Com Su 5191 D PDF

Integrity Critical
Floating & Fixed Platform, FPSO Marine & Hull, Onshore, Subsea, Topsides
COM-SU-5191-D
Coating Systems
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shall be governed by the confidentiality provisions of the applicable contract or bid package. Without limiting
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Any and all modifications (changes, amendments, etc.) to this document must follow approved
Chevron Engineering Standards governance processes.
Rev. Date Description Author Technology Leader

 04/08 Initial release. M. Melancon B. Griffin (Sponsor)
A 05/12 General revision. M. Melancon B. Griffin (Sponsor)
B 08/15 Major revision. M. Melancon B. Chaloner-Gill
C 02/17 General revision. M. Melancon B. Chaloner-Gill
D 06/18 Minor revision. M. Melancon B. Chaloner-Gill
June 2018 © 2008–2018 Chevron U.S.A. Inc. All rights reserved. Confidential – Restricted Access 1 of 91
Integrity Critical
Coating Systems COM-SU-5191-D
Summary of Changes
Revised technical content may be marked with change bars in the right margin as directed by Author.
The Author denotes the following technical changes to this revision as detailed below:
Author notations regarding this revision
Added two (2), Two-Component systems 2.17 and 2.20

Added two IMO certified ballast tank materials to system 8.4
Safety Critical Changes (if applicable) are noted below
n/a
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Contents
1.0 Scope............................................................................................................................................... 4
1.1 Conflict Resolution .............................................................................................................. 4
1.2 Units of Measurement ......................................................................................................... 4
2.0 References ...................................................................................................................................... 4
2.1 Owner Documents .............................................................................................................. 4
2.2 Industry Codes and Standards ........................................................................................... 4
3.0 Acronyms ........................................................................................................................................ 5
4.0 System Selection ........................................................................................................................... 5
5.0 Coating System Compatibility ...................................................................................................... 9
6.0 List of Coating Systems .............................................................................................................. 10
6.1 Primer Only Systems ........................................................................................................ 10
6.2 Two-Component Systems ................................................................................................. 10
6.3 Three-Component Systems .............................................................................................. 11
6.4 Specialty Coating Systems ............................................................................................... 11
6.5 Subsea Coating systems .................................................................................................. 11
6.6 Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service...................... 12
6.7 Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service .................... 12
6.8 Matt Reinforced Linings for Immersion Service ................................................................ 13
6.9 High-Temperature/High-Pressure Linings Systems ......................................................... 13
6.10 Coatings Under Insulation ................................................................................................. 14
6.11 Rivet and Seam Sealers ................................................................................................... 14
6.12 (Series 14 through 19 Reserved for Future Use) .............................................................. 14
6.13 Concrete Coatings ............................................................................................................ 14
Appendix A Coating System Datasheets ........................................................................................... 15
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1.0 Scope
This specification defines coating systems, coating system selection, manufacturers, and brands
of coatings for the following:
1. Atmospheric coatings for onshore and offshore equipment and structures.

2. Linings for concrete.
3. Coatings under insulation.
4. Internal vessel linings.
5. Subsea coating systems
1.1 Conflict Resolution

1. Supplier shall submit any conflicts among the inquiry documents in writing to Owner for
resolution.
2. In the event of conflicts between this standard and any other code/standard or specification,
the most stringent requirements shall apply with agreement of Owner.
1.2 Units of Measurement

This document contains both U.S. Customary and International Systems (SI) units of measure,
with U.S. units listed first.
2.0 References
1. The following documents are referenced herein and are considered an integral part of this
specification.
2. Unless otherwise specified herein, use the latest edition of the referenced documents.
2.1 Owner Documents

COM-SU-4042 Single and Dual Layer Fusion-Bonded Epoxy Systems for External
Pipeline Coatings
COM-SU-5014 Internal Linings for Vessels in Wet H2S Service
FPM-DU-5091 Onshore Passive Fire Protection Materials and Application
2.2 Industry Codes and Standards

ASTM International (ASTM)
B127 Nickel-Copper Alloy (UNS N04400) Plate, Sheet, and Strip
American Welding Society (AWS)

D1.1 Structural Welding Code—Steel
5.14 Specification for the Qualification of Welding Sales Representatives
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ISO International Organization for Standardization

20340 Paints and Varnishes — Performance requirements for protective paint
systems for Offshore and related structures.
12944 Paints and Varnishes – Corrosion Protection of Steel Structures by
Protective Paint Systems Section 2
NACE International (NACE)

SP0188 Discontinuity (Holiday) Testing of New Protective Coatings on
Conductive Substrates - Item No. 21038
Norwegion Oil Industry Association (Norsk Sokkels Konkuranseposisjon)

NORSOK M-501 Surface preparation and protective coating
3.0 Acronyms
DFT Dry Film Thickness
FBE Fusion Bonded Epoxy
FDA Food and Drug Administration
N/A Not Applicable
N/R Not Required
DFT Dry Film Thickness
PDS Product Data Sheets
SSPC Society for Protective Coatings
VOC Volatile Organic Compound
4.0 System Selection

1. Coating system number shall be selected from the following tables:
a. Atmosphere coatings for carbon steel and stainless steel: Table 1.
b. Atmosphere coatings for onshore and offshore: Table 2.
c. Coatings for concrete: Table 3.
d. Coatings under insulation: Table 4.
e. Internal vessel linings: Table 5.
2. Coating system number shall be used to determine coating brand from the coating system
data sheets.
Note: Regional volatile organic compound VOC limits must be known in order to properly
choose coating and lining materials for each system.
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Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

Type of Equipment Carbon Steel Stainless Steel
Code C/E: Vessels & Heat Exchangers
Uninsulated below 200°F (95°C) 2.20 (3.1) 2.15
Uninsulated 200–400°F (95–205°C) 2.5 2.3
Uninsulated 400–1200°F (205–650°C) 2.4 2.7
Code D: Tanks
Uninsulated to 200°F (95°C) 2.17 or 3.1 2.15
Wind girders 3.1 or 3.2
Floating roofs (uninsulated) 2.7 or 3.1
2.15
Fixed Roofs (uninsulated) 2.7 or 3.1
Stairways and railings 3.1 or 3.2
Code F: Furnaces (Fired Heaters and Boilers)
Structural steel and platforms up to 200°F (95°C) 2.20 (3.1) 2.15
Stacks, breeching, furnace casing 200–400°F (95–205°C) 2.5 2.3
Stacks, breeching, furnace casing 400–1200°F (205–650°C) 2.4 2.7
Code G/K: Pumps, Turbines, and Compressors
Equipment Not Coated by Manufacturer
Uninsulated to 200°F (95°C) 2.20 (3.1) 2.15
Uninsulated 200–400°F (95–205°C) 2.5 2.3
Uninsulated 400–1000°F (205–540°C) 2.4 2.7
Equipment Supplied with Manufacturer’s Standard Coating
Uninsulated to 200°F (95°C) 3.7 3.7
Uninsulated 200–400°F (95–205°C) 2.3 2.3
Uninsulated 400–1000°F (205–540°C) 2.7 2.7
Exhaust Ducts
Externally insulated exhaust ducts to 400°F (205°C) 12.1 12.4
Externally insulated exhaust ducts 400–1000°F (205–540°C) 12.7 12.7
Code J: Instruments
Field instrument panels 2.20 (3.1) 2.15
Weatherproof housings
2.20 (3.1) 2.15
Instrument tubing
Instruments (galvanized or aluminum) N/R N/R
Code L: Piping (including Valves & Fittings)
Uninsulated to 200°F (95°C) 2.20 (3.1) 2.15
Uninsulated 200–400°F (95–205°C) 2.5 2.3
Uninsulated 400–1200°F (205–650°C) 2.4 2.7
Uninsulated, galvanized to 200°F (93°C) 3.8 N/A
Code T: Temporary Protection During Construction
Non-Ferrous metals and completed anti-corrosion coating systems 4.8* 4.8
* Not to be used on inorganic zinc primers, internal lining systems or bare carbon steel.
Note: Systems in ( ) are secondary choice.
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Table 2: Atmospheric Coatings for Onshore/Offshore

Type of Equipment Onshore Offshore
Code M: Structural
Concrete N/R* N/R*
Exposed steel, platforms, ladders, supports 2.20 (3.1) 2.20 (3.1)
Floor plate (Medium Duty) 4.5 4.5
Floor plate (Light Duty) 4.6 4.6
Floor plate (Heavy Duty including Helideck for Offshore) 4.7 4.7
Galvanized floor grating repairs 1.6 1.6
Galvanized stairways and railings 3.8*
Jacket above splash zone; deck modules 2.20 (3.1)
Jacket splash zone – structural members 4.1
Jacket splash zone – appurtenances (including boat landing) N/A* 4.1
Risers, conductors: splash zone below 140°F (60°C) not pressure treated
Risers, conductors: splash zone to 160°F (71°C) 4.3
Risers, conductors: splash zones to 250°F (120°C) 4.2
Code P: Electrical Equipment
Galvanized or aluminum N/R* N/R*
Steel 2.20 (3.1) 2.20 (3.1)
Code R: Buildings and Control Houses (Exterior)
Galvanized steel
N/R* N/R*
Masonry walls
Steel 2.20 (3.1) 2.20 (3.1)
Code S: Subsea Equipment
Subsea equipment ≤122°F (50°C) N/A 7B
Subsea equipment ≥122°F (50°C) to 194°F (90°C) N/A 7C-1
Subsea equipment ≥194°F (90°C) to 302°F (150°C) N/A 7C-2
Notes:
* Consult Purchaser coating specialists
Systems in ( ) are secondary choice.
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Table 3: Coatings for Concrete

Coating System
Physical by Exposure
Item Temperature Environment
Abuse
Continuous Intermittent
Oil/Water Separator < 140°F (60°C) Oil/water mixture Moderate(a) 20.1 N/A
(a)
Mild 20.2 20.2
Hydrocarbons(b),
Secondary Containment < 140°F (60°C) Moderate(a) 20.1 20.1
dilute acids, caustics
Aggressive(c) 20.3 20.3
Equipment Foundations < 140°F (60°C) Hydrocarbons(b),
Mild(d) —(e) 20.2
dilute acids, caustics
Notes:
The systems recommended here are guides. Exact coating selection will depend upon service conditions.
Consult manufacturer or Owner coatings specialist for exact coatings selection.
a. Moderate coating loss due to abrasion, light equipment wear. Possibility of impact on coating.
b. Crude oil, jet fuel, gasoline, etc.
c. Severe coating loss due to abrasion, heavy equipment wear. Definite potential for impact on coating.
d. No coating loss due to abrasion, possible light foot traffic. No physical impact on coating.
e. Same coating system as for secondary containment conditions.
Table 4: Coatings under Insulation

Substrate Exposure to Temperature Temperature (*) Coating
System
Continuous or Cyclic −50°F – 400°F (–45°C – 205°C) 12.1

Carbon
Continuous 350°F – 1000°F (175°C – 540°C) N/R**
Steel
Cyclic Service with Swings Below 350°F (175°C) 400°F – 1000°F (205°C – 540°C) 12.7
Continuous or Cyclic −50°F – 400°F (−45°C – 205°C) 12.4
Stainless Continuous 350°F – 1000°F (175°C – 540°C) N/R**

Steel Cyclic Service with Swings Below 350°F (175°C) 400°F – 1000°F (205°C – 540°C) 12.7
Cyclic Service including Cryogenic Temperatures −298°F – 750°F (−183°C to 399°C) 12.8
* Actual temperature of substrate including possible upset conditions; not design temperature.
** Consideration needs to be given to the lag time between insulation installation and equipment commissioning.
If the materials are to be in atmospheric storage for periods greater than 6 months then apply coating System 12.7.
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Table 5: Internal Vessel Linings

High Temperature Pressure
Services Thin Film Thick Film Laminate High High Pressure/
Temp./Cathodic Cathodic
Freshwater 8.1 9.1 10.1
Demineralized Water 8.2 9.2 10.2 11.2
Potable Water 8.3 9.3 N/R
Salt Water & Brine 8.4 9.4 10.4 11.4 11.4.2
Produced Water 8.5 9.5 10.5 11.5 11.5.2
Crude Oil (sweet or sour) 8.6 9.6 10.6 11.6 11.6.2
Fuels (low aromatic) 8.7 9.7 10.7
Fuels (high aromatic) 8.8 9.8 10.8
Acetone 8.10
N/R*
Ethyl & Methyl Alcohol 8.11
Notes:
In general, the thin film linings (8 Series) are used for new construction or steel that has little corrosion or pitting.
For most re-coating of existing vessels, use the thick film linings (9 Series). Laminate linings (10 Series) are
acceptable systems, however they are expensive and labor intensive to apply. There is little or no use of laminates at
this time.
For floating roof tanks that are lined 100% (even new construction), a thick film lining is advisable. This is due to
the abrasion resistance of these linings as the roof will rub against the tank walls.
When selecting an internal lining, be sure to check the maximum temperature listed for each coating in the System
Data Sheet in Appendix A, and select one appropriate for the service. In addition, many vessels undergo steam out
cleaning during maintenance cycles. Linings in these vessels must use Owner’s steam out test protocol.
* Consult Purchaser coating/lining specialists
5.0 Coating System Compatibility

To ensure coating system compatibility:
1. All coats within a system shall be supplied from the same manufacturer unless specifically
recommended otherwise in this document.
2. If atmospheric coating materials from the same manufacturer are not available, the product
manufacturer and Owner coating specialist shall be consulted regarding any compatibility
issues.
3. Actual temperature shall be substrate (including possible upset conditions), not design
temperature.
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6.0 List of Coating Systems

1. Zinc primers listed in systems 6.1 through 6.3, both organic and inorganic, shall use the
Society for Protective Coatings (SSPC) Paint 20 type I or II zinc metal, excluding zinc oxide,
in terms of purity and lead content.
a. Inorganic zinc shall be level one 85% zinc or higher by weight.
b. Organic zinc shall be level two 80% or higher by weight.
2. All zinc primers contained in coating systems shall comply with acceptance criteria of
ISO 20340.
6.1 Primer Only Systems

1.3 Self-Cured Inorganic Zinc – Solvent Reducible
1.3.1 Self-Cured Inorganic Zinc – Water Reducible
1.4 Epoxy (Primer Only)
1.6 Organic Zinc-Rich Primer for Galvanizing Repair
1.8 Epoxy Mastic – Surface-Tolerant Primer (May contain Aluminum)
6.2 Two-Component Systems

2.3 Silicone Acrylic | Silicone Acrylic
2.4 Self-Cured Inorganic Zinc | High-Temperature Silicone
2.5 Self-Cured Inorganic Zinc | Silicone Acrylic
2.6 Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build)
2.7 High-Temperature Silicone | High-Temperature Silicone
2.9 Temperature-Indicating Paint
2.12 Epoxy Mastic – Surface-Tolerant Primer | Polyamide Epoxy (Finish)
2.15 Epoxy Mastic – Surface-Tolerant Primer
(May contain Aluminum Pigment | Aliphatic Polyurethane
2.15.1 Epoxy Mastic – Surface Tolerant Primer
(May contain Aluminum Pigment) / Polysiloxane
2.16 Waterborne Acrylic Primer / Waterborne Acrylic
2.17 Ceramic Phosphate Primer / Polysiloxane or Acrylic Topcoat
2.20 Zinc Rich Epoxy Primer / Water Repellant topcoat
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6.3 Three-Component Systems

3.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane
3.1.1 Self-Cured Inorganic Zinc | Epoxy Intermediate | Acrylic Polysiloxane
3.2 Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane
3.2.1 Zinc-Rich Epoxy / Epoxy Intermediate / Acrylic Polysiloxane
3.5 Epoxy Mastic (may contain Aluminum Pigment) | Epoxy Intermediate |
Aliphatic Polyurethane
3.7 Manufacturer’s Standard | Universal Primer | Epoxy Intermediate |
Aliphatic Polyurethane
3.8 Manufacturer’s Standard or Galvanized | Universal Primer | Aliphatic
Polyurethane
6.4 Specialty Coating Systems

4.1 Splash Zone Coating – Sprayable
4.1.1 Splash Zone Compound – Asbestos Free Rated to Cure Underwater
4.2 Monel Sheath for Splash Zones
4.3 Vulcanized Neoprene for Splash Zones
4.4 Polyamide Epoxy | Fireproofing | Epoxy Intermediate | Aliphatic
Polyurethane
4.4.1 Polyamide Epoxy | Epoxy Intumescent Fireproofing |Epoxy Intermediate
| Aliphatic Polyurethane
4.5 Medium Duty Non-Skid | 20–30 Mesh Grit | Polyester Non-Skid
4.6 Light Duty Non-Skid | Grit | Epoxy Non-Skid
4.7 Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane Non-Skid
4.8 Temporary Top Coat for Protection during Construction
4.9 High Temperature Linings behind Refractory
6.5 Subsea Coating systems

7B NORSOK M501 System 7B ≤50°C (122°F)
7C-1 NORSOK M501 System 7C1 >50°C ≤ 90°C (>122°F ≤194°F)
7C-2 NORSOK M501 System 7C2 >90°C and ≤150°C (194°F and 302°F)
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6.6 Thin Film Linings (System DFT ≤20 mils [508 µm]) for Immersion Service
8.1 Thin Film Linings for Freshwater Immersion Service
8.2 Thin Film Linings for Demineralized Water or Condensate
Immersion Service
8.3 Thin Film Linings for Food and Drug Administration (FDA)-Approved
Potable Water Immersion Service
8.4 Thin Film Linings for Salt Water and Brine Immersion Service
8.5 Thin Film Linings for Produced Water Immersion Service
8.6 Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service
8.7 Thin Film Linings for Fuel (Low-Aromatic) Immersion Service
8.8 Thin Film Linings for Fuel (High-Aromatic) Immersion Service
8.10 Thin Film Linings for Acetone Immersion Service
8.11 Thin Film Linings for Ethyl and Methyl Alcohol Immersion Service
6.7 Thick Film Linings (System DFT >20 mils [508 µm]) for Immersion Service
9.1 Thick Film Linings for Freshwater Immersion Service
9.2 Thick Film Linings for Demineralized Water or Condensate
Immersion Service
9.3 Thick Film Linings for FDA-Approved Potable Water Immersion
Service
9.4 Thick Film Linings for Salt Water and Brine Immersion Service
9.5 Thick Film Linings for Produced Water Immersion Service
9.6 Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service
9.7 Thick Film Linings for Fuel (Low Aromatic) Immersion Service
9.8 Thick Film Linings for Fuel (High Aromatic) Immersion Service
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6.8 Matt Reinforced Linings for Immersion Service

10.1 Matt-Reinforced Linings for Freshwater Immersion Service
10.2 Matt-Reinforced Linings for Demineralized Water or Condensate
Immersion Service
10.4 Matt-Reinforced Linings for Salt Water and Brine Immersion Service
10.5 Matt-Reinforced Linings for Produced Water Immersion Service
10.6 Matt-Reinforced Linings for Crude Oil (Sweet or Sour) Immersion
Service
10.7 Matt-Reinforced Linings for Fuel (Low Aromatic) Immersion Service
10.8 Matt-Reinforced Linings for Fuel (High Aromatic) Immersion Service
6.9 High-Temperature/High-Pressure Linings Systems

System 11 materials shall pass Owner’s steam out testing program before being accepted.
11.2 Demineralized Water or Condensate Linings Resistant to Temperature
Gradients of 50°F (10°C) and Compatible with Cathodic Protection
11.4 Salt Water & Brine Service Linings Resistant to Temperature Gradients
of 50°F (10°C) and Compatible with Cathodic Protection
11.4.2 Salt Water & Brine High Temperature/High Pressure Service Linings *
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI
(7 MPa)
11.5 Produced Water Service Linings Resistant to Temperature Gradients of
50°F (10°C) and Compatible with Cathodic Protection
11.5.2 Produced Water High Temperature/High Pressure Service Linings *
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI
(7 MPa)
11.6 Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature
Gradients of 50°F (10°C) and Compatible with Cathodic Protection
11.6.2 Crude Oil (Sweet or Sour) High Temperature/High Pressure Service
Linings * Resistant to Temperatures to 180°F (82°C), Pressures of 1000
PSI (7 MPa)
* Wet H2S service lining accepted brands are contained in COM-SU-5014.

They have undergone thorough testing prior to being accepted to this service.
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6.10 Coatings Under Insulation

12.1 Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic
Carbon Steel Temperatures −50°F to 400°F (−46°C to 204°C)
12.4 Under Insulation Thin Film Epoxy Coatings for Continuous or Cyclic
Stainless-Steel Temperatures −50°F to 400°F (−46°C to 204°C)
12.7 Under Insulation Thin Film Coatings for Carbon Steel or Stainless-Steel
Temperatures above 400°F (204°C)
12.8 Under Insulation Thin Film Inorganic Coatings for Stainless Steel
Temperatures Cryogenic −298°F to 750°F (−183°C to 399°C)
6.11 Rivet and Seam Sealers

13.1 Rivet and Seam Sealer – Epoxy (Spray)
13.2 Rivet and Seam Sealer – Epoxy (Trowel)
13.3 Rivet and Seam Sealer –Polyester/Vinyl Ester
13.5 Flexible Putty
6.12 (Series 14 through 19 Reserved for Future Use)
6.13 Concrete Coatings

20.1 Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Mild/Moderate Physical Abuse, Intermittent and Continuous Exposure
Mild Physical Abuse, Intermittent and Continuous Exposure
Aggressive Physical Abuse, Intermittent and Continuous Exposure
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Appendix A Coating System Datasheets
Primer Only System
Self-Cured Inorganic Zinc–Solvent Reducible (Primer Only) 1.3

Surface Prep: SSPC-SP1/SP10 (NACE No. 2 / Sa 2.5) Touch Up: Use this system.
Near-white blast cleanliness.
Anchor Pattern: Per manufacturer’s product data sheet
Per manufacturer’s product data sheet
Total DFT:
(See Note 1)
Coat, Generic By Max
Manufacturer Product Designation VOC (G/L)
Classification, DFT Svc Temp
PRIMER Carboline Carbozinc 11 Series 264–515 750°F (399°C)
Self-Cured Inorganic Dampney Company, Inc. Encor 835 360 750°F (399°C)
Zinc–Solvent Hempel Coatings (USA), Inc. Galvosil series 320–435 750°F (399°C)
Reducible International Interzinc 22 Series 290-470 750°F (399°C)
DFT as per Jotun Paints Resist 86 / 86AV 455 750°F (399°C)

Manufacturer’s Dimetcote 9 Series or
Product Sheet PPG 324-480 750°F (400°C)
SigmaZinc 9
Sherwin Williams Zinc Clad II Series 320–500 750°F (399°C)
Tnemec Series 90E–92 Tnemec Zinc 471-500 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot while applying.
See also System 1.3.1 (water reducible).
Last Update: June 2018
Note1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
Note 2: Galvosil 15700 is outside USA material.
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Primer Only System
Self–Cured Inorganic Zinc–Water Reducible 1.3.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use this system.
Total DFT:
(See note below)
PRIMER Carboline Carbozinc 11 WB 0 750°F (399°C)
Self-Cured Inorganic Hempel Galvosil 15620 0 750°F (399°C)
Zinc–Water Reducible International Interzinc 2590 0 750°F (399°C)
Jotun Paints Resist 18 WF 0 750°F (399°C)
DFT as per Manufacturer’s
Product Sheet PPG Dimetcote 21–5 0 750°F (399°C)
(topcoated)
Sherwin Williams Zinc Clad XI 0 750°F (399°C)
See also System 1.3 (solvent reducible).
Note: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum DFT listed in
product data sheet.
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Primer Only System
Epoxy (Primer Only) 1.4

Total DFT: Per manufacturer’s product data sheet
Coat, Generic VOC By Max

Manufacturer Product Designation
Classification, DFT (G/L) Svc Temp
PRIMER Carboline Carboguard 890 Series 100–214 250°F (121°C)
Epoxy Dampney Endcor 750C 95 250°F (121°C)
Hempadur 4588 Series /
Hempel Coatings (USA), Inc. 180–245 248°F (120°C)
DFT as per 15560 / 1763 Series
Manufacturer’s
International *Interseal 670 HS 240 250°F (121°C)
Product Sheet
Jotun Paints Penguard Universal or Jotamastic 90 240–270 250°F (121°C)
PPG Amerlock 2/400 Series 84-180 250°F (121°C)
Macropoxy 646 or Recoatable Epoxy
Sherwin Williams 66–320 250°F (121°C)
Primer Series
Series N or L69 Hi-Build Epoxiline II 98-335 250°F (121°C)
Tnemec
Series 66HS Hi-Build Epoxoline II 184 250°F (121°C)
*Winter curing agent
Note1: Choose Amine Adduct or Polyamide depending on service conditions. Consult with Owner Coatings
subject matter expert (SME).
Note 2: Where moisture tends to collect, such as at insulation support rings, 2 coats of polyamide epoxy shall be used.
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Primer Only System
Organic Zinc-Rich Primer for Galvanizing Repair 1.6

Surface Prep: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use this system.
Brush-off blast cleaning preferred.
SSPC-SP1/SP3 Power tool cleaning acceptable.
SP-3 should only be utilized for small areas.
Coat, Generic
VOC By Max
Classification, Manufacturer Product Designation
(G/L) Svc Temp
DFT
PRIMER Carboline Carbozinc 859 series 95–325 400°F (205°C)
Dampney Epodur 1870/1870C 452/216 180°F (82°C)
Zinc-Rich
Galvanizing Repair Hempadur AvantGuard Activated
Hempel Coatings (USA), Inc. 345 320°F (160°C)
Zinc Series
International Interzinc 52 Series 249-336 302°F (150°C)
DFT as per
Jotun Paints Barrier 77 400 250°F (121°C)
Manufacturer’s
Product Sheet Amercoat 68 Series/SigmaZinc 68
PPG 84-300 300°F (149°C)
Series
Sherwin Williams Zinc Clad III HS or Zinc Clad IV 100–340 300°F (149°C)
Series-90G-1K97 Tneme-Zinc 330-379 250°F (121°C)
Tnemec
Series-94 H20 Hydro-Zinc 98-187 250°F (121°C)
Note 1: Final DFT must be at least 50 percent thicker than the substrate anchor profile but not so thick as to influence
final coating quality.
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Primer Only System
Epoxy Mastic–Surface-Tolerant Primer 1.8

Coat, Generic
By Max
Classification, Manufacturer Product Designation VOC (G/L)
Svc Temp
DFT
Carboguard 890 Series or 100-214 300°F (149°C)
PRIMER Carboline
Carbomastic 15 88 300°F (149°C)
Epoxy Mastic Dampney Endcor 750C 95 250°F (121°C)

Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 4588 Series* 220 248°F (120°C)
International Interseal 670 HS* 240 250°F (121°C)
Jotun Paints Jotamastic 80 145 250°F (121°C)
DFT as per
Manufacturer’s Amerlock240 Series or
PPG 84-180 250°F (121°C)
Product Sheet Sigmacover 240
Macropoxy 646 Series or Epoxy
Mastic Aluminum II
Series 135 Chembuild or Series
Tnemec 86 250°F (121°C)
135-1243 Chembuild Al
Available in colors.
May use Aluminum-Filled Epoxy Mastic (Surface-Tolerant Primer) for better performance if aluminum color is acceptable.
Note: For aluminum leaflet consult coating manufacturer.
*Available with winter curing agent.
Integrity Critical
Two-Coat Systems
Silicone Acrylic | Silicone Acrylic up to 500°F (260°C) 2.3

Surface Prep: Carbon Steel: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use this system.
Stainless Steel: SSPC-SP16, SSPC-SP1/SP11 Power
tool cleaning to bare metal, acceptable for small repairs.
Anchor
Pattern:
Total DFT:
(Thickness is critical.)
Coat, Generic
By Max
Svc Temp
DFT
PRIMER Carboline Thermaline 4900 324–564 450°F (232°C)
Silicone Acrylic Dampney Company, Inc. Thurmalox 260/260C 396/381 500°F (260°C)
Hempel Coatings (USA), Inc. Silicone acrylic 56940 600 500°F (260°C)
Surface profile and
DFT as per International Intertherm 1875/875 Series* 394-420 500°F (260°C)
Manufacturer’s Jotun Paints Solvalitt Midtherm 545 500°F (260°C)
Product Sheet
PPG Hi-Temp 500 or Sigmatherm 350 254-590 500°F (260°C)
Sherwin Williams Heat-Flex 500 420 500°F (260°C)
Tnemec Series 1501 Endura-Heat Primer 358 500°F (260°C)
TOPCOAT Carboline Thermaline 4900 Series 324–564 450°F (232°C)
Silicone Acrylic Dampney Company, Inc. Thurmalox 260/260C 396/381 500°F (260°C)
DFT as per International Intertherm 1875/875 Series* T
394-420 500°F (260°C)
Manufacturer’s
T
Product Sheet Jotun Paints Solvalitt Midtherm 545 500°F (260°C)
PPG Hi-Temp 500T or Sigmatherm 350T 254-590 500°F (260°C)
Tnemec Series 1552 Endura-Heat 398 500°F (260°C)
Note: Many of these coatings require a heated curing before handling.
* International’s Intertherm 1875/875 and Jotun’s Solvalitt Midtherm do not require heat cure.
T: Temporary topcoat available for system protection during further construction, transportation and handling activities.
Integrity Critical
Two-Coat Systems
Self-Cured Inorganic Zinc | High-Temperature Silicone 400- 1200°F (205-649°C) 2.4

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use pure silicone topcoat only, two coats.
Total DFT:

Classification, DFT Svc Temp (C)
PRIMER Carboline Carbozinc 11Series 264–515 750°F (399°C)
Self-Cured Inorganic Dampney Company, Inc. Thurmalox 245/ 245C or 837 538/395/232 1000°F (538°C)
Zinc-Solvent Reducible Hempel Coatings (USA), Inc. Galvosil series 320–435 932°F (500°C)
Surface profile and DFT
as per Manufacturer’s Jotun Paints Resist 86 / 86AV 455 750°F (399°C)
Product Sheet
PPG Dimetcote 9 or Sigmazinc 9 324-480 1000°F (538°C)
Some of these coatings require a heated curing before handling.
Silicone–High Temp Dampney Company, Inc. Thurmalox 230/230C 643/360 1200°F (649°C)
Hempel Coatings (USA), Inc. Silicone alum. 56913/4 417–478 1112°F (600°C)
DFT as per International Intertherm 50T 495 1000°F (538°C)
Manufacturer’s
Product Sheet International Interbond 1202UPCT 322 1200°F (649°C)
Jotun Paints SolvalittT 500 1112°F (600°C)
Hi-Temp 1000T or
PPG 302-498 1000°F (538°C)
Sigmatherm 540T
1200°F (649°C)/
Sherwin Williams Heat-Flex 1000 420
1000°F (538°C)
Non-catalyzed silicones remain tacky until exposed to heat above 300°F – 400°F (150°C – 205°C).
These coatings are designed for use at temperatures between 400°F – 1200°F (205°C – 650°C).
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability and mergers.
Note 3: Outside face of flanges shall be coated with system primer in lieu of full system to prevent shearing of coating
when tightening bolts.
Note 4: Inorganic zinc shall not be used if material is to be insulated, if operating temperature is over 750°F (399°C),
or on duplex or stainless steel. For these situations, System 12.7 shall be used.
Note 5: To achieve additional barrier protection a second coat of the silicone may be applied.
Integrity Critical
Two-Coat Systems
Self-Cured Inorganic Zinc | Silicone Acrylic up to 400°F (205°C) 2.5

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.3

750°F/1000°F
Self-Cured Inorganic Dampney Company, Inc.** Endcor 835*/Thurmalox 837 232-360
(399°C/538°C)
Zinc–Solvent Reducible Hempel Coatings (USA), Inc. Galvosil series 435 932°F (500°C)

Product Sheet
PPG Dimetcote 9/Sigmazinc 9 324-480 750°F (399°C)
**Endcor 835 and Thurmalox 837 may be topcoated with either Thurmalox 200/200C or 260/260C.

Thurmalox 200/200C or
Silicone Acrylic Dampney Company, Inc.** 281-522 500°F (260°C)
260/260C
DFT as per
T T
Manufacturer’s International Intertherm 1875 / 875 Series* 394-420 500°F (260°C)
Product Sheet
Jotun Paints Solvalitt MidthermT 545 500°F (260°C)
Hi-Temp 500T
PPG 254-590 500°F (260°C)
Sigmathem 350T
Note: Some of these coatings require a heated curing before handling.
*International’s Intertherm 1875/875 do not require heat cure.
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
Note 2: Multiple products by single manufacturer are due to regional availability and merger.
Integrity Critical
Two-Coat Systems
Self-Cured Inorganic Zinc | Polyamide Epoxy (High Build) 2.6

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 2.12.
Near-white blast cleanliness. DO NOT touch up with primer from
Coating System 2.6 after applying
Anchor Pattern: Per manufacturer’s product data sheet topcoat.

Self-Cured Inorganic Dampney Endcor 835 360 750°F (399°C)
Zinc–Solvent
Reducible Hempel Coatings (USA), Inc. Galvosil series 435 932°F (500°C)

Surface profile and International Devoe Catha-Coat 304V 455 750°F (399°C)
DFT as per
Jotun Paints Resist 86 /86AV 455 750°F (399°C)
Manufacturer’s
Product Sheet PPG Dimetcote 9 /Sigmazinc 9 324-480 750°F (399°C)
Series 90E–92
Tnemec 473-500 750°F (399°C)
Tnemec Zinc
TOPCOAT Carboline Carboguard 890 Series 100-214 200°F (93°C)
Epoxy–Polyamide Dampney Endcor 700C Series 100 250°F (121°C)

High Build Hempel Coatings (USA), Inc. Hempadur 4588 series 220 250°F (121°C)
International Interseal 670 HS 240 250°F (121°C)
DFT as per International Devoe Devran 224 Series 28-212 250°F (121°C)
Manufacturer’s Jotun Paints Penguard FC 310 250°F (121°C)
Product Sheet
Amerlock 2/400 or
PPG 84-180 250°F (121°C)
Sigmacover 2/400
Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
Series 161HS Tneme-
Fascure 184 250°F (121°C)
Tnemec
Series L69 Hi-Build 98 250°F (121°C)
Epoxline II
Follow the manufacturer's instructions.
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet.
Note 2: Multiple products by single manufacturer are due to regional availability or merger.
Integrity Critical
Two-Coat Systems
High-Temperature Silicone | High-Temperature Silicone up to 1200°F (649C°) 2.7

Near-white blast cleanliness preferred.
Stainless Steel: SSPC-SP16, SSPC-SP1/SP11 Power
tool cleaning to bare metal, acceptable for small repairs.
Total DFT:

PRIMER Carboline Thermaline 4700 Series 312–480 1200°F (649°C)
Silicone–High Temp Dampney Company, Inc. Thurmalox 230/230C/245/245C 360-643 1200°F (649°C)
Hempel Coatings (USA),
Silicone alum. 56913 or 56914 417–478 1112°F (600°C)
Inc.
Surface profile and
International Intertherm 50 495 1000°F (538°C)
DFT as per
Manufacturer’s International Interbond 1202UPC 420 1202°F (650°C)
Product Sheet
Jotun Paints Solvalitt 500 1112°F (600°C)
PPG Hi-Temp 540 or Sigmatherm 540 302-498 1000°F (540°C)
Tnemec Series 1525 Endura-Heat DTM 466 1200°F (649°C)
Some of these coatings require a heated curing before handling.
Silicone–High Temp Dampney Company, Inc. Thurmalox 230/230C 643/360 1200°F (649°C)
Hempel Coatings (USA),
Silicone alum. 56913 or 56914 417–478 1112°F (600°C)
Inc.
DFT as per
Manufacturer’s International Intertherm 50T 495 1000°F (538 C)
Product Sheet International Interbond 1202UPCT 420 1202°F (650°C)
Jotun Paints SolvalittT 500 1200°F (600°C)
Hi-Temp 1000T
PPG 302-498 1000°F (540°C)
Sigmatherm 540T
Non-catalyzed silicones remain tacky until exposed to heat above 300°F – 400°F (150° – 205°C).
These coatings are designed for use at temperatures between 500°F – 1200°F (260°F – 649°C).
Note: Multiple products by single manufacturer are due to regional availability.
Integrity Critical
Primer Only System
Temperature-Indicating Paint 2.9

Check color change characteristics.
Total DFT:

Manufacturer’s accepted Dampney Encor 835 264-515 750°F (399°C)
PRIMER** for Carbon
Steel Substrates International Interzinc 22 Series 290-470 750°F (399°C)
Jotun Resist 86 / 86AV 455 750°F (399°C)
PPG Dimetcote 9 / Sigma Zinc 9 480 750°F (399°C)
Thurmalox 260C TIC* 381 600°F (315°C)

Temperature
Dampney Thumalox 884C-083 Green* 383 350°F (177°C)
Indicating Paint
Thumalox 884C-090 Blue* 384 500°F (260°C)
International Intertherm 715T 550 750°F (399°C)
DFT as per Jotun Solvalitt HTIT 445 750°F (399°C)
Manufacturer’s
Product Sheet PPG Sigmarite 37-BT & GT 449 392°F (200°C)
Case-by-case review of applications is required; time at temperature variations are substantial.

VOC limits for these products vary from state to state. Check local regulations before using a product.
Note: Final DFT should be at least 50 percent thicker than the substrate anchor profile, but not so thick as to influence final
coating quality.
*Please consult Dampney for assistance in selecting specific TIC colors. Temperatures are continuous operation before color change.
** These materials may be applied over an IOZ primer
Integrity Critical
Two-Coat Systems
Epoxy Mastic–Surface-Tolerant Primer | Polyamide Epoxy (Finish) 2.12

Surface Prep: Carbon Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use this system.
Stainless Steel: SSPC-SP16
Anchor
Pattern:
Coat, Generic
By Max
Svc Temp
DFT
Carbomastic15 or 88 350°F (121°C)
PRIMER Carboline
Carboguard 890 Series 100-214 250°F (121°C)
Epoxy Mastic Dampney Endcor 750C Series 95 250°F (121°C)

Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
International Devoe Devran 224 series 100–212 250°F (121°C)
Surface profile and
DFT as per Jotun Paints Jotamastic 80 145 250°F (121°C)
Manufacturer’s Amerlock 2/400 Series or
PPG 84-180 250°F (121°C)
Product Sheet Sigmacover 2/400
Macropoxy 646 Series or
Epoxy Mastic Aluminum II
Tnemec Series 135 Chembuild 86-246 250°F (121°C)
TOPCOAT Carboline Carboguard 890 Series 100-214 250°F (121°C)
Epoxy – Polyamide Dampney Endcor 700C Series 100 350°F (177°C)
Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
DFT as per
International Devoe Devran 224series 28–212 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Penguard FC 310 250°F (121°C)
Amerlock 2/400 Series or
PPG 84-18- 250°F (121°C)
Sigmacover 2/400
Series 161 Series Tneme-
184-393 250°F (121°C)
Tnemec Fascure
98 250°F (121°C)
Series L69 Hi-Build Epoxline II
*Also available with winter curing agent
Note 1: Aluminum is available as a primer; consult product manufacturer.

Note 2: Multiple products by single manufacturer are due to regional availability or merger.
Integrity Critical
Two-Coat Systems
Epoxy Mastic–Surface-Tolerant Primer | Aliphatic Polyurethane 2.15


Carboguard 890 Series / 100-214
PRIMER Carboline 200°F (93°C)
Carbomastic 15 88
Epoxy Mastic Dampney Endcor 750C 95 250°F (121°C)

Surface Tolerant Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
Surface profile and DFT as International Devoe Devran 224 series 28–212 250°F (121°C)
per Manufacturer’s Jotun Paints Jotamastic 80 145 250°F (121°C)
Product Sheet
Amercoat 240 Series or
PPG 84-180 250°F (121°C)
Sigmacover 240
Tnemec Series 135 Chembuild 86 250°F (121°C)
TOPCOAT Carboline Carbothane 134 Series 54–264 200°F (93°C)
Dampney Endcor 4600C 324 250°F (121°C)
Polyurethane – Aliphatic Hempel Coatings (USA), Inc. Hempatop Repel 800 10 250°F (121°C)
International Interthane 990 SeriesT 241-420 200°F (93°C)
T
DFT as per Manufacturer’s International Devoe Devthane 379 series 44-311 200°F (93°C)
Product Sheet Jotun Paints Hardtop XP T
320 250°F (121°C)
PPG** Amercoat 450TSigmadur 550T 312-430 250°F (121°C)
Sherwin Williams Hi-Solids Polyurethane Series 100–250 250°F (121°C)
Tnemec Series 1095 Endura-Shield 89-135 250°F (121°C)
Respirators are strongly recommended when applying polyurethane.
*Also available with winter curing agent

** PPG’s Amershield VOC is CARB and SCAQMD approved
Note1: Multiple products by single manufacturer are due to regional availability and merger.
Note2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Note3: Hempel’s Hempatop Repel 800 is new water repellent technology.
T: Temporary topcoat available for system protection during further construction, transportation, and handling activities.
Integrity Critical
Two-Coat Systems
Epoxy Mastic–Surface-Tolerant Primer | Polysiloxane 2.15.1


Carboguard 890 Series / 100-214
PRIMER Carboline 200°F (93°C)
Carbomastic 15 88
Epoxy Mastic Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
Surface Tolerant International Interseal 670 HS* 240 250°F (121°C)
Jotun Paints Jotamastic 80 145 250°F (121°C)
Surface profile and DFT as Amercoat 240 or
per Manufacturer’s PPG 84-180 250°F (121°C)
Sigmacover 240
Product Sheet
TOPCOAT Carboline Carboxane 2000 216 250°F (93°C)
Dampney Protexior 791 89 250°F (121°C)
Polyurethane – Aliphatic Hempel Coatings (USA), Inc. Hempatop Repel 820 225 250°F (121°C)
International Interfine 878T 248 250°F (93°C)
Jotun Paints Hardtop OptimaT 215 250°F (121°C)
Product Sheet
T
PPG PSX 800 Series 84 250°F (121°C)
Sherwin Williams Sher-Loxane 800 <100 250°F (121°C)
Tnemec Series 750 UVX 99 250°F (121°C)
Note: Hempel’s Hempatop Repel 820 is new water repellent technology.
Integrity Critical
Two-Coat Systems
Waterborne Acrylic Primer / Waterborne Acrylic 2.16

Near-white blast cleanliness preferred.
SSPC-SP1/SP11 Power tool cleaning to bare metal,
acceptable.
Stainless Steel: SSPC-SP16


PRIMER Carboline Sanitile 120 52 250°F (121°C)
Hempel Coatings
Waterborne Acrylic Primer Hemucryl 18032 20 248°F (120°C)
(USA), Inc.
International Intercryl 520 77 250°F (121°C)
Jotun Paints Waterfine Acrylic Primer 66 250°F (121°C)
as per Manufacturer’s
Product Sheet Pitt-Tech Plus Primer or
PPG 75 250°F (121°C)
Aquacover 20 Series
Sherwin Williams ProCryl Universal Primer 100 200°F (93°C)
Tnemec Series 115 Unibond DF 140 170°F (77°C)
TOPCOAT Carboline Carbocrylic 3359 42–60 235°F (113°C)
Hempel Coatings
Waterborne Acrylic Hemucryl 58030 5 248°F (120°C)
(USA), Inc.
International Intercryl 530T 43 250°F (121°C)
DFT as per
Jotun Paints Waterfine Top CoatT 105 250°F (121°C)
Manufacturer’s
T
Product Sheet Pitt-Tech Plus
PPG 85 250°F (121°C)
Aquacover 45T
Sherwin Williams DTM Acrylic Coating or SherCryl, 250 300°F (149°C)
Series 1028 or 1029 (Satin)
Tnemec 94 170°F (77°C)
Enduratone
Integrity Critical
Two-Coat Systems
Ceramic phosphate Primer | Polysiloxane/Acrylic Topcoats1,2 2.17

Surface Prep: Carbon Steel only: SSPC-SP1/SP6 (NACE No. 3) (Sa 2) Touch Up: Use this system
Commercial Blast Cleaning. (Consult ETC Coating SME with
Anchor Pattern: Per manufacturer’s product data sheet surface preparation questions).
Total DFT: Per manufacturer’s product data sheet (20-30 mils.)

PRIMER EON coat EonCoat 0 250°F (121°C)
Cramic Phosphate
Primer
Manufacturer’s
Product Sheet Spray application only
Option 1 TOPCOATS: PPG PSX-700 84 250°F (121°C)
Polysiloxanes .
DFT as per .
Manufacturer’s
Product Sheet Spray application only
Option 2 TOPCOATS: Tnemec Enduratone 1028 94 250°F (121°C)

Acrylics
Spray application only
Note 1: Recommended atmospheric coating system for tankage and large open expanses of carbon steel substrate in
onshore facilities.
Note 2: Resistant to ISO 12944 C5 Environments
Integrity Critical
Two-Coat Systems
Zinc Rich Epoxy | Water Repellent Polyurethane/Polysiloxane1 2.20

Surface Prep: New construction: SSPC-SP1/SP10 (NACE No. 2) (Sa 2.5) Touch Up: Use this system.
Near White Blast Cleaning. (Consult ETC Coating SME
For maintenance/Touch up: SSPC SP3/SP11 (ISO St 3) with surface preparation
questions)

250°F
PRIMER Hempel Avant Guard 770 316
(121°C)
Zinc Rich
Epoxy Primer
Manufacturer’s
Product Sheet
250°F
TOPCOAT Hempel Hempatop Repel 800 10
(121°C)
Water Repellent
.
Polyurethane
DFT as per .
Manufacturer’s
Product Sheet
Water Repellent 250°F
Hempel Hempatop Repel 820 163 (501 EU)
Polysiloxane (121°C)
Note 1: Resistant to ISO 12944 - 2 C5 and CX Environments for maintenance and new construction.
Integrity Critical
Three-Coat Systems
See System 2.20  Water Repellent system is the preferred option for
ISO 12944 - 2 service designations C5 and CX
** System 2.20 is a two-coat system that gives superior anti-corrosion protection **
Self-Cured Inorganic Zinc | Epoxy Intermediate | Aliphatic Polyurethane 3.1

Total DFT: Per manufacturer’s product data

PRIMER Carboline Carbozinc 11 Series 264–515 750°F (399C)
Dampney Endcor 835 360 750°F (399°C)
Self-Cured Inorganic Zinc Hempel Coatings (USA), Inc. Galvosil series 320–445 750°F (399°C)
Solvent Reducible International Interzinc 22 Series 290-470 750°F (399°C)
International Devoe Catha-Coat 304series 311-402 750°F (399°C)
Surface profile and
DFT as per Jotun Paints Resist 86 / 86AV 455 750°F (399°C)
Manufacturer’s PPG Dimetcote 9 / Sigmazinc 9 324-480 750°F (399°C)
Product Sheet
Tnemec Series 90E-92 Tneme-Zinc 473-500 750°F (399°C)
TIECOAT Carboline Carboguard 890 Series 100-214 250°F (121°C)
Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 4588 series 140 250°F (121°C)
High Build International Intergard 475 HS 207 250°F (121°C)
DFT as per Manufacturer’s International Devoe Devran 224HS series 28–212 250°F (121°C)
Product Sheet Jotun Paints Jotamastic 80 145 250°F (121°C)
Amerlock 2/400 or Sigmacover
PPG 84-240 250°F (121°C)
For offshore use between the 410
splash zone and the topsides, Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
an additional tie coat is highly
Series 161 Series Tneme-Fascure 184-393 250°F (121°C)
recommended Tnemec
Series L69 Hi-Build Epoxlline II 98 250°F (121°C)
Polyurethane – Aliphatic Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
International Interthane 990 SeriesT or 241-420 250°F (121°C)
International Devoe Devthane 379 seriesT 44–311 250°F (121°C)
Product Sheet Jotun Paints Hardtop XPT 320 250°F (121°C)
Amercoat 450 SeriesT
PPG** 312-430 250°F (121°C)
Sigmadur 550 SeriesT
* These systems are generally rated for 93°C/200°F.
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than
maximum DFT listed in product data sheet.
Note 2: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Note 3: See ISO 12944 – 2: Latest addition for service environment definitions
Integrity Critical
Three-Coat Systems
Self-Cured Inorganic Zinc | Epoxy Intermediate | Polysiloxane 3.1.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System (CS) 3.5.
Near-white blast cleanliness. Use Polysiloxane as topcoat.

Self-Cured Inorganic Zinc
Solvent Reducible Hempel Coatings
Galvosil series 320–445 750°F (399°C)
(USA), Inc.
Surface profile and DFT International Interzinc 22 Series 240-470 750°F (399°C)
Product Sheet
PPG Dimetcote 9/ Sigmazinc 9 411-480 750°F (399°C)
Sherwin Williams Zinc Clad ll Series 320–500 750°F (399°C)
Tnemec Series 90E-92 Tneme-Zinc 473 750°F (399°C)
Keep inorganic zinc silicate mixed, using agitated pot during application.
Epoxy–Intermediate
High Build Hempel Coatings
Hempadur 4588 series 140 250°F (121°C)
(USA), Inc.
DFT as per Manufacturer’s International Intergard 475 HS 207 250°F (121°C)
Product Sheet Jotun Paints Penguard Express 230 250°F (121°C)
Amercoat 2/400 Series or
PPG 84-240 250°F (121°C)
For offshore use between Sigmacover 410
the splash zone and the Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
topsides, an additional tie
Tnemec L69 Hi-Build Epoxoline II 98 250°F (121°C)
coat is highly recommended.
Tnemec 66HS Hi-Build Epoxoline II 184 250°F (121°C)
TOPCOAT
Polysiloxane Carboline Carboxane 2000 216 250°F (121°C)
Dampney Protexior 791 89 250°F (121°C)
DFT as per Manufacturer’s Hempel Coatings
Product Sheet Hempaxane series 225 250°F (121°C)
(USA), Inc.
International Interfine 878T 248 250°F (121°C)
PPG Industries PSX 800 SeriesT 84 250°F (121°C)
Sherwin Williams Sher-Loxane 800 <100 250°F (121°C)
Respirators are strongly recommended when applying Polysiloxane.
Note1: See ISO 12944 – 2: Latest addition for service environment definitions
These systems are generally rated for 200°F (93°C).
Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not thicker than maximum
Integrity Critical
Three–Coat Systems
Zinc-Rich Epoxy | Epoxy Intermediate | Aliphatic Polyurethane 3.2

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Coating System 3.5

PRIMER Carboline Carbozinc 859 95-325 400°F (204°C)
Dampney Epodur 7760 100 250°F (100°C)
Epoxy–Zinc-Rich Hempel Coatings (USA), Inc. Hempadur AvantGuard Series 345 320°F (160°C)
International Interzinc 52 series 249-336 300°F (140°C)
Surface Profile and DFT
as per Manufacturer’s Jotun Paints Barrier 77 400 300°F (140°C)
Product Sheet Amercoat 68 Series/ Sigmazinc
PPG 84-300 300°F (140°C)
68 Series
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100–340 300°F (140°C)
Tnemec Series 94-H20 Hydro-Zinc 96 300°F (140°C)
Keep organic zinc silicate mixed, using agitated pot during application.
Epoxy–Intermediate
High Build
International Intergard 475 HS 207 250°F (121°C)
Jotun Paints Penguard Express 230 250°F (121°C)
Product Sheet
For offshore use between PPG** 84-240 250°F (121°C)
Sigmacover 410
the splash zone and the
topsides, an additional tie
coat is highly Series L69 Hi-Build Epoxoline
recommended. Tnemec II or Series 66HS Hi-Build 98-184 250°F (121°C)
Epoxiline
Polyurethane–Aliphatic Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
T
International Interthane 990 Series 247–420 250°F (121°C)
DFT as per Manufacturer’s Jotun Paints Hardtop XP T
320 250°F (121°C)
Product Sheet
PPG 312-430 250°F (121°C)
Note1: See ISO 12944 – 2: Latest addition for service environment definitions
These systems are generally rated for 200°F (93°C).
Note1: Polyurethanes will discolor at service temperatures above 200°F (93°C)
.
Integrity Critical
Three-Coat Systems
Zinc Rich Epoxy | Epoxy Intermediate | Polysiloxane 3.2.1

Near-white blast cleanliness. Topcoat to be Polysiloxane

PRIMER Carboline Carbozinc 859 95-325 400°F (204°C)
Epoxy–Zinc-Rich Dampney Epodur 7760 100 250°F (121°C)
Hempel Coatings (USA), Inc. Hempadur AvantGuard Series 345 320°F (160°C)
Surface profile and DFT International Interzinc 52 Series 249-336 300°F (140°C)
as per Manufacturer’s Jotun Paints Barrier 77 400 300°F (140°C)
Product Sheet
Amercoat 68 Series / SigmaZinc
PPG 84-300 300°F (140°C)
68Series
Sherwin Williams Zinc Clad lll HS or Zinc Clad IV 100–340 300°F (140°C)
Tnemec Series 94-H20 Hydro-Zinc 96 300°F (140°C)
Keep organic zinc silicate mixed, using agitated pot while applying.
Epoxy–Intermediate Dampney Endcor 750C 95 250°F (121°C)

High Build Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
DFT as per International Intergard 475 HS 207 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Penguard Express 230 250°F (121°C)
Amerlock 2/400 Series and
For offshore use between PPG 84-240 250°F (121°C)
Sigmacover 410
the splash zone and the
topsides, an additional Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
tie coat is highly
Series L69 Hi-Build Epoxoline II or
recommended. Tnemec 98-184 250°F (121°C)
Series 66HS Hi-Build Epoxiline
TOPCOAT Carboline Carboxane 2000 216 250°F (121°C)
Polysiloxane Dampney Protexior 791 89 250°F (121°C)
Hempel Coatings (USA), Inc. Hempaxane series 225 250°F (121°C)
DFT as per
T
Manufacturer’s International Interfine 878 248–311 250°F (121°C)
Product Sheet
PPG Industries PSX 800 SeriesT 75 250°F (121°C)
Sherwin Williams Sher – Loxane 800 <100 250°F (121°C)
Respirators are strongly recommended when applying polysiloxane.
Note1: See ISO 12944 – 2: Latest addition for service environment definitions.
These systems are generally rated for 93°C/200°F.
Note: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick as to influence
final coating quality.
Integrity Critical
Three-Coat Systems
Epoxy | Epoxy Intermediate | Aliphatic Polyurethane 3.5

PRIMER Carboline Carboguard 890 Series 100-214 250°F (121°C)
Epoxy Mastic - Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
Surface Tolerant International Interseal 670 HS 240 250°F (121°C)
International Devoe Devran 224 series 28–212 250°F (121°C)
Surface profile and Jotun Paints Penguard Universal 240 250°F (121°C)
DFT as per
Manufacturer’s Amerlock 2/400 Series or
PPG 153 250°F (121°C)
Product Sheet Sigmacover 2/400
Series 66 Hi-Build Epoxoline 362 250°F (121°C)
Tnemec
Series L69 Hi-Build Epoxoline II 98 250°F (121°C)
Epoxy–Intermediate Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
High Build International Interseal 670 HS 240 250°F (121°C)
International Devoe Devran 224series 28–212 250°F (121°C)
DFT as per Jotun Paints Penguard Universal 240 250°F (121°C)
Manufacturer’s
Product Sheet PPG Amerlock 2/400 or Sigmacover 410 84-240 250°F (121°C)
Series L69 Hi-Build Epoxoline II or 250°F (121°C)
Tnemec 98-184
Series 66HS Hi-Build Epoxiline 250°F (121°C)
Polyurethane - Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
Aliphatic International Interthane 990 SeriesT 247-420 250°F (121°C)
International Devoe Devthane 379 seriesT 44–311 250°F (121°C)
T
DFT as per Jotun Paints Hardtop XP 320 250°F (121°C)
Manufacturer’s Amercoat 450 SeriesT or
Product Sheet PPG** 312-430 250°F (121°C)
Tnemec Series 1095 Indura-Shield 89-135 250°F (121°C)
Vendors of mechanical equipment normally have their own standard coatings and find it economically impractical to change to
Purchaser-specified systems such as this one. Chevron's specified system shall be applied unless the vendor obtains written
approval from Chevron to substitute another. The alternative is to accept the vendor's standard primer and then apply Coating
System 3.7 (Manufacturer's Standard/Universal Primer/Polyamide Epoxy (High Build)/Aliphatic Polyurethane).
Note 1: The above system tie coats are available in aluminum. Consult the manufacturer.
Note 2: The tie coat shall not be applied to handrails and stairways.
Note 3: Aluminum filled epoxy mastic should be tinted a contrasting color such as red.
Note 4: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Integrity Critical
Three-Coat Systems
Manufacturer's Standard | Universal Tie Coat | Epoxy Intermediate |
Aliphatic Polyurethane 3.7
Surface Prep: Brush off blast to roughen surface (SSPC-SP16) Touch Up: Use this system without reapplying
manufacturer's standard primer.
Anchor Pattern: Abrade existing system surface only

PRIMER
Apply universal primer over manufacturer's standard primer; then apply tiecoat and topcoat.
[Mfg.’s Standard]
UNIVERSAL PRIMER Carboline Carbocoat 150UP 407 250°F (121°C)
Carboline Rustbond Penetrating Sealer 24 250°F (121°C)
DFT as per International Interseal 670 HS* 240 250°F (121°C)
Manufacturer’s
Product Sheet International Devoe Devguard 4160 419 250°F (121°C)
Jotun Paints Penguard Universal 240 250°F (121°C)
PPG Amercoat 185H/ Sigmafast 20 335-382 250°F (121°C)
Sherwin Williams Pro-Cryl Universal Primer 100 200°F (93°C)
Carboguard 890 Series or 100-214
INTERMEDIATE Carboline 250°F (121°C)
Carbomastic 15 88
High Build International Interseal 670 HS* 240 250°F (121°C)
International Devoe Devran 224Series 28-212 250°F (121°C)
DFT as per
Manufacturer’s Jotun Paints Penguard Universal 240 250°F (121°C)
Product Sheet Amerlock 2/400 Series or
PPG 84-240 250°F (121°C)
Sigmacover 410
Macropoxy 646 Series or Epoxy
Mastic Aluminum II
Series L69 Hi-Build Epoxoline II or 250°F (121°C)
Tnemec 98-184
Series 66HS Hi-Build Epoxiline 250°F (121°C)
T
International Devoe Devthane 379 Series 44-311 250°F (121°C)
DFT as per
T
Manufacturer’s Jotun Paints Hardtop XP 320 250°F (121°C)
Product Sheet Amercoat 450 SeriesT
PPG** 312-430 250°F (121°C)
* Also available with winter curing agent
Note 1: Final DFT of primer coat should be at least 50 percent thicker than the substrate anchor profile but not so thick
as to influence final coating quality.
Note 2: Polyurethanes will discolor at service temperatures above 200°F (93°C)
Integrity Critical
.
Three-Coat Systems
Manufacturer's Standard or Galvanized | Universal Primer | Aliphatic Polyurethane 3.8

Surface Prep: SSPC-SP1/SP16 Touch Up: Use this system without reapplying
Brush-off blast cleaning preferred. manufacturer's standard primer.
Anchor Pattern: 1-1.5mil (25-38um)

PRIMER
[Galvanizing or Mfg.’s Standard]
TIE-COAT Carboline Rustbond Penetrating Sealer 24 250°F (121°C)
DFT as per
Manufacturer’s International Interseal 670 HS* 240 200°F (93°C)
Product Sheet
International Devoe Pre-Prime 167 95 200°F (93°C)
Amerlock Sealer or
PPG 84-153 250°F (121°C)
Sigmacover 280
Sherwin Williams Pro-Cryl Universal Primer 100 250°F (121°C)
Tnemec Series 115 Unibond DF 140 170˚F (77˚C)
Apply universal primer over manufacturer's standard primer; then apply topcoat.
Aliphatic International Interthane 990 SeriesT
247-420 250°F (121°C)
T
International Devoe Devthane 379 44-311 250°F (121°C)
DFT as per
Jotun Paints Hardtop XP 320 250°F (121°C)
Manufacturer’s
Product Sheet Amercoat 450 SeriesT
PPG** 312-430 250°F (121°C)
Tnemec Series 1095 Indura-Shield 89-135 250°F (121°C)
* Also available with winter curing agent

Note: Polyurethanes will discolor at service temperatures above 200°F (93°C).
Integrity Critical
Specialty Coating Systems
Splash Zone Coating–Sprayable 4.1

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use this system for repairs before putting
White metal blast cleanliness. components in immersion service. After putting in
service, use this system above the waterline and
System 4.1.1 below the waterline.
Total DFT: 100–200mils (2540–5080um) or
Per manufacturer’s recommendation.

Splash Zone Carboline Carboguard 1207 0 200°F (93°C)
Sprayguard 35490 0 284°F (140°C)
Coating Hempel Coatings (USA), Inc.
Hempadur 35560, 35460 0 284°F (140°C)
(Sprayable)
International Interzone 485* 30 250°F (121°C)
Surface profile and Baltoflake 80 122°F (50°C)
DFT as per Jotun Paints
Jotacote UHB 110 140°F (60°C)
Manufacturer’s
Product Sheet PPG Sigmashield 880 Series 200 250°F (121°C)
Sherwin-Williams Sura-Plate 154 150 200°F (93°C)

* Interzone 1000 may be substituted for Interzone 485.
Note 1: These systems are NORSOK System 7A compliant.
Integrity Critical
Splash Zone Compound–Rated to Cure Underwater 4.1.1

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: After putting in service, use this system below
White metal blast cleanliness. the waterline and System 4.1 above the
waterline.
Anchor Pattern: Per manufacturer’s product data
Total DFT: 0.5 inch (1.27 cm) (min)

Splash Zone Coating Carboline Carboguard A-788 0 200°F (93°C)
Sprayguard 35490 0 284°F (140°C)
Asbestos Free Hempel Coatings (USA), Inc.
Hempadur 35560, 35460 0 284°F (140°C)
Interzone 485* 38 250°F (121°C)
(Trowel) International
Interzone 101 0 250°F (121°C)
Jotun Paints Jotamastic SF 180-220 122°F (50°C)
Sherwin-Williams Leigh’s Epigrip M216 Series 0 200°F (93°C)
PPG SigmaShield 880XS 45 250°F(121°C)
*For underwater repair applications use Interzone101
Note 1: These systems are NORSOK System 7A compliant.
Integrity Critical
Monel Sheath for Splash Zones 4.2

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: N/A
White metal blast cleanliness, preferred.
Power tool cleaning to bare metal, acceptable.
Anchor Pattern: Not applicable

Total DFT: 16 gauge (0.062 inch*)

Clad the specified portion of the splash zone with cold rolled, plain, unpolished, Monel sheathing per ASTM B127.
Weld the Monel sheathing continuously on all edges. Overlap all joints in the Monel sheathing by four inches. Require contractor
to submit the shop drawings showing application details for Monel to Owner for authorization.
Ensure full corrosion protection to the portion of the structure covered by Monel by requiring water-tight welds fasten Monel
sheathing to steel members and Monel to Monel. Inspect all such welds with liquid-penetrant testing.
Repair all defects exceeding those allowed in AWS D1.1 par. 9.25. Weld Monel to steel and Monel to Monel with only GMAW or
GTAW processes using Monel filler metal conforming to AWS 5.14 class ERNi Cu-7.
Qualify all weld procedures and welders working with Monel according to AWS D1.1 as for a fillet weld using a macro etch cross-
section test. Recognize that Monel can tear if posed to mechanical damage. Heavier gauge of Monel can provide some additional
tear resistance, but not a substantial difference. Consider cost and handling before selecting heavier gauge Monel.
*This is not DFT; this is Minimum Thickness.
Integrity Critical
Vulcanized Neoprene for Splash Zones 4.3

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: See manufacturer’s repair procedure
White metal blast cleanliness.
Total DFT: 0.5–1.0 inch* (1.27–2.54cm)

Vulcanized Neoprene Mark Tool & Rubber Co. Splashtron 0
DFT as per Tamborine E.R.I. Akorros C-380 0
Manufacturer’s
Product Sheet
Ship sections to be coated to contractor's facility for application of vulcanized neoprene,

unless otherwise authorized in writing by Owner.
* This is not DFT; this is Minimum Thickness.
Note: May be applied over single layer fusion bonded epoxy (FBE) as per COM-SU-4042.
The vulcanization process does include a liquid primer.
* Consult manufacturer for repair system
Integrity Critical

*Polyamide Epoxy | Cementatious Fireproofing | Epoxy Intermediate |
Aliphatic Polyurethane 4.4
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: FIREPROOFING INTACT: Weather coat and
Near-white blast cleanliness. Entire topcoat for touch-up. FIREPROOFING
coating system must be in place to provide DAMAGED: Repair fireproofing; finish with
fireproofing rating. weather coat and topcoat. PRIMER
DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Total DFT: Per Product Data Sheets plus
fireproofing thickness

PRIMER Carboline Carboguard 890 Series 214 200°F (93°C)
Epoxy–Polyamide Hempel Coatings (USA), Inc. Hempadur 45880 Series 220 250°F (121°C)
International Intergard 251 390 250°F (121°C)
Surface profile and
DFT as per Jotun Penguard Universal 240 250°F (121°C)
Manufacturer’s
Product Sheet PPG Amercoat 240 Series 84-180 250°F (121°C)
(See Note 4)
Tnemec
FIREPROOFING Owner specifies fireproofing type and thickness. See the Fire Protection Technology. Certain
manufacturers require a tiecoat between the fireproofing and weather coating. Before sandblasting,
weld 12-gauge steel studs to the steel to support the mesh reinforcement. Alternative reinforcing
techniques may be acceptable; but they require prior written authorization from Owner. Allow
fireproofing to cure ten days at 70°F (20°C) before applying weather coat; lower temps require a
longer cure. Apply weather coat in two coats with the first thinned to penetrate, unless the
manufacturer recommends a tiecoat instead.
TIECOAT Carboline Carboguard 1340 214 200°F (93°C)
Jotun Paints Jotamastic 80 200-250 250°F (121°C)
DFT as per
Manufacturer’s PPG 84-180 250°F (121°C)
Sigmacover 410
Product Sheet
Tnemec
TOPCOAT Carboline Carbothane 134 Series 288 175°F (80°C)
Polyurethane – Hempel Coatings (USA), Inc. Hempathane series 330–445 250°F (121°C)
Aliphatic International Interthane 990 Series T
247-420 250°F (121°C)
T
DFT as per
Manufacturer’s PPG** 312-430 250°F (121°C)
Product Sheet
Last Update: June 2018 (Data Sheet notes on next page)
* The entire protective coating system must be installed to provide fireproof rating.
Integrity Critical
Note 1: Fireproofing type and thickness shall be specified by Purchaser’s Fireproofing SME.
Note 2: A tie coat between the fireproofing and the weather coat is recommended by certain manufacturers. Follow the
manufacturer’s instructions.
Note 3: For cementicious fireproofing. Prior to abrasive blasting, 12-guage steel studs shall be welded to the steel for support of mesh
reinforcement. After priming, attach 19-guage galvanized wire mesh reinforcement to the studs. Other reinforcing details may
be acceptable but shall receive Purchaser’s written acceptance prior to use.
Note 3: For cementicious fireproofing. Fireproofing shall be cured for 10 days at 70°F (21°C) prior to application of weather coat.
Lower temperatures require a longer cure. Weather coat shall be applied in two coats with the first thinned to penetrate,
unless manufacturer recommends a tie coat instead.
Note 4: All primers to undergo 100% holiday testing as per NACE SP0188 and all indications repaired prior to application of
fireproofing.
Integrity Critical

*Polyamide Epoxy | Epoxy Intumescent Fireproofing | Epoxy Intermediate |
Aliphatic Polyurethane 4.4.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: FIREPROOFING INTACT: Weather coat
Near-white blast cleanliness. Entire coating and topcoat for touch-up. FIREPROOFING
system must be in place to provide DAMAGED: Repair fireproofing; finish with
fireproofing rating. weather coat and topcoat. PRIMER
Anchor Pattern: Per manufacturer’s product data sheet DAMAGED: Touch up with polyamide epoxy
primer; then apply remainder of system.
Total DFT: Per Product Data Sheets plus fireproofing thickness

PRIMER Carboline Carboguard 890 Series 214 200°F (93°C)
Hempadur 4588 Series 220 250°F (121°C)
Epoxy–Polyamide Hempel Coatings (USA), Inc.
Hempadur 15590 498 284°F (140°C)
International Intergard 251 390 250°F (121°C)
Surface profile and
DFT as per Jotun Penguard Universal 240 250°F (121°C)
Manufacturer’s
Product Sheet PPG Amerlock 2/400 Series 84-180 250°F (121°C)
(See Note 4)
Tnemec
Accepted brands of epoxy intumescent materials are contained within the latest edition of
FPM–DU-5091. Owner specifies fireproofing type and thickness. See the Fire Protection Technology.
FIREPROOFING Certain manufacturers require a tiecoat between the fireproofing and weather coating. Some epoxy
intumescent materials require a reinforcing scrim material to be applied. See manufacturer’s
application instructions.
TIECOAT Carboline Carboguard 1340 214 200°F (93°C)
DFT as per PPG Amerlock 2/400 Series 84-180 250°F (121°C)

Manufacturer’s
Product Sheet Sherwin Williams Macropoxy 646 Series 100–250 250°F (121°C)
Series 66 Hi-Build Epoxoline 362 250°F (121°C
Tnemec
Series L69 Hi-Build Epoxoline II 98 250°F (121°C
TOPCOAT Carboline Carbothane 134 Series 288 175°F (80°C)
Polyurethane – Hempel Coatings (USA), Inc. Hempathaneseries 330–445 250°F (121°C)

T
DFT as per
Sigmadur 550SeriesT
Product Sheet
*Consult ETC Fireproofing Specialist for approved intumescent PFP system.
Note: Fireproofing type and thickness shall be specified by Purchaser.
Integrity Critical
Medium Duty Non-Skid | 20–30 Mesh Grit | Non-Skid 4.5

Total DFT: 40.0–55.0 mils (1016–1397 um)

PRIMER Carboline Carboguard 869 Non-Skid 226 250°F (121°C)
Non-Skid Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
International Interzone 954 225 250°F (121°C)
DFT as per
Jotun Paints Baltoflake 75 250°F (121°C)
Manufacturer’s
Product Sheet Amerlock 2 Series GF
PPG 84-180 250°F (121°C)
SigmaShield 2 GF
Sherwin Williams Macropoxy 646 FF Series 100–250 250°F (121°C)
Broadcast grit in between coats.
TIECOAT Apply non- corrosive grit to these coatings to provide a non-skid surface. Apply primer first. Broadcast
Owner-authorized 20-30 mesh garnet, alumina, or other grit evenly over the coating at a rate of 15-18
20–30 Mesh Grit lbs. per 100 sq. ft. Spray apply a final 10.0 mils of top coat over the grit while the first coat is still
tacky.
TOPCOAT Carboline Carboguard 869 Non-Skid 226 250°F (121°C)
Non-Skid Hempel Coatings (USA), Inc. Hempadur4588 Series 220 250°F (121°C)
DFT as per
Jotun Paints Baltoflake with Jotun Anti-Skid 75 250°F (121°C)
Manufacturer’s
Product Sheet Amerlock 2 Series GF
PPG 84-180 250°F (121°C)
SigmaShield 2 GF
Sherwin Williams Macropoxy 646 FF Series 100-250 250°F (121°C)
Note: Consult product data sheets to ensure the proper DFTs.
Integrity Critical
Light Duty Epoxy | Grit | Aliphatic Polyurethane Non-Skid 4.6

Total DFT: 22–28 mils (559–711 um)

PRIMER Use coating supplier's recommendation.
TIECOAT Non-skid grit is supplied in coatings. Specify non-corrosive size of grit when ordering.
Epoxy Non-Skid Hempel Coatings (USA), Inc. Hempadur 4588 Series 220 250°F (121°C)
Penguard Universal with Jotun
DFT as per
Jotun Paints Anti-Skid 240 250°F (121°C)
Manufacturer’s
Non-Skid Aggregate
Product Sheet
Amerlock 2 Series GF
PPG 84-180 250°F (121°C)
SigmaShield 2 GF
100-
Sherwin Williams Macropoxy 646 FF Series 250°F (121°C)
250
Series 280 Tneme-Glaze with
Tnemec 25 250°F (121°C)
287-0300C Additive
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY TOPCOAT Carboline Carbothane 134 Series 190–288 250°F (121°C)
Polyurethane - Hempel Coatings (USA), Inc. Hempathaneseries 330–345 250°F (121°C)

Aliphatic International Interthane 990 Series 241-420 250°F (121°C)
DFT as per
Amercoat 450 Series or
Sigmadur 550 Series
Product Sheet
Tnemec Series 290 CRU 288 250°F (121°C)
An aliphatic polyurethane coating may be applied over the epoxy non-skid for markings or prevention of chalking.

Note 1: Consult product data sheets to ensure the proper DFTs.
Note 2: Broadcast grit in between coats.
Note 3: Standard practice requires use of same manufacturer for all coats in system.
Integrity Critical
Heavy Duty Epoxy Non-Skid | Grit | Aliphatic Polyurethane 4.7

Total DFT: 53–203 mils (1346–5156 um)

PRIMER Use coating supplier's recommendation.
Carboline Carboguard 893 195 200°F (93°C)
Hummervoll Hi EP Sealer 0 140°F (60°C)
Jotun Paints Jotamastic 87 Alu 150 250°F (121°C)
PPG Amerlock 2/400 Series 84-180 250°F (121°C)
Sherwin-Williams Macropoxy 646 FF Series 100–250 250°F (121°C)
TIECOAT Broadcast grit in between coats.
Hempel Coatings
Epoxy Non-Skid Hempadur 15590 284°F (140°C)
(USA), Inc.
Hummervoll Hi EP Deck Coat 250°F (121°C)
DFT as per
Manufacturer’s
Product Sheet Jotun Paints Jota Armor 70 250°F (121°C)
Amerlock 1090 or
PPG 68 250°F (121°C)
Sigmashield 1090
Sherwin-Williams Macropoxy 646 FF Series 100-250 250°F (121°C)
Method of application (spray, roller, brush) depends on the coating supplier selected.
SECONDARY TOPCOAT Carboline Carbothane 134 Series 190–288 250°F (121°C)
Hempel Coatings
Polyurethane - Sprayguard 35490 0 284°F (140°C)
(USA), Inc.
Aliphatic
International Interthane 990 Series 241-420 250°F (121°C)
DFT as per Jotun Paints Hardtop XP 320 250°F (121°C)

Manufacturer’s
Product Sheet Amercoat 450 Series or
PPG** 312-430 250°F (121°C)
SigmaDur 550 Series
Sherwin-Williams Hi-Solids Polyurethane Series 100–340 250°F (121°C)
An aliphatic polyurethane coating may be applied over the epoxy non-skid for markings or prevention of chalking.
Integrity Critical
Temporary Top Coat for Protection During Construction 4.8

Surface Prep: SSPC-SP1 Solvent cleaning. Touch Up: Use the same material.
Anchor Pattern: N/A
10.0–12.0 mils (254–305 um) (Per manufacturer’s
Total DFT:
data sheets for min/max thickness per coat)
By Max
Svc Temp
Temporary Top Coat* International Interseal 1122 / 121 0 N/A
Jotun Jotatop Peelable WB 0 N/A
PPG Marine Aquacover Peel-Coat 0 N/A
*These materials to be used for temporary protection of the anti-corrosion systems during follow on construction, transportation,
and handling. The above materials are designed to give protection against a wide range of contamination that can cause
discoloration and damage due to surrounding construction activities. The application is to be performed following the minimum
cure for service of the underlying coating systems. They are to be removed upon completion of construction and prior to entry
into service. These materials are to be used for the protection of the specific manufacturer’s coating systems. System topcoats
with a superscript “T” are compatible with this system.
Integrity Critical
Specialty-Coating Systems
High Temperature Linings Behind Refractory 4.9

Surface Prep: SSPC-SP1/SP10 (NACE No.2) Touch Up: Use this system.


Classification, (G/L) Svc Temp
High Temperature
Foster Chil-Lastic CP-79 (S and T)* 340/281 350°F (205°C)
Mastic
DFT as per RAI HT Mastic 500 (NF and NFt) 24/350 400°F (121°C)
Manufacturer’s
Product Sheet RAI Corr-FX 600 24 500°F (260°C)
2nd Coat if Required Foster Chil-Lastic CP-79 (S and T) 340/281 350°F (205°C)
High Temperature
RAI HT Mastic 500 (NF and NFt) 24/350 400°F (121°C)
Mastic
RAI Corr-FX 600 24 500 (260°C)
DFT as per
Manufacturer’s
Product Sheet
Note: Material to be applied after refractory anchor installation
Integrity Critical
NORSOK M501 Subsea Systems
Epoxy Primer | Epoxy (Finish) ≤50°C (122°F) 7.B

Surface Prep: SSPC-SP1/SP5 (NACE No. 1 / SA3) Touch Up: Use this system.
Anchor
Pattern:
By Max
Svc Temp
EPOXY PRIMER Carboline Carboguard 890 GF 230 See above
Hempel Hempadur 35900 24 See above
Surface profile and
DFT as per International Interzone 954 225 See above
Manufacturer’s Jotun Marathon 210 See above
Product Sheet
PPG Amerlock 2 172 See above
EPOXY TOPCOAT Carboline Carboguard 890 GF 230 See above

Hempel Hempadur 35900 24 See above
DFT as per International Interzone 954 225 See above
Manufacturer’s
Product Sheet Jotun Marathon 210 See above
PPG Amerlock 2 172 See above
Note: Top coat to be approved subsea colors.
Integrity Critical

Epoxy Primer | Epoxy (Finish) >50°C to ≤ 90°C (>122°F to ≤194°F) 7C-1

By Max
Svc Temp
EPOXY PRIMER Hempel Hempadur 35900 24 See above
International Interzone 954* 225 See above
Surface profile and International Devoe Devran 224 series 100–212 See above
DFT as per
Jotun Paints Marathon 210 See above
Manufacturer’s
Product Sheet PPG Amerlock 2 172 See above
EPOXY TOPCOAT Hempel Coatings (USA), Inc. Hempadur 35900 24 See above
International Interzone 954* 225 See above
DFT as per International Devoe Devran 224series 28–212 See above
Manufacturer’s
Product Sheet Jotun Paints Marathon 210 See above
Amerlock Amerlock 2 172 See above
Integrity Critical
Epoxy Primer | Epoxy (Finish) ≥90°C to ≤150°C (194°F to 302°F) 7C-2


By Max
Svc Temp
EXPOXY PRIMER
International Intertherm 3070 290 See Above
Coats 1 and 2
PPG Phenguard 930-935 315 See Above
Surface profile and
DFT as per
Manufacturer’s
Product Sheet
EXPOXY TOPCOAT International Intertherm 3070 290 See Above
PPG Sigmaline/Phenguard Subsea 780 300 See Above
DFT as per
Manufacturer’s
Product Sheet
Integrity Critical
Thin Film Linings for Immersion Service

Thin Film Linings for Fresh-Water Immersion Service 8.1
Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same material.
10.0–12.0 mils (254–305 um) (Per manufacturer’s
Total DFT:
data sheets for min/max thickness per coat)

FIRST COAT Carboline Carboguard 891 Series 119–214 150°F (66°C)
Epoxy Thin Film Dampney Protexior 795 125 180°F (82°C)
Hempel Coatings (USA), Inc. Hempadur Quattro Series 275–310 95°F (35°C)
International Interline 850 225 140°F (60°C)
DFT as per
Jotun Paints Tankguard 412* 40 122°F (50°C)
Manufacturer’s
Product Sheet Amercoat 240
PPG 145 140°F (60°C)
Sigma Cover 240
Tnemec Series 61 Tneme-Liner 45 120°F (49°C)
Note: Stripe coat of welds and edges is required.
SECOND COAT Carboline Carboguard 891 Series 119–214 150°F (66°C)
Epoxy Thin Fin Dampney Protexior 794 90 180°F (82°C)
Hempel Coatings (USA), Inc. Hempadur Quattro Series 275–310 95°F (35°C)
DFT as per
Amercoat 240 Sigma
Manufacturer’s PPG 145 140°F (60°C)
Cover 240
Product Sheet
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers.
* Jotun Tankguard 412 can be applied in one coat up to 500 microns.
Integrity Critical
Thin Film Linings for Demineralized Water or Condensate Immersion Service 8.2
Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's
data sheets for min/max thickness per coat.)

FIRST COAT Carboline Phonolite 385 235 150°F (66°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 320 204°F (95°C)
Jotun Paints Tankguard Storage 310 203°F (95°C)
DFT as per
Amercoat 90HS or 140°F (60°C)
Manufacturer’s PPG 312-324
Phenguard 930 180°F(82°C)
Product Sheet
Sherwin Williams Epo-Phen FF < 250 210°F (99°C)
SECOND COAT Carboline Phenoline 385 235 150°F (66°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 320 204°F (95°C)
DFT as per Jotun Paints Tankguard Storage 310 203°F (95°C)

Manufacturer’s Amercoat 90HS or 140°F (60°C)
Product Sheet PPG 315-324
Phenguard 940 180°F(82°C)
If seam sealant or putty is required, use any of the brands from the Acceptable Brands list:
Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible Putty.
Integrity Critical
Thin Film Linings for NSF-Approved Potable Water Immersion Service 8.3
Total DFT: 10.0–12.0 mils (254–305 um)
(Per manufacturer's data sheets for min/max
thickness per coat.)

Hempadur 85671 or 35530 95°F (35°C) /
Epoxy Thin Film Hempel Coatings (USA), Inc. 9–320
or 35560 194°F (90°C)
International Devoe Bar-Rust 233 H 170 180°F (82°C)
DFT as per
Manufacturer’s Jotun Paints Tankguard 412* 40 122°F (50°C)
Product Sheet
PPG Amerlock 2 Series 84-180 140°F (60°C)
Sherwin Williams Macropoxy 646 PW Series 86–250 120°F (49°C)
Tnemec Series L140 Porta-Pox Plus 98 180°F (82°C)
Hempadur 85671 or 35530 95°F (35°C) /
Epoxy Thin Film Hempel Coatings (USA), Inc. 9–154
or 35560 194°F (90°C)
International Devoe Bar-Rust 233 H 170 180°F (82°C)
DFT as per
Manufacturer’s PPG Amerlock 2 Series 84-180 140°F (60°C)
Product Sheet
Sherwin Williams Macropoxy 646 PW Series 86–250 120°F (49°C)
Tnemec Series L140 Porta-Pox Plus 98 180°F (82°C)
If seam sealant or putty is required, use the Linings manufacturer's recommended FDA-approved material.
* Jotun Tankguard 412 can be applied in one coat up to 500 microns.

Integrity Critical
Thin Film Linings for Salt Water and Brine Immersion Service 8.4
Total DFT: 10.0–12.0 mils (254–305 um)
(Per manufacturer's data sheets for min/max thickness per coat.)

Apexior 3/3C* 413/336 140F (60°C)
Epoxy Thin Film Dampney
Protexior 795 125 180°F (82°C)
Hempel Coatings (USA), Inc. Hempadur Quattro Series 210-310 122°F (50°C)
Interline 399 340 203°F (95°C)
DFT as per International
Intershield 300 Series 206-386 167°F (80°C)
Manufacturer’s
Product Sheet Penguard Universal 240
Jotun Paints 122°F (50°C)
Jotacote HF002B 306
Amercoat 90HS or
PPG 233-324 140°F (60°C)
Sigmaguard 720
Sherwin Williams Phenicon HS < 250 140°F (60°C)
Series L69 Hi-Build
Tnemec 98 180°F (82°C)
Epoxoline II
Apexior 3/3C* 413336 140°F (60°C)
Epoxy Thin Film Dampney
Protexior 794 90 180°F (82°C)
Hempel Coatings (USA), Inc. Hempadur Quattro Series 210-310 122°F (50°C)
Interline 399 340 203°F (95°C)
DFT as per International
Intershield 300 Series 206-386 167°F (80°C)
Manufacturer’s
Product Sheet Penguard Universal 240
Jotun Paints 122°F (50°C)
Jotacote HF002B 306
Amercoat 90HS or
PPG 233-324 140°F (60°C)
Sigmaguard 720
Series L69 Hi-Build
Tnemec 98 180°F (82°C)
Epoxoline II
* Dampney Alvin Products Lab Metal may be used to fill pits and voids not to exceed 1/8 inch in depth.
B
: IMO Certified Ballast tank lining material
Integrity Critical
Thin Film Linings for Produced-Water Immersion Service 8.5

Total DFT: 10.0–12.0 mils (254–305 um) (Per manufacturer's
data sheets for min/max thickness per coat.)
Hempel Coatings (USA), Inc. Hempadur 85671 320 204°F (95°C)
Interline 399 340 203°F (95°C)
International
DFT as per Intershield 300 Series 204-386 167°F (80°C)
Product Sheet
Amercoat 90HS or
PPG 233-324 140°F (60°C)
Phenguard 930 Series
SECOND COAT Carboline Carboguard 891Series 119–214 150°F (66°C)
Interline 399 340 203°F (95°C)
International
DFT as per Intershield 300 Series 204-386 167°F (80°C)
Product Sheet
Amercoat 90HS or
PPG 233-324 140°F (60°C)
If seam sealant or putty is required, use any of the brands from the Acceptable Brands l list:
Integrity Critical
Thin Film Linings for Crude Oil (Sweet or Sour) Immersion Service 8.6
Total DFT: 10.0–12.0 mils (254–305 um)

FIRST COAT Carboline Phenoline 385 119 180°F (82°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 320–0 *194°F (90°C)
International Devoe Devchem 253 213 200°F (93°C)
DFT as per
Manufacturer’s
Product Sheet Amercoat 90HS or
PPG 233-324 140°F (60°C)
Sigmaguard 720
SECOND COAT Carboline Phenoline 385 119 180°F (82°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671 or 35900 320–0 *194°F (90°C)
DFT as per
Manufacturer’s
PPG 233-324 140°F (60°C)
Sigmaguard 750
Sigma recommends that for temperatures above 140°F (60°C), the Phenguard system is applied in three 4 mil coats.
Note: Check final DFT with manufacturers product data sheet (PDS).
Check with Hempel Linings technical representative for service temperature
Integrity Critical
Thin Film Linings for Fuel (Low-Aromatic) Immersion Service 8.7

Total DFT: 10.0–12.0 mils (254–305 um)


FIRST COAT Carboline Phenoline 385** 119 120°F (49°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671** 141–316 204°F (95°C)
International Interline 850** 225 140°F (60°C)
International Environeline 125 LV series** 48 140°F (60°C)
DFT as per
Jotun Paints Tankguard Storage** 310 203°F (95°C)
Manufacturer’s
PPG 233-324 120°F (49°C)
Sigmaguard 720**
Sherwin Williams Phenicon HS** < 250 140°F (60°C)
SECOND COAT Carboline Phenoline 385** 119 120°F (49°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 85671** 141–316 204°F (95°C)
International Enviroline 125 LV series** 48 140F (60°C)
DFT as per
Manufacturer’s
PPG 233-324 120°F (49°C)
Sigmaguard 720**
(Epoxy, Rivet and Seam Sealer (Spray or Trowel), Polysulfide Flexible Putty).
*Designates single coat application, low temperature cure and application, and fast cure.
Applied 20– 25 mils (508–625 µm) by plural component equipment.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white.
Note 1: Check final DFT with manufacturers PDS.

Note 2: Finished product storage tanks such as aviation fuel have color restrictions. Exposed color should be yellow or white.
Integrity Critical
Thin Film Linings for Fuel (High-Aromatic) Immersion Service 8.8

Total DFT: 10.0–12.0 mils (254–305 um)

FIRST COAT Carboline Phenoline 385** 119 120°F (49°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 35760** / 85671** 0–320 204°F (95°C)
International Eviroline 125 LV series** 48 140F (60°C)
DFT as per
Manufacturer’s
PPG 233-324 120°F (49°C)
Sigmaguard 720**
SECOND COAT Carboline Phenoline 385** 119 120°F (49°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 35760** / 85671** 0–320 204°F (95°C)
International Eviroline 125 LV series** 48 140°F (60°C)
DFT as per
Manufacturer’s
PPG 233-324 120°F (49°C)
Sigmaguard 720**
If seam sealant or putty is required, use any of the f brands from the Acceptable Brands list:
*Designates single coat application, low temperature cure and application, and fast cure.
Applied 20– 25 mils (508–625 µm) by plural component equipment.
** Certified for Aviation fuel storage as per EI-1541. Color to be cream or white
Note 1: Check final DFT with manufacturer’s PDS.

Integrity Critical
Thin Film Linings for Acetone Immersion Service 8.10

Total DFT: 2.5–3.5 mils (64–89 um)

(Per manufacturer's data sheets for
min/max thickness per coat.)

PRIMER Carboline Carbozinc 11 Series 264–515
FIRST COAT Hempel Coatings (USA), Inc. Galvosil 15680 or 1570M 320–435
Epoxy Thin Film International Interzinc 22 Series 290-490
Jotun Paints Tankguard Zinc 463
DFT as per Dimetcote 9 Series or

PPG 324-480
Manufacturer’s Sigmaguard 750
Product Sheet Sherwin Williams Zinc Clad II HS Series 320–500
Tnemec Series 90E-92 Tneme-Zinc 473-500
DO NOT USE seam sealer or putty in this service. For alternatives, consult one of ETC's coating specialists.
Note: Check final DFT with manufacturer’s PDS.
Integrity Critical
Thin Film Linings for Ethyl & Methyl Alcohol Immersion Service 8.11
Total DFT: 10.0–12.0 mils (254–305 um)

(Per manufacturer's data sheets for
min/max thickness per coat.)

FIRST COAT Carboline Phenoline 353 LTE 197 120°F (49°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 35760 (Ethanol) 0 113°F (45°C)
Galvosil 15680 or 1570M
Hempel Coatings (USA), Inc. 320–435 113°F (45°C)
(Methanol)
DFT as per
Manufacturer’s Jotun Paints Tankguard Storage 310 140°F (60°C)
Product Sheet
Dimetcote 9 or
PPG 324-480 140°F (60°C)
Sigmaguard 750
Note: Stripe coat of welds and edges of non-IOZ materials is required.
SECOND COAT Carboline Phenoline 353 LTE 197 120°F (49°C)
Epoxy Thin Film Hempel Coatings (USA), Inc. Hempadur 35760 (Ethanol) 0 113°F (45°C)
DFT as per Jotun Paints Tankguard Storage 310 140°F (60°C)
Manufacturer’s
Product Sheet Sherwin Williams Phenicon HS < 250 140°F (60°C)
DO NOT USE seam sealer or putty in this service. For alternatives consult one of ETC's coating specialists.
This list is limited to full-service national manufacturers. Local conditions may warrant adding local suppliers
Note: Check final DFT with manufacturer’s PDS.
Integrity Critical
Thick Film Linings for Immersion Service
Thick Film Linings for Fresh-Water Immersion Service 9.1

Total DFT: 25.0–50.0 mils (635–1270 um) (sprayable),

80.0 mils (2032 um) (min) (trowelable).
(Per manufacturer’s data sheets for min/max
thicknesses per coat.)

SINGLE COAT Carboline Plasite 4500*/4550 Series 0–3 150°F (66°C)
Thick Film Hempel Coatings (USA), Inc. Hempadur 35870 188 104°F (40°C)
DFT as per International Enviroline 376 series 30–42 180°F 82°C)

Manufacturer’s Jotun Paints Marathon Series 210 158°F (70°C)
Product Sheet
Amercoat 880 GF or
PPG 200 140°F (60°C)
Sigmashield 880 GF
Fast Clad 105 ER or
Sherwin Williams 0 140°F (60°C)
Dura-Plate UHS
Series 436 Perma-Shield
Tnemec 28 185°F 85°C)
FR
Note: Stripe coat of welds and edges highly recommended.
If seam sealant or putty is required, use any brands from the Acceptable Brands list:
Polyester, Isophthalic, Polysulfide Flexible Putty.
Note: The most efficient way is single coat thick film. Check manufacturer’s recommendations.
*Excluding 4500FS.
Check final DFT with manufacturer’s PDS.
Integrity Critical
Thick Film Linings for Demineralized Water or Condensate Immersion Service 9.2
(Per manufacturer’s data sheets for
min/max thicknesses per coat)

Plasite 4500*/4550
SINGLE COAT Carboline 0–3 150°F (66°C)
Series
DFT as per International Enviroline 405 series 24-65 203°F (95°C)

Product Sheet
Amercoat 880 GF or
PPG 200 140°F (60°C)
Sigmashiled 880 GF
Nova-Plate 325 or
Nova-Plate UHS
Series 436 Perma-
Tnemec 28 185°F (85°C)
Shield FR
Vinyl Ester, Rivet and Seam Sealer [Trowel]), Polysulfide Flexible Putty.
Note: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
*Excluding 4500FS
Integrity Critical
Thick Film Linings for NSF-Approved Potable Water Immersion Service 9.3


SINGLE COAT Carboline Plasite 4500 Series* 0–3 140°F (60°C)
Thick Film Hempel Coatings (USA), Inc. Hempadur 35560 or 35530 9–154 113°F (35°C)
International Interline 975 P Series 0 140°F (60°C)
DFT as per Jotun Paints Tankguard DW 2 120°F (50°C)

Manufacturer’s PPG Novaguard 810 or CSF 585 3-97 140°F (60°C)
Product Sheet
Dura-Plate UHS or
Sherplate PW
Tnemec Series FC22 Epoxoline 5 180°F (82°C)
Vinyl Ester, Rivet and Seam Sealer (Trowel), Polysulfide Flexible Putty.
*Excluding 4500FS
Integrity Critical
Thick Film Linings for Salt Water and Brine Immersion Service 9.4

thicknesses per coat)

SINGLE COAT Carboline Plasite 4550 Series 0–3 180°F (82C)
International Enviroline 2405 34 180°F (82°C)
DFT as per International Enviroline 376 Series 30–42 180°F (82°C)

Product Sheet
Amercoat 880 GF or
PPG 200 140°F(60°C)
Sigmashield 880 GF
Sherwin Williams Fast Clad 105 ER or Dura-Plate UHS <100 140°F (60°C)
Tnemec Series 335 Tank Armor 11 185°F (85°C)
Vinyl Ester, Rivet, and Seam Sealer (Trowel), Polysulfide Flexible Putty.
Integrity Critical
Thick Film Linings for Produced Water Immersion Service 9.5

Surface Prep: SSPC-SP1/SP5 (NACE No. 1) (SA 3) Touch Up: Use the same materials.


Single COAT Carboline Plasite 4550 Series 0–3 180°F (82°C)
DFT as per International Enviroline 405 Series 24-65 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Marathon Series 210 158°F (70°C)
PPG Novaguard 840 73 120°F (49°C)
Nova-Plate 325 or
Sherwin Williams <100 200°F (93°C)
Nova-Plate UHS
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands list:
Note 1: Many of these linings can be applied at one coat. Check manufacturer’s recommendations.
Note 2: These materials can be used in a two-coat system for abrasion resistant exterior buried pipe service.
Integrity Critical
Thick Film Linings for Crude Oil (Sweet or Sour) Immersion Service 9.6

80.0 mils (2032 um) (min) (trowelable). (Per
manufacturer’s data sheets for min/max

SINGLE COAT Carboline Plasite 4550 Series 0 350°F (177°C)
DFT as per International Enviroline 405 Series 30–48 250°F (121°C)
Manufacturer’s
Product Sheet Jotun Paints Marathon Series 210 158°F (70°C)
PPG Novaguard 840 73 250°F (121°C)
Nova-Plate 325 200°F (93°C)
Sherwin Williams 50-100
Fast Clad 105 ER 160°F (71°C)
If seam sealant or putty is required, use any of the following brands from the Acceptable Brands list:
Integrity Critical
Thick Film Linings for Fuel (Low Aromatic) Immersion Service 9.7

DFT as per International Enviroline 376 F60** 30–42 180°F (82°C)

Product Sheet
Amercoat 242HB or 144 140°F (60°C)
PPG
Novaguard 840** 73 140°F (60°C)
Fast Clad 105 ER** or
Dura-Plate UHS**
If seam sealant or putty is required, use brands from the Acceptable Brands list:
*Excluding 4500FS
Integrity Critical
Thick Film Linings for Fuel (High Aromatic) Immersion Service 9.8

Coat, Generic
VOC By Max
Classification, Manufacturer Product Designation
(G/L) Svc Temp
DFT
International Enviroline 376F60** or 405 Series 30–42 180°F (82C)
DFT as per International Interline 984** 70 140°F (60°C)

Product Sheet
Amercoat 242HB 144 120°F (48°C)
PPG
Novaguard 840** 73 120°F (48°C)
Fast Clad 105 ER** or
Dura-Plate UHS**
*Excluding 4500FS
Integrity Critical
Matt- Reinforced Linings for Immersion Service
Matt- Reinforced Linings for Fresh-Water Immersion Service 10.1

Matt- Reinforced Linings for Demineralized-Water Immersion Service 10.2
Matt- Reinforced Linings for Salt Water and Brine Immersion Service 10.4
Matt- Reinforced Linings for Produced Water Immersion Service (Note 3-4) 10.5
Matt- Reinforced Linings for Crude Oil (Sweet and Sour) Immersion Service 10.6
Matt- Reinforced Linings for Fuel (Low Aromatic) Immersion Service 10.7
Matt- Reinforced Linings for Fuel (High Aromatic) Immersion Service 10.8
70.0–130.0 mils (1780–3300 um)
Total DFT:
(Per manufacturer’s data sheets for min/max thicknesses per coat)

LAMINATE & RESIN
Carboline (See Note 2) Carboguard 695 CLR 7 140°F (60°C)
LAYER
Hempel Coatings (USA), Inc.
Laminate Hempadur 35900 0 200°F (93°C)
(See Note 3)
International (10–20 mils
Interline 985 0 140°F (60°C)
DFT as per [254–508 um] DFT)
Manufacturer’s International (10–20 mils
Enviroline 376 series 30–42 180°F (82°C)
Product Sheet [254–508 um] DFT)
Jotun Chemclear 185°F (85°C)
PPG Novaguard 840** 73 140°F (60°C)
Sherwin Williams Dura-Plate UHS Clear
< 100 120°F (49°C)
(See Note 4) Laminate**
Alternate layers of resin and 1.5 oz. glass mat to build 100.0 mils (2540 um) of laminate.
Glass-to-resin ratio in the laminate should be 25/75.
TIECOAT RESIN Carboline (See Note 2) Carboguard 695 CLR 7 140°F (60°C)
(See Note 3)
Interline 984** 70 140°F (60°C)
[254–508 um] DFT)
DFT as per
Manufacturer’s International (10–20 mils
Enviroline 376 F60** 36 180°F (82°C)
Product Sheet [254–508 um] DFT)
Sherwin Williams
Dura-Plate UHS Clear Epoxy** < 100 120°F (49°C)
(See Note 4)
Apply surface veil and resin to laminate to build 10.0 mil (254 um) tiecoat.
Continued on next page
Integrity Critical
TOPCOAT RESIN Carboline (See Note 2) Carboguard 695 CLR 7 140°F (60°C)
(See Note 3)
DFT as per Interline 984** 70 140°F (60°C)
[1524–2032 um] DFT)
Manufacturer’s
Product Sheet International (60–80 mils
Enviroline 376 F60** 36 180°F (82°C)
[1524–2032 um] DFT)
Sherwin Williams
Dura-Plate UHS Epoxy** < 100 120°F (49°C)
(See Note 4)
Some top coats may to apply 10-mil (254 um) thick wax coat (resin mixed with wax) as a topcoat. See manufacturer’s data sheets
for resin-to-wax ratio.
Notes for 10.1 through 10.8:

1. Coating DFTs of each layer and final system DFT shall be as per product data sheet.
2. Hempel products not to be used for System 10.5.
3. For Sherwin Williams System 10.5, use MagnaPlate Vinyl Ester Laminate (VOC < 250 g/l 200F/99C Max Temperature).
Integrity Critical
High-Temperature/High-Pressure Lining Systems

Demineralized Water or Condensate Linings Resistant to Temperature
Gradients of 50°F (10°C) & Compatible with Cathodic Protection* 11.2
Total DFT: 8.0–12.0 mils (203–305 um)

(Per manufacturer’s data sheets for number of
coats and min/max thickness per coat.)

These coatings are normally self-priming; but if a primer is required, use the chosen
PRIMER
manufacturer’s recommendation.
5891 2 194°F (90°C)
FIRST COAT Belzona
1593 (Trowel) 11 320°F (160°C)
Carboline Phenoline 1205 250 180°F (82°C)
DFT as per International Interline 994 187 203°F (95°C)
Manufacturer’s
Product Sheet International 405 Series 24-65 200°F (95°C)
Jotun Tankguard Storage 310 203°F (95°C)

PPG Phenguard 930 Series 315 180°F (82°C)
Sherwin-Williams Epo-Phen FF 250 210°F (99°C)
5891 2 194°F (90°C)
SECOND COAT Belzona
1593 11 320°F (160°C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 85671 316 194°F (90°C)
Manufacturer’s
Product Sheet International Interline 994 187 203°F (95°C)

TEMPERATURE GRADIENT
refers to the difference between the stock temperature and the outside temperature of the steel shell.
Example: an insulated tank would have 0°F temperature gradient.
*All materials must have passed Chevron ETC’s steam out test protocol.
Note: Wet H2S service lining accepted brands are contained in COM-SU-5014.
They have undergone thorough testing prior to being accepted for this service.
Integrity Critical

Salt Water & Brine Service Linings Resistant to Temperature Gradients of
50°F (10°C) & Compatible with Cathodic Protection* 11.4
Total DFT: (Per manufacturer’s data sheets for number

of coats and min/max thickness per coat.)

PRIMER
1391S (Spray) 20 230°F (110°C)
FIRST COAT Belzona
1593 (Trowel) 11 320°F (160°C)
194°F/90°C)
Hempel Coatings (USA), Inc. Hempadur 35900 or 85671 0/316
203°F (95°C)
Manufacturer’s
Product Sheet International Devoe Devchem 256 319 200°F (93°C)

Sherwin-Williams Epo-Phen FF 100–250 210°F (99°C)
1391S (Spray) 20 230°F (110°C)

SECOND COAT Belzona
1593 11 320°F (160°C)
0 194°F/90°C)
Hempel Coatings (USA), Inc. Hempadur 35900 or 85671
316 203°F (95°C)
Manufacturer’s

TEMPERATURE GRADIENT refers to the difference between the stock temperature and the outside temperature
of the steel shell. Example: an insulated tank would have 0°F temperature gradient.
This list is limited to full-service national manufacturers.
Local conditions may warrant adding local suppliers.
Integrity Critical

Salt Water & Brine High Temperature/High Pressure Service* Linings
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7 MPa) 11.4.2
Total DFT: (Per manufacturer’s data sheets for number of


PRIMER
1391S (Spray) 20 230°F (110°C)
FIRST COAT Belzona
1593 (Trowel) 11 320°F (160°C)
Manufacturer’s
Phenguard 930 Series or
PPG 315-410 180°F (82°C)
Amercoat 91
1391S (Spray) 20 230°F (110°C)
SECOND COAT Belzona
1593 11 320°F (160°C)
Manufacturer’s
Phenguard 940 Series or 180°F (82°C)
PPG 315-410
Amercoat 91 /200°F(95°C)
* As in high-pressure separators.
All materials must have passed Chevron ETC’s steam out test protocol.
Integrity Critical

Produced Water Service Linings Resistant to Temperature Gradients of
50°F (10°C) & Compatible with Cathodic Protection* 11.5


These coatings are normally self-priming; but if a primer is required, use the chosen manufacturer’s
PRIMER
recommendation.
5891 2 194°F (90°C)
FIRST COAT Belzona
1593 (Trowel) 11 320°F (160°C)
Hempadur 85671 316 203°F (95°C)
DFT as per 35900 0 180°F (82°C)
Manufacturer’s
Product Sheet
PPG Phenguard 930 Series 315
5891 2 194°F (90°C)
SECOND COAT Belzona
1593 11 320°F (160°C)
316 203°F (95°C)
Hempel Coatings (USA), Inc. Hempadur85671 35900
DFT as per 0 180°F (82°C)
Manufacturer’s
Product Sheet
of the steel shell. Example: An insulated tank would have 0°F temperature gradient.
Integrity Critical

Produced Water High Temperature/High Pressure Service Linings*
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7MPa) 11.5.2


PRIMER
recommendation.
5891 2 194°F (90°C)
FIRST COAT Belzona
1593 (Trowel) 11 320°F (160°C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 35900 0 194°F/90°C)
Manufacturer’s
Product Sheet International Enviroline 405 series 0 250°F (121°C)
180°F (82°C)
Phenguard 930 Series 315
PPG 180°F (82°C)
Amercoat 91 410
200°F (93°C)
5891 2 194°F (90°C)
SECOND COAT Belzona
1593 11 320°F (160°C)
DFT as per Hempel Coatings (USA), Inc. Hempadur 35900 0 194°F/90°C)
Manufacturer’s
Product Sheet Jotun Tankguard Storage 310 203°F (95°C)
Phenguard 940 Series or 315 180°F (82°C)

PPG
Amerocat 91 410 200°F (93°C)
Integrity Critical

Crude Oil Service (Sweet or Sour) Linings Resistant to Temperature Gradients
of 50°F (10°C) & Compatible with Cathodic Protection* 11.6
Total DFT: (Per manufacturer’s data sheets for number

of coats and min/max thickness per coat.)

PRIMER
1391S (Spray) 20 230°F (110°C)
FIRST COAT Belzona 1523 9 266°F (130°C)
1593 (Trowel) 11 320°F (160°C)
Manufacturer’s

PPG 97 250°F (120°C)
Novaguard 840
1391S (Spray) 20 230°F (110°C)
SECOND COAT Belzona 1523 9 266°F (130°C)
1593 11 320°F (160°C)
DFT as per
Manufacturer’s International Devoe Devchem 256 319 300°F (149°C)
Product Sheet
PPG 97 250°F (120°)
Novaguard 840
of the steel shell. Example: an insulated tank would have 0°F temperature gradient.
Integrity Critical

Crude Oil (Sweet or Sour) High Temperature/High Pressure Service Linings*
Resistant to Temperatures to 180°F (82°C), Pressures of 1000 PSI (7MPa) 11.6.2


PRIMER
recommendation.
1391S (Spray) 20 230°F (110°C)
FIRST COAT Belzona 1523 9 266°F (130°C)
1593 (Trowel) 11 320°F (160°C)
Hempadur 35900 0 194°F/90°C)
DFT as per 85671 316 203°F (95°C)
Manufacturer’s
International Enviroline 405 series 0 180°F (82°C)
Product Sheet
PPG 315-410 190°F (88°C)
Amercoat 91
1391S (Spray) 20 230°F (110°C)
SECOND COAT Belzona 1523 9 266°F (130°C)
1593 11 320°F (160°C)
Hempadur 35900 316 194°F/90°C)
85671 0 203°F (95°C)
DFT as per
Manufacturer’s Jotun Tankguard Storage 310 203°F (95°C)
Product Sheet
Phenguard 940 Series 190°F (88°C)
PPG 315-410
Amercoat 91 /200°F(93°C)
Integrity Critical
Coatings Under Insulation

Under Insulation Thin Film Epoxy Coatings for Continuous or
Cyclic Carbon Steel Temperatures -50°F to 400°F (-46°C to 204°C) 12.1
Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use material from same
Near-white blast cleanliness. manufacturer.

Total DFT:

PRIMER Carboline Phenoline 187 VOC 119 400°F (204°C)
Epoxy Thin Film Carboline Thermaline 400–450 Series 250–312 425°F (218°C)
Thurmalox 218* 263 450°F (232°C)
Dampney Company, Inc.
Protexior 795** 125 450°F (232°C)
International Intertherm 228HS 326 446°F (230°C)
DFT as per
Manufacturer’s International Interbond 2340UPC*** 390 400°F (204°C)
Product Sheet
Jotun Epoxy HR 310 410°F (210°C)
Amerlock 2GF 425°F (218°C)
PPG 84-329
Sigma Therm 230 450°F(230°C)
These coatings contain epoxy and epoxy phenolic resins.
TOPCOAT Carboline Phenoline 187 VOC 119 400°F (204°C)
Thurmalox 219 312 450°F (232°C)
Protexior 794 90 450°F (232°C)
DFT as per
Manufacturer’s International Intertherm 228HS 326 446°F (230°C)
Product Sheet
International Interbond 2340UPC 390 400°F (204°C)
Amerlock 2 GF 425°F (218°C)
PPG 84-329
Sigma Therm 230 450°F(230°C)
Sherwin Williams Epo-Phen FF 250 450°F (232°C)
*Thurmalox 218 should only be topcoated with Thurmalox 219.

**Protexior 795 should only be topcoated with Protexior 794.
***Devoe HT-403 can be used.
Note: Materials that have >10% aluminum additives cannot be holiday tested because of the conductivity of the aluminum.
Integrity Critical

Under Insulation Thin Film Epoxy Coatings for Continuous or
Cyclic Stainless Steel Temperatures -50°F to 400°F (46°C to 204°C) 12.4
Surface Prep: SSPC-SP1/SP7 (NACE No. 4) (SA 3) Touch Up: Use material from same
Brush off blast cleaning/solvent wipe. manufacturer.

Total DFT:

PRIMER Carboline Phenoline 187 VOC 119 400°F (204°C)
Thurmalox 218* 263 450°F (232°C)
Protexior 795** 125 450°F (232°C)
DFT as per
Product Sheet
International Interbond 2340UPC*** 390 400°F (204°C)
Amerlock 2/400 GF or 400°F (230°C)
PPG 84-329
SigmaThern 230 450°F(230°C)
TOPCOAT Carboline Phenoline 187 VOC 119 400°F (204°C)
Thurmalox 219 312 450°F (232°C)
Protexior 794 90 450°F (232°C)
DFT as per
Product Sheet
International Interbond 2340UPC*** 390 400°F (204°C)
Amerlock 2/400 GF or 400°F (204°C)
PPG 84-329
SigmaTherm 230 450°F(230°C)
Sherwin Williams Epo-Phen FF 250 450°F (232°C)
*Thurmalox 218 should only be topcated with Thurmalox 219.

**Protexior 795 should only be topcated with Protexior 794.
***Devoe HT-403 can be used.
Integrity Critical

Under Insulation Thin Film Inorganic Coatings for Carbon Steel or
Stainless Steel Temperatures Above 400°F (204°C) 12.7
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same
(SA 3) Brush off blast cleaning/solvent wipe. manufacturer.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Total DFT:

PRIMER Carboline Thermaline Heat Shield 420 1200°F (649°C)
Dampney Company, Inc. Thurmalox 225HD 292 1000°F (538°C)
Inorganic Coating Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Thin Film International Intertherm 751 CSA 420 750°F (399°C)
DFT as per
Manufacturer’s Product Jotun Jotatemp 650 453 1200°F (649°C)
Sheet
PPG Industries Hi-Temp 1027 900U 420 1200°F (649°C)
Sherwin-Williams Heat-Flex 1200 375 1200°F (649°C)
TOPCOAT Carboline Thermaline Heat Shield 420 1200°F (649°C)
Dampney Company, Inc. Thurmalox 225HD 292 1000°F (538°C)
Inorganic Coating Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Thin Film International Intertherm 751 CSA 420 750°F (399°C)
DFT as per
Manufacturer’s Product Jotun Jotatemp 650 453 1200°F (649°C)
Sheet
PPG Industries Hi-Temp 1027 or 900U 420 1200°F (649°C)
Integrity Critical

Under Insulation Thin Film Coatings for Stainless Steel Temperatures
Cryogenic -298°F to 750°F (-183°C to 399°C) 12.8
Surface Prep: Stainless Steel: SSPC-SP1/SP7 (NACE No. 4) Touch Up: Use material from same manufacturer.
(SA 3) Brush off blast cleaning/solvent wipe.
Carbon Steel: SSPC-SP1/SP10 (NACE No. 2)
(SA 2.5) Near-white blast cleanliness.
Total DFT:
Coat, Generic VOC By Max Svc

Classification, DFT (G/L) Temp
PRIMER Carboline Thermaline Heat Shield 420 1200°F (649°C)
Dampney Thurmalox 225HD 292 1000°F (538°C)
Organic / Inorganic Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Coating - Thin Film
International Intertherm 751 CSA 420 750°F (399°C)
Jotun Jotatemp 650 420 1200°F (649°C)
DFT as per
Manufacturer’s PPG Hi-Temp 1027 or 900U 420 1200°F (649°C)
Product Sheet
TOPCOAT Carboline Thermaline Heat Shield 420 1200°F (649°C)
Dampney Thurmalox 225HD 292 1000°F (538°C)
Organic / Inorganic Hempel Coatings (USA), Inc. Versiline CUI 56990 391 1200°F (649°C)
Coating - Thin Film
International Intertherm 751 CSA 420 750°F (399°C)
Jotun Jotatemp 650 420 1200°F (649°C)
DFT as per
Manufacturer’s PPG Hi-Temp 1027 or 900U 420 1200°F (649°C)
Product Sheet
Integrity Critical
Seam Sealers & Putties
Rivet and Seam Sealer–Epoxy (Spray) 13.1

Surface Prep: SSPC-SP1/SP10 (NACE No. 2) (SA 2.5) Touch Up: Use the same material.
Anchor Pattern: 2.0–3.0 mils (51–76 um)
Total DFT: See product data sheet

Epoxy Belzona 1391S (Spray) 20 230°F (110°C)
Rivet and Seam
Sealer (Spray) 0 194°F/90°C)
Hempel Coatings (USA), Inc. Hempadur 35900 or 85671
316 203°F (95°C)
Amercoat 114A 4 180°F (82°C)
PPG
Sigmaguard CSF 650 120 180°F (82°C)
Integrity Critical
Rivet and Seam Sealer–Epoxy (Trowel) 13.2

Total DFT: See Product Data Sheet

Epoxy Carboline Carboguard 501 0 200°F (93°C)
Hempel Coatings (USA), Inc. Epoxy Filler 35250 10 284°F (140°C)
Rivet and Seam
International Enviroline BFlex 9400 series 32 160°F (71°C)
Sealer (Trowel)
Jotun Epoxy Filler 0
PPG Amercoat 114A 0 180°F (82°C)
PPG CSF 650 120 180°F (82°C)
Sherwin Williams Steel Seam FT-910 < 100 150°F (66°C)
Tnemec Series 351 Tank Armor 32
Integrity Critical
Rivet and Seam Sealer–Polyester/ Vinyl Ester 13.3


Polyester–Isophthalic
Rivet and Seam Sherwin Williams Polyglass Putty 0 150°F (66°C)
Sealer (Spray)
Trowel Apply Carboline Plasite 941 0 150°F (66°C)

Sherwin Williams Polyglass Putty 0 150°F (66°C)
Top materials are sprayable and the bottom materials are trowel applied.
Integrity Critical
Flexible Putty 13.5


Carboline Carboguard 163 0
Flexible Putty
International Enviroline BFlex 9400 series 32 160°F (71°C)
PPG/Poly Spec RapidSeal 650 Thiokol 2282 0
Sherwin-Williams/Polyspec Thiokol 2282 0 180°F (82°C)
ViscoTaq ViscoPaste 0
Integrity Critical
Concrete Linings
Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Mild/Moderate Physical Abuse, Intermittent & Continuous Exposure 20.1
Surface Prep: Follow manufacturer’s recommendation. Touch Up: Manufacturer’s Recommendation.
Anchor Pattern: Not applicable.
Total DFT: Varies with manufacturer.

PRIMER Carboline Semstone 110 0
Hempel Coatings
Epoxy *Hempadur 45751-3 245–255
(USA), Inc.
Hempel Coatings
Thickness Varies with *Hempadur 35530-60 9–154
(USA), Inc.
Manufacturer
International Ceilcote 680M 180
Jotun Paints Tankguard Storage 310
Amerlock Sealer or
PPG 0-374
Sigmacover 522
Sherwin Williams Corobond 100 Epoxy Primer 100
Stonhard, Inc. Stonchem 502 0
Tnemec Series 61 Tneme-Liner 45
TOPCOAT Carboline Semstone 140 Series 0
Hempel Coatings
Epoxy Hempadur 45751-3 245–255
(USA), Inc.
Hempel Coatings
Thickness Varies with Hempadur 35530-60 9–154
(USA), Inc.
Manufacturer
International Interline 984 105
Amercoat 242HB or
PPG 141-144
Sigmashiled 905
Sherwin-Williams Cor-Cote HCR FF 100
This coating system is NOT a substitute for a coating manufacturer's recommendation.

REINFORCING: Continuous Exposure − Use a flake- or textile-reinforced system to resist physical abuse. Review the resin selection
(probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is resistant to the corrosive media.
Intermittent Exposure − Use a thin film or elastomeric system. Review the resin selection (probably epoxy or modified urethane resin)
with the coating manufacturer to ensure it is resistant to the corrosive media.
General − Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass mat)
not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in the
coating and allowing product to leak. In some cases, additional coats of material may be necessary to prepare the concrete surface
for the coating system.
*Hempel to include a concrete sealer – Hempadur Sealer 05990
Integrity Critical
Concrete Linings
LIning Systems for Concrete: Service Temperatures < 140°F (60°C),
Mild Physical Abuse, Intermittent & Continuous Exposure 20.2

Epoxy Hempel Coatings (USA), Inc. *Hempadur 45751-3 245–255
Hempel Coatings (USA), Inc. *Hempadur 35530-60 9–154
Thickness Varies with
International Ceilcote 680M 180
Manufacturer
PPG Amercoat 240 146
Sherwin Williams Corobond Epoxy Primer 100
SECOND COAT Carboline Semstone 140 Series 0
Epoxy Hempel Coatings (USA), Inc. Hempadur 45751-3 245–255
Hempel Coatings (USA), Inc. Hempadur 35530-60 9–154
International Interline 984 105
Manufacturer
PPG Amercoat 240 146
Sherwin Williams Cor-Cote HCR FF 100

REINFORCING: Continuous Exposure − Use a flake- or textile-reinforced system to resist physical abuse and for immersion
service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is
resistant to the corrosive media.
Intermittent Exposure (Use a thin film or elastomeric system. Review the resin selection (probably epoxy or modified urethane
resin) with the coating manufacturer to ensure it is resistant to the corrosive media.);
General (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass
mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in
the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly, creating localized
stresses in the coating that often causes cracks.) In some cases, additional coats of material may be necessary to prepare the
concrete surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990.
Integrity Critical
Concrete Linings
Lining Systems for Concrete: Service Temperatures < 140°F (60°C),
Aggressive Physical Abuse, Intermittent & Continuous Exposure 20.3

Epoxy Hempel Coatings (USA), Inc. *Hempadur 45751-3 245–255
Hempel Coatings (USA), Inc. *Hempadur 35530-60 9–154
International Ceilcote 380 361
Manufacturer
PPG Amerlock Sealer or SigmaCover 280 0-327
Sherwin Williams Corobond 100 Epoxy Primer 0
SECOND COAT Carboline Semstone 140 Series 0
Epoxy Hempel Coatings (USA), Inc. Hempadur 45751-3 245–255
Hempel Coatings (USA), Inc. Hempadur 35530-60 9–154
International Ceilcote 6640 (Ceilcrete) 212
Manufacturer
PPG Sigmashiled 880 200
Sherwin Williams Cor-Cote HCR FF 100
REINFORCING: Continuous Exposure (Use a laminate–or textile-reinforced system to resist physical abuse and for immersion
service. Review the resin selection (probably polyester, epoxy, or modified urethane) with the coating manufacturer to ensure it is
resistant to the corrosive media.); Intermittent Exposure (Use a laminate- or textile-reinforced system. Review the resin selection
(probably polyester, epoxy, or modified urethane resin) with the coating manufacturer to ensure it is resistant to the corrosive
media. Depending on the type of physical abuse, a flake-reinforced system might be used on the advice of a coating specialist or
manufacturer.);
GENERAL (Ask the coating manufacturer to recommend reinforcing material (aggregate, mortar topping, chopped glass, or glass
mat) not only to withstand moderate physical abuse, but also, where necessary, to reduce the probability of cracks developing in
the coating and allowing product to leak. Whenever a concrete containment structure cracks, it moves slightly, creating localized
stresses in the coating that often cause cracks.) In some cases, additional coats of material may be necessary to prepare the
concrete surface for the coating system.
*Hempel to include a concrete sealer Hempadur Sealer 05990.

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Integrity Critical

Rev. Date Description Author Technology Leader

Author notations regarding this revision

Added two (2), Two-Component systems 2.17 and 2.20

Safety Critical Changes (if applicable) are noted below

1. Atmospheric coatings for onshore and offshore equipment and structures.

1.1 Conflict Resolution

1.2 Units of Measurement

2.1 Owner Documents

2.2 Industry Codes and Standards

American Welding Society (AWS)

ISO International Organization for Standardization

NACE International (NACE)

Norwegion Oil Industry Association (Norsk Sokkels Konkuranseposisjon)

4.0 System Selection

Table 1: Atmospheric Coatings for Carbon Steel and Stainless Steel

Table 2: Atmospheric Coatings for Onshore/Offshore

Table 3: Coatings for Concrete

Table 4: Coatings under Insulation

Continuous or Cyclic −50°F – 400°F (–45°C – 205°C) 12.1

Stainless Continuous 350°F – 1000°F (175°C – 540°C) N/R**

Table 5: Internal Vessel Linings

Freshwater 8.1 9.1 10.1

Demineralized Water 8.2 9.2 10.2 11.2

Potable Water 8.3 9.3 N/R

Salt Water & Brine 8.4 9.4 10.4 11.4 11.4.2

Produced Water 8.5 9.5 10.5 11.5 11.5.2

Crude Oil (sweet or sour) 8.6 9.6 10.6 11.6 11.6.2

Fuels (low aromatic) 8.7 9.7 10.7

Fuels (high aromatic) 8.8 9.8 10.8

* Consult Purchaser coating/lining specialists

5.0 Coating System Compatibility

6.0 List of Coating Systems

6.1 Primer Only Systems

6.2 Two-Component Systems

6.3 Three-Component Systems

6.4 Specialty Coating Systems

6.5 Subsea Coating systems

6.8 Matt Reinforced Linings for Immersion Service

6.9 High-Temperature/High-Pressure Linings Systems

* Wet H2S service lining accepted brands are contained in COM-SU-5014.

6.10 Coatings Under Insulation

6.11 Rivet and Seam Sealers

6.12 (Series 14 through 19 Reserved for Future Use)

6.13 Concrete Coatings

Appendix A Coating System Datasheets

Primer Only System

Self-Cured Inorganic Zinc–Solvent Reducible (Primer Only) 1.3

DFT as per Jotun Paints Resist 86 / 86AV 455 750°F (399°C)

Primer Only System

Self–Cured Inorganic Zinc–Water Reducible 1.3.1

Primer Only System

Epoxy (Primer Only) 1.4

Coat, Generic VOC By Max

Last Update: June 2018

*Winter curing agent

Primer Only System

Organic Zinc-Rich Primer for Galvanizing Repair 1.6

Last Update: June 2018

Primer Only System

Epoxy Mastic–Surface-Tolerant Primer 1.8

Epoxy Mastic Dampney Endcor 750C 95 250°F (121°C)

Note: For aluminum leaflet consult coating manufacturer.