T R A N S M IS S ION PART S

Instructions

Ford 6R60, 6R75, 6R80; ZF6HP19, ZF6HP26, ZF6HP32

Oversized Clutch D1/E
Control Valve Kit TOOL
Clutch D1
Control Location
Part No. R
EQ
D

95740-08K
UIRE

ZF6HP19
• Valve Upper Valve Body
• End Plug
• O-Ring
NOTE: Valve can be used in either location. ZF6HP19
NOTE: Kit is NOT compatible with Lower Valve Body
ZF6HP19/26/32 (Gen.1) units with
an 053 separator plate.
NOTE: Kit is NOT compatible with Tool Kit
ZF6HP21/28/34 (Gen.2) units. To Valve
differentiate between Generation 1
and Generation 2 valve bodies, refer to ZF Clutch E End Plug
Identification Guide at www.sonnax.com. Control Location with
O-Ring

Tool Kit

CAUTION: Sonnax kit is NOT compatible with '12-later 6R80
applications that contain an OE "D1" valve with two equal Figure 2
diameter spools (Figure 1). Valve bodies with separator plate
Part No. CAUTION AL3P-7Z490-BA contain this incompatible OE valve. Note,
however, this Sonnax kit can still be used in "E" bore for these applications.
F-95740-TL8
1. Disassembly
• Reamer a. Remove OE retaining clip and save for reuse.
• Reamer Jig
15

b. Remove and discard OE end plug and clutch control valve. 20

25
10
5
30 0

• Guide Pin c. Remove and save OE spring for reuse (where applicable). VACUUM
TEST

NOTE: Sonnax “F-Tool” kits designed to 18"-Hg

2. Bore Reaming
service a specific bore require the VB-FIX, Ream clutch D1 and/or clutch E control bore (for reaming
a self-aligning valve body reaming fixture. Clutch D1 Control
More information and instructions can be
instructions/reamer care, please visit www.sonnax.com. Sonnax
reaming tool kit F-95740-TL8 and VB-FIX are required for ZF6HP19 Upper Valve Body
found online at www.sonnax.com.
this operation.
Figure 3
Figure 1 3. Installation & Assembly
a. 
Ensure all debris has been removed from valve
bore(s) and valve body. 20
15
10

b. Reinstall OE spring, followed by Sonnax valve, 12"-Hg 25

30 0
5

ensuring the spring I.D. seats over the valve nub. VACUUM
TEST

c. Lubricate O-ring and install on Sonnax end plug. This valve train may
Roll on clean flat surface to size O-ring into groove. NOT have a spring.
Ensure valve spool is
d. Install end plug with nub facing outward, then 18"-Hg
centered in worm track
while vacuum testing.
If this style OE valve is equipped secure with OE retainer.
in the D1 bore, DO NOT attempt 20
15
10
Clutch E Control
to use Sonnax kit in that bore 4. Final Testing 25 5

ZF6HP19 Lower
30 0

(see caution above). Vacuum testing at the port(s) indicated holds the VACUUM
TEST
Valve Body
recommended minimum 12 and 18 in-Hg (Figures 2 & 3).
©2017 Sonnax Industries, Inc. 95740-08K-IN 04-07-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com