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FraMCoS-X
G. Pijaudier-Cabot, P. Grassl and C. La Borderie (Eds)
https://doi.org/10.21012/FC10.233410
Key words: Rock Mass, Deep Tunneling, Damage-Plasticity Model, Hoek-Brown failure criterion
Abstract. The present contribution is concerned with finite element modeling of NATM tunneling
with special emphasis on adequately modeling the highly nonlinear mechanical behavior of rock mass
up to failure. Based on a numerical study of deep tunneling, derived from a stretch of the Brenner Base
Tunnel, the mechanical behavior predicted by the novel gradient-enhanced rock damage-plasticity
model will be assessed in large-scale, three-dimensional finite element simulations and compared
with the one on the basis of a commonly employed linear elastic-perfectly plastic rock model. A
significant difference in the mechanical response of the tunnel structure is obtained: employing the
rock damage-plasticity model reveals a substantial increase of the displacements in the vicinity of the
tunnel due to softening rock mass behavior. Consequently, higher loads are imposed onto the tunnel
support, increasing the required load-bearing capacity.
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Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
of the rock-support system is analyzed during enhanced rock damage-plasticity model are de-
tunnel advance. scribed briefly. Both models assume isotropic
Thus, aiming at an adequate representa- material behavior of rock mass. Furthermore,
tion of the nonlinear stress-strain behavior of rock mass consisting of intact rock and discon-
rock in the pre-peak and the post-peak regime tinuties is treated as an equivalent continuum.
of the stress-strain relation, an isotropic rock For estimating the equivalent mechanical prop-
damage-plasticity (RDP) model was proposed erties of rock mass, empirical reduction factors
in [2], extended by a gradient-enhanced dam- to account for the influence of discontinuities
age formulation in [3]. The performance of the proposed by [5, 6] are employed. They are cal-
RDP model was assessed in [4] based on simpli- culated by means of two geological parameters,
fied two-dimensional finite element simulations the geological strength index GS I and the dis-
of deep NATM tunneling. Therein, softening turbance factor D.
in the rock mass manifested in localization of Since both constitutive models are highly
deformation into narrow zones of distinct shear nonlinear, for improving the numerical stabil-
bands in the vicinity of the tunnel. In these sim- ity of the solution procedure, a visco-plastic
plified two-dimensional simulations, several as- Duvaut-Lions type formulation [7] is consid-
sumptions are necessary to account for the in- ered. Therein, a small relaxation time (10−7 h)
fluence of the tunneling process on the analyzed acts as a numerical stabilization parameter
cross section. Furthermore, three-dimensional without significantly influencing the results.
mechanical effects such as horizontal deforma-
tions of the tunnel face cannot be analyzed. 2.1 Hoek-Brown Model
In the present contribution, the numerical in- As a representative model for established
vestigation on the highly nonlinear mechani- models in engineering practice, a linear elastic-
cal behavior of rock mass including softening perfectly plastic model is chosen, denoted
behavior in deep tunneling is continued. For as Hoek-Brown model. In this model, the
this purpose, a large-scale three-dimensional fi- well-known failure criterion by Hoek and
nite element model is developed, derived from Brown [8] in the smooth version by Menétrey
a stretch of the Brenner Base Tunnel con- and Willam [9] is employed. For the evolution
structed by the NATM in Innsbruck quartz phyl- of plastic strain, a Mohr-Coulomb type plas-
lite rock mass. In contrast to the previous two- tic potential function is chosen, yielding a non-
dimensional study [4], the influence of three- associated flow rule. The parameters for in-
dimensional effects can be assessed and the tact rock of the Hoek-Brown model comprise
real drill, blast and secure construction pro- Young’s modulus E, Poisson’s ratio ν, the fric-
cess is modeled in a natural way. Neverthe- tion parameter m0 and the dilation angle ψ.
less, such a large-scale simulation poses a de-
manding computational effort. The mechani- 2.2 Gradient-Enhanced Rock Damage-
cal behavior of the rock-support system is as- Plasticity Model
sessed by employing two types of constitutive The rock damage-plasticity (RDP) model
rock models: (i) a linear elastic-perfectly plastic was presented in [2, 10]. For obtaining mesh-
rock model, as a representative for commonly independent results in the softening regime,
employed rock models, and (ii) the gradient- the implicit gradient-enhanced extension of the
enhanced RDP model. damage formulation of the RDP model was pro-
posed in [3], where a detailed model description
2 CONSTITUTIVE ROCK MODELS is provided for the interested reader.
In the following, two constitutive models for For modeling the highly nonlinear stress-
rock mass, (i) the linear elastic-perfectly plas- strain behavior of rock, linear elasticity, non-
tic Hoek-Brown model and (ii) the gradient- associated plasticity, nonlinear isotropic strain
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Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
hardening and strain softening are considered in suggested by [12] for full regularization. Con-
the RDP model. It is formulated based on the sidering (2) together with the standard equilib-
coupling of the flow theory of plasticity and the rium equation yields a fully coupled set of PDE
theory of continuum damage mechanics. The for the unknown displacement field u and the
total stress-strain relation is expressed as nonlocal softening variable ᾱd . It was demon-
strated in [3] that by employing the gradient-
σ = (1 − ω) C : (ε − εp ) = (1 − ω) σ̄ , (1) enhanced RDP model mesh-independent results
are obtained, even for complex damage patterns
in which σ denotes the nominal Cauchy stress like shear bands around a tunnel.
tensor, C the fourth-order elastic stiffness ten-
The parameters of the gradient-enhanced
sor, ε the total strain tensor and εp the plas-
RDP model model for intact rock comprise
tic strain tensor. The nominal stress tensor σ
Young’s modulus E, Poisson’s ratio ν, the fric-
(force per total area) is linked to the effective
tion parameter m0 , the uniaxial compressive
stress tensor σ̄ (force per undamaged area) by
yield strength fcy , the dilatancy parameter mg1 ,
the scalar isotropic damage parameter ω, rang-
two hardening parameters Ah and Ch , the soft-
ing from 0 (undamaged material) to 1 (fully
ening parameter As , the softening modulus εf ,
damaged material).
the nonlocal radius l and the weighting parame-
The implicit gradient-enhanced damage for-
ter m.
mulation introduces nonlocality into the dam-
age formulation of the RDP model. To this
end, in addition to the local strain-like softening 2.3 Material Parameters of Innsbruck
variable αd , which originally governs the evolu- Quartz Phyllite
tion of the damage parameter ω(αd ), a nonlocal The parameters for intact rock of Innsbruck
softening variable ᾱd is introduced, leading to a quartz phyllite for the Hoek-Brown model and
modified damage law ω(ᾱd , αd ) for the gradient- for the gradient-enhanced RDP model were de-
enhanced RDP model. Following the implicit- termined from a best fit with the experimen-
gradient enhanced framework proposed by [11], tal results of triaxial compression tests on Inns-
the nonlocal softening variable is implicitly de- bruck quartz phyllite specimens [4,13]. For cal-
fined by an additional partial differential equa- culating the empirical reduction factors for the
tion of Screened-Poisson’s type transition from intact rock to rock mass, the ge-
ological strength index GS I and the disturbance
ᾱd − l2 ∆ᾱd = αd in Ω (2) factor D were specified according to the geo-
logical survey as 50 and 0, respectively. Ac-
with the length parameter l representing the cordingly, the material parameters of Innsbruck
zone of nonlocal interaction. By calculating a quartz pyllite are summarized in Table 1 for
weighted average of the local and nonlocal soft- the Hoek-Brown model and in Table 2 for the
ening variable by means of gradient-enhanced RDP model.
α̂d (αd , ᾱd ) = m ᾱd + (1 − m) αd (3)
with the weighting parameter m, the modified Table 1: Material parameters for the Hoek-
damage law Brown model representing intact Innsbruck
quartz phyllite.
ω (ᾱd , αd ) = 1 − exp (−α̂d (ᾱd , αd )/εf ) (4)
E ν fcu m0 ψ
of the gradient-enhanced RDP model is ob- (MPa) (−) (MPa) (−) (−)
tained. Choosing the weighting parameter m >
56 670 0.2 41.6 12.0 12◦
1 resembles the over-nonlocal formulation as
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Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
Table 2: Material parameters for the gradient- ing a compromise between efficiency by limit-
enhanced RDP model representing intact Inns- ing the problem size and accuracy by achieving
bruck quartz phyllite. the central model part being unaffected by the
external model boundaries.
E ν fcu m0 fcy mg1 The initial geostatic stress field is assumed
(MPa) (−) (MPa) (−) (MPa) (−) depth-dependent with a gravity-induced stress
56 670 0.2 41.6 12.0 29.5 9 gradient (γ = 27 kN/m3 ) and a lateral stress
coefficient of 0.8, yielding initial normal stress
Ah Ch As εf l m components of σy = −25.6 MPa, σx =
(−) (−) (−) (−) (mm) (−) −20.5 MPa and σz = −20.5 MPa at the tun-
0.0045 8.8 40.0 1.2 × 10−3 100 1.05 nel axis. Perpendicular to the model bound-
aries, homogeneous Dirichlet boundary condi-
tions for the displacement field and homoge-
3 3D FINITE ELEMENT MODEL OF neous Neumann boundary conditions for the
DEEP TUNNELING nonlocal softening field are assumed.
The gradient-enhanced RDP model model is Perpendicular to the tunnel axis, a
employed in large-scale, three-dimensional fi- 50 m × 100 m domain of rock mass is modeled,
nite element simulations of deep tunneling and assuming symmetry conditions with respect to
its influence on the mechanical behavior is as- the xy-plane. The rock mass is discretized using
sessed and compared with the one on the ba- 20-node hexahedral continuum elements with
sis of the Hoek-Brown model. To this end, in reduced integration. Both the displacement
a numerical study, the construction of a stretch field and the field of the nonlocal softening vari-
of the Brenner Base Tunnel with 950 m over- able are interpolated by quadratic functions. In
burden in Innsbruck quartz phyllite rock mass the vicinity of the tunnel the distance between
by means of a drill, blast and secure procedure two adjacent nodes is approximately 0.1 m, cor-
is considered. The excavation sequence was responding to the employed length parameter of
split into top heading-bench and invert. The the gradient-enhanced rock damage-plasticity
installed tunnel support consisted of a 20 cm model.
thick shotcrete shell, 4 m long rock bolts and To trigger the damage-induced strain local-
lattice girders. During the construction process ization in the rock mass, non-uniformly dis-
comprehensive in-situ measurements were per- tributed rock mass properties are assumed by
formed over a tunnel length of 40 m, reported in introducing zones in which the strength of the
[14, 15]. Two inclinometer chains were placed rock mass is slightly weakened (indicated by
approximately 1 m above the crown, recording light-brown areas in Figure 1(b)). It was veri-
vertical displacements in the rock mass even fied that these weakened zones do not affect the
prior to the passage of the tunnel face. predicted mechanical response prior to the on-
A large-scale three-dimensional finite ele- set of strain softening in the rock mass [4].
ment model of the tunnel stretch of interest, For the tunnel support, a shotcrete shell and
accounting for the real excavation and secur- rock bolts are considered. The shotcrete shell
ing process, is developed. The finite element is modeled by the same type of finite ele-
simulations are performed on a high perfor- ments considering 4 elements across the thick-
mance computer, using the OpenMPI paral- ness with linear elastic material behavior (E =
lelized C++ framework by [16] with an iterative 7000 MPa, ν = 0.21). The rock bolts (6 per tun-
solver (block-preconditioned GMRES). nel side, cross-sectional area 4.9 cm2 ) are mod-
The initial boundary value problem is illus- eled by 2-node truss elements embedded per-
trated in Figure 1. A tunnel stretch of 20 m with fectly bonded in the rock elements and with per-
a tunnel diameter of 8.5 m is analyzed, mak- fect von Mises plasticity (E = 210 000 MPa,
4
Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
σ(0)
y =24.3 MPa
(b) geometry
σ(0)
x =19.4 MPa
(a) mesh detail
σ(0)
z =19.4 MPa
B
1m (c) tunnel support
A
rock bolts (4 m)
advanc σ(0)
e y =25.6 MPa
19 17
20 18 15 13 11
100 m
16 14 9 7 950 m σ(0)
x =20.5 MPa
12 10 5
8 6 8,5 m 3 1
4 2 σ(0)
z =20.5 MPa
σ(0)
x =21.6 MPa
y
x z
20 m 50 m
σ(0)
z =21.6 MPa
ν = 0.15, fcy = 550 MPa). Accordingly, the dis- tion stages. In the near field of the tunnel
cretized 3D model consists of 117500 rock ele- the gradient-enhanced RDP model is em-
ments, 14400 shotcrete elements and 3360 truss ployed.
elements.
The excavation of the circular profile is sim- 4 RESULTS
plified, considering full-face excavation. Work- The influence of softening rock mass behav-
ing cycles of 8 h are modeled, in which after ior on the predicted mechanical behavior of the
blasting of a 1 m tunnel segment within 0.1 h se- tunnel structure is assessed by comparing the
curing of the segment by placing a 0.2 m thick numerical results of Sim. 2 to Sim. 1 in terms of
shotcrete shell and rock bolts of 4 m length is (i) the evolution of displacements, (ii) the stress
realized. As an example, Figure 1(a) illustrates in the surrounding rock mass and (iii) the stress
the construction stage after placement of the in the shotcrete shell, indicating the loading of
4th shotcrete segement. It should be noted that the tunnel structure.
time-dependent material behavior is not consid-
ered, only visco-plasticity for numerical stabi- 4.1 Displacements
lization.
For the present numerical study, the pre- Figure 2 illustrates the distribution of the dis-
dicted mechanical behavior of the rock-support placement magnitude of the deformed tunnel
system is assessed, considering two different structure predicted by Sim. 1 (a-b) and Sim. 2
simulations: (c-d). In these figures, two different tunneling
stages are considered: after construction of the
• Sim. 1: The complete rock mass is mod- 5th segment (t = 40 h) and the 11th segment
eled by the Hoek-Brown model. (t = 80 h). In both simulations, the influence of
the external boundary on the displacement dis-
• Sim. 2: The rock mass to be excavated tribution for the first segments is clearly visible
is modeled by the Hoek-Brown model to by larger displacement magnitudes. In Sim. 1,
circumvent the loss of stability of the tun- the largest displacement magnitude of 17 mm
nel face already during the first construc- evolves at the tunnel face. The displacement
5
Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
0 0
36 36
18 18
0 0
ω ᾱd
0.99 0.03
0 0
(a) (b)
Figure 3: Distribution of the damage variable (a) and the nonlocal softening variable (b) in the rock
mass in Sim. 2 at t = 80 h, after placement of the tunnel support.
6
Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
magnitude within individual segments is almost ments, yielding the largest incremental increase
uniform along the perimeter although a reduced of displacements during excavation of the cor-
lateral stress coefficient of the geostatic stress responding 11th segment at 80 h.
state is assumed. With progressing tunnel ad- During excavation of this segment, at Point
vance, it can be seen that beyond the reduced A (cf. Figure 4) in Sim. 1 the vertical displace-
influence through the tunnel face a steady dis- ment magnitude increases from 4 mm to 7 mm.
tribution of the displacement magnitude is ob- In Sim. 2 due to accumulation of severe damage
tained, visible in Figure 2(b). in the rock mass at this point (cf. Figure 3(a))
In Sim. 2, the maximum displacement mag- a substantial larger increase of displacements
nitude of 53 mm is predicted along the tun- from 7 mm to 20 mm is obtained. After com-
nel side walls (cf. Figure 2(c-d)). Further- pletion of the tunnel at 160 h, striking discrep-
more, the displacements within individual tun- ancies in the predicted displacements are recog-
nel segments are not uniform but rather concen- nized: in Sim. 1 a vertical displacement magni-
trate within the side wall of a segment. This tude of 13 mm is obtained compared to 30 mm
is related to the damage evolution in the rock in Sim. 2.
mass in the vicinity of the tunnel, indicated in 0
Figure 3(a), where the rock elements adjacent −5 vertical displacement in mm
-4 mm
-7 mm
to the shotcrete shell are completely damaged.
−10 -13 mm
The slightly non-uniformly distributed mate-
−15 rock ← → cavity
rial properties in the surrounding rock mass re- -20 mm
−20
sult only in a slight fluctuation of the dam-
−25
age variable. In Figure 3(b) the corresponding Sim. 1, A -30 mm
−30 Sim. 2, A
distribution of the nonlocal softening variable,
−35
which can be interpreted as an equivalent plas- 0 24 48 72 80 96 120 144
tic strain, is illustrated. The nonlocal softening time in h
variable concentrates in rings along the tunnel Figure 4: Temporal displacement evolution,
perimeter. For a better resolution of the non- evaluated at Point A (cf. Figure 1(a)).
local softening variable, a finer mesh could be
chosen, at the expense of an increasing com- 0
vertical displacement in mm
→ cavity
Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
recorded mean value of the vertical displace- in Sim. 1 the circumferential stress magnitude
ment measured by the inclinometer chains [15] is increasing continuously while in Sim. 2 the
is depicted. Prior to the arrival of the tunnel magnitude of the circumferential stress is al-
face, the numerically obtained displacements ready decreasing during construction of the pre-
at the corresponding Point B are in excellent vious 10th segment. This indicates that in
agreement with the measurement data. Subse- Sim. 2 the stress redistribution in the rock mass
quently, the measured displacements are signifi- during tunneling induces damage also in the
cantly larger than the numerical ones. However, rock mass behind the tunnel face.
faulty measurement data is suspected due to ex- Figure 7 illustrates the temporal evolution of
posure of several blasts and potential damage of the circumferential stress in the shotcrete shell
the inclinometers [15]. in the shotcrete element adjacent to Point A. Ini-
tially, the shotcrete shell is placed in a stress-
4.2 Circumferential Stress free state. Comparing the final circumferential
stress magnitudes, the one of Sim. 2 (-20 MPa)
is twice the value obtained in Sim. 1 (-8 MPa).
circumferential stress in MPa
0
This indicates that due to the larger imposed de-
rock ← → cavity
formations onto the shotcrete shell in Sim. 2 the
−10
tunnel support must sustain higher loads.
−20 4.3 Computational Cost
Sim. 1
Sim. 2 The presented simulations were performed
−30 on a distributed memory cluster consisting of
0 16 32 48 64 80 96 112 128 144 160
Intel Xeon E5-2690 v4 CPUs, using 80 cores
time in h
for the simulations. In Sim. 2 the balance of
Figure 6: Evolution of the circumferential stress the accumulated computational effort of 248 h
in the rock mass, evaluated at the rock element is composed as follows:
adjacent to Point A (cf. Figure 1(a)).
• 207 h for solution of the linear equation
circumferential stress in MPa
0 systems,
-8 MPa
−5 • 27 h for computation of the element stiff-
−10 ness matrix and the element load vector
and
−15 -20 MPa
Sim. 1
Sim. 2
• 14 h for process communication, assem-
−20
bly of the system matrix, application of
80 88 96 104 112 120 128 136 144 152 160 the boundary conditions and output.
time in h
Figure 7: Evolution of the circumferential stress Thus, the largest share of the total computa-
in the shotcrete shell, evaluated at the shotcrete tion time is spent on solving the linear system
element adjacent to Point A (cf. Figure 1(a)). of equations by the iterative solver. This is re-
lated to the large number of DOF and the ob-
rock ← → cavity tained large number of nonzero entries per row
Figure 6 depicts the temporal evolution of in the stiffness matrix due to the quadratic in-
the circumferential stress in the rock mass, terpolation functions of the unknown displace-
computed in the rock element adjacent to ment and nonlocal field. Thus, for reducing the
Point A. By comparison of the results of Sim. 1 simulation time, a different solver type could be
and Sim. 2, prior to passage of the tunnel face investigated.
8
Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
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Magdalena Schreter, Matthias Neuner, Peter Gamnitzer and Günter Hofstetter
10