Corporate Distribution Center

Service & Support Publication

Equipment: CMZ300 & THX

Class: Technical Manual
CONTENTS
Page
1- 1
1-1
 Page
Chapter 4. Maintenance, Inspection - - - - - - - - - - - - - - - - - - 4- 1

4.2 P e r i o d i c a l overhaul ...........................

4.2.1 Cleaning of the e l e c t r i d e of gyrosphere ---
4.2.2 Cleaning of the electrode of container ----
4.2.3 Compounding o f s u p p o r t i n g l i q u i d - - - - - - - - - -
Chapter 5. Trouble shooting .........................
5.1 When t h e a l a r m i s g i v e n .......................
5.1.1 When t h e t e m p e r a t u r e a l a r r r i l a m p c o m e s o n --
5.1.2 When t h e p o w e r s u p p l y a l a r m lamp c o m e s o n -
5.2 When o p e r a t i o n i n d i c a t o r l a m p d o e s n o t come o n -
5.3 When s o m e t h i n g w r o n g w i t h g y r o c o m p a s s c u r r e n t -
5.4 When t h e r e i s d e v i a t i o n i n t i l e c o i n c i d e n c e
o f r e p e a t e r cornpass i n d i c a t i o n - - - - - - - - - - - - - - - -
5.5 When t h e r e i s f i x e d e r r o r * .....................
5.6 Inthe event t h a t unfixed r r r o r occurs ---------
5.7 Compass c a r d t u r n s t o o n e d i r e c t i o n a n d
does not stop .................................
5.8 I n the event t h a t follow-up stops -------------
5.9 I n the event t h a t hunting i s caused and
does not s t o p .................................
Chapter 6. Disassembly and Assernl~lv- - - - - - - - - - - - - - - - -
6 . S u g g e s t i o n s on d i s a s s e m b l y a n d a s s e m b l y - - - - - - -
6.2 Disassembly o r d e r o f t h e m a s t e r compass -------
6.3 Assembly p r o c e d u r e o f the master compass - - - - - -
6.4 R e p l a c e m e n t o f i l l u m i n a t i o n lamp o f
t h e r e p e a t e r compass . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 R e p e a t e r cornpas5 1 . 1 , 1 ~ 1 ( ~ 1 K R 0 0 2 - - - - - - - - - - - - - -
6.4.2 R e p e a t e r c o m p a s s Moclcl K R O O L - - - - - - - - - - - - - -
Chapter 7. Speed e r r o r ..............................
7.1 Speed e r r o r ...................................
T a b l e 1. SPEED ERROR CALIBRATION CHART
Table 2. HOW T O GET S H I P ' S TRUE COVRSE

Z U I U I C Ct i 0 1 1 d i a g r a m
 Chapter 1 General

1.1 G e n e r a l
H o k u s h i n Gyrocompass CMZ s y s t e m i s a s m a l l and an
e x c e l l e n t equipment. ~ ~ ~ 3i s 0m o0d i f i e d t o comply w i t h
t h e "PERFORMANCE STANDARDS FOR I M C O RESOLUTION ~ 4 2 4( X I ) " .
I n p r i n c i p l e , t h i s gyrocompass i s i d e n t i c a l w i t h t h e
e x i s t i n g Hokushin gyrocompass and h a s a v e r y e x c e l l e n t
accuracy, m a i n t a i n a b i l i t y and r e l i a b i l i t y .
I t s special features a r e a s follows:
( 1 ) The m a s t e r compass i s v e r y s t r o n g a g a i n s t v i b r a t i o n
a n d s h o c k b e c a u s e a i r d:inipcrs a r e attached i n the
g i m b a l s u s p e n s i o n mecllanism.
(2) Supplementing t h e s u p p o r t i n g l i q u i d i s not necessary
f o r a b o u t one y e a r b e c a u s e a s p e c i a l f i l t e r ( o f f l u o r i c
r e s i n ) prevents the evaporation.
( 3 ) P l a s t i c c o a t i n g of t h e c o n t a i n e r , keeps t h e s u p p o r t i n g
l i q u i d c l e a n and s e r v e s t o i n c r e a s e r e l i a b i l i t y .
(4) Trouble s h o o t i n g can be performed v e r y e a s i l y w i t h t h e
h e l p o f power f a i l u r e a l a r m a n d t e m p e r a t u r e a l a r m o f
the supporting liquid.
( 5 ) Up t o t w e l v e r e p e a t e r s c a n b e c o n n e c t e d t o t h i s U r o -
compass w i t h a d d i t i o n a l d i s t r i b u t i o n boxes.
( 6 ) True heading t r a n s m i t t e r t o c o r r e c t t h e speed e r r o r
c a n be i n c l u d e d i n t h e g y r o c o m p a s s s y s t e m .
1.2 performance and function
S t a n d a r d power s u p p l y : ( i ) ~ ~ $ 4 0 ~ ~ 1 0 $ , 6 0 ~ ~&~ DC24V
5 $ , 3 $
(ii) A C 2 2 0 ~ ~ 1 0 % , 6 0 ~ 3$
~ ~&5 $DC24V
,
(i-ti)~~100~~10$,60~~ Rc ~DC24V
5$,1$
S e t t l i n g time: Within 6 hours ( i n l a t i t u d e up t o 6 0 0 )
h his v a l u e i s decided a c c o r d i n g t o IMCO
definition. Normally, a c t u a l n a v i g a t i or1
a c c u r a c y c a n be p e r f o r m e d w i t h i n 5 hours.)
I l e a d i n g a c c u r a c y : ~ 0 . 2( i ~n stall1 e c o n d i t i o n )
.
j-1 O 0 ( i n n o z ~ ~ as lr a c o n d i t i o n )
F o l 1 ow-up speed: 60/sec. o r morv
To l crn1,l c r o l l i n g a n g l c : ~ 4 5 ~
Tol e r a h l r p i t c h i n g a n g l e : ~ 3 5 ~
O p e r a t i n g t e m p e r a t u r e : - 10°C +50°C
T o l e r a b l e s h o c k : 15G, 11 m 9 ~ c .
Power c o r ~ s u m p t i o n : S t a r t i n g 400W
Norma 1 200W
a n d 15W t ' o r r a c h r e p e a t e r c o m p a s s
Repeater capaci ty:
lip t o 1 2 c i r c u i t s - w i t11 t r u e h e a d i n g t r a n s m i t t e r
up t o 8 circ-uils - wi t l t o u t truc. h e a d i n g t1,ansmi t l cr.
 Chapter 2 Operation
To s t a r t o r s t o p t h i s gyrocompass, t h e o n l y p r o c e d u r e r e q u i r e d
i s "ON" o r " O F F " t h e power s w i t c h . No o t h e r p r o c e d u r e i s r e q u i r e d .
However, f o r t h e i n f o r m a t i o n f o r k e e p i n g on c o r r e c t o p e r a t i n g
conditions, read the following explanations :
2.1 I n d i c a t i o n s e t t i n g of r e p e a t e r compass
Once t h e r e p e a t e r compass i n d i c a t i o n i s s e t t o t h e m a s t e r com-
p a s s i n d i c a t i o n , no more p r o c e d u r e i s r e q u i r e d a f t e r t h a t i n p r i n -
ciple. ht, it i s a d v i s a b l e t o confirm t h e i n d i c a t i o n s before
s t a r t i n g f o r a n u n e x p e c t e d d e v i a t i o n of t h e i n d i c a t i o n s .
How t o s e t the i n d i c a t i o n of r e p e a t e r compass
(1) Open t h e c o v e r o f t h e s c a l e a d j u s t i n g h o l e a t t h e s i d e o f t h e
r e p e a t e r compass.
( 2 ) I n s e r t t h e c o r r e c t i o n h a n d l e ( f o u n d i n t h e t o o l s box) i n t h a t
hole.
(3) While p r e s s i n g t h a t h a n d l e , t u r n i t u n t i l t h e r e p e a t e r compass
i n d i c a t i o n i s s e t t o t h e m a s t e r compass i n d i c a t i o n .
( 4 ) Draw o u t t h e c o r r e c t i o n h a n d l e a n d c o v e r t h e h o l e .
This setting is recommended to be performed i n repeater
p o w e r s u p p l y "ON" a n d s p e e d s e t t i n g d i a l o f the t r u e h e a d i n g
t r a n s m i t t e r , i f a t t a c h e d , at 0 ( ~ t )position.

2.2 Starting
I t i s n e c e s s a r y t o s t a r t t h e gyrocompass o p e r a t i o n a t l e a s t
t h r e e h o u r s b e f o r e t h e gyrocompass i s a c t u a l l y u s e d .
That i s , t h e i n d i c a t i o n s e t t l i n g time i s r e q u i r e d b e f o r e t h e
gyrocompass i s a c t u a l l y u s e d . A s described above, o n l y i f t h e
power s w i t c h i n t h e c o n t r o l box i s p l a c e d t o "ON" p o s i t i o n , t h e
gyrocompass o p e r a t i o n i s s t a r t e d . A t t h a t time, confirm t h a t t h e
o p e r a t i o n i n d i c a t o r lamp ( w h i t e ) comes on.
About t h r e e h o u r s a f t e r t h a t s t a r t i n g , it w i l l be p o s s i b l e t o
u s e t h e gyrocompass i n d i c a t i o n . To c o n f i r m t h a t t h e gyrocompass
i s o p e r a t i n g w i t h o u t t r o u b l e , measure t h e c u r r e n t and t h e v o l t a g e
values a s follows:
 How t o measure t h e g y r o c u r r e n t
(1) Open t h e d o o r o f t h e c o n t r o l box.
( 2 ) I n s e r t t h e m e a s u r i n g b a r o f t h e ammeter i n t h e check t e r m i n a l o i
t h e f u s e p a n e l ( t o t h e a r r o w mark d i r e c t i o n o f t h e b o l d l i n e ) .
(3) Loosen t h e f u s e a n d r e a d t h e i n d i c a t i o n o f t h e ammeter.
( 4 ) I f t h e c u r r e n t v a l u e i s w i t h i n t h e f o l l o w i n g r a n g e s , t h e gyro-
compass i s o p e r a t i n g c o r r e c t l y .
Immediately a f t e r s t a r t i n g : 2--4A
A f t e r t h e gyro r e v o l u t i o n
r e a c h e s t h e normal v n l u ~ :
( 5 ) A f t e r t h i s measurement, i n o r d e i * t o a v o i d a n y s i n g l e p h a s e ope-
r a t i o n , t i g h t e n t h e f u s e a n d remove t h e ammeter.
Note: I f t h e c u r r e n t v a l u e d o e s n o t d r o p t o 0 . 3 ~ 0 . 8 A a b o u t
20 m i n u t e s a f t e r t h e s t a r t i n g , t a k e s t e p s i n a c c o r d a n c e
w i t h t h e d e s c r i p t i o n s f o ~ ~ r i~nt l5.7, of' C h a p t e r 5.

IIow t o measure t h e g y r o v o l t a g e
(1) Open t h e d o o r of t h e c o n t r o l box.
( 2 ) I n s e r t t h e measuring t e r m j n a l (bax,) o f t h e c i r c u i t t e s t e r i n t h e
check t e m i n a l of t h e f u s e p a n e l ( t o t h e a r r o w mark d i r e c t i o n o f
t h i n l i n e ) and r e a d t h e v o l t a g e at. that, time.
I f t h e v o l t a g e i s w i t h i n t h e f o l l o w i n g r a n g e s , t h e gyrocompass
i s o p e r a t i n g normally.
Immediately a f t e r s t a r t i r ~ g : Approx. 60V
A f t e r t h e gyro r e v o l u t i o n
reaches the nornal value:

2.3 Stopping
The gyrocompass o p e r a t i o n c a n be s t o p p e d o n l y by p l a c i n g t h e
power s w i t c h i n t h e c o n t r o l box t o "OFF" p o s i t i o n .

2.4 Suggestions i n any c o l d d i s t r i c t

S i n c e t h e m a s t e r compass c o n t a i n s t h e s u p p o r t i n g l i q u i d f o r t h e
g y r o s p h e r e , i f t h e a m b i e n t t e m p e r a t u r e i s below - 3 W , the following
p r o c e d u r e a r e r e q u i r e d i n c a s e t h a t t h e gyrocompass o p e r a t i o n i s
stopped:
(1) I n c a s e t h a t t h e gyrocompass o p e r a t i o n i s s t o p p e d f o r o n l y a few
days. Cover t h e m a s t e r compass w i t h b l a n k e t s o r t h e l i k e s o as
t o keep t h e t e m p e r a t u r e o f t h e m a s t e r compass w a r n .
( 2 ) I n c a s e t h a t t h e gyrocompass o p e r a t i o n i s s t o p p e d f o r a l o n g t i m e .
Remove t h e s u p p o r t i n g l i q u i d c o m p l e t e l y . ( R e f . C h a p t e r 6 )
2-2
 C h a ~ t e r3 Construction
5.1 Composition of t h e system
3.1.1 I n s t r u m e n t s composing pyrocompass
Descriptions Remarks
M a s t e r compass 4 5 kg The w e i g h t i n c l u d e s s u p p o r t -
ing l i q u i d a n d g y r o s p h e r e .
G y r o s p h e r e (w/box) 14 kg
C o n t r o l box 70 kg
AC G e n e r a t o r

Inverter
53 kg

20 kg
-
4 4 0 / 2 2 0 ~ AC 6 O H z 3
l l O V 333Hz j P

True I heading t r a n s m i t t e r 27 kg
D i s t r i b u t i o n box 3 5kg
Course r e c o r d e r 18 k g Wall m o u n t i n g t y p e

Spare p a r t s and t o o l s 55 k g
box ( f o r g y r o c o m p a s s )
Spare p a r t s and t o o l s
box. ( f o r AC g e n e r a t o l . s )
I n s t r u m e n t s f o r r e p e a t e r compass
Descriptions ~eight/~ce
"A"

R e p e a t e r compass 1 5 kg
C o n n e c t i o n box f o r 1 5kg
r e p e a t e r compass
T i 1t i n g b r a c k e t 8 5kg
Horizontal bracket 7-okfZ
Horizontal stand 2 5 kg
Bearing c i r c l e
Azimuth m i r r o r
Azimuth c i r c l e
Direction finder
c o n n e c t i o n box
PJote: "A" . .T n : eorm p a s s Model KR002
c a s e o f 1 1 s i r 1 ~ ; r . t ~ l ~ t ~ n tc
( w i t h v e r n i e r c a r d ty-pe)
11 R 11 . . I n c a s e o f u s i n g r e p e a t e r c o m p a s s Model K R O O l
(without v e r n i e r c a r d type)
3.1.2 B a s i c system d r a w i n g

Ship ' s sup - ~

M a i n supply A l a rSUPP~Y
Basic system d r a w i n g

5
Master Control True
6 compass box Motor heading
-generator transmitter

Distribution
AC440/220V 60Hz 36

DC24V

Master Control Static True

compass box inverter heading
transmitter

I
I
Distribution I
box I
3.2 M a s t e r compass
M a s t e r compass i s composed o f t h e g y r o s p h e r e ( n o r t h f i n d i n d
s e c t i o n by t h e r o t a t i o n o f g y r o s ) , t h e f o l l o w - u p s e c t i o n ( w h i c h
s u p p o r t s t h e g y r o s p h e r e , c o n d u c t s power s u p p l y a n d f u n c t i o n s t o
f o l l o w - u p t h e g y r o s p h e r e ) , t h e g i m b a l h a n g i n g mechariism a n d t h e
o u t s i d e box. (Ref F i g . 3 . 1 and 3.4)
3.2.1 Gyrosphere
Gyrosphere i s t h e h e a r t o f t h e gyrocompass. I t h o u s e s two
g y r o s , e a c h r o t a t i n g a t the h i g h s p e e d o f 2 0 , 0 0 0 RPM.
The c o m h i r l a t i o n ol' t h e s e tlco g y r o s r e d u c e s t h e r o l l i n g e r r o r
a n d main t a i n s h i g h a c c u r n r y .
T h l s g y r o s p h e r e 1s p e z f e c r 1 \ a n i n d e p e n d e n t u n i t s o t h a t t h e
r e g u l a r tlmc malntpnarrce o f I t or t h e r e p l a c e m e n t o f i t 1s v e r y
easy.
3.2. Follow-up section
( 1 ) Support of p y r o s p t ~
G y r o s p h e r e i s h e l d i n t h e c e n t e r o f t h e c o n t a i n e r , k e p t by t h e
b u o y a n c i e s of t h e rnercut.5 a n d t h e s u p p o r t i n g l i q u i d a n d p o s i -
t i o n e d by means o f t h e c e n t c t - p i n ( t h e t i p o f w h i c h i s t h e
p l a t i n u m - i r j d l l l l r l a1 11) ) .
T h i s s r l p p o r t i n g a l l e y i n t r s u p anti down m o t i o n o f t h e g y r o s p h e r e
due t o t h e t e m p e r a t u r e f l l i c t h a t i o n a n d , f u r t h e r m o r e , a l m o s t no
f r i c t , i o r l f o r c ~i s a p l ) l i o d t u t h e g y r o s p h e r e . Therefore, it is
p o s s i b l e f o r t h e gyrosplt~1.ct o m a i n t a i n v e r y h i g h a c c u r a c y and
t o become v e r y s t r o n g a g i 3 l n s t a n y o s c i l l a t i o n , s h o c k , e t c .
f ~ e f .F i g . 3 . 5 )
( 2 ) Power c o n d u c t i o n t o g p o s p l--i e r r
The power s u p p l y ( 1 1 0 \ A(' 1 3 7 1 1 ~j+) t h a t d r i v e s t h e g y r o s i s
s u p p l i e d tllrotrgh t h e rntrcur,y ( P h a s e I a n d P h a s e I1 ) a n d t h e
e l e c t r i c condlic t i v e s u p p o r t i n g l i q u i d ( P h a s e , and owing t o
III)
i t s c o n s t r ~ ~ c t i o nt l, l e r e i s no p o s s i b i l i t y t h a t a n y u s e l e s s
e x t e r n a l f o r c e i s a p p l i e d t o t h e g y r o s o r t h a t t h e power s u p p l y
l i n e i s c u t o f f on t h e way.
( 3 ) Follow-up
Two p a i r s o f f o l l o w - u p e l e c t r o d e s a r e p r o v i d e d a t e a c h e n d o f
t h e e l e c t r o d e band l o c a t e d on t h e c e n t e r ( h e i g h t ) o f t h e g y r o -
s p h e r e and a t e a s t and west s i d e s of t h e c e n t e r ( h e i g h t ) of t h e
container.
 These e l e c t r o d e s a r e f a c i n g e a c h o t h e r a n d t h e r e s i s t a n c e s o f
t h e s u p p o r t i n g l i q u i d between two p a i r s o f t h e e l e c t r o d e s form
a Wheatstone B r i d g e w i t h e x t e r n a l f i x e d r e s i s t o r s .
I f a n y d e v i a t i o n o c c u r s between t h e g y r o s p h e r e a n d t h e c o n t a i n -
e r , t h e b a l a n c e o f t h e B r i d g e i s d i s t u r b e d a n d a v o l t a g e i s ge-
nerated. T h i s v o l t a g e i s a m p l i f i e d and r o t a t e s t h e follow-up
s e r v o motor. That r o t a t i o n i s trilnsrnitted t o t h e synchro s o
t h a t t h e c o n t a i n e r f o l l o w - u p thcr r o t n t i o n of t h e g y r o s p h e r e .
( 4 ) Container
S i n c e t h e i n s i d e s u r f a c e of the coritniner i s t r e a t e d w i t h s t -
r o n g p l a s t i c c o a t i n g f o r t h e j ~ u r p o ~ t or f. ~ i n s u l a t i o n a n d c o r r o -
s i o n - r e s i s t a n c e , i t c a n be u s e d h l t h o u t t r o u b l e o v e r a l o n g
p o r i o d of time. E x c e p t f o r 5rn;tll I ~ o i e si n which t h e s p e c i a l
f i l t e r s a r e i n s e r t e d , t h e c o n ~ . a i r * e (l 9 p e r f e c t l y s e a l e d s o t h a t
t h e r e i s a l m o s t no e v a p o r a t ~ o r i1) c ! ~ p p oLing
r liquid. Therefore,
i n p r i n c i p l e , no s u p p l e m e r ~ t o f .;lipport,i~igl i q u i d i s r e q u i r e d .
3.2.3 Gimbal r i n g a n d s u p p o r t i n g mectianl
.- ...-sm
- ..

F o u r p i e c e s o f a i r damper a r e a t t a c h e d t o t h e s u p p o r t i n g mecha-
nism ( h a n g i n g mechanism) c o n s i 5 t 1rig (1 t girnbi~l r i n g s a n d gimbal sp-
rings t o a l l e v i a t e v i b r a t i o n and ~ ~ ~ o ( . I : .
These a i r dampers c a n be replclc*clI f . a s i l y .
3.2.4 Cooling
C o n t a i n e r i s c o o l e d by t.hl? fa11 l f l l i3tg.d i n t,he l o w e r p a r t o f t h e
m a s t e r compass. The wind i s s ~ t c t ~ ( ~thrwrrgh
n ~ ~ d t h e upper a i r - i n t a k e
a n d f l o w s i n t h e e x h a u s t i n t h lower
~ t.
~ L I J A d u s t f i l t e r is pro-
v i d e d a t t h e s u c t i o n i n l e t f o r a l J c \ - ~ . ~ lt ~h en gs t a i n on t h e i n s i d e .
Connector

- Container
Receiving
syncliro

Mas ter-cotnposs
-
,'
;' Reaeivlng s p c h m
1 flI l ~ ' w - u p
nml-l i f i r f
Trnnemi t t i n g
I Sprvo .ynobro
FIG. 3.4 MAS'I'EJLCOFfIIASS ASSEMFlI,Y
3.3 C o n t r o l box
C o n t r o l box i s p r o v i d e d f o r c o n t r o l l i n g t h e gyrocompass s y s t e m
a n d composed o f t h e power s w i t c h , t h e g y r o a m p l i f i e r , t h e f o l l o w -
up g e a r mechanism, f u s e p a n e l a n d f u s e s . Each of t h e s e components
i s compacted a n d i n d e p e n d e n t o f o t h e r components. ( ~ e f .F i g . 3.5)
3.31 Gvro a m p l i f i e r
Gyro a m p l i f i e r c o n s i s t s o f a f o l l o w - u p a m p l i f i e r a n d a n a l a r m
circuit. The a l a r m c i r c u i t i s a c t i v a t e d i n t h e f o l l o w i n g c o n d i t i o n s :
(1) When t h e t e m p e r a t u r e o f t h e z ~ l p p o r t i n gl i q u i d g o e s up t o o v e r 70%.
( 2 ) When t h e power s u p p l y f o r t h e r e p e a t e r compass a n d f a n becomes o f
non-voltage. I f t h e a l a r m c1r.cui.t i s o p e r a t e d , t h e a l a m b u z z e r
s o u n d s a n d , a t t h e same t i m e , t h e xr?d i n d i c a t o r lamp on t h e f r o n t
s u r f a c e o f t h e c o n t r o l boy c.*wc,: 1111 .
I f s u c h i s t h e c a s e , t a k r ~ h t ,st., 1 1 - i n a c c o r d a n c e w i t h t h e d e s -
criptions i n 5.1 o f C h a p t n ~
3.3.2 -
Follow-up g e a r mechanism
I n t h i s u n i t , t h e follow-.up .;13rv,) mo Lor i s c o u p l e d ' w i t h t h e syn-
c h r o t r a n s m i t t e r by a g e a r mechiir::-r.i. Ihl? 11111t functions t o trans-
m i t t h e azimuth s i g n a l t o t11v 5\r,riir. - 1 + , c r l ; rJi. o f e a c h r e p e a t e r com-
pass.
3.33 Fuse p a n e l
Housed i n t h l s f u s e p a n e l ar,. t h v f r j s e s i 5 p ~ e c e so f 5A f u s e ) f o r
t h e gyrocompass d r ~ v l n gpower sllppl\ I 11 o L A(: I33IIz 34 ) , t h e power
supply of t h e r e p e a t e r rornpiss rid f ri \ 1 O O V AC 6 0 / ( 5 0 ) ~ zl + ) and
i l l u m i n a t i o n power s u p p l y . T h i s p < t ! ~ e li s a l s o f i t t e d w i t h t h e c h e c k
t e r m i n a l s f o r t h e c u r r e n t a n d t h p v o l tag^ o f t h e gyrocompass d r i v i n g
power s u p p l y .
A s t o t h e measuring method o f t h e I a r r e n t and t h e v o l t a g e , r e f e r
t o 2.2 o f C h a p t e r 2.
3.3.4 Alarm s e c t i o n
A t t h e f r o n t s u r f a c e o f t h e c o r i t r o l box, t h e a l a r m p i l o t lamp
( f o r power s u p p l y a n d t e m p e r a t u r e ) , t h e o p e r a t i o n i n d i c a t o r lamp a n d
t h e a l a r m b u z z e r CUT-OFF switch a r e f i t t e d . The a l a m b u z z e r i s
h o u s e d i n t h e c o n t r o l box. By t h i s a l a r m CUT-OFF s w i t c h , i t i s pc,s-
s i b l e t o s t o p t h e buzzer sound.
FIG. 3.6 GYlUt ~ V l l ' l , ! F I l ~ ~ l ~
I120 1 1

For AC440/220V
60Hz 3 $
3.4 T r u e h e a d i n g t r a n s m i t t e r
The True Heading T r a n s m i t t e r i s f o r c o r r e c t i n g
t h e speed e r r o r ( r e f e r t o C h a p t e r 7) caused by
t r a n s p o r t a t i o n of a s h i p . O n l y by turning t h e s h i p ' s
s p e e d and l a t i t u d e i n p u t d i a l s , this t r a n s m i t t e r i s
c a p a b l e of t r a n s m i t t i n g t h e t r u e h e a d i n g t o t h e
r e p e a t e r compasses r e g a r d l e s s t o t h e s h i p ' s c o u r s e .

The True Heading T r a n s m i t t e r c o n s i s t s of v a r i o u s

components, gear-mechanism l o c a t e d a t t h e t o p of
equipment, s e n o - a m p l i f i e r and I/O t e r m i n a l boards
on t h e bottom, and power s u p p l y c i r c u i t r y behind.
All compornents a r e c o n s t r u c t e d as t h e f o l l o w i n g
b l o c k diagram.

Master c o m a s s True h e a d i n g
azimuth r e c e i v e r t r a- n s m i s s i o n mechanism
--

Repeator c a r d

s f 1
Sersromotor

R e p a i r signal
(corrected signal)

signal)
c -
Latitude input
Servo-
amplifier
-
 The a z i m u t h s i g n a l f r o m m a s t e r compass i s r e c e i v e d by
torque synchro r e c e i v e r (TR, 3 6 0 ~ )i n t h e m a s t e r compass
azimuth r e c e i v e r and t h e t o r q u e r e c e i v e r r o t a t e s synchro
control1 transmitters (CX, 5X a n d 1 ~ t h)r o u g h g e a r - t r a i n .
When t h e r e p e a t e r i n d i c a t i o n o f t h i s equipment i s c o i n c i d e d
w i t h m a s t e r compass, output voltage of the control
t r a n s m i t t e r (CX, 1 ~i )
s p r o p o r t i o n a l t o c o s i n e of t h e
m a s t e r compass i n d i c a t i o n . This cosine s i g n a l i s
u t i l i z e d t o d e v i a t e t h e n u l l p o s i t i o n of a servo-
mechanism as f o l l o w s .

Synchro c o n t r o l t r a n s f o r m e r (CT, 5X) i n t h e t h e

h e a d i n g t r a n s m i s s i o n mechanism i s e l e c t r i c a l l y c o n n e c t e d
t o the control transmitter (CX, 5 X ) and develops p o s i t i o n
e r r o r voltage. Normally, t h i s e r r o r voltage i s amplified
a n d d r i v e s a s e r v o m o t o r a n d t h e t o r q u e t r a n s m i t t e r (TX,
3 6 0 ~ )t h r o u g h a g e a r t r a i n s o t h a t t h e c o n t r o l t r a n s m i t t e r
(CT, 5 X ) always follows-up t o the c o n t r o l t r a n s m i t . t e r
( C X , 5 ~ ) . If o u t p u t c o s i n e s i g n a l o f t h e c o n t r o l trans-
m i t t e r (CX, l ~ )w,h i c h s i g n a l i s a t t e n u a t e d a n d m o d i f i e d
by t h e s h i p ' s s p e e d and l a t i t u d e i s added t o t h e above
e r r o r v o l t a g e , and t h e c o n r r o l t r a n s f o r m e r (CT, 5 ~ )
d e v i a t s from n u l l p o s i t i o n . It i s d e s i g n e d a n d m e c h a n i z e d
so t h a t t h i s deviation i s siibjected t o the following
e q u a t i o n t o compensate t h e s p e e d e r r o r . Hence, V , Q
andf denote s h i p ' s speed i n knots. Azimuth and l a t i t u d e
i n degrees. Result i s given i n degrees.

57.3 V c o s 6 / 900 c o s y

Then t h e t o r q u e t r a n s m i t t e r (TX, 3 6 0 ~ )c a n a u t o m a t i c a l l y
t r a n s m i t t h e c o r r e c t e d s i g n a l t o t h e r e p e a t e r compass.
 Motor g e n e r a t o r
A 3-phase i n d u c t i o n m o t o r r e c e i v e s t h e s h i p ' s power s u p p l y
and r o t a t e s . Then, a 3-phase AC g e n e r a t o r which i s c o a x i a l
w i t h t h e i n d u c t i o n motor g e n e r a t e s t h e gyrocombass d r i v i n g
AC 333Hz 3+).
power s u p p l y ( 1 1 0 ~
Static inverter
S t a t i c i n v e r t e r i s provided f o r converting s h i p ' s supply
( i n c a s e o f l O O V AC 1 ) i n t o t h e g y r o c o m p a s s d r i v i n g power
s u p p l y ( l l O V AC 333Hz 34).
D i s t r i b u t i o n box
D i s t r i b u t i o n box i s u s e d i n c a s e t h a t more t h a n s i x
c i r c u i t s o f t h e r e p e a t e r s i g n a l a r e e m p l o y e d . By t h i s b o x ,
f o u r c i r c u i t s a r e added t o t h e o r i g i n a l c i r c u i t s number, f i v e
( 5 ) c i r c u i t s . However, number o f t h e r e c e i v i n g s y n c h r o t h a t
can be connected i s e i g h t ( 8 ) , when t r u e h e a d i n g t r a n s m i t t e r
i s n o t u s e d , o r t w e l v e (12), when t h e t r a n s m i t t e r i s u s e d .
R e p e a t e r compass
R e p e a t e r compass f u n c t i o n s t o i n d i c a t e t h e s h i p ' s h e a d i n g .
I n t h e r e p e a t e r compass, tile r e c e i v i n g s y n c h r o a n d t h e
r e d u c t i o n g e a r s r o t a t e t h e r e p e a t e r compass c a r d s o t h a t t h e
card indication coincides with the indication of the master
compass. N o r m a l l y , t h e r e p e a t e r compass i s u s e d on t h e
r e p e a t e r compass s t a n d ( t i l t i n g b r a c k e t , h o r i z o n t a l b r a c k e t o r
horizontal stand).
The r e p e a t e r compass c o m p r i z e s two k i n d s , KR002 ( l a r g e
r e p e a t e r w i t h v e r n i e r c a r d ) and KROOl ( s m a l l r e p e a t e r w i t h
d i m m e r ) . B o t h o f them a r e p e r f e c t l y w a t e r - p r o o f e d . On the
c e n t e r of the r e p e a t e r s u r f a c e , t h e s e a t f o r shadow p i n i s
provided. The shadow p i n i s u s e d f o r a z i m u t h m e a s u r e m e n t .
Also, on t h e s i d e o f t h e r e p e a t e r c o m p a s s , the card
a d j u s t i n g hole cover i s provided. T h i s c o v e r i s removed t o
adjust the repeater indication o i n s e r t t h e a d j u s t i n g wrench.
R e p e a t e r compass s t a n d
3.9.1 T i l t i n g bracket
This stand i s used f o r the s t e e r i n g repeater o r the l i k e
t o f i t i t a t the wall, etc. It i s p o s s i b l e t o i n c l i n e f r e e l y
t h e a n g l e o f t h e r e p e a t e r compass.
 3.9.2 Horizontal bracket
This bracket i s f o r the bearing repeater t o i n s t a l l
it i n t h e b r i d g e . T h i s b r a c k e t i s f i t t e d w i t h t h e gimbal
r i n g s t o keep i t h o r i z o n t a l .
3.9.3 Horizontal stand
This i s f o r the bearing repeater t o i n s t a l l i t i n the
deck o r t h e l i k e . T h i s s t a n d i s f i t t e d w i t h t h e gimbal r i n g s
t o keep i t h o r i z o n t a l .
A r e p e a t e r compass c o n n e c t i o n box i s b u i l t i n t o t h e s t a n d .
3 . 1 0 R e p e a t e r compass c o n n e c t i o n b o x
T h i s c o n n e c t i o n box c o m p r i z e s two k i n d s , t h e box f o r
KR002 ( l a r g e r e p e a t e r ) and t h a t f o r K R O O l ( s m a l l r e p e a t e r ) .
Both o f them h o u s e s t e r m i n a l s and a r e p e r f e c t l y w a t e r -
proofed. The box f o r K R 0 0 2 ( l a r g e r e p e a t e r ) i s , i n a d d i t i o n ,
f i t t e d w i t h a dimmer.
A l s o , b y t h e method of r e p e a t e r c o n n e c t i o n , t h i s box
c o m p r i s e s two t y p e , t h e g l a n d t y p e a n d t h e p l u g t y p e .
3.11 C o u r s e r e c o r d e r
Course r e c o r d e r f u n c t i o n s t o r e c e i v e azimuth and r e c o r d
t h e s h i p 1s h e a d i n g on - t h e t i m e marked c h a r t . T h i s r e c o r d e r
c o m p r i s e s two t y p e s , w a l l m o u n t i n g t y p e a n d f l u s h mounting

type.
 Pointer M a i n card

Card c o r r e c t i o n
hole

FIG. 3.P : (largo, vernier

t y c I- eater c o m p a s s )

Dimmer
Card

Frame Mounting base

f o r shadow p i n

Pointer
Cover

Card c o r r e c t i o n
hole

Bracket

FIG. 7 - 1 0 TILTING BlfACKE1'

a 2 1 2
 Gimbal r i n g --;- s
.b

- i i -

Mounting base f o r -
c o m e c t i o n box

Fgr K R 0 0 2 ( l a r g e , v e r n i e r F o r KX001 ( s m a l l , w / o
type r e p e a t e r ) v e r n i e r t y p e repeater)
KX22 1 FIG. 3.12 HORIZONTAL STAND KX222

For K R 0 0 2 ( l a r g e , F o r KROOl ( s m a l l , w / o
vernier type r e p e a t e r ) v e r n i e r type r e p e a t e r )
KNOO2 FIG* 3.13 CONNECTION B ) X
KNOO 1
Wall mounting type Flush panel mounting type
KR209C-,W KR209-F
FIG. 3.14 COURSE W:CORDER
3.12 A u x i l i a r i e s f o r a z i m u t h rneaslircme~~t
3.12.1 Azimuth m i r r o r
Azimuth m i r r o r i s u s e d b y f i t t i n g t o KR002 ( l a ~ - ~r eep e a t e r
c o m p a s s ) . By l i s i n g t l l e pi-i srn a n d t l ~ el e n s , t h e im;~t;c of t l ~ ~
s u n i s c o n v e r g e d a n d p r o j e c t e d on t h e c a r d s u r f a c e f o r t h e s u n
o b s e r v a t i o n . A l s o , b y s t a n d i n g t h e shadow p i n on t h e c e n t e r o f
thi. i:ard glass, i.t i s p o s s i b l e t o m e a s u r e t l ~ ed i r e c t i o r l of' t l ~ e
o b j e c t such a pole, post ,etc.
3.12.2 Bearing c i r c l e
T h i s i s a l s o u s e d f o r KR002 ( l a r g e r e p e a t e r c o m p a s s ) .
By p l a c i n g the l i n e and t h e o b j e c t i n a s t r a i g h t l i n e , tlle
card indication i s read t o find the direct,ion.
3.12.3 Azimuth c i r c l e
T h i s c o m p r i s e s two k i n d s , tlie c i r c l e f o r KR002 ( l a r g e
r e p e a t e r ) and K R O O l ( s m a l l r e p e a t e r ) . It r e c e i v e s t h e s u n
l i g h t b y r e f l e c t i o n m i r r o r a n d , b y means o f a p r i s m a n d a s l i t ,
t h e r e f l e c t e d l i g h t i s p r o j e c t e d on tlle c a r d s u r f a c e a s a l i n e
making i t p o s s i b l e t o make t h e s u n o b s e r v a t i o n . Ry t h e a z i m u t h
c i r c l e f o r KR002 ( l a r g e r T e p c a t r > r ) ,i t i s p o s s i b l e t o m e a s u r e
the d i r e c t i o n of the object b y a l i n e . I n the event of the
c i r c l e f o r KROOl ( s m a l l r e p e a t e r ) , t h e shadow p i n i s u s e d f o r
a n ob j e c t m e a s u r e m e n t .
 FIG. 3.16 RURING CIRCLE
a602

F o r K R 0 0 2 (large, v e r n i e r ~ o r - r n 0 0 1 (small, w / o
type r e p e a t e r ) vernier type r e p e a t e r )
KX603 FIG. 3.17 AZIMUTH CIRCLE KX604
 Chapter 4 . Maintenance, I n s p e c t i o n
I f any t r o u b l e o c c u r s d u r i n g o p e r a t i o n , such t r o u b l e o c c u r r e n c e
can be found e a s i l y by t h e r e d a l a m lamp and t h e alarm buzzer which
comes on and sounds a t t h e C o n t r o l Box. However, i t i s more i m p o r t a n t
t o make r o u t i n e i n s p e c t i o n of t h e gyrocompass s o t h a t such t r o u b l e i s
n o t caused a t a l l . Make s u c h i n s p e c t i o n as s t a t e d below s o t h a t more
p e r f e c t o p e r a t i o n can be m a i n t a i n e d .
4.1 Routine i n s p e c t i o n
I n s p e c t i n g i tern Contents of i n s p e c t i o n
1. Operation i n d i c a t o r lamp: Conf i n n t h a t t h e o p e r a t i o n i n d i c a t o r
lamp i s l i g h t i n g .
2. C u r r e n t and v o l t a g e of Confirm t h a t t h e c u r r e n t a t each phase
gyrocompass : i s between 0.3 and 0.8A.
Confirm t h a t t h e v o l t a g e between each
phase i s between 100 a n d 1 1 5 V .
3. Coincidence of r e p e a t e r C o n f i m t h e i n d i c a t i o n s of t h e
indication: m a s t e r compass and a l l r e p e a t e r s .

4. Error: Through t h e sun o b s e r v a t i o n and/or t h e

o b j e c t measurement, confirm t h a t t h e r e
i s no e r r o r i n t h e gyrocompass i n d i c a t -
ion.
5. Alarm power s u p p l y : C o n f i m t h e a l a m power s u p p l y .
Note: A s t o t h e measuring method of t h e c u r r e n t and t h e v o l t a g e of t h e
gyrocompass, r e f e r t o 2.2 of Chapter 2.
4.2 P e r i o d i c a l overhaul
The gyrocompass s h o u l d be o v e r h a u l e d once a y e a r i n t h e follow-
i n g way:
1. Gyrosphere: P o l i s h i n g (removal of s c a l e d e p o s i t )
of e l e c t r o d e , c l e a n i n g of mercury i n
t h e mercury cup of Phase 1.
2. Container: C l e a n i n g of t h e i n s i d e and t h e
e l e c t r o d e a n d c l e a n i n g of t h e mercury
i n Phase 2.
3. Supporting l i q u i d : Replacement.
4. S l i p r i n g brush: Cleaning.
5. Dust f i l t e r : Replacement o r c l e a n i n g ( i f s e v e r e l y
contaminated, r e p l a c e ) .
Note: As t o t h e d i s a s s e m b l y a n d re-assembly, r e f e r t o C h a p t e r 6.
 4.2.1 C l e a n i n g of t h e e l e c t r o d e of p y r o s p h e r e
Clean each e l e c t r o d e w i t h a p i e c e of gauze c o n t a i n i n g
a l c o h o l o r f r e s h water. I f t h e r e s i s t a n c e v a l u e on t h e s u r f a c e
of t h e e l e c t r o d e i s l a r g e , s c r a p e t h e e l e c t r o d e w i t h r a z o r b l a d e
(removal of s c a l e d e p o s i t ) . ( R e f . F i g . 4.1 of 4-3 ). This
r e s i s t a n c e v a l u e i s measured w i t h two p i e c e s of t h e t e s t bars of a
c i r c u i t t e s t e r p r e s s e d on t h e e l e c t r o d e s u r f a c e i n p a r a l l e l .

I f t h e r e s i s t a n c e v a l u e exceeds 3,000 ohms, s c r a p e t h e

, e l e c t r o d e with r a z o r blade. I f l e s s t h a n 3,000 ohms, it i s
1 n o t necessary t o use t h e r a z o r blade.

4.2.2 C l e a n i n g of t h e e l e c t r o d e of c o n t a i n e r
S i m i l a r t o t h e c a s e of t h e e l e c t r o d e of t h e g y r o s p h e r e ,
i f t h e r e s i s t a n c e v a l u e i s o v e r 3,000 ohms, s c r a p e t h e s u r f a c e
u s i n g r a z o r blade.
4.2.3 Compounding of s u p p o r t i n g l i q u i d
I .

F o r one r e p l a c e m e n t of s u p p o r t i n g l i q u i d , approx. 1.7 l i t r e s

of t h e l i q u i d i s used. As t h e s p a r e of s u p p o r t i n g l i q u i d , i t i s
a d v i s a b l e t o keep t h e l i q u i d of t h e q u a n t i t y f o r a b o u t t w o o r
t h r e e r e p l a c e m e n t s on board. If t h i s s p a r e r u n s o u t , o b t a i n i t
from a n y l o c a l s e r v i c e s t a t i o n o r from t h e Marine S e r v i c e D i v i s i o n
of t h e maker Hokushin E l e c t r i c Works, L t d . , Japan.
I f it i s i m p o s s i b l e t o o b t a i n new s u p p l y o f s u p p o r t i n g
l i q u i d , compound t h e l i q u i d i n t h e f o l l o w i n g way. That i s ,
a f t e r compounding t h e f o l l o w i n g m a t e r i a l s a t t h e f o l l o w i n g r a t e ,
h e a t t h e l i q u i d u n t i l i t s t e m p e r a t u r e goes up t o 80 t o 9OOC.
While t h u s h e a t i n g up, s t i r t h e l i q u i d w i t h a p i e c e of
g l a s s r o d , wooden r o d , e t c . s o t h a t t h e Benzoic a c i d i n s i d e can
be m e l t e d p e r f e c t l y .

D i s t i l l e d water: 1.5 l i t r e
Glycerine: 100 CC
Benzoic a c i d : 3.2 gram
Note: The s p e c i f i c g r a v i t y o f regular supporting l i q u i d i s epe-
c i f i e d as follows:
Temperature S p e c i f i c Gravity
150~ 1.0230 + o .om

The compounding r a t i o i s as follows:

D i s t i l l e d water: 1.5 l i t r e
Glycerine: 120cc
Benzoic a c i d : 3 - 2 gram
f i r t h e m o r e , i n t h e event o f the gyrosphere h o s e weight i n
200C water i s other t h a n t h e riirlge o f 200 gr 2 15 gr, t h e s p e c i f i c
g r a v i t y should be changed h j .+ ' ) . ( ) ( ) I 2a g a i n s t 2 10 gr.

FIG. 4.1 CLEANING AND SCRAPING

OF EL,ECTJlOl)E
 Chapter 5. Trouble S h o o t i n g

5.1 When t h e alarm i s g i v e n

5.1.1 When t h e t e m p e r a t u r e alann lamp comes on

11s t h e r e v o l u t i o n o f f a n motor c o r r e c t ? ]
I I
I
NO Is t h e power supply f o r f a n motor c o r r e c t ? l
I I
YES ~ ~ - - - f ~ e s t ot hr ee power supply.]
II

R e p a i r o r r e p l a c e t h e f a n motor.1

11s t h e gyrocompass v o l t a g e c o r r e c t ? ]
I II
NO*^
I
YES -t h e v o l t a g e to 110 ~ov,]
1.
(1s t h e gyrocompass c u r r e n t o v e r 1A?I
1
I
YES 11s t h e r e any non-current c i r c u i t i n the1
gyrocompass -
I
I
power supply? I
NO YES+ I s t h e r e any f u s e f a i l u r e of powerl

Replace f u s e .

Is t h e r e a n y poor c o n t a c t of t h e w i r i n g t o
the container?
I I
YJkdRepair t h a t part. 1
[ I s t h e r e any poor c o n t a c t of s l i p r i n g ? 1
I I
AS
f Clean and r e p a i r . 1
I
/ c l e a n t h e mercury of e i t h e r Phase 1 o r 2.1

Is t h e contamination of s u p p o r t i n g l i q u i d s e v e r e ? 1
I
~ l % s + ~ e ~ l a ct hee s u p p o r t i n g l i q u i d . ]
1

11s t h e r e s i s t a n c e of e l e c t r o d e o v e r 3 k ? ] (Ref. 4.2.1)

I I
h s - c f ~ l e a n electrodes ( h f . 4.2.1)

[Replace t h e gyrosphere. 1
 5.1.2 When t h e power supply s l a m lamp comes on

I n t h i s c a s e , a t f i r s t , confirm whether t h e power

i n t e r r u p t i o n i s continued o r n o t . I f t h e alarm lamp
does n o t go o f f by t h e o p e r a t i o n of t h e alarm c u t - o f f
s w i t c h , t h e power i n t e r r u p t i o n i s s t i l l c o n t i n u e d .
Then, check t h e c i r c u i t s a c c o r d i n g t o t h e c h a r t shown
be low.
I f t h e alarm lamp goes o f f by t h e s w i t c h o p e r a t i o n ,
t h e power i n t e r r u p t i o n has been recovered. But i t i s
recommended t o check t h e gyrocompass e r r o r , because t h e
e r r o r may be l a r g e , i f t h e power i n t e r r u p t i o n had
l a s t e d t o o long ( s e v e r a l minutes o r more).

Is t h e s h i p ' s s u p p l y c o r r e c t ? l
I I
YES Restore t h e s h i p ' s supply t o
I c o r r e c t value.
i
[IS t h e r e any f u s e f a i l u r e ? ]
I I

i
[Repair any c u t - o f f c i r c u i t o r l o o s e n i n p o f terminal.!

5.2 When o p e r a t i o n i n d i c a t o r lamp ( w h i t e ) does n o t come on

I Is t h e s h i p ' s supply normal?[

I
I
YES ~b Restore t h e s h i p ' s supply t o c o r r e c t
I
I
value.

[ I S t h e r e anv f u s e f a i l u r e ? \

(1s t h e r e any c u t - o f f c i r c u i t o r l o o s e n i n g of tenminal?!

1 Replace lamp.)
5.3 When something wrong w i t h pyrocompass c u r r e n t
I n t h e e v e n t t h a t t h e gyrocompass c u r r e n t v a l u e i s o t h e r t h a n
0.34.8A

I
restore t h e s h i p ' s supply.

e gyrocompass v o l t a g e normal'?)
-
I
---

;the AC g e n e r a t o r r u n n i n i - c o r r e c t l y ? I

NO *
s- -the r e c t i f i e r c o r r e c t ? 1
- T I

rectifier.
YES
,-_I -
S IReplace o r r e p a i r t h e w i r e - ]

I. ex( . -
resistance. -1
lhrbaking o r poor c o n t a c t of
_ L_ Ling

1 --- -
11s t h e r e any n o n - c u r r e n t c i r c- u- i-t -i -n- -
t h e ~ o c o m p a s sc i r c u i t s ? ]

I I

NO YES-- - 4 ~ e D l a c ef u s e .I
-- -. - -. ---
any poor c o n t a c t of t h e w i r i n g t o )

I
YES Repair it.

L
Is there .
any poor c o n t a c t of s l i p r i n g ? ]
I
YES+ c l e a n and r e ~ a i r 1.

1 -.---
[Is t h e c o n t a m i n a t i o n of supporting l i q u i d s e v e r e ?
1 I

YES -+ G l a c e supporting l i q u i d . (
[IS ;he electrode resistance (Ref. 4.2.1.)
I I

YES r [Repair e l e c t r o d e . 1
1
[ ~ e ~ l a cgyrosphere.
e 1
When t h e r e i s d e v i a t i o n i n t h e c o i n c i d e ~ l c eof r e p e a t e r compass
indication
-. -- ------
[Are t h e i r i n d i c a t i o n c o i n c i d e d --
when t h e gyrocompass i s s t a r d e d ? )
I
I I
ys NO-----{perform indication settings.] ( ~ e f 2.1)
.

11s !te synchro e x c i t i n g ~~lta~ecorrect?]

I
YES
I
I --- - . - --
F e a l l t h e r e p e a-
ters -
d e v i a t e d -- i-c- -
i n -d i c a t i o n s ? [
I
I
NO -41s therr?&ly poor c o n t a c t i n t h e w i r e - [
k o n n c c t i f : n o f r e p e a t e r compass synchro.]
T 1I
NO YES l ~ e s t o r eit.[
- -

L1 s thrr r 211y w~ r e - h r e a k i n g o r poor c o n t a c t

o f repratr*r c a b l e ?
I--- --- - I
I
YES

I. .. - . . . - ._ -
or -- r e p l a c e t h e r e p e a t e r synchro.[
~-
- - -
t h e mas+rri:r?rnpass c o r r e c t ? l
7

. -.--. - . -- ..-- - -
Is t h e r e any w i r e - b r e a k i n g u f Lhe
compass? -- ---- - -
I
NO

,-
----- - ..
LF&pir o r r e p l a c e t h e s-ynchro
-- - .-of
.. -.- .-
t h e mastercompass.

When t h e r e i s f i x e d e r r o r

Is t h e b a s e l i n e of t h e r e p e a t e r f o r t h e sun o b s e r v a t i o n
p a r a l l e l with the keel l i n e ? --
YES
base l i n e of t h e r e p e a t e r
parallelness - + 0.20). --

] c o r r e c t t h e base l i n e of- t h e m a s t e--

r compass.)
5.6 In the event t h a t unfixed e r r o r occurs

[ I s t h e c u r r e n t v a l u e o f t h e gyrocompass between O.3A a n d 0.8Af!I

I
YES NO l ~ e f .5.3 o f C h a p t e r 5.)
-
I IS t(le f o l l o w - u o c i r c u i t o p e r a t i n g c o r r e c t l y ? .... Note --
1.)
I
NO--41s the a m p l i f i e r g a i n o f gyrocompass proper?]
II II
YES NO Adjust t h e a m p l i f i e r g a i n of

I gyrocompass

I s t h e o u t p u t o f t h e gyrocompass a m p l i f i e r

-
NO---ARepair o r r e p l a c e t h e a m p l i f i e r .]

o f t h e c o n t r o l section1

YES NO - - - l ~-.
&air t h e mechanism.]

of t h e s e r v o

I -
R e p l a c e o r r e p a i r t h e S e n 0 motor.]
--
I -. -
[ I S t h e r e a n v bendinn o r c o r r o s i o n of t h e c e n t e r ~ i n ? T

YES *pair o r replace.)

11s t h e mercury amount of P h a s e 1 a n.-d 3 p r o p e r ? .... Note 3.1

I I
YES NO r ~ d . i u s tt o t h e s p e c i f i e d v a l u e . ]
---
I Is
-2- .- .--
-.
the s p e c i f i c g r a v i t y of the supporting l i q u i d correct?]
i
YES s t the <.
g. o f t h e s u p p o r t i n g
l i q u i d - Ref. 4.2.3 of C h a p t e r 4.
1I
[Repair o r r e p l a c e e i t h e r c o n t a i n e r o r gyrosphere.]
Note 1: Disconnect terminal 30 o r 31 of t h e m a s t e r c o m p a s s a n d t h e
m a s t e r compass c a r d t u r n s t o one d i r e c t i o n . A t thnt time,
i f the compass c a r d t l l r n s a t t h e s p e e d more t h a n ')Of'/l'i sc?c
t h e follow-up c i r c u i t f u n c t i o n i s normal. If t e r m i n a l
30 i s removed, t h e c a r d t u r n s c l o c k w i s e , w h i l e , i f 3 1 , i t ,
t u r n s counter-clockwise.

Note 2: How t o c o n f i r m t h e o p e r a t i o n of t h e g ~ r o c o r n p a s s m ~.-.-

, l i f i .e ~ .
S e t t h e g a i n of tile glvrocornpass a m p l i f i e r t o t,l11? rnaxinmrn
value.
Turn t h e s y n c h r o t r a r l s m i t t e r . of t h e c o n t r o l s e c t i o n
e i t h e r c l o c k w i s e o r c o u n t e r - c l o c k w i s e f o r two o r
t h r e e t u r n s and hold it.
Measure t h e o u t p u t v o l t a g e ( b e t w e e n P2 a n d P 4 ) o f t h e
gyrocompass a m p l i f i e r . I f t h e v o l t a g e i s approx.
1 0 V , t h e a m p l i f i e r o p e r a t i o n i s normal.

Note 3: S p e c i f i e d volume of m e r c u r y
Phase 1 (gyrosphere) 1.5 c c
Phase 2 ( c o n t a i n e r ) 30 c c
5.7 Compass c a r d t u r n s t o o n e d i r e c t i o n a n d d o e s n o t s t o p

( A r e t h e m a s t e r compass a n d a l l r e p e a t e r s t u r n i n g t o o n e )
I dire
I
NO+ Are t h e r e ~ e a t e r so n l y t u r n i n g i n o n e d i r e c t i o n ? ]
I
NO+IS t h e f u s e f o r t h e r e p e a t e r power)
[supply broken?
I I
I I I
YES NO YES - - - - ( I i e p l a c e f u s e . ]
I I
[Itepair o r r e p l a c e t h e t r a n s m i t t i n g )
~schro
Y
1 -- ----
F t h e g e a r mechanism
---
of t h e c o n t r o l s e c t i o n .

of t h- e- mastercornpass c o r r e c t ? \
1

I
11s t h e w i r i n g t o t h e s y n c h r o o f t h e m a s t e r c o m p a s s l

J-
I Is t h e t u r n i n g speed l e s s t h a n 9O0.'l'i sec?l
I
Is t h e r e a n y
YES

-. -- --
resistance.1
--

a n y b e n d i n g o r c o r r o s i o n of t h e c e n t e r p i n ? ]

[Repair o r r e p l a c e e i t h e r c o n t a G - ; - g y r o-s p h e r e . [
--- ---
5.8 I n t h e e v e n t t h a t follow-up s t o p s

11s t h e power s u p p l y f o r t h e gyrocompass c o r r e c t ? )

I I
YES NO----+Restore o r replace t h e fuse.]
1
11s t h e o u t p u t o f t h e gyrocompass a m p l i f i e r c o r r e c t ? 1
I I
YES NO-{Repair o r replace. 1 ( R e f . 5.6 o f C h a p t e r 5).
i
11s t h e gyrocompass a m p l i f i e r g a i n p r o p e r ? I
I I
YES
I
~ ~ - - - f ~ d j u st th e gyrocompass a m p l i f i e r g a i n . I
1
11s t h e e e a r mechanism of t h e c o n t r o l s e c t i o n c o r r e c t ? l
I
YES NO Repair it. 1
I Is t h e s e r v o m o t o r ~ h a s ea d v a n c i n g c a p a c i t y c o r r e c t ? ]
I I
YES NO 1 Rep 1a cem
- .- ... -
lReoa!r o r r e p l a c e t h e s e r v o motor 1

5.9 I n t h e e v e n t t h a t h u n t i n g i s c a g s e d a n d does n o t s t o p
-- - ..- ---
( I s t h e g a i n o f t h e gyrocompass a m p l i f i e r t o o much?l
I
-- . - - .. -. -.
YES- - - 4 A d j u s t -
gain of t h e gyrocompass a m p l i f i e r
- - --.-
1
R e p a i r t h e f o l l o w - u p s e c t i o n o f t h e mastercompass u n t i l 1 i t t u r n s
lightly.
 C h a p t e r 6. D i s a s s e m b l y a n d Assembly
6.1 S u g g e s t i o n s on d i s a s s e m b l y a n d a s s e m b l y ( r e - a s s e m b l y )
B e f o r e s t a r t i n g t h e d i s a s s e m b l y o r t h e r e a s s e m b l y work, a r r a n g e
t h e p l a c e where s u c h work i s done a n d p r o v i d e i l l u m i n a t i o n .
A l s o , a r r a n g e t h e t o o l s r e q u i r e d f o r t h e work.
B e f o r e d i s a s s e m b l y , p l a c e t h e check marks on a l l t h e n e c e s s a r y
p a r t s and i n disassembling such instruments o r p a r t s , a r r a n g e
d i s a s s e m b l e d p a r t s s o t h a t t h e y c a n be r e a s s e m b l e d e a s i l y ,
f o r i n s t a n c e , by p l a c i n g s c r e w s i n o r i g i n a l p o s i t i o n s
temporarily.
Do n o t u s e t o o l a r g e o r t o o s m a l l s c r e w d r i v e r s o r o t h e r t o o l s
b u t u s e t h e t o o l of " p r o p e r size" o n l y s o t h a t s c r e w s , n u t s ,
e t c . w i l l n o t be damaged.
I n t h e c o u r s e o f d i s a s s e m b l y m t d r e a s s e m b l y , always p a y c a r e f u l
a t t e n t i o n s s o t h a t d u s t a!ld I.!!< t can be p r e v e n t e d p e r f e c t l y .
P l a c e a l l t h e d i s a s s e m b l e d p a r t s and components i n o r d e r - if
p o s s i b l e , p l a c e them on c l e a n s h e e t of p a p e r o r a c l e a n p i e c e
o f c l o t h , e t c . - s o t h a t , w t l r ~ t r e a s s e m b l i n g , t h e y can be
obtained easily.
I n t h e c o u r s e o f r e a s s e m h l i n g , be c a r e f u l a b o u t t h e c o l o u r
d i s t i n c t i o n of e a c h w i r e t o p r e v e n t e r r o n e o u s c o n n e c t i o n s .
As t o t h e mastercompass a n d t h r r e p e a t e r compass, i t i s n e c e s -
s a r y t h a t t h e y w i l l n o t br c i i s t s s e m b l e d s o m i n u t e l y .
Do n o t d i s a s s e m b l e t h e ~ > - r ~ j ~ j ~T
l h~i st ~i s
~ ~i m
e p. e r a t i v e . The
g y r o s p h e r e i s d i s a s s e m b l rti 0 1 1j y i n the s p e c i a l l y arranged

f a c t o r y room of t h e maker H o l i ~ ~ s h iEn l e c t r i c Works, L t d . ,

Tokyo, J a p a n .
To t a k e o u t t h e g y r o s p h e r e f r o m t h e mastercompass, w a i t a t
l e a s t 1 . 5 h o u r s a f t e r t h e power s u p p l y f o r t h e m a s t e r compass
was c u t o f f .
6.2 Disassembly o r d e r of t h e m a s t e r c o u g a s s (E'ig. 3.41
The r e q u i r e d t o o l s : Screw d r i v e r s , s u p p o r t e r f o r g y r o s p h e r e ,
draw-up t o o l f o r g y r o s p h e r e , gauge, pump,
etc.
(1) Wait f o r o v e r 1.5 h o u r s a f t e r t h e power s u p p l y t o t h e
gyrocompass i s c u t o f f .
(2) Remove t h e t o p c o v e r ( 4 3 ) a n d t h e c a r d c o v e r (29) a n d clamp
t h e gimbal ( 4 0 ) by a s c r e w d r i v e r .
 Screw o u t t h e c a p n u t ( 1 1 ) l o c a t e d i n t h e c e n t e r o f t h e c a r d .
Remove o n e o f t h e s e t s c r e w s o f t h e c a r d ( 1 4 ) a n d s c r e w it i n
t h e head of t h e c e n t e r p i n ( 9 ) and, h o l d i n g t h a t screw, p u l l
out t h e centerpin. ( ~ i 6~. 1 .) .
I n s e r t t h e t i p of t h e m i n i pump a t t a c h e d i n t h e h o l e where
t h e c e n t e r p i n was i n s e r t e d a n d p u l l o u t a t l e a s t 1 l i t r e o f
supporting liquid. A t t h a t t i m e , be c a r e f u l s o t h a t t h e
t i p o f t h e pump d o e s not, e ~ i i , e rt h e u p p e r h o l l o w o f t h e
gyrosphere ( 1 ) . ~ 1 ..
( ~ i6.2
D i s c o n n e c t two b r i d g e cormr:ctors ( 2 4 ) a n d , a t t h e two t e m i -
n a l boards of t h e upper c o n l airier (12), disconnect the wirings
from t h e l o w e r c o n t n i n e 1, ( 1 T I .
Remove f o u r s e t s c r e w s F ~ J I . !,II+, b r i d g e a n d e i g h t s e t s c r e w s
f o r t h e c o n t a i n e r a:id P(:I.c.\+ !kc s c r e w s of t h e c o n t a i n e r i n t h e
push-up s c r e w h o l e s for th:! (1; sassernbly. And s e p a r a t e t h e
u p p e r a n d t h e l o w e r corlmLlir :s, a n d , by p u l l i n g u p t h e b r i d g e ,
remove t h e u p p e r c o n t o ~ n e r . P l a c e i t on a p r e p a r e d s h e e t o f
p a p e r o r a p i e c e of c!ot,h i o t h a t t h e u n i t w i l l n o t be
stained.
Using t h e s p h e r e draw-up t o o , hook t h e g y r o s p h e r e a n d t a k e
i t o u t c a r e f u l l y arid t.!tt.r~ p l a c e it. on t h e s p h e r e s u p p o r t e r .
I n t h i s c o u r s e , do r ~ o cd ~ - o po r shock i t o r i n c l i n e i t by
o v e r 45 d e g r e e s .
Suck t h e s u p p o r t i n g l ~ q u i t irtrmaining i n t h e c o n t a i n e r w i t h
a i n j e c t o r a n d pour i t i n t.he m e t e r cup.
Take o u t t h e m e r c a r y r r m a l ! l l r ~ ga t t h e bottom o f t h e c o n t a i n e r
w i t h i n j e c t o r a n d keep i t i n a s m a l l c o n t a i n e r . Then, c l e a n
i n s i d e of t h e c o n t a i n e r with f r e s h water.
-

The v a p o r o f mercury i s v e r y p o l s o n o u s a n d a l s o mercury is

a c t i v e l y combined w i t h o t h e r m e t a l s t o be amalgam. Therefore, 1
i t must be t r e a t e d v e r y c a r e f u l l y .
I

1. Do n o t u s e a n y m e t a l c o n t a i n e r f o r mercury.
2. To s t o r e m e r c u r y , p u t f r e s h w a t e r above t h e m e r c u r y t o p r e v e n t j
e v a p o r a t i o n o f t h e mercury. I
3. I n c a s e o f k e e p i n g a g y r o s p h e r e , p o u r a p p r o x . l c c o f eup-
I
i
p o r t i n g l i q u i d above t h e m e r c u r y o f P h a s e 1 ( i n u p p e r
hollow of t h e sphere) and t h e n cover it with t h e rubber
cover a t t a c h e d .
--
FIG. 6.2

FIG. h ,
 FIG. 6 . 4

FIG. 6 . 6

fi - ,1
6.3 Assembly p r o c e d u r e o f t h e m a s t e r c o m p s s (F'ig. 3 . 4 )
(1) Pour 1 . 5 ~
o f ~m e r c u r y i n t h e h o l l o w o f t h e g y r o s p h e r e (1).
U s i n g t h e 3 c c i n j e c t o r f o u n d i n t h e t o o l s box, p o u r t h e
mercury paying c a r e f u l a t t e n t i o n n o t t o l e a v e a i r i n t h e
m e r c u r y cup (3).
(2) Pour 30cc o f m e r c u r y (8) on t h e bottom o f t h e l o w e r
c o n t a i n e r (17).

(3) U s i n g t h e m e t e r c u p , p o u r 500cc o f s u p p o r t i n g l i q u i d i n t h e
lower container.

(4) H o l d i n g t h e g y r o s p h e r e w i t h t h e draw-up t o o l , p u t t h e s p h e r e
c a r e f u l l y on t h e l o w e r c o n t a i n e r a n d remove t h e t o o l .
(5) H o l d i n g t h e b r i d g e ( 2 4 ) , s e t t h e k n o c k p i n s of t h e s h e l l (31)
and t h e c o n t a i n e r ( 1 2 ) , and assemble t h e c o n t a i n e r . Then,
f i x it w i t h s e t screws.
(6) Connect t h e w i r i n g s of t h e t e r m i n a l b o a r d s a n d two c o n n e c t o r s .
(7) Measure lOOOcc o f s u p p o r t i n g l i q u i d w i t h t h e m e t e r cup, s t a n d
t h e f u n n e l on t h e c e n t e r p i n h o l e a n d p o u r t h e s u p p o r t i n g
l i q u i d carefully u n t i l the centerpin hole i s f i l l e d with the
liquid. I t i s necessary, t o pour t h e supporting l i q u i d
c a r e f u l l y n o t t o l e a v e a i r i n s i d e of t h e c o n t a i n e r .

(8) With t h e i n j e c t o r , p u l l o u t 8 0 c c of s u p p o r t i n g l i q u i d from

the container.

(9) I n s e r t t h e c e n t e r p i n ( 9 ) i n t h e h o l e , remove t h e s c r e w a t t h e
t o p of it a n d t i g h t e n i t by t h e c a p n u t (11).
(10) Restore t h e screw t o t h e o r i g i n a l p o s i t i o n .
(11) Fit t h e c a r d c o v e r ( 2 9 ) a n d t h e t o p c o v e r ( 4 3 ) .
6.4 Replacement o f i l l u m i n a t i o n lamp of t h e r e p e a t e r compass
R e p e a t e r c o n l p a s s Mode 1 KR002
P l a c e t h e repeater. c o r n p a s s u p s i d e down o n a t a b l e .
Remove e i t h t t i g h t e n i n g s c r e w s f o r t h e l o w e r c o v e r a n d s c r e w
t h r e e s c r e w s o f them i n t h e r&.sassembly screw holes so t h a t ,
t h e l o w e r c o v e r c a n be p u s h e d up a n d s e p a r a t e d from t h e
r e p e a t e r compass body. Calmly h o l d i n g t h e lower cover w i t h
c a b l e ( t h e c a r d a n d mechanism a r e a t t a c h e d t o t h i s c o v e r ) ,
p l a c e t h e r e p e a t e r compass on a p r o p e r p l a c e .
Under t h i s c o n d i t i o n , r e p l a c e t h e i l l u m i n a t i o n lamp.
-
R e p e a t e r c o n ~ p a s s bloclc.
---I K R 0 0 1
P l a c e t h e r e p e : ~ t r > r r- o r n p a 5 s u p s i d e down o n a t a b l e .
Remove t h e t i g h t e n i n g n u t f o r t h e l o w e r c o v e r a n d p u l l up
t h e c o v e r from t h e body.
Remove two a n g l e s e t s c r e w s a n d remove t h e i l l u m i n a t i o n
lamp t o g e t h e r w i t h t h e s o c k e t .

F u r t h e r d i s a s s e m b l y by t h e s h i p ' s p e r s o n n e l s h o u l d be a v o i d e d ,
i f possible. I f i t i s needed, i t i s n e c e s s a r y t o pay c a r e f u l
a t t e n t i o n s o t h a t t h e r e a s s o r n h l y work c a n be done p e r f e c t l y .
I t i s recommended t o c a l l s p e c i a l i s t from t h e n e a r e s t s e r -
v i c e s t a t i o n o f t h e Marlne D i v i s i o n , Hokushin E l e c t r i c Works, L t d .

FIG. 6.7 KR001 (srnal 1 , w i t h o u t v e r n i e r

tylie repeater)
 C h a ~ t e r7 S ~ e e dError

7.1
The north pointing characteristics of the gyro-
compass is, as well known, are produced by the earth's
rotation. When aship equipped with a gyrocompass moves
on the earth, the gyrocompass is under the influence
of the combined movement of the earth's rotation and
the ship's own movement.
When a ship sails
just to east o r to west,
the direction of the combined
movement is same to it of t h c
earth's rotation, and ttir
indication of the gyrocorttpi1s.s
is not changed. However, w h e r ~ FIG. 7.1

the ship sails on a nortllor.ly (IT- 5 o u ttierlv course, the

the north-south component of +lit. chip's movement is
combined to the earth's r o t a t ioll qriti affects the indi-
cation of the gyrocompass. Accnt-dingly, the gyrocompass
does not indicate the true o o l ~ r s e in such case.
When the indication (3 f tllc p;vrocompass is deviated
by the angle 6, this is p r . o l \ o r t i onal to the noth-
south component of the shlp's 5pcq>d and inversely pro-
portional to the cosine of the latitude. Such value has
nothing to do with the size o r . t,ype of the gyrocompass
and called "SPEED ERROR".
Although such value is v e r y small, it is necessary
to obtain correct inforrnatioll of the ship's course, by
correcting the indication in consider-ation of the speed
error.
I n Fig.7.1 FArepresents Line Speed Kcosy o f the
A

earth's rotation and AB the ship's speed.

Although the gyrocompass indicates as if A N 1 , w h i c h
4

is at right angle to OB, is north, true north is AN,

which is at right angle to OA. The ship's course is
measured with AN' as standard and the ship's course is 0 .
 At AABC ...... AC = V C O S ~

~t AAOC ...... AC = K c o s y sin6

. sin6 = Vcose / Kcosy = 6
Example: When a ship is at the equator and is
sailing to north (gyro indication) at
speed 30 Kt, h e r speed error value is
calculated as follows ;
tj = 30 cosoO/ 900 cosOO
= 0.0333 radian
= 1°54' (to west)
The above 900 represents the line speed knot of
the earth's rotation o n the equator.
For the information of the operater, the charts
indicating the speed error value at each ship's speed,
course and latitude are attached in the next pages.
 TAU13 1 SPEED EIUUJIL C A L I W M T I O N ClUUlT

IHI1
111'1

I!,O
135
11'0
Ill5
'XI

IHO
165
1511
1:I:,
120
Ill5
'HI
-
IH0
105
I'dl
1.I5
IHU
1'15
210
2 5
? 5
2 4
2 1
1 3 1
I!'
21,

11'11 ?10
Ill', 255
'XI 270

IHI) I:!
]!I5 1 2
2 10 I 0
22 -, 0 !I
2.10 0 li
..,.,r
I,'
0 3
270 0 1)

I80
1135
1 SO
IJ5
I?U
Ill5
'XI

OIICU t l ~ afigure o r s l ~ c u dY I.LJI.I 1 s t l ~ u u f i l ~ 111

t t l ~ e1.l111l.t;
1 I n c a s e o f t h e a l ~ l p ' ec o u r s e i u s o u t h , 1 1 1 ~ st h e I l p r e t o t h e r e a t l i ~ ~o gf m u e t u ~ ~ - c u m ~ o~ r~ ~ r enpae a t e r c n r d s .
21 111 c u e 0 o f tIIe a l l i p l a ~ o u r a oi n n u r l l ~ , m i n u r t l ~ ol i p r e L o t l ~ or c a d i u y 1 1 l 1 ~ 1 1 t i t 1 2 ~ - ~ 0 n 1 ~ ~ 1u1ra nr ~ ~ p e u t r ur ~ d a .

S h i p ' s p r i t 1 1 , 1 1 1 Nuatr t l l u I u L l t u d u ul' COO ' ~ 1 l u 1 1 1 N u u r t l l u l u l l t t t t l u u(1 411U

S l ~ i p 1111nl
3111II'I HIIIIIIIII I() IOIIILH S l ~11'11
l M)IIIIII~I 10 lt11111.n
I l a l l r ~ lIIK
l 111' 1.1111IIIIIII.HII I 70" 11u1111lIIU 11 (1 11111 IIIIUI.MU I l rillU
'I'IIUII, tllu I'~KIII.U III a l ~ u u t l01.1~111.l a I .Lo. '~'IIuII, L l l u I'@Iw 1,1 Lhu t ~ l ~ , ~ OI.I.III.
ud l a 1.1".
l'he s l l l 1 1 i a n u l l i l l g C u w u r d n IIU~LII, l.1° 'I'lle al11l1 l a a u i l i ~ ~t ogw n ~ . t l a s o u t l ~ .
s l ~ a l lb u r e d u c e d f r o m 3 0 " . Su, the t r u e course ellull Iw;
T l ~ a tI Rt o s a y , t h e t r u e c o u r s e a l ~ n l lh e ; 1 5 0 ° + 1 . 1 " z 151.1°.
)(I" - I.lo = 9 H .yo
 Table 3 E l e c t r i c parts list (l/5)
Master compass
---

Symbol Description P a r t No.

B1 Synchro ~ O O V A C 60Hz 0.1A lG805A003-03
C1 Capacitor lpF 500v 1G160~062-01
FAN Motor-fan lOOVAC 50/60~z lG165F001-01
Jl,J2 C o n n e c t o r Socket 1~172~012-01
Plug IG~~~AOIO-01
C o n t a c t socket 1G172B013-01
C o n t a c t pin i ~ i 7 2 ~ 0 i i - 0 1
Ll,L2 I l l u m i n a t i o n lamp Socket 1G153A010-01
Lamp 2 4 2W
~ 1G153A001-01
TS 1 Thermostat O p e r a t i n g temp. 60-700~ lGl59Ao~1-01
VR1 Dimmer 5OOn 25W 1G162A072-01

Control box

Symbol Description P a r t No.

B1 Synchro 1OOVAC 50/60~z lG165~01+2-01
BZ Buzzer 2 4VDC LG151E018-02
C1 Capacitor 0.25pF 500V lG160C005-01
D1,D2 Diode 10D2 1~166~001-02
F 1 - F3 Fuse Holder 1G151F002-01
Element 5A (for 4 4 0 ~ ~ ~ ) lG151Z010-05
Element 10A (for 2 2 0 ~ ~ ~ ) l G l 5 1 Z O l O - 10
Element 20A (for 1 0 0 ~ ~ ~ ) lG151Z010-20
F6 ,F7 Fuse Holder 1G151F002-01
Element 2A lG151Z010-02
F8,9 Fuse Holder lG151F003-01
F24-26 Element 5A lG1512020-05
L1 P i l o t lamp (white) H o l d e r lG153B001-03
Lamp 2 4 2W
~ 1G153A001-01

L2, L 3 Pilot lamp (red) Holder lG153B001-02

Lamp 2 4 2~W lG153A001-01
R1 Resistor 27012 8w 1G1612113-27
R30,R31 Resistor 5KQ 10W IG 16 1 ~ 0 0 -20 1
RY 1. R Y 2 R e lay MY4 l G 1 6 3 ~ 0 0 4 49
-
 Table 3 E l e c t r i c parts l i s t (2/5)
C o n t r o l box ( c o n t i n u e d )

Symbol Description 1 F a r i r l
Servo m o t o r E x c i t i n g voltage 115VAC
C o n t r o l voltage 3 5 V ( s e r i e s )
Main switch 600/250v 10/20~
A l a r m cut off s w i t c h 125VDC 0 . 7 5 A
Power transformer P : 4 4 0 / 2 2 0 / 1 0 0 ~ ~6 ~
0Hz
S : ~ O O / ~ ~ V A C2 7 0 V A
G y r o Amp.

G y r o Amp.

Symbo1 Description P a r t No.

C1 Capacitor 220yF
C2,C3 Do. 47p F
c4 Do. 2.2pF IOOV

c5 Do. 0 . 2 2 p 20OV
Dl., D 2 Diode 10D2 2OOV IA
~ 3~4, Do. lODl LOOV 1A
D5 Do. MS- 4 280V 1A
RL, ~ 4 Resistor 2 LL 2W
R2 ,R3 Do. ~ ~ K I L.
:w
RY1 Relay 100VDC
RY2 Do. IOOVAC
TI Transformer P : 1 0 K a ( x c ~ ~ ~ SH: ZzK)n C T
T2 Do. P:120VAC,333Hz,S:15VX2,'jVA
TR1, TR2 Transistor 2SD297
vRl,VR2 V a r i a b l e r e s i s t o r 1Kf1 $W (coaxial)

True heading t r a n s m i t t e r

Symbol Description P a r t No.

-
I B1 1 Synchro lOOVAC 50/60~z lG805~003-04
I Do. lOOVAC 50/60~z lG165A065-01
1 83.84 1 Synchro C o n t r o l t r a n s m i t t e r (23~x6) lG165A0'78-01
Synchro Control transformer ( 2 3 ~ ~ 6 ) 1G165A079-01
Capacitor 1000pF 4 0 ~ 1~160~033-41
Do. 2pF lOOV lG160C010-01

I C4 Do. 15pF 220V lG160A037- 15

 Table 3 E l e c t r i c parts list (3/5)
T r u e heading t r a n s m i t t e r (continued)

S y m bo 1 Description P a r t No.
Dl Rectifier 200V 6A 1~166~033-01
L1 I P i l o t l a m p ( = r e e n ) Socket lG153B001-01
Lamp 2 4 ~2W lG153A001-01
Illumination lamp Socket lG153A010-01

I Resistor la
Lamp
5w
24V 2W
lG153A001-01
1 ~ 1 16~ 0 0 11-2
Servo m o t o r 1 ~ 156A 0 7 7 - 0 1
Transformer P : 1 0 0 / 1 1 5 ~ ~5 0~ / 6 0 ~ z S : 3 2 V C T 1~164~164-01
VR1 I Dimmer 60on 25W 1~162~011-04
YR2 Ispeed s e t t i n g r e s i s t o r 5Kfi l.2W lG162AO67-01
VR3 I Latitude setting r e s i s t o r 50KQ 1 W 1G162C012-01
RCC R e p e a t e r adjust s w i t c h Switch 1 ~ 1 5 4 ~ 2 0 2 - 0 1
P.C.B. lG383B019-01
P.C.B. lG383B020-01
IT2032 1 Servo amplifier 1~803~047-01

Servo amplifier

Symbol Description P a r t No.

Capacitor 470pF 15160~043-01
Do. 0.22pF 15160~422-04
Do. 1P' 1~160vioi-07
Do. 0. lpF 15160~402-04
Do. 5PF l G 1 6 0 A 0 2 6 - 38
Do. 2.2pF 15160~421-04
Diode 1~4744 1 5 1 6 6 E 0 8 3 - 17
Do. IS953 15166D029-01
Do. 1 0 ~ ( 2N ) 1G166D001-02
IC L M 3 0 1AH 15177A008-01
Transistor 2SC708 15166A078-05
Do. 2SA537 15166A031-03
Do. 2SC943 15166~056-04
Do. 2SA603 15166A073-0.1
Do. 2SC1030 lG166A006-01
 Table 3 E l e c t r i c parts l i s t (4/5)

Servo a m p l i f i e r (continued)

Symb o 1 Description P a r t No.

Rl,R2 Resistor 22012 15161~222-21
R 3,R4 Do. 1K n 1 ~ 1 6 1 ~ 1 131
0-
R5 DO. 3 3KR 1~161~133-31
R6,R8 DO. 8.2~17, 1 5 1 . 6 1 U 1 8 2 - 31
R7 Do. 6.8Kn 1516 1 ~ 1 6 831
-
R9 Do. 18KR 15161U118-41
R 10 Do. 47~12 15161Ullt7-41
~ l l , R l h Do. 180Kn 1 5 1 6 1 ~ 1 1 85- 1
R12 , R l 3 Do. 47~n 1 5 1 6 1 ~ 1 4 74- 1
R l 5 , ~ 1 6 Do. lOOKR 1 5 1 6 1 U 1 1 0 - 51
~ 1 7 1-9 Do. 51KQ 15161U151- 41
R2C),R21 Do. lOOKR 1 5 1 6 1 ~ 1 1 0 5- 1
I122 Do. 120Kn 15161U112- 51
R23 Do. 1M !2 15161U210-61
R25 Do. 2212 1516 1 ~ 2 2 2 1
-1
~ 2 , R62 7 Do. 120R. 15161~212-21
~ 2 , R82 9 DO. 8 . 2 ~ ~ 2 15161U282-31
~ 4 1 - ~ 4 D3 o . 3.3Kn- lJ161U~33-31
~ 4 4 Do. 4 7 R~ 15161uih7- 41
~4 5 , ~ 1 4 6 D o . 3.3Kn 15161~133-31
VR1 Variable resistor lG162C013-02
VR2 ,VR4 Do. 1 G 16 2 ~ 0 0 -611
VR3 Do. 1 ~ 1 6 2 A 0 0 6 13
-
 Table 3 E l e c t r i c parts list (5/5)
KR002 (large r e p e a t e r c o m p a s s )

Symbol Description
B1 Synchro looVAC 5 0 / 6 0 ~ z ( ~ ~ 7 6 ~ 2 l)G 8 0 5 A 0 0 3 - 0 4

II ILL-IL3
SY1
I Illumination lamp

IMicro switch
Socket
Lamp
125VAC
l25V
2 4 ~ 5W
5A
1A
I lG153B002-01
lG153A038-01

Connector S o c k e t 7p ( f o r pl.ug t y p e ) lG172B008-01

C o n n e c t i o n box f o r K R 0 0 2 (large r e p e a t e r c o m p a s s )

Symbol Description I P a r t No. I

1 Dimmer loof2 20W
Connector Plug 7p ( f o r plug type) 1G172A006-01

Description
l O O V A C 5 0 / 6 0 ~ z ( ~ ~ 7 6 ~ 2 )l G 8 0 5 A 0 0 3 - 0 4

I
I L 1 , IL2

SW1
11 Illumination lamp

Micro switch
Socket
Lamp
125VAC
125V LA
2 4 ~ 5W
10A
I1 lG153B002-01
lG153A038-01
1~154~017-01
1I
I ( ~ 1 ) I Connector Socket 7p ( f o r p l u g t y p e ) 1 lG172B008-01 1

Symbol Description P a r t No.

( ~ 1 ) Connector Plug 7p ( f o r p l u g t y p e ) 1 ~ 1 7 2 ~ 0 0061-

 p 3'

PLI .. . R U N N I N G
PL2 ...J X L U M I N A T I O N
3 VR1 ... D m R
VR3 . .. L A T I T U D E
RCC . .. R E P E A T E R C O R R E C T I O N
%, F l o w of signal [refer ta f i g u r e 2 )
R e p s a t e s s i g m a 8 through control box from mastes eoEjpaas i s
led to ~ ~ n c b r o ( ~ 6 0 and
~ , ~then
~ ) Bl drives
repeater card rhrough gear-train,
L, error voltage will be developed a$ between R1
& Q ~ Z ( Econnected
) ,together with S k "c 553 o f
servo ar;str~r(5K ) w i l l be driven through circuitry o f
h o t k synchra ~ ~ ( 3 6 and
Sequen~iall]~ 8 ~ ) 5x1, c o m b i n u d w i t h
%X$, wiLb f a L L o w up to B3,
On xhe other hand, voltage signal developed at b e t w ~ e nSI and
53 of B s t proportional to cosine of heading signal, will be
divided, amplified and sg~rnnred with zrolr;age signal o f 84 in
servo amplifies H 2 0 7 2 .
Hence, s e r v a motor will continue to operate until1 %he s u m m e d
voltage becames zero and at the sa e time BZ transmitts cnrre-
c%ed true heading signal to regeaces campaases,
5 . Operation
1) TMX w i l l o p e r a z e a u z o m a 2 i c a l l y by supplying p o w e r ts
e i t h e r c o n t r o l b o x 3r p i l o t s y s t e m .

N o t e : D e p r e s s ant? s o m e t i m e s r e l e a s e % h e "repeater a d j "

switch u n t i l 1 s e r v o mechanism w i l l f o l l o w u p ,

5 ) D e p r e s s the r i g h t ( 1 e f t ) p u s h buttwn of the V e p e a L e r adJ"

switch on TEX to r o t a t e r e p e a c e r card c l o c k x ~ i a e [ c n r m n t c r
clockwise),
5, Procedure o f adjustment ( r e f e r $0 figure 3 and f i g u r e 4) "
Usual 2 y r m e c h a n i c a l and e l e c t r i c a l a d j u s t m e n t s h o i i l d n o t h e
taken c a r e o f after deiivery from our facility,
Although t h e f r f b l ~ w i n ga d j u s t m e n t s b;onltl be required when
r e p l a c i n g of any part fs d u n e .
Moreover t h e s e s v o a m p l i f i e r H2932 mrght n o t b e i n t e r c h a n g e -
a b l e each o e h e r b e c a u s e of n e c e s s i t y o f c s m b i n a c i o n c e s % with
s ckrer p a r x s .

( 2 ) Zero adj. sf 33 and 84

a, 3 e L t h e f ' s h l p e s s p e e d " d i a l ro s a r o ,
h. A d j u s t t h e s e r v o mount o f e r t h ~ rB 3 ar B1t y o as to m a k e
r e p e a t e r compass iraclxcat:ctna zsra,
Xote: 2catai;ing- of' B3 or B4 &*ilk gerkelxate some e r r o r vr~l-

t a g e a t b e c v e e n RI and R 2 of 8 4 , and i t s b o o s t e d
voltage w r l l d r i v e SiW, 8 2 and a L s o r e p e a t e r cam-
?asses.
 T n i t i a l s e t o f t r i m m e r s a r e r e q u i r e d a s follow%,

Bhas e f u l l y cw
Span center pssieion
Zero center p a s i t ~ s n

( I ) Phase-ad j u s m % e n z

sf H2032,.
d , Adjust the ' ; p h a s e m t r i m m e r s a a s t o m e e t t h e p h a s e ( z s r o
d e g r e e o r 180 d e g r e e ) a f b a t h waveforms, 8**

( 2 ) Zero and span a i i d u s - t m a n t

a , Brerifv r e p e a g e r c a r d s i n d i c a t e z e r o when k h s B * s h i p3t
s p e e d f P -d i a l i s set t r r z e r o ( 8 ) k t .
b. Sec t h e '?shipfsspeed" d i a l LO 30kt.

t
*;B---- I n s t e a d o f u s i n g an o ~ c % l l o s c o p e ,n some
v o l e r n e t e ~c o u l d be a v a i l a b l e t o f i n d ouz
the minimum vslzage a t b e t w e e n " o u z " and
ffcomv on t h e M ? O 3 2 p a n e l when p h a s e m e e t x n g ,
7-1. Repeater ad justmenll; switch

solid line: printed paztern o f PCB

dotted p r i n ~ e dp a Q % e r a o f ' PCB

Mormally, input signal i s supplied ts Rf, S1, 52, $3,

8 2 , of the synchsc B1 a s s h o w n above, #

S w i t h e s fLcted o n the panel w o u l d be u s e d in case af

adJustment o f repeater gompasses,
en depressing t h e switch, the wi-rings w$hL be changed
s o as k o make the s y n c h s o o p e r a t e as induction motor,
SPAN 0

oui 0
PI 0
COM 0
PIC-""
AGMarine, Inc.
5711 34th Avenue NW #201
Gig Harbor, WA 98335-8548 USA
Å 253.851.0862 Æ 253.851.0865
www.agmarine.com
support@agmarine.com