Sicam TM

Preface, Table of Contents
Introduction 1
SICAM RTUs Standard I/O Modules 2
Safety I/O Modules 3
SICAM TM I/O Modules
DC6-041-2.07
Note
Please observe Notes and Warnings for your own safety in the Preface.
Disclaimer of Liability Copyright

Although we have carefully checked the contents of this publication Copyright © Siemens AG 2016
for conformity with the hardware and software described, we cannot
guarantee complete conformity since errors cannot be excluded. The reproduction, transmission or use of this document or its
The information provided in this manual is checked at regular contents is not permitted without express written authority.
intervals and any corrections that might become necessary are Offenders will be liable for damages. All rights, including rights
included in the next releases. Any suggestions for improvement are created by patent grant or registration of a utility model or design,
welcome. are reserved.
Subject to change without prior notice.
Document Label: SICRTUs-HBIOMODULE-ENG_V2.07

Issuing date: 2016-04-26
o
Siemens AG Order n .: DC6-041-2.07
Energy Automation
Humboldtstraße 59
90459 Nürnberg
Germany
Preface
This document is applicable to the following product(s):
· SICAM AK
· SICAM TM
· SICAM MIC
· SICAM EMIC
· SICAM CMIC
Purpose of this manual
This manual describes the characteristics and functions of all input/output modules of the
system family SICAM RTUs (SICAM TM I/O Modules).
It contains:
· Functional Overviews
· Technical Specifications
· Interface Descriptions
· External Circuit Elements
Target Group
The document you are reading right now is addressed to users, who are in charge of the
following engineering tasks:
· Conceptual activities, as for example design and configuration
· Creation of the assembly technical documentation
· Technical system maintenance
Recommendations for Third-Party Products
Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the
associated technical descriptions must be paid attention to in any case.
References to Third-Party Web Sites
Siemens is not responsible for the contents of third-party websites mentioned in this
document, as well as the correctness of the publications and links. For all product information
the respective manufacturer is responsible.
SICAM RTUs, SICAM TM I/O Modules 3

DC6-041-2.07, Edition 04.2016
Preface
Placement in the Information Landscape
Document Item number

Common Functions Peripheral Elementes according to IEC 60870-5-101/104 DC0-011-2
ACP 1703 Platforms – Configuration - Automation Units and Automation Networks DC0-021-2
SICAM AK System Description MC2-021-2
PE-641x/USIO66 System Element Datasheet DC6-033-2
PE-641x/TCIO66 System Element Datasheet DC6-037-2
SICAM TM System Datasheet MC6-007-2
SICAM MIC System Description MC6-054-2
SICAM EMIC System Description MC6-049-2
SICAM CMIC System Description MC8-001-2
You find current product information on our website: www.siemens.com/sicam.
Further Support
For more information, please contact our Customer Support Center:

Phone: +49 (0)180 524 70 00
Fax: +49 (0)180 524 24 71
(charges depending on provider)
e-mail: support.ic@siemens.com
The Siemens Power Academy offers a comprehensive program of professional training events
in the fields of power generation, distribution and transmission.
Main training centers are:
Nuremberg, Germany (Head Office) Vienna, Austria

Phone: +49 911 433 7415 Phone: +43 51707 31143
Fax: +49 911 433 5482 Fax: +43 51707 55243
power-academy.ptd@siemens.com power-academy.at@siemens.com
Schenectady, NY, USA Hebburn, United Kingdom

Phone: +1 518 395 5005 Phone: +44 1914 953449
Fax: +1 518 346 2777 Fax: +44 1914 953693
pti-edpro.ptd@siemens.com pti-training.stdl.uk@siemens.com
4 SICAM RTUs, SICAM TM I/O Modules

DC6-041-2.07, Edition 04.2016
Preface
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for
operating the equipment (module, device) in question because special operating conditions
might require additional measures. However, it does contain notes that must be adhered to for
your own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Note
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual
must be performed by qualified personnel only. As used in the safety notes contained in this
manual, qualified personnel are those persons who are authorized to commission, release,
ground, and tag devices, systems, and electrical circuits in accordance with safety standards.

DC6-041-2.07, Edition 04.2016
Preface
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those
described in the Catalog and the Technical Description. If it is used together with third-party
devices and components, these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage,
installation, and mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the
appropriate measures are not taken:
Before making any connections at all, ground the equipment at the PE terminal.
· Hazardous voltages can be present on all switching components connected to the power
supply.
· The device does not represent a safety-oriented application.
· Even after the supply voltage has been disconnected, hazardous voltages can still be
present in the equipment (capacitor storage).
· Equipment with current transformer circuits must not be operated while open.
· The limit values indicated in the manual or the operating instructions must not be
exceeded; that also applies to testing and commissioning.
Danger
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!
Statement of Conformity
The product described conforms to the regulations of the following European Directives:
· EMV-Directive 2004/108/EG
(observance of the harmonized standard EN 60870-2-1:1996)
· Low-voltage Directive 2006/95/EG
(observance of the harmonized standard EN 61010-1:2010)
Symbols used on the I/O Modules
Symbol Description
Warning, risk of electric shock
Caution, risk of danger. The documentation must be observed.

DC6-041-2.07, Edition 04.2016
Table of Contents
1 Introduction ................................................................................................................. 13
1.1 Application ..................................................................................................... 14

1.1.1 Standard I/O Modules ................................................................................ 15
1.1.2 Safety I/O Modules .................................................................................... 15
1.2 Systems ......................................................................................................... 16
1.2.1 SICAM TM, SICAM AK .............................................................................. 16
1.2.2 SICAM MIC ............................................................................................... 17
1.2.3 SICAM EMIC ............................................................................................. 17
1.3 I/O Modules Dimensions................................................................................. 18
1.3.1 I/O Modules with Single Module Width ....................................................... 18
1.3.2 I/O Modules with Double Module Width...................................................... 19
2 Standard I/O Modules.................................................................................................. 21
2.1 DI-6100 .......................................................................................................... 22

2.1.1 Features and Functions ............................................................................. 22
2.1.2 View .......................................................................................................... 22
2.1.3 Technical Specifications ............................................................................ 23
2.1.4 Pin Assignment and Display ...................................................................... 24
2.1.5 Block Diagram and External Circuitry ......................................................... 25
2.2 DI-6101 .......................................................................................................... 26
2.2.2 View .......................................................................................................... 26
2.3 DI-6102 .......................................................................................................... 30
2.3.2 View .......................................................................................................... 30
2.4 DI-6103 .......................................................................................................... 34
2.4.2 View .......................................................................................................... 34
2.5 DI-6104 .......................................................................................................... 38
2.5.2 View .......................................................................................................... 38

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Table of Contents

2.5.5 Block Diagram and External Circuitry......................................................... 41
2.6 DO-6200 ........................................................................................................ 42
2.6.2 View .......................................................................................................... 42
2.7 DO-6212 ........................................................................................................ 46
2.7.2 View .......................................................................................................... 46
2.8 DO-6220 ........................................................................................................ 52
2.8.2 View .......................................................................................................... 52
2.9 DO-6221 ........................................................................................................ 56
2.9.2 View .......................................................................................................... 56
2.10 DO-6230 ........................................................................................................ 60
2.10.2 View .......................................................................................................... 60
2.11 AI-6300 .......................................................................................................... 69
2.11.2 View .......................................................................................................... 69
2.12 AI-6307 .......................................................................................................... 73
2.12.2 View .......................................................................................................... 73

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Table of Contents

2.13 AI-6308 .......................................................................................................... 77
2.13.2 View .......................................................................................................... 77
2.14 AI-6310 .......................................................................................................... 81
2.14.2 View .......................................................................................................... 81
2.15 AO-6380......................................................................................................... 85
2.15.2 View .......................................................................................................... 85
2.16 TE-6420 ......................................................................................................... 89
2.16.2 View .......................................................................................................... 89
2.17 TE-6450 ......................................................................................................... 93
2.17.2 View .......................................................................................................... 93
2.18 TE-6430 ......................................................................................................... 97
2.18.2 View .......................................................................................................... 97
2.18.4 Pin Assignment and Display .................................................................... 100
2.18.5 Block Diagram and External Circuitry ....................................................... 101
3 Safety I/O Modules .................................................................................................... 103
3.1 DI-6170 ........................................................................................................ 104

3.1.1 Features and Functions ........................................................................... 104
3.1.2 View ........................................................................................................ 105
3.1.3 Technical Specifications .......................................................................... 106

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Table of Contents
3.1.5 Unique Module Number ........................................................................... 108

3.1.6 Block Diagram ......................................................................................... 109
3.1.7 External Circuit Elements ........................................................................ 110
3.1.7.1 Error Detection on the External Circuitry ............................................. 110
3.1.7.2 Single-Channel Sensor without Test Pulse (achievable SIL 2) ............ 111
3.1.7.3 Single-Channel Sensor without Test Pulse – Sensor supply external
(achievable SIL 2) .............................................................................. 111
3.1.7.4 Double-Channel Sensor with homogeneous Channels without Test Pulse
(achievable SIL 3) .............................................................................. 112
3.1.7.5 Double-Channel Sensor with homogeneous Channels without Test Pulse
- Sensor supply external (achievable SIL 3) ........................................ 113
3.1.7.6 Double-Channel Sensor with diverse Channels without Test Pulse
(achievable SIL 3) .............................................................................. 114
3.1.7.7 Single-Channel Sensor with Test Pulse (achievable SIL 2) ................. 115
3.1.7.8 Double-Channel Sensor with homogeneous Channels with Test Pulse
(achievable SIL 3) .............................................................................. 116
3.1.7.9 Double-Channel Sensor with homogeneous Channels with Test Pulse
(achievable SIL 3) .............................................................................. 117
3.1.7.10 Double-Channel Sensor with diverse Channels with Test Pulse
(achievable SIL 3) .............................................................................. 118
3.2 DO-6270 ...................................................................................................... 119
3.2.2 View ........................................................................................................ 119
3.2.6 Block Diagram ......................................................................................... 124
3.2.7.2 Overview - Circuitry of the Output Driver ............................................. 126
3.2.7.3 Example: Two-Channel Circuitry with Relay Diversity with Read-Back of
the Relay Contact; Relay without Electronic ........................................ 127
3.2.7.4 Example: Two-Channel Circuitry with Relay Diversity without Read-Back
of the Relay Contact; Relay without Electronic .................................... 128
3.2.7.5 Example: Emergency Stop Device 1; Relay with Electronic ................. 129
3.2.7.6 Example: Emergency Stop Device 2; Relay with Electronic ................. 130
3.2.7.7 Transient Effects of the External Circuitry with External Load .............. 131
3.3 AI-6370 ........................................................................................................ 132
3.3.2 View ........................................................................................................ 133
3.3.6 Block Diagram ......................................................................................... 138

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Table of Contents
3.3.7.2 Circuitry Examples.............................................................................. 139

3.4 Fault Exclusion by Constructional Measures ................................................. 140

DC6-041-2.07, Edition 04.2016
Table of Contents

Edition 04.2016, DC6-041-2.07
1 Introduction
Contents
1.1 Application ..................................................................................................... 14

1.2 Systems ......................................................................................................... 16
1.3 I/O Modules Dimensions................................................................................. 18

DC6-041-2.07, Edition 04.2016
Introduction
1.1 Application
SICAM TM I/O modules are used in the peripheral elements of the following SICAM RTUs
products.
SICAM TM Peripheral Elements

Peripheral Element Designation
PE-6410/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus el)
PE-6411/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus opt)
PE-6412/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus 2x opt)
PE-6410/USIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus el)
PE-6411/TCIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus el)
PE-6412/TCIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus 2x opt)
*)
the SICAM TM peripheral elements can be used also in SICAM AK
SICAM MIC Peripheral Elements

CP-6020/USIO60 Universal Signal In-/Output
SICAM EMIC Peripheral Elements

SICAM CMIC Peripheral Elements


Edition 04.2016, DC6-041-2.07
Introduction
1.1.1 Standard I/O Modules
I/O Module Designation Item-Number/MLFB

DI-6100 Binary Input 2x8, 24…60 VDC GC6-100 / 6MF11130GB000AA0
DI-6101 Binary Input 2x8, 110/220 VDC GC6-101 / 6MF11130GB010AA0
DI-6102 Binary Input 2x8, 24…60 VDC 1ms GC6-102 / 6MF11130GB020AA0
DI-6103 Binary Input 2x8, 110/220 VDC 1ms GC6-103 / 6MF11130GB030AA0
DI-6104 Binary Input 2x8, 220 VDC GC6-104 / 6MF11130GB040AA0
DO-6200 Binary Output Transistor 2x8, 24…60 VDC GC6-200 / 6MF11130GC000AA0

DO-6212 Binary Output Relays 8x 24…220 VDC/230 VAC GC6-212 / 6MF11130GC120AA0
DO-6220 Command Output Base Module GC6-220 / 6MF11130GC200AA0
DO-6221 Command Output Base Module with Measurement GC6-221 / 6MF11130GC210AA0
DO-6230 Command Output Relay Module GC6-230 / 6MF11130GC300AA0
AI-6300 Analog Input 2x2 ±20 mA/±10 V GC6-300 / 6MF11130GD000AA0

AI-6307 Analog Input 2x2 ±5 mA GC6-307 / 6MF11130GD070AA0
AI-6308 Analog Input 2x2 ±2 mA/±10 V GC6-308 / 6MF11130GD080AA0
AI-6310 Analog Input 2x2 Pt100/Ni100 GC6-310 / 6MF11130GD100AA0
AO-6380 Analog Output 4x ±20 mA/±10 mA/±10 V GC6-380 / 6MF11130GD800AA0
TE-6420 Speed Measurement 2x2 5 VDC/24 VDC/NAMUR GC6-420 / 6MF11130GE200AA0

TE-6450 Position Acquisition 2x2 SSI/RS-422 GC6-450 / 6MF11130GE500AA0
TE-6430 Counting Pulse Inp. 2x24…60 VDC GC6-430 / 6MF11130GE300AA0
1.1.2 Safety I/O Modules
I/O Module Designation Item-Number/MLFB

DI-6170 Binary Input 2x4, 24 VDC (S) GC6-170 / 6MF11130GB700AA0
DO-6270 Binary Output Transistor 4x, 24 VDC (S) GC6-270 / 6MF11130GC700AA0
AI-6370 Analog Input 2x, 4…20 mA (S) GC6-370 / 6MF11130GD700AA0

DC6-041-2.07, Edition 04.2016
Introduction
1.2 Systems
1.2.1 SICAM TM, SICAM AK
The possibilities to connect peripheral control modules to SICAM TM und SICAM AK are
described in document ACP 1703 Platforms – Configuration - Automation Units and
Automation Networks.
Master control element Bus interface module (electrical) Bus interface module (optical)
C S
4 O 0 1
L S
I S
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2 3
I S
S I
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R
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R
1 X Y
P
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6 T K K
M
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1
X
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/
K
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/ C
C R
E
R
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T E
A
S E
H
P U LE
P R
C
A
M 3
0
A 7 51X 6X
1
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M
SI T
A
C
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S
3
0
7
1
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X 6
X 7
X 8X 9
X 10X 4
X 11
X 12X D
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X R
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M M B
B F
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0 1 2
OE
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T A
S
/E /E T /E B /E K
H E
R R (E R (F R C C 1 2 3 4 5 6
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C - 0 - 1 - 2 - 3 N L
N MSI M SI MSI MSI Y N
S
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2
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P 2
C P
N
Peripheral element with

standard I/O-modules Max. 8 I/O modules with 63 mm
Peripheral control module (electrical or optical) TS35 rail

Power supply module
Peripheral element with standard und safety I/O-modules

(only applicable for SICAM AK)

Edition 04.2016, DC6-041-2.07
Introduction
1.2.2 SICAM MIC
SICAM MIC consists of a power supply module, a peripheral control module and up to a
maximum of 8 I/O-modules. The modules are mounted on a TS35 rail (DIN rail).
8 I/O-Modules max.
TS35 rail
Master Control Module
Power Supply Module
1.2.3 SICAM EMIC
SICAM EMIC consists of a power supply module, a peripheral control module and up to a
maximum of 8 I/O-modules. The modules are mounted on a TS35 rail (DIN rail).
8 I/O modules max.
TS35 rail
Master control module
Power supply module

DC6-041-2.07, Edition 04.2016
Introduction
1.3 I/O Modules Dimensions
1.3.1 I/O Modules with Single Module Width

Edition 04.2016, DC6-041-2.07
Introduction
1.3.2 I/O Modules with Double Module Width
66.5
73
131
126
133

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Introduction

Edition 04.2016, DC6-041-2.07
2 Standard I/O Modules
Contents
2.1 DI-6100 .......................................................................................................... 22

2.2 DI-6101 .......................................................................................................... 26
2.3 DI-6102 .......................................................................................................... 30
2.4 DI-6103 .......................................................................................................... 34
2.5 DI-6104 .......................................................................................................... 38
2.6 DO-6200 ........................................................................................................ 42
2.7 DO-6212 ........................................................................................................ 46
2.8 DO-6220 ........................................................................................................ 52
2.9 DO-6221 ........................................................................................................ 56
2.10 DO-6230 ........................................................................................................ 60
2.11 AI-6300 .......................................................................................................... 69
2.12 AI-6307 .......................................................................................................... 73
2.13 AI-6308 .......................................................................................................... 77
2.14 AI-6310 .......................................................................................................... 81
2.15 AO-6380......................................................................................................... 85
2.16 TE-6420 ......................................................................................................... 89
2.17 TE-6450 ......................................................................................................... 93
2.18 TE-6430 ......................................................................................................... 97

DC6-041-2.07, Edition 04.2016
Standard I/O Modules
2.1 DI-6100
2.1.1 Features and Functions
Binary input module

· 16 inputs (2 groups of 8 each)
· Galvanically insulated by optocouplers
· Each group has a common return
· Signal voltage 24…60 VDC
· Removable screw terminals
· Indication of function and states of the inputs via LED
· Acquisition with a resolution of 10 ms
2.1.2 View

Edition 04.2016, DC6-041-2.07
2.1.3 Technical Specifications
Binary Inputs
16 binary inputs · 2 groups, 8 inputs each
· Galvanical insulation
· Each group has a common return of selectable polarity
Filter time 3 ms *)
Nominal voltages 24/48/60 VDC
Operating points £ 12 V logically "0"
³ 16 V logically "1"
Rated current 1.0…1.5 mA (at 18 .. 78 V)
Input circuits 18…78 VDC
The circuits are operated by means of an external voltage
Power Supply
Operating voltage 5 VDC ±5%, 170 mW
The voltage is picked off at the TM bus
Mechanics and Connectors
Terminals Removable screw terminals (grid size 5.08)
Dimensions 131x63x73 mm (LxWxH, dimensions w/o DIN rail)
Weight Approx. 225 g
*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_monitoring), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms

DC6-041-2.07, Edition 04.2016
2.1.4 Pin Assignment and Display
The process signals must be connected to four 10-pin screw terminals. The pin assignment of
the peripheral connectors is described in the following table.
D
I
-
6
1
0
0

Edition 04.2016, DC6-041-2.07
2.1.5 Block Diagram and External Circuitry
The following circuitry variants are examples, and do not relate exclusively to the depicted
inputs/outputs.
IN D10…IN D17:
One-pole input with internal common
root (plus or minus)
IN D00…IN D07:
One-pole input with external
common root (plus or minus)

DC6-041-2.07, Edition 04.2016
2.2 DI-6101
Binary input module

· Signal voltage 110/220 VDC
2.2.2 View

Edition 04.2016, DC6-041-2.07
Binary Inputs
Filter time 3 ms *)
Nominal voltages 110/220 VDC
³ 82.5 V logically "1"
Rated current 1.0…1.7 mA (at 82…250 V)
Power Supply
*)

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D
I
-
6
1
0
1

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

DC6-041-2.07, Edition 04.2016
2.3 DI-6102
Binary input module

· Signal voltage 24…60 VDC
2.3.2 View

Edition 04.2016, DC6-041-2.07
Binary Inputs
Filter time 3 ms *)
Nominal voltages 24/48/60 VDC
Power Supply
*)

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D
I
-
6
1
0
2

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

DC6-041-2.07, Edition 04.2016
2.4 DI-6103
Binary input module

· Signal voltage 110/220 VDC
2.4.2 View

Edition 04.2016, DC6-041-2.07
Binary Inputs
· galvanical insulation
· each group has a common return of selectable polarity
Filter time 3 ms *)
Nominal voltages 110/220 VDC
the circuits are operated by means of an external voltage
Power Supply
Operating voltage 5 VDC ±5%, 170mW
the voltage is picked off at the TM bus
Terminals removable screw terminals (grid size 5.08)
Weight approx. 225 g
*)

DC6-041-2.07, Edition 04.2016
D
I
-
6
1
0
3

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

DC6-041-2.07, Edition 04.2016
2.5 DI-6104
Binary input module

· Signal voltage 220 VDC
2.5.2 View

Edition 04.2016, DC6-041-2.07
Binary Inputs
Filter time 3 ms *)
Nominal voltages 220 VDC
Rated current 1.1…1.5 mA (at 165…250V)
Power Supply
*)

DC6-041-2.07, Edition 04.2016
D
I
-
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1
0
4

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

DC6-041-2.07, Edition 04.2016
2.6 DO-6200
Binary output module

· 16 transistor outputs (2 groups of 8 each)
· Switching voltage 24…60 VDC
· All outputs proof against continued short circuit
· To increase switching capacity 2 outputs can be connected in parallel
· No impact on other outputs if one is short-circuit
· Indication of function and states of the outputs via LED
2.6.2 View

Edition 04.2016, DC6-041-2.07
Binary Outputs
16 binary outputs · 2 groups, 8 outputs each
(transistor) · Galvanical insulation
Nominal switching voltage 24/48/60 VDC
Nominal current Due to thermal loading capacity of the module:
(resistive load) · 0.25 A at 24, 48, and 60 VDC
(for each output, if 16 outputs are active at the same time)
· 0.35 A when connecting 2 outputs in parallel
(for each pair ot outputs, if 8 pairs of outputs are active at the
same time)
Maximum continuous current Due to electrical ratings of the transistor switch:
· 0.9 A at 18…78 VDC
(only 1 output active)
Nominal switching capacity · 6W at 24 VDC when connecting in parallel: 8.4 W
(resistive load, UN ) · 12 W at 48 VDC when connecting in parallel 16.8 W
· 15 W at 60 VDC when connecting in parallel: 21 W
Maximum switching capacity 70.2 W at 78 VDC
Overload proof No
Proof against continued 10 A current limitation
short-circuit If the current limitation operates,
current is cut off after 10 µs
Cyclic reclosing
break time 300 µs
make time 10 µs
Switching cycles Unlimited
Switching frequency Max. 100 Hz
Output circuit voltage drop < 0.5 V at 0.25 A
Dynamic withstand capability · Capacitive load max. 100 nF at 60V
· Inductive t £ 500 ms (any with external free-wheeling
diode)
· Lines Z ³ 100 W, line length up to 3 km
· Lamps IN £ 150 mA (ION £ 1.8 A)
Output circuits 18…78 VDC
Power Supply

DC6-041-2.07, Edition 04.2016
D
O
-
6
2
0
0

Edition 04.2016, DC6-041-2.07
inputs/outputs.
OUT D10…OUT D17:

One-pole input with switched plus
and internal common root
OUT D00…OUT D07:

One-pole input with switched plus
and external common root

DC6-041-2.07, Edition 04.2016
2.7 DO-6212
Binary output module

· 8 relay outputs
· Galvanically insulated
· Switching voltage 24…220 VDC/230 VAC
· The outputs can switch dc and ac voltages
2.7.2 View

Edition 04.2016, DC6-041-2.07
Binary outputs
8 binary outputs · 8 outputs, potential-free
(relay) · Galvanical insulation
Nominal voltage · 24/48/60/110/220 VDC

· 110/230 VAC
Maximum continuous current · 2A
· 5A for 1 minute
Switching capacity DC voltage
· Min. 50 mW at 5 VDC
· Max. acc. to diagram
AC voltage
· Max. 1250 VA 5 A/250 VAC, resistive load
· Max. 500 VA 2 A/250 VAC, cosj = 0.4
Switching cycles 3x104
Output circuits Max. 250 VDC / 253 VAC
Power Supply

DC6-041-2.07, Edition 04.2016
D
O
-
6
2
1
2

Edition 04.2016, DC6-041-2.07
inputs/outputs.
OUT D04, OUT D05, OUT D06
a) 1.5-pole output with switched

minus (max. 7 commands can be
used)
a) 1.5-pole output with switched plus

(max. 7 commands can be used)
OUT D00
One-pole output with switched plus
OUT D01
One-pole output with switched minus
OUT D02 / OUT D03
2-pole output

DC6-041-2.07, Edition 04.2016
Protection of external circuitry
a) Þ RL
Si
b) Þ Si
RL

Edition 04.2016, DC6-041-2.07
Maximum current with and without protection:
a) Numbers of used Max. current for

outputs each output
Without protection all 2A
all 5A/1min
max. 2 5A
With protection
B-characteristic 4A/10kA all 2A
max. 2 4A
Z-characteristic 4A/10kA all 2A
max. 2 4A
C-characteristic 2A/10kA 1 ... 8 2A
b) Max. current for

each AUX Pin
Without protection 5A
With protection
B-characteristic 4A/10kA 4A
Z-characteristic 4A/10kA 4A
C-characteristic 2A/10kA 2A

DC6-041-2.07, Edition 04.2016
2.8 DO-6220
Base module for checked command output in combination with up to 7 pieces of DO-6230
(command output relay module)
· Group and pulse output relays
· Galvanically insulated from logic
· Internal checks (IC1)
· Output functions
─ Pulse commands
2.8.2 View

Edition 04.2016, DC6-041-2.07
Processor and Memory

Processor PIC18F6527, 10 MHz
Program memory intern, FLASH 48 kByte
Main memory intern, SRAM 3936 Byte
Parameter memory intern, EEPROM 1024 Bytes
Binary Outputs
2 pulse outputs Output contacts and grouping for commands
Nominal switching voltage 24/48/60/110 VDC
Switching capacity · Min. 10 µA 10 m VDC
· Max. 60 W acc. to diagram
Maximum switching capacity / 48 W 24 VDC 2 A *)

switching voltage / maximum 57 W 48 VDC 1.2 A
switching current 60 W 60 VDC 1A
55 W 110 VDC 0.5 A
Overload proof No
Cyclic reclosing
break time 300 µs
make time 10 µs
· Mechanical:
8
Switching cycles 10
· Electrical:
5
10 (0.5 A, 110 VDC)
5
5 x 10 (1 A, 30 VDC)
5
10 (2 A, 30 VDC)
Dynamic withstand capability · Capacitive load max. 100 nF at 60 V
diode)
· Lamps IN £ 150 mA (ION £ 1.8 A)
Output circuits 18 VDC…143 VDC
*)
for module DO-6220 with version -- the following reduced values are valid: 29 W / 24 VDC / 1.2 A

DC6-041-2.07, Edition 04.2016
Power Supply
Operating voltage 5 VDC ± 5%, 560 mW
The process signals must be connected to two 10-pin screw terminals. The pin assignment of
D
O
-
6
2
2
0

Edition 04.2016, DC6-041-2.07
See module DO-6230; Block Diagram and External Circuitry.

DC6-041-2.07, Edition 04.2016
2.9 DO-6221
Base module for checked command output in combination with up to 7 pieces of DO-6230
(command output relay module)
· Group and pulse output relays
· Resistance check (RC1)
2.9.2 View

Edition 04.2016, DC6-041-2.07

Program memory intern, FLASH 48 kByte
Main memory intern, SRAM 3936 Byte
Parameter memory intern, EEPROM 1024 Bytes
Binary Outputs
2 pulse outputs Output contact and grouping for commands
· Max. 60 W

55 W 110 VDC 0.5 A
Overload proof Yes
Cyclic reclosing
break time 300 µs
make time 10 µs
· Mechanical:
8
Switching cycles 10
· Electrical:
5
10 (0.5 A, 110 VDC)
5
5 x 10 (1 A, 30 VDC)
5
10 (2 A, 30 VDC)
diode)
· Lamps IN £ 150 mA (ION £ 1.8 A)
*)
for module DO-6221 with version -- the following reduced values are valid: 29 W / 24 VDC / 1.2 A

DC6-041-2.07, Edition 04.2016
Power Supply
D
O
-
6
2
2
1

Edition 04.2016, DC6-041-2.07
See module DO-6230; Block Diagram and External Circuitry.

DC6-041-2.07, Edition 04.2016
2.10 DO-6230
Relay module for checked command output in combination with DO-6220 or DO-6221
· 8 relay outputs
─ 8 pulse commands (2-pole) or
─ 16 pulse commands (1-pole or 1½-pole)
2.10.2 View

Edition 04.2016, DC6-041-2.07

Program memory internal, FLASH 48 kByte
Main memory internal, SRAM 3936 Byte
Parameter memory internal, EEPROM 1024 Bytes
Binary Outputs
16 binary outputs · 2 groups, 8 outputs each
(transistor) · Galvanical insulation
· Max. 60 W

55 W 110 VDC 0.5 A
Overload proof No
Proof against continued No
short-circuit
8
Switching cycles Mechanical: 10
5
Electrical: 10 (0.5 A, 110 VDC)
5
5 x 10 (1 A, 30 VDC)
5
10 (2 A, 30 VDC)
diode)
· Lamps IN £ 150 mA (ION £ 1.8 A)
*)
if the command output base modules DO-6220 or DO-6221 with version -- are used, the following
reduced values are valid: 29 W / 24 VDC / 1.2 A
Power Supply

DC6-041-2.07, Edition 04.2016

D
O
-
6
2
3
0
inputs/outputs.

Edition 04.2016, DC6-041-2.07
1-Pole Commands, Relay Common Return on Minus Pole (the brackets show the
external circuit elements with relay common return on positive pole)
Configuration Note
At Relay common return on minus pole the parameter "Polarity" must be set to "-" .
(At Relay common return on plus pole the parameter "Polarity" must be set to "+" )
1,5-Pole Commands, 1 Rail system, Relay Common Return on Minus Pole

(the brackets show the external circuit elements with relay common return on positive pole)

DC6-041-2.07, Edition 04.2016
Configuration Note
At Relay common return on minus pole the parameter "Polarity" must be set to "+" .
(At Relay common return on plus pole the parameter "Polarity" must be set to "-" )
2-Pole Commands, Measuring in the Minus Circuit

Edition 04.2016, DC6-041-2.07
Configuration Note
The parameter "Polarity" must be set to "+" .

DC6-041-2.07, Edition 04.2016
2-Pole Commands, Measuring in the Plus Circuit
Configuration Note
The parameter "Polarity" must be set to "-" .

Edition 04.2016, DC6-041-2.07
1 and 2-Pole Commands, Measuring in the Minus Circuit
Configuration Note
The parameter "Polarity" must be set to "+" .

DC6-041-2.07, Edition 04.2016
1 and 2-Pole Commands, Measuring in the Plus Circuit
Configuration Note
The parameter "Polarity" must be set to "-" .

Edition 04.2016, DC6-041-2.07
2.11 AI-6300
Analog input module

· galvanically insulated by optocouplers
· Acquisition of currents ±20 mA
· Acquisition of voltages ±10 V
· Function indication via LED
2.11.2 View

DC6-041-2.07, Edition 04.2016
Analog Inputs
4 analog inputs · 2 groups, 2 inputs each
· Groups are galvanically insulated from one another
· Voltage between 2 inputs of a group max. 4 VDC
Measuring ranges Current measurement -20…0…+20 mA
Voltage measurement -10…0…+10 V
Overrange typ. 2%
Resolution 0.013% at ±20 mA
0.025% at ±10 V
Accuracy 0.15% at 25°C
0.4% at 0…50°C
0.5% at –20…70°C
Input impedance 122.5 W at ±20 mA
11.3 kW at ±10 V
Common mode rejection ratio
Current inputs min. 70 dB (10 Hz…1 MHz)
min. 90 dB (10 Hz…500 Hz)
Voltage inputs min. 73 dB (10 Hz…1 MHz)
min. 90 dB (10 Hz…500 Hz)
Normal mode rejection ratio
Current inputs 0 dB (10 Hz…7.5 kHz)
+20 dB/decade (7.5 kHz…1 MHz)
Voltage inputs 0 dB (10 Hz…7.5 kHz)
Input circuits External sensors, auxiliary voltage 18 VDC…78 VDC.
Power Supply
Operating voltage 5 VDC ±5%, max. 480 mW

Edition 04.2016, DC6-041-2.07
A
I
-
6
3
0
0

DC6-041-2.07, Edition 04.2016
inputs/outputs.
IN V2:
Connection of a 2-wire measuring
transducer with current output
IN V3:
transducer with voltage output, the
I/O module feeds the auxiliary
supply
IN V0:
transducer with current output, the
supply
IN V1:
supply

Edition 04.2016, DC6-041-2.07
2.12 AI-6307
Analog input module

2.12.2 View

DC6-041-2.07, Edition 04.2016
Analoge Inputs
(-2.5…0…+2.5 mA)
Overrange typ. 2%
(0.026% at ±2.5 mA)
0.025% bei ±10 V
0.4% at 0…50°C
0.5% at –20…70°C
Input impedance 490 Ω at ±5 mA
11.3 kΩ at ±10 V
Common mode rejection ratio
Current inputs min. 70 dB (10 Hz…1 MHz)
min. 90 dB (10 Hz…500 Hz)
Voltage inputs min. 73 dB (10 Hz…1 MHz)
min. 90 dB (10 Hz…500 Hz)
Normal mode rejection ratio
Current inputs 0 dB (10 Hz…7.5 kHz)
Voltage inputs 0 dB (10 Hz…7.5 kHz)
Input circuits External sensors, auxiliary voltage 18…78 VDC
Power Supply

Edition 04.2016, DC6-041-2.07
A
I
-
6
3
0
7

DC6-041-2.07, Edition 04.2016
inputs/outputs.
IN V2:
IN V3:
supply
IN V0:
supply
IN V1:
supply

Edition 04.2016, DC6-041-2.07
2.13 AI-6308
Analog input module

2.13.2 View

DC6-041-2.07, Edition 04.2016
Analog Inputs
(-1…0…+1 mA)
Overrange typ. 1.7%
(0.026% at ±1 mA)
0.025% at ±10 V
0.4% at 0…50°C
0.5% at –20…70°C
Input impedance 1225 W at ±2 mA
11.4 kW at ±10 V
Input circuits External sensors, auxiliary voltage 18 VDC…78 VDC.
Power Supply

Edition 04.2016, DC6-041-2.07
A
I
-
6
3
0
8

DC6-041-2.07, Edition 04.2016
inputs/outputs.
IN V2:
IN V3:
supply
IN V0:
supply
IN V1:
supply

Edition 04.2016, DC6-041-2.07
2.14 AI-6310
Analog input module

· Acquisition of temperatures
Via PT100/NI100 resistance measurement in 2-wire, 3-wire or 4-wire technology
· For resistance measurement one current source is assigned to each input
· Noise rejection
2.14.2 View

DC6-041-2.07, Edition 04.2016
Analog Inputs
Measuring range Resistance measurement 50…400 W (Pt100, Ni100)
Overrange typ. 20%
Input impedance Approx. 2 MW
Resolution 11 mW
Noise rejection 16.7 Hz, 50 Hz, 60 Hz settable for each group
Conversion time Noise rejection for 50 Hz 120 ms
Noise rejection for 60 Hz 100 ms
Noise rejection for 16.7 Hz 180 ms
0.21% at 0…50°C
0.4% at -20…70°C
(because of the measuring method there is no dependence on
the accuracy of the constant-current source)
Reference current 2 mA
Connecting line impedance Sum of go-and-return line max. 40 W
Common mode rejection ratio 16.7 Hz, 50 Hz, 60 Hz…20 kHz > 100 dB
10 Hz…1 MHz > 70 dB
Normal mode rejection ratio 16.7 Hz, 50 Hz, 60 Hz > 100 dB
Input circuits The circuits are operated by means of an internal voltage
(constant-current source)
Current Outputs
4 current outputs · 2.0 mA
(constant-current source) · All outputs galvanically insulated
Power Supply

Edition 04.2016, DC6-041-2.07
A
I
-
6
3
1
0

DC6-041-2.07, Edition 04.2016
inputs/outputs.
IN V2:
Connection in 2-wire technique
IN V3:
IN V0:

Edition 04.2016, DC6-041-2.07
2.15 AO-6380
Analog output module

· 4 outputs
· Output of currents ±20 m, ±10 mA
· Output of voltages ±10 V
2.15.2 View

DC6-041-2.07, Edition 04.2016
Analog Outputs
4 analog outputs · All outputs galvanically insulated
Current output · Max. ±20 mA on max. 500 W load

· Max. ±10 mA on max. 1 kW load
Voltage output Max. ±10 V on min. 1 kW load
Resolution 0.025% at ±20 mA, ±10 mA, ±10 V
Settling time 1 ms
0.4% at 0…50°C
0.7% at -20…70°C
Output circuits The circuits are operated by means of an internal voltage
Power Supply

Edition 04.2016, DC6-041-2.07
A
O
-
6
3
8
0

DC6-041-2.07, Edition 04.2016
inputs/outputs.
OUT V2:
2-wire connection of a load with
current output
OUT V3:
current output
OUT V0:
current output
OUT V1:
2-wire connection of loads in series
with current output

Edition 04.2016, DC6-041-2.07
2.16 TE-6420
Period duration measurement / pulse counting

· 4 pulse inputs (2 groups of 2 each)
· Inputs are made as
─ Passive voltage inputs for 5 and 24 VDC
─ Active signal inputs acc. to DIN 19234 (NAMUR)
· Modes
─ Period duration measurement for speed acquisition, for frequencies 1.2…12 kHz
─ Pulse counting for standstill detection, for frequencies 0 Hz…12 kHz
· Accuracy 0.1%
· Direction of rotation recognition
· Recognition of open-circuit
2.16.2 View

DC6-041-2.07, Edition 04.2016
Pulse Inputs
4 pulse inputs · 2 groups, 2 inputs each
· Transient filter and digital glitch suppression
Each input is wired to the terminals twice
· As an active input according to DIN 19234 (NAMUR)
· As a passive input with 5 VDC and 24 VDC nominal voltage
Frequency range 1.2 Hz…10 kHz
Active Input
Active input According to DIN 19234 (NAMUR)
No-load voltage 7.4 V
Short-circuit current 7.4 mA
Operating points £ 0.35 mA open-circuit
£ 1.3 mA logically "1"
³ 2.0 mA logically "0"
Hysteresis between logically "1" and logically "0"
Input circuits The circuits are operated by means of an internally created
voltages.
Passive Input
Passive input With 5 VDC and 24 VDC nominal voltage
Nominal voltage 5 VDC Voltage range 3.5…6 VDC
Nominal power per input approx. 1 mW
Nominal voltage 24 VDC Voltage range 18…32 VDC
Nominal power per input approx. 30 mW
Operating points £ 2.0 V logically "0"
Hysteresis between logically "1" and logically "0"
Open-circuit detection
Input circuits 3.5…6 VDC or 18…32 VDC
The circuits are operated by means of an external voltage.
Power Supply
Weight Approx 225 g

Edition 04.2016, DC6-041-2.07
T
E
-
6
4
2
0

DC6-041-2.07, Edition 04.2016
inputs/outputs.

Edition 04.2016, DC6-041-2.07
2.17 TE-6450
Acquisition of Gray-coded data

· 4 synchronous serial interfaces "SSI" (2 groups of 2 each)
· galvanically insulated by optocouplers
· the interfaces of a group have a common ground
· acquisition of Gray-coded data from serial single-turn sensors (shaft-encoders) with a
resolution of 10 to 24 bit, for position acquisition
· recognition of open-circuit
· removable screw terminals
· indication of function and interface signals via LED
2.17.2 View

DC6-041-2.07, Edition 04.2016
Interfaces
4 serial interfaces · 2 groups, 2 interfaces each
· Each output is galvanically insulated by optocouplers
· The interfaces of a group have a common ground
· Transient filter, EMC filter, interference protection devices
Interface RS-422, synchronous
Data format Gray-code
Data width 10 .. 24 bit
Transmission rate 136.5 kHz, 273 kHz, 546 kHz
Input circuits External sensors, auxiliary voltage 18 VDC .. 78 VDC.
The circuits are operated by means of an external voltage.
Power Supply

Edition 04.2016, DC6-041-2.07
T
E
-
6
4
5
0

DC6-041-2.07, Edition 04.2016

Edition 04.2016, DC6-041-2.07
2.18 TE-6430
Module can be used in SICAM TM and SICAM EMIC of system family SICAM RTUs and
offers optionally
· 2 count pulse inputs
· or 1 count pulse input and 1 control input
· inputs are galvanically insulated from logic circuits and ground
· inputs are not galvanically insulated from each other
· input voltage range 24 to 60 V
· all inputs are protected by EMC filter and interference protection devices
· module functions which can be operated autonomously are supplied by backup-voltage.
Because of this counting function and counts are preserved over a supply-outage of up
to 72 hours
Function of the module is defined by the respective peripheral firmware.
2.18.2 View

DC6-041-2.07, Edition 04.2016

Controller PIC18F6527
Clock rate 10 MHz
Program memory internal, 48kByte FLASH
Main memory internal, 3936 Byte SRAM
Parameter memory internal, 1024Byte EEPROM (to store calibration values, serial
number)
Inputs
2 count pulse inputs · Acquisition of count pulses
− 2 count pulse inputs or
− 1 count pulse input + 1 transfer input
· Galvanically insulated from logic circuits and ground
· Not galvanically insulated from each other
· Secured by means of EMC filter and interference protection
facilities
· Autonomous module functions are supplied by backup voltage,
thus counting function and counts are preserved correctly also
over a voltage failure of up to 72 hours
Input signal frequency max. 5 kHz (each input)
Bounce suppression Counter frequency stage Pulse length Pulse discontinuation
5kHz >10µs >100µs
500Hz >150µs >1ms
50 Hz >1.5ms >10ms
20 Hz >3ms >25ms
Voltage level < 12 VDC logically “0”
> 18 VDC logically “1”
The circuits are operated with external voltage source
Nominal power per input Max. 120 mW at 24 VDC
Max. 420 mW at 60 VDC
Power supply
Operating voltage 5 VDC ± 5 %
Connection power Startup 0.6 W
Normal operation 0.15 W
Buffer elements Double-layer condensers (goldcaps)

Edition 04.2016, DC6-041-2.07
Buffer Time Chart
A gold cap discharching characteristic at E are working accurate(VCC_CAP = 2,35V)

VCC_CAP [V] 25°C/ 90% humidity - lower level Until this point counting circuits have to
B at 40°C / 90% humidity work correctly at 25°C (setpoint: t = 72 h)
C Until this point counting circuits still work correctly
5,0 (t = 74 h at 25°C)
D H
4,5
K
4,0
3,5
3,0
D C B A
2,5 70°C 55°C 40°C 25°C

E
2,0
K H
1,5
-20% to +80% at 25°C

1,0
0,5
0,0
t [h]
Caution:

DC6-041-2.07, Edition 04.2016

Edition 04.2016, DC6-041-2.07

DC6-041-2.07, Edition 04.2016

Edition 04.2016, DC6-041-2.07
3 Safety I/O Modules
Contents
3.1 DI-6170 ........................................................................................................ 104

3.2 DO-6270 ...................................................................................................... 119
3.3 AI-6370 ........................................................................................................ 132
3.4 Fault Exclusion by Constructional Measures ................................................. 140

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1 DI-6170
The safety-I/O-module DI-6170 is a binary input module. It is used for acquisition and transfer
of 8 binary information with 24 VDC.
· 8 digital inputs (2 groups, 4 inputs each)

· Signal voltage 24 VDC
· 1 Test pulse output per group; can be set by parameter [ON/OFFS]; reset obligatory
· Current limitation per group
· Indication of function and state of the inputs via LED
· Over-voltage protection 24 VDC (of the external power supply)
· Under-voltage protection 24 VDC (of the external power supply)
· Power supply
· TM bus coupling with galvanic insulation
· EMV Filter
· Setting of the I/O-module address and PBA-number
· LED: system LED (ready, safety, error) and process LED
· In two-channel version
─ Acquisition of process signals
─ Over-voltage protection of the 5 VDC
─ Under-voltage protection of the 5 VDC
─ Synchronization between two CPUs
─ Own watchdogs

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.1.2 View

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
Safety classes
According IEC 61508 SIL3
According EN ISO13849 PL d, Cat. 4

Controller PIC18 – Family (PIC18F67K22)
Clock frequency 64 MHz
Program memory Internal, 128 KByte FLASH
Main memory Internal, > 3000 Byte SRAM
Parameter memory Internal, 1024 Byte EEPROM (to store values of calibration,
serial number)
Power Supply
Operating voltage 18.0…31.2 VDC external supply by
SELV/PELV power supply
5 VDC internal generation
Binary Inputs
· galvanic insulation to TM bus
· no galvanic insulation between inputs and the groups
· Reading of mechanical contacts
Filter time All inputs 3 ms
Rated voltage: 24 VDC
Operating points £ 13.5 V logically "0"
Rated current Approx. 1.7 mA at 24 V
Input circuits Supplied by module or external
Scan rate 10 ms
Peripheral connector X1, X2

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
D
I
-
6
1
7
0
Pin Signal Pin Signal

1 IN D00 11 COM 0+
2 IN D01 12 COM 0+
3 IN D02 13 COM 0+
4 IN D03 14 COM 0+
5 IN D04 15 COM 1+
6 IN D05 16 COM 1+
7 IN D06 17 COM 1+
8 IN D07 18 COM 1+
9 AUX V0- 19 AUX V0+
10 AUX V0- 20 AUX V0+
The abbreviations have the following meaning:
AUX V0-, AUX V0+ .................................... Module power supply

IN D00 bis IN D03 ...................................... binary input of group 0
IN D04 bis IN D07 ...................................... binary input of group 1
COM 0+, COM 1+ ...................................... pulsed output for supply of external transmitter, group 0/1

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1.5 Unique Module Number
The addressing of the unique module number (PBA# und IOM#) is done by means of the
rotary switch on the back side of the module.
Switch position PBA# IOM#

0 0 0
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 –
9 9 –
A 10 –
B 11 –
C 12 –
D 13 –
E 14 –
F 15 –

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.1.6 Block Diagram

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1.7 External Circuit Elements
inputs/outputs.
3.1.7.1 Error Detection on the External Circuitry
Following errors are detected on the input channels by permanent tests of the I/O-module.
· Short-circuit of the sensor voltage supply

· Short-circuit of the inputs when sensor supply is on
· Cross fault between inputs of different groups
(test pulse must be set; depending on sensor)
Following errors can be detected by the application:
· Interruption of the sensor (e.g. by double, 2-channel or/and antivalent circuitry)

· Cross fault between inputs when using 2-channel sensors
Following errors are not recognized:
· Cross fault between inputs within a group (1-channel sensor).

A fault exclusion must be provided. See Fault exclusion by constructional measures

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.1.7.2 Single-Channel Sensor without Test Pulse (achievable SIL 2)
DI-6170
X2
20
11
10
X1
1
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
COM 0+
COM 0+
COM 0+
COM 0+
COM 1+
COM 1+
COM 1+
COM 1+
AUX V0+
AUX V0+
AUX V0-
AUX V0-
+ 24 VDC
(SELV/PELV)
1 cable/sensor 1 cable/sensor
Note
· You must provide constructional measures to exclude faults in the external circuitry
· Maximum permitted cable length: 200 m
· Maximum capacitive load: 220 nF/Km
3.1.7.3 Single-Channel Sensor without Test Pulse – Sensor supply

external (achievable SIL 2)
DI-6170
X2
20
11
10
X1
1
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
COM 0+
COM 0+
COM 0+
COM 0+
COM 1+
COM 1+
COM 1+
COM 1+
AUX V0+
AUX V0+
AUX V0-
AUX V0-
+ 24 VDC
(SELV/PELV)
Note

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1.7.4 Double-Channel Sensor with homogeneous Channels without

Test Pulse (achievable SIL 3)
DI-6170
X2
20
11
10
X1
1
AUX V0+
AUX V0-
COM 0+
COM 0+
COM 1+
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
+ 24 VDC
(SELV/PELV)
Note
· A check of the plausibility of the input must be done in the application.

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.1.7.5 Double-Channel Sensor with homogeneous Channels without

Test Pulse - Sensor supply external (achievable SIL 3)
DI-6170
X2
20
11
10
X1
1
AUX V0+
AUX V0-
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
+ 24 VDC
(SELV/PELV)
Note
· You must provide constructional measures to exclude faults in the external circuitry.
· A plausibility check of the input must be made in the application.

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1.7.6 Double-Channel Sensor with diverse Channels without Test

Pulse (achievable SIL 3)
DI-6170
X2
20
11
10
X1
1
AUX V0+
AUX V0-
COM 0+
COM 0+
COM 1+
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
+ 24 VDC
(SELV/PELV)
Note
· SIL2: Several sensors can be conducted within a single cable
· SIL3:You must provide constructional measures to exclude faults in the external circuitry
· A plausibility check of the input must be made in the application.

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.1.7.7 Single-Channel Sensor with Test Pulse (achievable SIL 2)
DI-6170
X2
20
11
10
X1
1
AUX V0+
AUX V0-
COM 0+
COM 0+
COM 0+
COM 0+
COM 1+
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
+ 24 VDC
(SELV/PELV)
Note
· A test pulse is only useful if switches without own power supply and own testing are used.

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1.7.8 Double-Channel Sensor with homogeneous Channels with Test

DI-6170
X2
20
11
10
X1
1
AUX V0+
AUX V0+
AUX V0-
COM 0+
COM 0+
COM 1+
IN D00
IN D01
IN D02
IN D03
IN D04
IN D05
IN D06
IN D07
+ 24 VDC
(SELV/PELV)
Note

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.1.7.9 Double-Channel Sensor with homogeneous Channels with Test

DI-6170
X2
20
11
10
X1
1
COM 0+
COM 1+
AUX V0+
AUX V0-
IN D00
IN D01
IN D02
IN D03
IN D05
IN D07
IN D04
IN D06
+ 24 VDC
(SELV/PELV)
Note

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.1.7.10 Double-Channel Sensor with diverse Channels with Test Pulse

(achievable SIL 3)
DI-6170
X2
20
11
10
X1
1
IN D01
COM 0+
COM 1+
IN D00
IN D06
IN D04
AUX V0+
IN D02
IN D03
IN D05
IN D07
AUX V0-
+ 24 VDC
(SELV/PELV)
Note

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.2 DO-6270
The safety-I/O-module DO-6270 is a binary output module. It is used for the output of 4 digital
values. Transistor output 24 VDC.
· 4 Transistor-Outputs
· Switching voltage 24 VDC
· Indication of function and state of the outputs via LED
· EMV Filter
· Setting of the I/O-module address and PBA number
· Shift register chain
─ Acquisition of process signals
─ Own watchdogs
3.2.2 View

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
Safety classes
According EN ISO13849 PL d, Cat. 4 (by relays without electronic)

PL d, Cat. 3 (by relays with electronic)
serial number)
Power Supply
Operating voltage 18.0…31.2 VDC external supply by a
Binary Outputs
4 binary outputs (transistor) · The inputs, outputs and logic circuit are galvanically insulated
from TM bus and ground.
· The output circuits are operated by means of an external
voltage.
Rated switching voltage 24 VDC
Rated current · Ptot = 1.2 W (at ext. load 4 x 0.5 A)
(for ohmic load) · Ptot = 1.4 W (at ext. load 1 x 2 A)
Maximum continuous current Based on the electrical capability of the transistor-switch:

· 4 x 0.5 A
· 1 x 2 A (only 1 output active)
Nominal switching capacity · Switching capacity of the output of DO-6270, (U dd = 24 VDC)
Pout = 48 W (atIout =1 x 2 A)
· Switching capacity of the output of DO-6270, (U dd = 31.2 VDC)
Pout max = 65 W each output (R ext=15 Ω)
Pout sum max = 80 W - the sum of all 4 outputs, (R ext = 4x50 Ω)
Not overload proof Yes
Proof against continued short- 3.5 A current limitation, 2-stage 25 A / 3.5 A
circuit
Switching cycles Unlimited
Maximum output switching {ACP 1703 FS_40_005}F = 3 Hz (all 4 channels are
frequency equipped)
Voltage drop in output circuit · Max. voltage drop in P-part (U dd = 24 VDC, each output,
RLast = 20 Ω) …40 mV
· Max. voltage drop in N-part (U dd = 24 VDC, each output,
RLast = 20 Ω) …35 mV
Dynamic load capability · Capacitive load max. 44 nF bei 200 m
· Inductive load t £ 1 ms (arbitrary with external free-wheeling
diode)
· Lines Z ³ 100 W, length of line up to 200 m

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
Output Circuits · Rated voltage 24 VDC

· Voltage range 18…31.2 VDC
· Connected load with ohmic resitance 15 Ω <Rext < 3 kΩ
· Output voltage „Low“………U out(L) < 5 VDC (open circuit)
· Output voltage „High“………U out(L) < 13 VDC (open circuit)
· Max. output permanent leakage current (U dd = 24 VDC)
Iout-leck = 1,1 mA
· Max. output current during meadurement (T = 10 ms,
Udd = 5 VDC, RL = 15 Ω)
Ioutmax = 80 mA

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
D
O
-
6
2
7
0
SICAM

1 OUT D00+ 11 OUT D00+
2 OUT D00- 12 OUT D00-
3 OUT D01+ 13 OUT D01+
4 OUT D01- 14 OUT D01-
5 OUT D02+ 15 OUT D02+
6 OUT D02- 16 OUT D02-
7 OUT D03+ 17 OUT D03+
8 OUT D03- 18 OUT D03-
10 AUX V0- 20 AUX V0+

OUT D00+/- to OUT D03+/- .................... Transistor outputs

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
Switch PBA# IOM#

position
0 0 0
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 –
9 9 –
A 10 –
B 11 –
C 12 –
D 13 –
E 14 –
F 15 –

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.2.6 Block Diagram

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
inputs/outputs.
Hint
The external circuitry is authoritative for the achievable safety-integrity level of the whole system (sensors,
circuitry, safety-modules).
Following errors are detected on the output channels by permanent tests of the I/O-module.
· Short-circuit of the actuator voltage supply

· Missing load voltage
· Short-circuit
· Overcurrent
· Overvoltage
· Cross fault between the outputs

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.2.7.2 Overview - Circuitry of the Output Driver
The achievable safety-integrity level is dependent from the connected relay (with or without
electronic). See manual SICAM RTUs – Safety, Chapter Safety-Parameter.
DO-6270
OUT D00+
OUT D01+
OUT D02+
OUT D03+
OUT D00-
OUT D01-
OUT D02-
OUT D03-
AUX V0+
X2
20
11
10
X1
1
AUX V0+
AUX V0-
OUT D00+
OUT D01+
OUT D02+
OUT D03+
AUX V0-
OUT D00-
OUT D01-
OUT D02-
OUT D03-
Aktuator
Aktuator
Aktuator
Aktuator + 24 VDC
(SELV/PELV)
Note

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.2.7.3 Example: Two-Channel Circuitry with Relay Diversity with Read-

Back of the Relay Contact; Relay without Electronic
SIL 3 SIL 3 SIL 3
DI-6170
DO-6270
HENGSTLER - H469 M1
TAKT_0
2 channels
OUT_D00
2 channels(Q1, Q2)
Dext. IN_D00
CH 1
G7SA IN_D01
COM_00
IN_D02
OUT_D01
Dext.
IN_D03
CH 2
H469
COM_01
TAKT_1
OUT_D02
2 channels
2 channels (Q3, Q4)
Dext. IN_D04
CH 3
G7SA IN_D05
COM_02
IN_D06
OUT_D03
Dext. IN_D07
CH 4
H469
COM_03
M2 Uext+
Uext+
AUX_V+
AUX_V+
AUX_V-
AUX_V-
Uext-
Uext-
+24V (SELV) +24V (SELV)
Note
· With this circuitry you can achieve SIL 3 / Kat. 4 for the whole system.

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.2.7.4 Example: Two-Channel Circuitry with Relay Diversity without

Read-Back of the Relay Contact; Relay without Electronic
SIL 3 SIL 2
DO-6270
HENGSTLER - H469 M1
OUT_D00
2 channels (Q1, Q2)
Dext.
CH 1
G7SA
COM_00
OUT_D01
Dext.
CH 2
H469
COM_01
OUT_D02
2 channels (Q3, Q4)
Dext.
CH 3
G7SA
COM_02
OUT_D03
Dext.
CH 4
H469
COM_03
M2
Uext+
AUX_V+
AUX_V-
Uext-
+24V (SELV)
Note

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.2.7.5 Example: Emergency Stop Device 1; Relay with Electronic
SIL 2 SIL 3
Emergency stop device (Q0) in SIL 3 circuitry

(with 2-channel circuitry)
e.g.: Siemens 3TK2820 SIL3 relay
Itot
+U
IQ0
Q0 13 23 33 41
A1 T1 IN1 T2 IN2
3TK2820
T3 IN3 A2
14 24 42
-U
Environment temperature when using

a 3TK2820 device:
Note
· The 3TK2820 devices are primary made for E-Stop and for protected door applications
· Cyclic testing of the external circuit is off.

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.2.7.6 Example: Emergency Stop Device 2; Relay with Electronic
SIL 2 SIL 3
Emergency stop device (Q0) in SIL 3 circuitry

(with 2-channel circuitry)
e.g.: Phoenix Contact PSR-ESP4
Itot
+U
IQ0
PSR-ESP4 Q0 13 23 31
A1 K1
LOGIK
K2
A2 Y1 Y2
14 24 32
Q1 Q2 H1
-U
Environment temperature when using

a PSR-ESP4 device:
Note
· The PSR-ESP4 devices are primary made for E-Stop and for protected door applications
· Cyclic testing of the external circuit is off.

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.2.7.7 Transient Effects of the External Circuitry with External Load
Up to a length of 100 m, the line parameter (RK, LK, CK) have only little effects against the
transient effects, which are generated by load.
LK
tC = 5 ×
R K + 40
RK …ohmic resistance of the line [Ω]

LK …inductance of the line [H]
CK …capacity of the [H]
tC …transient effects time on the line without load
Example:
Type of cable RK LK CK tC
*)
Cu-wire 2 x 0,5 length100 m 6.0 Ω 2.8 mH 8.8 nF 0.0003 s
*)
2 x 100 m
The line length (cable length) for DO-6270 is restricted to 200 m at 220 nF/km.
The test times are determined by transient effects, generated by the resistance and the
induction of the line and the external load.
LL
4× + tC < t D
RL + 40 [s] t D = 0,009
tC …transient effects time on the line without load

tD …time between the activation of the internal measuring circuit switch and the evaluation of the current
flow
(the time tD may be max. 10ms!)
LL …induction of the external load [H]
RL …ohmic resistance of the external load[Ω]
Examples:
Relay RL LL 4 LL/(RL +40)+tC applicable

Schrack MT (RM) Relay 24 VDC 466 Ω 0.62 H 0.0052s yes
Rexroth RD22045 valve 24 VDC 21 Ω 0.097 H 0.0067s yes
*) *)
Hengstler H-469 relay 24 VDC 1300 Ω
*) *)
Omron G7SA relay 24 VDC 1600 Ω
*)
Values will be supplied later
The minimal and maximal resistance values of the respective relay types may not be
exceeded.
Relay type Load resistance min. Load resistance max.

classic relay 18 Ω 2.0 kΩ
(parameterized as „Relay without electronic“)
relay with integrated electronic control 2.01 kΩ Unlimited
(parameterized as „Relay with electronic“)

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.3 AI-6370
The safety-I/O-module AI-6370 is an analog input module. It is used for acquisition and
transfer of 4 analog values (4 to 20 mA).
Note
{ACP 1703 FS_60_019}{ACP 1703 FS_90_051}
Proof test interval

The probability values for the certified safety components guarantee a life time of 10 years for ordinary
configurations.
· 4 inputs
· Acquisition of currents 4 to 20 mA
─ Live zero measurement
· Function and state indication via LED
· Current limitation
· Setting of the I/O-module address and PBA-number
─ own watchdogs
─ Antialiasing filter
─ ADC
─ Voltage difference (REF)

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
3.3.2 View

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
Safety classes
According EN ISO13849 PL d, Cat. 3

serial number)
Power Supply
Operating voltage 18.0…31.2 VDC external supply by a
Power consumption of AI-6370 Approx. 680 mW
Power dissipation of AI-6370 Approx. 1200 mW
Analog Inputs
4 analog inputs · Inputs are not galvanically insulated from each other
· Galvanic insulation to TM bus
Measurement ranges Current measurement + 20 mA
Resolution 16 Bit at + 20 mA
Accuracy 0.25 % at 25°C
Safety Accuracy 1%
Input impedance Ca. 195 Ω at + 20 mA
Input circuits External sensor
Dimensions 131x63x73 mm (LxWxH), dimensions w/o DIN rail)

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
Live Zero Measurement – Overflow- Underflow treatment
technological value
32000
0
measured value
0 2 3mA 20mA
data point quality descriptor
IV (Invalid)
hysteresis
limit
OV (Overflow)
In case of currents > 20 mA, the OV-Bit is set for the process value. The process value itself is
limited to the value 32000.
In case of currents > 21,25 mA the process value itself is additionally marked as “invalid” and
the channel goes into the safety state:
· Process value 0
· OV-Bit set
· IV-Bit set
· Channel-LED dark
· Diagnosis entry
The concerned channel remains in the safety state until the next startup.

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
A
I
-
6
3
7
0

1 GND V00 11 n.u.
2 GND V00 12 IN V00
3 GND V00 13 n.u.
4 GND V00 14 IN V01
5 GND V00 15 n.u.
6 GND V00 16 IN V02
7 GND V00 17 n.u.
8 GND V00 18 IN V03
10 AUX V0- 20 AUX V0+

GND V00 .................................................... GND for sensor
IN V00 to IN V03 ........................................ analog input
n.u. ............................................................. not used

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
Switch position PBA# IOM#

0 0 0
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 –
9 9 –
A 10 –
B 11 –
C 12 –
D 13 –
E 14 –
F 15 –

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.3.6 Block Diagram

Edition 04.2016, DC6-041-2.07
Safety I/O Modules
inputs/outputs.
Following errors are detected on the input channels by permanent tests of the I/O-module:
· Short-circuit of the sensor voltage supply

· Short-circuit of the inputs when sensor supply is on
· Interruption of sensor by live zero monitoring
3.3.7.2 Circuitry Examples
AI-6370
X2
20
11
10
X1
1
IN V01
AUX V0+
AUX V0+
AUX V0-
GND V00
GND V00
IN V00
GND V01
GND V01
GND V02
IN V02
GND V03
GND V03
IN V03
AUX V0-
+ 24 VDC
(SELV/PELV)
Note
· The cables must be shielded and grounded (e.g. cabinet entry)

DC6-041-2.07, Edition 04.2016
Safety I/O Modules
3.4 Fault Exclusion by Constructional Measures
Note
Please observe the notes on fault exclusions concerning wires/cables in EN ISO 13849-2,
Table D.4
The following example shows constructional measures which usually can be used for fault
exclusions against short circuits:
· Alu-protective tube
· Buried cable
· (mechanical protecting) cable tray
Field (Ex-zone) Building (Ex-free zone)
Feeder
push-button Terminal box LKS-cabinet SPS-cabinet

(On/Off/Stop)
4-pole cable
(in ALU-protective tube)
16-pole cable 96-pole cable
buried (cable tray)
Overvoltage SIL-DI
protection
Return information
12-pole cable
(in ALU-protective tube)
NS-cabinet
Feeding
Heating
Not shown in above example:
· Short-guided or clamped connection wires in the cabinet.

These prevent a short circuit with other terminals / points when a cable is disconnected.
· Earth connection and overvoltage protection are designed regarding mutual influencing or
common cause in a way, that by redundancy and other measures a disconnection of the
earth connection, disconnection of the neutral point, a short circuit or potential loss are
prevented.
· Separate cable per sensor
Note
SICAM TM has no EX-approval.
--- END OF DOCUMENT ---

Edition 04.2016, DC6-041-2.07

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Preface, Table of Contents

Disclaimer of Liability Copyright

Subject to change without prior notice.

Document Label: SICRTUs-HBIOMODULE-ENG_V2.07

This document is applicable to the following product(s):

Purpose of this manual

Recommendations for Third-Party Products

References to Third-Party Web Sites

SICAM RTUs, SICAM TM I/O Modules 3

Placement in the Information Landscape

Document Item number

You find current product information on our website: www.siemens.com/sicam.

For more information, please contact our Customer Support Center:

Main training centers are:

Nuremberg, Germany (Head Office) Vienna, Austria

Schenectady, NY, USA Hebburn, United Kingdom

4 SICAM RTUs, SICAM TM I/O Modules

SICAM RTUs, SICAM TM I/O Modules 5

Symbols used on the I/O Modules

Caution, risk of danger. The documentation must be observed.

6 SICAM RTUs, SICAM TM I/O Modules

1.1 Application ..................................................................................................... 14

2 Standard I/O Modules.................................................................................................. 21

2.1 DI-6100 .......................................................................................................... 22

SICAM RTUs, SICAM TM I/O Modules 7

2.5.3 Technical Specifications ............................................................................ 39

8 SICAM RTUs, SICAM TM I/O Modules

2.12.5 Block Diagram and External Circuitry ......................................................... 76

3 Safety I/O Modules .................................................................................................... 103

3.1 DI-6170 ........................................................................................................ 104

SICAM RTUs, SICAM TM I/O Modules 9

3.1.5 Unique Module Number ........................................................................... 108

10 SICAM RTUs, SICAM TM I/O Modules

3.3.7.2 Circuitry Examples.............................................................................. 139

SICAM RTUs, SICAM TM I/O Modules 11

12 SICAM RTUs, SICAM TM I/O Modules

1.1 Application ..................................................................................................... 14

SICAM RTUs, SICAM TM I/O Modules 13

SICAM TM Peripheral Elements

SICAM MIC Peripheral Elements

CP-6040/USIO60 Universal Signal In-/Output

SICAM EMIC Peripheral Elements

SICAM CMIC Peripheral Elements

14 SICAM RTUs, SICAM TM I/O Modules

1.1.1 Standard I/O Modules

I/O Module Designation Item-Number/MLFB

DO-6200 Binary Output Transistor 2x8, 24…60 VDC GC6-200 / 6MF11130GC000AA0

AI-6300 Analog Input 2x2 ±20 mA/±10 V GC6-300 / 6MF11130GD000AA0

AO-6380 Analog Output 4x ±20 mA/±10 mA/±10 V GC6-380 / 6MF11130GD800AA0

TE-6420 Speed Measurement 2x2 5 VDC/24 VDC/NAMUR GC6-420 / 6MF11130GE200AA0

1.1.2 Safety I/O Modules

I/O Module Designation Item-Number/MLFB

SICAM RTUs, SICAM TM I/O Modules 15

1.2.1 SICAM TM, SICAM AK

Peripheral element with

Peripheral control module (electrical or optical) TS35 rail

Peripheral element with standard und safety I/O-modules

16 SICAM RTUs, SICAM TM I/O Modules

1.2.2 SICAM MIC

Power Supply Module

1.2.3 SICAM EMIC

8 I/O modules max.

Master control module