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TowerDesignforCableBridges PDF
TowerDesignforCableBridges PDF
Abstract: In this paper, the tower design for various cable discussed. This is the longest suspension bridge in the
bridges is evaluated. Regarding bridge engineering in sea straits, world. The construction of the towers and their foundations
additional hydraulic loads have to be taken into account is explained as well as the special adaptations made for this
compared to onshore conditions. Often steel is used in order to
record bridge. Also, some maintenance principles are
limit the weight of the tower, regarding transport and
construction. It can be concluded that for very large water touched to show this has an influence on the tower design.
depths, floating bridges can be recommended. Hence, the tower In the third case, the proposal of the Tsugaru Strait bridge
shape often depends on the type of floating devices. Also, is investigated. This is interesting because the bridge is still
corrosion seems to be an important topic in sea conditions, which in the design process. It is not even sure, it will be build,
also leads to new anti-corrosion measures. Regarding extreme but the first steps and decisions in the design become clear.
weather offshore conditions, specific construction techniques are
Seismic interaction between the soil, foundation and pylon
developed. In general, bridge engineering in offshore conditions
leads to innovative construction developments, which arise will be analysed in the fourth case, The Messina Strait
because specific project-related problems have to be solved. Bridge. In this bridge proposal, the discretization of the
However, various concepts in literature are only preliminary structure is conducted and subjected to two earthquakes.
studies. The interaction between the dynamic response of the
structural model of the tower and the modelled soil and
Keywords: Tower, Pylon, Cable Bridge, Sea Strait, Design,
Loads, Construction foundation will be discussed. The last case, The Russky
Bridge, is selected to include the formwork system that is
used to construct the pylons. Also, a comparison is made
I. INTRODUCTION between the cable-stayed bridge its fan arrangement and a
With respect to the subject ‘cable bridges’, in general a theoretical arrangement that would result in a lower pylon
distinction can be made between cable-stayed – and height.
suspension bridges. The highest spans can be reached by
the suspension system. This type of bridge is also II. GENERAL
characterized by the fact that the bridge deck does not
experience any normal forces resulting from the bridge
system, because of the vertical hangers. On the contrary, A. Conceptual design
the bridge tower has to resist considerably high moments, Towers are defined as vertical steel or concrete structures
whereas the tower of a cable-stayed bridge often can be projecting above the deck of a bridge, supporting cables
attached to the supporting slab using a hinged connection. and carrying the forces to which the bridge is subjected to
the ground [1]. Following this definition, towers are only
Regarding tower design, the choice of the shape and
used for suspension and cable-stayed bridges.
material is important for the behavior of the bridge and it
also affects the construction labor and cost. Therefore, an Having noted the above, the design of a tower will be
in-depth study for this construction part is necessary. discussed as two categories: suspension bridges and cable-
stayed bridges. A proper bridge design that considers the
Considering cables bridges in sea straits various loads
four functions of reliability, serviceability, appearance, and
have to be considered. Compared to onshore conditions,
cost together with an erectable scheme that requires low
also hydraulic loads have to be taken into account. Note
maintenance, is the ideal that the design concept should
that for sea straits the hydraulic and wind loads in general
meet. As towers are the most visible component of a
are lower compared to open sea conditions.
bridge, they seem to be the target of these design rules. [1]
In this paper, first the tower design of cable bridges in To start off the design of a tower, a choice must be made
sea straits is discussed in general, followed by the
concerning the building material. Two options are mainly
elaboration of five different cases. The first case, Crossing
used: steel and concrete (Figure II-1). Steel was the
of fjords in Norway, is selected in order to highlight predominant material for both cable-stayed and suspension
additions in the bridge design in case of floating towers.
bridges before the 1970’s. Steel towers were rectangular in
This concept can be used in case of very large water
elevation with a cross-sectional shape of rectangular,
depths. Two specific types of floating bridges will be cruciform, tee or a similar shape easily fabricated in steel.
discussed. Secondly, The Akashi-Kaikyo bridge, will be
The cross sections of steel towers are designed as a series
of adjoining cells formed by shop-welding steel plates
together in units from 6 to 12 m long. Bridges with stays
passing over the top of the tower in saddles must be
designed for the concentrated load from the saddles. The
steel cellular towers for a cable-stayed bridge with cables
framing in the towers must be designed for the local forces
from the numerous anchorages of the cables. [1]
Since the 1970s, reinforced concrete has been used in
many forms with rectangular and other compact cross
sections. Concrete towers are usually designed as hollow
shafts to save weight and to reduce the amount of concrete
and reinforcing bars required. [1]
Towers designed in steel will be lighter than towers
designed in concrete, thus giving a potential for savings in
foundation costs. Steel towers will generally be more
flexible and more ductile and can be erected in less time Figure II-2 : Height-to-span ratio cable-stayed bridges
than concrete towers. Steel towers will require periodic
maintenance painting, although weathering steel can be Towers for cable-stayed bridges have a wide variety of
used for non-marine environments. [1] shapes and forms. An overview of the different types is
given in Figure II-3. [1]
A. Problem statement
Norway’s coastline is well-known for its fjords, which
are long inlets which can be narrow or wide with steep
sides created by glacial erosion. Most fjords are deeper
than the adjacent sea and can reach water levels up to 1300
Figure II-9 : Gravity base structure m [7].
As a result, in case such a fjord has to be crossed not a
C. Loads traditional tower and foundation design will be used in
The tower of a cable bridge carries all forces induced in bridge engineering. In order to avoid large towers and
the bridge to the ground. These forces arise from different foundations, the concept of floating bridges is introduced.
types of load cases. In this paragraph, a short overview of
all possible loads on a bridge tower will be treated. The
detailed effect of these loads will be discussed for special
cases further on in the report.
The weight of the superstructure, including the self-
weight of the towers, is the first load that comes to mind.
handles a three-span suspension bridge, with two of the
B. Types of floating bridges four main towers supported by chained floating pontoons.
[8]
1. Chained floating bridge For this project, the pontoons are made of nine concrete
Concept circular cylindrical cells (105 000 m³ concrete for each
pontoon), forming a cylindrical configuration (Figure
In the concept of a chained floating bridge (Figure III-1), III-2). The pontoon’s dimensions are significantly large; an
pontoons are used to reduce the tower and foundation equivalent diameter of about 78 m, a draft of 175 m and a
height. These pontoons are chained to fixed anchors at the freeboard of 7 m.
sea bottom, inspired by the floating marine structures for
the oil and gas industry [8]. Each bridge element is
supported on two pontoons, which are made of thin walls
and void cells to obtain sufficient buoyancy. Regarding the
construction material, concrete or steel (as a cellular box)
can be used. However, mostly concrete is opted since steel
could lead to corrosion problems and has a poor resistance
against vessel collision. [9]
Figure III-7: Erection of the TLP and tower 3. Comparison pontoon and TLP
The Sognefjord has more extreme water depths and a
rather moderate environmental loading (waves and wind),
whereas the Boknafjord crossing is characterized by
moderate water depths but a more extreme environmental
loading. For both cases, sufficient vertical and rotational
stability is required. For the Boknafjord crossing this is
realised by the TLP-concept itself, because for a vertical
cylinder horizontal motions are lower compared to vertical
motions. In case of the Sognefjord displacements are
limited because of the large draft of the pontoons. For
fjords with intermediate water depths (300 to 800 m), an
anchorage system combining vertical tethers and inclined
stay cables can be of interest. This because in this case the
draft of the pontoon can be reduced, and thus the
construction costs. Of course, this cost reduction should be
compared with the increased cost for additional tethers and
foundation elements. [10]
A. General
The islands Honshu and Hokkaido have both a huge
potential for economic development based on processing
and transport. For the moment, the Seikan railway tunnel
connects these Japanese islands, but one expects that its
capacity will soon be exceeded. Therefore, a bridge is Figure V-2: Cross section of the deck
proposed. The Tsugaru strait is a very important
international waterway because it connects China and B. Optimization of the design
Korea with the American continents. Large-scale vessels
and even submarines make use of this channel implying a In the following, the design of the bridge is optimized
minimum vertical clearance of 70 m and also very large using different models and static FEM analysis.
horizontal clearance. High wind speeds, earthquakes, great Since this article focusses on the tower design of cable
water depth, tides and intricate currents make it beneficial bridges, the optimization of the cable configuration will
to construct as few piers/towers as possible, which also only be discussed briefly. Not mentioning this topic on the
directly leads to large-scale spans. Research is done to find other hand, is also not possible, because it influences the
the best location for this bridge over the strait and two tower design and it is also a decisive factor in the
possible options were found. Both are 19 km in width, the horizontal deformation at the top of the towers.
western route has a maximum water depth of 140 m, while
270 m is the extreme water depth of the eastern option. The 1) Cable configuration
proposed bridge can be split up in three bridges. The North To start, three different models, visualized in Figure V-3,
and the South section will be “regular” suspension bridges, were investigated. Modal A is a compound bridge that uses
comparable to the Akashi-Kaikyo bridge discussed in the subcables in the transition zone between the cable-stayed
previous chapter. The center bridge on the other hand will section and the suspension section. Modal B does not make
combine the concepts of a cable stayed bridge and a use of these subcables and modal C is a regular suspension
suspension bridge. In the following, the focus will lie on bridge. The length of the cable-stayed section is in this first
this center bridge with two spans of 4000 m and two spans step equal to the height of the tower (400m). The first
of 2000m. Figure V-1 gives a visualization of the proposed deformations are under uniform loading and the second
bridge. [21][22] under partial loading. [22]
C. Thoughts
Figure VI-2: Side view of the Messina strait bridge
Optimization can be done by models, but one does have
to keep in mind that also constructability and cost is of Eventually, the Italian Parliament voted to abandon the
major importance. Since al the results in this case are only plan due to the doubtful usefulness of the bridge.
found by static analysis, next steps have to be taken,
dynamic analysis for example. This does not mean that the
B. Design criteria
results are useless. This analysis certainly gave the
researchers more inside in the behavior of a compound At first, the free height between the bridge deck and the
bridge and was essential in the design process. water level should always be sufficient to let the largest
vessel classes pass. The narrow sea strait of Messina is
characterized by strong currents and high wind speeds.
VI. CASE 4: MESSINA STRAIT BRIDGE From this it becomes clear that predicting the response of
such a large span to these strong wind forces is difficult.
A. General Also, the soil around the foundation of the towers should
The strait of Messina is a narrow section of water that be protected from scour and erosion. The Italian
separates Sicily from the mainland of Italy. Nowadays, government required that vehicles, trains and pedestrians
there is still discussion if it is necessary to build a bridge could cross the sea strait. These different loads have to be
that would connect Italy to its peninsula Sicily. In 2006, carefully designed conform the Eurocode. One of the main
plans were made to construct a single-span suspension challenges for the designers is the fact that this area is
bridge with an enormous central span of 3300 m. Hence, frequently subjected to seismic action.
this bridge would become the largest suspension bridge in Two specific design criteria could be picked out and
the world. [24] discussed. The response of the structure to the wind loads
and the seismic response. Relevant to this paper is the
seismic design. A closer look will be held to the interaction
between the soil, foundation and the concrete 2) Ground
superstructure.
As mentioned before, the ground’s safety against
liquefaction should be checked. This is done by a
C. Seismic design decoupled approach. At this approach, the soil resistance is
First, the ground composition should be known. Ground determined at laboratory conditions on undisturbed
investigations at the Sicily side resulted in the following samples by triaxial cyclic tests. These tests will result in a
composition: value for the undrained cyclic strength of the coastal
deposits. Next, the undrained cyclic strength is used to find
1. Coastal deposits: mostly sand and gravel with the cyclic resistance ratio. Correcting this ratio using a
little or no fine content. correction factor by Castro will lead to a simple shear
value. [25]
2. Messina gravels: silty sand and gravel, layer
thickness of about 140 m and 200 m. Next, the seismic loading will be evaluated by a site
3. Pezo Conglomerate: soft rock consisting of a response analysis. The decoupled approach resulted in a
silty-sandy matrix and sandstone. necessity of ground improvement around the upper
foundation. The occurrence of liquefaction is prevented by
4. Crystalline bedrock: tectonised granite. extensive jet grouting treatment till a depth of 43 m.
1) Seismic input 3) Towers
Two seismic recordings, Figure VI-3, were used to The designers aimed to create a structural model that
perform the seismic analysis. The records of Arcelik coincides with the actual behavior of the tower. In order to
(Turkey) and DHFS (New Zealand) are generated. Each represent the varying diameter of the vertical elements, the
earthquake is characterized by a maximum acceleration model consists of a number of beams with varying mass
amax, the Arias intensity IA, its mean period Tm and the density and bending stiffness. Based on the results of the
significant duration between 5% and 95% of the Arias ground investigation, a finite difference grid containing the
intensity, SD. The seismic loading will be modelled as an different layers in the soil can be made. [26]
acceleration that is situated at the underside of the
foundation in longitudinal, transversal and vertical
direction. [25]
Some remarks could be made in the way that this tower The damped elastic response spectra can be found in
is modelled. At first it should be noted that the linear spring Figure VI-6. As mentioned before, the earthquake is
and dashpot approximation poorly represents the behavior modelled as an acceleration at a depth of 20 m in
of the system. In reality, the soil and foundation would transversal and longitudinal direction. [25]
interact in a non-linear way. Secondly, the dynamic The shaded area in Figure VI-6 indicates the fundamental
response of the foundation of the tower should be included periods for the foundation and for the soil. These areas do
in the design. It could maybe be better to neglect the not overlap from where one could indicate that the soil-
retaining capacity of the suspension system. Eventually, foundation interaction is well designed. The response of
the designer could include the displacement of the top of the soil and the foundation would increase significantly in
the tower as additional stresses in the suspension cable case of an overlap and vibration in that area. Hence, failure
of the structure would be inevitable. [25]
In transversal direction, Figure VI-6, the response spectra
of the tower and the anchor block do not differ much from
the free-field response. The difference can be explained by
the fact that the foundation’s mass and stiffness give rise to
an increase in the periods corresponding to the maximum
amplification. The predominant period is further increased
by the anchor block. [25]
The first mode of vibration of the superstructure is
marked in Figure VI-6. It can be noted that at this doesn’t
affect the spectral response of the tower foundation. So
actually is the soil motion resulting from soil-structure
interaction more affected by the behavior of the immersed In order to reduce the horizontal pressure in the main
foundation element than by the dynamic response of the girder, a partial ground-anchored cable-stayed bridge
superstructure. [25] concept with crossing stay cables could be selected. This
system, Figure VII-2, would reduce the horizontal pressure
A last interesting finding is that the dynamic interaction
in the main girder caused by cables. The necessary amount
between the two shores should be neglected. The
of material would be less, resulting in a reduction of the
eigenfrequencies of the deck and the cables are much
total cost. [29]
larger than the eigenfrequency of the tower or the subsoil.
It could be stated that the vibration would damp away
when proceeding along the bridge.
A. General
Figure VII-2: Partial ground anchored cable-stayed bridge concept
The Russky bridge is a massive, 4 lanes, cable-stayed with crossing stay cables
bridge that connects the eastern city of Vladivostok with
Russky Island. The 5000 inhabitants of the island were, till
now, been cut off from the Russian mainland. With a total B. Design
length of 1185 m, the bridge beats the Sutong cable-stayed Loads should be carefully determined. Traffic loads will
bridge in China by 16 m. Hence, the bridge can call itself depend on the number of heavy vehicles and the traffic
the world longest cable-stayed bridge. In order to ensure intensity. At winter, snow loads will generate an additional
safe passage for vessels through the Eastern Bosphorus loading. This load can be considered as temporarily as the
strait, an under clearance of 70 m is realized. [28] bridge will be made accessible for traffic in case of
snowfall. [30]
The breakwaters that are protecting the pylon foundation
should be able to resist storm-induced waves up to 6 meters
high. Wind speeds up to 36 meters per second were
measured during the construction phase. In winter, the
temperature drops below -36°C. Ice jams can create
additional loading to the pylons. The man-made islet will
protect the pylons from this type of loading. During the
summer months, temperatures can rise till 37°C. This
temperature variation generates important thermal loads
which should be included in the design. [30]
1) Pylon foundation
Figure VII-1: Side view of the Russky bridge
In order to mitigate the risk of erosion and the collapse of
As can be seen on Figure VII-1 the pylons reach an a vessel at the foundation of the pylon, man-made islets
incredible height of 321 m. This height is necessary to were created. First, 120 piles were conducted from the
create the 1104 meter central span. The designers arranged water at sea. This operation was ground breaking for
the fans as a mixture of parallel and harp arrangement to Russian bridge engineering, Figure VII-3. Each pile has a
gain the bridge additional aesthetic value. [29] diameter of 2 m and was sunk 46 m or 77 m deep,
The bridge self-anchored system creates horizontal depending on the position of the pylon. Afterwards, 3000
compression in the girder when the bridge is at rest. tons of steel and 20000 cubic meters of concrete where
Selecting an anchoring system influences the dimensions used to erect the grillage for each pylon. Finally, the islet is
of the bridge deck and pylons. For bridges with a central rock-filled after the finishing of the enclosing sheeting and
span of more than 1000 m, some disadvantages of the the sides of the peninsula are protected by breakwaters.
conventional self-anchored cable-stayed bridge become [30]
clear. At first, the dimension and self-weight of the main
girder will increase. Eventually leading to an increase in
horizontal pressure in the girder. Secondly, larger cable
inclinations are required in order to efficiently vertically
support the dead load as well as to maintain reasonable
horizontal pressure in the girder. Hence, significantly
increasing pylon heights are required. [29]
The designers carefully selected the anchoring system
and the cable arrangement such that high rising, aesthetic
pylons could be constructed.
through a formwork system that can be adapted to the
tapering and inclined geometry of the pylon itself. [32]
The whole pylon is constructed in 72 climbing cycles of
4,5 m. A rigid separation between the steel-fixing levels
and the shuttering and climbing operations allow the
builders to operate quickly. After each climbing cycle, the
formwork is retracted and cleaned. Followed by the fitting
of climbing shoes and climbing rails to raise and ty the
formwork to the next pouring cycle. This allows the
platform to be raised immediately after completion of the
steel-fixing and the formwork. [32]
VIII. CONCLUSION
In general, there are many different concepts for crossing
the large distance over a sea strait. The most suited bridge
types are cable bridges (suspension or cable-stayed). Each
concept comes with its own ad- and disadvantages. The
towers in particular play a big role in the overall design and
functionality of a cable bridge. They must serve as the rigid
Figure VII-3: Pile driving for the foundation of the pylons backbone for the structure while being aesthetically
pleasing with the surroundings. The conceptual design
2) Bridge approach phase is thus of great importance when looking at solutions
The approach to the bridge is executed by a series of in special situations. Choices are made for building
viaducts. Columns with a height varying from 9 to 30 m materials, shape of the tower, construction phases,
were constructed from the banks, across the man-made foundations, etc., which in the end must work together in
islet to the pylons. In order to mitigate repair costs, the harmony to overcome the challenges the engineer is
builders used self-compacting sulfate-resistant Portland confronted with. As illustration, multiple cases are
cement to erect the bridge piers. This concrete will protect discussed.
the footing against corrosive fluids and prevent rebar Regarding the crossing of fjords, multiple concepts are
corrosion. [30]
developed but not all are yet realised. Considering the “E39
3) Pylon construction Fixed Link Project”, a chained floating suspension bridge
(using concrete pontoons) will be constructed in the
In order to construct the massive 320 m pylons, a self- Sognefjord. On the contrary, a suspension bridge on steel
climbing formwork solution was applied for the Russky
tensions leg platforms (TLPs) will be realised in the
bridge as can be seen on Figure VII-4.
Boknafjord. Both concepts are a mixture of bridge
engineering and offshore technology used in oil and gas
industry.
For the design of the towers, steel is proposed to
minimise weight in order to facilitate transportation and
construction operations. The fabrication of the tower
happens mainly onshore, whereas offshore only large parts
have to be assembled using cranes.
For both concepts, lateral motions are mainly caused by
wind loading and partly by wave energy. These
deformations are resisted by a combination of the floating
devices’ inertia and the anchorage at the seabed. Due to the
remaining tolerable motions of the floating devices and
Figure VII-4: Self-climbing formwork thus the towers caused by the hydraulic loading, the main
cable and deck structure experience an additional loading
This solution provides a formwork which protects the compared to concepts with an unmovable foundation.
freshly poured concrete from extreme weather conditions
by creating an enclosed temporary working environment.
[31] The Akashi-Kaikyo bridge shows that for large
constructions, the design of the project goes hand in hand
One of the main objectives of the Russian building with the construction process. The one depends on the
contractor was to aim for a record-breaking construction other and vice versa. Also, it becomes clear that several
period of just 43 months. As can be seen on Figure VII-4, measures have to be taken to assure a long lifetime of the
the bridge approach and the pylons are erected at the same bridge. New techniques and materials were developed to
time. Conversion work of the formwork is mitigated solve occurring problems.
When one wants to increase the span to a new level, not [9] Opgård B., Allievi, F. (2013). Chained floating
only new materials provide solutions, but a whole new bridge. Multisonsult AS, Degree of Freedom,
bridge-concept seems necessary. The Tsugaru bridge Norway.
proposal shows how simple models and adaptations can
[10] Larssen R. M., et al. (2013). Deep sea floating
give insight in new ideas. It is a first optimization, but it
foundations for strait crossings. Aas-Jakobsen AS,
can have a large impact on the decisions made to proceed
Norway.
investigations.
[11] Jakobsen B., et al. (2013) Ship impacts on the
floating pontoons supporting a multiple span
In seismic areas, the soil and foundation interaction
suspension bridge. Cowi AS, Norway.
should be carefully modelled in case of an earthquake. A
representative earthquake for that region should be used in [12] Statens vegwesen, Region vest. (2013).
the structural model. In the case of the Russky bridge, the Sognefjorden feasibility study of floating bridge.
pylons dynamic response has a neglectable influence on the Norway.
spectral response of the tower’s foundation. One should
[13] Oosterlaak V., et al. (2013). How to cross the
keep in mind that this conclusion should not be used for
7500 m wide Boknafjord?. TDA AS, Norway.
each bridge design but depends on the soil characteristics,
foundation specifications and the type and height of the [14] Almeland I.-B. (2013). TLP technology
pylon. It was remarkable that the dynamic interaction experiences in the north sea used as foundations
between the two pylons could be neglected for this large for a bridge tower.
span.
[15] Søreide T. H., Bjerkås M. (2013). Mooring
The last case gave some insights in how pylons can be concept for deep water crossings. Reinertsen AS,
constructed in extreme weather conditions. A self-climbing Trondheim, Norway.
formwork system creates a safe environment for the
[16] Honshu-Shikoku Bridge Expressway Co., Ltd.,
constructors to operate. Damage due to varying weather
Japan. (2005). Technology. [http://www.jb-
conditions is mitigated by the formworks protection. By
honshi.co.jp/english/technology/index.html].
separating the steel-fixing level from the shuttering and
Accessed 12 November 2017.
climbing operations, pylons can be constructed at higher
rate. [17] How products are made. (2009). Suspension
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[http://www.madehow.com/Volume5/Suspension-
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Bridge.html]. Accessed 12 November 2017
The authors would like to thank prof. dr. ir. Hans De
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