HS5D Standard Interlock Safety Switches

HS5D Miniature Interlock Switches

Key features:
Overview

• Detects detachment of head for enhanced safety

• Compact dimensions with up to three contacts
• The head orientation can be rotated, allowing 8 different actuator entries
• NC contacts with direct opening action (IEC/EN60947-5-1)
• M3 terminal screws for easy wiring
• Gold-plated contacts suitable for small loads
XW Series E-Stops

Part Numbers Actuator Keys (order separately)

Gland Port Plastic Head Metal Head Item Part Number Description
Contact Configuration
Size Type Type
Interlock Switches

1NC-1NO G1/2 HS5D-11RN HS5D-11ZRN HS9Z-A51 Straight

Zb
Main Circuit 11 12 PG13.5 HS5D-11RNP HS5D-11ZRNP
Monitor Circuit 23 24
M20 HS5D-11RNM HS5D-11ZRNM HS9Z-A51A Straight w/rubber bushings
2NC G1/2 HS5D-02RN HS5D-02ZRN
Zb
Main Circuit 11 12 PG13.5 HS5D-02RNP HS5D-02ZRNP HS9Z-A52 Right-angle
Monitor Circuit 21 22
M20 HS5D-02RNM HS5D-02ZRNM
2NC-1NO G1/2 HS5D-12RN HS5D-12ZRN
Zb HS9Z-A52A Right-angle w/rubber bushings
Main Circuit 11 12
Enabling Switches

PG13.5 HS5D-12RNP HS5D-12ZRNP

Main Circuit 21 22
Monitor Circuit 33 34 M20 HS5D-12RNM HS5D-12ZRNM
HS9Z-A55 Angle Adjustable (vertical/horizontal)
3NC G1/2 HS5D-03RN HS5D-03ZRN
Zb
Main Circuit 11 12 PG13.5 HS5D-03RNP HS5D-03ZRNP
Main Circuit 21 22
Monitor Circuit 31 32 M20 HS5D-03RNM HS5D-03ZRNM HS9Z-A5P Plug Actuator
Standard stock items in bold.

HS9Z-SH5 Sliding Actuator

Parts Description
Safety Control Relays

Right-angle Actuator
(SUS304)
M3 Terminal Screw HS9Z-PH5 Padlock Hasp

Angle Actuators are not included and must be ordered separately.

Adjustable
Actuator
(for hinged doors)
Straight Actuator
(SUS304)
Light Curtains

Straight Actuator Gland Port

(Use conduits or cable glands
w/rubber bushing which can maintain Right-angle Actuator
IP67 protection.) w/rubber bushing
AS-Interface Safety at Work

276 www.IDEC.com
 Standard Interlock Safety Switches HS5D

Contact Configuration & Operation Chart Terminal Arrangement

Type Type Contact
Contact Configuration
Configuration Contact
Contact Operation
Operation Chart
Chart (reference)
(reference)

Overview
0 (Actuator Mounting Reference Position)
0 (Actuator Mounting
Approx. Reference
Approx. Position) Approx. 26.4
4.6 Approx.
Approx. 6.7 (Travel:
Approx. mm)
26.4
4.6 6.7 (Travel: mm)
: Contact ON
Main Circuit 11 12 11-12 (closed)
: Contact ON
HS5D-11* Main Circuit 11 12 11-12 (closed)OFF
: Contact
(open) OFF
HS5D-11* Monitor Circuit 23 24 23-24 : Contact
(open)
Main Circuit: 11-12
Monitor Circuit 23 24 23-24
Main Circuit: 21-22
Main Circuit 11 12 11-12
HS5D-02* Main Circuit 11 12 11-12 Monitor Circuit: 31-32 / Monitor Circuit: 33-34
HS5D-02*

XW Series E-Stops
Main Circuit 21 22 21-22
Main Circuit 21 22 21-22
Main Circuit 11 12 11-12
Main Circuit 11
21
12
22 11-12
HS5D-12* Main Circuit 21 22
21-22
HS5D-12* Main Circuit 33 34
21-22
33-34
Monitor Circuit
Monitor Circuit 33 34 33-34
Main Circuit 11 12 11 -12
Main Circuit 11 12 11 -12
HS5D-03* Main Circuit 21 22 21-22
HS5D-03* Main Circuit 21 22 21-22
Monitor Circuit 31-32
Monitor Circuit 31-32

Interlock Switches
Actuator removed Actuator inserted
completely
Actuator removed completely
Actuator inserted
completely completely

The operation characteristics shown in the chart above are for the HS9Z-A51. For other actuator types, add 1.3 mm.
The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch

Specifications
Applicable Standards
Operating Temperature
ISO14119, EN1088, IEC60947-5-1, EN60947-5-1 (TÜV approval), GS-ET-15 (TÜV approval), UL508, CSA C22.2
No. 14, GB14048.5 (CCC approval), IEC60204-1/EN60204-1 (applicable standards for use)
–30 to +70°C (no freezing)

Relative Humidity
Storage Temperature
Pollution Degree
Impulse Withstand
Voltage
Contact Resistance
Insulation Resistance
Enabling Switches
45 to 85% (no condensation)
–40 to +80°C (no freezing)
3
4 kV
50 mΩ maximum (initial value)
Between live and dead metal parts: 100 MΩ minimum

Safety Control Relays

(500V DC megger)
Electric Shock
Protection Class
Degree of Protection
Shock Resistance
Vibration Resistance
Actuator Operating
Speed
Direct Opening Travel
Direct Opening Force
Operating Frequency
Mechanical Durability
Electrical Durability
Between terminals of different poles: 100 MΩ minimum
Class II (IEC61140)
IP67 (IEC60529)
Damage limits: 1000 m/s2
Operating extremes: 10 to 55 Hz, amplitude 0.5 mm
Damage limits: 30 Hz, amplitude 1.5 mm
0.05 to 1.0 m/s
10 mm minimum
50N minimum Light Curtains
900 operations per hour
1,000,000 operations minimum (GS-ET-15)
100,000 operations minimum (AC-12 250V, 6A)
1,000,000 operations minimum (24V AC/DC,100 mA)
(operation frequency: 900 operations per hour)
AS-Interface Safety at Work

Performance of Mechanical damage limits: 10 operations min.

Terminals 11-12 of
Removed Head Unit
Conditional
Short-circuit Current
Weight (approx.)
Insulation resistance: 100 MΩ (initial value)
Dielectric strength: 1000V, 1 minute (initial value)
100A (250V) (note)
Plastic head: 80g
Metal head: 110g

800-262-IDEC (4332) • USA & Canada 277

 HS5D Standard Interlock Safety Switches

Contact Ratings
Operating Voltage (Ue) 30V 125V 250V
Overview

Resistive load (AC-12) – 2.5A 1.5A

AC
Rated Operating Current (Ie) Inductive load (AC-15) – 1.5A 0.75A
Resistive load (DC-12) 2.5A 1.1A 0.55A
DC
(1A) (0.22A) (0.1A)

Installation Notes
Recommended Screw Torque
XW Series E-Stops

• Safety switch body installation (M4 screw): 1.0~1.5N-m um

nim ius
Mi ad

(100)
R
• Actuator installation (M4 screw): 1.0~1.5N-m Gland mm
40

Dimensions and Mounting Hole Layouts

Gland Port
.2
R2

1
Interlock Switches

30

20

36.2
1

91
30
24
15

+
HS5D-ZRN (Metal Head)
With HS9Z-A51 Straight Actuator RP: Reference mounting position.
Enabling Switches

Metal Head Cover Plastic (red) Plastic (gray) Metal Head Cover Plastic (red) Plastic (gray)
Metal Head Cover Plastic (red) Plastic (gray) Metal Head Cover Plastic (red) Plastic (gray)
RP RP
26.4 RP 42.2 Gland Port 36 RP 26.4
Gland Port
.2.2

26.4
6.2 42.2
5.2 Gland Port 36
5.2 26.4
6.2 Gland Port

.2.2
R2R2

6.2 5.2 5.2 6.2

R2R2
11

11
2828
2020

2020
3030

2020
2828

2020
3030
Actuator 36.2 36.2
11

11
Actuator
Actuator Stop 36.2 Actuator 36.2
Actuator Stop 91 Actuator 91
91 Actuator Stop 91
Safety Control Relays

Actuator Stop
6 ±1
6 ±1
20 to 22
20 to 22
2-M4 Screws
2-M4 Screws
6 ±1

Slot Plug (supplied)

3030

3030
6 ±1

Slot Plug (supplied)

2424

2424

(Note)
1515

1515

(Note) Mounting Hole Layout

Mounting Hole Layout

With HS9Z-A52 Right-angle Actuator

Metal Head Cover Plastic (red) Plastic (gray) Metal Head Cover Plastic (red) Plastic (gray)
Metal Head Cover Plastic (red) Plastic (gray) Metal Head Cover Plastic (red) Plastic (gray)
RP RP
27.7 RP 41.5 Gland Port 35.3 RP 27.7 Gland Port
27.7 41.5 35.3 27.7
.2.2

Gland Port Gland Port

.2.2
R2R2

R2R2
Light Curtains

11

11
2020
3030

2020
3030

3030

2020

2020
3030

36.2 Actuator 36.2

11

11

Actuator Cover 36.2 Actuator

Actuator Cover 36.2
ActuatorActuator
Cover 91 Actuator Cover 91
91 Actuator Stop 91
Actuator Actuator Stop
Actuator Stop 7.6 ±1
Actuator Stop 20 to 22 7.6 ±1
20 to 22
2-M4 Screws
±1±1

2-M4 Screws
AS-Interface Safety at Work

7.6

Slot Plug (supplied)

7.6

3030

3030

Slot Plug (supplied)

2424
2424

(Note)
1515

1515

(Note) Mounting Hole Layout

Mounting Hole Layout

All dimensions in mm.

Plastic Head (red) Plastic (gray) Plastic Head (red) Plastic (gray)
Plastic Head (red) Plastic (gray) Plastic Head (red) Plastic (gray)
RP RP
26.4 RP 42.2 36 RP 26.4
26.4 42.2 Gland Port 36 26.4 Gland Port
6.2 5.2 Gland Port 5.2 6.2 Gland Port
.2.2

.2.2

6.2 5.2 www.IDEC.com 5.2 6.2

R2R2

R2R2

278
11

11
8
0

0
0

0
8

0
0
 2-M4 Screws

7.6±1
7.6
Slot Plug (supplied)

3030

3030
Slot Plug (supplied)
Standard Interlock Safety Switches HS5D

2424
2424
(Note)

1515

1515
(Note) Mounting Hole Layout
Mounting Hole Layout

HS5D-RN (Plastic Head)

With HS9Z-A51 Straight Actuator

Overview
Plastic Head (red) Plastic (gray) Plastic Head (red) Plastic (gray)
Plastic Head (red) Plastic (gray) Plastic Head (red) Plastic (gray)
RP RP
26.4 RP 42.2 36 RP 26.4
26.4 42.2 Gland Port 36 26.4 Gland Port
6.2 5.2 Gland Port 5.2 6.2 Gland Port

.2.2

.2.2
6.2 5.2 5.2 6.2

R2R2

R2R2
11

11
2828
2020

2020
3030

2020
2828

2020
3030
Actuator 36.2 36.2

11

11
Actuator 36.2 Actuator 36.2
Actuator Stop 91 Actuator 91
Actuator Stop 91 91

XW Series E-Stops
Actuator Stop 6 ±1
Actuator Stop 6 ±1
20 to 22
20 to 22
2-M4 Screws
2-M4 Screws
6±1

Slot Plug (supplied)

6±1

3030

3030
Slot Plug (supplied)

2424
(Note)

2424
1515

1515
(Note) Mounting Hole Layout
Mounting Hole Layout

With HS9Z-A52 Right-angle Actuator

Plastic Head (red) Plastic (gray) Plastic Head (red) Plastic (gray)
Plastic Head (red) Plastic (gray) Plastic Head (red) Plastic (gray)
RP RP
27.7 RP 41.5 35.3 RP 27.7

Interlock Switches
27.7 41.5 Gland Port 35.3 27.7 Gland Port
.2.2

Gland Port Gland Port

.2.2
R2R2

R2R2
11

11
2020

3030

2020
3030

3030

2020

2020
3030
36.2 Actuator 36.2
Actuator
11

11
Actuator Cover 36.2 Actuator Cover 36.2
Actuator Cover 91 Actuator Cover 91
Actuator 91 Actuator Stop 91
Actuator Actuator Stop
Actuator Stop 7.6 ±1
Actuator Stop 7.6 ±1
20 to 22
20 to 22
2-M4 Screws
7.6±1±1

2-M4 Screws
7.6

Slot Plug (supplied)

3030

3030
Slot Plug (supplied)

Enabling Switches
2424

2424
(Note)
1515

1515
(Note)
Mounting Hole Layout
Mounting Hole Layout

All dimensions in mm.

Note: Plug the unused actuator insertion slot using the slot plug supplied with the safety interlock switch.

Safety Control Relays

Light Curtains
AS-Interface Safety at Work

800-262-IDEC (4332) • USA & Canada 279

 HS5D Standard Interlock Safety Switches

Actuator Dimensions
Straight (HS9Z-A51) Right-angle (HS9Z-A52) Straight w/rubber bushing Right-angle w/rubber bushing
(HS9Z-A51A) (HS9Z-A52A)
Overview

6.2 32.4 33 7.3 43.8

6.2 (6) 32.4 2-ø (39.7)
2 7.2 7.2 4.3 15.3 0.8 （11.2）
5.2 0.8 (6) 0.8
5.2 0.8

（20）
12∗
30
28

15

20

30

15
28
20

15
26

12∗
(20)
A

30

15
28
20

15
26
4.5 0.8 .4 1.6 Actuator Stop
2.
2 6.4 ø4 Washer (supplied
2 2- (Note)

.3
R 2. 6.4 Rubber Bushing with the actuator)
4-

ø4
R Washer (supplied with the actuator)
4-

2-
Actuator Stop (Note)
XW Series E-Stops

Actuator Stop (Note) 2-ø10 (5) 0.8

0.8
Actuator Stop (Note)

2
2
2

Ⓑ
2
10

15.8
2-ø9
10

2
8.5
Actuator Cover B
Rubber Bushing
Actuator Mounting Hole Layout

(5)

2-ø10
2-ø9
Actuator Stop (Note)
(Straight, Right-angle)
2-M4 Screw 20
2-M4 Screw 20
The mounting center distance is set to 12 mm at factory. When 20-mm distance is required, adjust the
distance by moving the rubber bushings.
A B : The actuator has flexibility to the directions indicated by the arrows. When 20-mm distance
Interlock Switches

is selected, the actuator swings vertically.

Angle Adjustable (HS9Z-A55) Actuator Mounting Hole Layout

Horizontal Swing Angle Adjustment (Straight w/rubber bushing)
3 (M3 Hexagon Socket Head Screw)
Orienting
(Right-angle w/rubber bushing)
Actuator Stop
Insert (Note) 2-M4 Screw 12
49

26
38
23
20º

*Mounting centers can be widened to 20 mm by moving the rubber cushions.

Enabling Switches

(M4 R2.1
15 7 1 Hole
18.5 29 3.6
s) Actuator Mounting Reference Position
As shown in the figure below, the mounting reference position of the actuator when
Vertical Swing
inserted in the interlock switch is where the actuator stop placed on the actuator lightly
Orienting Actuator Stop touches the interlock switch.
Insert (Note)
Note: After mounting the actuator, remove the actuator stop from the actuator.
Door Stop Interlock Switch Interlock Switch
Interlock Switch
Actuator Actuator Stop
0.8 Stop
Safety Control Relays

Angle Adjustment
(M3 Hexagon Socket Head Screw) Actuator Stop Actuator
Cover
2

HS9Z-A51 Actuator Door Stop HS9Z-A52 Actuator HS9Z-A55 Actuator

20º

Actuator Mounting Hole Layout

(Straight, Right-angle)
2-M4 Screw 38

Note: The actuator stop is supplied with the actuator and used when adjusting the actuator position.
Remove the actuator stop after the actuator position is determined.
Light Curtains

Actuator Orientation (Angle Adjustable)

The angle of actuator swing can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will
not operate properly.
AS-Interface Safety at Work

280 www.IDEC.com
 Standard Interlock Safety Switches HS5D

Minimum Radius of Hinged Door

• When using the interlock switch for a hinged door, refer to the minimum When using the HS9Z-A55 Angle Adjustable Actuator

Overview
radius of doors shown below. For the doors with small minimum radius, use
angle adjustable actuators (HS9Z-A55). • When the door hinge is on the extension line of the interlock switch surface:
Horizontal Swing Vertical Swing
Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of
the correct operation before installation.

HS9Z-A52 Actuator M
in M
im in
u Door Hinge im
50 m R u Door Hinge

XW Series E-Stops
• When the door hinge is on the extension line of the interlock switch surface: m ad 50 m R
m iu m ad
s m iu
s
Min dius
Ra mm
190

imu
Mi dius

• When the door hinge is on extension line of the actuator mounting surface:
Ra 0 mm
nim

m
17

Door Hinge Door Hinge

um

Horizontal Swing Vertical Swing

• When the door hinge is on the extension line of the actuator mounting
surface:

Interlock Switches
M M
in in
im im
u u
70 m R 50 m R
m ad m ad
m iu Door Hinge m iu Door Hinge
Min 260

s s
imu mm
Mi
nim 30 m

Door Hinge Door Hinge

Ra
2
um m

Actuator Angle Adjustment for the HS9Z-A55

diu
Ra

• Using the angle adjustment screw, the actuator angle can be adjusted (see
diu
s

figures “Actuator Dimensions” on page 13). Adjustable angle: 0 to 20°

• The larger the adjusted angle of the actuator, the smaller the applicable

Enabling Switches
radius of the door opening. After installing the actuator, open the door. Then
adjust the actuator so that its edge can be inserted properly into the actuator
entry slot of the interlock switch.
• After adjusting the actuator angle, apply Loctite to the adjustment screw so
that the screw will not loosen.

Instructions
Rotating the Head Head Removal Detection Function

Safety Control Relays

• The head of the HS5D can be rotated by removing the four screws from the Only the NC contact of the main circuit (11-12) turns OFF (open) when the head
corners of the HS5D head and reinstalling the head in the desired orienta- is removed, such as when rotating the head. Because NC contacts of other than
tion. When reinstalling the head, make sure that no foreign object enters the the main circuit (11-12) turn ON (closed), be sure to connect the main circuit
interlock switch. Tighten the screws tightly, because loose tightening may (11-12) to the safety circuit.
cause malfunction.
Recommended Tightening Torque
• Recommended screw tightening torque: 0.9 to 1.1 N·m
• Interlock Switch Mounting Screw: 1.8 ± 2.2 N·m
Factory Setting Alternative Head Orientations (two M4 screws)
• Housing Lid Screw: 0.2 to 0.4 N·m (M3 screw)
• Terminal Screw: 0.6 to 0.8 N·m (M3 screw)

Light Curtains
• Connector: 2.7 to 3.3 N·m
• Actuators
HS9Z-A51: 1.8 ± 2.2 N·m (two M4 screws)
HS9Z-A52: 0.8 ± 1.2 N·m (two M4 Phillips screws)
HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws)
HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws)
• The above recommended tightening torques of the mounting screws are the values
AS-Interface Safety at Work

confirmed with hex socket head bolts. When other screws are used and tightened to a
smaller torque, make sure that the screws do not come loose after mounting.
• Mounting bolts must be provided by the user.
• To avoid unauthorized or unintended removal of the interlock switch and the actuator, it
is recommended that the interlock switch and the actuator be installed in an unremov-
able manner, for example using special screws or welding the screws.

800-262-IDEC (4332) • USA & Canada 281

 HS5D Standard Interlock Safety Switches

Applicable Crimping Terminal Applicable Wire Size

When using crimping terminals, be sure to install insulation tubes on the crimp- 0.5 to 1.5 mm2 (16 ~ 20 AWG)
Overview

ing terminals to prevent electric shocks. When using stranded wires, make sure
that loose wires do not cause short circuit. Also do not solder the terminal to
prevent loose wires. Applicable Cable Glands
Use a cable gland with a degree of protection IP67.
17.4max.

4.2 to 5.8

30 max.
G1/2, PG13.5, M20
XW Series E-Stops

A
ø3.2 6.4 max.
9 max.

Applicable wire size (with insulation tube): 0.2 to 0.5 mm2 (20 ~ 24 AWG)
Note: Do not remove screw A during wiring. Removing the screw may cause malfunction or damage.
Interlock Switches
Enabling Switches
Safety Control Relays
Light Curtains
AS-Interface Safety at Work

282 www.IDEC.com