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Technical Specification Rmu 33 KV Od Rmu PDF
Technical Specification Rmu 33 KV Od Rmu PDF
1 SCOPE OF SUPPLY
This specification covers design, manufacture, shop testing, inspection, packing, delivery of 33KV
Metal Enclosed, panel type, Non extensible/ extensible Outdoor SF6 RING MAIN UNIT (RMU) fully
type tested according to IEC 62271-200 standards.
The RMU should be complete with all components necessary for its effective and trouble free
operation along with associated equipment etc. such components should be deemed to be within
the scope of supplier’s supply.
The design of the switchgear should be exclusive and specific responsibility of supplier and should
be comply with current good engineering practice, the relevant codes and recommendation, the
project specific requirements.
The RMU should be fixed type SF-6 insulated, vacuum circuit breakers with O/C & E/F relay for the
protection of the transformer. It should be maintenance free equipment, having stainless steel
robotically welded enclosure.
The RING MAIN UNIT (RMU) should be designed, manufactured and tested according to the latest
version of:
IEC 60694 Common specifications for high-voltage switchgear and control gear standards.
IEC 62271-200 : A.C metal-enclosed switchgear and control gear for rated voltages above 1KV and
up to and including 72KV and the IEC Codes herein referred.
IEC 62271-102: Alternating current disconnectors (isolators) and earthing switches
IEC 60529 : Classification of degrees of protection provided by enclosures
IEC 60265 High-voltage switches-Part 1: Switches for rated voltages above 1kV and less than 52
kV
IEC 60056 : Circuit breakers
IEC 62271-105 High-voltage alternating current switch-fuse combinations
IEC 60185 Current transformers
IEC 60186 Voltage transformers
IEC 60255 Electrical relays
Any other codes recognized in the country of origin of equipment might be considered provided that
they fully comply with IEC standards.
The design of the switchgear should be based on safety to personnel and equipment during
operation and maintenance, reliability of service, ease of maintenance, mechanical protection of
equipment, interchangeability of equipment and ready addition of future loads.
Offered 33KV SF6 Outdoor, Non extensible/ Extensible, Ring Main Unit (RMU), should comprise of
630A Load break Switches & 630 A Vacuum “T” OFF Circuit Breaker with (3 O/C & 1E/F) Relays.
Various combinations of Load break switch and VCB shall be possible to configure the
switchboards as per the site requirements. Maximum four functional units (cable switch/ VCB) can
be accommodated in one single tank so as to make it more compact and reliable.
The Ring Main unit shall be suitable for operations at a height of 1000 meters above sea
level, IEC 60120.
The RMU shall be capable of operating normally within the following temperature ranges:
o Maximum air temperature: +40 deg C
o Maximum value for 24 Hr mean: +35 deg C
o Minimum air temperature: - 25 deg C
The Compact switchgear shall be capable of being exposed to high relative humidity (max
95%) and ambient air pollution.
The Compact switchgear shall be capable of being operated in electrically exposed
locations.
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36 KV Outdoor Type Ring Main Unit
Degree of protection:
High Voltage live parts, SF6 tank IP 67
Front cover mechanism IP 2X
Cable covers IP 3X
Colours:
Front cover RAL 7035
Side and cable cover RAL 7035
Enclosure Dark Admiral Grey
RMU must have a pressure relief device at the bottom of the stainless steel housing to ensure that
in the rare case of an internal arc, the high pressure caused by the arc will be released and the hot
gases are allowed to be exhausted out at the bottom of the cubicle towards back side to ensure
complete safety to the operator. A controlled direction of flow of the hot gas should be achieved.
SF6 gas shall be used for the dielectric medium for 33KV RMU’s in accordance with IEC376. It is
preferable to fit an absorption material in the tank to absorb the moisture from the SF6 gas and to
regenerate the SF6 gas following arc interruption. The SF6 insulating medium shall be constantly
monitored via a temperature compensating gas pressure indicator offering a simple go, no-go
indication. Maximum gas pressure shall be 1.4 bar absolute.
It should consist of an SF6 cubicle housing a switch disconnector and an earthing switch. Bus bars
and all electrical connections are located inside the tank. The switch positions are closed – open –
earthed. The operating shafts for the switches should be have rotary seals where they enter the
SF6 cubicle. The operating mechanisms should be located outside on the front of the SF6 tank.
Cable bushings should be located on the front of the SF6 cubicle in a separate cable compartment.
Front covers containing the mimic diagram and having a degree of protection IP2X close the fronts.
Vacuum bottles should be use as interrupters of the currents. The make of vacuum bottles should
be same as that of RMU. The circuit breaker main circuit should be connected in series with a
three-position disconnector –earthing switch. The operation between circuit breaker and
disconnector earthing must be interlocked. VCB shall use a self powered relay with low burden trip
coil. Relay shall draw the required energy from ring core CTs mounted on cables in the cable
compartment.
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36 KV Outdoor Type Ring Main Unit
The mechanism shall have two operating shafts; the upper one for the load break switch and the
lower one for the earthing switch. Both shafts are single spring operated and are directly connected
to the switches inside the SF6 enclosure.
Due to the mechanical interlock between the upper and the lower operating shaft, it is impossible to
operate the load break switch when the earthing switch is in earthed position or to operate the
earthing switch when the load break switch is in closed position.
4.9 Busbars
Comprising the 3 single phases copper bus bars and the connections to the switch or circuit
breaker. The bus bar should be integrated in the cubicle Bus bars should be rated to withstand all
dynamic and thermal stresses for the full length of the switchgear.
Each module has a separate cable compartment that is segregated from each other by means of a
partition wall. A partition wall should be fitted to divide the cable compartment from the rear side of
the switchgear. In case of an arc inside the tank, followed by the opening of the pressure relief, the
partition wall prevents the hot gases flowing out from the pressure relief to enter the cable
compartments. All covers are removable. It should be possible to perform cable testing inside the
cable boxes without disconnecting the cables.
4.15 Auxiliaries
The switchgear should be prepared for options like motor operation, auxiliary contacts and short-
circuit indicators. Necessary terminal blocks and wiring etc. should be placed behind the front cover
or in LV box of each module.
4.17 Retrofit
Units shall be fully SCADA compatible. Retrofitting/motorization at site shall be possible at a later
date for cable switches as well as T- OFF circuit Breaker to enable remote operation and
monitoring.
Robotic welding station for stainless steel main tank, ensuring a leak rate
of less than 0.1% per year.
Work benches with pneumatic adjustable work benches and torques
wrenches, giving flexibility to workmen for proper tightness of internal components of sealed
tank.
State of the art fully automatic gas filling and leakage testing machine for
ensuring the quality of sealing and have precision to measure leak rate less than 0.1% per year.
High voltage testing station to have high voltage power frequency test and
partial discharge measurement.
Computerized system to measure time travel characteristic of breaker
before sealing the tank.
Units should be type tested in accordance with IEC standards 60056, 62271-102, 60265,
62271-200, 62271-105,60529 and 60694. The following type tests have been performed and
available if required
Short time and peak withstand current test
Temperature rise tests
Dielectric tests
Test of apparatus i.e. circuit breaker and earthing switch
Arc fault test
Measurement of resistance of main circuit.
Mechanical endurance test.
Duty cycle test.
Internal arc test for HT chamber.
Degree of protection for IP –54 for Outdoor enclosure.
Tests to verify true position indication devices as per IEC 62271-102.
Below listed test should be performed as routine tests before the delivery of units:
7.0 DOCUMENTATION
An instruction manual should be provided with necessary information for receiving, handling,
storage, installation, operation and maintenance.
Routine test certificate should be follow each unit, and standard schematic drawings should be
delivered for Ring Main Units. Compact Switchgear should be have drawings that consist of system
single line drawings, general arrangement and schematic drawings for order specific units.
All drawings shall confirm to International Standards Organization (ISO) “A” series of drawing
sheets/Indian Standards Specification IS : 11065. All dimensions and data shall be in ink and
suitable for microfilming. All dimensions and data shall be in S.I. Units.
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36 KV Outdoor Type Ring Main Unit
8.0 TRAINING
Installation of the switchgear should be required no special tools. Optional product training should
be available at the manufacturer’s facility.