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    66 views20 pages

    YN-TS-GL-11-2017 Method Statement For Calibration Test of Safety Valves PDF

    Uploaded by

    Kunyuk Kunyuk

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    © All Rights Reserved
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    HERRAR EE Mamuju 2X 25MW BREE SRP A a Mamuju 2x25MW Coal-Fired Steam Power Plant Method Statement for Calibration Test of Safety Valves a AE BPA AIR Bl Jilin Electric Power Research Institute Company Limited 2017 4 6 A € Re: Wane Secret level: Secret RRB: QRG.L / IDKY—01—2015 Si }: YN-TS—GL— 11-2017 TRA BPR: FE Mamu ju 2% Q25MW HAVE HE) He WR Project name: Calibration Test of Safety Valves in Mamuju 2X 25MW Coal-Fired Steam Power Plant STARE. A ATRL TE Be AR A a] Responsible department: Jilin Electric Power Research Institute Company Limited RS: b way, Write: wm, AeA Review: tk we: Mit. Approval: LEMKA| —PLTUMamuju2x25 MW ACVEWE APPROVALIOG [Se tara ore 5 Ste = an 1.0 2.0 3.0 4.0 5.0 6.0 7.0 TABLE OF CONTENTS 3% General Information Resource Preconditions and requirements System commissioning The duty of the test staff Control measures of HSE Appendixes Appendix A Preconditions and requirements Appendix B Job Safety Analysis/ or Risk Assessment Appendix C Equipment specification Appendix D The form of adjusting safety valves Appendix E Drawing Appendix F System commissioning form 1 General Information (i (4i28 1.1 Sphere of application i& i721 This MS is applicable to the calibration test of safety valves in Mamuju 2*25MW coal-fired steam power plant. AT RGA F EVE GABAA BE 2x2SMW HI LARP AAS eH 1.2 Reference documents $i! (R48 "Supervision code for boiler and pressure vessel of the power industry", DL 612—1996 CFA TAA FD 28 2 MERIAL) CDL 612—1996) "Code of safety operation in power engineering construction(Steam power plants)", DL 50010.1-2002 CBA BRE TE CK ART ABAD) } DL 50010.1-2002 "Code for fossil power construction project from the unit commissioning to completed acceptance", DLIT 5437-2009 (AKAROA By ig RMA) CDLIT 5437-2009) "Technical specification for thermal power erection and construction Part 2:Boiler unit", (5190,2-2012) CLARE BHT EAT 2 WGP: AAMLALY (DL 5190.2-2012) “Emergency evacuation plan", CHEC RATE BARR ZS "MS for management of the commissioning process-PTW and LOTO" “bE” BCLREED” FEAF 1.3. Project description JF fai There are two full opening spring safety valves on the drum and two full opening spring safety valves on the superheater outlet pipe. ZE4RA AM). 2 WA IRR ea, pA ei 2 REA 2 Resource PEACE 2.1 Human Resource A) i518 ‘Type of work Quantity (people) | Remark 7 at Set Responsible for resources Supervisor 1 coordination of the mA commissioning ‘SS NRA EE Instructing operation according to the technological requirements, checking the integrity of Technician commissioning, recording the test RAS results HSMM LTLER, WT RIE, PR MURS & Responsible for resources se coordination ofthe unit trial a ; running RSE RE PONE RDM wa. operation staf [Control room chief operator : Opertiog uray he sa al per shift) 3 Ea se fe = : runningBLA uti 2 Oz AF 45IEALABL | Control room vice operator : ae (sD ia ‘Checking equipments locally Local operatorilt fi 6 during the unit trial running L4L imiteeehntem. 2.2. Commissioning equipment and material if} iid Serial No, Device name Model Quantity Remark Pe RAR AS cit HE Interphonex iff 1 VX-210AU 4 wm 3. Preconditions and requirements WASWARER 3.1 The adjusting parameters of the safety valves 34: US ES BME ‘The parameters are listed in accordance with "Supervision code for boiler and pressure ‘vessel of the power industry", DL 612—1996.4s 2k See 0 HERE LL Cbd 7) TMI EH 2 a WML) (DL 612—1996) AE. Low | working | Defined | Opening | R@"€° °F] timit of Serial Unit reseating ; Nome | Hems |g" | pressure | opening | pressure | Tire | reseating ie: wa BL LHEAE | pressure iy | 82 MEE Telme | Pressure - n | RAM | A | y FIRS vite IR 1.05 times Pam the value of controlling eau ae 1 | safety valve | MPa] 10.78 | Meee us | Nyy | 102 octal 1.05 4-48 EAL Drum 1.08 times working the value of eee 2 | safety valve | MPa} 10.78 | working | 11.64 | “59, | 10.48 ALR pressurel.08 218 fe TARRAD Superheater 1.05 times controlling the value of ie 3 | safety valve | MPa] 9.81 working | 103 | “psy | 9.27 OEE pressure!.05 q REM fe Superheater 1.08 times working the value of area 4 | safety valve | MPa} 9.81 working | 1059 | “gge | 9:53 TA HE pressurel.08 : Bam TARA 3.2. Test instruments Het To ensure the test goes on smoothly, the on-site gauges should meet following conditions: AGRiETRYRNTALUET , BURL a BAAR HES Precision mum scale mark Item JE ane ee evel) (MPa) za HIE RD Bendy HE (MPa) pressure gauge | ae UIE te ae 3.3. The boiler is ignited, all equipments operate stably, all parameters are normal. All discharging piping of the safety valves are installed, All category “A” handover list items have been fulfilled and signed by RDMMAVO RK, Hei THE, SRE. HK TIA PME S| MPL A Seed eT EAL RDM CA4EF. 3.4 The calibration device of safety valves is in good condition. #421] #43238 BLT A 3.5 The boiler steam tightness test is qualified. #84287 U™ H HELE A Ht» 3.6. The safety valve system is inspected completely before the test, to ensure the system is installed correctly, the discharging piping is installed firmly, the expansion is free and the counterforce doesn't sustained by the main valve. HWE 22 HG, ATL ZERA MASE, BE AE NIEW, HATER NEEL, NIA, SOR AE Bede LE. 3.7. Ensure the nut adjusting tools are available. (i WHR UE T FLIED JH « ing AAA 4.1 The drum safety valve is calibrated first and then super-heater safety valve is calibrated according to pressure order from high to low. iF] S£Ni/ 42885 FE 20 ARG BUIGUEAT, EERE VUCRAIA, SR a Bese IAS ea. 4 System commiss 4.2. The calibration device of safety valves is applied in the test. AYR 224: 18) Hse RAE FA geet ee LUE AT. 43. As the pressure of the superheater steam rises up to 80% of the rated pressure (about 8.86MPa), the test personnels open the safety valve for blowing with the manual rod. Each valve shall be blown for no less than 30 seconds. Meanwhile the expansion and installation of the safety valve and discharging piping is checked. 4444" JE J) Ft ME 180% 1c Aa CEAG8.SOMPa)IN, FRA AEE FaveL Lb, Fre T OS, ARS LORAIN, [LARD 30 eH, PAVERS AE De Se a) HVA EA BAC A eH. 4.4 As the pressure of the supetheater steam falls to 70% of the rated pressure (about 7.76MPa), the control room operators shall keep the pressure stable. “4444/55 7) M28 Wii FR AV10% AAG UR LIT.TOMP ai» PRE EE IVFE « 4.5 Remove the cover, manual rod and rod nut of the safety vavle, fix the calibration ULES ALTAR RE, device of safety valves with the valve rod. 34-2278) ff Beal Ve ee BE 4.6 As the pressure of the super-heater steam rises up to 80% of the calibrating pressure, apply the device to check the opening pressure, adjust the regulating nut to obtain the calibrating value. To avoid damaging the regulating nut, only one open ended spanner is applied. 43° Ft Hi 4256 3 He 19 8096 » URES BLA EME Jy, 0 A HE EA FEA. TERRE SAR, HUE 4.7 Increase the pressure of the super-heater steam for trail opening of the super-heater safety valve. Ascertain if the opening pressure meets the defined value, calibrate again if necessary. WINR2AMUMETIABE, HIRT RET RE RRS SIE, BL We BAPTA A PAAR a LE BT BER, 7S ALE TT RSE» 48 During the safety valve trail opening, the pressure rises up at the rate of 0.2 ~ O.4MPa/min. idifr ZeFi0d RBI, Paar FT Hi iat SE 8 Hl] #E0.2~0.4MPa/min. 49 Decrease the pressure of super-heater steam in accordance with the operation regulations after the calibration test. EAR 22: FU MMRM T(E RS, ARI TE PRPEUET EE. 5 The duty of the test staff ILA WIRD 5.1 The staff has to abide the “Safety code” and the relevant safety rules strictly in commissioning, to ensure trial running safe and reliable. 3 J AJZ (A LEA BAN MT (RM) RMGARRANE, WeiRDbia TRAP aE. 5.2 Before commissioning, be sure to make the technical clarification to the site operators, especially the considerations about the procedure. AEWGRIT HTT, BLALBL BEA Olt PORK, MW AL PER. 53 All operation personnel should be familiar with system, equipment and "Operation Regulations", qualified by training iA WUWIG TA DAMIR ASLAN BLA. VA SH HT WS GET) , AIK SH. 5.4 NO overhead working permitted during the test. Ascertain the non-test personnel departing from the site HME At, SW AIT ME PENI IL. GRATE, IRE MABEAAR. 5.5 The non-test personnel is prohibited to the furnace top zone. WHE 24: IN, IELAEA A AHEAD TL 5.6 Set up dedicated channel for the interphone to guarantee communication. (EJ UHL, BE EGA SL, 2AUREE Mai 5.7 The operators should monitor and control the pressure strictly during the test. If necessary, abate combustion or discharge steam to relieve the pressure promptly 4£iA4it #2 Hy PARE MM SM, KALE LEE IS FEA RA , OEhs HE, PRGA REESE. 5.8 The safety supervision department should oversee the scene to ensure safety. iWRE 24 PES, RUT AMPA, WARAE . 5.9 The operators should monitor the combustion state constantly during the test in order to prevent the secondary combustion in the rear pass of fume. $E5E 242 (UNITE, SAP NEAS AT LUUIRBEDOR, CIENT ERB HATH CHAE « 5.10 If the safety valve does not reseat after opening, the operators should deal with immediately in accordance with the accident handling regulations. If necessary, break off the test and shutdown the boiler. 22°78 a2 EJs, AHIMA MBL, MUR BOR AH, REM RE TEL. 5.1] If an abnormal condition happened in commissioning process, it should be adjusted and reported to the supervisor promptly. If something endangering the safety of people or equipment, correlative tests must be stopped. {ml J2E 6, SABI" Series 47 A Sy SA AY TER AY, GAT AMARA QU, MEIN ALE, PLATT 5.12 Inform the non-test personnel to depart from the site before the test . The staff know the test responsibility, method and procedure well. The communication system between the on-site and the control room is ready, so that good teamwork is guaranteed. XB if [7388 S76 ATH. TRA CUO TE RE A RTT ADR, EA BUSS LAMEA DURE, JARRE, BILE 5.13 Apply the three-phase five wire system to the on-site power, The electric leakage protection device is fixed in the switch box with electric grounding properly. Lighting at night is sufficient HAH ARAM TA, TAMARA MRL. TA BL Se RTBEN, BBL LOS HR. 6 Control measures of HSE 242. #28 SABER HITTE 6.1 Determine escape routes in advance. i 135 17 284 HAL « 6.2 Inform neighbouring projects. if Jil (i}it TF. 6.3 Keep non-test personnel out of site. (To intensify administration ) .JE3¢ ASE AEF 32 NEED) 6.4 Clean the site, install enclosure , PTW and LOTO i#Ji Si, WA ASiAME EX bk, TRL AEM BY ALE A. 6.5 Place the permanent fire extinguishers. CH AK ATER Ka. 6.6 PPE completed. séH#i TA BID". 6.7 Put on ear plugs. ELIE, 6.8 Avoid working in high temperature enviroment for long time.WE4¢ IH aia (Fk. See appendix B JSA. JLUYSRB ISA. 7 Appendix [At Appendix A fit#@ A Mamuju 2x25MW Coal-Fired Steam Power Plant Unit: Specialty: Boiler system: Calibration Test of Safety Valves Precond litions and requirements KIA (Att Standards and requirements YES /NO PERE FEB (On-site gauge meets the requirement. aR a Sh iQ Be BER. [The boiler is ignited, all equipments operate stably» all parameters are normal, |All discharging piping of the safety valves are installed, All category “A” 2 |handover list items have been fulfilled and signed by RDM.ARAPLLNUK, 4] tPA. SMUER. BATAAN EY CAMS a IF FLAS eae A i. LRDME4E. [The calibration device of safety valves is in good condition. 22427 1EEAEHL 3 len. [The boiler steam tightness test is qualified. 4 kareena att IThe safety valve system is inspected completely before the test, to ensure the] [system is installed correctly, the discharging piping is installed firmly, the| 5 expansion is free and the counterforce doesn't sustained by the main valve. if] ese 20, ATMA, ORME ML, ARENT, PRR MABEIG, SORA0 S wc Be LL ‘| [Ensure the nut adjusting tools are available. CRIM NEAR LIER TI = 7 [Document TOP release. TOP CF 3% Remark: Conclusion ‘The system ready for trial test operation. Hid YREAGRER. ‘Acknowledged by, ‘HET AAURZIDRAZ CBF) + L Date: WR PAARZRLEPRI EF) + Date: FRALMIARRICHEC (48) + Date: MUSE AAARAURDM (26%) + Date: SUE PARZEIELEMKA. 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