Professional Documents
Culture Documents
Job Hazard Analysis
Job Hazard Analysis
Check actual stocks and its quantity received. Dim light of the Brite ware
1 BRITE HAUL-IN/HAUL-OUT CHECKER Preparing stocks in Brite Haul-out form. would collapse to the Che
Check actual stocks base to the brite cans picklists. Dim light of the brite ware
8 BRITE Checking of physical
LINE CHECKER
stocks in every block. stocks would collapse.
Feeding of Brite cans to the depalletizer area. Exp
Dim light of the Brite ware
Check actual stocks and its quantity received.
9 BRITE Conduct random
CYCLE COUNT CHECKER that palletized stocks wou
check of physical stocks in every block.
Cycle counting of stocks from block 0 to 4.
area.
Cutting color-coded sheets for variety indicator. Scissor could lacerate ha
10 BRITE Putting variety indicators to each line
VARIETY CODE INDICATOR
at palletizer area. area could affect sensory
Check all lines to put variety indicator.
Exposure to moving lift tru
Documenting of stocks using RF scanner.
11 BRITE Waiting of stocks from palletizer motion (long standing per
TRAFFIC
area.
Checking actual stocks from palletizer going to Brite warehouse.
Pre-stage stocks to be feed in the lines. area.
Dim light of the Brite ware
Locate the storage bins of
12 BRITE PRE-STAGING CHECKER stocks in the Brite cans picklist form. Possibility that palletized
Ask assistance of lift
trucks to pre-stage the stocks at brite warehouse. Exposure to moving Lift tr
Pre-stage stocks to be feed in the lines. Dim light of the Brite ware
Locate the storage bins of
12 BRITE PRE-STAGING CHECKER stocks in the Brite cans picklist form. Possibility that palletized
Ask assistance of lift
trucks to pre-stage the stocks at brite warehouse. Exposure to moving Lift tr
Check actual stocks base to the Brite cans picklists. Possible accident due to
16 BRITE Monitor the Brite picklist issued by
LINE MONITORING
the department at Brite area. warehouse could affect th
Monitor actual online rush for each line. Expos
20 BRITE PCS ENCODER Encoding stocks at PCS area. Exposure to moving lift tru
21 BUNDLING GLUER Sealing of finished goods bundled cases being feed from the shrink tunnel
Could be hit by moving lif
machine.
22 BUNDLING PACKER Place tha marked 202 cans inside the PVC film. Could be hit by moving lif
23 BUNDLING UNCASER Uncasing the 202 cans from the case. Could be hit by moving lif
24 BUNDLING QA INSPECTOR Inspecting the quality of the bundled stocks on regular basis. Could be hit by moving li
25 BUNDLING BELTER Insert the label around the 202 cans. Could be hit by moving lif
26 BUNDLING MARKER Marking of "X" the barcode of each 202 cans. Could be hit by moving lif
27 BUNDLING CASER Cased-up all bundled 202 cans being feed from the shrink tunnel machine. Could be hit by moving lif
28 BUNDLING TWISTER Aligned bundled 202 cans being feed from the shrink tunnel machine. Could be hit by moving lif
29 BUNDLING STACKER Stacking of finished goods bundled cases to the pallet. Could be hit by moving lif
30 BUNDLING SAP TAGGER Checking of haul-in and haul-out bundling stocks. Could be hit by moving lif
35 LIFT TRUCK
illumination inside the wa
FEEDER Loading and unloading of palletized stocks.
accident.
Carrying of loa
that could possibly hit a fe
Stocks would collapse wh
35 LIFT TRUCK
illumination inside the wa
FEEDER Loading and unloading of palletized stocks.
accident.
Carrying of loa
that could possibly hit a fe
Poor illuminat
36 LIFT TRUCK TAKE-OFF Loading and unloading of palletized stocks. unloading could result to
37 LIFT TRUCK
Poor illumination inside th
HAUL-IN/HAUL-OUT Loading and unloading of palletized stocks.
result to accident.
Carrying
operator that could possib
Ensure that the misgraded pineapples are properly segregated while standing to The platform is a meter h
a platform.
40 GINACA ASERIJI Ensure that the feed box is not clog-up. of the work environment c
Ensure that there's proper wearinng of PPE's in the work area. noisy sound in the work a
Ensure that the misgraded pineapples are properly segregated while standing to The platform is a meter h
a platform.
40 GINACA ASERIJI Ensure that the feed box is not clog-up. of the work environment c
Ensure that there's proper wearinng of PPE's in the work area. noisy sound in the work a
Ensure that all types of downtime in each line should be properly recorded to Long period of standing a
determine th effeciency.
41 GINACA RECORDER Walking to Ginaca machine to monitor Possibble that the person
the possible downtime.
Ensure that there's proper wearing of PPE's in the work area. produce noisy sound in th
45 TPD CCT/ACT SAMPLER Ensure that there's proper wearing of PPE's in the work area. Seamer Machines produc
Repeatitive movement of
Ensure that all sizes of pineapple are intended for the said variety. standing position for a lon
46 TPD CCP PINE DUMPER Dumping of pineapples intended to
lines. Pineapples contains natu
Ensure that there's proper wearing of PPE's in the work area. dumpers while working.
Seamer
Repeatitive movement of
Ensure that all sizes of pineapple are intended for the said variety. standing position for a lon
46 TPD CCP PINE DUMPER Dumping of pineapples intended to
lines. Pineapples contains natu
Ensure that there's proper wearing of PPE's in the work area. dumpers while working.
Seamer
Manual filling of raw materials in tin cans. Tin cans have sharp edge
47 TPD MANUAL LINE FILLER Repeatitive movement of filling while
standing. while working could resul
Ensure that there's proper wearing of PPE's in the work area. Seame
Ensure all cherry that are in good quality for both local and export market . Cherry contains natural s
48 TPD CHERRY INSPECTOR inspector while working.
Ensure that there's proper wearing of
PPE's in the work area. work area.
Ensure the specific ratio and proportion of material components in cans . Material components con
49 TPD LABORATORY ANALYST the cherry inspector while
Get samples from the production
lines. Seamer Machines prod
Cleaning the production area .Monitoring of GMP and HACCP. The GMP Inspector is usi
51 TPD GMP INSPECTOR Ensure that there's proper wearing coastic soda during wash
of PPE's in the work area. Seamer Machines produ
Inspecting each packs of process goods in the production line. Pineapples contains natu
56 TPD PACK INSPECTOR Ensure that there's proper inspector while working.
wearing of PPE's in the work area. Seamer
64 TPD CCP PINE INSPECTOR Prepare necessary documents used in The ballpen used to wr
inspecting the pineapples. feed to the production line
Ensure that there's proper wearing of PPE's in the
work area. Sea
area.
Someone could mistaken
Troubleshoot the Seamer Machine for minor defects. troubleshooting.
Operate the
65 TPD SEAMER OPERATOR Seamer Machine. Rotating conveyor of the
Ensure that there's troubleshooting.
proper wearing of PPE's in the work area.
Machines
The produce
inspector couldnoisy
be hi
Inspect possible can defects at the palletizer area.
66 TPD CONTAINER INSPECTOR Prepare necessary documents used in preparing the document c
inspecting HOLD stocks.
Ensure that there's proper wearing of PPE's in the
work area.
The inspector could be hi
Inspect possible can defects at the palletizer area.
66 TPD CONTAINER INSPECTOR Prepare necessary documents used in preparing the document c
inspecting HOLD stocks.
Ensure that there's proper wearing of PPE's in the Syrup would have chemic
work area.
Seamer Machines produc
Get brix samples of the syrup.
The ballpen used to
67 TPD STANDARD CONTROL INSPECTOR accidentally feed to the lin
Prepare necessary documents used in inspecting line samples.
Seamer Ma
Check if all machines and/or equipments are in good condition.
Ensure that there's proper wearing of PPE's in the Possible hit by fast movin
work area.
70 POD PBW MAINTENANCE-SHOP CREW Possible hit or b
Area visit to the lines for updating maintenance documentation.
Exposure t
71 Performs welding and/or oxyacetelene works at the maintenance.
71 POD LABEL RACK WAREHOUSE ASSISTANT Ensure that there's proper wearing of PPE's in the work area. Seamer Machines produc
72 POD LINE TRAFFICE INSPECTOR Ensure that there's proper wearing of PPE's in the work area. Seamer Machines produc
73 POD INVOLVO MACHINE OPERATOR Ensure that there's proper wearing of PPE's in the work area. Seamer Machines produc
Arranging of 5s TPM documents at the office. Filing of 5s TPM documents.
Files are made of paper t
74 POD PBW OFFICE-5S TPM CLERK would be misplace.
Conduct 5S TPM Audit in
Exposure o
the line
81 POD INVOLVO MACHINE OPERATOR Trouble shooting minoe defects of the involvo machine.
Repeatitive movements
running Lift truck unit insiw
Walking at the area for minor tasklist..
Casing of cans into a carton box.
Operates the Depalletizer Machine. Inspect the Brite picklist. Exposure by moving lift tr
87 POD DEPALLETIZER OPERATOR
Walking in the area for minor tasklist. Exposure of moving D
Tagging of finished goods in the line.
PREPARED B
ERIC O.CABUGA
BM
OSE COOPERATIVE
ALYSIS FORM
tion)
Small font size of letters could result to issuing wrong picklists. Eliminate unnecessary information in the COGI picklist.
Regular breaking
Repeatitive motion (long period of exposure to computer). basis.
Exposure to Provide Personal Protective
moving lift trucks at Brite area. Equipment such as visibility vest.
Dim light of the Brite warehouse could affect the sensory.
Possibility that palletized Replace busted lamps at Brite area.
stocks would collapse to the Checker's table. Provide lift truck
to assist in getting stocks above 1 high stack.
Exposure to moving lift trucks at Brite area. Provide Personal Protective
Equipment such as visibility vest.
Exposure to moving lift trucks at Brite area. Provide railings to protect the encoder.
There is presence of chemical components in the inkjet machines. Provide protective equipment such as safety goggles and face mask.
Possible chemical splash of
inks. Provide adequate storage location for solvent and other chemical
Solvent is use to erase ink prints for reworks. compounds away from the production area.
Using a prescribe volume of chlorine as cleaning agent in mopping. Provide detergent powder for cleaning.
Wet surface could
lead to accident. Progressive cleaning of the area.
Stocks would collapse while lifting and would fall directly to the driver.
Provide lift truck bump caps.
Poor illumination inside the warehouse during loading and unloading could Provide
result to accident. enough lightnings inside the warehouse.
Carrying of loads Conduct quarterly
could make blind spots to the lift truck operator that could possibly hit a fellow defensive driving course.
worker.
Possible electric shock while charging in the area.
Provide personal protective equipment such as gloves.
Possible that chemical substance would be intake if eating.
No eating policy at the autoshop area.
Batteries emit chemicals that would be harmful to
Conduct annual physical exam.
health.
Stocks would collapse while lifting and would fall directly to the driver.
Provide lift truck bump caps.
Poor
illumination inside the warehouse during loading and unloading could result to
Provide enough lightnings inside the warehouse.
accident.
Carrying of loads could make blind spots to the lift truck operator
Conduct quarterly defensive driving course.
that could possibly hit a fellow worker.
Stocks would collapse while lifting and would fall directly to the driver.
Provide lift truck bump caps.
Poor
illumination inside the warehouse during loading and unloading could result to
Provide enough lightnings inside the warehouse.
accident.
Carrying of loads could make blind spots to the lift truck operator
Conduct quarterly defensive driving course.
that could possibly hit a fellow worker.
Stocks would collapse while lifting and would fall directly to the driver.
Provide lift truck bump caps.
Provide
Poor illumination inside the warehouse during loading and
enough lightnings inside the warehouse.
unloading could result to accident.
Carrying of loads
Conduct
could make blind spots to the lift truck operator that could possibly hit a fellow
quarterly defensive driving course.
worker.
Stocks would collapse while lifting and would fall directly to the driver.
Provide lift truck bump caps.
Provide
Poor illumination inside the warehouse during loading and unloading could
enough lightnings inside the warehouse.
result to accident.
Conduct quarterly
Carrying of loads could make blind spots to the lift truck
defensive driving course.
operator that could possibly hit a fellow worker.
The platform is a meter high from the floor that may someone would fall.
Warm condition Put railings and renovate the area of the platform.
of the work environment could lead to fatigue and illness.
Ginaca machines produce Provide ventilation and drinking fountain within the work area.
noisy sound in the work area.
The platform is a meter high from the floor that may someone would fall.
Warm condition Put railings and renovate the area of the platform.
of the work environment could lead to fatigue and illness.
Ginaca machines produce Provide ventilation and drinking fountain within the work area.
noisy sound in the work area.
Rotating paddle and chain of ginaca machine can lead to accident if someone Machine guarding of the ginaca machine must be fully implemented to
is doing a maintenance check. prevent accident.
Warm condition of Prpvide ventilation and drinking
the work environment could lead to fatigue and illness. fountain within the work area.
Ginaca machines produce noisy sound in Provide personal protective equipment such
the work area. as earplugs.
Cookers emit thermal pressure in the work area. Povide proper ventilation and drinking fountain.
Repeatitive movement of dividing Provide stainless
the cans could result to physical pains. seat for the divider for comfort.
Seamer Machines produce Provide Personal Protective Equipment
noisy sound in the work area. such as earplugs.
Stocks of can-ends are very heavy to manually transporting it. Provide stainless trackers to load the stocks of can-ends.
Seamer Machines Provide Personal
produce noisy sound in the work area. Protective Equipment such as earplugs.
Seamer Machines produce noisy sound in the work area. Provide personal protective equipment such as earplugs.
Tin cans have sharp edges that could cut the fingers .
Provide canners gloves on regular basis.Provide stainless seat .
The long standing period
Provide Personal
while working could result to muscle cramps.
Protective Equipment such as earplugs.
Seamer Machines produce noisy sound in the work area.
Cherry contains natural substance that can scald the hands of the cherry
Provide canners gloves on regular basis.
inspector while working.
Provide Personal
Seamer Machines produce noisy sound in the
Protective Equipment such as earplugs.
work area.
Material components contains natural substance that can scald the hands of
Provide canners gloves on regular basis.
the cherry inspector while working.
Provide
Personal Protective Equipment such as earplugs.
Seamer Machines produce noisy sound in the work area.
The structure of the control panel is located above the lines that the operator
would slide down due to wet surface. Provide railings all over the structure of the platform .
Provide
Electrical wirings of the push buttons could directly contact to the panels to cover electrical wirings.
distribution operator. Provide
Seamer Machines produce noisy sound in the Personal Protective Equipment such as earplugs.
work area
Pineapples contains natural substance that can scald the hands of the
Provide canners gloves on regular basis.
hooper tender while working.
Provide railings
The tender could possibly slide and fall down while climbing the
in the stainless ladder.
Hooper Tender.
Provide Personal Protective
Seamer Machines produce noisy sound in the work
Equipment such as earplugs
area.
Pineapples contains natural substance that can scald the hands of the
Provide canners gloves on regular basis.
hooper tender while working.
Provide railings
The tender could possibly slide and fall down while climbing the
in the stainless ladder.
Hooper Tender.
Provide Personal Protective
Seamer Machines produce noisy sound in the work
Equipment such as earplugs
area.
Nata de Coco contains natural substance that can scald the hands of the
Provide canners gloves on regular basis.
cherry inspector while working.
Provide Personal
Seamer Machines produce noisy sound in the
Protective Equipment such as earplugs.
work area.
Possible incident of lift truck bump while checking all raw materials at PMD. Provide visibility vest for the material coordinator.
Heavy
drums of material components such as cherry and nata de coco can't be Provide lift truck to transport the material
transported with physical strength Seamer Machines produce noisy sound in components.
the work area. Provide Personal Protective Equipment such as earplugs.
Pineapples contains natural substance that can scald the hands of the pack Provide canners gloves on regular basis.
inspector while working. Provide
Seamer Machines produce noisy sound in the work area. Personal Protective Equipment such as earplugs.
The operator could be hit by the magnet conveyor while inspecting the online
Provide change variety indicator to the cans.
run for possible mixed variety.
Alleys must be
The palletizer operator could be hit by moving lift trucks at the palletizer area.
free from any stocks for mobilization.
Provide Personal Protective
Equipment such as earplugs.
Seamer Machines produce noisy sound in the work area.
Cut-open cans would have sharp edges that would cut the fingers.
Provide canners gloves on regular basis.
Provide
Seamer
Personal Protective Equipment such as earplugs
Machines produce noisy sound in the work area.
Small fragments or peels of papaya would splash to the face while inspecting
the quality of the papaya. Provide safety goggles for the inspectors.
Knives could cut or wound the inspector. Provide a platform with enough space for the inspectors.
Knives could cut or wound the inspector. Provide a platform with enough space for the inspectors.
Files are made of paper that would be burn in case of fire. 5S TPM files Classify 5S tpm documents.
would be misplace.
Exposure of moving lifttrucks at Brite area. Conduct safety Awareness.
Possible hit by running Lift truck unit inside Provide industrial fans for ventilation.
Inhalation
the area. of chemical vapor (melted hot pick-up glue). Regular Orientation about Occupational safety and health
Pinch and
Provide lock-out/tag-out of the push button before
nip points.
servicing.
Provide
Possible hit or bump by running Lift
chair in his area. Regular Orientation about Occupational safety and
truck inside the work area.
health.
Warm temperature because ceiling is near in the working area.
Provide industrial fans in every line in the area for proper ventilation.
Provide
The person maybe will fall
railings for chute.
down from the chute while cleaning.
Possible hit by running Lift truck unit
Regular Orientation about Occupational safety and health.
inside the area..
Provide chair to relax(breaktime period).
Repeatitive motion (Loading of cartons while on long standing position).
Pinch and nip points.
Provide lock-out/tag out of the push button before servicing the
involvo machine.
Could be hit by moving lift trucks
at the condition
Warm area. of the area could lead to illnesses. Regular Orientation about Occupational safety and health.
Provide proper ventillation in the assigned area.
Provide
Possible splashes juices safety goggles while working.
when checking damaged cups. Regular Orientation
Warm condition of the area could lead to illnesses. Walking at the about Occupational safety and health.
area for minor tasklist..
Provide proper ventillation in the assigned area.
Dim lights could affect sensory.
Replace busted
Possible splashes juices when checking
lamps at sorters table. Provide safety goggles while working. Regular
damaged cups.
Orientation about Occupational safety and health
Walking
at the area for minor tasklist. Provide signages to opeartor of what hazards that they can get in
Tender operator would be hit by ACP machine while filling or arrange the
operating ACP Machine by negligence.
cases.
Pinch and nip points.
Provide lock-out/tag
out of the push button before servicing the involvo machine.
Possible hit by
Repeatitive
running movements
Lift truck would
unit inside thecause
area. back pains. Provide steel chair to seat
Regular while working.
Orientation about Occupational safety and health.
Could be hit by moving lift trucks at the Provide visibility vest,safety shoes to
area. protect them from lift truck while working.
Exposed by moving lift trucks in the area, it can be hit or bumped by Lift Provide safety visibility vest and safety shoes to protect them from
trucks. moving lift trucks in the area.
Exposed by moving lift trucks in the area, it can be hit or bumped by Lift Provide safety visibility vest and safety shoes to protect them from
trucks. moving lift trucks in the area.
Cases of stocks are heavy to manually stack that would result to body pains.
Provide visibility vest,safety shoes, and if possible stackers should wear
If stocks
helmets to protect them from hazards.
that are not properly arrange/stack, stocks will fall that cause to harm the
assigned person in the area.
PREPARED BY: