tolerances should be discussed with both the brick and
brick liner manufacturer prior to ordering.
Architectural terra cotta (ceramic veneer) is a custom product and, within limitations, is produced in sizes specified
for specific projects. Two sizes of units are usually manufactured. These are 30 mm thick units, 510 mm wide x 760
mm long and include dovetail slots spaced at 125 mm o/c, and 55 mm thick units, 815 mm wide x 1220 mm long
and include dovetail slots spaced at 180 mm o/c.
Bond
The mating surface of clay products is important for bond. Smooth, dense, heavily sanded or glazed surfaces are
usually not satisfactory where high bond is required. Textures that may be specified to give increased bond in-
clude a scored finish, in which the surface is grooved as it comes from the die; a combed finish, where the surface
is altered by parallel scratches; and a roughened finish, produced by wire cutting or wire brushing to completely
remove the smooth surface or die skin from the extrusion process.
When die skin or heavily sanded brick is used, a mechanical bond is required. The ties used may be those specified
for cavity wall construction, such as the 5 mm diameter Z-ties, rectangular shaped ties, prefabricated truss ties, or
wire ladder ties, shown in Figure 5.8.5. With the other brick surfaces mentioned above, ties are not required.
Where ties are required, there should be one for each 0.40 square metres of wall area. Ties in alternate courses
should be staggered. The maximum vertical distance between ties should not exceed 600 mm, and the maximum
horizontal distance should not exceed 900 mm. (See Figure 5.8.6.)
Additional bonding ties should be provided around all openings, spaced not more than 900 mm apart around
the perimeter and within 300 mm of the opening. Ties should be of corrosion-resistant or non-corroding metal
depending on the application. Reference should be made to CSA A370 Connectors for masonry and CSA A371
Masonry construction for buildings for guidance as to when ties should be non-corrosive or corrosion-resistant.
Figure 5.8.5 Wall ties Figure 5.8.6 Spacing and staggering of metal ties
(where required)
Corrosion resistance of corrosion resistant ties is usually provided by coating the metal with zinc or copper. To en-
sure adequate resistance to corrosion, coatings should conform to the following ASTM specifications:
1. Zinc coated ties—astm a 153, class B1, B2 or B3,
2. Zinc coated wire—astm a 116, class 2 or 3, and
3. Copper coated wire—astm b 277, grade 30HS
Non-corroding ties should be made of ASTM type 301 or 304 stainless steel, copper or bronze.
When ties are used, the brick joints are grouted and the ties placed into the horizontal joint as the wet grout is
placed. The required concrete reinforcement is placed after the brickwork grout has achieved its initial set. The
concrete is then placed and cured.
The backside of terra cotta units should have dovetail slots in order to develop adequate bond to the concrete.
Absorption
Brick with an initial rate of absorption (suction) less than 1 mg/min/mm2 net area when tested in accordance with
CSA A82.2 Methods of sampling and testing brick, is not required to be wetted. However, brick with high suction or
with an initial rate of absorption in excess of 1 mg/min/mm2 should be wetted to reduce the suction, and thereby
improve bond, prior to placement of the con-
crete. Compressive strength (MPa)
Terra cotta units must be soaked in water for at Designation Average of 5 brick Individual minimum
least one hour to reduce suction. They should Type I
be damp at the time of concrete placement. (exposed)
Properties A 18 to 30 16
Engineering properties of brick vary consid- B 30 to 42 27
erably depending on the source and grade C 42 to 55 38
of brick. Figure 5.8.7 shows the classification D 55 to 70 50
of brick by compressive strength. Figure 5.8.8 E Over 70 63
shows the physical requirements of the brick.
As the temperature or firing period is increased, Type II
clay products achieve darker colours, and (not exposed) 11 and over 10
increased compressive strength and modulus Note: This classification conforms essentially to that given in the current
of elasticity. The modulus of elasticity of brick National Building Code of Canada that relates compressive strength
ranges from 10,000 to 35,000 MPa and Poisson’s to the load requirements of masonry. Type I Brick, A, B, C, D, and E are
suitable for exposed masonry, and when load-bearing capacity is not
ratio from 0.04 to 0.11. In general, the modulus critical, the selection may be made according to colour and texture.
of elasticity of brick increases with compressive
strength up to a value of approximately 35 MPa. Figure 5.8.7 Classification of brick by compressive strength
Figure 5.8.10 Relative temperature and moisture movements of concrete, brick, tile and mortar
Figure 5.8.11 Anchor details for brick veneer for double wythe insulated precast concrete wall panels
5.10 REFERENCES
1. Architectural Precast Concrete Walls: Best Practice 8. Mantell, C.L., Engineering Materials Handbook,
Guide 2017, Canadian Precast/Prestressed Concrete McGraw-Hill Book Co., Toronto, Ontario
Institute, Ottawa, CA
9. ACI Committee 347, Precast Concrete Units Used as
2. PCI Architectural Precast Concrete, MNL-122 – 3rd Forms for Cast-in-Place Concrete, ACI JOURNAL,
Edition 2007 – Precast / Prestressed Concrete Institute, Proceedings V.66, No. 10, October, 1969, pp 798-813.
Chicago, IL
10. Kulka, Felix, Lin, T.Y., and Yang, Y.C. Prestressed Concrete
3. PCI Precast Concrete Drafting Handbook, Revised Building Construction Using Precast Wall Panels, PCI
2nd Edition - (MNL 119), Precast/Prestressed Concrete JOURNAL, V.20, No. 1, Jan - Feb, 1975, pp 62-72.
Institute, Chicago, IL
11. Maintenance and Inspection Manual for Precast
4. Speyer, Irwin J., Considerations for the Design of Concrete Building Enclosures 2016, RDH Building
Precast Concrete Bearing Wall Buildings to Withstand Science, Inc., Waterloo, ON
Abnormal Loads, PCI JOURNAL, Vol. 21, No. 2, Mar-Apr
12. Meeting and Exceeding Building Code Thermal
1976, pp. 18-51.
Performance Requirements 2017, RDH Building Science
5. Latta, J.K., Precast Concrete Walls - A New Basis for Inc., Waterloo, ON
Design, Canadian Building Digest, CBD 94, Oct. 1967.
6. Neville, A.M. – Properties of Concrete, Pitman
Publishing Limited, London, U.K.
7. McDaniel, W. Bryant, Marble-Faced Precast Panels, PCI
JOURNAL, V, 12, No. 4, August, 1967, pp 29-37.
Marble-Faced Precast Panels, National Association of
Marble Producers, Downsview, Ontario. 1966.
INTRODUCTION......................................................................................................................................................6-3
6.7 REFERENCES..............................................................................................................................................6-89
INTRODUCTION
Engineered precast structures must consider, first and foremost, the analysis and design of elements, structures,
and connections; These guidelines were covered in previous chapters. In a balanced design designers must also
consider other factors, some of which are discussed in this chapter. These include:
1. The building envelope, particularly considerations for rain penetration, vapour diffusion, air leakage, and
thermal resistance (See Section 6.1),
2. Acoustical considerations such as airborne sound transmission, typically defined by the sound transmission
class (STC) and apparent sound transmission class (ASTC) (See Section 6.2),
3. Fire resistance and the design for heat transmission, for floors, roofs, walls and ceilings (See Section 6.3),
4. Acceptable vibration limits, particularly for sensitive occupancies such as office, residential, and sporting
facilities (See Section 6.4),
5. Sustainable design, including environmental impacts and life cycle assessment of materials and assemblies
from cradle to cradle (See Section 6.5), and
6. Mechanical, electrical and other subsystems coordination (See Section 6.6).
6.1.2 Glossary
C =
thermal conductance; The time rate of heat flow through the unit area of a layer of material induced by a
unit temperature difference between the layer surfaces (W / (m2)(°C)).
J = joule; Unit of energy or work, defined here as a flow of energy equivalent to the work done when the
point of application of one Newton moves a distance of one metre in the direction of the force, (Nm).
k =
thermal conductivity; The time rate of heat flow through a homogeneous material under steady-state
heat-flow conditions. A property of homogeneous materials with units of W / ((m)(°C)). This is termed I in
most documents using SI units.
Q = total energy for heating or cooling; Expressed in joules (J) or gigajoules (109 J).
q = rate of heat flow; (J / s or watts).
RH = relative humidity; The ratio of the water vapour pressure present in air to the water vapour pressure pres-
ent in saturated air at the same temperature and atmospheric pressure.
Ts =
dew point or saturation temperature; The highest temperature at which condensation of water vapour in
air can occur as the air is being cooled.
U =
overall thermal transmittance (U-value); A measure of the rate at which heat is transferred through a
building assembly subject to a temperature difference – W / ((m2)(°C)).
UT = Where there are two or more paths of heat flow that have different thermal resistances, a sum of heat
flow per unit temperature difference through each section (U.A) is calculated and divided by the total
area to yield the average rate of heat transfer per unit temperature.
R = thermal resistance (RSI value); The inverse of the overall thermal transmittance. ((m2)(°C)/ W).
RT = thermal resistance of an assembly; Parallel paths with different areas and thermal resistances is defined
as the (areal) thermal resistance and equals:
A1 A2 An
= + + +
R1A T R2 A T Rn A T
R1, R2, ... , Rn are the thermal resistances (RSI values) of individual areas of an assembly.
A1, A2, ... , An are the areas of individual sections of an assembly.
AT = The total area of the assembly.
M = water-vapour permeance; The time rate of water vapour flow through a layer of material expressed in
ng/((Pa)(s)(m2)) (i.e., nanograms of water per second through unit area of the layer for each pascal of
water-vapour pressure difference across the layer).
V =
water vapour resistance; The reciprocal of M if a single layer of material is involved, or the sum of all the
V values for all the layers if an assemblage of layers is involved. The unit of water vapour resistance is
((Pa)(s)(m2)) / ng.
the water vapour permeability of a material expressed in terms of unit thickness with units ng / (Pa . s . m).
µ =
The permeability of a material will vary with barometric pressure, temperature and relative humidity.
National Energy Code Definitions
Adjusted energy consumption is an estimate of the annual sum of the energy consumption for lighting, service
water heating and space conditioning of the proposed building design.
Building energy target is the annual adjusted energy consumption of a mathematical replica of the proposed
building, using the same energy sources for the same functions and having the same environmental requirements,
occupancy, climate data and operational schedules, but made to comply with all the applicable prescriptive re-
quirements of the National Energy Code.
Fenestration is all building envelope assemblies that transfer visible light, including windows, skylights, clerestories,
glass blocks, sliding or swinging glass doors and glazed inserts in doors.
Fenestration-to-wall ratio is calculated as the total area of fenestration divided by the sum of all exterior wall areas
including the fenestration areas.
6.1.3 General
Basic information is presented here for the design and construction of precast concrete wall and roof assemblies to
meet energy-related performance criteria and to assess some of the structural implications of envelope design.
The elements and assemblies that form a building envelope are usually required to attain a specified thermal and
structural performance.
The structural performance limits specify maximum dimensional changes, in particular, temperature deformations
from localized daily and seasonal climatic variations.
The thermal performance limits specify the maximum energy flow for heating, cooling and operation of a building.
The limits may be prescribed by regulations or in regulatory documents. The selection of a limit for the thermal
performance of a building may be affected by factors such as building occupancy, energy budget and life cycle
costing.
Except where noted, the information and design criteria that follow are derived from:
• National Energy Code for Buildings–2015, Canadian Commission on Building and Fire Codes / National
Research Council of Canada.
• 2013 ASHRAE Handbook - Fundamentals - SI Edition, American Society of Heating, Refrigerating and
Air-Conditioning Engineers, Inc.
Basic information about building envelopes is included in this section. Consult the references for information about
comprehensive treatment of the mechanics of heat and moisture flow, all relevant performance data, or detailed de-
sign procedures necessary to establish an optimum level of thermal resistance. The publication “Architectural Precast
Concrete Walls: Best Practice Guide” (2017) [9] provides a comprehensive overview of the building science consider-
ations for precast wall assemblies. The publication “Meeting and Exceeding Building Code Thermal Requirements”
[10] provides guidance on how to meet the requirements of the energy code with precast wall assemblies.
Moisture control
Moisture problems in building envelopes are mainly due to outside and inside moisture moving with three transport
mechanisms: rain penetration, air leakage and vapour diffusion. Often serious failures involve two or more of these
mechanisms. Blown and drifted snow can also enter and melt inside a building envelope.
Figure 6.1.2 Conventional Architectural Precast Concrete Panel. Detail at horizontal joint and floor
intersection demonstrating high-performance continuity of the water, air, and thermal control. Fully-
drained and vented rain control at all joints. [11]
Air leakage through openings in a building envelope is driven by one or more of the following forces:
Stack effect results from warmer or moister inside air having a lower density than the cooler drier outside air. This
difference in density creates a slight outward positive pressure at the top of a building and a slight inward negative
pressure at the base as the denser air attempts to displace the less dense air.
Wind can cause infiltration on the windward sides and exfiltration on the leeward side of buildings. Pressure distri-
bution on the windward facade will vary from a maximum at the centre and diminish toward the perimeter. Pressure
on walls parallel to the wind flow direction is normally negative but a slight change in direction can result in positive
pressure. Flat roofs will generally experience exfiltration due to negative wind pressure above them. The difference
in wind pressure across the building envelope will be greater in tall buildings since the wind velocity is dampened
near the ground.
Mechanical system pressurization caused by the intake and exhaust of air from buildings may cause significant
pressure differences across the building envelope, that will vary with the time of day according to the building ven-
tilation requirements and with the weather.
Air barrier system design requirements:
1. There must be continuity throughout the building envelope,
2. The air barrier system must transfer loads to the structure and be rigid enough to avoid displacement. The
insulation must be in intimate contact with the air barrier or have its own convection barrier that prevents
convection,
3. The air barrier system should be virtually air-impermeable with an air flow of less than 0.02 L/s m2 at 75 Pa
when tested according to ASTM E 2178 or E 283. Precast concrete, polyethylene, roofing membranes,
gypsum board, metal and glass qualify as air-impermeable materials whereas concrete block, acoustic insu-
lation, open cell polystyrene insulation and fibreboard are not, and
4. The air barrier assembly must be durable and constructed of materials known to have excellent fatigue
resistance and long service life.
While it is preferable that an air barrier system be placed close to the warm side of an insulated assembly, it is not
an essential requirement, as it is with a vapour barrier. If the air barrier is positioned on the outside of the insula-
tion, the air barrier should be 10 to 20 times more moisture permeable than the vapour barrier material to allow
any vapour to escape through the wall assembly.
A single material such as the inner wythe of a double wythe insulated precast concrete wall panel can serve
as both the air and vapour barrier in a building.
Architectural precast wall panels can provide an attractive, economical, long-lasting exterior cladding for buildings.
With appropriate design, insulated precast panels can also provide a high performance wall system.
Condensation control
Condensation of water on the inside of inadequately insulated walls is another moisture-related problem. This
problem can be eliminated by using the proper amount of insulation for energy conservation and by paying proper
attention to the prevention of thermal bridging. Lowering humidity levels can reduce condensation.
Ventilation
The provision of adequate ventilation in buildings is very important, particularly in those buildings designed to limit
infiltration. Serious health, safety and durability problems may result if proper ventilation is not provided. Ventila-
tion provided by mechanical systems can be closely estimated with conventional calculation procedures. Special
calculation procedures are necessary to predict ventilation under limiting conditions in buildings where natural
ventilation is employed.
Joint design
Junctions that are considered to be most critical in building construction are:
1. Roof / wall connection,
2. Wall / foundation connection,
3. Wall / window or door connection,
4. Soffit connections,
5. Corner-detail connections, and
6. Wall panel joint connections.
One-stage joints, usually formed using a single field-molded sealant installed close to the exterior surface of pre-
cast panels, are not recommended. These joints have a low initial cost but must be regularly maintained. Fatigue
and exposure to weather and ultraviolet light can cause sealant failures. Even a small break in the sealant can allow
water penetration.
Two-stage joints, sometimes called ventilated or pressure equalized joints, use the PER (pressure equalized rain-
screen) principle. A typical joint consists of a rain barrier near the exterior face and an airseal near the interior face
of a panel. The rain barrier is designed to shed most of the water from the joint. The wind-barrier or airseal main-
tains the pressure difference across the wall assembly. In between is an equalization chamber which must be ven-
tilated and drained to the outside. The airseal, on or near the interior of the wall, is protected from the elements
(weathering and ultraviolet light). See Figures 6.1.1 and 6.2.2.
A building designer can greatly improve the ease of installation and effectiveness of the jointing system by locating
the precast panel joints where they are easily accessible during construction.
Economic considerations
Energy costs can be a significant part of life-cycle costs. The owner and designer must consider the long-term im-
pact of energy costs during the planning stages of a building. More than half of the true total costs incurred during
the economic life of a building may be attributable to operating and energy costs. Life-cycle costing is a sound
means of assessing the cost of all elements involved in constructing and operating a building throughout its life. It
is a means of analyzing and appraising alternative solutions to design questions so that rational economical choices
can be made; comfort, rentability and what insulation levels to provide.
Factors to consider
Regulations may prescribe minimum requirements for thermal insulation to limit the rate of heat flow through a
building envelope. To comply, it is usually necessary to evaluate heat flow through each component of a building
using a steady-state procedure. Thermal resistance values for floors, walls and roofs may be prescribed.
The National Energy Code for Buildings gives designers the option of proposing alternative measures provided
they can demonstrate the building will not use more energy than if the mandatory requirements of the code had
been used.
Some factors which should be considered when calculating energy loads are:
1. Geographic location: latitude, longitude and building exposure (landscaping),
2. Occupancy: demands, requirements, number, activities and hours of occupancy,
3. Building: site, orientation, plan, configuration, insulation, insulation location, envelope mass, mass of the
construction and contents, window design, shading and surface colour and texture,
4. Climate: dry-bulb temperature, wet-bulb temperature, wind speed and direction, solar conditions and cloud
cover,
5. Heat loss mechanisms: transmission, air leakage and ventilation,
6. Heat gain: transmission, solar radiation, air leakage and ventilation,
7. Internal heat gain: occupants, lights, appliances, machines, power and equipment,
8. Environmental (comfort): window area, indoor temperature, indoor relative humidity and indoor air quality,
and
9. Schedules: occupancy, lighting, ventilation, equipment, changes in thermostat set points and changes in
humidity.
Equipment efficiency must also be considered when computing energy consumption. This is particularly important
when making life-cycle cost studies involving factors such as mass, optimum insulation, glass area, environmental
factors, energy type and energy costs.
Fenestration
Fenestration is a term used for any light-transmitting opening in a building wall, floor or roof. Windows are the most
important form of fenestration that designers must consider. Regulatory documents, such as the National Energy
Code for Buildings prescribe restrictions on the amount of glass area to be provided.
Windows are a dominant source of heat gain. A change in orientation can result in load reductions when thermal
storage is utilized. Unshaded glazing located within 45° of South will receive maximum heat gain.
Shading devices can reduce solar radiation in the summer and allow solar radiation for winter heating. Overhangs
can be designed to provide shading for windows when the summer sun is at a higher altitude and direct sun on the
windows in winter when the sun altitude is much lower. Precast concrete is ideal for the construction of sun shades.
Economic considerations
Designers of building-envelope assemblies must consider the potential for providing the necessary overall energy
efficiency by insulating different building assemblies in the most effective manner. The design requirements and
level of insulation chosen for each assembly should be reviewed and economically evaluated.
The cost of adding additional insulation to roofs is usually less than for walls. Regulations generally permit a reduc-
tion in the required thermal resistance of one assembly, providing that of another assembly is increased, so that the
total calculated heat loss through the entire envelope is no greater than if the minimum prescribed values for each
assembly were used.
Thermal resistance values of selected construction materials and of air surface films and gaps are listed in Figures
6.1.3 and 6.1.4. Examples 6.1, 6.2 and 6.3 demonstrate RSI-value calculations for walls, floors and roofs. These are
not total wall systems. Other R-values that are evaluated are ‘Clear-wall, ‘Overall’ and ‘Effective’. For further de-
scriptions and considerations see [10]. RSI-values for fenestration, and joint areas also have to be calculated.
The basic equation for calculating the rate of heat transfer through a portion of an enclosure is:
A( T)
Q=
RSI
Given: Solution:
R-value
Component (layer)
m2 °C /W
Surface air film (exterior) 0.030
75 mm normal density concrete 0.039
50 mm rigid polystyrene
1.285
insulation type I
150 mm normal density concrete 0.078
12 mm (non-vented) air space 0.160
10 mm gypsum board 0.062
Surface air film (interior) 0.120
Total RSI-value 1.774
Problem:
Find the RSI-value of the wall assembly.
Thermal bridges
Paths of high conductivity called thermal bridges may lead to localized cold areas where surface condensation may
occur. In precast concrete applications, these thermal bridges sometimes occur in double wythe insulated precast
concrete wall panels where connections, metal shear ties or solid concrete sections penetrate the insulation layer.
Because of thermal mass and other variables, measured values differ from calculated values of heat flow through
these thermal bridges.
Depending on the type and amount of conductive material used in the shear ties, the reduction of overall resis-
tance values may be calculated but is often ignored if the relative area of the ties is small and the insulation is
installed tight against the outline of the penetration. The influence of metal shear ties is negligible and usually
ignored.
Thermal Thermal
resistance Density resistance
2 3 2
m °C /W (kg/m ) m °C /W
(R-value) (R-value) Density
Material Per Material Per 3
For For (kg/m )
100 100
thick- thick-
mm mm
ness ness
thick- thick-
listed listed
ness ness
Concrete Siding (flat surface)
Density as indicated 0.35 1000 Asbestos-cement shingles 0.037 1900
0.29 1200 Wood shingles (400 mm,
0.22 1400 190 mm exposure) 0.153
0.17 1600 Asbestos-cement (6 mm,
0.13 1800 lapped) 0.037
0.091 2000 Asphalt roll siding 0.026
0.064 2200 Wood (11 mm, medium
0.052 2320 density) 0.052 640
0.045 2400
Finish flooring
Insulating concretes Carpet and fibrous pad 0.366
Density as indicated 1.03 300 Carpet and rubber pad 0.226
0.84 400 Cork tile (3 mm)
0.68 500 Tile (asphalt, linoleum,
0.61 600 vinyl, rubber, asbestos,
0.53 700 ceramic) 0.009
0.47 800 Terrazzo (25 mm) 0.014
0.40 900 Hardwood (19 mm) 0.12
(1)
Hollow core slabs Acoustical tile
Concrete (normal density) Mineral fibreboard
150 mm thick 0.19 2400 Wet-felted (13 mm) 0.24
200 mm thick 0.24 2400 Wet-felted (19 mm) 0.36
250 mm thick 0.31 2400 Wet-moulded (13 mm) 0.21
300 mm thick 0.34 2400 Wet-moulded (19 mm) 0.31
Wood or cane (13 mm) 0.22
Concrete (semi-low
Fibreboard (19 mm) 0.33
density)
150 mm thick 0.30 1900
200 mm thick 0.35 1900 Building board
250 mm thick 0.43 1900 Asbestos-cement board 0.17 1900
300 mm thick 0.46 1900 Gypsum plasterboard 0.62 800
Particleboard (mat-
0.87
formed)
Woods Plywood or wood panels 0.87 545
Hardwoods (maple, oak,
0.63 720
etc.)
Softwoods (fir, pine, etc.) 0.77 500 Stucco
Stucco 0.14 1860
Roofing
Asbestos-cement shingles 0.037 1900
Asphalt roll roofing 0.026 1120
Asphalt shingles 0.078 1120
Built-up roofing (19 mm) 0.058 1120
Slate (12 mm) 0.009
Figure 6.1.3 Thermal resistance and density of various building and insulating materials
(continues next page)
Thermal Thermal
resistance resistance
2 2
m °C /W m °C /W
(R-value) Density (R-value) Density
3 3
Material Material
Per For (kg/m ) Per
For
(kg/m )
100 thick- 100
thick-
mm ness mm
ness
thick- listed thick-
listed
ness ness
(4)
Insulation Flat glass (winter)
Rigid Vertical panels (exterior)
Glass fibre 2.77 64-144 Single glass 0.16
Cane fibre 1.73 Double glass
Mineral fibre 1.82 240 6.4 mm air space,
Cork 2.57 3.2 mm glass 0.30
Perlite 1.94 280 12.7 mm air space,
Fibreboard 1.94 255 6.4 mm glass 0.36
Phenolic foam 3.04 60 Triple glass
(2)
Polystyrene (expanded) 6.4 mm air space,
Type 1 2.57 3.2 mm glass 0.45
Type 2 2.77 12.7 mm air space,
Type 3 2.98 6.4 mm glass 0.57
Single glass w/storm
Type 4 3.47
sash
25.4 mm to
Polyurethane 4.20 24
101.6 mm
Wood (shredded) 1.69 350 air space,
Cellular glass 1.82 135 3.2 mm glass 0.35
Polyisocyanurate 4.20
(3) Horizontal panels
Batt
(exterior)
Glass fibre 2.08 Single glass 0.14
Mineral fibre 2.08 Double glass
Loose fill 6.4 mm air space,
Cellulose 4.20 37-51 3.2 mm glass 0.27
Mineral fibre 2.91 130-240 12.7 mm air space,
Perlite (expanded) 1.94 80-130 6.4 mm glass 0.30
Vermiculite 1.44 64-96
Glass fibre (pouring wool) 2.22 190 Plastic domes
Glass fibre (blowing wool) 1.46 40 Single wall 0.15
Double wall 0.25
(1) R-value listed is for hollow core slabs with the cores empty. Consult manufacturers for R-values of insulation
filled cores and for the exact mass of concrete to be used. (Core configuration may also affect the thermal
resistance values listed.)
(2) Complying with CAN/ULC-S701-11 Standard for Thermal Insulation, Polystyrene, Boards and Pipe Covering.
(3) See Figure 6.1.6 for adjusting R-values when batt insulation compression is anticipated.
(4) R-values include air films and gaps. Emissivity of uncoated glass surface = 0.84.
Figure 6.1.3 Thermal resistance and density of various building and insulating materials
(continued from previous page)
Thermal
resistance Example 6.2 Hollow core slab floor system
Air 2
m °C /W
(R-value) Given:
Surface films
Internal surface:
Still air (vertical)
Heat flow horizontal 0.120
Still air (horizontal)
Heat flow up 0.110
Heat flow down 0.160
External surface:
Moving air (any position)
winter 0.030
summer 0.044
Spaces (with non-reflective
surfaces)
12 mm and greater
Vertical Problem:
Heat flow horizontal 0.160 Find the RSI-value of the floor assembly.
Horizontal Solution:
Heat flow up 0.150 R-value
Heat flow down 0.180 Component
m2°C /W
Non-vented air
Surface air film (exterior) 0.030
spaces (with reflective surfaces)
10 mm stucco exterior finish 0.014
12 mm and greater
Vertical (heat flow horizontal) 100 mm urethane insulation 4.200
1 side faced 0.330 Vapour barrier 0.000
2 sides faced 0.450 Hollow core slab (equiv. area) 0.240
Horizontal (heat flow up)
50 mm normal density concrete
1 side faced 0.280 0.026
topping
2 sides faced 0.360
Surface air film (interior) 0.160
Horizontal (heat flow down)
1 side faced 0.980 Total RSI-value 4.670
2 sides faced 1.034
Computation
Thickness R Value Temp.
Interface Layer Nature of layer 2 ( T/åR)R = T
(mm) m °C /W (°C)
(°C)
A + 22.0
1 Interior surface film 0.120 (34/2.331) (0.120)= 1.8
B + 20.2
2 2 coats enamel paint 0.000 (34/2.331) (0.000)= 0
C + 20.2
3 Gypsum drywall 13 0.081 (34/2.331) (0.081)= 1.2
D + 19.0
4 Glassfibre batt insulation 89 1.851 (34/2.331) (1.851)= 27.0
E 8.0
Air space (non-vented &
5 25 0.171 (34/2.331) (0.171)= 2.5
non- reflective)
F 10.5
6 Precast concrete (normal 150 0.078 (34/2.331) (0.078)= 1.1
3
G density - 2320 kg/m ) 11.6
7 Exterior surface film 0.030 (34/2.331) (0.030)= 0.4
H 12.0
Summation R= 277 2.331 T= 34.0
Figure 6.1.6 Calculation of thermal gradient
Problem:
Find the thermal gradient through the wall section.
Solution:
A readily understandable record of the necessary
computation can be provided by labeling each
layer and each interface as shown in the vertical
wall section and by tabulating the calculation
procedure as shown in Figure 6.1.6. Given that
the rate of heat flow (i.e. Q / A) is constant and
given that Q / A = iT / RSI, then for the assembly
as a whole, Q / A = 34 / 2.33. Knowing one
interface temperature and the RSI value for each
layer, starting from the interior, the temperature
at the other interface can readily be found by
determining the temperature drop across the layer,
i.e., (34 / 2.33) RSI.
Assuming the interior relative humidity is 40%,
from Figure 6.1.5 the dew point is just above
7°C. An examination of the temperature gradient
indicates that there should be no condensation
on the inside wall surface since the inside surface
temperature of 20.2°C is considerably above the
dew point temperature.
Without further knowledge about vapour
pressures, it is safe to predict that immediately
behind the wall finish, where it is 19.0°C, there
Given: should also be no condensation problem.
The wall assembly shown, with an overall RSI- A dew point is likely to exist within the insulation.
value of 2.33, is subjected to indoor and outdoor
In this case, condensation would probably occur
temperatures of 22°C and –12°C, respectively, (a
where there is a decrease in the rate of flow of
temperature difference of 34°C). moisture, where the resistance to moisture flow per
unit distance increases. The extent of a problem
will depend upon the effectiveness of the air
barrier and vapour retarder.
Example 6.5
The following procedure illustrates how to select 3. Using Figure 6.1.7:
a temperature index, I, for a given assembly at a
(a) Enter the value of relative humidity,
given location in Canada.
RH = 30%, found in Step 1 on the vertical
1. Select the inside relative humidity to be main- scale.
tained without causing condensation.
(b) Move horizontally to the selected outside
• Select maximum RH = 30%. winter temperature, Tc = –15°C. Interpolate
• The indoor dry-bulb temperature is taken linearly for in-between values.
as 20°C.
(c) From the intersection of each maximum
2. Select the outside winter design temperature, allowable RH and Tc, move vertically
Tc, for the location where the assembly will downward to find the minimum required
be installed. This value can be found in the temperature index, I, for each case.
Supplement to the National Building Code of
• Here Min. I = 48%.
Canada.
Figure 6.1.8 shows the temperature index, I, for
• Assume at a location Tc = –15°C.
some locations in Canada.
Outside
Inside Inside
design
design design
City temp. I (%)
conditions conditions
(2½%)
Th (°C) RH (%)
Tc (°C)
Vancouver 20 35 -7 41
Saskatoon 20 35 -35 71
Winnipeg 20 35 -33 70
Toronto 20 35 -18 58
Montreal 20 35 -23 63
Halifax 20 35 -16 57
Figure 6.1.7 Relationship of temperature index St. John’s 20 35 -14 53
and relative humidity for different winter design Figure 6.1.8 Temperature Index (I)
temperatures
6.2.2 Definitions
Hertz (Hz) – A measure of sound wave frequency, i.e., the number of complete vibration cycles per second.
STC – Sound Transmission Class
IIC – Impact Insulation Class
6.2.3 General
The basic purpose of architectural acoustics is to provide a satisfactory environment where desired sounds are
clearly heard by the intended listeners and unwanted sounds (noise) are isolated or absorbed.
Under most conditions, the architect/engineer can determine the acoustical needs of a space and design a build-
ing to satisfy those needs. Good acoustical design utilizes absorptive and reflective surfaces, sound barriers and
vibration isolators. Some surfaces must reflect sound so that the loudness will be adequate in all areas where
listeners are located. Other surfaces can be designed to absorb sound to avoid echoes, sound distortion and long
reverberation times. Sound is isolated from rooms where it is not wanted by selecting appropriate wall, floor and
ceiling construction. Vibration generated by mechanical equipment must be isolated from the structural frame of a
building.
Information is provided on the acoustical properties of some of the more common precast concrete products used
in building construction. This information can be incorporated into the acoustic design of a building to demon-
strate compliance with local bylaws or other minimum acoustic requirements. (See Figure 6.2.6.)
The services of a competent acoustic design consultant or specialist are recommended for buildings or occupan-
cies that require more sophisticated acoustical analysis, such as churches, concert halls, auditoriums, recording
studios, etc.
The sound transmission loss, expressed in decibels (dB), is a measure of the ratio of the energy striking the parti-
tion relative to the energy that is transmitted through it. The greater the sound insulation provided by a partition,
the higher its TL. The sound transmission loss through a partition varies with frequency, usually increasing as the
frequency increases.
The sound pressure level in the receiving room also increases as the area of the common partition increases, and
decreases as the amount of sound absorbing material increases. These two effects are secondary. Sound transmis-
sion loss is measured in specially constructed reverberation rooms in accordance with ASTM E90. [12] Measure-
ments can also be made in buildings by following ASTM E336. [13]
Mass Law
The mass law is a semi-empirical expression that can be used to predict transmission loss for thin, homogeneous
single-leaf panels.
The mass law is expressed as:
TL = 20 log((m)(f)) – 48
The mass law predicts that the transmission loss will increase by 6 dB for each doubling of the surface mass or
frequency. To increase the TL by 3 dB requires an increase in the mass by a factor of 1.4. A change of less than 3 dB
is considered insignificant.
Transmission loss also depends on material properties, such as stiffness. The transmission losses of two single-leaf
walls are illustrated in Figure 6.2.1. For the 16 mm gypsum board, below about 2 kHz, agreement with the mass law
is good. At higher frequencies, there is a dip in the TL curve, called the coincidence dip, where the wavelength of
the flexural vibrations in the wall coincides with the wavelength of the sound in the air.
The frequency where the minimum value of TL occurs in the coincidence dip is called the critical frequency. The
critical frequency depends on the material stiffness and thickness. The stiffer or thicker the layer of material, the
lower the critical frequency. The mass law only applies at
frequencies below approximately one half of the critical
frequency.
For gypsum board, the critical frequency is given by
fc = 39,000/t, where t is the thickness in mm. For solid,
normal density concrete, the critical frequency is given
by fc = 18,700/t. For example, a 150 mm thick concrete
slab weighing 345 kg/m2 has a coincidence frequency at
125 Hz. As shown in Figure 6.2.1, the transmission loss for
the 150 mm concrete slab is well below that predicted by
mass law over most of the frequency range shown.
• Closed-cell foam materials (such as foamed polystyrene), are poor absorbers of sound and do not improve
the sound insulation.
• The airspace between leafs should be filled with about three-quarters of sound-absorptive material. Using
more than this will provide little additional increase in sound insulation. The fibrous material should not be
so densely compressed that it forms a solid bridge between leafs and reduces the sound insulation provid-
ed by the partition.
• The position or arrangement of the sound absorptive material inside the cavity has no significant effect
provided the whole area of the partition is covered. For example, in staggered stud construction, it does not
matter whether the material is against one face or zigzags between the studs.
4. Depth of the airspace between the two leafs: One potential disadvantage of cavity wall or floor systems is that
air trapped in the cavity between the two leafs can act as a spring and transfer vibration energy from one layer
to the other. This interaction between the leafs causes a resonance called the mass-air-mass resonance and an
associated dip in the transmission loss curve. The TL can be reduced to less than that for a single-leaf of the
same total weight that in turn can lower the STC rating.
The frequency of the mass-air-mass resonance can be calculated from:
m1 + m2
fmam = K
dm1 m2
K = 60 for an empty cavity
K = 43 for a cavity filled with sound absorbing material
Adding sound absorbing material to the cavity will lower the resonance frequency resulting in two values for the
constant K.
The improvement in TL due to the double-layer construction begins about two-thirds of an octave above fmam.
Therefore, to maximize the improvement due to the cavity, the mass-air-mass resonance frequency should be as
low as practical; that implies large air spaces or heavier materials. Usually, designing for a mass-air-mass resonance
of 80 Hz, means that the presence of a cavity will improve the TL from 125 Hz upward, thereby ensuring an increase
in the STC.
For a given total weight, the mass-air-mass resonance is lowest when m1 = m2. Having both layers with the same
weight and stiffness could, however, lead to low TL values around the coincidence dip.
Many common partitions have the mass-air-mass resonance in the frequency range of common low-frequency
noise sources. The deficiencies in their low-frequency transmission loss are clear when a stereophonic sound sys-
tem plays in an adjacent room; the melody line is barely audible, but bass sounds are easily heard.
Heavy concrete floors typically generate about 10 dB less noise at low frequencies than do lighter joist or truss
systems. For this reason, heavier construction is usually preferable in critical locations.
A B C
Separated spaces
Bedrooms Living, etc. Service spaces
A Bedrooms 50 – –
B Living, dining, family rooms 55 50 –
Kitchen, bathroom, hallway, foyer,
C 55 50 45
storage, utility space
D Service spaces common to two or more
dwelling units
(a) Typically quiet, e.g., corridors, 50 50 45
stairways, storage spaces
(b) Typically noisy: garages, garbage 70 65 60
disposal areas (including garbage
chutes), mechanical equipment
rooms, furnace rooms, laundries,
squash courts, party rooms
Note: Values are given for separation of specific spaces. The higher requirement should be used when two or more categories are combined in
one unpartitioned space.
Figure 6.2.4 Recommended minimum sound transmission class (STC) requirements for airborne sound insulation
of walls and floors separating spaces.
Room below
A B C
Upper room Bedrooms Living, etc. Kitchen, etc.
A Bedrooms 50 45 45
B Living, dining, family rooms 55 50 45
Kitchen, bathroom, hallway, foyer, storage,
55 50 45
C utility space
Note: The higher requirement should be used when two or more of the categories are combined in one unpartitioned space.
Figure 6.2.5 Minimum requirements for impact insulation class (IIC) floors separating spaces. Values are given for
separation of specific spaces.
The values given in Figure 6.2.4 and Figure 6.2.5 represent recommended insulation values. Flanking transmission
at the junctions of the construction components can reduce noise insulation drastically. This is further described in
Section 6.2.14. Field testing of sound insulation at an early stage while construction is in progress can allow chang-
es to be made before the construction is completed. Therefore, selection of tested building components meeting
these ratings will not guarantee the recommended insulation values will be achieved in a finished building.
Multi-layer partitions with a central massive wall and one or more leafs attached to each side are often used where
high STC ratings are required. This is discussed below.
Figure 6.2.6 Airborne sound transmission loss (STC) and impact insulation class (IIC) ratings from tests of
precast concrete assemblies. [39]
Wood furring alone attached to the wall with nails, screws and other fasteners is often used to attach gypsum
board to the wall. This practice is not recommended as these types of rigid connections provide a path for vibra-
tional energy and the benefits of the added gypsum board may be lost.
The measured improvement in sound transmission class (STC) rating that can result from the attachment of 16 mm
gypsum board in a variety of ways to concrete and masonry walls is given in Figure 6.2.9. The STC ratings for com-
plete wall systems can be calculated by adding the improvements given in Figure 6.2.9 to the STC rating of the
concrete walls from Figure 6.2.6 or the masonry walls from Figure 6.2.7.
Multi-element partitions
Components having low values of sound insulation, such as windows and doors, reduce the overall sound insula-
tion. When a partition comprises two or more different components, for example, a wall containing a door or win-
dow, the effective value of airborne sound insulation is determined by the areas and sound transmission properties
of the individual components.
The STC rating for a multi-element partition can meet the design criterion by selecting the areas and transmission
losses of the individual components. It is usually uneconomical to require that all components have the STC rating
required for the composite structure. Instead, sound transmission through the weaker components, is compensat-
ed for by improving the stronger components, usually the wall, beyond the overall design criterion. There are limits,
however, to what can be achieved.
Calculations should be made for each of the individual TL values at each frequency band, and then the STC is
derived for the resultant TL curve.
Figure 6.2.9 Increase in STC ratings when a single layer of 16 mm gypsum board is added to one or both sides of
a concrete block or a concrete wall, with and without fiberglass batts filling the cavity between gypsum board and
the concrete. The same values can be used for 13 mm gypsum board without serious error.
• Locate the source of vibration as far as possible from areas where low noise levels are required. For exam-
ple: Locate elevators and garbage chutes away from bedrooms in apartments. Don’t place a gymnasium
above a school library.
• Use breaks (for example, expansion joints) in an otherwise solid building construction to impede the trans-
mission of structureborne noise.
Plumbing noise
The plumbing system in a building can be considered as an extended machine and source of vibration. The same
considerations given above apply. Wherever possible, pipes and appliances should not be directly attached to the
structure of a building. Resilient collars and supports should be used. Quiet faucets and toilets are available but
may cost more than the standard devices.
of the room. The apparent transmission loss (ATL) between adjacent rooms includes the combination of direct air-
borne transmission through the separating assembly and structure-borne flanking transmission via the three pairs
of wall and floor surfaces (one in the source room and the other in the receiving room) that are connected at each
of the four edges of the separating assembly.
For design or regulation, there is well-established terminology to describe the overall sound transmission including
all paths between adjacent rooms. ISO ratings such as the Weighted Apparent Sound Reduction Index (R’w) have
been used in many countries for decades, and ASTM has recently defined the corresponding Apparent Sound
Transmission Class (ASTC), ASTM E336.
Although measuring the ASTC in a building (following ASTM Standard E336) is quite straightforward, predicting
the ASTC due to the set of transmission paths in a building is more complex. However, standardized frameworks
for calculating the overall sound transmission have been developed. These start from standardized measurements
to characterize sub-assemblies, and have been used for more than a decade to support performance-based Euro-
pean code systems.
In 2005, ISO published a calculation method, ISO 15712-1, “Building acoustics - acoustics Estimation of acoustic
performance of buildings from the performance of elements”. The detailed calculation process of ISO 15712-1 is
focused on the balance between the input sound power and power losses (due to internal losses, sound radiation,
and power flow into adjoining assemblies). This balance alters both direct transmission through each floor or wall
assembly, and the strength of structure-borne transmission via the flanking surfaces.
Section 4.1 of ISO 15712-1 defines a process to estimate apparent sound transmission by combining the sound
power transmitted via the direct path and the twelve first-order flanking paths (3 at each edge of the separating
assembly, as illustrated in Figure 6.2. 11).
Figure 6.2.11 Transmission Paths used in ISO 15712-1, as shown in Figure 1.5 of NRC Publication, RR-331 Guide
to Calculating Airborne Sound Transmission in Buildings
Even though ASTM standard E336 recognizes the contribution of flanking to apparent soundtransmission, there are
no ASTM standards for measuring the structure-borne flanking transmission that often dominates sound transmis-
sion between rooms, nor is there an ASTM counterpart of ISO 15712-1 for predicting the combination of direct and
flanking transmission.
In the absence of suitable ASTM standards, the National Research Council has published the Guide to Calculating
Airborne Sound Transmission in Buildings (2013). The guide uses the procedures of ISO 15712-1 and data from
the complementary ISO 10848 series for some constructions, but connects this ISO calculation framework to the
ASTM terms and test data widely used by the North American construction industry, to calculate an ASTC rating
for various assemblies. In this guide, ASTC is determined from the apparent sound transmission loss for the set of
frequency bands from 125 to 4000 Hz, following the procedure in ASTM E413.
4
ATL = –10 . log10 (10–0.1 TLDd + ∑ (10–0.1 TLFf + 10–0.1 TLFd + 10–0.1 TLDf ))
. . . .
edge=1
For this example, the resulting “Direct STC” is 56, and the Flanking STC for each junction is 57.3, 57.7, 57.3 and
58.3. The resulting ASTC due to direct and total flanking is 50. ASTC is typically 6 to 8 less than STC.
The following example is used with permission from the NRC Client Report "Simplified ASTC Calculation
Method with 4 Simplified ASTC Examples Containing Hollow Core Floor Assemblies” [42]
Client Report A1-004972.4 | Construction | Acoustics Laboratory
http://www.cpci.ca/en/resources/technical_publications/
ASTC EXAMPLE Hollow Core Vertical 1: (SIMPLIFIED METHOD)
• Rooms one-above-the-other
• Hollow Core Concrete Floor with Concrete Walls with Rigid Junctions
Acoustical Parameters
2
Separating partition area (m ) = 20
Junction 1 & 3 length (m) = 5.0
Junction 2 & 4 length (m) = 4.0
10*log(S_partition/l_junction 1 & 3) = 6.0
10*log(S_partition/l_junction 2 & 4) = 7.0
Kij[dB]
Mass
Path Path Path Reference
ratio
Ff Fd Df
For Junctions 1 & 3: 2 1 1 1
0.98 0.0 8.7 8.7 ISO 15712-1, Eq. E.3
Rigid X-junction
For Junction 2: 2 1 1 1
0.98 0.0 5.7 5.7 ISO 15712-1, Eq. E.4
Rigid T-junction
For Junction 4: 2 1 1 1
0.98 0.0 8.7 8.7 ISO 15712-1, Eq. E.3
Rigid X-junction
T-Junction of separating floor of 203 mm thick
1 hollow core concrete with 150 mm thick
Experimental measurements on hollow constructions have indicated that hollow concrete wall. (Side view of Junction 2). Hollow
core floors will have Kij values which differ from the Kij values of solid concrete cores parallel to junction. Junction 4 has same
floors. Until measurement data can be collected, conservative estimates for the Kij details, but X-junction.
values will be used in the examples.
2
Mass ratios included for completeness of ASTC example. Not used for Kij
calculation (see note 1).
Junction 1 (Rigid X-junction, 203 mm hollow core concrete separating floor / 150 mm concrete flanking wall)
Laboratory STC for F1 R_F1,w RR-333, TLF-97-107a 52
STC change by lining R_F1,w None 0
Flanking STC for path Ff R_Ff,w ISO 15712-1, Eq.28a and 31 52/2+52/2+MAX(0,0)+MIN(0,0)/2+0+6= 58.0
Flanking STC for path Fd R_Fd,w ISO 15712-1, Eq.28a and 31 52/2+56/2+MAX(0,0)+MIN(0,0)/2+8.7+6= 68.7
Flanking STC for path Df R_Df,w ISO 15712-1, Eq.28a and 31 56/2+52/2+MAX(0,0)+MIN(0,0)/2+8.7+6= 68.7
Junction 1: Flanking STC for all paths Subset of Eq. 1.1 -10*log10(10^-5.8+10^-6.87+10^-6.87)= 57.3
Junction 2 (Rigid T-junction, 203 mm hollow core concrete separating floor / 150 mm concrete flanking wall)
Laboratory STC for F2 R_F2,w RR-333, TLF-97-107a 52
STC change by lining R_F2,w None 0
Flanking STC for path Ff R_Ff,w ISO 15712-1, Eq.28a and 31 52/2+52/2+MAX(0,0)+MIN(0,0)/2+0+7= 59.0
Flanking STC for path Fd R_Fd,w ISO 15712-1, Eq.28a and 31 52/2+56/2+MAX(0,0)+MIN(0,0)/2+5.7+7= 66.7
Flanking STC for path Df R_Df,w ISO 15712-1, Eq.28a and 31 56/2+52/2+MAX(0,0)+MIN(0,0)/2+5.7+7= 66.7
Junction 2: Flanking STC for all paths Subset of Eq. 1.1 -10*log10(10^-5.9+10^-6.67+10^-6.67)= 57.7
Junction 3 (Rigid X-junction, 203 mm hollow core concrete separating floor / 150 mm concrete flanking wall)
Laboratory STC for F3 R_F3,w RR-333, TLF-97-107a 52
STC change by lining R_F3,w None 0
Flanking STC for path Ff R_Ff,w ISO 15712-1, Eq.28a and 31 52/2+52/2+MAX(0,0)+MIN(0,0)/2+0+6= 58.0
Flanking STC for path Fd R_Fd,w ISO 15712-1, Eq.28a and 31 52/2+56/2+MAX(0,0)+MIN(0,0)/2+8.7+6= 68.7
Flanking STC for path Df R_Df,w ISO 15712-1, Eq.28a and 31 56/2+52/2+MAX(0,0)+MIN(0,0)/2+8.7+6= 68.7
Junction 3: Flanking STC for all paths Subset of Eq. 1.1 -10*log10(10^-5.8+10^-6.87+10^-6.87)= 57.3
Junction 4 (Rigid X-junction, 203 mm hollow core concrete separating floor / 150 mm concrete flanking wall)
Laboratory STC for F4 R_F4,w RR-333, TLF-97-107a 52
STC change by lining R_F4,w None 0
Flanking STC for path Ff R_Ff,w ISO 15712-1, Eq.28a and 31 52/2+52/2+MAX(0,0)+MIN(0,0)/2+0+7= 59.0
Flanking STC for path Fd R_Fd,w ISO 15712-1, Eq.28a and 31 52/2+56/2+MAX(0,0)+MIN(0,0)/2+8.7+7= 69.7
Flanking STC for path Df R_Df,w ISO 15712-1, Eq.28a and 31 56/2+52/2+MAX(0,0)+MIN(0,0)/2+8.7+7= 69.7
Junction 4: Flanking STC for all paths Subset of Eq. 1.1 -10*log10(10^-5.8+10^-6.87+10^-6.87)= 58.3
ASTC due to Direct plus Total Flanking Subset of Eq. 1.1 -10*log10(10^-5.6+10^-5.16)= 50
6.3.2 Definitions
Type S concrete – Type of concrete in which the coarse aggregate is granite, quartzite, siliceous gravel or other
dense materials containing at least 30 per cent quartz, chert or flint.
Type N concrete – Type of concrete in which the coarse aggregate is cinders, broken brick, blast furnace slag,
limestone, calcareous gravel, trap rock, sandstone or similar dense material containing not more than 30 per cent
of quartz, chert or flint.
Type L concrete – Type of concrete in which all the aggregate is expanded slag, expanded clay, expanded shale or
pumice.
Type L40S concrete – Type of concrete in which the fine portion of the aggregate is sand and low density aggre-
gate and in which the sand does not exceed 40 per cent of the total volume of all aggregates in the concrete.
Fire endurance – A measure of the elapsed time during which a material or assembly continues to exhibit fire resis-
tance under specified conditions of test and performance. As applied to elements of buildings it shall be measured
by the methods and to the criteria defined in ULC S-101 (defined in ULC).
Fire resistance – The property of a material or assembly to withstand fire or to give protection from it. As applied
to elements of buildings, it is characterized by the ability to confine a fire or to continue to perform a given structur-
al function, or both (defined in ULC S-101).
Fire resistance rating, sometimes called fire rating, fire resistance classification, or hourly rating, – A legal term
defined in building codes, usually based on fire endurances. Fire resistance ratings are assigned by building codes
or building officials for various types of construction and occupancies and are usually given in half-hour increments.
Lightweight aggregate concrete – Concrete made with lightweight, coarse and fine aggregate (expanded clay,
shale, slag, or slate, or sintered fly ash) and having a 28-day air-dry unit weight of 1500 to 1700 kg/m3.
Sand-lightweight concrete – Concrete made with lightweight, coarse aggregate (expanded clay, shale, slag, or
slate, or sintered fly ash) and normal weight fine aggregate and having a 28-day air-dry unit weight of 1700 to 1900
kg/m3.
Note: CSA A23.3 uses the term: low-density concrete.
6.3.3 Introduction
Precast concrete elements can be provided with the degree of fire resistance required by building codes, insurance
companies, and other authorities. The fire resistance of building assemblies is determined from standard fire tests
defined in ULC standard CAN/ULC S101-04, Standard Methods of Fire Endurance Tests of Building Construction
and Materials. [43]
Engineers can use the tabulated information provided in Volume 2, Appendix D of the National Building Code of
Canada to ensure that fire resistance requirements are satisfied. This information is based on the results of standard
fire tests of assemblies.
In the absence of fire test results or tabulated data, the
fire resistance of precast concrete elements and assem-
blies can be determined in most cases by calculation.
These calculations are based on engineering principles
and take into account the conditions of a standard fire
test. This is known as the Rational Design Method of
determining fire resistance. It is based on extensive
research conducted by the National Research Council
of Canada, the Portland Cement Association and many
laboratories in Europe and the U.S.
While every attempt has been made to present in-
formation that is factual and is in usable format, the
material presented herein does not have official status.
Acceptance of designs based on this information rests
entirely with the authority having jurisdiction.
Fire tests and heat transmission are discussed in Sec-
tions 6.3.4 and 6.3.5. Calculations using the Rational
Design Method for common situations are presented
in Section 6.3.7. Brief explanations of the underlying
principles are also given. For additional examples, de- Figure 6.3.1 Standard time temperature curve
sign charts, and a complete explanation of the method, refer to the PCI Manual 124, Design for Fire Resistance for
Precast/ Prestressed Concrete [44].
High strength concretes with compressive strengths up to 70 MPa, will perform under fire conditions as described
herein provided minimum cover and other dimensional requirements are adhered to. ULC provides certification of
fire resistance ratings of some building assemblies for precast concrete manufacturers that subscribe to the service.
These certifications are based on standard fire tests. ULC certification is not required by NBCC.
Restrained assemblies
ULC S101 distinguishes between restrained and unrestrained assemblies and defines them as follows:
“Floor and roof assemblies and individual beams in buildings shall be considered thermally re-
strained when (1) the surrounding or supporting structure is capable of resisting, without col-
lapse, thermal expansion such as would be induced in an environment described by the Standard
Time-Temperature Curve, or, (2) the assemblies or beams have structural continuity over supports.
Constructions not complying with either of these two conditions or a combination thereof are as-
sumed to be free to expand and rotate and should be considered as thermally unrestrained.”
While the focus of this definition is mainly on the axial resistance of the supporting or surrounding structure to
thermal expansion, unlike other materials, the intent of restraint can be expanded for concrete members to include
rotational restraint and continuity as well – see the sub-section on continuous elements under Section 6.3.7.
ULC S101 includes a guide for classifying types of construction as restrained or unrestrained and is reproduced in
Figure 6.3.2. The guide indicates that cast-in-place and many precast concrete assemblies can be considered to be
restrained.
(a) They have structural continuity (see Clause A1.5) with supporting members;
or
(b) The supporting members are designed and detailed to resist thermal thrust
from the floor or roof system.
B) Multi-Bay Structures:
(a) Open web steel joists, steel beams, or metal decking have a positive
structural connection with the structural concrete slabs they support. Such a
connection need not develop full composite action.
(c) All types of prefabricated floor or roof systems are secured to the framing
members so that the potential thermal expansion of the floor or roof system
is resisted by the framing system or adjoining floor or roof construction. For
example, resistance to potential thermal expansion is considered to be
achieved with either of the following:
(B) The space between the ends of precast units or between the ends of
units and the vertical face of supports is filled with concrete or mortar;
or the space is the lesser of 25 mm or 0.25% of the length for normal
weight concrete members or the space is the lesser of 15 mm or
0.1% of the length for structural lightweight concrete members.
(ii) Floors, roofs or beams in exterior bays (exterior bays are defined as those having
an exterior support in the direction of the span or spans of the floor, roof or beam in
question) should be considered as THERMALLY UNRESTRAINED unless:
(a) They have structural continuity (see Clause A1.5) with supporting members,
or
(b) The supporting framing members are designed and detailed to resist thermal
thrust from the floor or roof system.
WOOD CONSTRUCTION
All types of wood construction shall be considered to be thermally unrestrained.
* Reproduced from ULC 5101
Ribbed panels
Heat transmission through a ribbed panel is influ-
enced by the thinnest portion of the panel and by
the panel’s equivalent thickness. Equations for calcu-
lating the equivalent thickness are given in Volume
2, Appendix D of the NBCC. An illustrated example
is shown in Section 1.4 of the Cement Association of
Canada (CAC) Concrete Design Handbook. Figure 6.3.3 Fire endurance (heat transmission) of
Multi-course-assemblies concrete slabs or wall panels
Floors and roofs often consist of concrete base slabs
with overlays or undercoatings of other types of con-
crete or insulating materials. In addition, roofs generally have built-up roofing. Walls may consist of more than one
wythe, with or without an internal air space.
The fire resistance of multi-course assemblies is outlined in Volume 2, Appendix D of the NBCC. An illustrated
example is shown in Section 1.4 of the CAC Concrete Design Handbook.
Sandwich panels
Sandwich wall panels are made by sandwiching insulation material between two concrete wythes.
It should be noted that cellular plastics melt and are consumed at about 200 to 300°C. Additional thickness or
changes in composition will have a minor effect on the fire endurance of sandwich panels. [47]
The fire resistance of sandwich wall panels is equivalent to the fire resistance of a solid panel with a thickness equal
to the sum of the thickness of the two wythes. For further information, see Chapter 2 of the Supplement to NBCC.
Wall openings
NBCC limits the area of unprotected openings (windows and doors) in exterior walls which are required to be fire
resistive. Percentages of unprotected opening areas are tabulated for various combinations of area of building
face, height-length ratio, and spatial separation.
The percentage of openings permitted increases:
1. as the spatial separation increases,
2. as the area of the exposed building face decreases, and
3. as the ratio of either height-length (H/L) or length-height (L/H) increases, i.e., a greater percentage is permit-
ted for H/L or L/H of 10:1 than for H/L or L/H of 3:1
For example, an exposed face of an office building, without sprinkler protection, having an area of 350 m2, an
L/H = 2:1, and a limiting distance of 7 m can have a maximum of 16 percent of unprotected openings. If the ratio of
L/H or H/L were 10:0 or more, the area of unprotected openings could be increased to 30 percent, or if the limiting
distance were 12 m and the L/H were 10:1, the area of unprotected openings permitted is 59 percent of the ex-
posed face.
NBCC also permits a higher limit on the unexposed surface temperature if the area of unprotected openings is less
than the maximum allowed, and thus somewhat thinner panels can be used.
An equivalent opening factor is applied in the following formula to determine the corrected area of openings:
Ac = A + Af Feo
Ac = corrected area of unprotected openings including actual and equivalent openings
A = actual area of unprotected openings
Af = area of exterior surface of the exposing building face exclusive of openings, on which the
temperature limitation of the standard fire test is exceeded
Feo = equivalent opening factor
Figure 6.3.4 shows the relation between Feo (as defined in NBCC and panel thickness for three types of concrete).
Figure 6.3.4 Equivalent opening factor Feo, for concrete wall panels*
To illustrate the use of Figure 6.3.4, suppose that for a particular building face, a 2 h fire-resistance rating is required
and the area of unprotected openings permitted is 57 percent. Suppose also that the actual area of unprotected
openings is 49 percent and that the window wall panels are made of Type N concrete. Determine the minimum
thickness of the panel.
In this case, Ac = 57 percent, A = 49 percent,
Af = 100 – 49 = 51 percent, hence:
Ac A 57 49
Feo = = = 0.16
Af 51
From Figure 6.3.4, for Feo = 0.16 at 2 h, the minimum panel thickness is 54 mm. Thus, if the panel is 54 mm thick or
thicker, the code requirements will be satisfied.
Treatment of joints
Joints between wall panels are similar to unprotected openings, and can be treated in the manner discussed for
wall openings. In many cases, joints need not be fire-protected, however, in other cases, openings, including joints,
must be protected.
Fire tests of wall panel joints [48] have shown that the fire endurance, as determined by a temperature rise of 181°C
over the joint, is influenced by joint type, joint materials, joint width, and panel thickness. When the proper thick-
ness of insulating materials is provided within the joint, it is possible to attain fire endurance equal to that of the
wall panels.
Figure 6.3.5 is based on results of fire tests of panels with butt joints. The tabulated values apply to one-stage butt
joints and are conservative for two-stage and ship-lap joints.
Panel Thickness of ceramic fibre felt (mm) required for fire resistance ratings
equivalent thickness and joints widths shown
(mm) Joint width = 10 mm Joint width = 25 mm
Type N concrete* 1h 2h 3h 4h 1h 2h 3h 4h
100 6 – – – 19 – – –
125 0 19 – – 13 58 – –
150 0 0 32 – 6 32 89 –
175 0 0 0 25 6 19 51 96
*
Panel equivalent thicknesses are for Type N concrete. For Type S concrete change 100, 125, 150, and 175 in
column 1 to ‘‘110, 135, 165, and 190,’’ respectively. For Type L40S or L concrete change 100, 125, 150, and
175 in column 1 to ‘‘85, 105, 125, and 145.’’
The tabulated values apply to one-stage butt joints and are conservative for two-stage and ship-lap joints.
Joints between adjacent precast floor or roof elements may be ignored in calculating the slab thickness provided
that a concrete topping at least 40 mm thick is used. Where no concrete topping is used, joints should be grouted
to a depth of at least one-third the slab thickness at the joint, or the joints made fire-resistive in a manner accept-
able to the authority having jurisdiction.
Unrestrained elements
Expansion can occur without restriction when an
unrestrained prestressed concrete slab is exposed to
fire from below and the ends of the slab are free to
translate and rotate. With the underside of the slab
exposed to fire, the bottom will expand more than
the top, causing the slab to deflect downward. The
strength of the steel and concrete near the bottom will
decrease as the temperature rises. When the strength
of the steel diminishes below that required to support
the slab, flexural collapse will occur. The applied mo-
ment remains constant during the fire exposure, but
the resisting moment capacity is reduced as the steel
weakens.
Figure 6.3.6 illustrates the behaviour of a simply-sup-
ported slab exposed to fire from below. The nominal
flexural resistance is constant throughout the span
because the strands are parallel to the axis of the slab.
Mn = Ap fpr (dp – a/2)
Mn = nominal moment resistance
Ap = area of prestressed reinforcement
Figure 6.3.6 Moment diagrams for simply-supported
fpr = stress in the prestressed reinforcement at nom- beam or slab
inal resistance
dp = distance from the extreme compression fibre to
the centroid of the prestressed reinforcement
a = depth of equivalent rectangular stress block
= Ap fpr / (a1f’cb), where a1 is the stress block intensity factor, f’c is the specified compressive strength of the
concrete and b is the width of the compression face
In lieu of a more accurate determination of fpr based on strain compatibility, the following approximate value of fpr
may be used for bonded tendons if fpe is not less than 0.6fpy and c/dp is not greater than 0.5:
fpr = fpu (1 – kp c/dp)
fpu = tensile strength of bonded tendons
kp = factor for type of prestressing steel
= 2 (1.04 – fpy /fpu)
c = neutral axis depth at nominal resistance
As the material strengths diminish with elevated temperatures, the retained nominal flexural resistance becomes:
Mnθ = Ap fprθ (dp – aθ/2)
fprθ = fpuθ (1 – kp cθ/dp)
aθ = Apfprθ/(a1f’cb)
in which θ signifies the effects of elevated temperature. Note that Ap and dp are not affected, but fpr is reduced.
Similarly aθ is reduced, but the concrete strength at the top of the slab, f’c, is generally not reduced significantly be-
cause of its lower temperature. If, however, the compressive zone of the concrete is heated above 450°C, f’c should
also be reduced to calculate aθ.
Flexural failure can be assumed to occur when Mnθ is reduced to M. The material resistance factors, fp and fc are
not applied because a factor of safety is included in the required ratings. From this expression, it can be seen that
the fire endurance depends on the applied loading and on the strength-temperature characteristics of the rein-
forcement.
In turn, the duration of the fire before the critical steel temperature is reached depends on the protection of the
reinforcement.
To solve problems involving the above equations, it is necessary to use data on the strength-temperature relation-
ships for steel and concrete, and information on temperature distributions within concrete elements during fire
exposures. Figure 6.3.7 shows strengths of certain steels at elevated temperatures, and Figure 6.3.8 shows similar
data for various types of concrete.
Data on temperature distribution in concrete slabs during fire tests are shown in Figure 6.3.9. Similar data for
concrete beams and joists are more complex because beams are heated from the sides as well as from beneath.
Figure 6.3.10 shows temperature data for normal density concrete joists and beams at 2 h exposure. Note that the
temperatures are given for points along the vertical centreline of rectangular beams or of elements with tapered
sides.
Figure 6.3.9 Temperatures at ‘u’ mm from hot face of concrete slabs during fire tests
Figure 6.3.10 Temperature – along vertical centre lines of stemmed units at 2h of exposure*
*From: FIP/CEB Report on Methods of Assessment of the Fire Resistance of Structural Members.
f’c (precast) = 35 MPa a1 = 0.80 b1 = 0.88 1. Estimate strand temperature at 2 h from Figure
f’c (topping) = 20 MPa a1 = 0.82 b1 = 0.92 6.3.10. At centroid of strand:
Example 6.7 Increasing fire endurance of a double tee by adding reinforcement (continued from
previous page)
2. Estimate fpuθ from Figure 6.3.7: 5. Estimate temperature and strength of the rein-
fpuθ = (0.24)(1860) = 445 MPa forcing bars:
bw = 128 mm
3. Calculate Mnθ and compare with M:
s = 495°C (Figure 6.3.10)
Assume N.A. is in the topping.
fy = (0.70)(400) = 280 MPa (Figure 6.3.7)
c (594)(445) 2
= = 0.023 As = (2)(500) = 1000 mm
dp (0.82)(20)(0.92)(2400)(317) + (0.28)(594)(445)
fpr = (445) [1 (0.28)(0.023)] 6. Calculate Mnθ:
= 442 MPa Adjusted a = (594)(442) + (1000)(280)
a = (594)(442)/[(0.82)(20)(2400)] = 7 mm (0.82)(20)(2400)
OK, N.A. is in the topping. = 14 mm
6
Mn = (594)(442)(317 7/2)/10 = 82.4 kN-m Mn = [(594)(442)(317 14/2)
2 6
M = (12.5)(9) /8 = 127 kN-m > Mn + (1000)(280)(269 14/2)]/10
Continuous elements
Continuous elements undergo changes in stresses when
subjected to fire. These stresses result from temperature
gradients within the structural elements, or changes in
strength of the materials at high temperatures, or both.
Figure 6.3.11 shows a two-span continuous beam whose
underside is exposed to a fire test. The bottom of the
beam becomes hotter than the top and tends to expand
more than the top. This differential temperature effect
causes the ends of the beam to tend to lift from their
supports thereby increasing the reaction at the interior
support. This action results in a redistribution of moments,
i.e., the negative moment at the interior support increases
while the positive moments decrease.
During a fire, the negative moment reinforcement (Figure
6.3.11) remains cooler than the positive moment rein-
forcement because it is better protected from the fire. In
addition, the redistribution that occurs is sufficient to cause
yielding of the negative moment reinforcement. A relatively
large increase in negative moment can be accommodat-
ed throughout the test. The resulting decrease in positive
moment means that the positive moment reinforcement
can be heated to a higher temperature before failure will Figure 6.3.11 Moment diagram for two-span
occur. The fire endurance of a continuous concrete beam is continuous beam
wl 2 2 2Mn+
Mn = ± wl 2
2 wl
In most cases, redistribution of moment occurs early during a fire and the negative moment reinforcement will
yield before the negative moment capacity has been reduced by the effects of fire. The length of xo is increased,
i.e., the inflection point moves toward the simple support. If the inflection point moves beyond the cut off points of
the negative moment reinforcement, sudden failure may result. Figure 6.3.13 shows a symmetrical beam or slab in
which the end moments are equal:
Mn = wl 2 / 8 Mn+
wx 22
= Mn+
8
8Mn+
x2 =
w
1
xo = (l x2 )
2
l 1 8Mn+
=
2 2 w
To determine the maximum value of xo, the value of w should be the minimum service load anticipated, and
(wl 2 /8 Mn–θ ) should be substituted for Mn+θ in the equation:
l 1 8Mn+
xo =
2 2 w
For a given fire endurance period, the value of Mn+θ can be calculated by the procedures given in the section on
unrestrained elements for simply-supported slabs. The value Mn–θ of can be calculated using the two preceding
equations:
wl 2 2 2Mn+
Mn = ± wl 2
2 wl
or
wl 2
Mn = Mn+
8
The necessary lengths of the negative moment reinforcement can be determined from:
2Mn
xo =
wl
or
1 8Mn+
l
xo =
2 2 w
Use of these equations is illustrated in the following example.
The amount of moment redistribution that can occur is dependent on the amount of negative moment rein-
forcement. Tests have demonstrated that the negative moment reinforcement will yield, so the negative moment
capacity is reached early during a fire test, regardless of the applied loading. The designer must ensure that a
secondary type of failure will not occur. To avoid a compression failure in the negative moment region, the amount
of negative moment reinforcement should be such that A23.3, Clause 18.7, Limits for Minimum Factored Flexural
Resistance, is satisfied before and after reductions in fy, b, d and f’c are taken into account. The negative moment
reinforcement must be long enough to accommodate the complete redistributed moment envelope and change
in the inflection points. The worst condition occurs when the applied loading is smallest, such as dead load plus
partial or no live load. It is recommended that at least 20% of the maximum negative moment reinforcement ex-
tend throughout the span.
Example 6.8 Design of a continuous hollow core floor system for a 3 h fire endurance
Given: Check Mn–θ, assuming that the temperature of the
1220 x 305 hollow core floor with 50 mm topping negative moment reinforcement does not rise
and a continuous span of 7.5 m. above 90°C. If greater than 90°C, the reinforcing
strength should be reduced according to Figure
Concrete:
6.3.7.
f’c (precast) = 35 MPa a1 = 0.80 b1 = 0.88
*Use 20% As throughout span.
f’c (topping) = 20 MPa a1 = 0.82 b1 = 0.92
Try WWF with an area of 59.8 mm2/m in both di-
Normal density, Type N
rections throughout plus WWF with an area of 123
Prestressed reinforcement: mm2 /m in both directions over the supports.
10 – 9 mm 1860 MPa stress-relieved strands Over supports:
kp = 0.28
As– = (1.2*)(59.8 + 123.0) = 220 mm2 /m
Ap = (10)(55) = 550 mm2
a–θ = (220)(400)/[(0.81)(28)(1220)] = 3 mm
wd = 8.4 kN/m2
Mn–θ = (220)(400)(330 – 13 – 3/2)/106 = 28 kN-m
wl = 7.2 kN/m2
u = 45 mm Notes: 330 mm is the depth to the WWF reinforce-
dp = 310 mm ment from the bottom most fibre. 13 mm is the
*assumed load factor on total specified load = 1.2 depth of the concrete above 750°C (neglected). 3/2
is half the depth of the stress block.
Problem:
Calculate the required amount of negative mo- With dead load + 50% live load; w = 12 kN/m2,
ment reinforcement to provide a 3 h fire endur- M = 101 kN-m/unit and Mr = 28 kN-m/unit
ance. (calculated at room temperature).
+
Solution: Mmin = 101 28 = 73 kN-m/unit
From Figure 6.3.9: θs = 480°C 7.5 8(73)
max xo = 0.5
From Figure 6.3.7: fpuθ = 0.36 fpu = 670 MPa 2 1.2 * (12)
Calculate values: fprθ = 658 MPa, aθ = 18 mm = 0.57 m = 570 mm
Mn+θ = (550)(658)(310 –18/2)/106
Use the lighter WWF throughout plus the heavier
= 108.9 kN
fabric for a distance of 900 mm in both directions
M = (1.2*)(8.4 + 7.2)(7.5)2 / 8 = 131.6 kN-m from the support. The WWF must extend into walls
Req’d Mn–θ = 131.6 – 108.9 = 22.7 kN-m/unit that must be designed for the moment induced at
Assume dθ = aθ /2 = 310 mm and fyθ = 400 MPa the top.
As– = (22.7)(106)/[(400)(310)] = 183 mm2/unit
Neglect concrete above 750°C in negative mo-
ment region, i.e. from Figure 6.3.9, neglect bottom
13 mm. Concrete within compressive zone will be
about 730 to 750°C, so use f’cθ = 28 MPa, a1 = 0.81
(see Figure 6.3.8).
Example 6.9 Design of a beam restrained against thermal expansion (continued from previous page)
(792)(1041)
= = 0.198
(0.80)(35)(0.88)(300)(531) + (0.28)(792)(1041)
Shear resistance
Many fire tests have been conducted on simply supported reinforced and prestressed concrete elements and ele-
ments restrained against thermal expansion. Shear failures did not occur in any of these tests.
When beams that are continuous over one support are exposed to fire (e.g., as shown in Figure 6.3.11), both the
moment and the shear at the interior support increase. This redistribution of moment and shear results in a severe
stress condition. Of the several fire tests of reinforced concrete beams where this condition was simulated, shear
failure occurred in only one beam. [46] The shear reinforcement in that test was inadequate, even for service load
conditions without fire as judged by the shear requirements of CSA A23.3. It appears from available test data that
members that are designed for shear strength in accordance with CSA A23.3 will perform satisfactorily in fire situa-
tions, i.e. failure will not occur prematurely due to a shear failure.
Protection of connections
Many types of connections in precast concrete construction are not vulnerable to the effects of fire, and conse-
quently, require no special treatment. For example, connections such as the bearing between precast concrete
panels and concrete beams or footings that support them do not generally require special fire protection.
If panels rest on elastomeric pads or other combustible materials, protection of the pads is not generally needed
because deterioration of the pads will not cause collapse. Connections that can be weakened by fire and thereby
jeopardize a structure’s load carrying capacity should be protected to the same degree as that required for the
supported member. For example, an exposed steel bracket supporting a panel or spandrel beam will be weakened
by fire and may fail, causing the panel or beam to collapse. Such brackets should be fire protected.
The amount of protection depends on:
1. the stress-strength ratio in the steel at the time of the fire, and
2. the intensity and duration of the fire.
The thickness of protection materials required is greater as the stress level and fire severity increase.
6.3.8 PCI Manual 124, Design for Fire Resistance for Precast/ Prestressed Concrete
The PCI Manual 124, Design for Fire Resistance for Precast/ Prestressed Concrete [44] gives information on a num-
ber of additional topics including:
1. multi-coursed and ribbed wall panels
2. multi-coursed floor slabs
3. protection for exposed connections of precast assemblies
4. thickness requirements for precast concrete column covers
In many instances, the PCI MNL 124 contains more extensive data and discussion than comparable information
in Volume 2, Appendix D of the National Building Code of Canada. The manual discusses analytical methods of
achieving fire-resistance ratings for a larger range of precast concrete assemblies.
(free) vibration – its fundamental mode. The primary feature of the response in Figure 6.4.1 is resonance:
when the forcing frequency matches the natural frequency, the vibration builds up to a large magnitude,
controlled only by damping in the floor system. The peak acceleration at resonance shown in Figure
6.4.1 is given by a formula similar to Newton’s second law (force = mass x acceleration):
sinusoidal force
peak acceleration = Eq. (1)
mass 2
= model damping ratio
The curve shown in Figure 6.4.1 provides the basis for the vibration criteria used in this section. It must be empha-
sized that the calculations presented are very approximate. The actual natural frequency of a floor can be estimat-
ed to a reasonable degree of accuracy, but the calculations are based on damping and on human response, both
of which are subject to much variation. When in doubt about the acceptability of a proposed floor system, the best
way to decide is to compare it to existing similar systems that are known to be acceptable or unacceptable, using
the same method of analysis. See [51] for a general discussion on floor vibration for precast concrete.
i is the maximum deflection (in mm) of the floor structure under the weight supported.
For simply-supported slabs (e.g., hollow core or double tee slabs) on rigid supports, i is obtained from the sim-
ply-supported beam deflection formula. If the slabs are supported on simply supported girders, the deflection of
the girder under the weight it supports should be added to obtain the total deflection, i.e. i = ij + ig.
In a tall building the shortening of the supporting columns under the weight they support should also be added
to obtain i. [49] An example of resonant vertical vibration during aerobics due to axial spring action of columns is
given in [52]. Thus the fundamental natural frequency of the floor structure, fn, is affected by the total deflection of
the structure, not just the deflection of the slab itself.
The deflection, i, for a uniformly-loaded simple span floor panel is determined from:
5wl 4
= Eq. (3)
384EI
E = 1.2Ec for concrete. The factor 1.2 takes into account the rate-of-loading effect for dynamic vibration as com-
pared to static deflection. [50] Eq. (3) does not apply to two-way flat slabs or two-way beam and slab construction.
Floors with natural frequencies lower than 3 Hz are generally not recommended because people may more readily
synchronize their actions at lower frequencies, such as “rogue” jumping. [50] If the natural frequency is less than 3
Hz, a special evaluation should be carried out, considering the planned uses of the floor area.
ap 0.35fn
P0 e
= Eq. (4b)
g W
0.35fn
P0 e = the harmonic walking force at or near fn, kN
P0 = a constant force representing the walker, kN
fn = natural frequency of the floor structure, Hz
2
W = wBL = effective weight of the floor, where w is the weight per m of a floor panel, L m long and B m
wide. For hollow core slabs it is recommended to take B equal to L. For double tees, it is recommended
to vary B from 0.8L for 450 mm topped double tees and 0.6L for 800 mm topped double tees. For
continuous spans, W may be increased 50%. [50] At an unstiffened edge of a floor, the width B used for
estimating the floor weight should be halved. [50]
Procedures for calculating W and fn for two-way floor systems are given in Reference [50]. Below is an example of
calculating peak acceleration for a one-way hollow core slab on stiff supports. See [50] for more detail.
Determine if a 203 mm simply supported hollow Figure 6.4.4 shows the peak walking acceleration,
core floor system satisfies the vibration criterion ap, for simply-supported residential floors on stiff
given in Eq. (4) due to walking. The floor supports a supports as a function of span length. These calcu-
residential occupancy with full-height partitions. lations were also carried out for an open plan office
with low partitions, where the damping ratio can be
Concrete Floor Properties:
reduced in Figure 6.4.3 from 0.05 to 0.03. Top-
Unit width – 1.22 m; Span variable – L m
ping is usually applied for an office floor; with the
Concrete unit mass 2400 kg/m3 effective moment of inertia increased from 693x10-6
f’c = 35 MPa m4 to 1276x10-6 m4 and the weight of hollow core
increased from 2.7 kPa to 3.9 kPa, The calculated
Elastic Modulus:
acceleration for the topped office floor is approx-
E = 1.2Ec imately the same as for the untopped residential
1.5
2400 floor. Both floors are satisfactory for walking for
E = 1.2 (3300 35 + 6900)
2300 spans up to the maximum recommended (10 m).
If the office floor were untopped, however, Figure
= 33800 MPa 6.4.4 indicates unsatisfactory walking vibration for
6 2
= 33.8 10 kN/m spans above 7.5 m.
Moment of inertia: If the hollow core floor system is supported on
Untopped I = 693 x 106 mm4 x 693 x 10-6 m4 steel beams, the natural frequency of the floor sys-
Weight of slab: tem is decreased, and the system must be re-evalu-
Untopped = 2.7 kN/m2 ated. See [48], Example 5.2.2.
Floor panel properties Continuity of hollow core over supports will reduce
Supported weight: vibration by providing increased mass and, if adja-
wj = 1.22[2.7+0.2(flrg, etc.) + 0.3(live)] cent spans are unequal, increased natural frequen-
= 3.90 kN/m cy of the floor system. Procedures for estimating
these effects are contained in [50].
Deflection (Eq. 3):
(5)(3.90)(L4 )(1000) L4 See [50], Example 5.2.1, for the design of a precast
j (in mm) = = double tee mall footbridge with low damping (0.01
(384)(33.8 106 )(693 10 6 ) 461
in Figure 6.4.3) for walking vibration.
Natural frequency (Eq. 2):
fn = 18 L4 461 = 386 /L2
Panel width: B = L
2 2
Panel weight: W j = wBL = [3.9/1.22]L = 3.2L
2
Damping ratio: = 0.05 (Figure 6.4.3); bW = 0.16L
fn K i wp Eq. (5)
ifstep 1 +
ao / g wt
ao/g = acceleration limit (see Figure 6.4.2).
wt = total dead weight supported by the floor structure expressed as a UDL.
wp = weight of participants as an equivalent UDL over the floor span. This can be estimated from the UDL of
the participants over the area occupied by the participants as recommended in Figure 6.4.5.
th
ifstep = forcing frequency of the i harmonic as recommended in Figure 6.4.5. For aerobics, three harmonics
need to be considered because of its repeated impactive character. For lively concert, sports events or
dancing, the second harmonic in Figure 6.4.5 takes into account the impactive character of foot
stamping.
th
i = dynamic coefficient for the i harmonic of the step or jumping frequency, as recommended in Figure
6.4.5.
K = 1.7 for dancing, 1.7 for lively concert or sports event, 2.0 for aerobics.
To prevent resonance vibration, Eq. (5) is applied to the highest harmonic. However, if the dynamic loading for the
highest harmonic, aiwp, is sufficiently small compared to the mass weight, wt, then resonance may be acceptable,
in which case the above equation is applied to the second highest harmonic in Figure 6.4.5. The peak acceleration
due to harmonic resonance, based on Eq. (1), is obtained from [50]:
1.3 i w p
ap/g = Eq. (6)
2 wt
For rhythmic activities, b can be taken as 0.04 to 0.06 for design purposes. The more people on the floor the great-
er the damping ratio.
Forcing UDL of Participants on Dynamic
Activity Frequency Occupied Area Coefficient
f (Hz) wp (kPa) i
Dancing
2
first harmonic 1.5 to 2.7 0.6 (2.5 m per person) 0.50
2
second harmonic 3.0 to 5.0 0.6 (2.5 m per person) 0.05
Lively Concert/Sports Event
2
first harmonic 1.5 to 2.7 1.5 (0.5 m per person) 0.25
2
second harmonic 3.0 to 5.0 1.5 (0.5 m per person) 0.05
Aerobics
2
first harmonic 2.0 to 2.75 0.2 (3.5 m per person) 1.50
2
second harmonic 4.0 to 5.5 0.2 (3.5 m per person) 0.60
2
third harmonic 6.0 to 8.25 0.2 (3.5 m per person) 0.10
Consult with local CPCI members for specific recommendations for stadium seating slabs.
1.7 (0.25x1.5)cos220
fn 2.7 1 + = 3.5 Hz
0.15 5 + 1.5
The natural frequency for the precast seating is de-
termined from Eq. (3) using the principal moment
of inertia in the most flexible direction (slope of
22°), which is found by application of [54] to be
3350 x 10-6 m4— see Example A2 in [50]. Application
of Eq. (3) results in:
A piece of mechanical equipment has a forcing The maximum deflection of the floor structure
frequency of 15 Hz. Determine the approximate under the weight of isolated equipment is deter-
minimum deflection of the mounts due to the mined as follows:
weight supported and the maximum deflection of
ifl = (0.15)(10) = 10 mm
the floor structure due to the equipment.
The minimum static deflection of the mounts due
to the weight supported is determined as follows:
2
47.4
m = = 10 mm
15
Life cycle cost (LCC) – All costs associated with the product’s life cycle. These include all costs involved in acquisi-
tion (research & development, design, production & construction, and phase-in), operation, support and disposal
of the product.
Life cycle inventory analysis (LCI) – The phase of life cycle assessment involving the compilation and quantifica-
tion of inputs and outputs for a given product system throughout its life cycle.
Life Cycle Inventory Assessment (LCIA) – Characterization of the life cycle inventory (LCI) data in terms of their
potential environmental impacts, consisting of the following mandatory elements: selection of impact categories,
category indicators, and characterization models; classification of inventory data into specific impact categories;
and characterization of inventory data into common equivalence units.
Live load – All the loads in a building not part of the structure: furniture, people, snow, wind.
Off-gassing – Also known as outgassing, is the emission of chemicals from building materials, furniture, textiles,
bedding or other products in a home.
Pozzolan cement – A fine powdered material that is added to non-hydraulic lime mortars to accelerate the set.
The material possesses little or no cementitious value, but in a finely divided form it will react with calcium hydrox-
ide (lime putty) in the presence of moisture to provide a chemical set.
Precast element – A concrete unit cast and cured in a place other than the final location in a structure.
Note: The precast elements described in this section are assumed to be manufactured in a permanent produc-
tion facility in accordance with A23.4, as opposed to units cast at a building site.
Raw material – A primary or secondary material used to produce a product.
Recycling – The collection or processing of waste from a system, that results in a useful application of a product
either in the same system or in a different system.
Recycling is the reuse of materials that would otherwise be considered waste. Recycled materials can be derived
from pre-consumer waste (materials used in manufacturing) or post-consumer waste (materials discarded by the
consumer).
Double wythe insulated precast concrete wall panels – Insulated precast wall panels consist of two reinforced or
prestressed concrete wythes with a continuous layer of rigid insulation between.
Self-consolidating concrete (SCC) – A concrete mixture that can be placed purely by means of its own weight with
little or no vibration.
Supplementary cementing materials (SCM) – Fly ash, ground granulated blast-furnace slag, silica fume, and
natural pozzolans, such as calcined shale, calcined clay or metakaolin, are materials that, when used in conjunction
with hydraulic or blended cement, contribute to the properties of the hardened concrete through hydraulic or poz-
zolanic activity or both. These materials are generally categorized as supplementary cementing materials (SCM’s)
or mineral admixtures. Supplementary cementing materials are added to concrete as part of the total cementing
system. They may be used in addition to or as a partial replacement of hydraulic cement or blended cement in
concrete, depending on the properties of the materials and the desired effect on concrete. Types of supplementary
cementing materials are given in A23.1, Table 8.
Setting time – The time required for a specimen of concrete, mortar or cement paste, prepared and tested under
standardized conditions, to attain a specified degree of rigidity.
Slag – A by-product of smelting ore to purify metals. Slags can be considered to be a mixture of metal oxides. Slag
can contain metal sulphides and metal atoms in the elemental form. Slags are generally used as a waste removal
mechanism in metal smelting, however they can also serve other purposes such as assisting in smelt temperature
control and to minimise re-oxidation of the final bullion product before casting.
Slag cement – A supplementary cementitious material often included in contemporary concrete mixes. Slag ce-
ment is a hydraulic cement.
Surplus material – Material left over at the end of a production process.
Sustainable development – Development that meets the needs of the present without compromising the ability
of future generations to meet their own needs.
The three pillars of sustainability are:
1. Environmental quality
2. Social equity and cultural issues
3. Economic constraints
Thermal inertia – A measure of the response of a material to temperature changes within a substance.
Triple bottom line – An expanded spectrum of values and criteria for measuring organizational (and societal)
success – economic, environmental and social. In practical terms, triple bottom line accounting usually means
expanding the traditional company reporting framework to take into account not just financial outcomes but also
environmental and social performance.
Volatile organic compounds (VOC) – Organic chemical compounds that have high enough vapour pressures
under normal conditions to significantly vaporize and enter the atmosphere. VOCs are an important outdoor air
pollutant.
Waste – Unwanted or undesired material left over after the completion of a process.
6.5.2 Introduction
Sustainable design applies good design practices and good business principles in addition to preserving the natu-
ral environment. Sustainable development is defined as development that meets the needs of people living today
without compromising the ability of future generations to meet their own needs. Sustainable development requires
a long-term vision of industrial progress, preserving the foundations upon which quality of life depends: respect for
basic human needs and local and global ecosystems. [63]
The First International Conference on Sustainable Construction in 1994 defined sustainable construction as: The
creation and responsible maintenance of a healthy built environment, based on ecological principles, and by
means of an efficient use of resources. In keeping with this definition, architects, engineers, owners, contractors and
developers have a responsibility to design and select materials and systems that will provide a durable foundation
for sustainable communities. The production and use of concrete in all its forms is central because concrete is sec-
ond only to water as the most consumed substance on earth, with nearly three tons used annually for each person
on the planet.
Like all manufactured products, the production and use of concrete building systems imposes environmental bur-
dens. However, concrete offers a dramatic range of colours, finishes and unlimited design possibilities difficult to
match with other materials. Concrete structures can provide superior environmental and energy performance from
a life cycle perspective. Precast concrete offers a competitive building solution based on first cost, long-term eco-
nomic benefits, energy efficiency, lower maintenance and overall operating costs as well as opportunities for future
reuse should the occupancy of a building change.
The Canadian cement and concrete industry’s environmental record is continuously improving. The industry has
achieved the following:
• 30% reduction per tonne of cement in the consumption of coal, natural gas and petroleum coke since the
1970s
• 11% energy efficiency improvement between 1990 and 2001 [62]
• 8% decrease in direct emissions of CO2 per tonne of concrete product between 1990 and 2000, with a fur-
ther 2% decrease by 2010 [63]
• The introduction of Contempra cement which further decreases CO2 emissions by 10%
pacts throughout the product life cycle, LCA provides a comprehensive view of the environmental aspects of the
product and a more accurate picture of the true environmental trade- offs in product selection.
When applied to buildings, LCA includes the following:
• resource extraction
• manufacturing and transportation of materials and pre-fabricated components
• on-site construction
• building operations, including energy consumption and maintenance, and
• end-of-life reuse, recycling or disposal
Only the LCA of a building can provide estimates of the full range of environmental burdens such as embodied
energy use and related fossil fuel depletion, other resource use, greenhouse gas emissions, and toxic releases to
air, water and land.
An inclusive LCA of a building is a complex task best handled with computer modeling tools. In Canada and the
U.S., the Athena Institute’s ATHENATM Environmental Impact Estimator [69] is available to perform a full life cycle
analysis at the whole building level.
Section 6.5.10 summarizes a state-of-the-art research study of “cradle-to-grave” life cycle assessment research
conducted on precast concrete commercial buildings [73].
When properly used, the SCMs can enhance the following properties of concrete:
• generally improve the workability and finishing of fresh concrete
• reduce bleeding and segregation of fresh concrete
• lower the heat of hydration, beneficial in mass pours
• improve the pumpability of fresh concrete
• generally improve the long term strength gain
• reduce permeability and absorption (especially silica fume)
• reduce alkali-aggregate reactivity
The effect of replacing cement with supplementary cementitious materials on the embodied energy of concrete is
appreciable. For example, a 1% replacement of cement with fly ash results in an approximately 0.7% reduction in
energy consumption per unit of concrete.
Silica Fume
Silica fume is a waste product recovered from the reduction of high-purity quartz with coal in electric furnaces in the
production of silicon and ferrosilicon alloys. Silica fume improves the quality, strength and durability of concrete by
making the concrete much less permeable and more resistant to corrosion of the steel reinforcement.
Fly Ash
Fly ash is a pozzolan waste product collected from coal-fired power plants. Fly ash contains some heavy metal (nor-
mally more than silica fume), so the heavy metal content of the concrete will increase. Replacement of cement with
moderate quantities of fly ash can refine the pore structure of the concrete, making it more resistant to chloride
penetration. Not all fly ash is suitable for use in concrete. Fly ash shall conform to the requirements of CSA A3000
and shall be specified in accordance with Tables 7 and 8 in CSA A23.1.
Normally 10% to 20% of the cement can be replaced with fly ash to reduce the environmental burden of the con-
crete. Substitution with fly ash at levels exceeding 25% is considered to be a high volume SCM application. Appro-
priate testing to ensure the desired performance should be carried out. The substitution of cement with fly ash can
increase setting times and decrease early age strength. This may be an economic factor in precast concrete manu-
facturing if casting cannot be maintained on a daily cycle.
Although fly ash offers environmental advantages, it also improves the performance and quality of concrete. Fly ash
affects the plastic properties of concrete by improving workability, reducing water demand, reducing segregation
and bleeding, and lowering heat of hydration. Fly ash increases long-term strength, reduces permeability, reduces
corrosion of reinforcing steel, increases sulphate resistance, and reduces alkali-aggregate reaction. Concrete con-
taining fly ash, when substituted for cement, reaches its maximum strength more slowly than concrete made with
only hydraulic cement.
Thermal Mass
From an operating energy perspective, the ther-
mal inertia of heavy materials is well known, both
in warm and cold climates. Figure 6.5.1 shows the
comparative thermal inertia of various building
materials.
The heat capacity of concrete is about 2,400 KJ/
m3/°K. With an average concrete volume of 30 m3
for an apartment, energy in the order of 70 MJ will
be stored in the concrete frame for each degree
the temperature is raised or lowered. This ener-
gy can be released to contribute to heating or
cooling the space when the temperature changes.
To get an idea about how much energy this is, it
can be compared to the total energy consumption Figure 6.5.1 Thermal inertia of various materials [66]b
required to heat an apartment in a modern build-
ing: on an annual basis, this is a maximum of 150
kW/m2 (45 GJ for an apartment of 80 m2). The daily
energy consumption in the cold season is less than
250 MJ. [63]
Several systems have been developed to use ther-
mal mass in precast structures, see Figure 6.5.2.
Air is circulated in the voids of hollow core floor
and roof slabs. This system reduces the size of the
required mechanical system and creates energy
savings both for heating in the winter as well as
cooling in the summer. For heating, energy savings
in the order of 35% can be achieved with this
system. A reduction in cooling power consumption
can be about 40%. [65]
Figure 6.5.2 Precast hollow core air supply system that
The underside of concrete floor and roof slabs uses thermal inertia of concrete
should be exposed to get the full benefits of ther-
mal mass. Doing away with a suspended ceiling can
reduce the overall building height and can result in 5% to 7% savings in construction costs. Using the thermal mass
of concrete is extremely important from an environmental point of view as it provides a long-term economic gain
for a building owner through reduced life cycle costs.
The mass of concrete also provides excellent acoustic insulating properties for air-borne sound and makes con-
crete ideal for external walls in buildings facing roads with heavy traffic, as insulation between different areas in a
building and as a noise barrier beside railroads and roads.
Example 6.13 Comparing a prestressed and non-prestressed reinforced concrete beam (Continued
from previous page)
At the end of a building’s useful life, 100% of primary impact comes from volatile organic com-
concrete demolition waste can be recycled. After pounds (VOCs) that can be emitted from some
removal of the reinforcement, concrete can be products and produce negative health impacts.
crushed to produce aggregate that is primarily VOC emissions are minimized with the use of
used in pavement construction, as granular sub- precast concrete because they require no coatings
base, lean-concrete sub-base, and soil-cement or finishes in interior applications. If coatings are
aggregate. It has also been used on a limited required, precast concrete offers the advantage of
scale as replacement aggregate in new concrete being compatible with many low water-based VOC
production. materials. Exposed concrete floors can utilize low
VOC coatings and eliminate the need for carpeting
Recycled concrete aggregate has a higher absorp-
or other flooring products.
tion and lower specific gravity than conventional
aggregate, necessitating a more strict moisture Mould spores are a significant contributor to indoor
control in stockpiles. Concrete made with recycled air quality problems. Concrete does not sustain
coarse aggregate and conventional fine aggre- mould growth.
gate can obtain adequate compressive strength.
Sound attenuation is another key element in indoor
The use of recycled fine aggregate can result in
environmental quality. Concrete has excellent
minor reduction of compressive strength. The
acoustic insulation properties. Precast concrete is
drying shrinkage and creep is up to 100% higher
well suited for use as a noise barrier for external
than concrete with a corresponding amounts of
walls on buildings close to airports and areas with
conventional aggregate. For these reasons, large
heavy traffic. Sound barriers, positioned along the
scale use of recycled aggregate concrete has not
edges of major roads and highways, can reduce the
yet been achieved in Canada.
transmission of direct sound to residential areas –
Indoor Environmental Quality – Low Emitting see Section 6.2.
Materials (VOCs)
The materials used in construction can affect the
quality of a building’s indoor environment. The
Forms
Forms used in precast planks are normally made of either steel or plywood. Form use is usually significantly higher
than for cast-in-place construction. A large number of castings in forms are typical in the production of precast
concrete elements in plants with a saving of raw materials.
Plywood form use is limited to about 20 to 50 castings depending upon the complexity, maintenance and shape of
the form.
Standardized elements cast in steel forms are one step towards sustainable production. An unlimited number of
castings can be made by precasting using steel forms. Standardization of precast products will save cost. Attempts
by the precast industry to standardize precast cross sections are designed to save costs and increase market share
by getting the maximum number of casts out of every form.
Form oil
Mineral oil release agents can affect the health of workers, pollute the air, water and soil, be flammable, have poor
biodegradability and result in hazardous waste. New form oils have been developed, containing a mix of marine es-
ter, medical white oil and vegetable oil. These oils are easily biodegradable and are practically harmless. Precasters
use approximately 0.5 kg form oil per m3 of concrete. Mineral oils are still used, but as prices come down, precast-
ers can change to the new form oils.
Silicone
Silicone is frequently used to seal joints in forms. No scientifically based negative ecological findings have been
found regarding the life cycle of silicone sealants.
Chemical admixtures
Chemical admixtures can be divided into four main groups: water-reducing, air-entraining, retarders and accelerators.
In addition, there are several other types of admixtures for special applications. The purpose of admixtures is to
improve concrete quality both in the fresh and hardened state. The use of admixtures often has a beneficial effect on the
environment: better durability of concrete, less consumption of cement, less energy consumption during casting, etc.
Water-reducing admixtures are normally synthetic organic compounds; sulphonated naphthalene/ melamine
formaldehyde condensates, sulphonic acid esters, carbohydrate esters etc. The content of water reducing admixture is
typically 0.02% – 0.1% by the weight of concrete. Water-reducing admixtures do not contribute to emissions.
Air-entraining agents are used to improve the frost resistance of concrete. These admixtures are surface-active
organic compounds. Their amount in concrete is very small, 0.002% to 0.02% by the weight of concrete.
Retarders and accelerators are used to control the setting of the cement. Contents are typically less than 0.1% by
the weight of concrete.
Admixture quantities in precast concrete are very low, normally less than 0.1% by weight of concrete. The
quantities of admixtures used are too small to have any significant environmental impact. Most admixtures used in
prefabrication are non-toxic, organic compounds.
Reinforcement
The process of preparing mild steel reinforcement may be the same for a precaster as for a contractor at a build-
ing site, except that precasters will usually have less waste. This results in better utilization of the steel and less
consumption of natural resources. Mesh reinforcement in thin members is a very efficient use of materials. Precast
elements may require some extra reinforcement to resist lifting and handling stresses. A precast structure may need
some additional reinforcement to facilitate the force transfer in building connections. This may reduce some of the
advantages gained during production.
Colour pigments
Colour pigments are commonly used to manufacture coloured concrete. Pigments are normally iron oxides (e.g.
red and brown), chrome oxides (green) or cobalt oxides (blue). Pigment content varies normally between 2% and
4% of the cement by weight. Most pigments are insoluble and non-toxic.
Other materials
In precast concrete production, special materials are occasionally needed such as epoxy, lacquer, varnish and paint.
Although some of these materials are slightly hazardous, they are normally used in very small amounts and their
effects can be controlled during prefabrication. Effective ventilation can be provided in areas where these materials
are used Waste is easily collected and disposed of in an environmentally sound manner.
Quality assurance
The production of precast concrete elements, using repetitious operations under controlled climatic conditions,
allows for accurate quality control (e.g: tolerances and concrete quality). This facilitates better use of materials and
less material consumption. The controllability of the production process allows for strict tolerances and the optimal
use of materials.
CSA A23.3 allows a reduced material factor fc for concrete in precast concrete members that are certified in ac-
cordance with CSA A23.4 in recognition of the good quality control and accurate placement of forms and rein-
forcement. The measures required to obtain accurate results and to check the results are part of the manufacturing
process.
Pollution
Most sources of pollution can be identified and controlled when precasting takes place in a plant. Pollution han-
dlers include exhaust fans at welding sites, with the air passing through filters; and closed systems for the transport
of cement, aggregates and fresh concrete.
Concrete production can create pollution mainly in the form of dust and noise. The fabrication of hollow core slabs
requires sawing the hardened concrete, producing dust and noise levels that can exceed 85 dB. Saw blades can be
cooled with water that can be filtered and reused. Saws can be encased in noise absorbing containers.
Solid waste from precast plants is very low, about 2.5% of the mass of concrete used in production. About 95% of
this waste can be further beneficially reused through crushing and recycling of hardened concrete, leaving approxi-
mately 3 kg/m³ of actual waste. [63]
Production waste
Surplus materials are generated during the production of precast elements. Much surplus material is recyclable,
and consists mainly of:
Fresh concrete
Most excess fresh concrete comes from the washing of equipment, cut-outs, leftover in the buckets etc. The sand
and gravel can be separated from fresh concrete and reused in the production of new concrete. The cement slurry
left after the removal of the sand and gravel can be left in basins for evaporation. Concrete leftovers from produc-
tion are often left to harden. [63]
Hardened concrete
Surplus concrete can be crushed into fragments that can either be used as road base, fill material or occasionally as
aggregates in new concrete. The advantage for the precaster is the known quality of the material being crushed so
it can be used with full confidence as recycled aggregate.
Recycling surplus hardened concrete costs about the same as for new crushed natural aggregates. Recycled
aggregates can be used in reinforced and prestressed concrete. The amount of recycled aggregate is about 5%
of the total amount of the aggregate in some precast plants. Tests have been made with 100% recycled crushed
hollow core slab concrete in hollow core production with no detrimental effects on the new hollow core slabs.
Removal and recycling of any embedded steel is easily carried out during the crushing operation.
Transportation
When a building uses precast elements, large parts of the building can be brought to the site with each transport.
Larger trucks consume less fuel per ton transported. Materials for formwork, scaffolding etc. are not required at the
site and do not need to be transported. Less fuel is required to transport precast concrete structures since they are
lighter than the equivalent amount of on site cast-in-place concrete.
This represents a significant reduction in the number of truck movements and reduced consumption of fossil fuels.
The amount of energy consumed during the transport of precast elements is about 0.00114 MJ/kg/km. This rep-
resents 5% to 10% of the total energy consumption during manufacturing of precast concrete elements.
Construction time
Precast construction leads to shorter time spent building the main parts of a structure. Components are manufac-
tured in a precast plant at the same time as the foundations are being constructed at the site.
Precast units are normally large pieces, so greater parts of a building are completed with each activity compared to
cast-in-place construction (formwork, scaffolding, reinforcement, concrete, etc.). Precast erection is fast and efficient,
generally carried out using mobile cranes.
Total precast bridge structures (abutments, wingwalls, girders and decks and traffic barriers) can dramatically speed
up construction and reduce inconvenience and detours for motorists.
Manpower
A normal erection team will consist of two or three erection workers and a crane operator. These few people can erect
a whole frame and the floors and roof together with the walls of a building often before any other trades are engaged
at the site.
The following are typical per working day erection times:
Erection of hollow core floor slabs 300 m2
Grouting of floor joints 500 m2
Erection of columns 8 pieces
Erection of beams 15 pieces
Erection of double tee slabs 20 pieces
Erection of walls 7 pieces
Stair and elevator shafts 2 floors
For commercial buildings (offices, shopping centres, schools etc.) about 100 m2 of a building can be erected each day,
including the erection of all components and all necessary connections. The corresponding figure for the erection of
apartment buildings is about 80 m2 per day. The difference is generally due to smaller pieces and stricter tolerance
requirements.
Waste
There is little waste to dispose of at a building site when the structure is precast. This was documented in a major
investigation carried out in Sweden in 1996 where about 400 apartments were to be built. [65] Ten similar buildings
were selected, each containing 11 apartment build-
ings; five were precast and five were cast-in-place.
Records were kept of the consumption of energy and
materials, productivity, construction time, working
environment, sick leaves, accidents, quality control,
installations, waste generation and cost. The final re-
sult was the amount of waste at the building site was
35% less for the precast buildings compared with the
cast-in-place buildings.
In 2001, close attention was paid to the waste gen-
eration at a major project in Oslo, Norway. [65] The
buildings contain about 150,000 m2 of floor space.
The structure was constructed using steel frames
with precast hollow core floor and roof slabs. The
delivery and erection of the steel frame and the slabs Figure 6.5.3 Waste generated at a building site over
were combined in the precast contract. The surplus time [65]
material generated at the site during the erection of
these components was only about 1 kg per m2 of hollow core slab. The surplus material consisted mainly of wood,
concrete and reinforcing steel from the grouting of the joints at the site. All surplus material, except some epoxy
resin, was recycled, and was not considered as waste.
Economic benefits:
• Concrete is made using local materials – aggregates, sand,cement and water.
• Low transportation costs – precast concrete is produced locally. Structures weigh less than those built
using cast-in-place concrete.
• Precast is a cost-effective and competitive building material.
• Precast is a low maintenance building system.
• Lower operating costs – the thermal mass characteristics of concrete help to moderate heating and cool-
ing peaks and lower HVAC equipment requirements.
• The reflectance of precast surfaces can lower interior lighting costs.
• The reflectance of precast surfaces reduce the heat island effect, lowering cooling costs.
• Precast concrete is durable – buildings last longer, and are resistant to wear and tear, severe weather, rot,
insects and fire.
Handling
Fuels Transportaon and Storage
Plant Operaons Plant Waste
Handling Disposal
Admixtures Transportaon
and Storage
Figure 6.5.4 The system boundary of precast concrete production defines the unit processes included in the
product system (this system boundary is a subset of the building system boundary and is included as the upstream
profile of precast concrete products).
Figure 6.5.7 Precast scenarios LCIA results: global warming potential (GWP)
Figure 6.5.8 Precast scenarios LCIA results: Total Primary Energy (TPE)
Figure 6.6.1 Metal panels attached to the bottoms of precast tee stems create ducts, and lighting diffuser panels
provide a flush ceiling.
Figure 6.6.2 Radiant heat tubing on precast floor prior to pouring concrete topping slab.
6.6.5 Ductwork
The space between double tee stems and the voids in hollow core slabs may be used for distribution ducts for
heating, air-conditioning and exhaust systems. The underside of double tee slabs provided by the bottom of the
flange and the sides of the stems form a duct. The bottom of the duct can be completed by attaching a metal
panel to the tee stems (see Figure 6.6.1). Field installed connections generally offer the best economy and ensure
exact placement. Inserts should only be cast-in when they can be located at the design stage, well in advance of
casting the precast elements.
Hollow core slabs have round, oval or rectangular voids that can act as ducts or raceways for mechanical and
electrical systems. Openings, core-drilled from above or below in the field, provide for access and distribution.
The voids in the slabs can be aligned at bearing supports and connected to provide continuity of the system. The
enclosed space can be used as a plenum chamber with uniform pressure throughout its length. Diffusers can be
installed in floors or ceilings to distribute the air. Branch runs, where required, can be standard ducts installed along
beams or walls.
When ceilings are necessary, proper selection of precast components can result in shallow ceiling spaces as shown
in Figure 6.6.3. This figure also illustrates the flexibility of space arrangements possible with long span prestressed
concrete elements.
Figure 6.6.3 Where ceilings are required, ducts, piping and lighting fixtures can be accommodated within a
shallow depth.
Branch ducts of moderate size can be accommodated by providing block-outs in the stems of tees or beams. Such
block-outs should be modular and repeated in size and location to handle all conditions demanded by mechani-
cal, electrical, and/or plumbing runs. While this may lead to slightly larger openings in some cases, the end result
will usually be more economical. Sufficient tolerance should be allowed in sizing openings to provide for the field
assembly of ducts.
Prestressed concrete box girders have been used to serve a triple function as heating and air conditioning distri-
bution ducts, conduit for utility lines and structural supporting elements for roof deck units. Conditioned air can be
distributed within the void area of the girders and introduced into the building work areas through modular open-
ings cast in the sides and bottoms of the box girders. The system is balanced by plugging selected openings.
Vertical supply and return air trunks can be carried in either the building core or the exterior walls, with small ducts
branching out into the ceiling space. In some cases, exterior wall cavities have been replaced with three or four
sided precast boxes stacked to provide vertical runs for mechanical and electrical systems. These stacked boxes
can also be used as columns or lateral bracing elements for the structure.
Figure 6.6.4 Large openings in floors and roof slabs made during manufacturing. Small openings are field drilled.
Some common types of openings are shown.
Double wythe insulated precast concrete wall panels can provide the thermal resistance values required for mod-
ern energy efficient buildings, (see Section 6.1). The panels are normally cast on flat beds. Where exposed, the
inside surface of the panel can be given a troweled finish at the precast plant.
Figure 6.6.5 Methods of attaching suspended ceilings, crane rails and other sub-systems.
can be prebent to the desired shape, connected to the electrical boxes and delivered to the casting bed. Cable TV
and telephone conduits can also be cast in using the same procedure.
To reduce on-site labour, prefabricated bathroom units or combination bathroom/kitchen modules have been de-
veloped (see Figure 6.6.6). Such units include bathroom fixtures, kitchen cabinets and sinks, as well as wall, ceiling,
and floor surfaces.
Bathroom/kitchen modules can be assembled prior to delivery to the job site. The module can be built on a
structural slab element. Units are stacked with one module directly above the one below in multi-storey construc-
tion. Block-outs for chases are provided in the precast floors. Connections are made from one unit to the next to
provide a vertical plumbing stack.
Prefabricated wet-wall plumbing systems (see Figure 6.6.7) incorporate preassembled piping systems. These units
require block-outs in the precast flooring units and are arranged to mate with connecting modules. Best economy
results when bathrooms are backed up to each other, with a common vertical run to service both bathrooms.
Some core modules not only feature bath and kitchen components, but also HVAC components, all packaged in
one unit. These modules can be easily accommodated in precast structural systems by placing them directly on the
precast slabs and shimming and grouting as required.
Figure 6.6.6 Kitchen/bathroom modules can be preassembled on precast prestressed slabs ready for
installation into systems buildings.
6.7 REFERENCES
Building Envelope 10. Meeting and Exceeding Building Code Thermal
1. National Energy Code for Buildings—2015, Canadian Requirements, Dr. John Straube (2016)
Commission on Building and Fire Codes / National
11. High Performing Precast Concrete Building Enclosures:
Research Council of Canada
Rain Control, 2013, Dr. John Straube http://downloads.
2. National Energy Code for Houses—1997, Canadian cpci.ca/57/downloads.do
Commission on Building and Fire Codes / National
Research Council of Canada Acoustics
12. ASTM E90—Laboratory measurement of airborne
3. 2013 ASHRAE Handbook—Fundamentals—SI Edition, sound transmission loss of building partitions, American
American Society of Heating, Refrigerating and Air- Society for Testing and Materials, 1916 Race St.,
Conditioning Engineers, Inc. Philadelphia, PA, USA, 19103
4. Hutcheon, N.B. and Handegord, G.O., Building Science 13. ASTM E336—Standard Test Method for Measurement
for a Cold Climate, Wiley, 1983 of Airborne Sound Insulation in Buildings, American
5. Moisture Control in Buildings, G. R. Treschel, Editor Society for Testing and Materials, 1916 Race St.,
Philadelphia, PA, USA, 19103
6. Canadian Building Digests, National Research Council
of Canada, Ottawa 14. ASTM E413—Determination of sound transmission
class, American Society for Testing and Materials, 1916
7. Energy Conservation Design Resources Handbook, The Race St., Philadelphia, PA, USA, 19103
Royal Architectural Institute of Canada
15. ASTM C522—Standard Test Method for Airflow
8. Architectural Details for Insulated Buildings, Ronald Resistance of Acoustical Materials. American Society for
Brand, Van Nostrand Reinhold (1990) Testing and Materials, 1916 Race St., Philadelphia, PA,
9. Architectural Precast Concrete Walls – Best Practice USA, 19103
Guide, CPCI, 2017
16. ASTM E492 —Laboratory measurement of impact 30. NIOSH Compendium of materials for noise control,
sound transmissions through floor-ceiling assemblies R.A. Hedeen, DHEW Publication No. 80-116. US
using the tapping machine, American Society for Department of Health, Education and Welfare, 4676
Testing and Materials, 1916 Race St., Philadelphia, PA, Columbia Parkway, Cincinnati, Ohio 45226
USA, 19103
31. Catalog of STC and IIC ratings for wall and floor/ceiling
17. ASTM E1007—Standard Test Method for Field assemblies, R.B. Dupree, Office of Noise control,
Measurement of Tapping Machine Impact Sound California Department of Health Services, Berkeley,
Transmission through Floor-ceiling Assemblies and California 94704
Associated Support Structures, American Society for
32. Northwood, T.D., Dickens, H.B. and Hansen, A.T., Noise
Testing and Materials, 1916 Race St., Philadelphia, PA,
Control in Residential Buildings, NRC 9162, National
USA, 19103
Research Council of Canada 1967
18. ASTM E989—Classification for Determination of Impact
33. 2000 ASHRAE Handbook — HVAC Systems and
Insulation Class (IIC), American Society for Testing and
Equipment, American Society of Heating, Refrigerating
Materials, 1916 Race St., Philadelphia, PA, USA, 19103
and Air-Conditioning Engineers, Atlanta, GA, 2000
19. ASTM C423—Standard Test Method for Sound
34. Berendt, R. D., Winzer G. E., and Burroughs, C. B., A
Absorption and Sound Absorption Coefficient by the
Guide to Airborne, Impact and Structure-Borne Noise
Reverberation Room Method, American Society for
Control in Multi-family Dwellings, prepared for Federal
Testing and Materials, 1916 Race St., Philadelphia, PA,
Housing Administration, U.S. Government Printing
USA, 19103
Office, Washington, DC, 1975
20. The US Federal Highway Administration issues a free
35. Sabine, H. J, Lacher, M. B., Flynn, D. R., and Quindry,
prediction program called STAMINA
T.L, Acoustical and Thermal Performance of Exterior
21. The Wall Journal, PO Box 1217, Lehigh Acres, FL 33970- Residential Walls, Doors and Windows, National
1217, T: (813) 369-0178 Bureau of Standards, U.S. Government Printing Office,
Washington, DC, 1975
22. Field sound transmission loss measurements, A.C.C.
Warnock, Building Research Note 232, National 36. IITRI, Compendium of Materials for Noise Control, U.S.
Research Council, Canada Department of Heath, Education and Welfare, U.S.
Government Printing Office, Washington, DC, 1980
23. Measurements of the sound transmission loss of
windows, J.D. Quirt, Building Research Note 172, 37. Harris, C. M., Handbook of Acoustical Measurements
National Research Council, Canada and Noise Control, Acoustical Society of America,
Melville, NY, 1997
24. Sound transmission loss of masonry walls: Tests on 90,
140, 190, 240 and 290 mm concrete block walls with 38. Litvin, A., and Belliston, H. W., Sound Transmission
various surface finishes, A.C.C. Warnock and D.W. Loss Through Concrete and Concrete Masonry Walls,
Monk. Building Research Note 217, National Research Journal of the American Concrete Institute, V. 75, No.
Council, Canada 12, December 1978
25. Sound transmission loss of masonry walls: twelve- 39. Acoustical Properties of Precast Concrete, PCI
inch lightweight concrete blocks With various surface JOURNAL, V. 23, No. 2, March-April 1978
finishes, T.D. Northwood and D.W. Monk, Building
40. Highway Traffic Noise Analysis and Abatement Policy
Research Note 90, National Research Council, Canada
and Guidance, U.S. Department of Transportation,
26. Sound transmission loss of masonry walls: twelve-inch Federal Highway Administration, Office of Environment
lightweight concrete blocks — comparison of latex and Planning, Noise and Air Quality Branch,
and plaster sealers, T.D. Northwood and D.W. Monk, Washington, D.C., June 1995
Building Research Note 93, National Research Council,
41. RR-331 Guide to Calculating Airborne Sound
Canada
Transmission in Buildings, http://www.nrc-cnrc.gc.ca/
27. Sound Transmission Loss Measurements Through 190 eng/solutions/advisory/soundpaths/index.html,
mm and 140 mm Blocks with Added Gypsum board National Research Council Canada, 2013
and Through Cavity Block Walls, A.C.C. Warnock,
42. Simplified ASTC Calculation Method with 4 Simplified
NRCC Internal Report 586, 1990
ASTC Examples Containing Hollow Core Flooor
28. Noise Control in Buildings, A Practical Guide for Assemblies, http://www.cpci.ca/en/resources/technical_
Architects and Engineers, Cyril M. Harris, ed., McGraw- publications/, National Research Council Canada, 2014
Hill, Inc. 1994
29. Handbook of Acoustical Measurements and Noise
Control, Third Edition, Cyril M. Harris, ed., McGraw-Hill,
Inc. 1991
48. Gustaferro, A.H. and Abrams, M.S., Fire Tests of Joints 64. The BREEAM Green Leaf Environmental Assessment
Between Precast Wall Panels: Effect of Various Joint Protocol for Multi-residential Buildings, Technical Series
Treatments, PCI JOURNAL, Vol. 20, No. 5, Sept-Oct 2001-119, Canada Mortgage and Housing Corporation
1975, pp. 44-64 (CMHC)
65. Environmental issues in prefabrication, state-of-art
Vibrations report, bulletin 21, fédération internationale du béton
49. Commentary D on Part 4 of the National Building
(fib), January 2003
Code of Canada: Deflection and Vibration Criteria for
Serviceability and Fatigue Limit States. Supplement to 66. Infrastructure Construction Technical Guide, Canadian
the National Building Code of Canada 2010. National Precast/ Prestressed Concrete Institute
Research Council Canada, Ottawa
67. Slag Cement and the Environment, Slag Cement in
50. Allen, D.E., Onysko, D.M. and Murray, T.M. ATC Concrete No. 22, Slag Cement Association, 2003
Design Guide 1: Minimizing Floor Vibration, Applied
68. CSA S478-95(R2000) Guidelines on Durability in
Technology Council, Redwood City, California, 1999
Buildings, Canadian Standards Association
51. Mast, R.F., Vibration of Precast Prestressed Concrete
69. ATHENATM Environmental Impact Estimator, Athena
Floors, PCI JOURNAL, 46(6), Nov-Dec 2001, pp. 76-86
Sustainable Materials Institute: http://www.athenasmi.
52. Allen, D.E., Building Vibrations from Human Activities, ca
Concrete International, 12(6), June 1990, p. 66-73
70. Green Building Part II: Precast Concrete LEED
53. Commentary I on Part 4 of the National Building Code Certification, AWARD Magazine, Canada Wide
of Canada: Wind Load. Supplement to the National Magazines and Communications Ltd., February 2005
Building Code of Canada 2005. National Research
71. Athena Institute, Athena EcoCalculator for Assemblies,
Council Canada, Ottawa
http://www.athenasmi.org/tools/ecoCalculator/.
54. Timoshenko, S.P. and Gere, J.M. Mechanics of Materials
72. Bare, Jane C., and others. 2003. “TRACI – The Tool for
(see Appendix A, p. 485 - 497). Van Nostrand Reinhold,
the Reduction and Assessment of Chemical and Other
New York, NY, 1972
Environmental Impacts”, Journal of Industrial Ecology,
55. Harris, C.M. and Crede, C.E. Shock and Vibration Volume 6, Number 3–4.
Handbook, Second Edition, McGraw-Hill, New York,
73. City of Vancouver, Transfer and Landfill Operations
NY, 1976
Branch, 2009. Vancouver Landfill, 2008 Annual Report.
56. Allen, D.E. and Murray, T.M., Design Criterion for Floor http://vancouver.ca/engsvcs/solidwaste/landfill/
Vibration Due to Walking, AISC Engineering Journal, materials.htm. Last visited August 15, 2011.
Fourth Quarter (December) 1993, p. 117-129
74. Canadian Precast/Prestressed Concrete Institute, 2012.
57. International Standard ISO 2631-2:1989, Evaluation of CPCI LCA study Life Cycle Assessment of Precast
Human Exposure to Whole-Body Vibration - Part 2: Concrete Commercial Buildings.
Continuous and Shock-Induced Vibrations in Buildings,
International Organization for Standardization, Geneva,
Switzerland
7.0 NOTATION...................................................................................................................................................7-2
7.1 INTRODUCTION...........................................................................................................................................7-3
7.2 EXPLANATION OF LOAD TABLES AND PRELIMINARY DESIGN CHARTS.................................................7-3
7.2.1 Safe Superimposed Load..........................................................................................................................7-4
7.2.2 Limiting Criteria.........................................................................................................................................7-4
7.2.3 Estimated Camber.....................................................................................................................................7-5
7.2.4 Concrete Strength and Density................................................................................................................7-5
7.2.5 Prestressing Strand....................................................................................................................................7-6
7.2.6 Prestress Losses.........................................................................................................................................7-6
7.2.7 Strand Placement......................................................................................................................................7-6
7.2.8 Columns and Load Bearing Wall Panels..................................................................................................7-6
7.2.9 Piles.............................................................................................................................................................7-7
7.2.10 Miscellaneous Components.....................................................................................................................7-7
7.3 STEMMED DECK ELEMENTS.......................................................................................................................7-8
Double Tee Load Tables ....................................................................................................................................7-8
Pretopped Double Tee Load Tables..................................................................................................................7-19
Single Tee Load Tables ......................................................................................................................................7-22
7.4 FLAT DECK ELEMENTS....................................................................................................................................7-23
Hollowcore Load Tables......................................................................................................................................7-23
Solid Flat Slab Load Tables.................................................................................................................................7-27
7.5 BEAM ELEMENTS.......................................................................................................................................7-30
Rectangular Beam Load Tables..........................................................................................................................7-30
Inverted Tee Beam Load Tables.........................................................................................................................7-31
L-Shaped Beam Load Tables .............................................................................................................................7-33
Bridge Girder Load Tables—CPCI Girders........................................................................................................7-35
Bridge Girder Load Tables—NU Girders...........................................................................................................7-37
Bridge Girder Load Tables—NEBT Girders.......................................................................................................7-39
Bridge Girder Load Tables—Trapezoidal Girders.............................................................................................7-41
Bridge Girder Load Tables—Single Void Box Girders......................................................................................7-43
7.6 COLUMN AND LOAD BEARING WALL PANELS.......................................................................................7-47
Precast Prestressed Columns..............................................................................................................................7-47
Precast Reinforced Columns ..............................................................................................................................7-49
Double Tee Wall Panels.......................................................................................................................................7-51
Hollowcore Wall Panels.......................................................................................................................................7-52
Precast Prestressed Solid Wall Panels................................................................................................................7-53
Precast Reinforced Solid Wall Panels.................................................................................................................7-54
7.7 PILES...........................................................................................................................................................7-55
Bearing Piles.........................................................................................................................................................7-55
Sheet Piles ...........................................................................................................................................................7-56
7.8 STADIUM RISERS .......................................................................................................................................7-57
7.9 PRECAST CONCRETE STAIRS ...................................................................................................................7-61
7.0 NOTATION
Ag = gross area of section Prb = factored axial load resistance under balanced
conditions
Ap = area of prestressed reinforcement
Pro = factored axial load resistance with zero
As = area of non-prestressed reinforcement
eccentricity
b = overall width of element
Sb = section modulus with respect to the bottom
ec = eccentricity of prestress force from the centroid fibre of section
of the section at the centre of the span
St = section modulus with respect to the top fibre of
ee = eccentricity of prestress force from the centroid section
of the section at the end of the span
s = strand spacing
f’c = specified compressive strength of concrete
t = thickness
f’ci = compressive strength of concrete at time of
Vc = factored shear resistance of concrete
initial prestress
Vf = factored shear force
fcp = average compressive stress in concrete at
centroid due to effective prestress force only Vr = factored shear resistance
fpr = stress in prestressed reinforcement at factored V/S = volume-surface ratio
flexural resistance
w = weight expressed in force units
fpu = specified tensile strength of prestressed
yb = distance from bottom fibre to centroid of
reinforcement
section
fpe = effective stress in prestressed reinforcement
yt = distance from top fibre to centroid of section
after losses
z = a quantity limiting distribution of flexural
fy = specified yield strength of non-prestressed
reinforcement
reinforcement
l = factor to account for low density concrete
h = overall depth
r = As/bd = reinforcement ratio for non-prestressed
I = moment of inertia
reinforcement
l = span
fc = resistance factor for concrete
Mr = factored flexural resistance
fp = resistance factor for prestressed reinforcement
Mrb = factored flexural resistance under balanced
fs = resistance factor for non-prestressed
conditions
reinforcement
Mro = factored flexural resistance with zero axial load
a1 = ratio of average stress in rectangular
m = mass of element compression block to the specified concrete
strength.
Pr = factored axial load resistance
7.1 INTRODUCTION
This part of the Manual is devoted to technical data on the shapes that are standard in the precast prestressed
concrete industry today. The use of this part of the Manual as guide for selection of a particular shape, together
with information on design aids and techniques provided in other parts of this Manual, should enable the designer
to quickly and expeditiously complete a design.
The load tables on the following pages show dimensions, gross section properties and engineering capabilities
of the shapes most commonly used throughout the industry. These shapes include double and single tees, hollow
core slabs, beams, bridge girders, columns, piles, wall panels, bleachers and stairs. The dimensions of the shapes
shown in the tables may vary among manufacturers. Adjustment for these minor variations can be made by the
designer. Hollow core slabs of different thicknesses, core sizes and shapes are available in the market under various
trade names. Load tables on pages 7-23, 7-24, 7-25 and 7-26 are developed for non-proprietary hollow core sec-
tions of thicknesses most commonly used in the industry.
Designers making use of these load tables should contact the precasters in the geographic area of the
proposed structure to determine availability and exact dimensions of products shown here. Precasters will
usually have their own load tables for sections which are not included on the following pages.
Factored Factored
Flexural Crack
Type of element flexural shear
stresses widths
resistance resistance
Beams X X X
A portion of the safe load shown is assumed to be dead load for the purpose of applying load factors and deter-
mining time-dependent cambers and deflections. For untopped deck elements, 0.5 kN/m2 of the capacity shown
is assumed as superimposed dead load, typical for roof elements. For topped deck elements, 0.7 kN/m2 of the ca-
pacity shown is assumed as superimposed dead load, typical for floor elements. The capacity shown is in addition
of the dead load of the topping. For beams, 50 percent of the capacity shown is assumed as dead load, normally
conservative for beams which support concrete decks.
Example 7.1
For an untopped 2400 x 700 double tee with an 8-D strand pattern (page 7–10) and a 16 m span, the capacity
shown is 4.8 kN/m2.
Span/depth Ratios
Flat deck elements show no values beyond a span/depth ratio of 50 for untopped elements and 40 for topped
elements. These are the suggested maximums for roof and floor elements respectively, unless a detailed analysis is
made.
concrete with a cylinder strength of 25 MPa. For stemmed and flat deck elements, the concrete strength at time
of strand tension release is 25 MPa unless the value falls below the heavy line shown in the load table, indicating
that a cylinder strength greater than 25 MPa is required. For beams, the concrete strength at transfer is 30 MPa.
No values are shown when the required release strength exceeds 30 MPa. The designer should recognize that it is
sometimes difficult to obtain a release strength higher than 25 MPa on a one-day casting cycle. In such cases, the
cost of production will be increased and the designer should consult with prospective producers when required
release strengths are above 25 MPa.
Many prestressing plants prefer to use higher strength concretes, resulting in somewhat higher allowable loads or
greater spans than indicated in the load tables contained herein.
In this Chapter, all tables apply to normal density concrete only, with the density assumed as 2400 kg/m3.
fiers caused by slenderness effects must be calculated and applied to the design moments before using the curves
for final element selection (see Chapter 3).
The column curves are terminated at a value of 0.8 Pro, the maximum allowable load for tied columns under the
Code. Most of the wall panel curves show the lower portion of the curve only (flexure controlling). Actual design
loads will rarely exceed the values shown.
The curves for double tee wall panels are shown for bending in directions causing either tension or compression in
the stem.
Partial development of strands has been assumed for prestressed columns and full development for prestressed
wall panels. Lateral ties have been assumed for prestressed columns and double tee wall panels and no ties
assumed for hollow core and solid wall panels. For double tee and hollow core wall panels, the effects of strands
above the neutral axis have been neglected for the calculation of the flexural resistance under zero axial load.
The curves for hollow core wall panels are based on a generic section as shown. They can be used with small error
for all sections commonly marketed for wall panel use.
7.2.9 Piles
The factored resistances of prestressed concrete bearing piles, based on the structural capacity of the pile alone
are shown on Page 7–55. The ability of the soil to carry these loads must be evaluated by a geotechnical engineer.
Values for concrete strengths up to 55 MPa are shown. Available strengths should be checked with local manufac-
turers. The design of prestressed concrete piles is discussed in Chapter 3 of this Manual.
Section properties and allowable service load bending moments for prestressed concrete sheet pile units are
shown on Page 7–56. These units are available in some areas for use in earth retaining structures.
Stadium Risers
Stadium Risers are used to support seating in stadiums, arenas, theaters and other types of grandstands. Typical-
ly, they are made as single, double, or triple risers with heights cast to satisfy sight lines in the venue. Specifying
single, double, or triple risers will depends on the layout and may be dictated by weights and crane access during
construction. The stadium riser allowable spans are shown on page 7-57 to 7-60. The design of stadium risers is dis-
cussed in Chapter 6 of this manual.
Stairs
Precast concrete stairs are used in any applications where a stair tower or individual steps are required. These mod-
ules can provide fast erection and durable access in buildings or parking structures. The recommended maximum
spans for precast concrete stairs are shown on page 7-61.
Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11 12 13 14
170 9.6 5.6 3.4 2.0
2–S 0 10 10 10
170 0 10 10 10
145 11.2 7.3 5.0 3.4 2.4
4–S 10 10 20 20 20
145 10 20 20 20 20
86 7.9 5.4 3.8 2.7 1.9
6–S 10 10 10 10 10
86 10 20 20 10 0
5.9 4.4 3.3 2.5 1.8
86
6–D 30 30 40 30 30
157 40 40 30 30 10
2.6 2.0
57
8–D 50 40
150 40 20
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11 12 13
170 11.4 6.3 3.4 1.7
2–S 0 5 10 10
170 0 5 0 0
145 8.6 5.5 3.5 2.1
4–S 10 20 20 20
145 10 10 10 0
86 6.9 4.2 1.8
6–S 10 10 10
86 10 10 0
86 6.9 4.9 3.0 1.6
6–D 30 30 40 30
157 30 20 20 0
57 1.5
8–D 50
150 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
282 10.5 7.7 5.6 4.2 3.1 2.3 1.7
4–S 10 10 10 10 10 10 10
282 10 15 15 20 10 10 10
240 14.1 10.3 7.7 5.9 4.5 3.5 2.7 2.0
6–S 10 20 20 20 20 20 20 20
240 20 20 20 20 30 20 20 20
240 8.9 6.8 5.3 4.2 3.3 2.6 2.0
6–D 20 30 30 30 30 30 30
294 30 30 30 30 30 30 20
5.3 4.3 3.4 2.8 2.2 1.8
169
8–D 40 40 40 40 40 40
287 50 50 50 40 40 20
2.7 2.2 1.8
117
10–D 60 60 50
281 60 50 30
98 1.8
12–D 70
275 50
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20
282 7.7 5.5 3.8 2.3
4–S 10 10 10 10
282 10 10 10 10
240 8.1 5.7 3.9 2.5
6–S 20 20 20 20
240 20 20 20 10
240 7.0 5.1 3.6 2.4
6–D 30 30 30 30
294 30 30 20 20
169 5.1 3.8 2.7 1.8
8–D 40 40 40 40
287 40 40 30 20
117 1.8
10–D 60
281 30
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
392 9.1 7.3 5.9 4.8 3.9 3.1 2.5 2.0
6–D 20 20 20 30 30 30 20 20
429 20 30 30 30 30 20 20 10
292 8.4 6.9 5.7 4.8 4.0 3.3 2.8 2.3 1.9
8–D 30 30 40 40 40 40 30 30 20
422 40 40 40 40 40 30 30 20 0
222 6.2 5.2 4.4 3.8 3.2 2.7 2.3 1.9
10–D 50 50 50 50 50 40 40 30
416 60 60 50 50 40 30 20 0
4.0 3.5 3.0 2.5 2.1 1.8
166
12–D 60 60 60 50 40 30
410 60 50 40 30 10 –20
3.1 2.7 2.3 2.0
134
14–D 70 60 60 40
403
50 40 20 –10
110 2.2 1.9
16–D 70 60
397 20 –10
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
392 8.6 6.7 5.1 3.9 2.9 2.1
6–D 20 20 20 30 30 30
429 20 20 20 20 20 10
292 7.8 6.3 5.0 4.0 3.1 2.4 1.8
8–D 30 30 40 40 40 40 30
422 30 30 30 30 20 10 0
222 5.5 4.5 3.7 2.9 2.3
10–D 50 50 50 50 50
416 40 40 30 20 10
166 3.1 2.4 1.8
12–D 60 60 60
410 30 20 0
134 1.8
14–D 70
403 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
403 10.3 8.8 7.5 6.4 5.5 4.7 4.0 3.4 2.8 2.4 1.9
12–D 35 35 35 35 35 35 30 30 20 15 5
505 40 40 40 40 35 30 25 20 10 –10 –30
322 10.5 9.0 7.8 6.8 5.8 5.0 4.3 3.7 3.2 2.7 2.3 1.9
14–D 40 40 45 45 45 40 40 35 30 20 15 0
498 50 50 50 45 45 40 30 20 10 –15 –25 –50
268 10.3 9.0 7.8 6.9 6.0 5.2 4.5 3.9 3.4 2.9 2.5 2.1
16–D 55 50 50 60 60 55 45 40 35 30 10 0
492 55 55 55 60 60 45 35 20 10 0 –30 –50
10.3 9.0 7.9 6.9 6.0 5.3 4.6 4.0 3.5 3.0 2.6 2.2
225
18–D 55 55 55 650 60 55 50 45 35 25 15 0
486 60 55 55 60 60 45 35 30 –10 –15 –30 –60
6.7 5.9 5.2 4.6 4.0 3.5 3.0 2.6 2.3
192
20–D 65 60 60 55 50 40 30 15 0
479
55 50 50 45 30 5 –10 –30 –60
164 5.6 5.0 4.4 3.9 3.4 3.0 2.6 2.2
22–D 70 65 60 60 45 40 15 –5
473 55 55 50 30 0 –10 –40 –70
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
403 10.0 8.2 6.9 5.7 4.7 3.9 3.1 2.4
12–D 35 35 35 35 35 35 30 30
505 40 35 30 25 30 20 10 0
322 10.2 8.6 7.2 6.0 5.0 4.1 3.4 2.8 2.2
14–D 40 40 45 45 45 40 40 35 30
498 40 40 40 40 30 20 10 0 –20
268 7.4 6.2 5.6 4.4 3.6 3.0
2.3
16–D 50 50 50 50 45 40
35
492 25 20 10 0 –15 –35
–55
225 7.3 6.2 5.3 4.5 3.6
2.8 2.2
18–D 55 55 55 55 50
45 40
486 50 45 35 20 10
–10 –30
192 5.8 4.9 4.1
3.3 2.7 2.1
20–D 65 65 60
55 50 45
479 45 40 30
10 –10 –30
164 3.8 3.1 2.5 2.0
22–D 60 60 50 45
473 30 10 –15 –40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11
172 7.4 4.2 2.4
2–S 0 0 0
172 0 0 0
147 8.6 5.5 3.7 2.4
4–S 10 10 10 10
147 10 10 10 10
105 10.7 6.9 4.7 3.2 2.3
6–S 10 10 10 10 10
105 10 10 10 10 10
9.4 6.5 4.6 3.3 2.4
105
6–D 20 20 20 30 30
159 20 30 30 30 20
8.2 5.7 4.0 2.8 2.0
84
8–S 10 10 20 20 10
84 20 20 20 10 0
72 4.2 3.1 2.3
8–D 30 40 40
152 40 40 30
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11
172 8.6 4.4 2.2
2–S 0 0 0
172 0 0 0
147 10.5 6.4 3.9 2.3
4–S 10 10 10 10
147 10 10 10 10
105 8.9 5.7 3.6
6–S 10 10 10
105 10 10 10
105 11.5 7.6 5.1 3.4
6–D 20 20 20 30
159 20 20 20 10
84 7.4 4.4 2.0
8–S 10 20 20
84 10 10 0
72 4.9 3.0
8–D 30 40
152 30 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
(1)
Strand ee Span (m)
Pattern ec 7 8 9 10 11 12 13 14 15 16 17 18
8.1 5.7 4.2 3.0 2.1
283 10 10 10 10 10
4–S
283 10 10 10 10 10
8.8 6.6 5.0 3.8 2.9 2.2
258
6–S 10 10 20 20 20 20
258 20 20 20 20 20 10
7.8 6.0 4.6 3.6 2.8 2.2
208
8–S 20 20 20 20 20 20
208 20 20 20 20 20 10
10.2 7.9 6.2 4.9 3.9 3.1 2.5 2.0
208
8–D 20 30 30 30 30 30 30 30
288 30 30 30 30 30 30 20 10
8.4 6.4 5.0 3.9 3.1 2.4
158
10–S 20 20 20 20 20 10
158 20 20 20 20 10 10
6.2 5.0 4.0 3.3 2.7 2.2
158 40 40 40 40 40 40
10–D
282 50 50 40 40 30 20
3.7 3.0 2.5 2.1
124 50 50 50 50
12–D
276 60 50 40 20
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
(1)
Strand ee Span (m)
Pattern ec 7 8 9 10 11 12 13 14 15 16 17 18
8.3 5.6 3.6 2.2
283
4–S 10 10 10 10
283
10 10 10 10
9.2 6.6 4.7 3.3 2.2
258
6–S 10 10 20 20 20
258
10 10 10 10 10
8.3 6.1 4.5 3.2 2.3
208
8–S 20 20 20 20 20
208
20 20 10 10 10
10.5 7.9 6.0 4.5 3.3 2.4
208 30 30 30 30 30 30
8–D
288 30 30 30 30 20 10
9.3 6.9 5.1 3.8 2.3
158
10–S 20 20 20 20 20
158 20 10 10 10 10
6.1 4.7 3.7 2.8
158 40 40 40 40
10–D
282 40 30 30 20
3.5 2.5
124 50 50
12–D
276 30 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22 23 24
367 8.6 6.9 5.5 4.5 3.6 2.9 2.3 1.9
8–S 20 20 20 20 20 20 20 20
367 20 20 20 20 20 20 10 10
292 9.4 7.6 6.1 5.0 4.1 3.3 2.7 2.2
10–S 20 20 20 20 20 20 20 20
292 20 20 20 20 20 20 10 10
292 8.3 6.8 5.7 4.7 3.9 3.3 2.7 2.2
10–D 30 30 40 40 40 40 30 30
416 40 40 40 40 40 30 20 10
8.3 6.9 5.8 4.9 4.1 3.5 2.9 2.5 2.1
233
12–D 40 40 50 50 50 50 40 40 30
410 50 50 50 50 50 40 30 20 10
4.6 3.9 3.3 2.8 2.4 2.0
184
14–D 60 60 50 50 50 40
403 60 60 50 40 30 10
154 3.1 2.7 2.3 2.0
16–D 70 60 60 50
397 60 50 30 10
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22
367 8.5 6.5 5.0 3.7 2.8 2.0
8–S 20 20 20 20 20 20
367 20 20 20 20 10 10
292 9.6 7.5 5.8 4.5 3.5 2.6
10–S 20 20 20 20 20 20
292 20 20 20 20 20 10
292 7.8 6.3 5.0 4.0 3.1 2.4
10–D 30 30 40 40 40 40
416 30 30 30 30 20 10
233 7.8 6.4 5.2 4.2 3.4 2.7 2.1
12–D 40 40 50 50 50 50 40
410 40 40 40 30 30 20 0
184 4.3 2.5 2.7
2.0
14–D 60 60 50
50
403 40 30 20 0
154 2.6 1.9
16–D 70 60
397 20 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
351 7.0 5.8 4.9 4.1 3.4 2.9 2.4 1.9
12–S 20 20 20 20 20 20 20 10
351 30 30 20 20 20 10 0 –10
351 8.3 7.1 6.1 5.2 4.5 3.8 3.3 2.8 2.4 2.0
12–D 40 40 50 40 40 40 40 40 30 30
545 50 50 50 50 40 40 30 20 10 0
284 7.2 6.2 5.3 4.6 4.0 3.4 3.0 2.6 2.2 1.9
14–D 50 50 50 50 50 50 40 40 30 20
538 60 60 60 50 50 40 30 20 0 –10
4.3 3.8 3.3 2.9 2.5 2.1
233
16–D 60 60 60 50 50 40
532 60 60 50 40 20 10
3.1 2.7 2.4 2.1
199
18–D 70 60 60 50
526 60 50 30 10
172 2.6 2.3 2.0
20–D 70 70 60
519 50 60 10
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
351 6.5 5.2 4.2 3.3 2.6 1.9
12–S 20 20 20 20 20 20
351 20 20 10 10 0 –10
351 7.6 6.3 5.3 4.3 3.6 2.9 2.3
12–D 40 40 40 40 40 40 40
545 40 40 40 30 30 20 10
284 6.4 5.4 4.5 3.8 3.1 2.5 2.0
14–D 50 50 50 50 50 50 40
538 50 40 40 30 20 10 0
233 3.9 3.3 2.62.1
16–D 60 60 60 50
532 40 30 20 0
199 2.5 2.0
18–D 70 60
526 20 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 3 4 5 6 7 8 9 10 11 12
193 15.6 9.4 6.1 4.1 2.7
4–D 10 10 10 10 10
211 10 10 10 10 10
151 18.5 11.3 7.4 5.0 3.5 2.5
6–S 10 10 10 10 20 20
151 10 10 10 10 10 10
151 6.6 4.7 3.4 2.5
6–D 20 20 20 20
205 20 20 20 20
4.6 3.5 2.6
105
8–D 30 30 30
198 30 30 30
2.6
88
10–D 50
192
40
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 3 4 5 6 7 8 9 10 11 12
193 18.4 10.7 6.6 4.0 2.4
4–D 10 10 10 10 10
211 10 10 10 10 10
151 23.4 13.9 8.8 5.7 3.7 2.1
6–S 10 10 10 10 20 20
151 10 10 10 10 10 0
151 7.2 4.9 3.2 2.1
6–D 20 20 20 20
205 20 20 20 10
105 4.9 3.4 2.0
8–D 30 30 30
198 30 20 10
88 1.7
10–D 50
192 10
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 6 7 8 9 10 11 12 13 14 15 16
311 15.7 11.1 8.1 6.0 4.5 3.5 2.6 2.0
6–S 10 10 10 10 20 20 20 20
311 10 10 10 10 20 20 10 10
311 12.2 8.9 6.7 5.1 3.9 3.0 2.3
6–D 10 10 20 20 20 20 20
348 10 20 20 20 20 20 10
261 9.3 7.2 5.6 4.5 3.5 2.8 2.2
8–D 20 20 30 30 30 30 30
341 30 30 30 30 30 20 20
5.7 4.6 3.7 3.0 2.4
191
10–D 40 40 40 40 40
335 40 40 40 30 20
3.7 3.1
152
12–D 50 50
329 50 40
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 6 7 8 9 10 11 12 13 14 15 16
311 17.1 11.7 8.2 5.8 4.1 2.8
6–S 10 10 10 10 20 20
311 10 10 10 10 10 10
311 12.8 9.0 6.4 4.6 3.2 2.1
6–D 10 10 20 20 20 20
348 10 10 20 20 10 10
261 9.4 7.0 5.2 3.9 2.8
8–D 20 20 30 30 30
341 20 30 30 20 20
191 5.3 4.1 3.1 2.3
10–D 40 40 40 40
335 50 30 30 20
152 3.2 2.4
12–D 50 50
329 30 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
426 10.7 8.5 6.9 5.6 4.5 3.7 3.0 2.4
8–D 20 20 20 20 30 30 30 30
481 20 20 30 30 30 30 20 20
331 8.8 7.2 6.0 5.0 4.1 3.4 2.9 2.4
10–D 30 30 30 30 40 40 30 30
475 30 30 40 40 30 30 30 20
267 6.1 5.1 4.3 3.6 3.0 2.5
12–D 40 40 40 40 40 40
469 50 50 40 40 30 20
4.3 3.7 3.1 2.7 2.3
215
14–D 50 50 50 50 50
462 50 50 40 30 20
3.2 2.7
182
16–D 60 60
456 50 40
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
426 10.4 8.0 6.2 4.7 3.6 2.7
8–D 20 20 20 20 30 30
481 20 20 20 20 20 20
331 8.3 6.6 5.3 4.1 3.2 2.5
10–D 30 30 30 30 30 30
475 30 30 30 30 20 20
267 5.4 4.3 3.5 2.7 2.1
12–D 40 40 40 40 40
469 40 40 30 20 10
215 3.5 2.92.3
14–D 50 50 50
462 40 30 20
182 2.2
16–D 60
456 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
10.7 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11 12
10.4 6.5 4.1 2.6
234
4–D 10 10 10 10
252
10 10 10 10
14.3 9.2 6.1 4.1 2.7
209
6–S 10 10 10 10 10
209
10 10 10 10 10
7.2 4.9 3.4 2.3
209
6–D 10 10 10 10
246
20 20 10 10
5.1 3.7 2.6
184
8–D 20 20 20
239
20 20 20
5.0 3.7 2.7
159
10–D 30 30 30
233
30 30 20
4.2 3.2
134
12–D 40 40
227
40 40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
10.7 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee(1) Span (m)
Pattern ec 6 7 8 9 10 11 12 13 14 15 16
368 16.8 11.6 8.2 5.9 4.3 3.1 2.1
6–S 10 10 10 10 10 10 10
368 10 10 10 10 10 10 10
368 18.2 12.7 9.1 6.6 4.8 3.5 2.5
6–D 10 10 10 10 10 10 10
405 10 10 10 10 10 10 10
343 9.5 7.2 5.5 4.2 3.1 2.3
8–D 20 20 20 20 20 20
398 20 20 20 20 20 10
7.3 5.7 4.5 3.5 2.7
318
10–D 30 30 30 30 30
392 30 30 30 30 20
7.2 5.7 4.6 3.6 2.9
267
12–D 30 40 40 40 30
386
40 40 40 40 30
225 4.4 3.6
14–D 40 40
379 50 40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
10.7 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
498 13.9 10.7 8.3 6.5 5.1 4.0 3.1 2.4
8–D 10 10 10 20 20 20 20 10
553 10 20 20 20 20 20 20 10
473 11.0 8.8 7.0 5.7 4.6 3.6 2.9
10–D 20 20 20 20 20 20 20
547 20 30 30 30 30 30 20
431 8.9 7.3 6.0 4.9 4.0 3.2 2.6
12–D 30 30 30 30 30 30 30
541 40 40 40 40 30 30 20
7.2 6.0 5.0 4.1 3.4 2.8 2.2
358
14–D 40 40 40 40 40 30 30
534 50 50 40 40 40 30 20
4.9 4.1 3.4 2.8 2.8
310
16–D 50 50 50 40 40
528 50 50 40 30 30
273 4.0 3.4 2.8
18–D 60 50 50
522 60 50 40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
8.8 – Superimposed (service) load, kN/m
40 – Estimated camber at erection, mm
50 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
510 8.8 7.7 6.7 5.8 5.1 4.4 3.8 3.3 2.8 2.4 2.0 1.7
14–D 35 35 40 40 40 35 35 35 30 25 20 10
793 40 45 40 40 35 35 30 25 15 5 –5 –20
425 10.5 9.1 8.0 7.0 6.1 5.3 4.6 4.1 3.6 3.1 2.7 2.3 1.9 1.6
16–D 40 40 40 45 45 45 45 45 40 35 30 25 20 10
787 50 50 50 50 50 50 45 40 35 25 15 0 –15 –35
359 8.1 7.1 6.3 5.5 4.8 4.2 3.7 3.3 2.9 2.5 2.1 1.8
18–D 50 50 55 55 50 50 45 45 40 30 25 15
781 60 60 55 55 50 45 40 30 15 0 –15 –35
5.6 5.0 4.4 3.9 3.4 3.0 2.6 2.2 1.9
312
20–D 60 55 55 50 50 45 35 30 20
774 60 55 50 40 30 20 5 –15 –35
5.0 4.4 3.9 3.4 3.0 2.6 2.2 1.9
272
22–D 65 65 60 55 50 40 30 20
768 60 55 45 35 20 5 –15 –40
240 3.8 3.3 2.9 2.5 2.2 1.9
24–D 65 60 55 45 35 25
762 50 35 20 0 –20 –40
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
510 8.2 6.9 5.9 5.0 4.2 3.5 2.8 2.2 1.7
14–D 35 35 40 40 40 35 35 30 30
793 25 20 20 15 10 5 –5 –15 –30
425 9.7 8.3 7.1 6.1 5.3 4.5 3.7 3.1 2.5
1.9
16–D 40 40 40 45 45 45 45 45 40
35
787 35 30 25 25 20 15 5 –5 –15
–30
359 7.3 6.3 5.5 4.7 3.9 3.2
2.5 1.9
18–D 50 50 55 55 50 50
50 45
781 35 30 25 15 5 –5
–20 –35
312 5.5 4.6 3.8
3.2 2.5 1.9
20–D 60 60 55
55 50 50
774 25 15 –5 5–20 –40
272 5.4 4.5
3.7 3.1 2.5 1.9
22–D 65 65
65 65 60 60
768 25 15
5 –10 –25 –45
240 4.3 3.6 3.0 2.4 1.8
24–D 75 70 70 65 60
262 15 0 –15 –30 –50
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.
Key
2
14.3 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
13.4 10.5 8.3 6.6 5.3 4.3 3.4. 2.8 2.8
3–S 57 0 0 0 0 0 0 0 0 –10
0 0 0 0 0 0 0 0 –10
11.4 9.2 7.5 6.2 5.1 4.2 3.5 2.8 2.3
4–S 57 10 10 10 10 10 0 0 0 –10
10 10 10 0 0 0 –10 –10 –20
11.4 9.4 7.7 6.4 5.3 4.4 3.7 3.0 2.5
5–S 57 10 10 10 10 10 10 10 0 0
10 10 10 10 10 0 0 –10 –20
13.3 10.9 9.1 7.6 6.4 5.4 4.5 3.8 3.2
6–S 57 10 10 10 10 10 10 10 10 10
10 20 20 20 10 10 10 0 –10
12.3 10.3 8.7 7.4 6.3 5.3 4.5 3.8
7–S 57 20 20 20 20 20 20 20 10
20 20 20 20 20 20 10 10
2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
13.1 10.3 8.1 6.5 5.0 3.7 2.6
3–S 57 0 0 0 0 0 0 0
0 0 0 0 0 –10 –10
14.1 11.2 8.9 6.9 5.4 4.2 3.1 2.2
4–S 57 10 10 10 10 10 0 0 0
10 10 0 0 0 –10 –10 –20
13.8 11.1 8.9 7.1 5.6 4.4 3.4 2.6
5–S 57 10 10 10 10 10 10 10 0
10 10 10 10 0 0 –10 –20
13.2 10.7 8.7 7.1 5.7 4.6 3.6 2.8
6–S 57 10 10 10 10 10 10 10 10
10 10 10 10 10 0 –10 –20
12.5 10.3 8.5 6.9 5.7 4.6 3.7
7–S 57 20 20 20 20 20 20 10
20 20 20 10 10 0 0
50
yt= 127 mm 144 mm
3 3 3 3
Sb= 10,570 10 mm 13,765 10 mm
3 3 3 3
St= 10,570
45
Superimposed loads shown include 10 mm 15,420 10 mm
254
2 2 2
superimposed dead loads of 0.5 kN/m for m= 328 kg/m 451 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.23 kN/m 4.42 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S= 57 mm
do not include live load.
Key
2
14.8 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
(1)
Strand ee Span (m)
Patter
n ec 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5
12.6 10.6 8.8 6.8 5.1 4.4 3.6 3.2 2.4 2.0 1.5
4-S 83 10 10 10 10 10 0 0 0 0 0 -10
10 10 10 10 0 0 0 -10 -10 -20 -20
17.2 14.8 12.5 10.1 8.7 7.7 6.4 5.7 5.0 4.2 3.6 3.0 2.5 2.2
6-S 83 10 10 10 10 10 10 10 10 10 10 10 0 0 -10
10 10 10 10 10 10 10 10 10 0 0 -10 -20 -30
14.8 12.9 11.3 10.0 8.9 8.2 7.1 6.2 5.4 4.7 4.1 3.6
8-S 83 20 20 20 20 20 20 20 20 20 20 20 10
20 20 20 30 30 20 20 20 20 10 0 0
14.6 12.8 11.4 10.1 9.0 7.8 6.7 5.9 5.2 4.6 4.2
10-S 83 30 30 30 30 30 40 40 40 40 30 30
30 40 40 40 40 40 40 40 30 30 20
2
Table of superimposed service load (kN/m ) and cambers (mm) Topping
Strand ee
(1) Span (m)
Pattern ec 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5
13 11.2 9 6.8 5.8 5 4 3.5 2.8 2.2 1.4
4-S 83 10 10 10 10 10 0 0 0 0 0 -10
0 0 0 0 0 -10 -10 -20 -30 -40 -50
19.2 17.0 14.4 12.4 10.2 8.8 7.6 6.7 5.7 4.7 3.7 2.8 2.3 1.9
6-S 83 10 10 10 10 10 10 10 10 10 10 10 0 0 -10
10 10 10 10 10 0 0 -10 -10 -20 -30 -40 -60 -70
16.4 14.6 13.2 11.3 9.7 8.9 8.1 6.9 5.8 4.8 4.0 3.4
8-S 83 20 20 20 20 20 20 20 20 20 20 20 10
20 20 20 20 10 10 10 0 -10 -20 -30 -40
14.8 13.6 12.6 11.8 10.4 9.2 8.2 7.2 6.4 5.4 4.6
10-S 83 30 30 30 30 30 40 40 40 40 30 30
30 30 30 30 30 20 20 10 0 -10 -20
Key
2
14.8 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
12.1 10.3 8.7 7.4 6.4 5.4 4.6 3.9 3.3 2.8 2.4
5–S 108 10 10 10 10 10 10 0 0 0 –10 –10
10 10 10 10 0 0 0 –10 –10 –20 –20
12.5 10.7 9.2 8.0 6.9 5.9 5.1 4.4 3.8 3.2 2.7 2.2
6–S 108 10 10 10 10 10 10 10 0 0 0 –10 –10
10 10 10 10 10 10 0 0 –10 –20 –20 –30
12.6 10.9 9.4 8.2 7.1 6.1 5.3 4.6 4.0 3.4 2.9 2.4
7–S 108 20 20 20 20 10 10 10 10 10 0 0 –10
20 20 20 20 10 10 10 0 0 –10 –20 –20
12.3 10.7 9.3 8.1 7.1 6.2 5.4 4.7 4.1 3.6 3.1 2.6
8–S 108 20 20 20 20 20 20 20 10 10 10 0 0
20 20 20 20 20 20 10 10 0 –10 –20 –30
11.4 10.0 8.8 7.7 6.8 6.0 5.3 4.6 4.0 3.5 3.0 2.6
9–S 108 20 20 20 20 20 20 20 20 10 10 0 0
30 30 30 20 20 20 10 10 0 –10 –20 –30
11.9 10.5 9.2 8.1 7.1 6.3 5.6 4.9 4.3 3.8 3.3 2.9 2.5
11–S 108 30 30 30 30 30 30 30 30 20 20 10 10 0
30 40 40 30 30 30 30 20 10 10 0 –20 –30
2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
11.4 9.6 8.1 6.9 5.7 4.6 3.7 2.9 2.2
5–S 108 10 10 10 10 10 0 0 0 –10
10 10 0 0 0 –10 –10 –20 –20
12.1 10.2 9.6 7.2 6.0 4.9 4.0 3.2 2.5
6–S 108 10 10 10 10 10 10 0 0 0
10 10 10 10 0 0 –10 –10 –20
12.0 10.2 8.7 7.3 6.2 5.2 4.3 3.5 2.8 2.2
7–S 108 20 20 20 10 10 10 10 10 0 0
20 10 10 10 10 0 0 –10 –20 –30
11.8 10.1 8.6 7.4 6.3 5.3 4.5 3.7 3.0 2.4
8–S 108 20 20 20 20 20 20 10 10 10 0
20 20 20 20 10 10 0 –10 –20 –30
11.8 10.3 8.9 7.8 6.8 5.9 5.1 4.3 3.6 3.0 2.5
9–S 108 20 20 20 20 20 20 20 20 10 10 0
20 20 20 20 20 10 10 0 –10 –20 –30
12.8 11.2 9.8 8.5 7.5 6.5 5.7 4.9 4.3 3.7 3.2 2.7
11–S 108 30 30 30 30 30 30 30 30 20 20 10 10
30 30 30 30 30 20 20 10 0 –10 –20 –30
5–S I= 3,820
6
10 mm
4
5,360
6
10 mm
4
50
yb = 178 mm 208 mm
yt = 178 mm 198 mm
3 3 3 3
Sb = 21,470 10 mm 25,700 10 mm
356
3 3 3 3
Superimposed loads shown include St = 21,470 10 mm 27,100 10 mm
45
2
superimposed dead loads of 0.5 kN/m for m= 478 kg/m
2
600 kg/m
2
2
untopped elements and 0.7 kN/m for topped 2 2
elements. Remainder is liveload. Long-time w= 4.69 kN/m 5.89 kN/m
cambers include superimposed dead load but V/S = 79 mm
do not include live load.
Key
2
14.8 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
7.5 7.0 6.5 5.7 5.1 4.5 3.9 3.2 2.4 1.8
8-S 133 20 20 20 10 10 10 10 0 0 -10
20 20 10 10 10 0 -10 -20 -20 -30
7.0 6.6 6.2 5.8 5.3 4.8 4.3 3.8 3.3
10-S 133 30 30 30 30 20 20 20 20 10
30 30 30 20 20 10 10 0 -10
6.2 5.8 5.6 5.0 4.6 4.2 3.8
12-S 130 40 40 40 40 30 30 30
40 40 40 30 30 20 10
6.2 5.8 5.6 5.0 4.6 4.2 4.0
14-S 126 50 50 50 50 50 40 40
50 50 50 50 50 40 30
2
Table of superimposed service load (kN/m ) and cambers (mm) Topping
Strand ee
(1) Span (m)
Pattern ec 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
8.6 8.0 7.4 6.7 5.7 4.8 4.0 3.2 2.7 2.1
8-S 133 20 20 20 10 10 10 10 0 0 -10
10 0 0 -10 -20 -30 -40 -50 -60 -70
8.0 7.4 6.9 6.4 6.0 5.6 4.8 4.1 3.6
10-S 133 30 30 30 30 20 20 20 20 10
20 10 10 0 -10 -10 -20 -40 -50
9.6 6.9 6.5 6.0 5.6 5.1 4.9 4.6
12-S 130 40 40 40 40 40 30 30 30
30 20 20 10 10 0 -20 -30
7.0 6.5 6.1 5.7 5.4 4.9 4.7
14-S 126 50 50 50 50 50 40 40
40 30 30 20 10 0 -10
Key
2
2.1 – Superimposed (service) load, kN/m
– 10 – Estimated camber at erection, mm
–10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand Span (m)
Pattern 3.0 3.5 4.0 4.5 5.0
8.5 5.8 4.2 3.0 2.1
3–S 0 0 0 0 –10
0 0 0 –10 –10
10.4 7.3 5.5 3.9 2.8
4–S 0 0 0 0 0
0 0 0 0 –10
12.1 8.6 6.2 4.5 3.3
5–S 0 0 0 0 0
0 0 0 0 –10
13.3 9.0 6.6 4.9 3.6
6–S 0 0 0 0 0
0 0 0 0 0
9.3 7.0 5.2 3.9
7–S 0 0 10 10
10 10 0 0
2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand Span (m)
Pattern 3.5 4.0 4.5 5.0
11.8 8.6 6.3
3–S 0 0 –10
0 –10 –10
11.4 8.5
4–S 0 0
0 –10
10.1 7.7
5–S 0 0
–10 –10
11.3 8.8
6–S 0 0
0 –10
12.1 9.8
7–S 0 0
0 –10
Key
2
2.0 – Superimposed (service) load, kN/m
– 10 – Estimated camber at erection, mm
–10 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand Span (m)
Pattern 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5
12.8 9.5 7.3 5.4 4.0 2.9 2.0
3–S 0 0 0 0 0 0 –10
0 0 0 0 0 –10 –10
12.8 10.0 7.7 5.8 4.5 3.4 2.4
4–S 0 0 0 0 0 0 –10
0 0 0 0 0 –10 –10
12.4 9.4 7.4 5.7 4.5 3.5 2.6
5–S 10 10 10 10 0 0 0
10 10 10 0 0 –10 –20
11.1 8.5 6.9 5.4 4.2 3.4
6–S 10 10 10 10 10 0
10 10 10 0 0 –10
9.7 7.7 6.2 4.9 3.9
7–S 10 10 10 10 10
10 10 10 10 0
2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Span (m)
Strand Pattern
4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
14.3 10.8 8.2 6.2 4.5 3.2
3–S 0 0 0 0 0 –10
0 0 0 –10 –10 –20
11.6 8.9 6.9 5.4 4.0
4–S 0 0 0 0 –10
0 0 –10 –10 –20
11.2 8.7 7.0 5.5
5–S 10 0 0 0
0 0 –10 –20
13.4 10.7 8.4 6.8 5.5
6–S 10 10 10 0 0
10 0 0 –10 –20
12.2 10.0 7.9 6.4 5.2
7–S 10 10 10 0 0
10 0 0 –10 –20
Key
2
2.5 – Superimposed (service) load, kN/m
– 10 – Estimated camber at erection, mm
–20 – Estimated long-time camber, mm
2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand Span (m)
Pattern 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10
12.0 8.9 6.7 5.0 3.7 2.7
3–S 0 0 0 0 0 0
0 0 0 0 –10 –10
12.5 9.8 7.5 6.0 4.6 3.4 2.5
4–S 0 0 0 0 0 0 –10
0 0 0 0 –10 –10 –20
12.6 9.9 7.9 6.2 4.8 3.9 3.0 2.2
5–S 10 10 10 0 0 0 0 –10
0 0 0 –10 –10 –10 –10 –20
12.1 9.8 7.9 6.2 5.0 4.0 3.3 2.5
6–S 10 10 10 10 0 0 0 –10
10 10 10 0 0 –10 –10 –20
11.3 9.4 7.5 6.2 5.1 4.2 3.3 2.6
7–S 10 10 10 10 10 0 0 –10
10 10 10 10 0 –10 –10 –20
2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand Span (m)
Pattern 5.0 5.5 6.0 6.5 7.0 7.5 8.0 9.5 9.0
11.8 8.9 6.7 5.0 3.7 2.6
3–S 0 0 0 0 –10 –10
0 0 0 –10 –10 –20
12.8 9.9 7.8 6.2 4.6 3.6
4–S 0 0 0 0 0 –10
0 0 0 –10 –10 –20
13.0 10.4 8.3 6.6 5.3 4.1
5–S 10 0 0 0 0 –10
0 0 0 –10 –10 –20
12.7 10.3 8.5 6.9 5.6 4.4
6–S 10 10 0 0 0 –10
10 0 0 –10 –10 –20
12.3 10.3 8.5 6.9 5.6
7–S 10 10 10 0 0
10 0 0 –10 –20
RECTANGLUAR BEAMS
Section Properties
b h Ag I yb S m w
2 6 4 3 3
(mm) (mm) (mm ) (10 mm ) (mm) (10 mm ) (kg/m) (kN/m)
300 400 120,000 1600 200 8000 288 2.8
300 500 150,000 3120 250 12,500 360 3.5
300 600 180,000 5400 300 18,000 432 4.2
300 700 210,000 8575 350 24,500 504 4.9
300 800 240,000 12,800 400 32,000 576 5.6
300 900 270,000 18,200 450 40,500 648 6.4
400 600 240,000 7200 300 24,000 576 5.6
400 700 280,000 11,400 350 32,700 672 6.6
Key
77.1 – Superimposed (service) load, kN/m 400 800 320,000 17,100 400 42,700 768 7.5
10 – Estimated camber at erection, mm 400 900 360,000 24,300 450 54,000 864 8.5
10 – Estimated long-time camber, mm
400 1000 400,000 33,300 500 66,700 960 9.4
The above tables have been generated using an initial tension of 0.75 f pu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.
Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 210,000 4004 221 18,116 14,350 504 4.94
600 260,000 7021 269 26,099 21,210 624 6.12
700 310,000 11,336 318 35,647 29,675 744 7.30
800 360,000 17,200 367 46,866 39,723 864 8.48
900 410,000 24,864 416 59,768 51,371 984 9.65
1000 460,000 34,577 465 74,359 64,630 1104 10.83
1100 510,000 46,590 515 90,465 79,641 1224 12.01
1200 560,000 61,152 564 108,426 96,152 1344 13.18
Key 614
155.1 – Superimposed (service) load, kN/m 1300 610,000 78,515 127,874 114,453 1464 14.36
10 – Estimated camber at erection, mm 1400 660,000 98,927 664 148,987 134,412 1584 15.54
10 – Estimated long-time camber, mm 713
1500 710,000 122,640 172,006 155,832 1704 16.72
The above tables have been generated using an initial tension of 0.75 f pu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.
Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 320,000 5817 213 27,308 20,267 768 7.53
600 360,000 9900 250 39,600 28,286 864 8.48
700 400,000 15,693 290 54,155 38,276 960 9.42
800 440,000 23,423 332 70,546 50,045 1056 10.36
900 480,000 33,300 375 88,800 63,429 1152 11.30
1000 520,000 45,541 419 108,690 78,384 1248 12.24
1100 560,000 60,352 464 130,070 94,894 1344 13.18
1200 600,000 77,940 510 152,824 112,957 1440 14.13
Key
155.1 – Superimposed (service) load, kN/m 1300 640,000 98,508 556 177,173 132,404 1536 15.07
10 – Estimated camber at erection, mm 1400 680,000 122,261 603 202,755 153,402 1632 16.01
10 – Estimated long-time camber, mm
1500 720,000 149,400 650 229,846 175,765 1728 16.95
The above tables have been generated using an initial tension of 0. 75 fpu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.
L-SHAPED BEAMS
(100 mm LEDGE)
Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 180,000 3600 233 15451 13483 432 4.24
600 220,000 6261 282 22201 19687 528 5.18
700 260,000 10,021 331 30273 27156 624 6.12
800 300,000 15,080 390 39684 35905 720 7.06
900 340,000 21,639 429 50441 45943 816 8.00
1000 380,000 29,898 473 62418 57386 912 8.95
1100 420,000 40,057 529 75722 70153 1008 9.89
1200 460,000 52,316 578 90412 84109 1104 10.83
Key
141.6 – Superimposed (service) load, kN/m 1300 500,000 66,875 628 106488 99516 1200 11.77
10 – Estimated camber at erection, mm 1400 540,000 83,933 678 123795 116251 1296 12.71
–5 – Estimated long-time camber, mm
1500 580,000 103,692 728 142434 134316 1392 13.66
The above tables have been generated using an initial tension of 0.75 fpu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.
L-SHAPED BEAMS
(200 mm LEDGE)
Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 260,000 5078 227 22,371 18,601 624 6.12
600 300,000 8730 270 32,333 26,455 720 7.06
700 340,000 13,859 315 43,999 35,999 816 8.00
800 380,000 20,674 361 57,270 47,095 912 8.95
900 420,000 29,378 407 72,183 59,591 1008 9.89
1000 460,000 40,174 454 88,490 73,580 1104 10.83
1100 500,000 53,264 502 106,105 89,071 1200 11.77
1200 540,000 68,850 550 125,182 105,923 1296 12.71
Key
155.1 – Superimposed (service) load, kN/m
1300 580,000 87,131 598 145,705 124,119 1392 13.66
10 – Estimated camber at erection, mm 1400 620,000 108,310 647 167,403 143,838 1488 14.60
10 – Estimated long-time camber, mm
1500 660,000 132,586 695 190,771 164,703 1584 15.54
The above tables have been generated using an initial tension of 0.75 f pu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.
CPCI GIRDERS
Section Properties
I Sb St
Beam Ag yb m w
(10 6 (10 3 (10 3
Designation mm 2 (mm) 3 3 (kg/m) (kN/m)
mm 4 ) mm ) mm )
CPCI 900 227,250 19,943 400 49,858 39,8 86 557 5.46
CPCI 1200 331,750 55,370 529 104,669 82,519 813 7.97
CPCI 1400 427,500 104,930 638 164,467 137,703 1,047 10.27
CPCI 1500 499,375 151,380 745 203,195 200,503 1,223 12.00
CPCI 1600 515,375 178,130 793 224,628 220,731 1,263 12.39
CPCI 1900 56 3,375 274,140 940 291,638 285,563 1,380 13.54
CPCI 2300 627,375 441,940 1,136 389,032 379,674 1,537 15.08
910
125
560 50
75
150
410 80 75
150
160
310
1500
1400
160
150 50
30
1200
160
160
900
150
120 150
90
150 180 180 200
460 560 660 660
f'ci = 35 MPa
f'c = 45 MPa
f pu = 1860 MPa
910
125
910 910 50
75
125 125
50 50
75 75 75
75 75
160
160
160
2300
1600
1900
fci' = 35 MPa
fc' = 45 MPa
fpu = 1860 MPa
CPCI GIRDERS
Section Properties
CPCI Girders
Preliminary Design Chart
50.0
45.0
40.0
CPCI 2300
CPCI 1600
30.0 CPCI 1500
CPCI 1400
25.0 CPCI 1200
CPCI 900
20.0
15.0
1.5 2.0 2.5 3.0 3.5
Girder Spacing (m)
Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6 Canadian
Highway Bridge Design Code with CL-625 Truck.
2. Multi-spans were assumed.
3. Dead loads include girder self weight, 75 mm haunch, 225 mm thick deck composite with
girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m total load
per bridge).
5. Assumed prestress losses; initial loss = 8% and final loss = 20 %.
6. The minimum concrete release strength was assumed to be 35 MPa.
7. The 28-day concrete strength is 45 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and composite with
the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.
NU GIRDERS
Section Properties
I Sb St
Beam Ag yb m w
(10 6 (103 (10 3
Designation mm 2 (mm) (kg/m) (kN/m)
mm 4 ) mm 3 ) mm 3)
NU 1000 44 3,509 60,725 454 133,756 111,218 1,087 10.66
NU 1200 475,509 95,702 542 176,572 145,444 1,165 11.43
NU 1400 507,509 140,081 632 221,647 182,397 1,243 12.20
NU 1600 539,509 194,522 724 268,677 222,057 1,322 12.97
NU 1800 571,509 259,679 816 318,234 263, 901 1,400 13.74
NU 2000 603,509 336,204 909 369,861 308,161 1,479 14.51
NU 2400 667,509 525,955 1,097 479,448 403,649 1,635 16.04
NU 2800 731,509 768,950 1,287 597,475 508,229 1,792 17.58
1235
65
45
R50
DEPTH OF SECTION
160
R200
140
135
985
f'ci = 45 MPa
f'c = 55 MPa
fpu = 1860 MPa
NU GIRDERS
NU Girders
Preliminary Design Chart
60.0
55.0
50.0
NU 2000
45.0
Span Length (m)
NU 1800
NU 1600
40.0
NU 1400
NU 1200
35.0
NU 1000
30.0
25.0
1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75
Girder Spacing (m)
Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 75 mm thick haunch, 225 thick deck
composite with girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
5. Assumed prestress losses; initial loss = 8% and final loss = 20 %.
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 55 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.
NEBT GIRDERS
Section Properties
I Sb St
Beam Ag yb m w
(10 6 (10 3 (10 3
Designation mm 2 (mm) (kg/m) (kN /m)
mm 4 ) mm 3 ) mm 3 )
NEBT 1000 481,289 62,144 484 128,397 120,434 1,155 11.33
NEBT 1200 517,418 99,246 575 172,601 158,793 1,242 12.18
NEBT 1400 553,547 146,655 668 219,544 200,349 1,329 13.03
NEBT 1600 589,676 205,121 761 269,541 244,482 1,415 13.88
NE BT 1800 625,160 275,380 856 321,705 291,716 1,500 14.72
NEBT 2000 661,289 358,126 951 376,578 341,397 1,587 15.57
NEBT 2100 679,353 404,428 998 405,239 366,995 1,630 15.99
NEBT 2200 697,418 454,138 1,046 434,166 393,533 1,674 16.42
1200
85
50
R20
R200
DEPTH OF SECTION
VARIES
180
315
R200
100
R100
220
20 CHAMFER
810
f'ci = 45 MPa
f'c = 70 MPa
fpu = 1860 MPa
NEBT Girders
Preliminary Design Chart
45.0
40.0
35.0
Span Length (m)
NEBT 1800
20.0
1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50
Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 50 mm thick haunch, 200 thick deck
composite with girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
5. Assumed prestress losses; initial loss = 8% and final loss = 20 %.
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.
TRAPEZOIDAL GIRDERS
Ag I Sb St
Beam yb m w
(103 (106 (103 (103
Designation (mm) (kg/m) (kN/m)
mm2) mm4) mm3) mm3)
TG 1600 975 318,342 746 426,732 372,766 2,526 24.78
TG 1800 1,130 470,160 894 525,906 518,940 2,737 26.85
TG 2000 1,198 600,220 984 609,980 590,768 3,011 29.54
TG 2200 1,354 810,755 1,129 718,118 757,007 3,274 32.12
3140 3140
200
150
150
18 0 (MIN
.)
1 80 (M
IN.)
1280
1600
1800
1280
1350
170
170
290 150 300 290 150 300
450 290 1660 290 450 1660
3140 3140
200
150
150
1 80 (M 1 80 (M
IN.) IN.)
2000
2200
1480
1680
1350
170
170
260 150 330 330 150 260 220 150 370 370 150 220
1660 1660
Trapezoidal Girders
Preliminary Design Chart
44.0
42.0
Span Length (m)
40.0
TG 2200
TG 2000
38.0 TG 1800
TG 1600
36.0
34.0
3.5 4.0 4.5 5.0 5.5 6.0
Girder Spacing (m)
Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 75 mm thick haunch, 225 thick deck
composite with girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
5. Assumed prestress losses; initial loss = 8% and final loss = 20 %.
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.
1206
125 100
WEB
(NOMINAL)
DEPTH
100x100
CHAMFER
115
1190
f'ci = 45 MPa
f'c = 70 MPa
fpu = 1860 MPa
41
Number of 15 mm Diameter Strands
37
33
BG 800
BG 900
29
BG 1000
BG 1100
25
BG 1200
21 BG 1300
17
13
20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0
Simple Span (m)
Figure 7.32 Single Void Box Girders (Continued from previous page)
1206
100
125
WEB
(NOMINAL)
DEPTH
100x100
CHAMFER
165
1190
f'ci = 45 MPa
f'c = 70 MPa
fpu = 1860 MPa
Figure 7.33 Special Single Void Box Girders (Continues on next page)
62
Number of 15 mm Diameter Strands
58
54
50
BG 1100
46
BG 1200
42 BG 1300
38
34
30
32.5 35.0 37.5 40.0 42.5 45.0 47.5
Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 125 mm thick deck
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
5. Assumed prestress losses; initial loss = 8% and final loss = 20 %.
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.
Figure 7.33 Special Single Void Box Girders (Continued from previous page)
Criteria
1. Minimum prestress = 1.5 MPa
2. All strand assumed 13 mm diameter,
fpu = 1860 MPa
3. Curves shown for partial development
of strand near end of element, where
fpr ≈ fpe.
4. When points of maximum stress are far
from end of element and strands can fully
develop, the section resistance will be
greater than shown.
5. Horizontal portion of curve is the
maximum for tied columns = 0.80 Pro
Fig 7.34 Interaction curves for precast prestressed concrete columns (Continues on next page)
Figure 7.34 Interaction curves for precast prestressed concrete columns (Continued from previous page)
Figure 7.35 Interaction curves for precast reinforced concrete columns (Continues on next page)
Figure 7.35 Interaction curves for precast reinforced concrete columns (Continued from previous page)
Figure 7.36 Partial interaction curve for prestressed double tee wall panels
Figure 7.37 Partial interaction curve for precast hollow core wall panels
Figure 7.38 Partial interaction curve for prestressed solid wall panels
Figure 7.39 Partial interaction curve for precast reinforced concrete wall panels
7.7 PILES
Bearing Piles
(2)(3)
Factored resistance
Section Properties
(1) (kN)
Core
Size fc (MPa)
diameter
(mm)
(mm) Moment of Section Radius of
Area Mass Perimeter
2 inertia modulus gyration 35 40 45 50 55
(mm ) (kg/m) 6 4 3 3) (m)
(10 mm ) (10 mm (mm)
Square piles
250 Solid 63 000 151 326 2 610 72 1.00 860 999 1134 1266 1396
300 Solid 90 000 216 675 4 500 87 1.20 1229 1426 1620 1809 1994
350 Solid 123 000 295 1 250 7 140 101 1.40 1680 1949 2213 2472 2725
400 Solid 160 000 384 2 130 10 700 116 1.60 2185 2536 2879 3215 3544
450 Solid 203 000 487 3 420 15 200 130 1.80 2773 3217 3653 4049 4497
500 Solid 250 000 500 5 210 20 800 144 2.00 3415 3962 4499 5024 5538
500 275 191 000 458 4 930 19 700 161 2.00 2609 3027 3437 3838 4231
600 Solid 360 000 864 10 800 36 000 173 2.40 4917 5706 6478 7234 7974
600 300 289 000 694 10 400 34 700 190 2.40 3947 4580 5201 5808 6402
600 350 264 000 634 10 100 33 700 196 2.40 3606 4184 4751 5305 5848
600 375 250 000 600 9 830 32 800 198 2.40 3415 3962 4499 5024 5538
Octagonal piles
250 Solid 52 000 125 215 1 720 64 0.77 710 824 936 1045 1152
300 Solid 75 000 180 446 2 970 77 0.92 1024 1189 1350 1507 1661
350 Solid 101 000 242 825 4 710 90 1.07 1379 1601 1818 2030 2237
400 Solid 133 000 319 1 410 7 050 103 1.22 1817 2108 2393 2673 2946
450 Solid 168 000 403 2 260 10 000 116 1.38 2295 2663 3023 3376 3721
500 Solid 207 000 497 3 440 13 800 129 1.53 2827 3281 3725 4160 4585
500 275 148 000 355 3 160 12 600 146 1.53 2021 2346 2663 2974 3278
550 Solid 251 000 602 5 030 18 300 142 1.68 3428 3978 4517 5044 5560
550 325 168 000 403 4 480 16 300 163 1.68 2295 2663 3023 3376 3721
600 Solid 298 000 715 7 130 23 800 154 1.84 4070 4723 5363 5989 6601
600 375 188 000 451 6 160 20 500 181 1.84 2568 2980 3383 3778 4164
Round piles
900 650 304 000 730 23 400 52 000 277 2.83 4152 4818 5471 6109 6734
1 200 950 422 000 1 010 61 800 103 000 383 3.77 5764 6688 7594 8480 9348
1 350 1 100 481 000 1 150 91 200 135 000 435 4.24 6570 7624 8656 9666 10655
Hexagonal piles
300 Solid 78 000 187 486 3 240 79 0.90 1065 1236 1404 1567 1728
350 Solid 106 000 254 900 5 140 92 1.05 1475 1712 1943 2170 2392
400 Solid 139 000 334 1 540 7 700 106 1.20 1898 2203 2501 2793 3079
(1) Form dimensions may vary with producers, with corresponding variations in section properties.
(2) Maximum factored axial load resistance, Prmax = 0.85 [ 1 c f c (Ag Ap) fpr Ap]; fpe = 1120 MPa; fcp = 5.0 MPa.
(3) Resistance based on short column structural capacity only (see Sect. 7.2.9) with a maximum concrete strain of 0.002.
(4) Wire spiral varies with pile size.
(5) Strand pattern may be circular or square.
Sheet Piles
SHEET PILES
Figure 7.41 Section properties and allowable moments of prestressed sheet piles
STADIUM RISERS
152
152
152 838
h-102
h-102
89
89
h
89
STEM
152
838
838
152
h-102
838
152
89
89
h
89
STEM
TRIPLE RISER
STADIUM RISERS
13.0
Maximum Span Length (m)
11.0
Double Riser
7.0
Single Riser
5.0
3.0
150 300 450 600
Rise (mm)
See page 7-57 for the Stadium Riser Design Chart Assumptions and Dimensions
STADIUM RISERS
13.0
Maximum Span (m)
11.0
Triple Riser
Single Riser
7.0
5.0
150 300 450 600
Rise (mm)
See page 7-57 for the Stadium Riser Design Chart Assumptions and Dimensions
STADIUM RISERS
Stadium Riser Allowable Span
305 mm Stem
18.0
Maximum Span (m)
15.0
Triple Riser
Double Riser
9.0
150 300 450 600
Rise (mm)
See page 7-57 for the Stadium Riser Design Chart Assumptions and Dimensions
BEARING
H
TYPICAL MAIN
H REINFORCING
PATTERN
BEARING
THICKNESS SPAN
H (mm) L (mm)
150 4200
200 5800
250 7000
300 7900
Notes:
1. Stair reinforcement must be designed for all factored loads.
2. Normal weight concrete.
3. Recommended maximum span l is based on dead weight of stair plus 4.8 kN/m2 live
load.
4. Maximum concrete 28-day compressive strength is 35 MPa.
5. When deflections are required to be checked in accordance with CSA A23.3, cracked
section properties are required to be used. Top steel may be required to control
deflections.
6. Longer span can be obtained with higher concrete strength or special reinforcing.
Ceilings
Roofs
Figure 8.1.1 Dead loads of floors, ceilings, roofs, and walls (continues next page)
100 mm brick 100 mm hollow normal density block backing 3.24 3.47 3.71
100 mm brick 200 mm hollow normal density block backing 3.97 4.21 4.44
100 mm brick 300 mm hollow normal density block backing 4.81 5.04 5.28
100 mm brick 100 mm hollow low density block or tile backing 2.94 3.18 3.41
100 mm brick 200 mm hollow low density block or tile backing 3.48 3.72 3.95
100 mm brick 300 mm hollow low density block or tile backing 4.12 4.35 4.59
Steel or wood studs, lath, 15.9 mm gypsum board both sides 0.28 – –
Steel or wood studs, 2 layers 12.7 mm gypsum board both sides 0.44 – –
(3)
Interior and mezzanines other than
Above
Figure 8.1.2 Specified Uniformly Distributed Live Loads on an Area of Floor or Roof (continues next page)
Recreation areas that cannot be used for Floors and offices, manufacturing 9.0
assembly purposes including buildings, hospital wards and
Billard rooms 3.6 stages
Bowling alleys
Pool rooms Floors and areas used by passenger 11
cars
Residential areas (within the scope of
NBCC Aricle 1.3.3.2. of Division A) Floors and areas used by vehicles
Sleeping and living quarters in not exceeding 3600 kg gross 18
apartments, hotels, motels, boarding 1.9 weight
schools and colleges
Floors and areas used by vehicles
Residential areas (within the scope of exceeding 3600 kg but not 36
NBCC Article 1.3.3. of Division A) exceeding 9000 kg gross weight
Bedrooms 1.4
Other areas 1.9 Floors and areas used by vehicles
(7)
Stairs within dwelling units 1.9 exceeding 9000 kg gross weight 54
Retail and wholesale areas 4.8 Driveways and sidewalks over areaways
(7)
and basements 54
(5)
Roofs 1.0
(3) Loads for Occupancy Served
The following shall be designed to carry not less than the specified load required for
the occupancy they serve, provided they cannot be used by an assembly of people
Sidewalks and driveways over areaways 12.0 as a viewing area: a) corridors, lobbies and aisles not more than 1,200 mm wide, b)
and basements all corridors above the first storey of residential areas of apartments, hotels and
motels, and c) interior balconies and mezzanines.
(4) Floor Loads Dues to Intended Use
(4) Equipment areas and service rooms, factories, storage areas and warehouses shall
Storage areas 4.8 be designed for the live loads due to their intended use but not for less than the
specified loads listed above.
(5) Specified Load Due to Rain or to Snow and Associated Rain
Toilet areas 2.4 The specified load on a roof or any other building surface subject to snow and
associated rain shall be the snow load specified in Article 4.1.6.2., or the rain load
specified in Article 4.1.6.4., whichever produces the more critical effect.
(6) (6) Loads on Exterior Areas
Underground slabs with earth cover 1) Exterior areas accessible to vehicular traffic shall be designed for their intended
use, including the weight of firefighting equipment, but not for less than the snow
and rain loads prescribed in Subsection 4.1.6.
(4) 2) Except as provided in Sentences (3) and (4), roofs shall be designed for either the
Warehouses 4.8 uniform live loads specified in Table 4.1.5.3., the concentrated live loads listed in
Table 4.1.5.10., or the snow and rain loads prescribed in Subsection 4.1.6.,
Notes (all references listed within these notes refer to NBC 2015): whichever produces the most critical effects in the members concerned.
(1) Loads for Dining Areas 3) Exterior areas accessible to pedestrian traffic, but not vehicular traffic, shall be
The minimum specified live load listed in Table 4.1.5.3. for dining areas may be designed for their intended use, but not for less than the greater of
reduced to 2.4 kPa for areas in buildings that are being converted to dining areas, a) the live load prescribed for assembly areas in Table 4.1.5.3., or
2
provided that the floor area does not exceed 100 m and the dining area will not be b) the snow and rain loads prescribed in Subsection 4.1.6.
used for other assembly purposes, including dancing. 4) Roof parking decks shall be designed for either the uniformly distributed live loads
(2) Considerations for live Loads specified in Table 4.1.5.3., the concentrated live loads listed in Table 4.1.5.10., or
Attics – Limited Accessibility - Attic live loading is not required when the ceiling below the roof snow load, whichever produces the most critical effect in the members
the attic consists of removable panels that permit access to the ceiling space without concerned.
loading the ceiling supporting members. Attic live loading is not required in any area (7) Loads Due to Concentrations
of the attic where the least dimension of the attic space is less than 500 mm. Floor Special study is required to determine concentrated loads for the design of floors and
Areas That Could Be Used As Viewing Areas - Some interior balconies, mezzanines, areas used by vehicles exceeding 9,000 kg gross weight, and of driveways and
corridors, lobbies and aisles that are not intended to be used by an assembly of sidewalks over areaways and basements. Where appropriate the designer should
people as viewing areas are sometimes used as such; consequently, they are subject refer to CAN/CSA-S6, “Canadian Highway Bridge Design Code.”
to loadings much higher than those for the occupancies they serve. Source: National Building Code of Canada 2015
Figure 8.1.2 Specified Uniformly Distributed Live Loads on an Area of Floor or Roof (continued from previous page)
w
R = V ........................................................ =
2
Vx .............................................................. = w x
2
w 2
Mmax (at center)......................................... =
8
wx
Mx ............................................................. = ( x)
2
5w 4
max (at center) ......................................... =
384El
wx 3
X .............................................................. = ( 2 x 2 + x3 )
24El
P
R = V ........................................................ =
2
P
Mmax (at point of load) ............................... =
4
Px
Mx (when x < ) ....................................... =
2 2
P 3
max (at point of load) ................................ =
48EI
Px 2
x (when x < ) ....................................... = (3 4x2 )
2 48EI
Pb
R1 = V1 (max when a < b) ......................... =
Pa
R2 = V2 (max when a > b) ......................... =
Pab
Mmax (at point of load) ............................... =
Pbx
Mx (when x < a) ........................................ =
Figure 8.1.3 Beam design equations and diagrams (continued next page)
R = V ......................................................... = P
Mmax (between loads) ............................... = Pa
Mx (when x < a) ........................................ = Px
Pa
max (when) ............................................... = (3 2 4a2 )
24El
Px
x (when x < a) ......................................... = (3 a 3a2 x2 )
6El
Pa
x [when x > a and < ( a )] .................... = (3 x 3x2 a2 )
6El
P1( a) + P2b
R1 = V1 ...................................................... =
P1a + P2 ( b)
R2 = V2 ...................................................... =
wb
R1 = V1 (max when a < c) ......................... = (2c + b)
2
wb
R2 = V2 (max when a > c) ......................... = (2a + b)
2
Vx [when x > a and < (a + b)] .................... = R1 – w(x – a)
R R
Mmax at x = a + 1 ................................ = R1 a + 1
w 2w
Mx (when x < a) ........................................ = R1x
w
Mx [when x > a and < (a + b)] ................... = R1x (x a)2
2
Mx [when x > (a + b)] ................................ = R 2 ( x)
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(7) SIMPLE BEAM – LOAD INCREASING UNIFORMLY TO ONE END (W IS TOTAL LOAD)
w
W .............................................................. =
2
W
R1 = V1 ...................................................... =
3
2W
R2 = V2 (max) ............................................ =
3
W Wx 2
Vx .............................................................. =
3 2
2W
Mmax at x = = 0.5774 ..................... = = 0.1283W
3 9 3
Wx 2
Mx ............................................................. =
2
( x2 )
3
8 W 3
max at x = 1 = 0.5193 ........... = 0.01304
15 El
Wx
x .............................................................. =
2
(3x 4 10 2 x 2 + 7 4 )
180El
w
W .............................................................. =
2
W
R = V ......................................................... =
2
W 2
Vx when x < ...................................... =
2
( 4x 2 )
2 2
W
Mmax (at centre) ......................................... =
6
1 2x 2
Mx when x < ...................................... = Wx
2
2 2 3
W 3
max (at centre) ......................................... =
60El
Wx 2
x when x < ...................................... =
2
(5 4x2 )2
2 480EI
Figure 8.1.3 Beam design equations and diagrams (continues next page)
Mo
–R1 = R2 = V .......................................................... =
Mo 2
max (when x = 0.422 ) .......................................... = 0.0642
El
Mo x3
x ............................................................................ = 3x 2 2 x
6El
Mo
1 (at R1) ................................................................. =
3El
Mo
2 (at R2) ................................................................. =
6El
(10) BEAM SIMPLY SUPPORTED AT BOTH ENDS – MOMENT APPLIED AT ANY POINT
Mo
R1 = V (when a > b) ................................................ =
Mo
R2 (when a > b) ...................................................... =
Mo a
Mmax(–) (at x = a) ...................................................... =
a
Mmax(+) (at x = a) ...................................................... = Mo 1
Mo x
Mx (when x < a) ...................................................... =
x
Mx (when x > a) ...................................................... = Mo 1
x
Mo x 2
(when x < a) ....................................................... =
6El
3b2 ( x2 )
Mo ( x)
x (when x > a) ....................................................... = (3a2 2 x + x2 )
6El
3
2
2
3b2 Mo 3b2 2
max at x = if a > 0.4226 ................... =
3 3El 3
3
2
2
3a2 Mo 3a2 2
max at x = if a > 0.5774 ............. =
3 3El 3
Mo
MCL (at centre) ...................................................... =
2
Mo 2
CL (at centre) ...................................................... = ( 4b2 )
16El
3 Mo 2
max (when a = b = , af x = = 0.28867 ) ..... =
2 6 124.71El
M
CL (at centre) ....................................................... = o
12El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(11) BEAM SIMPLY SUPPORTED AT BOTH ENDS – MOMENTS APPLIED AT EACH END
M2 M1
R1 = –R2 = V ........................ =
x
Mx ........................................ = (M2 M1) + M1
x( x)
x ......................................... = [M1(2 x) + M2 ( + x)]
6El
6M1 ± 36M12 2
12(M1 M2 ) 2 (2M1 + M2 )
x1 ........................................ =
6(M1 M2 )
M1
Point of contraflexure is where x =
M2 M1
Figure 8.1.3 Beam design equations and diagrams (continues next page)
w 2
R1 = V1 ......................................................... =( a2 )
2
w
R2 = V2 + V3 ................................................. = ( + a)2
2
V2 ................................................................. = wa
w 2
V3 ................................................................. = ( + a2 )
2
Vx (between supports) ................................. = R1 – wx
Vx1 (for overhang) ....................................... = w(a – x1)
a2 w
M1 at x = 1 2
................................. =
2
( + a)2 ( a)2
2 8
wa 2
M2 (at R2) ..................................................... =
2
wx 2
Mx (between supports) ................................. = ( a2 x )
2
w
M x1 (for overhang) ...................................... = (a x1)2
2
wx
x (between supports) ................................. = ( 4 2 2 x2 + x3 2a2 2 + 2a2 x2 )
24El
wx1
x1 (for overhang) ....................................... = (4a2 3
+ 6a2 x1 4ax12 + x13 )
24El
(13) BEAM OVERHANGING ONE SUPPORT – UNIFORMLY DISTRIBUTED LOAD ON OVERHANG
wa 2
R1 = V1 ......................................................... =
2
wa
R2 = V1 + V2 ................................................. = (2 + a)
2
V2 ................................................................. = wa
Vx1 (for overhang) ....................................... = w(a – x1)
wa 2
Mmax (at R2) .................................................. =
2
wa2 x
Mx (between supports) ................................ =
2
w
M x1 (for overhang) ...................................... = (a x1)2
2
wa2 2 wa2 2
max (between supports at x = ) ............ = = 0.03208
3 18 3El El
3
wa
max (for overhang at x1 = a) ........................ = (4 + 3a)
24El
wa2 x 2
x (between supports) ................................. = ( x2 )
12El
wx1
x1 (for overhang) ....................................... = (4a2 + 6a2 x1 4ax12 + x13 )
24El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(14) BEAM OVERHANGING ONE SUPPORT – UNIFORMLY DISTRIBUTED LOAD BETWEEN SUPPORTS
w
R = V ........................................................... =
2
Vx ................................................................. = w x
2
w 2
Mmax (at center)............................................ =
8
wx
Mx ................................................................ = ( x)
2
5w 4
max (at center) ............................................ =
384El
wx 3
x ................................................................. = ( 2 x 2 + x3 )
24El
w 3 x1
x1 .............................................................. =
24El
(15) BEAM OVERHANGING ONE SUPPORT – CONCENTRATED LOAD AT ANY POINT BETWEEN
SUPPORTS
Pb
R1 = V1 (max when a < b) ............................ =
Pa
R2 = V2 (max when a > b) ............................ =
Pab
Mmax (at point of load) .................................. =
Pbx
Mx (when x < a) ........................................... =
Figure 8.1.3 Beam design equations and diagrams (continues next page)
P
R2 = V1 + V2 ................................................. = ( + a)
V2 ................................................................. = P
Mmax (at R2) .................................................. = Pa
Pax
Mx (between supports) ................................ =
R = V ............................................................ = w
Vx ................................................................. = wx
w 2
Mmax (at fixed end) ....................................... =
2
wx 2
Mx ................................................................ =
2
w 4
max (at free end) ......................................... =
8El
w
x ................................................................. = (x 4 4 3x + 3 4 )
24El
R = V ............................................................ = P
Mx ................................................................ = Px
P 3
max (at free end) ......................................... =
3El
P 3
x ................................................................. = (2 3 2 x + x3 )
6El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
R = V ....................................... = P
Mmax (at fixed end) .................. = Pb
Mx (when x > a) ...................... = P(x – a)
Pb2
max (at free end) .................... = (3 b)
6El
Pb3
a (at point of load) ................. =
3El
Pb2
x (when x < a) ....................... = (3 3x b)
6El
P( x)2
x (when x > a) ....................... = (3b + x)
6El
w
W ............................................ =
2
R = V ...................................... = W
x2
Vx ............................................ = W
2
W
Mmax (at fixed end) .................. =
3
Wx3
Mx ........................................... =
3 2
W 3
max (at free end) .................... =
15El
W
x ............................................ =
2
(x5 5 4x + 4 5 )
60El
(21) CANTILEVER BEAM – UNIFORM LOAD PARTIALLY DISTRIBUTED AT FREE END
R = V ...................................... = wb
Mmax (at support)..................... = wbe
wx 2
Mx (when x < b) ...................... =
2
wb
Mx (when x > b) ...................... = (b 2x)
2
wb
max (at free end) .................... = (8e3 24e2 b3 )
48El
w
x (when x < b) ....................... = [8be3 24be2 ( x) + 2b3 x b4 2x 4 ]
48El
wb
x (when x > b) ....................... = [8e3 24e2 ( x) (2x b)3 ]
48El
wb 2
(at free end) ......................... = (b + 12e2 )
24El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(22) CANTILEVER BEAM – VARYING LOAD INCREASING UNIFORMLY FROM SUPPORT TO FREE
END
w
W ..................................................=
2
R = V ............................................= W
2Wx x
Vx ..................................................=
2 2
2W
Mmax (at support)........................... =
3
Wx 2
Mx .................................................= (x 3 )
2
3
11W 3
max (at free end) ..........................=
60El
W
x .................................................. =
2
[ 4 (15x 11 ) x 4 (5 x)]
60El
W 2
(at free end) ............................... =
4El
R = V .............................................= 0
Mx .................................................= Mo
Mo 2
max (at free end) ..........................=
2El
Mo
x .................................................. = ( x)2
2El
Mo
(at free end) ............................... =
El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
3w
R1 = V1 ...................................................... =
8
5w
R2 = V2 (max) ............................................ =
8
Vx .............................................................. = R1 – wx
w 2
Mmax .......................................................... =
8
3 9 2
M1 (at x = ) .......................................... = w
8 128
wx 2
Mx ............................................................. = R1x
2
w 4
max (at x = (1 + 33) = 0.4215 ) .......... =
16 185El
wx 3
x .............................................................. = ( 3 x 2 + 2x3 )
48El
(25) BEAM FIXED AT ONE END, SIMPLY SUPPORTED AT THE OTHER END – CONCENTRATED LOAD
AT CENTER
5P
R1 = V1 ....................................................... =
16
11P
R2 = V2 (max) ............................................. =
16
3P
Mmax (at fixed end) ..................................... =
16
5P
M1 (at point of load) ................................... =
32
5Px
Mx (when x < ) ....................................... =
2 16
11x
Mx (when x > ) ....................................... = P
2 2 16
1 P 3 P 3
max (at x = = 0.4472 ) ...................... = = 0.009317
5 48El 5 El
7P 3
x (at point of load) .................................... =
768El
Px 2
x (when x < ) ......................................... = (3 5x2 )
2 96El
P
x (when x > ) ........................................ = (x )2 (11x 2 )
2 96El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(26) BEAM FIXED AT ONE END, SIMPLY SUPPORTED AT THE OTHER END – CONCENTRATED LOAD
AT ANY POINT
Pb2
R1 = V1 ............................................................ = (a + 2 )
3
2
Pa 2
R2 = V2 ............................................................ =
3
(3 a2 )
2
M1 (at point of load) ........................................ = R1a
Pab
M2 (at fixed end) ............................................. = (a + )
2
2
Mx (when x < a) .............................................. = R1x
Mx (when x > a) ............................................. = R1x P(x a)
2
+ a2 Pa( 2
a2 )3
max (when a < 0.414 , at x = ) ...... =
2 2 2
3 a 3El(3 a2 )2
a Pab2 a
max (when a > 0.414 , at x = ) ........ =
2 +a 6EI 2 +a
Pa2b3
a (at point of load) ......................................... = (3 + a)
3
12EI
Pb2 x 2
x (when x < a) ............................................... =
3
(3a 2 x2 ax 2 )
12EI
Pa
x (when x > a) ............................................... =
2
( x)2 (3 2 x a2 x 2a2 )
12EI
(27) BEAM FIXED AT ONE END, SIMPLY SUPPORTED AT THE OTHER END – UNIFORM LOAD
PARTIALLY DISTRIBUTED OVER SPAN
wb
R1 = V1 ............................................. =
3
(12e2 4e3 + b2 d)
8
R2 = V2 ............................................. = wb – R1
wb
Mmax(–) .............................................. =
2
(12e2 4e3 + b2 d 8e 2 )
8
R1
M1 .................................................... = R1 a +
2w
Mx (when x < a) ............................... = R1x
w
Mx [when x > a and x < (a + b)] ....... = R1x (x a)2
2
Mx (when x > (a + b) and x < ) ..... = R1x – wb(x – d)
x
x (when x < a) ................................ = [4R1(x2 3 2 ) + wb(b2 + 12e2 )]
24El
1
x [when x > a and x < (a + b)] ........ = [4R1x(x2 3 2 ) + wbx(b2 + 12e2 ) w(x a)4 ]
24El
1
x (when x > (a + b) and x < c) ....... = [3MMAX ( x)2 + R2 ( x)3 ]
6El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(28) BEAM FIXED AT ONE END, SIMPLY SUPPORTED AT THE OTHER END – MOMENT APPLIED AT
THE FLEXIBLE END
3Mo
R1 = –R2 = V ............................................. =
2
M1 ............................................................. = Mo
M2 ............................................................. = Q / SMo
Mo
Mx ............................................................. = (2 3x)
2
Mo 2
max (at x = ) .......................................... =
3 27El
Mo x
x .............................................................. = ( x)2
4El
Mo
(at supported end) ................................. =
4El
w
R = V ........................................................ =
2
Vx ............................................................. = w x
2
w 2
Mmax (at ends) .......................................... =
12
w 2
M1 (at centre) ........................................... =
24
w 2
Mx ............................................................ = (6 x 6x 2 )
12
w 4
max (at centre) ........................................ =
384El
wx 2
x ............................................................. = ( x)2
24El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
P
R = V ............................................................ =
2
P
Mmax (at center and ends) ............................ =
8
P
Mx when x < ......................................... = (4x )
2 8
P 3
max (at center) ............................................ =
192El
Px 2
x when x < ......................................... = (3 4x)
2 48El
Pb2
R1 = V1 (max when a < b) ............................ = (3a + b)
3
Pa2
R2 = V2 (max when a > b) ............................ = (a + 3b)
3
Pab2
M1 (max when a < b) ................................... =
2
Pa2b
M2 (max when a > b) ................................... =
2
2Pa2b2
Ma (at point of load) ..................................... =
3
Pab2
Mx (when x < a) ........................................... = R1x
2
2a 2Pa3b2
max (when a > b, at x = ) .................. =
3a + b 3El(3a + b)2
Pa3b3
a (at point of load) ...................................... =
3
3El
Pb2 x2
x (when x < a) ............................................ = (3a 3ax bx)
3
6El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
R1 R
Mmax(+) at x = a + ................ = M1 + R1 a + 1
w 2w
Mx (when x < a) ........................... = M1 + R1x
w
Mx [when x > a and x < (a + b)] ...= M1 + R1x (x a)2
2
1
x (when x < a) ............................ = (3M1x 2 + R1x3 )
6El
1
x [when x > a and x < (a + b)] .... = [12M1x2 + 4R1x3 w(x a)4 ]
24El
(33) BEAM FIXED AT BOTH ENDS – MOMENT APPLIED AT ANY POINT
6Mo ab
R1 = V .......................................... =
3
6Mo ab
R2 ................................................. =
3
Mob
M1 ................................................ = ( 3a)
2
Moa
M2 ................................................ = (2 3a)
2
Mo 6abx
Mx (when x < a) ........................... = + b( 3a)
2
Moa 6bx
Mx (when x > a) ........................... = 6b 2 + 3a
2
Mobx 2 2ax
x (when x < a) ............................ = 3a +
2
2El
Mo a( x)2 2bx
x (when x > a) ............................ = 3a 2 + 2b
2
2El
Mo
MCL (at centre) ........................... = 2
[3ab + b( 3a)]
Mob
CL (at centre) ............................ = ( 2a)
8El
2
0.01615Mo
max (when a = 0.2324l ) ............ =
El
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(34) SIMPLE BEAM – UNIFORMLY DISTRIBUTED LOAD AND VARIABLE END MOMENTS
w M1 M2
R1 = V1 .................................... = +
2
w M1 M2
R2 = V2 .................................... =
2
M1 M2
Vx ............................................ = w x +
2
M1 M2 w 2 M1 + M2 (M1 M2 )2
M3 at x = + ......... = +
2 w 8 2 2w 2
wx M1 M2
Mx ........................................... = ( x) + x M1
2
2 2
M1 + M2 M M2
b (to locate inflection points) ... = + 1
4 w w
P M1 M2
R1 = V1.......................... = +
2
P M1 M2
R2 = V2.......................... =
2
P M1 + M2
M3 (at centre) ............... =
4 2
P M1 M2
Mx when x < .......... = + x M1
2 2
P (M1 M2 )x
Mx when x > .......... = ( x) + M1
2 2
Px 8( x)
x when x < ........... = 3 2
4x2 [M1(2 x) + M2 ( + x)]
2 48EI P
Figure 8.1.3 Beam design equations and diagrams (continues next page)
3El
V = R1 = R2 ...................................... = ( 2 1)
3
3El
Mmax ................................................. = ( 2 1)
2
x
Mx .................................................... = Mmax 1
2 3
2 1 x x
x ..................................................... = 1+ 3
2
3El
V = –R1 = R2 .................................. = 1
2
3El
Mmax ............................................... = 1
x
Mx .................................................. = Mmax 1
max ................................................ = 1
5.196
3x 2 x3
x ................................................... = 1 x+ 2
2 2
12El
V = –R1 = R2 .................................. = ( 2 1)
3
6El
M1 = –M2 ........................................ = ( 2 1)
2
6El 2x
Mx .................................................. = ( 2 1) 1
2
2 3
x x
x ................................................... = 1 +( 2 1) 3 2
Figure 8.1.3 Beam design equations and diagrams (continues next page)
6El
V = –R1 = R2 ............................................. = 2
2
2El
M1 ............................................................. = 2
4El
M2 ............................................................. = 2
2El 3x
Mx ............................................................. = 2 1
2 4
max (at x = )........................................ = 2
3 27
2 3
x x
x .............................................................. = 2
(40) TWO SPANS, CONTINUOUS BEAM – CONCENTRATED LOAD AT CENTRE OF ONE SPAN ONLY
13
R1 = V1 ......................................................... = P
32
11
R2 =V2 + V3 .................................................. = P
16
3
R3 = V3 ......................................................... = P
32
19
V2 ................................................................. = P
32
13
Mmax (at point of load) .................................. = P
64
3
M2 (at R2) ..................................................... = P
32
(41) TWO SPANS, CONTINUOUS BEAM – CONCENTRATED LOAD AT ANY POINT OF ONE
SPAN ONLY
Pb 2
R1 = V1 ......................................................... = [4 a( + a)]
3
4
Pa 2
R2 = V2 + V3 ................................................. = [2 + b( + a)]
3
2
Pab
R3 = V3 ......................................................... = ( + a)
3
4
Pa 2+
V2 ................................................................. = [4 b( + a)]
3
4
Pab 2
Mmax (at point of load) .................................. = [4 a( + a)]
3
4
Pab
M2 (at R2) ..................................................... = ( + a)
2
4
Figure 8.1.3 Beam design equations and diagrams (continues next page)
(42) TWO SPAN, CONTINUOUS BEAM – UNIFORM LOAD OVER ONE SPAN ONLY
7
R1 = V1 ......................................................... = w
16
5
R2 = V2 + V3 ................................................. = w
8
1
R3 = V3 ......................................................... = w
16
9
V2 ................................................................. = w
16
7 49 2
Mmax at x = ....................................... = w
16 512
w 2
M1 (at R2) ..................................................... =
16
wx
Mx (when x < ) .......................................... = (7 8x)
16
REACTIONS
BENDING MOMENT M
AND DEFLECTION y, MAXIMUM DEFLECTION,
LOADING AND SUPPORT AND MAXIMUM
VERTICAL AND END SLOPE
BENDING MOMENT
SHEAR
W W Wx
RB = RC = (A to B)M = (c x)2 (A to B) y = [6c 2 (d + x) x2 (4c x) d3 ]
EQUAL OVERHANGS, 2 2 24El
UNIFORM LOAD (B to C)M =
(A to B) V = W 2 Wx(d x)
[(c x(d x)] (B to C) y = [x(d x) + d2 6c 2 ]
W(c x) 2 24El
Wc 2 Wc
(B to C) V = M= at B and C y= [3c 2 (c + 2d) d3 ] at A and D
2 24El
1 x +c
W d2 Wd2 d
2 M=
W 2
c
y= (5d2 24c 2 )at x =
2 4 384El 2
d d2 W d d2
at x = ± c2 y= (6c 2 d2 )2 at x = ± 3 c2
2 4 96El 2 4
if c = 0.207 , at x = 0 = d W
= (6c 2d + 4c3 d3 ) at A
24El
W W
M= = (6c 2d + 4c 3 d3 ) at D
46.62 24El
W
and M =
46.62
d
ar x =
2
x is considered positive on
both sides of the origin.
(A to B) M = (A to B) y =
RB = W Wx
UNEQUAL OVERHANGS, (c x)2 [2d(e2 + 2c2 ) + 6c2x x2 (4c x) d3 ]
W 2 24El
UNIFORM LOAD (c + d e)
2d (B to C) M = Wx(d x)
(B to C) y =
W 24El
RC = (c x)2 + RBx
2 2 2
W (C to D) M = x(d x) + d2 2(c 2 + e2 ) [e x + c 2 (d x)]
(d + e c) d
2d W
(A to B) V = (e + d x)2 W(x d)
2 (C to D) y = [2d(c 2 + 2e2 ) + 6e2 (x d)
W 24El
(c x)
Wc 2 (x d)2 (4e + d x) d3 ]
M= at B
2 Wc
(B to C) V = y= [2d(e2 + 2c 2 ) + 3c 3 d3 ] at A
W We 2 24El
RB (c + x) M= at C We
2 y= [2d(c 2 + 2e2 ) + 3e3 d3 ] at D
Mmax between supports 24El
(C to D) V = W 2
= (c x12 ) at x = x1 This case is too complicated to obtain a general
W 2
(d + e x) expression for critical deflections between the
c 2 + d2 e2 supports.
= if x1 > c,
2d W
= (4c 3 + 4c 2d d3 + 2de2 ) at A
M=0 24El
at x = x1 ± x12 c2 W
= (2c 2d + 4de2 d3 + 4e3 ) at D
24El
x is considered positive on
both sides of the origin.
(1) A
T
Member
T
At support: TA = T =
GJT
T
Torsional Diagram
(2)
A t (uniform torque)
T 2
At support: TA = t =
2GJT
T
Torsional Diagram
(3)
A B T1b T1ab
T1 A-1: Ta = 1 =
GJT
1
a b
When a = b =
2
Tb T1a T
Ta 1-B: Tb = 1 =
4GJT
t t 2
Tsupport = CL =
Tsupport 2 8GJT
Tsupport
(1)
M 2 M M
M = Pe
16El 3El 6El
(2)
M = Pe M 2 M M
16El 6El 3El
(3)
M 2 M M
M = Pe
8El 2El 2El
(4)
4Pe
N= N 3 N 2 N 2
48El 16El 16El
(5)
Pe b(3 4b2 )N 3
b(1 b)N 2
b(1 b)N 2
N=
b 24El 2El 2El
(6)
8Pe 5w 4 w 3 w 3
w= 2
384El 24El 24El
Note: 1. The tabulated values apply to the effects of prestressing. In all cases, prestressing force is denoted as “P”. By adjusting the
directional notation, they may also be used for the effects of loads.
2. In cases where P is not applied at the c.g., total cambers will be the sum of the effects of pattern (3) plus those of (4), (5) or (6).
Figure 8.1.6 Camber (deflection) and rotation coefficients for prestress force and loads(1) (continues next page)
(7)
8Pe
w= 5w 4 9w 3 7w 3
2
768El 384El 384El
(8)
w=
8Pe 5w 4 7w 3 9w 3
2
768El 384El 384El
(9) w=
4Pe 5 b
2
(3 2b2 ) 3
(0.5 b) 8 2 (1 b)(1 2b)w 3
(1 b)(1 2b)w
w1 = w 4 24El 24El
w 48El
(0.5 b)
b
(10) w=
4Pe 5 b 9 7
2
(3 2b2 ) b(2 b)2 + b(2 b)2
(0.5 b) 16 4 8 8
w1 = w 4 w 3 w 3
w 48El 48El 48El
(0.5 b)
b
(11) w=
4Pe 5 b 7 9
2
(3 2b2 ) b(2 b)2 + b(2 b)2
(0.5 b) 16 4 8 8
w1 = w 4 w 3 w 3
w 48El 48El 48El
(0.5 b)
b
2
Note: 1. The tabulated values apply to the effects of prestressing. By adjusting the directional notation, they may also be used for the effects
of loads.
2. Consider the effects of end eccentricities when computing camber.
3. In cases (7) through (11) all tendon segments are parabolic and the slope of the tendon is zero at ends except for left end in case (7)
and right end in case (8).
Figure 8.1.6 Camber (deflection) and rotation coefficients for prestress force and loads(1) (continued from
previous page)
P P P
(1)
8 8 8
2P P 2P
(3) 9 9 9
5P 3P 5P
(4) 16 16 16
w
w w w
(5) 12 24 12
A B
w
al al w (1 + 2a 2a 2) w (1 + 2a 2a 2 ) w (1 + 2a 2a 2 )
(6)
A B
12 24 12
al al
w (3a 2a 2 ) w a2 w (3a 2a2 )
(7) w w 12 6 12
2 2
A B
al
w a(6 8a + 3a 2 ) w a 2 (4 3a)
(8) w
12 12
A B
l l
2 2
5w 3w 5w
(9) w 48 48 48
A B
w
w w
(10) A B 10 15
P
M max (at point of load, when x = ) ........................ =
2 4
a
R1 max = V1 max (at x = 0) ............................................. = P 2
2
1 a P a
Mmax = under load 1, at x = ....................... =
2 2 2 2
P
Mmax = with one load at centre of span ..................... =
4
a
R1 max = V1 max (at x = 0) ............................................. = P1 + P2
1 P2a x2
Mmax under P1, at x = ........................ = (P1 + P2 )
2 P1 + P2
Figure 8.1.8 Moving load placement for maximum moment and shear
45000
40000
35000
Ec modulus of elasticity, MPa
30000
25000
20000
15000
10000
1500 1700 1900 2100 2300 2500
Figure 8.2.1 Concrete Modulus of Elasticity as Affected by Concrete Density and Strength
Modulus of elasticity for concrete, Ec, is represented by the curves above, as calculated by:
1.5
Or, a more simplified equation can be used for normal density concrete with compressive strengths between 20
and 40 MPa:
Ec = 4500 f ' c
Modulus of elasticity of reinforcing bars, Es, shall be taken as 200 000 MPa.
Modulus of elasticity of reinforcing tendons, Ep, shall be determined by tests or supplied by the manufacturer,
typically 190 000 to 200 000 MPa.
fpe = effective stress in prestressing tendons after allowance for all prestress losses
fpr = stress in prestressing tendons at factored resistance
Note: Where bonding of a strand does not extend to the end of a member and the design includes tension at
specified loads in the precompressed tensile zone, the development length specified above shall be doubled.
Figure 8.2.4 Transfer and Development Lengths for 7-Wire Uncoated Strand as per CSA A23.3 [Cl. 12.9.1]
0.975 0.975
fps = 27.5 103 ps 0.025 + 0.10
fps = 190 103 ps 0.025 + 0.10
( ) ( )
10 10
1 + 118 ps 1 + 118 ps
0.97 0.97
fps = 27.5 103 ps 0.03 + 0.167
fps = 190 103 ps 0.03 + 0.167
( ps ) ( ps )
6 6
1 + 121 1 + 121
250 ksi 1720 MPa
Note: The coefficients of the above equations have been chosen so that the curves pass through the minimum specified “yield strengths” at
a strain of 1%. The stress-strain response of actual strands will typically look like the curves above.
Figure 8.2.5 Typical stress strain curve, 7-wire low relaxation prestressing strand
A D D
Anchor head C Allow 25-50 mm
C
for strand
B
A B
Strand
Grout tube
A
L
Spiral
E E
Spiral Cone
Grout vent
G
Duct G
F F
Strand G Spiral
No. of A B C D E F L No. of
Type Diameter I.D./O.D. Diameter
Strands (mm) (mm) (mm) (mm) (mm) (mm) (mm) Turns
(mm) (mm) (mm)
1 7 13 230 - - - - - 1200 - - -
12 13 300 - - - - - 1200 - - -
19 13 380 - - - - - 1200 - - -
31 13 460 - - - - - 1500 - - -
4 15 160 - - - - - 1200 - - -
7 15 200 - - - - - 1200
12 15 300 - - - - - 1200 - - -
19 15 390 - - - - - 1500 - - -
22 15 400 - - - - - 1500 - - -
27 15 450 - - - - - 1800 - - -
31 15 450 - - - - - 1800 - - -
2 12 13 25 50 150 250 250 210 - 70/75 10 5
19 13 30 63 185 300 250 290 - 85/90 10 5
22 13 40 75 230 375 250 315 - 90/95 15 5
31 13 45 75 230 375 250 315 - 105/110 15 7
2 4 15 20 50 115 200 150 175 - 55/60 10 5
7 15 25 50 150 250 300 210 - 65/70 10 5
12 15 30 63 185 330 450 290 - 85/90 10 5
19 15 45 75 230 420 600 315 - 105/110 15 7
22 15 45 100 230 420 600 375 - 115/120 15 7
31 15 64 100 292 500 700 375 - 130/135 15 8
3 7 13 122 51 120 139 260 200 - 55/60 10 7
12 13 158 57 140 210 266 250 - 70/75 15 7
19 13 190 60 185 245 266 320 - 85/90 15 7
3 4 15 122 51 120 139 266 200 - 55/60 10 7
7 15 158 57 140 210 306 250 - 65/70 10 7
12 15 190 63 162 245 356 280 - 75/80 15 7
19 15 280 70 216 336 458 388 - 105/110 15 7
Note: Generic drawings of multi-strand anchors. Contact post-tensioning supplier for specific dimensions.
A C C
C
(4)
Steel Grade
Nominal 300 R 400 R or 500 R 400 W or 500 W
(4) (4)
Size 180° Hook 90° Hook 180° Hook 90° Hook 180°Hook 90° Hook
(3) (3) (3)
D J G A or G D J G A or G D J G A or G
10M 60 83 131 177 70 93 141 182 60 83 131 177
15M 90 122 169 252 100 132 180 257 90 122 169 252
20M 120 159 218 314 100 139 196 304
25M 150 200 276 403 150 200 276 403
30M 250 310 404 513 200 260 351 488
35M 300 371 484 614 250 321 431 589
45M 450 537 682 793 400 487 628 768
55M 600 713 900 1033 550 663 847 1008
(1) The dimensions provided use the minimum bend diameters (D) permitted in, Table 16 in A23.3.
(2) Standard hooks are defined in Clause 6.6.2.2 of A23.1
(3) Add the additional hook dimension G to the detailing dimension to estimate the total bar length:
For 180° hooks: G = (4db > 60 mm) + (D + db) / 2 D / 2 db
For 90° and 135° hooks: G A = 12db + D / 2 + db
(4) Special fabrication is required for bends exceeding 90° for 45M and 55M bars for steel grades 400 R or 500 R.
R refers to “Regular” grade; W refers to “Weldable” grade.
Figure 8.2.9 Detailing and estimating dimensions(1) (mm) for standard end hooks(2) for deformed reinforcing bars
(3) (4)
Bar Size Bar Grade Standard Lap Within Ties Within Spirals
10M 400 300 300 300
15M 400 440 370 330
20M 400 590 490 440
25M 400 730 610 550
30M 400 880 730 660
35M 400 1030 850 770
10M 500 430 360 320
15M 500 640 530 480
20M 500 850 710 640
25M 500 1070 890 800
30M 500 1280 1060 960
35M 500 1490 1240 1120
(1) Calculated according to CSA Standard A23.3, Clause 12.14 and 12.16. The minimum length of compression lap splice shall not be less
than 0.073 fy db nor (0.133 fy 24) db for fy greater than 400 MPa, nor 300 mm.
(2) When bars of different sizes are to be lap spliced in compression, the splice length shall be the larger of the compression development
length of the larger bar or the splice length of the smaller bar. 45M and 55M bars may be lap spliced to 35M and smaller bars.
(3) In compression members where ties have an effective area Av 0.0015 hs, 0.83 times the standard lap length may be used, but not less
than 300 mm.
(4) Within spirals of spiral tied columns, 0.75 times the standard lap but not less than 300 mm may be used.
(2)
dh = hb* x (factors from [CI. 12.5.3]), but not less than 8 db or 150 mm, whichever is greater
* The values tabulated below give the b hb (mm), according to [CI.12.5.2].
fc (MPa) Nominal Deformed Reinforcing Bar Size
10M 15M 20M 25M 30M 35M 45M 50M
20 252 357 437 564 668 798 977 1262
25 226 319 391 505 597 714 874 1128
30 206 291 357 461 545 651 798 1030
35 191 270 330 426 505 603 739 954
40 178 252 309 399 472 564 691 892
45 168 238 291 376 445 532 651 841
50 160 226 276 357 422 505 618 798
55 152 215 264 340 403 481 589 761
60 146 206 262 326 385 461 564 728
64 141 199 244 315 373 446 546 705
Note: Special fabrication is required for bends greater than 90° for 45M and 55M bars for steel grades 400 R and 500 R [Table 16].
(1) The development length includes the out to out dimension of the hood and the straight length to the critical erection.
(2) The hooks must satisfy the dimensions for standard hooks shown in Fig. 8.2.10
Figure 8.2.12 Tension development lengths, (1), using standard hooks for deformed bars with fy = 400 MPa
dh
[CSA A23.3 CI. 12.5.1].
fc
Modification Factors Included 10M 15M 20M 25M 30M 35M 45M 55M
(MPa)
20 322 483 644 1006 1207 1409 1811 2214
25 288 432 576 900 1080 1260 1620 1980
k1 = 1.0 (bottom bars) 30 263 394 526 822 986 1150 1479 1807
35 243 365 487 761 913 1065 1369 1673
k2 = 1.0 (uncoated bars) 40 228 342 455 712 854 996 1281 1565
45 215 322 429 671 805 939 1207 1476
(4)
k3 = 1.0 (normal density concrete ) 50 204 305 407 636 764 891 1146 1400
55 194 291 388 607 728 849 1092 1335
60 186 279 372 581 697 813 1046 1278
64 180 270 360 563 675 788 1013 1238
20 483 724 966 1509 1811 2113 2717 3321
25 432 648 864 1350 1620 1890 2430 2970
k1 = 1.0 (bottom bars) 30 394 592 789 1232 1479 1725 2218 2711
35 365 548 730 1141 1369 1597 2054 2510
k2 = 1.5 (epoxy coated bars) 40 342 512 683 1067 1281 1494 1921 2348
45 322 483 644 1006 1207 1409 1811 2214
(4)
k3 = 1.0 (normal density concrete ) 50 305 458 611 955 1146 1336 1718 2100
55 291 437 583 910 1092 1274 1638 2002
60 279 418 558 871 1046 1220 1569 1917
64 270 405 540 844 1013 1181 1519 1856
20 419 628 837 1308 1570 1831 2355 2878
25 374 562 749 1170 1404 1638 2106 2574
k1 = 1.3 (top bars) 30 342 513 684 1068 1282 1495 1923 2350
35 316 475 633 989 1187 1384 1780 2175
k2 = 1.0 (uncoated bars) 40 296 444 592 925 1110 1295 1665 2035
45 279 419 558 872 1046 1221 1570 1919
(4)
k3 = 1.0 (normal density concrete ) 50 265 397 529 827 993 1158 1489 1820
55 252 379 505 789 947 1104 1420 1735
60 242 363 483 755 906 1057 1359 1662
64 234 351 468 731 878 1024 1316 1609
20 547 821 1095 1711 2053 2395 3079 3763
25 490 734 979 1530 1836 2185 2754 3366
30 447 670 894 1397 1676 1994 2514 3073
k1 k2 = 1.7 (top location and epoxy 35 414 621 828 1293 1552 1847 2328 2845
coated bars) 40 387 581 774 1210 1451 1727 2177 2661
45 365 547 730 1140 1368 1628 2053 2509
(4)
k3 = 1.0 (normal density concrete ) 50 346 519 692 1082 1298 1545 1947 2380
55 330 495 660 1032 1238 1473 1857 2269
60 316 474 632 988 1185 1410 1778 2173
64 306 459 612 956 1148 1366 1721 2104
Note: Calculations are based on the nominal bar diameter.
(1) Clear cover and clear spacing of bars must be at least 1.0 d b and 1.4 db, respectively.
(2) for lighter confinement, “Other cases” in Table 12.1 in CSA A23.3, multiply the above table values by 1.33. To qualify for heavier
confinement, must have either: member containing minimum stirrups or ties within d , or slabs, walls, shells or folded plates having
clear spacing between bars being developed not less than 2db.
(3) for fy 400 MPa, multiply development length by fy / 400.
(4) Multiply table values by : k3=1.3 for structural low density concrete k 3 = 1.2 for structural semi-low density concrete.
(5) The appropriate bar size factor k4 has been applied. For concrete strengths > 64 MPa, use development length for 64 MPa.
(6) After application of all modification factors, the development length must not be less than 300 mm.
Figure 8.2.13 Development lengths (mm) based on Table 12.1 in CSA A23.3(1) for heavier confined(2) deformed
reinforcing bars(5) with fy=400 MPa(3), for normal density concrete(4).
Modification Factors Included fc (MPa) MD9.1 MD11.1 MD13.3 MD18.7 MD25.8 MD34.9 MD47.6
20 110 121 133 157 185 215 251
25 98 108 119 141 165 192 224
k1 = 1.0 (bottom bars) 30 89 99 108 128 151 175 205
35 83 92 100 119 140 162 189
k2 = 1.0 (uncoated bars) 40 78 86 94 111 130 152 177
45 73 81 88 105 123 143 167
(4)
k3 = 1.0 (normal density concrete ) 50 69 77 84 99 117 136 159
55 66 73 80 95 111 129 151
60 63 70 77 91 107 124 145
64 61 68 74 88 103 120 140
20 164 182 199 236 277 322 376
25 147 162 178 211 248 288 336
k1 = 1.0 (bottom bars) 30 134 148 162 192 226 263 307
35 124 137 150 178 209 243 284
k2 = 1.5 (epoxy coated bars) 40 116 128 141 167 196 228 266
45 110 121 133 157 185 215 251
(4)
k3 = 1.0 (normal density concrete ) 50 104 115 126 149 175 204 238
55 99 109 120 142 167 194 227
60 95 105 115 136 160 186 217
64 92 102 111 132 155 180 210
20 142 157 172 204 240 279 326
25 127 141 154 183 215 250 291
k1 = 1.3 (top bars) 30 116 128 141 167 196 228 266
35 108 119 130 154 181 211 246
k2 = 1.0 (uncoated bars) 40 101 111 122 144 170 197 230
45 95 105 115 136 160 186 217
(4)
k3 = 1.0 (normal density concrete ) 50 90 100 109 129 152 176 206
55 86 95 104 123 145 168 197
60 82 91 99 118 139 161 188
64 80 88 96 114 134 156 182
20 186 206 225 267 314 365 426
25 167 184 201 239 281 326 381
30 152 168 184 218 256 298 348
k1 k2 = 1.7 (top location and epoxy 35 141 156 170 202 237 276 322
coated bars) 40 132 146 159 189 222 258 301
45 124 137 150 178 209 243 284
(4)
k3 = 1.0 (normal density concrete ) 50 118 130 142 169 198 231 270
55 112 124 136 161 189 220 257
60 108 119 130 154 181 211 246
64 104 115 126 149 175 204 238
Note: Calculations are based on the nominal bar diameter.
(1) Clear cover and clear spacing of bars must be at least 1.0 d b and 1.4 db, respectively.
(2) for lighter confinement, “Other cases” in Table 12.1 in A23.3, multiply the above table values by 1.33. To qualify for heavier confinement,
must have either: member containing minimum stirrups or ties within d , or slabs, walls, shells or folded plates having clear spacing
between bars being developed not less than 2db.
(3) for fy 400 MPa, multiply development length by fy / 400.
(4) Multiply table values by : k3=1.3 for structural low density concrete k 3 = 1.2 for structural semi-low density concrete.
(5) The appropriate bar size factor k4 has been applied. For concrete strengths > 64 MPa, use development length for 64 MPa.
(6) After application of all modification factors, the development length must not be less than 300 mm.
Figure 8.2.15 Development lengths (mm) based on Table 12.1 in CSA A23.3(1) for heavier confined(2) deformed
wire(5) with fy = 400 MPa(3), for normal density concrete(4).
Industry Method of
Designating Style
Example: 152 X 152 MW9.1 X MW3.1
Longitudinal
Wire Spacing
Transverse
Wire Spacing
Longitudinal Overall
Wire Size Width
Transverse Order
Wire Size Width
Order Length
2
Nom. Nom. As (mm / m)
Wire Size Number Centre to Centre Spacing (mm)
Diam. Mass
Smooth Deformed
(mm) (kg/m) 51 76 102 152 203 254 305
MW 129.0 MD 129.0 12.83 1.01 2540 1693 1270 847 635 508 423
MW 116.0 MD 116.0 12.17 0.911 2286 1524 1143 762 572 457 381
MW 103.0 MD 103.0 11.46 0.809 2032 1355 1016 677 508 406 339
MW 90.3 MD 90.3 10.72 0.708 1778 1185 889 593 445 356 296
MW 77.4 MD 77.4 9.93 0.607 1524 1016 762 508 381 305 254
MW 71.0 MD 71.0 9.50 0.556 1397 931 699 466 349 279 233
MW 67.9 9.30 0.531 1334 889 667 445 332 267 222
MW 64.5 MD 64.5 9.07 0.506 1270 847 635 423 318 254 212
MW 61.3 8.84 0.481 1207 804 603 402 301 241 201
MW 58.1 MD 58.1 8.59 0.936 1143 762 572 381 286 229 191
MW 54.9 8.36 0.430 1080 720 540 360 269 216 180
MW 51.6 MD 51.6 8.10 0.405 1016 677 508 339 254 203 169
MW 48.4 7.85 0.379 953 635 476 318 237 191 159
MW 45.2 MD 45.2 7.60 0.354 889 593 445 296 222 178 148
MW 42.1 7.32 0.329 826 550 413 275 205 165 138
MW 38.7 MD 38.7 7.01 0.304 762 508 381 254 191 152 127
MW 35.5 6.73 0.278 699 466 349 233 174 140 116
MW 32.3 MD 32.3 6.40 0.253 635 423 318 212 159 127 106
MW 28.9 6.07 0.228 572 381 286 191 142 114 95.3
MW 25.8 MD 25.8 5.74 0.202 508 339 254 169 127 102 84.7
MW 22.6 5.36 0.177 445 296 222 148 110 88.9 74.1
MW 19.2 4.95 0.152 381 254 191 127 95.3 76.2 63.5
MW 18.7 4.88 0.147 368 245 184 123 91.0 74.1 61.4
MW 16.0 4.52 0.126 317 212 159 106 78.3 63.5 52.9
MW 13.5 4.11 0.106 267 178 133 88.9 65.6 52.9 44.5
MW 12.9 4.06 0.101 254 169 127 84.7 63.5 50.8 42.3
MW 9.7 3.51 0.076 191 127 95.3 63.5 48.7 38.1 31.8
MW 9.0 3.40 0.071 178 119 88.9 59.3 44.5 36.0 29.6
Note:
(1) Wire sizes other than those listed above including larger sizes may be produced provided the quantity required is sufficient to justify
manufacture.
(2) Smooth Wires (ASTM A185) and deformed wires (ASTM A497) are available in a variety of steel grades (fy= 448 MPa to 552 MPa).
Check grades and availibility with suppliers
W&D SIZE NUMBER CUSTOMARY UNITS U.S. UNITS METRIC UNITS EQUIV.
Nominal Nominal Nominal
Smooth Deformed Area Wire Gage Area MW or MD
Diameter Weight Diameter
2
(in.) (sq.in.) (lb./ft) Number (mm) (mm ) Size
W20 D20 0.505 0.200 0.680 12.8 129.0 MW129.0
0.490 0.189 0.643 7/0 12.4 121.9 MW121.9
W18 D18 0.479 0.180 0.612 12.2 116.1 MW116.1
0.462 0.168 0.511 6/0 11.7 108.4 MW108.4
W16 D16 0.451 0.160 0.544 11.5 103.2 MW103.2
W14.6 0.431 0.146 0.495 5/0 10.9 94.2 MW94.2
W14 D14 0.422 0.140 0.476 10.7 90.3 MW90.3
W12.2 0.394 0.122 0.414 4/0 10.0 78.7 MW78.7
W12 D12 0.391 0.120 0.408 9.9 77.4 MW77.4
W11 D11 0.374 0.110 0.374 9.5 71.0 MW71.0
W10.5 0.366 0.105 0.357 9.3 67.9 MW67.9
W10.3 0.363 0.103 0.351 3/0 9.2 66.5 MW66.5
W10 D10 0.357 0.100 0.340 9.1 64.5 MW64.5
W9.5 0.348 0.095 0.323 8.8 61.3 MW61.3
W9 D9 0.338 0.090 0.306 8.6 58.1 MW58.1
W8.6 0.331 0.086 0.292 2/0 8.4 55.5 MW55.5
W8.5 0.329 0.085 0.289 8.4 54.9 MW54.9
W8 D8 0.319 0.080 0.272 8.1 51.6 MW51.6
W7.5 0.309 0.075 0.255 7.8 48.4 MW48.4
W7.4 0.307 0.074 0.251 1/0 7.8 47.6 MW47.6
W7 D7 0.299 0.707 0.238 7.6 45.2 MW45.2
W6.5 0.288 0.065 0.221 7.3 42.1 MW42.1
W6.3 0.283 0.063 0.214 1 7.2 40.6 MW40.6
W6 D6 0.276 0.060 0.204 7.0 38.7 MW38.7
W5.5 0.265 0.055 0.187 6.7 35.5 MW35.5
W5.4 0.263 0.054 0.184 2 6.7 34.9 MW34.9
W5 D5 0.252 0.050 0.170 6.4 32.3 MW32.3
W4.7 0.244 0.047 0.158 3 6.2 30.1 MW30.
W4.5 0.239 0.045 0.153 6.1 28.9 MW28.9
W4 D4 0.226 0.040 0.136 4 5.7 25.8 MW25.8
W3.5 0.211 0.035 0.119 5.4 22.6 MW22.6
W3.4 0.207 0.034 0.114 5 5.3 21.7 MW21.7
W3 D3 0.195 0.030 0.102 5.0 19.2 MW19.2
W2.9 0.192 0.029 0.098 6 4.9 18.7 MW18.7
W2.5 0.178 0.025 0.085 7 4.5 16.0 MW16.0
W2.1 0.162 0.021 0.707 8 4.1 13.3 MW13.3
W2 0.160 0.020 0.068 4.1 12.9 MW12.9
W1.7 0.148 0.017 0.059 9 3.8 11.1 MW11.1
W1.5 0.138 0.015 0.051 3.5 9.7 MW9.7
W1.4 0.134 0.014 0.049 10 3.4 9.1 MW9.1
Source: Research Council on Structural Connections, Specification for Structural Joints Using
High-Strength Bolts http://www.boltcouncil.org/
Static 90 113
a
Tension
Fatigue See Section 5.5
Threads Ls ≤ 38 in. 54 68
included in
shear plane Ls > 38 in. 45 56
a,b
Shear
Threads Ls ≤ 38 in. 68 84
excluded from
shear plane Ls > 38 in. 56 70
a
Except as required in Section 5.2.
b
Reduction for values for Ls > 38 in. applies only when the joint is end loaded, such as splice plates on a
beam or column flange.
Source: Research Council on Structural Connections, Specification for Structural Joints Us-
ing High-Strength Bolts http://www.boltcouncil.org/
Fillet weld
Square
Groove
welds Bevel
Flare–
bevel
Flare–V
No arrow or other side For other basic and supplemental weld symbol
Stud weld significance to the stud weld and process information, refer to ANSI/AWS A2.4.
symbol.
References:
a. American Institute of Steel Construction (AISC): Steel Construction Manual, 14th Edition (Chicago, IL: AISC, 2011).
b. American Welding Society (AWS): Standard Symbols for Welding, Brazing, and Nondestructive Examination (ANSI/AWS A2.4-12)
(Miami, FL: AWS, 2012).
c. AWS: Structural Welding Code—Steel (ANSI/AWS D1.1:2010), seventeenth edition (Miami, FL: AWS, 2010).
102
25
19
3
COMBINED FLARE BEVEL AND FILLET WELD COMPLETE JOINT PENETRATION SINGLE BEVEL GROOVE WELD
E = 0.4S
E = 0.4S
S
S S
E = 0.4S
HEADED STUD WELD REINFORCING BAR WELDING - FLARE BEVEL GROOVE WELD
E = 0.6S S S
E = 0.6S E = 0.6S
REINFORCING BAR WELDING - FILLET REINFORCING BAR WELDING - FLARE V GROOVE WELD
= =
( + )
= =
( + )
= =
+
= =
( + ) ( + ) −6
( + ) =
( + )
= =
( + ) ( + )
8 +6 +
= = + = −
+ +
+
=
+ +8
= ( + ) = −
+ = +
( + )
( + )
= + =
+
=
+8
= (2 + ) = −
+ = +
( + )
+ +
= + =
= = 2
SQUARE 2 RECTANGLE A = bd
Axis of Moments Through A =d Axis of Moments on Diagonal bd
Center d c =
c = b + d2
2
2
d4 I =
b3 d3
I =
12 6(b2 + d2 )
d3 b2 d2
S = S =
6 6 b2 + d2
d bd
r = = 0.288675d r =
12
6(b2 + d2 )
SQUARE 2 RECTANGLE A = bd
A =d
Axis of Moments on Base Axis of Moments Any Line
c =
bsina + dcosa
c =d Through Center of Gravity
2
I
d4
= bd(b2 sin2 a + d2 cos2 a)
I =
3 12
S =
d3 bd(b2 sin2 a + d2 cos2 a)
S =
3 6(b sina + dcosa)
d
r = = 0.577350d b2 sin2 a + d2 cos2 a
3 r =
12
2
SQUARE A =d HOLLOW RECTANGLE A = bd – b1d1
Axis of Moments on Diagonal d Axis of Moments Through d
c = = 0.707107d Center c =
2 2
d4 bd3 b1d13
I = I =
12 12
d3 bd3 b1d13
S = = 0.117851d3 S =
6 2 6d
d bd3 b1d13
r = = 0.288675d r =
12 12A
R4 y1
TRIANGLE PARTIAL CIRCLE I = + (R2 y12 )3
Axis of Moments on Base bd Axis of Moments Through 8 2
A = Circle Center
2 R2 1 y1
y1 R2 y12 + R2 sin
c =d 4 R
3 Note: Angles in Radians.
bd
I =
12 R2
A = y1 R 2 y12
bd2 2
S =
12 y1
d R2 sin 1
r = R
6 2(R 2 y12 )3 / 2
c =
3A
SEGMENT OF A HOLLOW 180sin t
t
CIRCLE A = ( 2R t ) c= cos R
2
180
3
360sin2 t
Ix = + sin (cos ) R t
180 2
Iy = sin (cos ) R3 t
180
180 sin t
y = R Note: Angles in degrees.
2
d2
CIRCLE A = = R2 PARABOLA
4
Axis of Moments Through 4 A = ab
Center
d 3
c = =R 2
2 m = a
5
d4 R 4
I = = 16 3
64 4 I1 = a b
175
d3 R3 4
S = =
32 4 I2 = ab3
15
d R 32 3
r = = I3 = a b
4 2 105
2
HOLLOW CIRCLE HALF PARABOLOA A = ab
Axis of Moments Through Center 3
(d2 d12 ) 2
A = m = a
4 5
d 3
c = n = b
2 8
(d4 d14 ) 8 3
I = I1 = a b
64 175
(d d14 )
4
19
S = I2 = ab3
32d 480
d2 d12 16 3
I3 = a b
r = 105
4
2
I4 = ab3
15
t 1
PARABOLIC FILLET a = COMPLEMENT OF HALF A = ab
IN RIGHT ANGLE 2 2 PARABOLA 3
t 7
b = m = a
2 10
1 2 3
A = t n = b
6 4
4 37 3
m =n= t I1 = a b
5 2100
11 4 1
I1 = I2 = t I2 = ab3
2100 80
HALF ELLIPSE
(1)
ELLIPTIC COMPLEMENT
(1) A = ab 1
4
a
m =
1 6 1
A = ab 4
2
4a b
m = n =
3 6 1
8 4
I1 = a3 b
8 9
1 1 1
I2 = ab3 I 1 = a3 b
8 3 16
36 1
1 3 4
I3 = a b
8
1 1
I2 = ab3
3 16
36 1
4
QUARTER ELLIPSE
(1)
REGULAR POLYGON n = number of sides
180o
=
n
1 a = 2 R2 R12
A = ab
4 a
R =
4a 2 sin
m =
3 a
R1 =
4b 2 tan
n =
3 1
4 A = na2 cot
I1 = a3 b 4
16 9 1
= nR2 sin2 = nR12 tan
4 2
I2 = ab3
16 9 A(6R 2 a2 )
I1 = I2 =
1 3 24
I3 = a b
16 A(12R12 + a2 )
1 =
I4 = ab3 48
16
6R 2 a2
r1 = r2 =
24
12R1 + a2
=
48
(1) To obtain properties of half circles, quarter circle and circular complement, substitute a = b = R.
2
I3 = Ix sin + Iy cos2
I4 = Ix cos2 + Iy sin 2
y x
fb = M sin + cos
Ix Iy
2K
tan2 =
ANGLE Iy Ix
axis of moments though center of gravity
b2 + ct d2 + at
A = t(b + c) x= y=
2(b + c) 2(b + c)
K = product of inertia about X-X & Y-Y
abcdt
= ±
4(b + c)
1
Ix = [t(d y)3 + by3 a(y t)3 ]
3
1
Iy = [t(b x)3 + dx3 c(x t)3 ]
3
Iz = Ix sin2 + Iy cos2 + K sin2
bh 2
1.5
4
x-x axis
w 1.12 (approx.)
bt(h t) + (h 2t)2
4
y-y axis
b t (h 2t)w 2
2
+ 1.55 (approx.)
2 4
w(h 2t)2
bt(h t) + 1.12 (approx.)
4
h3
1.70
6
3
2t
3 1 1
h3 2t 16 h
1 1 4
6 h 3 2t
1 1
2
th for t << h h
1.27 for t << h
2
bh2 2w 2t
1 1 1 1.12 (approx.) for thin walls
4 b h
bh2
2
12
Note: For other shapes, refer to the CISC Steel Design Handbook for Zs values.
Creep...........................1-31, 1-71, 1-72, 1-83, 1-88, 1-89, 2-3, 2-16, Dovetail slots............................................................. 1-65, 5-29, 5-30
.............................. 2-40, 2-43, 2-110, 3-3, 3-7–3-9, 3-35, 3-36, 3-38, Dowels.................................................... 3-158, 4-8, 4-61, 4-63, 4-78
.......................... 3-41, 3-42, 3-44–3-48, 3-50, 3-52, 3-58–3-61, 3-73, Draft............................................................................................. 3-113
...............................3-103, 2-123, 3-124, 3-136, 3-138, 3-158, 3-166, Drift...............................2-6, 2-29, 2-40, 2-41, 2-43, 2-45, 2-75, 2-76,
.........................4-7, 4-9, 4-11, 4-77, 4-79, 4-80, 5-6, 5-7, 5-95, 5-14, .................................................................................. 2-87, 2-88, 3-103
...........................................................................5-15, 5-22, 5-25, 6-74 Dry pack.............................................................................2-106, 4-81
Creep loss............................................................................3-38–3-52 Ductile, Ductility.............................1-8, 1-66, 1-75, 1-78, 1-79, 1-82,
Creep strains....................................................2-10, 2-16, 2-17, 3-38 ............................................... 1-89, 2-5, 2-57, 2-64, 2-67–2-69, 2-73,
Critical buckling load................................................................ 3-102 ........................................... 2-75, 2-78, 2-84, 2-87, 2-88, 2-90, 2-105,
Curing.............................1-69, 1-70, 1-76, 1-87, 1-88, 2-107, 2-108, .............................................. 3-109, 4-7, 4-14, 4-27, 4-32, 5-20–5-33
...........................................3-7, 3-38, 3-40, 3-48, 5-5, 5-8, 5-16, 6-69 Durability................ 1-3, 1-8, 1-9, 1-18, 1-22, 1-23, 1-30, 1-31, 1-44,
............................................. 1-53–1-57, 1-66, 1-67–1-70, 1-74, 1-79,
D
................................ 1-82, 1-89, 2-7, 2-208, 4-6, 5-25, 6-7, 6-8, 6-30,
Dapped end............................................................ 3-167, 4-23–4-29
........................................................6-65, 6-70, 6-71, 6-73, 6-75, 6-91
Dead loads .............1-60, 1-62, 1-66, 2-24, 2-41, 2-61, 3-131, 7-36,
Dynamic analysis procedures.................................................... 2-70
.................................................. 7-38, 7-40, 7-42, 7-44, 7-46, 8-3, 8-4
Dynamic stresses............................................................3-113–3-124
Deflection....................1-71, 1-84, 2-6, 2-20, 2-29, 2-30, 2-36, 2-40,
....................................2-41, 2-43, 2-49–2-51, 2-54, 2-68–2-72, 2-75, E
........................... 2-77, 2-78, 2-88, 2-106, 2-110, 3-3, 3-8, 3-9, 3-33, Earthquake analysis..........................................................2-67, 2-105
............................... 3-35, 3-44, 3-48, 3-62, 3-67–3-76, 3-100, 3-104, Eccentrically loaded anchors.................................. 4-35, 4-42, 4-48
...............................3-107, 3-108, 3-119, 3-122, 3-123, 3-133, 3-136, Eccentricity,.............................................. 2-3, 2-24, 2-27, 2-28, 2-36,
...................................3-143, 3-147, 3-156, 3-157, 3-166, 3-167, 5-4, ........................................... 2-45, 2-65, 2-68, 2-73, 2-92, 2-96, 2-102,
.............................. 5-6–5-10, 5-14, 5-17, 6-58, 6-62, 6-64, 6-91, 7-4, ............................ 2-103, 3-4, 3-7, 3-32, 3-37, 3-44, 3-52, 3-67, 3-68,
...........................................................................7-61, 8-26, 8-28, 8-29 .................................3-75, 3-103, 3-106, 3-122, 3-128, 3-130, 3-131,
Deformation, Deflection..................5-4, 5-6–5-11, 5-14, 5-16, 5-17 ............................ 3-133–3-136, 3-147, 3-156, 4-4, 4-35, 4-42, 4-44,
Deformations (Imposed)— Also refer to “Volume Changes” for .................................................. 4-46, 4-48, 4-60, 5-8, 5-13, 5-29, 7-2
related information............................1-3, 1-71, 2-8, 2-9, 2-10, 2-16, Eccentric loading...........................................2-110, 4-35, 5-10, 5-15
................................................................. 2-98, 3-158, 4-7, 4-80, 5-14 Eccentricity, minimum............................................ 2-28, 2-45, 3-103
Deformed bar anchors.........................................................4-4, 4-56 Economy, Economical.......................1-3, 1-6, 1-7, 1-11, 1-12, 1-19,
Deformed wire material properties.......................................... 8-43 ............................................. 1-22, 1-30, 1-32, 1-34, 1-44, 1-45, 1-49,
Design temperature............. 2-10, 2-13, 2-17, 2-36, 5-17, 6-3, 6-18 .......................... 1-50, 1-53, 1-55, 1-57, 1-60, 1-64, 1-66, 1-67, 1-84,
Development length.......................1-75, 1-82, 2-3, 3-5, 3-61, 3-65, ..........................................2-7, 2-68, 2-88, 2-106, 4-7, 4-8, 5-6, 5-12,
........................................3-95, 4-4, 4-13, 4-56, 4-78, 7-6, 8-34, 8-40, ..........................................................5-24, 6-7–6-10, 6-28, 6-75, 6-75
..............................................................................................8-41, 8-43 Edge distance.....................................4-3, 4-5, 4-6, 4-33, 4-35, 4-45
Dew point.............................................................6-3, 6-5, 6-15, 6-17 Effective flange width ...................................2-49, 2-51, 2-66, 3-139
Diaphragm design................................................... 2-21–2-23, 2-96 Effective length................................2-4, 2-39, 2-40, 2-45, 3-5, 3-10,
Differential movement.......................... 2-10, 2-17, 5-16, 5-20, 5-22 .............................................................................. 3-102, 3-104, 3-107
Double tee—Load tables....................................................7-8–7-21 Effective moment of inertia................. 3-5, 3-65, 3-71, 3-75, 3-128,
Double tee—Wall panels...................................5-16, 7-6, 7-7, 7-51 ............................................................................................3-156, 6-60
Double tee wall panel load tables............................................ 7-51 Elastic shortening..........................................3-35, 3-36, 3-136, 6-60
Double wythe insulated panels.......... 1-66, 2-18, 2-49, 2-89, 2-94, Elastomeric pads........................................................ 1-59, 4-9, 6-56
............................................. 3-128, 5-3, 5-15–5-22, 5-28, 5-31, 5-33, Embedded steel shapes............................................................. 4-57
.................................................. 6-5, 6-7, 6-10, 6-11, 6-66, 6-79, 6-87 End point criteria—Fire.....................................................6-37, 3-38
Double wythe insulated panels—seismic considerations.... 2-89
Hardboard...........................................................................4-10, 4-11 ............................... 4-80, 4-81, 5-5, 5-6, 5-12–5-17, 5-22, 5-28,5-30,
Hauling...................................................................................1-3, 1-58 ........................................5-31, 6-6, 6-8, 6-26, 6-29, 6-43, 6-75, 6-78,
Headed studs........................ 2-56, 4-4, 4-12, 4-13, 4-31–4-56, 4-85 Joints—Horizontal.................................................... 4-81, 4-13, 5-12
High Performance Concrete (HPC)................1-8, 1-54, 1-66, 1-66, Joints—Vertical................................................1-73, 2-49, 2-98, 4-80
Highway girders load tables—See Beam load tables Joints—Expansion................................. 2-9, 2-10, 2-75, 2-111, 4-10
Impact Insulation Class (IIC)..........................6-19, 6-22, 6-23, 6-25, Lateral period.....................................................2-5, 2-72, 2-73, 2-95
.................................................................................... 6-30, 6-26, 6-90 Lateral stability.................................... 2-23, 2-24, 2-37, 2-41, 3-118,
Importance factors .............................................3-5, 3-8, 3-10, 3-11 ................................................................................ 3-21, 3-122, 3-166
Insulation.....................1-32, 1-66, 2-5, 2-89, 2-94, 5-14, 5-16–5-18, Ledger beams.............................................................................. 6-40
.......................... 6-14–6-19, 6-26, 6-27, 6-30, 6-40, 6-41, 6-66, 6-71, Life Cycle Assessment (LCA)...........................1-18, 6-3, 6-65, 6-66,
...........................................................................6-74, 6-79, 6-89, 6-91 ................................................................. 6-68, 6-69, 6-71, 6-80, 6-83
Insulated........... 1-18, 1-28, 1-30–1-32, 1-37, 1-40, 1-45 1-51, 1-53, Life Cycle Cost (LCC)........................................6-4, 6-66, 6-68, 6-71
.......................................5-3, 5-12, 5-15, 5-17, 5-20,5-22, 5-28, 5-31, Lifting loops......................................................... 3-116, 3-117, 2-119
................................................. 5-33, 6-5–6-7, 6-10, 6-11, 6-66, 6-79, Limestone........................... 1-65, 1-68, 1-69, 1-72, 1-79, 5-20, 5-26,
Interaction—Sandwich panels......................................3-128–3-132 Live loads.............................. 1-62, 2-20, 2-37, 2-41, 3-6, 3-31, 3-52,
Interaction curves............................... 3-94, 3-95, 3-97–3-99, 3-110, .........................................3-67, 3-73, 3-152, 3-157, 4-7, 5-8, 8-5, 8-6
.........................................................................3-112, 7-6, 7-47, –7-54 Load bearing.................1-3, 1-9, 1-11, 1-19, 1-28, 1-31, 1-33, 1-47,
Interaction, Shear wall-frame..................................................... 2-48 ....................................1-51, 1-66, 2-10, 2-16, 2-17, 2-49, 2-61, 2-88,
Inverted tee load table......................................................7-31, 7-32 ............................................ 2-102, 3-10, 3-100, 3-103, 3-107, 3-126,
........................................... 3-128, 3-129, 3-131, 4-80, 5-3, 5-8–5-10,
J ................................................................... 5-13, 5-16, 6-25, 6-72, 7-6
Joint design.....................................................................................6-8 Load bearing walls—Connections............................................ 4-80
Joints...................... 1-6, 1-7, 1-9, 1-17, 1-22–1-24, 1-31, 1-53, 1-57, Load distribution................................ 2-48, 2-49, 2-50, 2-54, 3-125,
.......................... 1-60, 1-61, 1-63, 1-80, 1-71–1-73, 1-76, 1-82, 1-86, ................................................................................ 3-126, 3-166, 4-55
......................................2-8–2-10, 2-16, 2-21–2-23, 2-49, 2-57, 2-70, Load factors............................. 2-99, 3-10, 3-128, 4-8, 4-12, 7-4, 7-6
............................. 2-88, 2-98, 2-104–2-11, 3-126, 3-158, 4-10, 4-13, Load multipliers......................................................................... 3-113
Location of connections............................................................. 2-88 Non-load bearing................................. 1-66, 2-10, 2-17, 2-49, 2-88,
Loss of prestress...........................3-35, 3-37–3-40,3-43, 3-48, 3-49, ............................................. 3-10, 3-128–3-131, 4-80, 5-3, 5-8–5-10,
.................................................................................. 3-71, 3-72, 3-136 .................................................................................... 5-14, 5-15, 6-25
Losses load tables..........................................................................7-6 Non-load bearing walls—Connections................. 2-49, 2-88, 4-80
Low relaxation strand........................... 3-13, 3-18, 3-21, 3-23, 3-30, Non-structural components................... 2-17, 2-86, 3-67, 6-63, 7-5
.................................................................. 3-35, 3-39, 3-147,6-54, 7-6
O
Low-permeability concrete........................................................ 1-76
Open joints................................................................................. 2-106
L-shaped beam load table................................................7-33, 7-34
Openings.............................. 1-9, 1-32, 2-23, 2-48, 2-50, 2-54, 2-69,
M ........................... 2-75, 2-88, 2-96, 2-98, 3-124, 3-127, 3-166–3-168,
Maintenance..............1-17, 1-31, 1-44, 1-47, 1-48, 150, 1-51, 1-55, ............................ 4-79, 5-10, 5-13, 5-21, 5-22, 5-29, 6-7, 6-26, 6-29,
.............................. 1-57–1-60, 1-63, 1-87, 5-5–5-7, 5-24, 5-34, 6-30, ...........................................................................6-41–6-44, 6-85, 6-86
.............................................. 6-44, 6-67–6-70, 6-74, 6-79, 6-82, 6-83
P
Manufacturing...................... 1-9, 1-14, 1-15, 1-18, 1-20, 1-23, 1-31,
Partial fixity.................................................................................... 2-24
....................................1-51, 1-57, 1-58, 1-69, 1-80, 2-88, 2-94, 3-11,
Partial prestressing...................................................................... 3-52
........................................3-28, 3-113, 4-7, 5-7, 5-8, 5-12, 5-13, 5-26,
Partial shear cones....................................................................... 4-32
....................................5-29, 6-66, 6-69, 6-70, 6-72, 6-74, 6-76, 6-77,
Patching...............................................................................5-24, 5-33
.................................................................................... 6-80, 6-83, 6-86
P-delta analysis ........................................................................... 2-40
Marble.................................. 1-65, 1-69, 1-72, 5-26, 5-28, 5-33, 5-34
Permeability, Permeance...............................1-69, 1-70, 1-76, 1-82,
Masonry.................................. 1-30, 1-48, 1-65, 1-71, 2-3, 2-8, 2-48,
................................................................... 5-29, 6-4, 6-65, 6-70, 6-73
............................................. 2-70, 5-15, 5-16, 5-18, 5-20, 5-29, 5-30,
Pervious/Impervious...........................................................5-15, 5-16
.................................................................................... 6-25–6-29, 6-90
Piles....................................... 1-5, 1-15, 1-52, 1-57, 1-59, 2-76, 2-77,
Mass law........................................................................................ 6-20
...................................3-109–3-111, 3-168, 6-74, 7-3, 7-7, 7-55, 7-56
Mechanical connections............................................................. 6-21
Piles—Load tables..............................................................7-55, 7-56
Mitred corners.............................................................................. 5-22
Plain concrete bearing.......................................................4-13, 4-14
Mockups..............................................................................1-18, 5-24
Plastic bearing strip..................................................................... 4-10
Modeling.......... 1-20, 1-65, 2-23, 2-54, 2-70, 3-94, 4-27, 6-69, 6-82
Plastic section modulii................................................................ 8-57
Modulus of elasticity.....................1-71, 1-74, 2-3, 2-18, 2-31, 2-36,
Poisson’s ratio............................................................ 1-71, 5-30, 5-31
.........................................3-4, 3-39, 4-4, 5-25, 5-26, 5-30, 5-31, 8-32
Porous............................................4-18, 5-20, 5-25, 6-21, 6-27, 6-29
Modulus of rupture.............. 1-70, 3-4, 3-29, 3-69, 3-127, 4-4, 5-26
Post-tensioned bar...................................................................... 4-84
Moisture........................................1-31, 1-51, 1-70, 1-76, 2-11, 2-18,
Post-tensioning..............................1-6, 1-41, 1-49, 1-60–1-63, 1-74,
............................................5-7–5-9, 5-26, 5-28, 5-31, 5-32, 6-5–6-8,
.....................................1-84–1-86, 1-88, 2-103, 2-106, 2-108–2-111,
.............................................. 6-17, 6-40, 6-41, 6-66, 6-73, 6-74, 6-89
........................................3-5, 3-7, 3-8, 3-10, 3-30, 3-31, 3-35, 3-121,
Moisture barrier........................................................................... 5-26
...............................3-123, 3-133–3-141, 3-144, 3-147, 3-152, 3-157,
Moment connections............................. 1-84, 2-8, 2-24, 2-41, 2-45,
............................................................. 3-158, 3-160, 5-10, 8-33, 8-36
...........................................................................2-47, 2-48, 4-77, 6-73
Post-tensioning material properties................................8-36, 8-37
Moment of inertia sandwich panels
Post-tensioning anchor data.............................................8-36, 8-37
Moment-resisting frames.................... 2-21–2-23, 2-29, 2-30, 2-68,
Post-tensioning bar properties.................................................. 8-33
..............................................................................................2-71, 2-72
Post-tensions—Segmental..............................................1-85, 2-109
Mullions................................................. 2-29, 3-107, 3-108, 5-2, 5-13
Precast openings......................................................................... 6-86
N Preliminary analysis ........................1-9, 1-10, 2-7–2-9, 2-103, 2-105
Neoprene bearing pads................................................................4-9
Nodal zones.......................... 4-4, 4-17–4-19, 4-23, 4-25, 4-26, 4-29
Prestress loss........................ 1-80, 1-84, 2-14, 3-5–3-38, 3-42–3-45, Rain penetration............................................................5-15, 6-3, 6-5
................................................. 3-48, 3-52, 3-62, 3-138, 3-140, 3-166 Rainscreen.......................................................................................6-8
Prestress transfer..........2-14, 3-4, 3-13, 3-30, 3-39, 3-41, 3-61, 3-90 Rational design for fire................................................................ 6-54
Prestress, Prestressed.....1-3–1-7, 1-9, 1-10, 1-14–1-16, 1-22, 1-23, Rectangular beam load table.................................................... 7-30
.......................................................1-29–1-31, 1-33, 1-41, 1-44, 1-47, Reinforced concrete bearing..................................................... 4-15
............................................. 1-48, 1-51, 1-52, 1-54, 1-55, 1-57, 1-63, Reinforcement...............1-6, 1-9, 1-15, 1-23, 1-52, 1-58, 1-60–1-62,
........................................1-66, 1-68–1-70, 1-82, 1-84–1-89, 2-4, 2-7, ....................1-66, 1-70–1-77, 1-80, 1-84, 1-85,1-87, 2-3, 2-22, 2-23,
....................................2-13–2-15, 2-23, 2-34, 2-36, 2-41, 2-48, 2-68, ........................2-64, 2-87, 2-88, 2-97, 2-103–2-105, 2-110, 3-3–3-8,
....................................2-107–2-11, 3-3–3-14, 3-16, 3-18, 3-19–3-12, .......................... 3-10–3-14, 3-18–3-32, 3-35–3-44, 3-47, 3-52, 3-53,
....................................3-35–3-50, 3-52, 3-53, 3-58–3-62, 3-67–3-69, ............................................. 3-57–3-61, 3-67, 3-69, 3-72, 3-77–3-79,
.....................3-71–3-74, 3-78, 3-79, 3-8–90, 3-94-3-97, 3-99, 3-100, ...................................3-81, 3-85–3-109, 3-113, 3-117, 3-118, 2-124,
...................3-103, 3-105, 3-109, 3-112, 3-119, 3-128, 3-131–3-154, ..................................3-128, 3-129–132, 3-136, 3-139, 3-143–3-147,
............................... 3-158, 3-160, 3-163–3-168, 4-4, 4-31, 5-4, 5-10, .......................................3-151–3-154, 3-158, 3-160–3-165, 4-3–4-7,
.......................... 5-16, 5-18, 5-29, 5-34, 6-35, 6-37, 6-38, 6-40, 6-45, ................ 4-12–4-23, 4-27–4-30, 4-33, 4-41, 4-42, 4-46, 4-47, 4-57,
....................................6-49, 6-53, 6-55, 6-54, 6-62, 6-66, 6-72, 6-73, ........................................4-60–4-65, 4-72–4-74, 4-78, 4-81, 5-4, 5-5,
.............................. 6-74, 6-79, 6-84, 6-88, 6-91, 7-1–7-7, 7-36, 7-40, ....................................5-10, 5-14, 5-17, 5-18, 5-20, 5-25, 5-30, 6-35,
....................................7-42, 7-44, 7-46, 7-47, 7-48, 7-51, 7-53, 7-55, ............................................. 6-38, 6-44–6-46, 6-49–6-55, 6-69–6-78,
.................................................................................... 7-56, 8-28, 8-29 ..................................................................... 7-2–7-6, 7-49, 7-54, 7-61
Prestressing steel material properties.............................8-33–8-35 Reinforcement ratio..........................3-9, 3-12, 3-52, 4-12, 5-14, 7-2
Prestressing strand load tables.....................................................7-6 Reinforcing bar material properties.................................8-38–8-42
Product information and capability..............................................7-1 Reinforcing bar welding........................................... 4-73, 8-49, 8-50
Production........................................1-3, 1-6, 1-20, 1-31, 1-50, 1-51, Relative humidity.............................1-72, 2-11, 2-12, 2-15, 3-6, 3-7,
....................................1-52, 1-58, 1-64, 1-69, 1-87, 1-88, 2-7, 2-107, ...........................................3-41, 3-67, 5-29, 6-3, 6-4, 6-9, 6-17, 6-18
......................................3-28, 3-127, 3-167, 4-7, 5-1–5-7, 5-15, 6-66, Relaxation............................. 1-75, 1-87, 2-110, 3-4, 3-8, 3-13, 3-18,
................................................ 6-67, 6-69, 6-70, 6-72–6-77, 6-80, 7-6 .......................... 3-21, 3-23, 3-26, 3-30, 3-32, 3-35, 3-36, 3-38–3-52,
Properties............................... 1-4, 1-8, 1-49, 1-52, 1-54, 1-56, 1-66, ............................. 3-58, 3-59, 3-89, 3-136, 3-138, 3-147, 6-49, 6-54,
.......................... 1-69, 1-74, 1-75, 1-77, 1-79, 1-80, 1-83, 1-84, 1-87, ................................................................................................7-6, 8-35
....................................1-88, 2-14, 2-41, 2-44, 2-49, 2-58, 2-61, 2-62, Release stresses..................................................................3-31, 3-33
.......................... 2-65, 2-68, 2-76, 2-108, 3-3, 3-18, 3-23, 3-26, 3-32, Repetition......................1-31, 1-9, 1-18, 1-19, 1-23, 1-44, 1-54, 2-7,
.......................... 3-37–3-40, 3-44, 3-46–3-50, 3-58, 3-62, 3-68, 3-74, ................................................................................. 4-8, 5-4, 5-7, 6-86
...................................3-79, 3-89, 3-100, 3-113, 3-117, 3-121, 3-127, Resistance factors...................................... 3-10, 3-11, 4-8, 6-46, 7-4
...............................3-129, 3-131, 3-139, 3-140, 3-144, 3-148, 3-155, Restrained elements—Fire................................................6-39, 6-54
..................................3-166, 4-60, 4-72, 4-78, 5-17, 5-25, 5-26, 5-29, Restrained volume change...........................................................5-8
....................................5-30, 5-34, 6-18–6-20, 6-23, 6-28, 6-40, 6-53, Restraint.................................. 1-3, 1-22, 2-8, 2-10, 2-18, 2-19, 2-23,
....................................6-54, 6-60, 6-63, 6-65, 6-66, 6-70, 6-71, 6-74, ....................................2-29–2-31, 2-33, 2-36, 2-49, 2-50, 2-77, 2-78,
.......................................7-3, 7-61, 7-77, 7-35 7-36, 7-55, 7-56, 8-32, .....................................2-88, 2-98, 2-102, 2-111, 3-28, 3-109, 3-133,
................................................................. 8-33, 8-36–8-48, 8-51–8-57 ......................................3-141, 3-158, 4-7–4-9, 4-14, 4-65, 4-77, 5-8,
.......................................5-9, 5-10, 5-18, 5-20, 5-22, 6-37, 6-44, 6-54
Q
Reveals................................................................1-45, 1-48, 5-3, 5-22
Quality control...............................1-3, 1-17, 1-48, 1-53, 1-57, 1-63,
Rib, Ribs.................................................... 1-65, 5-3, 5-13, 5-18–5-20
.........................................1-77, 1-87, 1-88, 2-7, 5-5, 5-28, 6-76–6-79
Ribbed..........................................3-114, 5-13, 5-19, 5-20, 6-41, 6-56
Quirk mitre.................................................................................... 5-13
Ribbed Panels—Design considerations........................3-114, 6-41
R
Static friction........................................................................2-64, 4-11 .......................................4-9, 4-49, 4-72, 5-30, 6-25, 6-70, 6-89, 6-90
Steel haunches–See Haunches, steel Texture.................................. 1-3, 1-16, 1-17, 1-32, 1-45, 1-49, 1-64,
Steel sleeves................................................................................. 4-78 ............................................... 1-65, 1-69, 1-70, 5-3, 5-22, 5-24, 5-25,
Stiffener......................................................................................... 4-66 ................................................................... 5-29, 2-30, 5-33, 6-9, 6-76
Stone, Cut stone..........................1-17, 1-48, 1-65, 5-15, 5-16, 5-18, TFE pads....................................................................................... 4-10
.................................................................................... 5-24–5-28, 5-31 Thermal bridge, bridging.................................5-16, 5-18, 6-7, 6-11
Storage................ 1-6, 1-17, 1-51, 1-63, 1-66, 1-71, 1-79, 1-88, 2-6, Thermal characteristics............................................................... 5-17
....................................3-10–3-12, 3-14, 3-26, 3-27, 3-28, 3-61, 3-62, Thermal gradient........................................................ 5-9, 6-15–6-17
.......................................3-63, 3-67, 3-66, 3-94, 3-123, 3-124, 3-131, Thermal inertia............................................................ 6-9, 6-67, 6-71
..........................5-4–5-7, 5-9, 5-15, 6-9, 6-10, 6-15, 6-24, 6-25, 6-77 Thermal mass...................1-18, 5-6, 5-7, 6-9–6-11, 6-71, 6-79, 6-84
Strain compatibility......................3-11, 3-12, 3-14, 3-26, 3-27, 3-61, Thermal resistance.......................................6-3–6-5, 6-8–6-14, 6-87
................................ 3-66, 3-94, 3-142, 3-143, 3-167, 4-17, 6-45, 7-4 Thermal bowing ....................................................... 2-18, 5-16, 5-22
Strand lifting loops.................................................................... 3-116 Threaded rods............................................................................. 4-80
Stress relieved strand.................................................................. 3-30 Ties.................1-48, 1-54, 1-57, 2-107, 2-23, 2-56, 2-57, 2-60, 2-61,
Stripping........................... 1-69, 3-6, 3-28, 3-62, 3-63, 3-113–3-116, ......................................2-64, 2-76, 2-77, 2-88, 2-97, 3-3, 3-83–3-87,
.......................................3-118, 3-123, 3-124, 3-128–3-132, 4-8, 5-4, ............................... 3-100, 3-131, 1-132, 4-6, 4-17–4-19, 4-25, 4-29,
............................................................5-5, 5-8, 5-15, 5-17, 5-20, 5-21 ....................4-57, 4-72, 4-78, 5-16–5-21, 5-29, 5-30, 6-11, 6-27, 7-7
Stripping forces.......................................................................... 3-115 Tolerances.....................................1-50, 1-52–1-54, 1-76, 2-17, 2-88,
Structural integrity................................ 1-20, 1-31, 1-46, 1-85, 2-22, ................................................. 2-106, 4-8, 4-22, 4-61, 4-78, 5-6, 5-8,
.........................................2-57, 2-64, 2-97, 4-73, 5-3, 5-7, 6-44, 6-54 .............................................. 5-12–5-15, 5-24, 5-26, 5-29, 6-73, 6-76
Structural integrity—Fire...................................................1-31, 1-46 Torsion design......................................................... 3-87, 3-92, 3-167
Structural irregularities................................................................ 2-83 Torsion, Torsional forces...................... 2-65, 2-70–2-72, 2-75, 2-88,
Structural tile.......................................................................5-24, 5-31 ............................................... 2-96, 2-97, 2-102, 2-110, 3-3, 3-5–3-7,
Strut and tie......................... 3-158, 4-6, 4-17, 4-18, 4-22, 5-23, 4-29 ....................................3-76, 3-78, 3-87, 3-88, 3-90–3-94, 3-167, 4-7,
Studs.......................................... 1-50, 1-62, 2-56, 4-3–4-6, 4-8, 4-12, ..........................................................4-29, 5-9, 5-15, 5-18, 5-21, 8-27
....................................4-13, 4-31–4-33, 4-36–4-44, 4-46, 4-47, 4-49, Torsional effects................................... 2-50, 2-53, 2-73, 2-104, 3-88
................................................................. 4-51–4-56, 6-22, 6-27, 6-28 Total precast concrete structures............................. 1-9, 1-16, 1-13
Suction............................................................3-28, 3-113, 5-20, 5-30 Transportation.................. 1-9, 1-60, 2-106, 2-110, 3-28, 3-62, 3-63,
Supplementary cementing materials...........1-68–1-70, 6-66, 6-69 .......................................3-109, 3-119, 3-121, 3-124, 3-132, 5-3–5-8,
Sustainable development.................................................6-67, 6-91 ....................................5-12, 5-18, 5-25, 6-21, 6-30, 6-69, 6-72, 6-76,
Structural separation................................................................... 2-75 ...........................................................................6-79, 6-80, 6-83, 6-90
Truss..................................... 1-5, 1-7, 2-23, 2-106, 3-87, 3-121, 4-17,
T
............................................. 4-18, 4-23, 4-25, 4-29, 5-13, 5-18, 5-28,
Teflon pads................................................................................... 4-10
.................................................................................... 5-29, 6-23, 6-24
Temperature change map.......................................................... 2-13
Tube structure.....................................................................2-66–2-69
Temperature changes.............................. 1-3, 1-71, 2-9, 2-10, 2-19,
Twisting, Rotation..................................... 1-22, 2-6, 2-8, 2-19, 2-20,
................................................................. 5-22, 5-25, 6-15, 6-67, 6-71
.......................................2-23, 2-24, 2-27–29, 2-39, 2-49, 2-55, 2-76,
Temperature effects........................................1-71, 2-16, 5-17, 6-30
........................2-88, 2-111, 3-5, 3-121, 3-141, 4-9, 4-10, 5-10, 5-11,
Temperature gradient............................. 5-9, 5-22, 6-15, 6-17, 6-50
........................................................5-15, 5-18, 6-37, 8-26, 8-28, 8-29
Temperature index..................................................... 6-3, 6-17, 6-18
Temporary bracing.................................................................... 3-124 U
Tensile strength of concrete....................................................... 1-70 Ultra High Performance Concrete (UHPC).......................1-8, 1-66,
Terra cotta..................................................................................... 5-24 ...........................................................................1-67, 1-79, 1-81, 1-89
Testing.............................................1-4, 1-69, 1-70, 1-79, 2-69, 2-73,