MS For Installation of Chilled Water Flushin

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RISK ASSESSMENT METHOD STATEMENT (RAMS)
Method Statement and Risk Assessment for

Chilled Water Pipeline Flushing at AMC
Connectivity Corridors & Concourse Bridge Project,
AL Maryah island, ABUDHABI
Project No-M- 1467
Document Ref No: GEMC-MC-A-MST-0022 Rev 0
Method Statement Title Chilled Water Pipeline Flushing Doc Ref No: GEMC-MC-A-MST-0022
Project Location: AMC Connectivity Corridors & Concourse Bridge Project, AD Revision No : 00
Prepared By Syed Faisal Approved By Revision Date:
SAF-098 (UAE) 09/16 Rev G 1 of 27 RISK ASSESSMENT METHOD STATEMENT
SAF009 08/13 rev B RISK ASSESSMENT &METHOD STATEMENT EVALUATION SHEET

Project name AMC Connectivity Corridors & Concourse Bridge Project Project No M1467
Main Contractor McLaren Construction Ltd. Document No GEMC-MC-A-MST-0022
Title/Task Chilled Water Pipeline Flushing Revision No 00
Document
Date of issue 29/4/2019 Prepared By Syed Faisal
Duration of
Proposed start date 1/5/2019 task 1 week
Contents
Section A Register of Revisions
Section B Scope of Works to be undertaken:
Section C Location of the Project
Section D Location of the Works to be Undertaken with the Project
Section E Site Access/Egress and Access to the Work Zone
Section F Emergency Contacts Details and Procedures:
Section G McLaren Site Specific HSE Safety Induction:
Section H Welfare facilities:
Section I Personal Protective Equipment
Section J Plant/Equipment and tools to be Used
Section K Materials To be used.
Section L Communication/Toolbox Talks/Training Requirements:
Section M Works Permits
Section N Environmental and Waste Management:
Section O Programme for the Works:
Section P Housekeeping and Storage:
Section Q Hygiene and cleanliness
Section R Working At Height
Section S Occupational Health
Section T Sequence of Works/Activities
Appendices
Appendix A Site Logistic Plans and Other Design Information Relative to the Works
Appendix B Crisis/Emergency Plan
Appendix C COSHH Assessments and Material Data Sheets (to be provided by Subcontractor)
Appendix D Risk Assessments (to be provided by Subcontractor)
Appendix E Technical Information (to be provided by the Subcontractor)
Appendix F Risk Assessment

Section A - Register of Revisions
Revision Date Reason for Amendment Amended By Signature Has this amendment been briefed
No (Name) to the operatives involved and have
the operatives signed the register.
This method statement has been prepared in conjunction with the following documents;
1. OSHAD regulation and requirements
2. OHSAD- Code of Practices, HSE Regulations, Technical Guidelines, Mechanisms
3. GR HSE Guidelines and Requirements
4. Federal Environmental Authority Law No 24/1999 and its supplements.
5. Federal Labour Law No 8
6. Articles (3,4,5,7) Local Law No 21/2005 (Waste Management)
7. McLaren SHE Procedures
8. McLaren’s site specific SHEQ Plan (including TMMS, SWMP, EPP).
9. McLaren’s Integrated Management System Policy Statement (IMS) .
Section B- Scope of Works to be undertaken:

The work Describes Chilled water flushing at AMC Connectivity Corridors & Concourse Bridge Project, Abu Dhabi
The following Critical Hazards have been identified during the preparation of the scope of works, please refer to
the Risk Assessments within Appendix D.
1. Manual Handling Injuries

2. Slip Trips and Falls
3. Fall from Height
4. Use of scaffold/ladders
5. Electrocution
6. Use of Power Tools
7.Falling objects
Section C- Location of the Project

Location of the Project;
Our project is located is located AMC CONCOURSE BRIDGE in between Al Maryah and Galleria Mall as marked
below.


Section D- Location of the Works to be Undertaken within the Project
Add full sketch of the project and mark up your areas of work (logistics plan to be updated)

Section E- Site Access/Egress and Access to the Work Zone
Entrance to the Site will be from Gate no 1 as per attached drawing.

(logistics plan to be attached)

Section F- Emergency Contacts Details and Procedures:

The following staff from both McLaren and Genfocus will be on site during the execution of the works and will be
responsible for managing the works;
Name Position Company Contact Details
Paul Carlin Operations Director McLaren 056-1054691
Luke Watson Project Manager McLaren 052-1022402
Prabhu Srinivasulu Construction Manager McLaren 050-9709963
Joby John HSE Manager (First Aider) McLaren 050-6372060
Evangeline Huerto First Aider McLaren 056-1852727
Jijo Mathew Safety Advisor/First Aider McLaren 055-2152903
Ramil Magano QA/QC Engineer(Fire marshal) McLaren 050-2923058
Biju MEP Engineer McLaren 056-8059139
Syed Faisal Ahmed Project Manager Genfocus 056-5465814
Anu Baby Project Engineer Genfocus 056-5465807
Mohmmed Jasim Mechanical Engineer Genfocus 056-5268312
Prabir Kumar HSE Officer/First Aider Genfocus 0547937312
Murgan HVAC Supervisor Genfocus 0547937313
In case of an Emergency/fire Alarm, all operatives, Staff and Visitors are required to report to the Assembly Point,
which is indicated on the site logistics drawing, as indicated by the symbol below. Where the registers will be
checked to ensure that no one is un-accounted. No one will be allowed to leave the assembly point until the
Emergency response Controller confirms that it is safe to do so.
1 Assembly Point No-01 (TBA)

2 Assembly Point No-02 (TBA)
Please refer to the attached Crisis/Emergency Plan, (Appendix B) which is to be implemented where the need
arises.
The Qualified First Aiders for the Project are listed below, and the first Aid Boxes will be available either in the
Induction/First Aid Room or in the Main Office.
McLaren: (details of First Aiders ) Subcontractors(Details of First Aiders )
Joby John- 050-6372060 Prabir Kumar 0547937312
Jijo Mathew 055-2152903 Anu Baby 056-5465807
Please see below the Emergency contact details

Authority/Company Contact Telephone No.
McLaren Construction Ltd 04-3417964
Police 999
Ambulance 997
GR Emergency No 058-2864950
AMC Emergency No 056-7459621
Section G- McLaren Site Specific HSE Safety Induction:


Prior to any works taking place, all Operatives arriving at AMC project will be required to undergo a
Multiplex/Gulf Related safety induction followed by McLaren Site Safety induction, which will be held in the
induction room, by McLaren’s HSE Representative or other designated person. Once the operatives have received
the site specific safety induction, they then will be briefed on the contents of this RAMS, by their respective Site
Supervisor, from which they will then be required a sign a RAMS Briefing Register (SAF019 UAE) confirming that
they have been briefed and that they fully understand the RAMS and what is expected from them during the
execution of the site works. The Operatives will also be briefed on the Emergency and Security Procedures for the
project, which is also a part of site safety induction programme.
Any operative who will be operating any plant and equipment will be required to produce a copy of their
competency certificate/card carried out by an OSHAD approved third party training provider, to enable McLaren
to issue them with the Plant Operators Authorisation (SAF023 UAE).
Section H- Welfare facilities:
Drinking Water-
Clean drinking water will be provided on site (as per approved Logistics plan) and all operatives are to ensure they
take on enough fluids throughout the day .
Comply with Summer Working Requirements .
Rest areas and toilet-

Rest area and toilets are being provided at site and located as per AMC logistics layout plan
Section I- Personal Protective Equipment (PPE)

The Following Personal Protective Equipment must be worn/be available during the execution of the works
activities
Type of PPE Required Yes No

Safety Helmet (as per standards) Yes
Safety Footwear (as per standards) Yes
Eye protection (as per standards) Yes
Gloves (as per standards) Yes
Hi- viz Vests Yes
Overalls (for operatives only) Yes
Ear protection Yes
Face Respirator No
Body Harness Yes
Respiratory masks No
Others (other specific requirements)
Please ensure that any specific precautions for PPE as identified within MSDS/COSHH assessment or any
specific requirements by supplier/manufacturer are to be complied and adhered to.
List of additional/task specific PPE to be used

1. N/A
2. N/A
3. N/A
4. N/A
Section J- Plant and Equipment to be Used

It is anticipated that the following Plant and Equipment will be used during the execution of the works; other
items will also be identified on the schedule below;
 Ladder/Mobile Scaffold
 Portable Hand Tools
*Note: All relevant competency certificates (as per OHSAD /GR requirements) to be submitted to HSE
Manager/Eng./Advisor prior to start of any activity.
(Below schedule to be completed by subcontractor)

Type of Plant/Equipment to be Used Yes No Type of Plant/Equipment to be Used Yes No
Lifting Yes Cradle No
Mechanical hoist No Excavation shoring No
Mobile elevating working platform No Hand tools Yes
Ladder Yes Electrical tools Yes
Hoist No CAT & Gen Set No
Test Equipment No Ventilation/Extraction Equip No
Task Lighting No Pump Yes
Scaffolding No Lifting slings/chains No
Mobile scaffolds Yes Mechanical plant No
Podium Scaffold No Others:
Section K- Materials To be used.

The following Materials will be utilised during the execution of the works, the Material Data sheets being
provided, which will allow the relevant COSHH assessments to be carried out; (See Appendix C)
Item Material Description Has MSDS been Has the COSHH

provided and Assessment sheet been
attached? completed and attached?
1 Flushing Chemical clean guard 70F02 Yes Yes
2 Flushing Chemical clean guard 70F03 Yes Yes
3 Flushing Chemical Corro Guard33L01 Yes Yes
4 Flushing Chemical BIO Guard40H06 Yes Yes
Section L- Communication/Tool Box Talks/Training Requirements:

Once the RAMS has been briefed to the workforce, we will also hold Tool Box Talk relative to the work activities
being carried out, these will be conducted by the HSE team, in conjunction with the relevant site supervisors, this
will ensure that the message gets across to the workforce, in their own language, thus avoiding any
misinterpretation of the RAMS/Toolbox Talk.
During the Preparation of this RAMS the following training for the staff and operatives has been identified;
Item Description Of Training Has the Training been If not, when will be
completed? (Yes/No) completed(Date)
1 Scaffolding inspection and erection Yes
*Note: All relevant certificates will be submitted prior to works commencing or during induction. Where the
training has not been carried out, it must do so prior to the works/activities commencing.
Section M- Works Permits

The following works permits will be required during the execution of the Works;
Item Description of the Work Permit Permit Issued By Tick only applicable
1 Permit to Enter Confined Space McLaren
2 Permit for Lifting Operations. McLaren
3 Permit to Dig McLaren
4 Permit to work Hot cutting or Welding McLaren
5 Permit to Work in Ceiling Void McLaren
6 Permit for Roof Access McLaren

7 Permit to Work with Ladders, steps McLaren 

8 Permit to Work at Height McLaren 
9 Permit To Work – Electrical above 110V McLaren 
10 Permit To Work with COSHH Items McLaren 
11 Permit To Work At External Face of The Building McLaren
12 Permit For Removal of Existing Fall Protections McLaren
Any other permits if required to be added
Section N- Environmental and Waste Management:

During the execution of the project, waste will accumulate. Skips will be provided by McLaren and will be
required to put all waste in the skips provided. All waste will be segregated for recycling as per below sequence
1. Metal
2. Plastic
3. General waste
4. Concrete waste
5. Food waste
6. Hazardous waste
7. Wood Waste
Due to the nature of the works and the actual conditions of the present site, airborne dust will be minimal,
however where necessary the area affected by the installation of the temporary works, the dust will be
suppressed by spraying water.
Drip trays to be placed under plant and generator to catch any excess oil. Approved Waste Collection Contractor
will then remove excess oil from site in oil containers and sent back to store for collection.
Section O- Programme for the Works.

The works will commence on 1-5-2019 For a duration of 1 week, as the works are scheduled to take place during
day light hours, there will be no requirement for any additional lighting
However if Night shift starts, adequate task lighting to be provided by the subcontractor
Section P- Housekeeping and Storage:
Housekeeping will be carried out as and when required and storage of materials will be in an agreed location ( as
per approved site logistics plan) within the segregated area and as agreed in subcontractor prestart meeting. The
subcontractor will remove from site.
Section Q- Hygiene and cleanliness:
Hygiene and cleanliness are the upmost requirements for the project. All works carried out within the catering
facility should comply with Etihad’s catering Hygiene Procedures and requirements. Compliance of PPE pertaining
to Hygiene and cleanliness to be strictly complied.
Section R- Working at Height
During the preparation of the RAMS, the following activities for working at height have been identified and have
been addressed within the risk assessments within Appendix D. ( to be filled if applicable to your works)
Item Activity Risk Assessment Reference

1 Chilled Water Pipeline Flushing Refer attached risk assessment

Section S- Occupational Health

During the preparation of the RAMS, the following Occupational Health items have been reviewed and addressed
within this Method Statement.
Item Description of OH Item Preventative Measures, (see also within the Risk Assessments)
1 Bad Back/sprain due to improper All Operatives will be briefed on correct lifting techniques and
Manual handling avoid heavy lifting altogether
2 Hand/Arm Vibration N/A
3 Construction dust Area will be watered to minimise dust
4 Noise N/A
5 Sun Operatives will be required to wear long sleeve and pants to
avoid direct sunlight UV rays and drink plenty of water to avoid
dehydration
6 Skin Coveralls and gloves required at all times
Section T- Sequence of Works/Activities

The works will be carried out in the following sequences; (Subcontractor to detail out the sequence of work, from offloading the
materials at site to final fix including safety precautions taken during the sequence of works )
1 RAMS to be briefed to all the operatives involved in the work

2 STARRT card to be prepared by assessing the area of work prior starting the work.
3 Supervisor to ensure all operatives have received a McLaren site basic induction
4 Supervisor to ensure all operatives have adequate PPE for the job including Full body harness.
5 Supervisor to ensure all operators having Competent certificate.
6 Supervisor to ensure that the site is clean and ready to start the work
7 Supervisor to ensure adequate tools are provided and should be visibly clean and tidy. Advise Site manager
if more tools are needed.
8 Supervisor to ensure that all materials taken into the facility are covered and equipment’s to be used are
clean & coordination of time for access has been agreed.
9 Supervisor to ensure that all operatives have done proper hand wash prior to entering any Production/
Processing area.
10 Supervisor to ensure that all hygienic PPE has been issued & being worn correctly.
11 Supervisor to ensure that proper barricade and warning signs are provided before starting any activity.

Proper Barricading to be provided for all Ceiling cutting or dust forming activity, and this barricading will be
provided with scaffolding drops with thick plastic sheets around the area to be sealed properly.
12 Supervisor to ensure proper working platforms such as ladders and scaffoldings are been used and make
sure that all the working platforms are having permit to work.
13 Supervisor to ensure that Competent workers are involved for scaffolding erection, dismantling and
inspection.
14 Transportation to site will be as per site requirement. Timing to be agreed with Mclaren
15 Ensuring that unloading of materials is undertaken in designated area.
Make sure that the lifting equipment is adequately rated for the specified weight (shown on the rated
16
plate).
17 When offloading the materials precaution to be taken to avoid damages
18 Procedures
18.1 Site Preparation
18.1.1 Ensure that the installation work has been completed and approved by the Engineer
18.1.2 Ensure that the hydro testing is completed and system is leak free & filled with water.
18.1.3 Ensure availability of continuous supply of fresh water to water storage tank.
18.1.4 The availability of electricity at site for lighting and Power for pump
18.1.5 Confirm the availability of manpower at site for 24 hours operation
Confirm the availability of chemicals Clean Guard 70F02, Clean Guard 70F03, Corro Guard 33L01, Bio Guard
18.1.6
40H06 or equivalent chilled water chemicals at site
Confirm that the temporary circulation pump is connected to the system at the tapping provided by
18.1.7
Contractor
Confirm that the makeup line has been connected to the return line of the temp. circulation pump through
18.1.8 the temporary hose which is connected to booster pump to feed fresh water from temporary fresh water
storage tank
Confirm the drain line has been taken from the return line of the temporary pump and connected to waste
18.1.9
water storage tank
18.1.10 Confirm availability of power for temporary pump operation
18.1.11 Confirm automatic air vent are installed at the topmost at the end of each loop of the branches
18.1.12 Confirm availability of disposal area / tank for storage and tankers for drainage
18.2 Procedure
The Flushing & Chemical Cleaning of each loop / section of pipe work comprises of Five (5) important
18.2.1
stages
18.2.2 Dynamic flushing
The purpose of dynamic Flushing is the flushing where the water is being drained and the make-up water is
18.2.3
to be added at one side to maintain the pressure in the system
18.2.4 Ensure all pre-requisites as mentioned in the initial stages have been met.
18.2.5 Fill the system with make-up water
18.2.6 Fully vent the system to ensure no air is trapped within the pipe work by opening all the system air vents.
Keep the system in circulation mode by running the circulation. Inspect, remove, and examine the strainers
18.2.7
clean the same and reinstall them.

Once the major suspended debris is removed, flushing velocity (3 m/s on the largest pipe on the circuit)
18.2.8
should be measured and maintain the system in circulation.
18.2.9 Systematically remove, examine and clean the entire strainer and reinstall the same
18.2.10 Continue with the above step until no contaminants are noted in the strainer / bag filters
18.2.11 Pressure at the top of the header should be maintained at 1-2 bar during dynamic flushing.
18.2.12 Return water will be passed through the bag filter to remove the suspended solids.
Engineer will test the water quality at different locations of the system and confirm the suitability of the
18.2.13 system for Stage Chemical Cleaning of flushing as per the control parameter in Table 18.3 .Flushing of the
system will be suggested, if the parameters are not within the limit
18.2.14 Chemical Cleaning
The purpose of Chemical Cleaning is the removal of impurities from the chilled water system by
18.2.15
using cleaning chemicals
18.2.16 The purpose for chemical cleaning is to remove oxide deposits from the metal surfaces.
The system will be dosed with the specified amount of Clean Guard 70F02 cleaning agent at a level
18.2.17
of 1 Kg per cubic meter of system volume.
After the chemical dosing the system is left circulating continuously for a period of not less than 24
18.2.18
hours prior to draining and flushing.
Clean Guard 70F02 will be circulated in the system until the sample indicate that no further increase in iron
level is occurring prior to start to flush, a reference sample should be collected by the contractor from the
18.2.19 system in the sample bottle. At this point, draining and flushing will be commenced by the contractor and
will continue until the iron level is less than 2 parts per million (ppm) and all traces of the chemical and
sediment removed
18.2.20 Final Flushing And Removal Of Cleaning Chemical
The purpose of Final Flushing is to take out all the left over suspended particles, mill scale, debris and
18.2.21 metal oxides which are accumulated in the system during chemical cleaning stage by continuously flushing
with fresh water at the appropriate flushing velocities required
18.2.22 Make-up and vent System to be flushed with clean and fresh water
18.2.23 Set all valves to fully open / fully closed / throttled positions as required.
18.2.24 Systematically remove, examine and clean the entire strainer and reinstall the same.
18.2.25 Continue with the above step until no contaminants are noted in the strainer.
18.2.26 Continue flushing till the water is clear and the iron level is below 2 ppm.
Engineer will test the water quality and confirm the suitability of the water as per the control parameter as
18.2.27
per Table in 18.3
18.2.28 Passivation
18.2.29 Passivation of chilled water system network using Passivation Chemical (Clean Guard 70F03)
Once the system is thoroughly cleaned it should be properly passivated using passivation chemicals.
18.2.30
Clean Guard 70F03 (Passivation chemical) is a gentle passivator of the metal surface.
System to be dosed with Clean Guard 70F03 at the rate of 1 kg per m 3 and the system is to be circulated for
18.2.31 the 8 hours. All the drain and flushing points of the system should be closed during passivation of closed
loop water circuit
18.2.32 Back flushing of FCUs, AHUs and final circulation
18.2.33 Back flushing of FCU’s

1. Close bypass valve B

2. Open the Strainer Y
3. Have a bucket near Strainer Y
4. Open Valve C and drain all the water from Strainer Y into the bucket
5. Continue the flushing till water is clear from Strainer Y
6. Once the water is clear from strainer Y close valve C.
7. Remove FC-1 & open valve C.
8. Drain all the water from FC-1 till the water is clear.
9. Close valve C.
10. Reconnect FC-1 with FCU.
13. Close Valve C.
14. Make sure that the motorised valve MV is fully opened manually.
15. Open DRV fully and drain through the FC-2.
16. Continue draining till the water is clear.
17. Once the water is clear close DRV valve, close the strainer, open valve C & DRV valve
18. Reconnect FC-2 with FCU and Put the FCU in operation
19. The above method should be followed to flush all the FCU’s
18.2.34 Back flushing of AHU’s

1. Close bypass valve B

2. Open the Strainer Y
3. Have a bucket near Strainer Y
4. Open Valve C and drain all the water from Strainer Y into the bucket
5. Continue the flushing till water is clear from Strainer Y
6. Once the water is clear from strainer Y close valve C.
9. Close valve C.
10. Reconnect FC-1 with AHU.
13. Close Valve C.
14. Make sure that the motorised valve MV is fully opened manually.
15. Open DRV fully and drain through the FC-2.
16. Continue draining till the water is clear.
17. Once the water is clear close DRV valve, close the strainer, open valve C & DRV valve
18. Reconnect FC-2 with AHU and Put the AHU in operation
19. The above method should be followed to flush all the AHU’s
If the water quality is not within the control limit mentioned in Table 18.3, dynamic flushing will be done to
bring the water quality within the control limit. Once the water quality is as per Table 18.3 proceed for final
chemical addition

Addition Of Corrosion Inhibitor & Biocide

18.2.35
When the system has been satisfactory cleaned it will be inhibited using Corro Guard 33L01 at the rate of
18.2.36 1.5 Kgs per cubic meter of system volume
In the inhibition/passivation process when Corro Guard 33L01 is added at a dosage level of 2.5 Kgs per
cubic meter of water, a thin mono molecular layer of the inhibitor is formed on the metal surface. This
18.2.37 passivating layer prevents the dissolved oxygen from coming into direct contact with the metal surface
thus preventing the corrosion reaction from taking place
After it has circulated for 24 hours, a sample will be drawn and tested to confirm whether an adequate
18.2.38 inhibitor reserve has been established or whether an additional inhibitor is required
Closed loop water system is an ideal breeding ground for bacteria and other microorganism and it is
necessary to control biological growth in the system. Recommendations entail shock dosing of biocide Bio
18.2.39 Guard 40H06 @ 0.05 Kgs per cubic meter. The product is dosed into the system using the manual dosing
pot and is dosed once every three months in order to control the growth of micro-organisms. Therefore it
is very important that residual levels are constantly monitored and maintained
Once the final chemical is added and circulated for 24 hour than the temporary equipment are to be
18.2.40
removed and the circulation is to be carried out by the system pumps.
18.3 Water Parameters At Various Stage Of Flushing


18.3.1 Water parameter After Dynamic flushing/ Before Addition of Cleaning Chemical Clean Guard 70F02
Parameter Supply Water Before Chemical Cleaning

pH 7.5 to 9.0 7.5 to 9.5
TDS < 250 ppm < 500 ppm
Chlorides <80 ppm <150 ppm
Total Hardness < 80 ppm <100 ppm
Total Alkalinity < 80 ppm <100 ppm
Total Iron <0.1 ppm < 5.0 ppm
Suspended Solids <5 ppm < 50 ppm
Corrosion Inhibitor NA NA
Appearance Clear NA
Water parameter After Addition of Cleaning Chemical
Parameter Supply Water During Chemical Cleaning Stage

pH 7.5 to 9.0 7.5 to 10.0
TDS < 250 ppm < 2000 ppm
18.3.2
Total Iron <0.1 ppm *
Suspended Solids <5 ppm -
Corrosion Inhibitor NA -
Appearance Clear Turbid (Based on system contamination)
* The total iron during chemical cleaning will depend on the system contamination and shall be analysed on site
18.3.3
Water parameters for Post Chemical Cleaning Stage
Parameter Supply Water Before addition of passivation Chemical


pH 7.5-9.0 7.5 to 10.0

TDS <250 ppm < 700 ppm
Total Hardness <80 ppm < 100 ppm
Total Alkalinity <80 ppm < 250 ppm
Total Iron <0.1 ppm < 2.0 ppm
Suspended Solids < 5 ppm < 30 ppm
Appearance Clear Clear
Water parameter After Passivation Process & Before Addition of Final Chemical
Parameter Supply Water Before Addition of Final Chemical

pH 7.5 to 9.0 7.5 to 10.5
TDS < 250 ppm < 1000 ppm
18.3.4
Total Iron <0.1 ppm <1.0 ppm
Suspended Solids <5 ppm <20 ppm
Appearance Clear Clear
18.3.5 Water parameter After Addition of Final Chemicals - Corro Guard 33L01 & Bio Guard 40H06
Parameter Supply Water After Addition of Final Chemical

pH 7.5 to 9.0 8.5 to 10.5
TDS < 250 ppm < 1500 ppm

Total Hardness < 80 ppm <100ppm

Total Iron <0.1 ppm <1.0 ppm
Suspended Solids <5 ppm <20 ppm
Molybdate as MoO4 NA 800 – 1000 ppm as product
Once these parameters are achieved continuous monitoring is required.

The above parameters are indicative based on makeup water supply. Actual parameters will be tested at
site.
SAMPLING POINTS
18.4  Drain Points.

 FCU / AHU sampling points.
 Random point in the circuit
RECOMMENDATIONS AFTER CLEANING SYSTEM
Once clean, the system must be kept in circulation to maintain the passivation layer. Regular test will also
need to be taken. It is important that the following is maintained after cleaning:
18.5  No air enters the system
 No new circuits are added
 System pressure is maintained along with circulation
 Chemical levels are maintained
 Regular test are carried out
 A control protocol is agreed and adhered to for any work on the system for addition of new
circuits.

APPENDIX A
Site Logistics Plan

APPENDIX B
CRISIS PLAN
CRISIS PLAN

1. Upon an incident, being discovered the first member of McLaren’s staff or the site operative
discovering the incident shall inform the Project Manager and Site HSE team through AMC Project
emergency Contact No-056-7459621.
2. Both the HSE Engineer/advisor and the First Aider are to attend the scene with their mobile. The
project Manager or authorised person waits in office ready to contact relevant emergency
services.
3. Both the HSE Engineer/advisor and the first Aider are to assess the situation and put in place the
relevant systems to end/deal with the emergency.
4. Both the HSE Engineer/advisor and the first Aider are to ensure all trades are gathered at the
assembly point and liaise with supervisor to account for all operatives - no person should leave
site.
5. Either the HSE Engineer/advisor or the first Aider phones the project Manager or site receptionist
and informs him/her of which emergency services are required.
6. The Project Manager calls all relevant McLaren staff.
7. Both the HSE Engineer/advisor and the first Aider waits for the emergency services at scene.
8. Once emergency services arrive, The Project Manager will telephone the relevant authorities, i.e.
the HSE/Client’s Safety Advisor/QHSE Manager/McLaren’s operations Director.
9. Both the HSE Engineer/advisor and the first Aider keep trades informed of the situation and
releases trades to return to work or leave site only when emergency services or The Project
Manager instruct that it is safe to do so, and all names of witnesses are recorded.
10. Project Manager or Construction Manager are to arrange for photographs of the scene to be
taken, and if necessary the area to be cordoned.
A full investigation of the Incident is to be carried out, with a written report being submitted the
SHEQ Director, as soon as practicably possible after the incident, including all witness statements,
11. photos of the scene, induction and method statement records, recommendation to prevent a re-
occurrence and what action has been taken since the incident taking place.

APPENDIX C
COSHH ASSESSMENTS AND MSDS
(Attach if any)

APPENDIX- D
RISK ASSESSMENTS

APPENDIX-E
TECHNICAL INFORMATION


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RISK ASSESSMENT METHOD STATEMENT (RAMS)

Method Statement and Risk Assessment for

Document Ref No: GEMC-MC-A-MST-0022 Rev 0

SAF-098 (UAE) 09/16 Rev G 1 of 27 RISK ASSESSMENT METHOD STATEMENT

SAF009 08/13 rev B RISK ASSESSMENT &METHOD STATEMENT EVALUATION SHEET

SAF-098 (UAE) 09/16 Rev G 2 of 27 RISK ASSESSMENT METHOD STATEMENT

SAF009 08/13 rev B RISK ASSESSMENT &METHOD STATEMENT EVALUATION SHEET

Section A - Register of Revisions

Section B- Scope of Works to be undertaken:

1. Manual Handling Injuries

Section C- Location of the Project

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Section D- Location of the Works to be Undertaken within the Project

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Section E- Site Access/Egress and Access to the Work Zone

Entrance to the Site will be from Gate no 1 as per attached drawing.

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Section F- Emergency Contacts Details and Procedures:

1 Assembly Point No-01 (TBA)

Please see below the Emergency contact details

Section G- McLaren Site Specific HSE Safety Induction:

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Comply with Summer Working Requirements .

Rest areas and toilet-

Section I- Personal Protective Equipment (PPE)

Type of PPE Required Yes No

List of additional/task specific PPE to be used

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(Below schedule to be completed by subcontractor)

Section K- Materials To be used.

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Item Material Description Has MSDS been Has the COSHH

Section L- Communication/Tool Box Talks/Training Requirements:

Section M- Works Permits

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7 Permit to Work with Ladders, steps McLaren 

Section N- Environmental and Waste Management:

Section O- Programme for the Works.

Item Activity Risk Assessment Reference

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Section S- Occupational Health

Section T- Sequence of Works/Activities

1 RAMS to be briefed to all the operatives involved in the work

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1. Close bypass valve B

18.2.34 Back flushing of AHU’s

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