DCS Full PDF

SLOVNAFT a.s.
R&M Division
MOL Group
TECHNICAL SPECIFICATION
INSTRUMENTATION
30: Sample documentation of detail engineering

documents for instrumentation
MGS-S-REF-I-30
Rev 1.00.00
This document is property of MOL Group. The use is only allowed with the written permission of MOL Group.
SLOVNAFT a.s. MGS-S-REF-I-30
R&M Division
TECHNICAL SPECIFICATION - INSTRUMENTATION Rev.: 1.00.00
30 Sample documentation of detail engineering documents for Date: 19.09.2011
instrumentation
Page/Pages: 2/4
Release list
Rev. Date Description Edited Verified Approved
0.00.01 12.12.2008 Updated
1.00.00 19.09.2011 General issue T.Liptak R.Batha
R&M Division
Contents
Book breakdown .................................................................................................................................................... 4
Rev:. 1.00.00 3/4

R&M Division
BOOK BREAKDOWN
Descriptions Identifier Rev.:
Sample documentation of detail engineering MGS-S-REF-I-30 1.00.00
documents for instrumentation
List of Contents, Declaration & Preamble Sheets of MGS-S-REF-I-30.1 1.00.00
Engineering Statement
Technical Description & Erection Instructions MGS-S-REF-I-30.2 1.00.00
Piping & Instrumentation (P&I) Diagrams MGS-S-REF-I-30.3 1.00.00
Summary Datasheet for Instrumentation (Schedule) MGS-S-REF-I-30.4 1.00.00
System Configuration Diagram of Instrumentation MGS-S-REF-I-30.5 1.00.00
Logic Diagrams MGS-S-REF-I-30.6 1.00.00
Shut-Down & Alarm Set-Points MGS-S-REF-I-30.7 1.00.00
Logic Narrative MGS-S-REF-I-30.8 1.00.00
Instrument Specifications MGS-S-REF-I-30.9 1.00.00
Temperature Measuring Instruments MGS-S-REF-I-30.9.1 1.00.00
Pressure Measuring Instruments MGS-S-REF-I-30.9.2 1.00.00
Grounding Diagram for Instrumentation System MGS-S-REF-I-30.10 1.00.00
Equipment Specifications MGS-S-REF-I-30.11 1.00.00
Specification of Erection Materials (cables, junction boxes) MGS-S-REF-I-30.12 1.00.00
Junction box specification MGS-S-REF-I-30.12.1 1.00.00
Instrument cable specification MGS-S-REF-I-30.12.2 1.00.00
List of Erection Materials MGS-S-REF-I-30.13 1.00.00
Loop Drawings MGS-S-REF-I-30.14 1.00.00
Cabling Diagrams MGS-S-REF-I-30.15 1.00.00
Cable Schedule MGS-S-REF-I-30.16 1.00.00
Wiring Diagrams MGS-S-REF-I-30.17 1.00.00
Control Room Layout & Cable Routing MGS-S-REF-I-30.18 1.00.00
Field Layout Drawings & Routings MGS-S-REF-I-30.19 1.00.00
Power Supply for Instrumentation MGS-S-REF-I-30.20 1.00.00
Hook-up Drawings MGS-S-REF-I-30.21 1.00.00
Instrument Air Supply MGS-S-REF-I-30.22 1.00.00
Instrumentation/Electric Interface MGS-S-REF-I-30.23 1.00.00
List of Process & Utility Connections MGS-S-REF-I-30.24 1.00.00
ICS I/O Assignment, ICS I/O List MGS-S-REF-I-30.25 1.00.00
Software Configuration Data Supply MGS-S-REF-I-30.26 1.00.00
Non-priced Requisition for Cost Estimation MGS-S-REF-I-30.27 1.00.00
4/4 Rev.: 1.00.00

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION
30: Sample documentation of detail engineering documents

for instrumentation
1. List of Contents, Declaration &

Preamble Sheets of Engineering Statement
MGS-S-REF-I-30.1
Rev 1.00.00
SLOVNAFT a.s. MGS-S-REF-I-30.1
R&M Division
instrumentation
1 List of Contents, Declaration & Preamble Sheets of Page/Pages: 2/5
Engineering Statement
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Engineering statement ........................................................................................................................................... 4

Book breakdown .................................................................................................................................................... 5
Rev:. 1.00.00 3/5

R&M Division
Book 30: (Sample) Unit - Instrumentation

Sample documentation of detail engineering documents for instrumentation
ENGINEERING STATEMENT
Based on Rule No. 12/1986 (XI1.30.) EVM issued by the Ministry for the Building
Industry and Rule No. 9/1977 (V1.6.) NIM issued by the Ministry of Heavy Industry we
state that during the detail engineering work for
MOL Group, Slovnaft a.s.

(Sample) Unit - Instrumentation
Book 30: Sample documentation of detail engineering documents for
instrumentation
Rev.0.
During detail design we followed the valid authority requirements and standards, and
deviations from these did not occur.
No exception from standard specifications and request for permissions for deviation
were necessary during the detail engineering work.
The technical solutions applied for the designed facility comply with the respective
regulations, codes and standards and rules referred to in the documentation.
xxx, Sept. 19, 2011,
.............................................. ..................................................
NAME NAME
Senior design engineer Checked by
Chamber of Engineers ID: CoE ID.:
4/5 Rev.: 1.00.00

R&M Division
BOOK BREAKDOWN
Descriptions Identifier Rev.:
Sample documentation of detail engineering documents for instrumentationMGS-S-REF-I-30 1.00.00
List of Contents, Declaration & Preamble Sheets of Engineering Statement MGS-S-REF-I-30.1 1.00.00
Technical Description & Erection Instructions MGS-S-REF-I-30.2 1.00.00
Piping & Instrumentation (P&I) Diagrams MGS-S-REF-I-30.3 1.00.00
Summary Datasheet for Instrumentation (Schedule) MGS-S-REF-I-30.4 1.00.00
System Configuration Diagram of Instrumentation MGS-S-REF-I-30.5 1.00.00
Logic Diagrams MGS-S-REF-I-30.6 1.00.00
Shut-Down & Alarm Set-Points MGS-S-REF-I-30.7 1.00.00
Logic Narrative MGS-S-REF-I-30.8 1.00.00
Pressure measuring Instruments MGS-S-REF-I-30.9.2 1.00.00
Grounding Diagram for Instrumentation System MGS-S-REF-I-30.10 1.00.00
Equipment Specifications MGS-S-REF-I-30.11 1.00.00
Specification of Erection Materials (cables, junction boxes) MGS-S-REF-I-30.12 1.00.00
List of Erection Materials MGS-S-REF-I-30.13 1.00.00
Loop Drawings MGS-S-REF-I-30.14 1.00.00
Cabling Diagrams MGS-S-REF-I-30.15 1.00.00
Cable Schedule MGS-S-REF-I-30.16 1.00.00
Wiring Diagrams MGS-S-REF-I-30.17 1.00.00
Control Room Layout & Cable Routing MGS-S-REF-I-30.18 1.00.00
Field Layout Drawings & Routings MGS-S-REF-I-30.19 1.00.00
Power Supply for Instrumentation MGS-S-REF-I-30.20 1.00.00
Hook-up Drawings MGS-S-REF-I-30.21 1.00.00
Instrument Air Supply MGS-S-REF-I-30.22 1.00.00
Instrumentation/Electric Interface MGS-S-REF-I-30.23 1.00.00
List of Process & Utility Connections MGS-S-REF-I-30.24 1.00.00
ICS I/O Assignment, ICS I/O List MGS-S-REF-I-30.25 1.00.00
Software Configuration Data Supply MGS-S-REF-I-30.26 1.00.00
Non-priced Requisition for Cost Estimation MGS-S-REF-I-30.27 1.00.00
Rev:. 1.00.00 5/5

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
2. Technical Description & Erection Instructions
MGS-S-REF-I-30.2
Rev 1.00.00
R&M Division
instrumentation
2 Technical Description & Erection Instructions Page/Pages: 2/8
Release list

0.00.00 04.26.2002 Issued for documentation
0.00.01 12.12.2008 Updated
1.00.00 19.09.2011 General issue T. Liptak R.Batha
R&M Division
Contents
Technical description ................................................................................................................... 4

1. Background: .......................................................................................................................... 4
2. Documentation Contents....................................................................................................... 4
3. Tag naming rules................................................................................................................... 4
4. DCS Implementation of Alarm Functions .............................................................................. 4
5. The following levels are distinguished in the hierarchy of alarm functions: ........................... 4
6. Control System...................................................................................................................... 5
7. Power Supply ........................................................................................................................ 5
8. Grounding System................................................................................................................. 5
9. Equipment's........................................................................................................................... 5
10. Cable Layout and Routings................................................................................................ 5
Basic requirements of the instruments installation ....................................................................... 7
1. Environmental Conditions ..................................................................................................... 7
2. Standards.............................................................................................................................. 7
Rev:. 1.00.00 3/8

R&M Division
Technical description
1. Background:
This Engineering Documentation has been prepared on the basis of ……………
Project Number: ….
2. Documentation Contents
The objective of the documentation is to set forth the realization of control & operating functions (by DCS) for …
MOL Group … from Control Rooms.
3. Tag naming rules

The designer defined the tag names according to the MGS-S-REF-I-... (MOL standard) and the ISO 3511/I
standards.
Tag Number:
Unit: G= MOL Group, Slovnaft a.s. …xxx Unit.
First Leter: T=Temperature, B=Combustion, P=Pressure, F=Flow, A=Analyse, N=Run,

E=Electrical char. MOS=Maintenance Override Switch, H=Hand Operated, K=
Time, Time Schedule X=Other, U= Multivariable func, G=Position
Succeeding-letters: A=Alarm, I=Indicate, R=Record, E=Element, S=Switch, Q =Totalise, X=Other,
T=Transmit, Z=Safety, C=Control,
V=Valve
Modifier: A=Alarm, L=Low, H=High,

S=Switch, Z=Safety, Y=Converter unit, O=Open C=Close
Serial Number: 010, 011 etc.
4. DCS Implementation of Alarm Functions
5. The following levels are distinguished in the hierarchy of alarm functions:
- limit value alarms - warning alarms, repeated signals of non-ESD such as:
- motor running signals
- limit value software alarms generated from analogue signals
- pre-alarms for ESD alarms
- ESD alarms:
These actuate ESD operations, such as the high-high level alarm …
4/8 Rev.: 1.00.00

R&M Division
6. Control System
…
7. Power Supply
230 VAC uninterrupted power will be supplied for DCS Cabinet C01 to be installed in Control Room…
Above power supplies are provided by newly procured 24VDC UPS and 230VAC UPS equipment to be installed in
Substation … (as part of the electric system)…
8. Grounding System
All the grounding busbars (one each for shock-protection, cable armouring and shielding) of the equipment
installed in Control Room are connected to one single point which is the common point (star point) of the electric
system…
Cable armouring have to be connected to structural steel elements in the field and to a grounding busbar in the
control room. Cable shields must be grounded only at one end in the control room. Cable shields have to be
connected to grounding busbar "cable shielding"…
All metal structures and equipment in the control building must be connected to the protective ground network. New
cable trays entering the control building must also be connected to the protective ground network…
Ground busbar "cable shielding" must be installed with proper insulation to separate it from other metal
structures…
Grounding lines are single-core stranded wires, wires are to be be commoned with crimped wire-clips…
9. Equipment's
…
10. Cable Layout and Routings
Layout and cable routing design for Control Rooms … and … are considered existing in this documentation…
Cabling between Control Room and the Electric Substation is included in the Electric Documentation…
Single-line power supply diagrams and cable routings for the electric heat tracing of transmitters are contained in
the electric documentation…
Rev:. 1.00.00 5/8

R&M Division
Motorised valves marked with asterisks under Section 1.3.1 perform ESD functions as well upon tank high-high
level alarms. ESD motorised valves are connected to the field-bus by means of junction boxes installed adjacent to
these valves…
Cables are laid in closed galvanised cable trays. Galvanised TLX rails and 1" galvanised conduits are specified for
cable support near instruments…
6/8 Rev.: 1.00.00

R&M Division
BASIC REQUIREMENTS OF THE INSTRUMENTS INSTALLATION
The contractors have to keep the following standards:
- MGS-S-REF-I-11 Requirements on Instrumentation Installation.

- MGS-S-REF-I-12 Technical requirement for erection materials & their use
- MGS-S-REF-I-13 Requirements on checking
1. Environmental Conditions
Environmental conditions outdoors

Ambient temperatures max.: C
min.: C
Design temperature range C
Daily average temperature in summer (max) C
Daily average temperature in winter (min) C
Yearly average temperature C
Average relative humidity at 15°C %
Atmospheric pressure max.: mbar
min.: mbar
Average atmospheric pressure mbar
Prevailing wind direction
Wind load below 10 m kN/m2
10-20 m kN/m2
20-50 m kN/m2
50-100 m kN/m2
Snow load kN/m2
Rain load max.: mm/h
Average rain load during 12 hours max.: mm
Typical pollutants:
Required enclosure protection class min.: IP
(MSZ EN 60529)
Environmental conditions indoors

Ambient temperature max.: C
min.: C
Ambient temperature (air conditioned) C
Required protection class in switchboard areas : IP
Required protection class in control rooms: IP
2. Standards
Rev:. 1.00.00 7/8

R&M Division
Description International National

Standards Standards
1. Electronically Instruments EN xx
in Hazardous Area
2. …..
3. …..
8/8 Rev.: 1.00.00

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
3. Piping & Instrumentation (P&I) Diagrams
MGS-S-REF-I-30.3
Rev 1.00.00
R&M Division
instrumentation
3 Piping & Instrumentation (P&I) Diagrams Page/Pages: 2/6
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Piping & Instrumentations (P&I) Diagram (MGS-S-REF-I-30.3-4.dwg)........................................................................4

Rev:. 1.00.00 3/6

Drwg. No. Sheet Cont.
MGS-S-REF-I-30.3-4.dwg 4/6 -
MGS-S-REF-I-30.3-5.dwg 5/6 -
MGS-S-REF-I-30.3-6.dwg 6/6 -
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
4. Summary Datasheet for Instrumentation (Schedule)
MGS-S-REF-I-30.4
Rev 1.00.00
R&M Division
instrumentation
4 Summary Datasheet for Instrumentation (Schedule) Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
1.00.00 19.09.2011 General issue S. Skalszky R.Batha
R&M Division
Contents
Summary Datasheet of Instrumentation (Schedule) (MGS-S-I-REF-I-30.4.xls sheet 1.).............................................4
Rev:. 1.00.00 3/4

MOL Group 1.00.03 MGS-S-REF-I-30.4
Technical specification for Instrumentation 1.00.02
Designer Detailed engineering documents for Instrumentation - Sample 1.00.01 Page/Pages: 4/4
Summary Datasheet for Instrumentation (Schedule) 1.00.00 19.09.2011. S. Skalszky Revision: 1.00.00
Rev. Date Designer Date: 19.09.2011.
Abbrevations:
C - Control cabinet F - Field location DCS - Process computer E - Electrical signal MB Main board
Istrument Dawing No & Sheet No

Tagname Data Cate-
No. Description Signal Protection Location Fluid Loop D. Hook-up Heating Lay-out Cabeling Power s. Interlock Note
sheet PID No. gory
- - - - - - - - - - - -
1 TI-001 x, y j. Heaters natural gas temperature natural gas ED-004 001 002
2 TE 001 Temperature sensor w. well, Pt100 SP/01 E EEx i F
3 TT 001 Temperature transmitter SP/02 E EEx i F 015
4 TXI 001 Intrinsic safety power supply E [EEx i] MC
5 TT 001 DCS analog input DCS
6 TI 001 DCS indication DCS
7
8 TIAHH-002, TZH-002 x j. Heater flue gas outlet temperature high flue gas ED-004 002 002
9 TE 002 Temperature sensor w. well, Pt100 SP/01 E EEx i F 020
10 TXI 002 Intrinsic safety power supply E [EEx i] MC
11 TT 002 FSC analog red. fail-saife input E FSC
12 TI 002 DCS indication DCS
13 TAHH 002 DCS max. alarm DCS
14 TZH 002 Interlock alarm (1oo2 voting) DCS 001
15
16 PICAH-003 x j. Heater fuel oil pressure control ED-004 001
17 PT 003 Pressure transmitter SP/03 E EExi F fuel oil 031 001 003 021 existing
18 PXI 003 Intrinsic safety power supply E EExi C
19 PT 003 DCS AI-R E DCS
20 PIC 003 Control DCS
21 PV 003 DCS AO-R DCS
22 PXO 003 Intrinsic safety isolating driver E EExi C
23 PY 003 Positioner SP/06 E/Pn EExi F 003 006
24 PV 003 Control valve 3-way Pn F 031 003 existing
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
5. System Configuration diagram of Instrumentation
MGS-S-REF-I-30.5
Rev 1.00.00
R&M Division
instrumentation
5 System Configuration Diagram of Instrumentation Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
System Configuration Diagram for Instrumentation (MGS-S-REF-I-30.5-4.dwg.) .......................................................4
Rev:. 1.00.00 3/4

RIS Advance Control
RIS Prosafe RS Engineering

Ethernet CENTUM CS Engineering
(Vnet/IP)
CS3000 Engineering
ATM
Ethernet Ethernet
HUB
T T
E net
T T
E net Vnet/IP Open / E net
router
Vnet/ Vnet/IP
ACG134 ACG132
router
Vnet /IP Vnet /IP
VNet/IP
switch
V net V net
T T
Vnet/IP opto
BEK-4, REF-4 Ref 100
BEK-2, RH
V net opto
V net opto
RIO
GOK-1 PHÜ HGY-1 SCR

CTBC CTBC VNet/IP
switch
FO link
CTBC CUNB MODBUS
T T T T
Vnet /IP
V net opto
V net opto
MODBUS
MODBUS
SCS0113 SCS0114 FCS0107 FCS0108 FCS0104 MODBUS

FCS0105 ESB
ESB
MODBUS
MODBUS
MODBUS
MODBUS
SCS0503 SCS0504 SCS0505 FCS0102 SCS0115 SCS0116 FCS0112 FCS0103
FCS0502
102 kem.+process 109 kem. 310-I, 310-IV kompr.
BEK-3
RIO
KGU HGY-2 SCR

T T T T
CTBC CUNB
RED. MODBUS
CFBE CTBC
RED. MODBUS
RED. MODBUS
SCS 0118 node 6

RED. MODBUS
FCS0106
RED. MODBUS
RED. MODBUS
RED. MODBUS
FCS0110 SCS0118 SCS0119 FCS0109 FCS0111
RED. MODBUS
FO link
H-2 Water PPA
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
6. Logic Diagrams
MGS-S-REF-I-30.6
Rev 1.00.00
R&M Division
instrumentation
6 Logic Diagrams Page/Pages: 2/3
Release list
0.00.01 12.12.2008 Updated
R&M Division
Contents
Logic Diagrams (MGS-S-REF-I-30.5-4.dwg)............................................................................................................004

Rev:. 1.00.00 3/9

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
7. Shut-Down & Alarm Set-Points
MGS-S-REF-I-30.7
Rev 1.00.00
R&M Division
instrumentation
7 Shut-Down & Alarm Set-Points Page/Pages: 2/5
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Control and trip timer values (Timer list): ................................................................................................................................ 4

Shut-Down & Alarm Set-Points: ...................................................................................................................................5
Rev:. 1.00.00 3/5

R&M Division
Control and trip timer values (Timer list):
No. Description Timer Timer

Number value
1. Time delay for trip of ESD reseted state from the C310-IV compr. T1/353 40 min.
permission to start activation (if the compr. have not been started)
2. P441 crankcase oil pump prelube time T1/355 120 sec
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Note: .
4/5 Rev.: 1.00.00

R&M Division
Shut-Down & Alarm Set-Points:
No. Description Tag Set point
1. C310-IV packing purge gas flow low-low FZL_010 40 m3/h

2. C310-IV intermediate packing purge gas flow low-low FZLL_009A 25 m3/h
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Note:
Rev:. 1.00.00 5/5

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
8. Logic Narrative
MGS-S-REF-I-30.8
Rev 1.00.00
R&M Division
instrumentation
8 Logic Narrative Page/Pages: 2/5
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Logic narrative ...........................................................................................................................................................4-5
Rev:. 1.00.00 3/5

R&M Division
Logic Narrative
1.1. Start conditions of the Nr. yyy compressor main motor
(Logic diagram Nr.: 005 sheet Logic group number: XIS-yy)
Note: - The extension letter "A" in tag numbers means: I/O is on local board,
"B" means: I/O is on main board or on DCS in control room.
- If no stated otherwise, for the listing of I/O’s, the Tag numbers of the DCS are used!
- Paaa or Pbbb cooling water pump run signal activated; XNA aaaB/bbbB
- Pre-heating run time of cooling water pump elapsed: XKAH aaa
Conditions:
 Paaa or Pbbb cooling water pump run signal activated; XNA aaaB/bbbB
 Nr. yyyy compressor cooling water supply temperature not low; XTALL nnn
 Pre-heating run timer (T1/004) elapsed XKAH aaa
Note: The Pre-heating run timer elapsed signal can be overriden
by POS switch: XKSH aaa_POS
- Nr. yyyy compressor cooling water supply temp. not low; XTALL nnn
- Nr. yyyy compressor permission to start activated (ESD reseted): XHAH yyyB
- Nr. yyyy compressor purge gas inlet pressure not low; XPALL nnn
- Nr. yyyy compressor cooling water inlet pressure not low; XPALL nnn
- Nr. yyyy compressor crankcase lube oil level not low; XLZL nnn
- Pccc crankcase lube oil pump electric failure not activated; XEAH cccB
- Nr. yyyy compressor main motor electric failure not activated; XEAH yyyB
- Minimum 1 off cooling water pump electric failure not activated; XEAH aaaB/bbbB
- Nr. yyyy compressor crankcase lube oil temperature not low; XTALL nnn
- Minimum 1 of cooling water pump is in remote mode; XHSX aaa/bbb
- Nr. yyyy compressor 0% load selected signal is active; XJA0 yyyB
- Nr. yyyy compressor main motor not run; XNA yyyB
- Nr. yyyy compressor main motor restart blocking time (T2/004) elapsed; XKAH yyyB
(after compr. stop)
When the above conditions have been met, the;
”Nr. yyyy compressor start and ESD condítions OK”
signal will activate on the DCS; XXAHH yyyB
and on the local panel; XXAHH yyyA
1.2. Nr. yyyy compressor main motor start/stop 0
(Logic diagram Nr.: 006 sheet Logic group number: XIS-yyy)
1.2.1 Conditions for the main motor start:
- Nr. yyyy compressor start and ESD condítions OK; XXAHH yyyB
- Nr. yyyy compressor permission to start” (ESD reseted) signal active; XHAH yyyB
- Nr. yyyy compressor prelube is completed; XKAHH ccc
Conditions:
 Pccc crankcase oil pump prelube time (T1/005) elapsed; XKAH ccc
 Pccc crankcase oil pressure not low; XPZL nnn
OR
Nr. yyyy compressor post-lube is in progress; XKXH ccc
Pccc crankcase oil pressure not low-low; XPZL_nnn
- Nr. yyyy compr. main motor stop push button (from LB) is not activated; XHSL yyyA
- Nr. yyyy compr. main motor stop push button (from MCR) is not activated; XHSL yyyB
”Nr. yyyy compressor main motor ready to start”
signal will activate on the DCS; XXAH yyyB
and on the local panel; XXAH yyyA
1.2.2 Main motor start command:

Conditions:
- Nr. yyyy compressor main motor ready to start condítions OK; XXAH yyyB
AND
- Nr. yyyy compr. main motor start push button (on the LB) is activated; XHSH yyy
4/5 Rev.: 1.00.00

R&M Division

” Nr. yyyy compressor main motor start command”
signal will activate on the DCS; XHSH yyy
and the start command signal for MCC will activate.
1.2.3 Main motor stop:

Conditions:
- When any of the conditions as described under paragraph 1.2.1 cease to be
present (pre-lube XKAHH_ccc and post lube XKXH_ccc signals excluded);
OR
- Nr. yyyy compressor main motor stop push button (from LB) is activated; XHSL yyyA
OR
- Nr. yyyy compr. main motor stop push button (from MCR) is activated; XHSL yyyB
the Nr. yyyy compr. main motor stop command signal for MCC will activate; XHSL yyy
(With T3/006 duration to the MCC)
1.2.4 Main motor shut-down :

When the Nr. yyyy compressor shut-down signal activate
The Nr. yyyy compr. main motor shut-down (emergency stop) signal
for MCC will activate, displayed by DCS: XUZL yyyB
1.2.5 Other signalling tasks connecting with main motor start:

- After the Nr. yyyy compressor main motor run signal activated; XNA 3101B
(with time delay T1/006)
”Nr. yyyy compressor ready to load” signal will activate on the DCS; XJAH yyyB
and on the local panel; XJAH yyyA
- After having received a start command and the run signal (XNA yyyB)
stays on for more than T2/006 seconds inactive
a ” Nr. yyyy compr. main motor start-up fault” signal will appear on the DCS: XEXA_yyy
- When the Nr. yyyy compressor main motor run signal activated; XNA yyyB
a service hours totalizer will start to count-up and the totalized value
will be displayed on the DCS: XKQ 3101
Note: The totalized value (hours) can be reseted from PLC program only!
Rev:. 1.00.00 5/5

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
9. Instrument Specifications
9.1. Temperature Measuring Instruments
MGS-S-REF-I-30.9.1
Rev 1.00.00
SLOVNAFT a.s. MGS-S-REF-I-30.9.1
R&M Division
instrumentation
9 Instrument Specifications Page/Pages: 2/9
9.1 Temperature Measuring Instruments
Release list
0.00.01 12.12.2008 Updated
R&M Division
Contents
Required documentations:............................................................................................................................................4
Temperature measuring instruments............................................................................................................................5
1. General: ................................................................................................................................................................5
1.1 Deviations: ....................................................................................................................................................5
1.2 Protection:.....................................................................................................................................................5
1.3 Accuracy: ......................................................................................................................................................5
1.4 Governing Codes & Standards:....................................................................................................................5
2. Technical requirements ........................................................................................................................................5
2.1 Thermo wells ................................................................................................................................................6
2.2 Sensors.........................................................................................................................................................6
2.3 Head .............................................................................................................................................................6
2.4 Other .............................................................................................................................................................7
2.5 Temperature transmitters .............................................................................................................................7
2.6 Local thermometers ......................................................................................................................................7
2.7 Temperature switches ..................................................................................................................................8
2.8 Nameplates...................................................................................................................................................8
Resistant Thermometer well and transmitter (MGS-S-REF-I-30.9 sheet 1.)................................................................9
Rev:. 1.00.00 3/9

R&M Division
Required documentations:
1. Manufacturer’s certificate (with the model & serial number and the main data of instrument) (or according
to ISO 9001:2000).
2. Manual with contents according to IEC 278. Manual to contain also the following:
- Cross sectional drawings with list of parts.
- List of special tools.
- Electrical scheme, wiring diagrams.
3. The bid documentation shall include the following drawings:
Outline drawing with overall dimensions, type of connections, materials, rating.
4. Certificate of hydrostatic pressure test. (PED)
5. Certificates of explosion-proof elements - ATEX (100A Directive) issued by Notified Body.
6. Type test certificate of National Office of Measurement.
7. Calculation data sheet.
8. Calibration data sheet.
9. (Calibration data sheet by National Office of Measurement, if needed).
10. Vibration-proof certification according to IEC751.4.4.4.2.
11. Certificate of the construction materials for wetted parts. (EN 10204 3. 1B)
12. Confirmation of communication with FIMS version for smart instruments using HART protocol.
13. Certification of conformance with the requirements of Foundation Fieldbus standard. (IEC61158-2)
14. Certificate of compliance with fire-protection requirements.
15. CE declaration of conformity.
16. Certification according to IEC61508 (MTBF – Main Time Between Failure, DC – Diagnostic Coverage,
etc.).
4/9 Rev.: 1.00.00

R&M Division
Temperature measuring instruments

1. General:
This specification covers basic design requirements regarding temperature instruments installed in
production facilities.
1.1 Deviations:
Project Specifications may contain differences from or modifications of the requirements set forth herein.
Any deviations from the contents of this specification and project specifications shall be permitted only
with the written authorisation of MOL Group.
The specified materials shall be in accordance with the pipe class specification system, standards and
requirements of the project.
1.2 Protection:
The explosion-proof and IP protection of the instruments shall meet the requirements of Section (MGS-S-
REF-I-4),“Site Conditions and Required Protection Classes”.
1.3 Accuracy:
The accuracy of electronic analog temperature transmitters shall be 0.5% of calibrated span and includes
the effects of repeatability, hysteresis, and linearity. The accuracy of other temperature instruments shall
be at least 1%, except for local thermometers where the class accuracy shall be at least 2%.
The accuracy of Digital, micro-processor based temperature transmitters:
 Digital accuracy < ± 0.28°C for RTDs and < ± 0.55°C for thermocouples.
 Digital to Analog conversion accuracy for mA outputs shall be less than ± 0.05% of calibrated span.
 Combined digital accuracy for a 28 °C change in ambient temperature < ± 0.55 °C for RTDs and < ±
1.1 °C for thermocouples.
 Transmitter output shall be linear with temperature.
1.4 Governing Codes & Standards:

acc. to appendix MGS-S-REF-I-4_2 items: 87, 88, 89, 147, 148, 155, 156, 219
2. Technical requirements
1. The instruments installed shall conform to all mechanical and process requirements.
2. The signal ranges applied shall correspond to the requirements set forth in Section MGS-S-REF-I-
4, “Signal ranges, measuring ranges, scale data, accuracy requirements”.
3. The instrument shall conform to the requirements and specifications set by hazardous area
classification of the particular location.
Rev:. 1.00.00 5/9

R&M Division
2.1 Thermo wells

1. Detectors for temperature measurement shall be installed in thermo wells to provide for their
replacement. Exceptions may be special thermometers (such as skin thermocouples, reactor
thermocouples, zonal thermocouples, etc.).
2. Thermo well materials shall correspond to the relevant piping specifications – however it shall be at
least SST 304 or SST 316, unless the service or measurement range dictates other conditions. The
use of thermo wells made of pipes is acceptable only in exceptional cases.
3. The process connection of the thermo well shall be DN50 flange with minimum PN40 rating, unless
the process pressure does not dictate otherwise. Sealing surfaces (facing) shall be provided
according to pipe class requirements.
4. The length of thermo wells shall be selected from the following series: 100-150-200-250-300-400-
500-600 mm, or ten times of these lengths. Deviations are allowable if required for process reasons.
(The end of thermo wells shall immerse into pipeline up to 40-60% of the diameter of the pipe, if
possible.) Thermo wells shall be drilled and tapered design, unless required otherwise by the
specifications.
5. The length of sensors shall be according to the length of the thermo well.
6. In case the diameter of the process line is less than 150 mm, it shall be increased to DN 150 near the
temperature sensor, or it shall be installed at an angle or in an elbow.
2.2 Sensors
1. Up to 450°C operating temperature, for the purpose of temperature measuring and control functions
Platinum 100 resistance temperature detector (RTD) shall be used, in a four-wire system if possible.
2. In the case of Platinum 100 resistance temperature detector accuracy class “B” shall be usually
applied, except for custody measurements, where accuracy class “A” sensors shall be used.
3. Above 450°C operating temperatures thermocouples shall be used. Within a particular facility the
same type of thermocouples shall be used, unless prohibited by technical reasons.
4. The use of “K” type (Ni-Cr-Ni) thermocouples shall be preferred against other types, if there is no
technical reason against it.
5. In respect of design thermocouples shall be ungrounded, encased and hot junction type.
6. Tension-type sensors can be used as local temperature indicators and as sensors of local
temperature controllers.
7. Each thermocouple and RTD applied in control loop shall be dual element. The second one serves
as a spare Sensor for control shall not be used other service.
2.3 Head
1. The connection head and the cable gland shall provide protection against environmental effects and
in the case of intrinsically safe devices its enclosure shall be at least IP 65.
2. The connection head shall be robust mechanical construction.
3. For armoured cables double sealing cable gland shall be used that provides for grounding the
armouring of the cable to the instrument case and grips both the outside insulation of the cable and
the insulation inside the armour.
4. The Temperature sensor shall be connected by screw terminals secured against loosening.
5. The connection head shall be made of metal, and its cover shall be chained to the head.
6. The extension between the thermo well and the head shall make it possible to insulate the process
line or the equipment, and shall have a nipple-union-nipple connection.
6/9 Rev.: 1.00.00

R&M Division
2.4 Other
1. For the signal transmission of resistance temperature detectors cables with solid copper conductors
shall be used. The cross-section of conductors shall be selected according to the distances and the
2
instruments used, but shall not be less than 1.5 mm .
2. Three-wire resistance temperature detectors eventually used shall be connected to signal processing
devices with continuous cables.
3. Cable of four-wire resistance temperature detectors shall not be interrupted in field junction boxes.
4. The signal cables of the resistance temperature detectors shall correspond to the general
prescriptions of cables.
5. For the transmission of the signals of thermocouples, two-pair or multi-pair extension cables shall be
used.
6. In the erection of cables for thermocouples efforts shall be made to minimise the number of
interruption points. In general, no more interruption points shall be installed other than one indoors
input-marshalling cabinet and one outdoors terminal box.
7. The cables of the temperature sensors shall be twisted pairs or quad, armoured for mechanical
protection and shielded against interference.
8. Instrument head shall be connected to the equipotential earth system of the unit.
9. The use of capillary tubes shall be avoided. Where their use is necessary, flexible, stainless steel
PVC coated capillary tube shall be employed, with their length selected as required, but not shorter
than 1.5 m.
10. In the selection of the place of installation of temperature detectors ease of access and checking
shall be taken into consideration.
11. The design of temperature sensors shall provide resistance against harmful environmental vibrations.
Resistance temperature detectors shall be spring-loaded.
12. If allowed by operating conditions (temperature, vibration, etc.) head-mounted or temperature
transmitters adjacent to the sensor may be used.
2.5 Temperature transmitters

1. The receiver instruments of thermocouples shall have integral cold junction compensation. The
transmitters shall be smart electronic device with intrinsically safe (EExi) protection and shall not
contain any servomechanism.
2. Temperature transmitter’s instruments shall be provided with scales in physical value of the
measured parameters’. Transmitter without scales, a local indication instrument shall be
implemented near from transmitter – if it is required.
3. Transmitters in control services shall have an update frequency of at least two times per second.
4. Both response time and update rate shall be considered prior to the selection of the equipment.
2.6 Local thermometers

1. The measuring parts and body of local thermometers shall be made of stainless steel.
2. The body shall be adjustable in any angle.
3. Generally bi-metal type thermometers shall be used as local thermometers (gas filled design may be
applied as well).
4. The diameter of the local thermometer dial shall be at least 100 mm.
5. At sites exposed to vibrations, liquid filling shall be applied.
6. Flanged (DN 50) or threaded (1/2” NPT M or G1/2”) connection shall be used as connections for
thermo well of local temperature indicators.
Rev:. 1.00.00 7/9

R&M Division
2.7 Temperature switches

1. Temperature switches are to be used in cases where no other temperature detector is installed in the
vicinity, critical alarm &/or shut-down functions have to be implemented.
2. Sealed SPDT micro-switches are recommended as temperature switches.
3. Only micro-switches fitted with oxidation-proof contacts may be used.
2.8 Nameplates
Durable nameplates shall be provided for all temperature sensors (transmitters, switches), mounted in a
manner ensuring good readability during operation even with insulated installations.
Nameplates shall contain at least the following information:
 name of the manufacturer
 model number and serial number of the temperature sensor
 protection/enclosure symbol
 size and pressure rating of process connection
 measuring range of temperature sensor
 ID number (tag number) of temperature sensor
 set-point in the case of temperature switches
8/9 Rev.: 1.00.00

MOL Group 1.00.03 - - Doc. No: MGS-S-REF-I-30.9.1
Technical specifications for instrumentation 1.00.02 - - Project No:
Designer Specification sheets for instrumentation items 1.00.01 - - Page/Pages: 9/9
19.09.2011. S.Skalszky Revision: 1.00.00
Temperature measuring instruments 1.00.00
Resistant Thermometer w. well and transmitter Rev Date Designer Date: 19.09.2011.
1 Function Area Class. Temperature measuring Zone 1 IIC T4 Rev.:
2 Manufacturer *
3 Model *
4 Enclosure min. IP 65
GENERAL 5 Explosion Proof For Use in IS System EEx ia IIC T4
6 Transient Protector None
7 See secondary Instrument Specification
8 Ambient Temperature -25...+45 °C
9
10 Element Type Accuracy class Pt100 (IEC 751) Class "B"
11 Element Material Leads Platinum By Manufacturer
ELEMENT 12 Outer sheet material 304 SST
13 Wire connection 1 x 4 wire Terminal Block with Spring
14 Element number Single
15 Well construction Material Drilled, Tapered 316 SST
16 Dimensions Wall thickness Diameter 26,5 /18 mm min. 6,5 mm
17 End Connection & Rating DN 50 Flanged See below
WELL 18 Spacer connection Size to well 1/2" NPT M
19 Fitting Configuration Lenght Nipple-Union-Nipple max. 130 mm (T)
20 Design range: °C See below bar-g See below
21
22 Head Material Cast Alloy
23 Construction See figure 1 Screwd Cover & Chain.
HEAD
24 Connection to the spacer 1/2" NPT F
25 Grounding connection Inside and outside too
26 Conduit Connection 1/2" NPT with Cable gland**
27
28 Manufacturer Model * *
29 Location Range In head See below
30 Power Supply 12...30V DC, Loop powered
31 Output Signal Communication 4...20 mA HART
32 Signal out characteristic Linear
33 at increased input signal Output signal is increasing
TRANSMITTER
34 Failure mode alarm None
35 Output Gage None
36 Accuracy < 0,5% of span
37 Turn Down Ratio 100:1 -
38 Local Span With HART
39 Stability -
40 Conduit Connection for signal In head
41
42 Complete Assembly Yes
OTHER
43 Vibration DIN EN 60751.4
44 Accessories SST Tag plate
45
Notes:
DN50 NPT1/2"
*: to be defined by vendor.
**: Double compression type cable gland
Required documentation: 1,2,3,4,5,10,11,12,15

H T
U Figure 1.
Operating
Operating
Pipe end
Design
Design
height
lenght
Well
End Conn. &

No Tag No. P&I No. Service Fluid Line/Vessel No. Range
Rating
pres. barg temp. °C U mm H mm (H) mm temp. °C
Fuel gas fuel DN50, PN40

1. TT-181 P2 200-640123-104-x 6 15 amb. 100 230 150 EN1092-1, B1 -25…100
temperature gas
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
9.2 Pressure Measuring Instruments
MGS-S-REF-I-30.9.2
Rev 1.00.00
R&M Division
instrumentation
9.2 Pressure Measuring Instruments
Release list
0.00.01 12.12.2008 Updated
R&M Division
Contents
Required documentations:............................................................................................................................................4
Pressure measuring instruments..................................................................................................................................5
1 General: ................................................................................................................................................................5
1.1 Deviations: ....................................................................................................................................................5
1.2 Protection:.....................................................................................................................................................5
1.3 Accuracy: ......................................................................................................................................................5
1.4 Applicable codes & standards: .....................................................................................................................5
2 Technical requirements ........................................................................................................................................6
2.1 Local Pressure Gauges ................................................................................................................................7
2.2 Pressure switches.........................................................................................................................................8
2.3 Local Pressure Controllers ...........................................................................................................................8
2.4 Nameplate.....................................................................................................................................................8
Pressure transmitter specification sheet (MGS-S-REF-I-30.9 sheet 2.) ......................................................................9

Pressure switch specification sheet (MGS-S-REF-I-30.9 sheet 3.) ...........................................................................10
Pressure transmitter (FFB) specification sheet (MGS-S-REF-I-30.9 sheet 4.) ..........................................................11
Rev:. 1.00.00 3/11

R&M Division
Required documentations:
1. Manufacturer’s certificate (with the model & serial number and the main data of instrument) (or according
to ISO 9001:2000).
2. Manual with contents according to IEC 278. Manual to contain also the following:
- Cross sectional drawings with list of parts.
- List of special tools.
- Electrical scheme, wiring diagrams.
3. The bid documentation shall include the following drawings:

- Outline drawing with overall dimensions, type of connections, materials, rating.
4. Certificate of hydrostatic pressure test. (PED)
5. Certificates of explosion-proof elements - ATEX (100A Directive) issued by Notified Body.
6. Type test certificate of National Office of Measurement.
7. Calculation data sheet.
8. Calibration data sheet.
9. (Calibration data sheet by National Office of Measurement, if needed).
10. Vibration-proof certification according to IEC751.4.4.4.2.
11. Certificate of the construction materials for wetted parts. (EN 10204 3. 1B)
12. Confirmation of communication with FIMS version for smart instruments using HART protocol.
13. Certification of conformance with the requirements of Foundation Fieldbus standard. (IEC61158-2)
14. Certificate of compliance with fire-protection requirements.
15. CE declaration of conformity.
16. Certification according to IEC61508 (MTBF – Main Time Between Failure, DC – Diagnostic Coverage,
etc.).
4/11 Rev.: 1.00.00

R&M Division
Pressure measuring instruments
1 General:
The present specification describes the basic design requirements regarding pressure measuring
instruments installed in production facilities.
1.1 Deviations:
Project Specifications may contain differences from or modifications of this requirements.
Any deviations from the contents of this specification and project specifications are subject to written
authorisation by MOL Group.
The specified materials shall be in accordance with the pipe class specification system, standards and
requirements of the project.
1.2 Protection:
The explosion-proof and IP protection of the instrument shall meet the requirements of Section (MGS-S-
REF-I-4), “Site conditions and specified protection classes”.
1.3 Accuracy:
The reference accuracy of the measuring instrument shall be less than ±0.15% of span.
Combined pressure and temperature effects (Total Performance) better than ±1.0%. of Span for a 28°C
temperature change, up to 70 barg.
Stability with relation to the measuring range and at least for 24 months shall be better than ±0.2%.
1.4 Applicable codes & standards:
acc. to appendix MGS-S-REF-I-4_2 items: 236, 237, 238
Rev:. 1.00.00 5/11

R&M Division
2 Technical requirements
1. The instruments installed shall conform to all mechanical and process requirements.
2. The signal ranges applied shall correspond to the requirements set forth in Section MGS-S-REF-I-4,
“Signal range, measuring range, scale data, accuracy requirements”.
3. The instrument shall conform to the requirements and specifications set by hazardous area
classification.
4. Pressure sensor elements shall be provided with overload protection keeping the shift of the
calibrated instrument scale within 0.5% at overpressures equal to minimum 1.3 times the upper
range limit or, in the case of vacuum measurement, at full vacuum regardless of range limits.
5. For pressure (absolute, gauge and diff. pressure) transmitters, the transmitter body shall have a
static pressure rating of 100 barg or 150% of the sensor upper range limit (URL) at the operating
temperature, whichever is greater.
6. Pressure and diff. pressure transmitters shall have a response time of 500 milliseconds or less.
7. Transmitters shall have an update rate at least as fast as below.
Pressure, Diff. pressure and flow (DP) measuring 125 msec*
Level (DP) 500 msec*
The table is based upon a transmitter up-date rate at least twice as fast as the proportional, integral,
derivative (PID) controller algorithm execution rate.
* Faster update rate/response time transmitters may be required for certain applications such as
compressor antisurge control systems. Slow update rate/response time transmitters may degrade
control performance.
8. For absolute pressure instruments the measurement inaccuracy caused by the change in the
atmospheric pressure shall be completely compensated.
9. The measuring element shall withstand pressures corresponding to the pressure rating of the
instrument case without any damage or zero shift exceeding 1% of the measuring range.
10. The measuring element shall be appropriately flexible, tempered and stress-relieved to ensure
minimal hysteresis.
11. The effect of ambient temperature shall be minimal for every measuring element. The measuring
element, the setting spring, etc. shall have a minimal thermo expansion coefficient.
12. The material of wetted components shall be at least SS 316, with the following exceptions:
 The relevant specification sheet requires another material
 In the case of instruments with integral diaphragm seal, but in this case the above requirement
applies to the diaphragm seal
 In the case of very low pressures, e.g. draft measurement, or absolute pressure measuring
elements with barometric compensation, if alloy steel sensor is not available.
These exceptions shall be highlighted in the specification.
13. Case material shall be suitable for application in the refinery and made of at least stainless steel.
14. The seal material shall be able to endure the operational pressure and temperature even in the case
of the failure of the diaphragm or other pressure-tight components. The instrument shall be designed
to provide full protection for the operating personnel even in case of failures.
15. Pressure-tight components shall have confined seals (tongue and groove or ”O”-ring).
16. Range limits shall be smoothly adjustable in the full range and the adjusting device shall be lockable.
Instruments with facilities for wide range offset and range limit reduction, zero offset and suppression
are preferred.
17. Pressure transmitters – except for differential pressure transmitters used for level measurement –
shall provide increasing outputs at increasing inputs (i.e. shall be direct action).
18. Pressure measuring instruments shall have integral dial indicators ensuring good readability (see
MGS-S-REF-I-4). The integral indicator shall provide reading of the measured parameter in physical
value and indication of the unit of measure. In lack of integral indicator a local dial indicator shall be
installed in the close vicinity of the transmitter, if required.
6/11 Rev.: 1.00.00

R&M Division
19. Transmitters and separately installed local indicators shall be fitted with mounting yokes.
20. In case a seal diaphragm is required, it shall be integrated with the instrument and calibrated
together with it. The bottom part shall be removable for cleaning.
21. Capillary lines shall be filled with neutral pressure transmitting fluid suitable for the process
temperature and the instrument shall be calibrated together with the sensor element. The capillary
shall be made of stainless steel tubing with flexible guard (corrugated metal tube or PVC jacket), its
length shall be the shortest possible but never more than 10 meters.
22. For pressure measurements DN25 size flanged process block valves of appropriate pressure rating
shall be installed and blanked off with counter-flanges suitable for installing1/2” NPT or 3/4” NPT
female or socket–weld connections, if not required otherwise in the specification.
23. Pressure measuring elements connected to the process shall have ½” NPT threads, possibly with
additional oval flanges, and flat surfaces required for mounting.
24. For the measurement of fluctuating pressures installation of pulsation dampers may be required
upstream of the sensor element. Pulsation dampers shall be adjustable from the outside.
25. Provisions shall be provided for the venting during operation as well as the zero setting of all
pressure instruments installed and for the connection of control devices without disconnecting valves
or piping by installing a second block valve or three-way block valve between the pressure tap and
the instrument. Venting shall be designed so that the protection of the operating personnel will be
ensured. Aggressive or toxic fluids shall be drained or vented in a closed system. Valves and pipes
with minimum ½” sizes hall be used for draining or venting.
26. ½” seamless steel pipe shall be used for hook-up lines.
27. If sensor elements with diaphragm seal are used, provisions shall be made for their cleaning.
28. Provisions shall be made for checking and adjusting pressure instruments and pressure switches at
site by means of reference standards without dismounting.
29. Provisions shall be made for the local zero setting and adjustment of pressure instruments.
30. The instruments shall have integral over-voltage protection.
31. The signal lines of pressure instruments shall conform to the general requirements on cables.
32. The cables of the pressure instruments shall have stranded twisted pair, armoured for mechanical
protection and shielded against interference.
33. The instrument case and the cable gland shall provide protection against environmental effects and
in case of intrinsically safe devices their protection class shall be minimum IP 65.
34. For armored cables double sealing cable glands shall be used, ensuring the grounding of the armour
to the instrument case, gripping both the jacket of the cable and the insulation below the armour
(when armored cables are used)..
35. The instrument case shall be connected to the equipotential earth system of the plant.
36. Accessibility and ease of handling shall be considered in selecting the place of installation of
pressure instruments and process pressure taps.
2.1 Local Pressure Gauges

1. The measuring mechanism and body of local pressure gauges shall be made of stainless steel.
2. Bourdon type pressure gauges shall be generally used for direct measurement, and below type for
indirect measurements.
3. The local pressure gages shall have over-pressure protection.
4. At least 100 mm diameter indicator dial shall be provided for both direct and indirect pressure
measurements.
5. At places exposed to vibration liquid fill shall be applied.
6. Process connections shall be at the bottom, G½” or M20x1.5 mm size. For flush mounting the
connection shall be at the back.
Rev:. 1.00.00 7/11

R&M Division
7. For pressure gauges without measurement range compression, the operating range shall be
between 30…70% of the measuring range of the gauge.
8. The reference accuracy of local pressure gages shall be less than ±1.5% of span.
9. Pressure gauges that are accessories of other equipment (e.g. positioner, filter, controller, etc.) shall
conform to vendor standards. The dial diameter of these instruments shall be at least 60 mm.
10. For congealing or aggressive medium applications pressure gauge with diaphragm seal is
acceptable.
11. The local pressure gauges shall be connected to the technological part via isolating valve
(mechanical part) and via three-way test manometer valve.
2.2 Pressure switches

1. Pressure switches are used in cases where there is no other pressure detector installed in the vicinity
or critical shutdown/alarm functions have to be implemented.
2. The use of airtight SPDT micro-switches is recommended as pressure switches.
3. Micro-switches having oxidation-proof contacts may be used only.
2.3 Local Pressure Controllers

1. The use of pressure controllers actuated by process fluids shall be avoided. Such pressure
controllers may be installed only if the deviation of the controlled variable from the setpoint is not
more than 10% and that the size of the valve is less than DN50 (2”). Even if the use of pressure
controllers actuated by process fluids proves to be unavoidable, the use of pilot-operated pressure
controllers using process fluids is not acceptable and direct-action pressure controllers adjustable by
the variation of spring force shall be used.
2. In special cases where the use of local pneumatic pressure controllers is necessary, manufacturer’s
instructions shall be followed.
3. Local controllers shall have proportional and integrating adjustment, output reading and
automatic/manual mode selection.
2.4 Nameplate
All pressure detectors and transmitters shall be provided with durable nameplates easy to read during
operation even if insulated.
Nameplates shall contain at least the following information:
 Name of the manufacturer
 Model number and serial number of the pressure detectors and transmitters
 Symbol of protection class
 Nominal size and pressure rating of outdoors pressure detectors
 Measuring range of pressure detectors and transmitters
 ID (tag) number of pressure detectors and transmitters
 Length of the capillary, data of filling liquid
 Set-point for pressure switches
8/11 Rev.: 1.00.00

Pressure measuring instruments 1.00.00 19.09.2011. S.Skalszky Revision: 1.00.00
Pressure Transmitter Rev Date Designer Date: 19.09.2011.
1 Function Area Classification Pressure measuring Zone 1 IIC T4 Rev.:
2 Manufacturer *
3 Model *
4 Case Material Cast Alloy
5 Enclosure min. IP 65
GENERAL 6 Explosion Proof EEx ib IIC T4
7 Transient Protector Built in
8 Mounting On 2" pipe with yoke, L type
9 See secondary Instrument Specification
11
12 Power Supply 12...30V DC, Loop powered
13 Output Signal Communication 4...20 mA HART
14 Signal output characteristic Linear
16 Failure mode alarm Output signal < 3,75 mA
17 Output Gage Digital Eng. Unit, linear Adjustable
18 Accuracy < ± 0,1% of span
TRANSMITTER
19 Turn Down Ratio 100:1
20 Local Span and Zero Yes
21 Stability < ±0,2% URL for 12 months
22 Conduit Connection for signal with Cable glande **
23 Respons time 200 msec
24 Update time of them 100 msec
25
26 Physical Layer Type
27 Device min Voltage Device Current draw
28 Function Blocks Other Blocks
FUNDATION 29 Diagnostic Information Polarity Sensitive
FIELDBUS *** 30 Other requirement
31 IS Parameters for field device, max. internal Ci, Li
32 Max. input Voltage Ui / Current Ii Max. Input Power Pi
33
34 Element Type Service Diaphragm Gage Pressure
35 Element Material 316 SST
36 Wetted parts material 316 SST
37 Fill fluid Silicon oil
ELEMENT 38 Overpressure Limit min. 1,5 x range
39 Process Connection For flange adaptors (DIN 19213)
40 Connection Size 1/2"-14 NPT (Female)
41 Flange Material Connection SST Side or MFR
42
43 Manufacturer Model
44 Connection Size
DIAPHRAGM SEAL
45 Capillary Lenght Material
46 Fill fluid
47 Integral Manifold Material Two-valve manifold SST
48 Counter Flange and Seal 1 pcs flange adaptor bolts and seal
OPTIONS
49 Compensation
50 Safety requirement
Notes:
* To be filled by vendor.
** Double compression type cable gland
Required documentation: 1,2,3,4,5,6,8,12,15
Operating
Operating
Operating
Design
Max.
Max.
No Tag No. P&I No. Service Fluid Line No. Adj. Range Set Range Note
pres. barg temp. °C barg barg
Feed water
1. PT-085 P3 water 600-CWS-3300 2,0 3,0 28 80 MFR 0-4
pressure
1.00.00 19.09.2011. S.Skalszky Revision: 1.00.00
Pressure measuring instruments
Pressure Switch Instruments Rev Date Designer Date: 19.09.2011.
1 Function Area Classification Pressure switch Zone 1 IIC T3 Rev.:
2 Manufacturer *
3 Model *
4 Construction Type By Manufacturer
5 Case Material Enclosure Cast Alloy min. IP65
7 Transient Protector In built
8 Mounting On 2" pipe with yoke
9 See secondary Instrument Specification -
11 Design temperature, Pressure Hőm
12 Element Type Service Diaphragm Gage Pressure
13 Element Mat. 316 SST
14 Wetted parts material 316 SST
ELEMENT 15 Overpressure Rating 1,5 x range
16 Process Connection M20x1,5 (Male)
18 Connection Bottom
19 Rating PN 16
20 Tag Number Function
21 Manufacturer Model
22 Location Mounting In head of switch
23 Supply Accuracy No < 0,5%
24 Switching point adjustable Inside
26 Switching H = at Increasing signal
SWITCHES 26 Switching L = at Decreasing signal
26 Output Signal Connection 1 x SPDT Voltage free Terminal board
27 Switches load Surface 10 mA Gold plated
28 Hermetically seald Switches Yes
29 Dead Band minimum
30 Line fault detection outside Open circuit if I<100microA / Short circuit if I<6,5mA
31
32 Manufacturer Model .
DIAPHRAGM 33 Connection Size - - - -
SEAL
34 Capillary Lenght Material - -
35 Fill fluid -
36 Valve Manifold Material - -
37 Counter Flange and Seal
OPTIONS 38 Compensation .
40
Notes:
* To be defined by vendor.
** Double compression type cable gland
Required documentation: 1,2,3,4,5,10
No Tag No. P&I No. Service Fluid Pipe Line No. Max. Pres. Max. Temp. Adj. Range Set Range Note
barg °C barg barg
1. PSH 002 P4 V1 pressure max. water V1 4,0 50 0-4 3,5

Technical specifications for instrumentation 1.00.02 - - Project N o:
Pressure measuring instruments 1.00.00 19.09.2011. S.Skalszky Revision: 1.00.00
Pressure Instruments (FFB) Rev Date Designer Date: 19.09.2011.
1 Function Area Classification Pressure measuring Zone 1 IIC T3 Rev.:
2 Manufacturer *
3 Model *
4 Electronics housing material Cast Alloy -
5 Enclosure IP65
7 Transient Protector Built in
8 Mounting On 2" pipe with yoke
9 See secondary Instrument Specification -
11
12 Power Supply Bus Powered
13 Output Signal Communication - Foundation fieldbus
14 Signal out characteristic -
16 Respons time 150 msec (total respons time)
TRANSMITTER
17 Failure mode alarm -
18 Output Gage Digital Eng. Unit, linear Adjustable
19 Accuracy < 0,1% of span
20 Turn Down Ratio 100:1 -
21 Local Span and Zero Yes
22 Stability < 0,2% URL for 12 months
24 Physical Layer Type 111 Standard signaling, Bus powered, Intrinsically safe
25 Min. operating voltage Quies. Current draw max. 9V dc max. 15 mA
26 Function Blocks Other Blocks AI1, AI2, PID -
27 Diagnostic Information Yes
FOUNDATION
FIELDBUS *** 28 Backup LAS function Polarity Sensitivity Yes No
29 Channel number and description
30 Other requirement
31 IS Parameters for field device, max. internal Ci, Li *
32 Max. input Voltage Ui / Current Ii Max. Input Power Pi * *
33 Element Type Feladat / Service Diaphragm Gage Pressure
34 Element Mat. SST
35 Wetted parts material SST
36 Fill fluid Silicon oil
ELEMENT 37 Overpressure Rating 1,5 x range
38 Process Connection For flange adaptors (DIN 19213)
39 Connection Size 1/2"-14 NPT (Female)
40 Flange Material Connection SST Side
41
42 Manufacturer Model . .
DIAPHRAGM SEAL
43 Connection Size - - - -
44 Capillary Lenght Material - -
45 Fill fluid -
46 Integral Manifold Material - -
OPTIONS
47 Counter Flange and Seal 1 pcs flange adaptor bolts and seal
48 Compensation
49
Notes:
Required documentation: 1,2,3,4,5,6,8,13,15 1: Gold plated diaphragm
*: To be filled by Vendor. 2: NACE Certificate required.
**: Double compression type cable gland for OD 9-11,5 cable
***: The DEV, DD and CF service revision level must also be give.
Operatin
Operatin
Design
Design
g
No Tag No. P&I No. Service Fluid Line No. Adj. Range Set Range Note
pres. barg temp. °C barg barg
Heavy Feed from Gasoil 8"-PG-10104-D24-

1. PT-062 P1 4,9 19 36 100 0-138 0-25 -
P-101-AB ST
Heavy Feed from Gasoil 8"-PG-10104-D24-
2. PT-063 P1 4,9 19 36 100 0-138 0-25 -
P-101-AB ST
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
MGS-S-REF-I-30.9
Rev 1.00.00
R&M Division
instrumentation
Release list
0.00.01 12.12.2008 Updated
R&M Division
Book breakdown
Description Identification code Rev.:

Sample documentation of detail engineering documents for
Instrumentation MGS-S-REF-I-30 1.00.00
Pressure Measuring Instruments MGS-S-REF-I-30.9.2 1.00.00
Rev:. 1.00.00 3/3

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
10. Grounding Diagram for Instrumentation System
MGS-S-REF-I-30.10
Rev 1.00.00
R&M Division
instrumentation
10 Grounding Diagram for Instrumentation System Page/Pages: 2/6
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Protection Earthing System (MGS-S-REF-I-30.10-4.dwg) ...........................................................................................4

Functional Earthing System (MGS-S-REF-I-30.10-5.dwg)...........................................................................................5
Typical Earthing Dwg. (MGS-S-REF-I-30.10-6.dwg)...................................................................................................6
Rev:. 1.00.00 3/6

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
11. Equipment Specifications
MGS-S-REF-I-30.11
Rev 1.00.00
R&M Division
instrumentation
11 Equipment Specifications Page/Pages: 2/14
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
1. General................................................................................................................................................................4
2. Alterations ...........................................................................................................................................................4
3. Governing codes and standards .........................................................................................................................4
4. Definitions............................................................................................................................................................4
4.1 Marshalling cabinet.......................................................................................................................................4
4.2 Relay cabinet ................................................................................................................................................4
4.3 Instrument cabinet, instrument panel ...........................................................................................................4
4.4 Local operating panel, field instrument cabinet ............................................................................................4
4.5 Power supply cabinet with instruments ........................................................................................................4
5. General evironmental conditions.........................................................................................................................5
5.1 Environmental conditions indoors:................................................................................................................5
5.2 Environmental conditions outdoors ..............................................................................................................5
6. General requirements for installation of equipment ............................................................................................5
6.1 Mechanical installation..................................................................................................................................5
6.2 Electrical installation, wiring..........................................................................................................................6
6.2.1 Line terminals........................................................................................................................................6
6.2.2 Wiring....................................................................................................................................................7
6.3 Other requirements.......................................................................................................................................7
6.4 Signal relays .................................................................................................................................................8
6.5 Cut-outs ........................................................................................................................................................8
6.6 Lights and switches ......................................................................................................................................8
6.7 Power supply units, redundancy...................................................................................................................8
6.8 Markings .......................................................................................................................................................8
6.9 Documentation..............................................................................................................................................9
7. Special requirements for equipment installation .................................................................................................9
7.1 Relay cabinets ..............................................................................................................................................9
7.1.1 Relays ...................................................................................................................................................9
7.1.2 POS – Process Override Switches .....................................................................................................10
7.1.3 MOS - Maintenance Override Switches .............................................................................................10
7.1.4 Client’s obligatory data provision ........................................................................................................10
7.1.5 Vendor’s obligatory data provision......................................................................................................10
Bill of materials for ASZ1 power cabinet.....................................................................................................................11
Power supply caninet layout (MGS-S-REF-I-30.11-4.dwg)........................................................................................12
Marshalling cabinet layout (MGS-S-REF-I-30.11-5.dwg) ...........................................................................................13
Local panel layout (MGS-S-REF-I-30.11-6.dwg).......................................................................................................14
Rev:. 1.00.00 3/14

R&M Division
PRODUCT SPECIFICATIONS FOR INSTRUMENTATION
1. General
The present specification includes the general technical requirements on the design and installation of
instrumentation equipment to be installed in the processing and utility facilities of MOL.
During the installation of a facility or plant, the actual Project Specification on the particular facility may
include differences from the present document. In the case of any differences, the provisions included in the
Project documentation shall prevail.
2. Alterations
In the case of plant reconstruction, the existing system shall be considered, and the provisions of the present
documentation applied considering the extent, depth of the reconstruction, as well as its operational, safety
and economical aspects.
3. Governing codes and standards

The equipment shall comply with the latest valid standards.
4. Definitions
4.1 Marshalling cabinet

Control room equipment for receiving the field signal cables and the voltaic or intrinsically safe isolation and
arrangement of the signals, which ensures a connection interface for the other signal processing control
room equipment (DCS, Safety PLC, Supervisor PLC, controller—interlock system, etc.).
4.2 Relay cabinet
Equipment executing combination or sequential logics, established from relayed logic gates, fulfilling the
safety interlock (shutoff) and control tasks of the particular plant, plant unit or process unit.
4.3 Instrument cabinet, instrument panel
Control room equipment for the installation and connection of different signal processing (displaying,
signalling, registering, computing, etc.) instruments and certain operating devices.
4.4 Local operating panel, field instrument cabinet
Field equipment for the on-site service, checking or control of certain process units (for instance tube
furnace, compressor, etc.).
4.5 Power supply cabinet with instruments
Equipment for the installation of devices necessary for the electrical power supply of instrumentation devices
equipment, instruments and equipment (cut-outs, safety fuses, other overload and short-circuit protection
devices, switches and master switches).
4/14 Rev.: 1.00.00

R&M Division
5. General environmental conditions
5.1 Environmental conditions indoors:

Ambient temperature max.: C
min.: C
Ambient temperature (air conditioned) C
Required protection class in MCC (switchboard areas): IP
Required protection class in control rooms: IP
The other protection requirements are the same as those specified for standard indoor areas.
5.2 Environmental conditions outdoors

Ambient temperatures max.: C
min.: C
Daily average temperature in summer (max) C
Daily average temperature in winter (min) C
Yearly average temperature C
Atmospheric pressure max.: mbar
min.: mbar
Average atmospheric pressure mbar
Prevailing wind direction
Wind load below 10 m kN/m2
10-20 m kN/m2
20-50 m kN/m2
50-100 m kN/m2
Snow load kN/m2
Rain load max.: mm/h
Average rain load during 12 hours max.: mm
Typical pollutants:
Required enclosure protection class min: IP
(MSZ EN 60529)
Explosion-proof protection: The respective requirements (area classification, gas group,
allowed surface temperature, etc.) shall be applied in the detail design engineering.
Preferred explosion-proof protection: intrinsically safe
6. General requirements for installation of equipment
6.1 Mechanical installation

1. Indoor equipment shall be installed in steel instrument cabinets. The colour of the cabinets and
instrument panels shall comply with the RAL7032 colour code. Their size shall be in accordance with
the size of the cabinets and instrument panels in the same line. At places strongly exposed to
corrosion, cabinets made of plastic or high-quality steel shall be used. Outdoor heated cabinets shall
be equipped with proper heat insulation.
2. Mechanical protection:
- outdoors: min. IP65,
- indoors: min. IP20,
- instrument panels: IP00
Rev:. 1.00.00 5/14

R&M Division
3. Cabinets and instrument panels shall be in accordance with the industrial environment. The sides of
the equipment shall be even, no dents, edges or burrs from production are allowed. The front panels
of the equipment—where the operating elements and instruments are to be installed—shall be in one
level, no light diffraction is allowed on them; any dents caused by the weight of the instruments shall
be avoided with braces.
4. The cabinets shall have lockable doors. The opening direction of the doors shall be specified in
accordance with the installation site and the opening direction of the other cabinets to be installed next
to them. The opened door of the cabinet must not make an obstruction in the traffic in the escape
route. The doors shall allow for at least 130 ° opening.
5. The bottom of the cabinets shall be made in closed design, and the sealing of the cables shall be
ensured. In the case of outdoor cabinets, the cable bushings shall be installed with stuffing box.
6. The inlet and outlet cables shall be fixed with cable clamp rails and clamps in the foot of the cabinet. In
the case of wall-installed cabinets, the cable clamp rails and clamps shall be installed inside the
cabinet or outside on a frame.
7. The installing plates for the installation of the parts shall be made of metal.
8. The individual equipment shall be installed considering the preliminary layout drawing provided by the
Client, as well as ensuring the possibility for service, checking and maintenance.
9. When installing the individual elements together, proper electrical connection shall be provided to
ensure grounding. Grounding connections shall be installed on the structural elements of the cabinets.
10. The cabinets shall be equipped with properly sized ventilation forced draught if the operating
temperature range of the electronic devices installed in the equipment cannot be ensured with natural
ventilation or the specification requires it.
11. If the instruments installed in outdoor equipment or the process medium requires it, the equipment
shall be equipped with properly sized and controlled electrical heating.
12. If necessary, the cabinets shall have fittings for transport, lifting and moving (for instance lifting eyes or
rollers).
13. Documentation holders of proper size shall be installed in the cabinets for the storage of the drawings,
instrument books, etc. of the equipment.
14. In the case of equipment installed in the environment of vibration generating rotary machines
(compressor houses, pump houses), if necessary, anti-vibrating fittings shall be used.
15. To use the proper quality cabinets, they shall be selected from the following brands:
Indoor cabinets: Rittal
Outdoor cabinets: Rittal, Intertec, or any other brand with the same quality.
6.2 Electrical installation, wiring

The electrical equipment, wiring and the connections shall comply with the hazardous area classification of
the particular room or area.
6.2.1 Line terminals

1. The connection of cable wires and lines shall be ensured through line terminals. The line terminals
shall be capable of being installed on standard (EN 50022) profile bus of 35 mm width.
2. To use line terminals of proper quality, they shall be selected from the following brands: Weidmüller,
Phoenix Contact, Wago.
3. In the equipment, the use of screwed joint line terminals are preferred. The use of multilevel or spring
line terminals shall be avoided.
4. For the receipt of field signals, openable line terminals shall be used. Exceptions are the resistance
thermometer with two or three wires and the thermocouple connections. Their cables—if possible—
shall be connected directly to the receiver terminals of the separation unit, Zener barrier (if needed) or
the signal processing unit.
5. The distribution of the extra-low voltage power supply shall be solved with fused line terminals.
Common bus shall be used for commoning the line terminals.
6/14 Rev.: 1.00.00

R&M Division
6. The receipt of signals from electrical area (for instance electrical-.instrumentation connections) shall
also be solved with fused line terminals.
7. For intrinsically safe signals, light blue line terminals complying with the MSZ EN50020 standard shall
be used.
8. For the connection of the guard wire, PE line terminals shall be used.
9. The applied signal line terminals shall be able to receive wires and cable cords of a cross-section of
2
2.5 mm .
10. The shock protection of line terminals capable of receiving conductors of larger cross-section (for
instance power line terminals) shall be ensured with insulation covers.
6.2.2 Wiring
1. For power supply connections of different voltage level, or uninterrupted and not uninterrupted power
supply connections, different line terminal bars shall be provided. These shall be differentiated with
separate installation and title as well.
2. On the other side of the line terminals for the connection of inlet and outlet cables, individual wires
shall be used. The colour of the wires shall be selected as follows:
 230V AC phase conductor: black or brown,

 230V AC neutral conductor: dark blue,
 guard wire: green-yellow,
 24V DC power supply positive: red,

 24V DC power supply negative: white,
 signal wire of extra low voltage: gray,
 intrinsically safe circuits: light blue
3. The wiring in the equipment shall be arranged fixed separated by voltage levels, in a wire-chase.
Loose wires are not allowed.
4. Intrinsically safe wiring—in accordance with BKI recommendations—shall be arranged in blue wire-
chases.
5. The connection of stranded wires and the commoning of the wires shall be solved with moulded wire
chucks or moulded binding eyes. Soldering the wires is prohibited.
6. The minimal applicable wire cross-section shall meet the values of the applied fuses and the load
2
data, but it shall be minimally 0.75 mm .
7. The wires of the instruments, displaying and operating units to be installed on the movable structural
elements of the equipment (for instance doors, swing rack frames) shall be conducted to the movable
structural element in a flexible goose neck. One end of the flexible goose neck shall be solidly fixed to
the stationary structural element, the other end to the movable one.
6.3 Other requirements

1. Within the cabinets, an grounding bus of suitable cross-section shall be installed for the grounding of
the armouring of the cables, which bus shall be connected to the star point of the control room shock
protection grounding.
2. When arranging the grounding cables, the relevant valid standards shall be followed.
3. In the equipment, 10% of the specified elements are installed, and 20% spare shall be established.
Rev:. 1.00.00 7/14

R&M Division
4. If the lightning at the installation site is not sufficient for the arrangement and connection work inside
the cabinet, or it is required by the specification of the particular equipment, the cabinets shall be
equipped with lightning units.
5. Service power point shall be installed in the cabinets if during the startup, operation, maintenance, or
extension, reconstruction or modification of the equipment, the use of electronic programmable unit or
configuration tool may be needed, or it is required by the specification of the particular equipment.
6.4 Signal relays

1. The relays for the voltaic separation or copying of the two-state signals shall be of airtight design
connectable to sockets.
2. They shall be installable on standard (EN 50022) profile bus of a width of 35 mm.
3. The relays shall have at least 2 pieces of switch contact pieces. The loadability of the contacts shall be
min 24 V DC, 1 A.
4. The relays shall have LED status indicators.
5. To ensure the use of relays of proper quality, the selection shall be made from the following brands:
Weidmüller, Phoenix Contact, Omron, Schrack.
6.5 Cut-outs
1. Cut-outs equipped with protective contact shall be used for the distribution of 230V AC power supply
as well as for the protection of the equipment. When selecting the cut-outs, the stepping of the
nominal switching values shall be considered. The cut-outs shall be commoned with a common bus.
2. To ensure the use of cut-outs of proper quality, the selection shall be made from the following brands:
Moeller, ABB, Merlen-Gerin.
6.6 Lights and switches

1. In the equipment, lights and pushbuttons according to the EN 60947 Section 5-1 shall be used. The
lights shall have LED light source.
2. Normal colours for pushbuttons:
START(green),
STOP(red),
LIGHT TEST (blue),
3. Normal indicator light colours:
IN OPERATION(green),
ERROR(red),
6.7 Power supply units, redundancy

1. The power supply units to be installed can be of iron-cored or switched mode design. In the case of
the latter, it shall be considered that if short circuit occurs in the particular power supply branches, the
power supply unit shall be able to provide sufficient short-circuit current to release the cut-out or fuse
of the branch.
2. If the 24 V DC uninterrupted power supply is generated in the equipment, redundant power supply
units shall be used. In the case of such design, the positive terminals of the power supply units shall
be commoned through diodes. Load sharing power supply unit paralleling shall be avoided.
6.8 Markings
1. The design mark of instruments, switches, cut-outs, power supply units, line terminals, and any
devices having identification, shall be labelled in a clearly apparent way.
8/14 Rev.: 1.00.00

R&M Division
2. Cable wires and individual wires shall be equipped with identification marks which shall refer to the
connection point.
3. The possible foreign voltage occurring in the equipment as well as the place of discharge shall be
labelled.
4. Wire chases with higher voltage level than that of the extra low voltage shall be equipped with a
warning label or mark, calling attention to the hazardous voltage level.
5. Intrinsically safe wire chases shall be equipped with the note referring to the Ex i protection besides
their normal blue colour.
6. In the front of the cabinets (in the case of two-sided cabinets, at the back as well), etched plate label
shall be placed, which shall include the design mark of the equipment. The size, design and text of the
label shall be in accordance with those of the existing equipment.
6.9 Documentation
1. Implementation (D-level) design documentation shall be supplied for the equipment in the number of
copies set forth in the contract. An additional copy of the implementation design shall be stored in the
equipment in an appropriate way.
2. The contents of the implementation documentation:
2.1. the external and internal layout drawings of the equipment, which include the following:
- overall and installation dimensions,
- item numbering,
2.2. material list which include the following in the order of item numbers given in the layout drawing:
- description,
- characteristic main parameters and dimensions,
- manufacturer,
- type,
- standard (for standard parts),
- quantity,
- other essential information as notes.
2.3. drawings of the title labels, indicating the textual information of each label,
2.4. power supply distribution diagrams,
2.5. wiring diagrams,
2.6. line terminal connection diagrams,
2.7. configuration data sheets for instruments as well as their setting values
3. When handing over the equipment, vendor shall hand over to Client the manuals and certificates of
the instruments and parts (units) included in the particular equipment as well.
7. Special requirements for equipment installation

For designing and manufacturing different instrumentation equipment, beyond the general requirements in
Section 6, the following special requirements shall be considered as well.
7.1Relay cabinets
7.1.1 Relays
The relays establishing the logic connections of the safety interlock systems shall be
 airtight,
Rev:. 1.00.00 9/14

R&M Division
 having 4 silver transfer contacts,

 insertable into sockets,
 with LED status indication,
OMRON MYQ4 N type relays.
7.1.2 POS – Process Override Switches

1. Switches used by the operator staff for releasing certain process interlocks.
2. They can be installed in a separate device (for instance operation panel, instrument panel) or in the
front panel of the relay cabinet easily accessible by the operator staff.
3. The installed POS switches shall have the following parameters:
 panel installation lockable design,
 at least two transfer contacts,
4. The status signal of each POS switch (cut-off /NC/ contact) shall be wired to the line terminal interface
going to the DCS to have it displayed and logged in the DCS.
5. The POS switches shall be equipped with engraved labels with textual information approved by the
plant manager.
7.1.3 MOS - Maintenance Override Switches

1. Interlock inlets shall be equipped with MOS switches.
2. MOS switches shall be used for interlock release only for maintenance purposes.
3. The installed MOS switches shall have the following parameters:
 panel installed switching key design,
 at least two transfer contacts,
4. The cut-off (NC) contacts of the MOS switches—multi-pointed to the line terminal interface going to
the DCS—shall be wired to have it displayed and logged in the DCS.
5. When using the MOS switches, the SIL (safety integrity level) requirements and the DCS shall be
taken into consideration.
7.1.4 Client’s obligatory data provision

1. The construction design of the equipment shall be done by the Vendor. For this, Client shall provide
the following data for Vendor:
1.1 Equipment specification (Technical description, preliminary layout drawing, preliminary material
list),
1.2 Logic diagrams,
1.3 Data provision for the preparation of the wiring and line terminal connection diagrams of the
equipment (for instance preliminary measuring circuit diagrams, cable or line terminal
connection diagrams, power supply diagrams.)
7.1.5 Vendor’s obligatory data provision

Vendor’s obligation to provide Client with the mechanical dimensions, load data and the power supply need
necessary for the installation of the equipment, for the preparation of the design work for the related
instrumentation system and other technical design work
10/14 Rev.: 1.00.00

R&M Division
Bill of materials for ASZ1 power cabinet

No. Supplier Quantity. Manufacturer Type Description
single-door enclosure with door and
1. Contr. 1 Rittal TSxxxxx mounting plate, RAL7035,
800x2000x400mm
2. Contr. 1 Rittal SZxxxx Documentation holder
3. Contr. 1 pair Rittal TSxxxxx Side panel
4. Contr. 1 Rittal TSxxxxx Front and rear plinth
5. Contr. 1 Rittal TSxxxxx Side plinth
6. Contr. 1 Rittal PSxxxxx Enclosure light
7. Contr. 1 Rittal PSxxxxx Rittal door position switch
8. Contr. 1 Rittal PSxxxxx Rittal lighting cable
9. Contr. 1 Rittal SKxxxxx Rittal fan
10. Contr. 1 Rittal SKxxxxx Rittal filter
11. Contr. 1 Rittal PSxxxxx Cable clip rail
12. Contr. 4 Rittal Rail clip bolt
13. Contr. 4 fm Weidmüller TS xx „C” rail
14. Contr. 96 Weidmüller WDU xxx Normal terminal strip
15. Contr. 4 Weidmüller WDU xxx Normal terminal strip
16. Contr. 8 Weidmüller WAP xxx Normal terminal strip end plate
17. Contr. 2 Weidmüller WAD xxx Terminal block name plate
18. Contr. 2m Weidmüller xxxx Grounding/screen rail
OBO-
19. Contr. 3,5 fm xxxx Perforated wire duct
Bettermann
OBO-
20. Contr. 3,5 fm xxxx Perforated wire duct
Bettermann
OBO-
21. Contr. 8 fm xxxx Perforated wire duct
Bettermann
22. Contr. 2 Merlin Gerin xxxx NS breaker, 2p/50A, 36kA rms,
23. Contr. 1,5 fm Rittal SVxxxx Copper rail
24. Contr. 2 Rittal SVxxxx Rail adapter
25. Contr. 2 Perspex plate
Circuit breaker 1P+N, 230V AC, „C”
26. Contr. 2 Merlin Gerin Cxx Cx
Char., 10kA rms, MSZ-60947
29. Contr. 2 Telemechanique Lamp, 230VAC, LED
30. Contr. 1 Contractor 60x30 Name plate, Text: 230Vac UPS
31. Contr. 1 Contractor 60x30 Name plate, Text 230Vac non UPS
32. Contr. 1 Contractor 70x30 Name plate, Text ÁSZ1
Rev:. 1.00.00 11/14

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
12 Specification of Erection Materials

12.1 Junction Box Specification
MGS-S-REF-I-30.12.1
Rev 1.00.00
R&M Division
instrumentation
12 Specification of Erection Materials Page/Pages: 2/7
12.1 Junction Box Specification
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Junction box specification.............................................................................................................................................4

1. General .................................................................................................................................................................4
1.1. Deviations .............................................................................................................................................................4
Junction box specification (MGS-S-REF-I-30.12 sheet 3.)...........................................................................................6

Junction box specification (MGS-S-REF-I-30.12 sheet 4.)...........................................................................................7
Rev:. 1.00.00 3/7

R&M Division
Junction box specification
1. General
This specification covers the basic requirements for junction boxes installed in the field.
1.1. Deviations
The Project Specification may include deviation or change from these specifications. Any deviations from
this specification and the project specifications are allowed by a written consent from MOL Group only.
1. The field junction boxes are basically for connecting the individual cables of instrument elements and
actuators mounted in the field, with the multi core cables or field bus cables, providing the control
room connection. Generally, the use of junction boxes made of cast aluminium alloy or stainless steel
(according to the environmental conditions) are preferred.
2. Junction boxes may also be used in the following case:
 Connecting the extension cable of instrument elements and individual instrument cable
 Gathering signals from instrument elements located in the close vicinity of each other (e.g.
position limit switches) by a single cable
 Connecting cable of a special quality (e.g. fire resistant or extreme flexibility) with general-
purpose cable outside the location requiring the special requirements.
In these cases junction boxes made of plastic (e.g.: polycarbonate) can be accepted.
3. The junction box and components used in it (construction and colour of terminal strip and cable
glands etc.) must comply with the requirements set by the Hazardous area classifications of the area.
4. Only cables of the same signal level must be connected within a junction box. Deviation is allowed in
justified cases only.
5. The junction box must be made in a corrosion resistant design.
6. The junction box construction, material and surface protection must ensure the prevention of
electrostatic charge.
7. The junction box must be fitted with earthing studs both outside and inside (for a non-conductive box
a bulkhead earthing bolt must be used).
8. The junction box must be fitted with a tag plate made of stainless steel, which is at least 50 x 20 mm
in size and 1 to 2 mm thick. The tag must be made by engraving or steel stamping in a 5 mm
character size at least. (Self-adhesive tape, sticker, or manual marking such as alcohol felt tip pen
are not allowed.)
9. The junction boxes must have at least 20 % spare capacity (for connecting extra individual cables)
per signal type, evenly distributed along the plant area.
10. Glands for the connecting cables must be located preferably at the bottom (in no way at the top) of
the box.
11. In line with its cable volume the box must be fitted with holes in sufficient number and size at the
workshop. The holes not used must be sealed using a plug with a counter nut.
12. The box specification must give the external and below armour insulation diameter of the cables to
be used (when double compression type of glands are used).
13. For new installations for armouring cables - in case of junction boxes made of metal - the use of
double compression (earthing) type cable glands are preferred, which can ensure earthing the cable
armouring to the junction box housing, and grips the external sheath and the below armour
insulation of the cable. The explosion proof protection of the glands must meet the protection of the
junction box. The proper galvanic contact between the enclosure and the cable gland shall be
ensured by the use of serrated washer and back-nut.
14. In case of enclosures provided with removable gland plates, the gland plate shall have an earthing
stud which shall be connected to the enclosure’s inner earthing stud by an earthing wire of 4 mm2
cross section at least.
15. The junction box must have a common isolated busbar (sufficient in size to the planned quantity of
the cables) for connecting the shield drain wires of the cables, and a common safety earthing busbar
if required. The outer earthing stud of the junction box shall be connected to the safety earth system
on the shortest possible rout.
16. The junction box shall be equipped with screw connection, feed-through type terminal blocks (in a
configuration suitable for the applied cable construction) mounted on a standard mounting rail. The
4/7 Rev.: 1.00.00

R&M Division
terminal blocks shall be numbered and their colour must be in accordance with the type of the
electric signal.
17. Linked terminal blocks with appropriate marking (e.g.: “Sh” /Shield/) can be applied instead of shield
busbar. (Links shall be the same make as the terminal blocks.)
18. All shield wires to be covered with insulating sleeves.
19. The junction box must have accessories necessary for its mounting in the field (mounting on a
support pipe, wall etc.).
20. Colour of junction boxes for Intrinsically safe (Ex i) signals shall be light blue (RAL 5015)
21. For preparing a junction box specification a sample is given on the following pages.
Rev:. 1.00.00 5/7

MOL Group 1.00.03 - - MGS-S-REF-I-30.12.1
Technical specifications for instrumentation 1.00.02 - -
Designer Detailed engineering documents for Instrumentation 1.00.01 - - Page/Pages: 6/7

Sample 1.00.00 19.09.2011. S.Skalszky Revision: 1.00.00
Junction box specification Rev Date Designer Date: 19.09.2011.
1 Service: Junction Box Rev.:
2 Signal range: 24 V DC
3 Signal type:
GENERAL 4 Area classification: Zone 1 IIC T4
5 Ambient temp. (design): -25…+45 ºC
6 Refinery environment Yes
7
8 Material: Al alloy
9 Colour: Blue
10 Ex protection: Intrinsically safe (Ex i)
11 IP protection: min. IP 65
CONSTRUCTION
12 Gaskets: Ribbon
13 Earthing plug outside Yes
14 Earthing plug inside No (See point 18.)
15
16 Metal tag plate attached with: Adhesive
Copper rail, with bolts (note 1)
17 For Cable screen:
isolated rail
with bolts (note 1)
18 For Cable armour:
safety earthed rail
19 Terminal suitable for cores 1,5…..2,5 mm2

20 Terminal pieces (16x2)=32 pcs
ACCESSORIES
21 Terminal colour Blue
22 Terminal numbering 1, 2, 3, 4, 5….
23 Terminal strip construction Free from loosen
25 Locaion of cable glands: Bottom of junction box
26 Installation KIT: Wall mounting
27 Option: 2” pipe withYoke 10 %
28 Spare space for terminals 6 pcs
29 Material: Cadmium plated C.S.
30 Construction: Ex i
31 Type: Double compression type
32
Cable Overall Diameter Diameter Cable gland
33 No Cable gland type Screw hole size:
Type Diameter over below Armour manufacturer
CABLE GLAND 34 1x2x1,5 11,5 8,9 7,1 mm T1 * * * mm
35 15x2x1 23,4 20 X mm T2 * * * mm
36 T3 * * * mm
38 T4 * * * mm
39 T5 * * * mm
48
49
Required documentation:
See technical requirenments
* To be filled by vendor in offer
Notes:
Note 1: Galvanic plated copper rail (Tin or Cadmium)
Cable gland position sketch
Front view
A C
JB number and Gland No/position of glands No./Pos. of holes/blinds Term.

No Manufact.-Type Junction Box dim. Remarks
text of leg loc. Num.
T1 T2 T3 T4 T5 H1 H2 H3 H4 H5
1. JBAi-128 * B 12 1 0 0 0 4 0 0 0 0 32 * mm
2. JBAi-129 * B 12 1 0 0 0 4 0 0 0 0 32 * mm
3. JBAi-130 * B 12 1 0 0 0 4 0 0 0 0 32 * mm
4. JBAi-131 * B 12 1 0 0 0 4 0 0 0 0 32 * mm

Junction box specification Rev Date Designer Date: 19.09.2011.
1 Service: Junction Box Rev.:
2 Signal range: 230V AC
3 Signal type:
GENERAL 4 Area classification: Zone 1 IIC T4
5 Ambient temp. (design): -25…+45 ºC
6 Refinery environment Yes
7
8 Material: Al alloy
9 Colour: Grey
10 Ex protection: Increased safety (Ex e)
11 IP protection: min. IP 65
CONSTRUCTION
12 Gaskets: Ribbon
13 Earthing plug outside Yes
14 Earthing plug inside No (See point 18.)
15
16 Metal tag plate attached with: Adhesive
17 For Cable screen:
isolated rail
18 For Cable armour:
safety earthed rail
19 Terminal suitable for cores 1,5…..2,5 mm2

20 Terminal pieces (15x2)=30+15xPe pcs
ACCESSORIES
21 Terminal colour Grey
22 Terminal numbering 1, 2, PE, 3, 4, PE, 5….
23 Terminal strip construction Free from loosen
25 Locaion of cable glands: Bottom of junction box
26 Installation KIT: Wall mounting
27 Option: 2” pipe withYoke 10 %
28 Spare space for terminals 0 pcs
29 Material: Cadmium plated C.S.
30 Construction: Ex e
31 Type: Double compression type
32
Cable Overall Diameter Diameter Cable gland
33 No Cable gland type Screw hole size:
Type Diameter over below manufacturer
CABLE GLAND 34 YYRY-J 3x1,5 13,6 Armour
- Armour- mm T1 * * * mm
35 YYRY-J 30x1,5 - - mm T2 * * * mm
36 T3 * * * mm
38 T4 * * * mm
39 T5 * * * mm
48
49
Required documentation:
See technical requirenments
*To be filled by vendor in offer
Notes:
Note 1: Galvanic plated copper rail (Tin or Cadmium)
Cable gland position sketch

Front view
A C
JB number and Gland No/position of glands No./Pos. of holes/blinds Term.

No Manufacturer-Type Junction Box dim. Remarks
text of leg loc. Num.
T1 T2 T3 T4 T5 H1 H2 H3 H4 H5
1. JBS-121 * B 12 1 0 0 0 3 0 0 0 0 45 * mm
2. JBS-122 * B 10 1 0 0 0 5 0 0 0 0 45 * mm
3. JBS-123 * B 10 1 0 0 0 5 0 0 0 0 45 * mm
4. JBS-124 * B 14 1 0 0 0 1 0 0 0 0 45 * mm
5. JBS-125 * B 12 1 0 0 0 3 0 0 0 0 45 * mm
6. JBS-126 * B 14 1 0 0 0 1 0 0 0 0 45 * mm
7. JBS-127 * B 10 1 0 0 0 5 0 0 0 0 45 * mm
8. JBS-128 * B 10 1 0 0 0 5 0 0 0 0 45 * mm
9. JBS-129 * B 14 1 0 0 0 1 0 0 0 0 45 * mm
10. JBS-130 * B 14 1 0 0 0 1 0 0 0 0 45 * mm
11. JBS-131 * B 14 1 0 0 0 1 0 0 0 0 45 * mm
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
12 Specification of Erection Materials

12.2 Instrument cable specification
MGS-S-REF-I-30.12.2
Rev 1.00.00
R&M Division
instrumentation
12 Specification of Erection Materials Page/Pages: 2/8
12.2 Instrument Cable Specification
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Instrument cable specification ......................................................................................................................................4

1. General: ................................................................................................................................................................4
1.1 Deviations .............................................................................................................................................................4
1.2 Applicable standards and specifications...............................................................................................................4
3. Delivery conditions................................................................................................................................................5
4. Minimum scope of a bid........................................................................................................................................5
5. Marking on cable drums .......................................................................................................................................5
6. Examination ..........................................................................................................................................................6
Cable specification (MGS-S-REF-I-30.12 sheet 1.) .....................................................................................................7

Cable specification (MGS-S-REF-I-30.12 sheet 2.) .....................................................................................................8
Rev:. 1.00.00 3/8

R&M Division
Instrument cable specification
1. General:
This specification covers the basic requirements for instrument cables.
1.1 Deviations
The Project Specification may include deviation or change from these specifications. Any deviations from
this specification and the project specifications are allowed by a written consent from MOL only.
1.2 Applicable standards and specifications

acc. to appendix MGS-S-REF-I-4_2 items: 121, 122, 123, 124, 126, 127, 147, 148, 241, 327
1. The material of the external sheath must be moisture-retardant, oil resistant and wear resistant, and
must have retarded burning properties (flame retardant – acc. to relevant standard) in line with the
environmental requirements. For a polyethylene cable sheath the flame retardancy is a must.
2. The construction of the armouring shall be spiral wound single wire armouring (SWA), braided steel
wire armour (SWB), or an armouring of min 0.2 mm thick galvanised steel band double wound with
25 % overlap.
3. The screening must meet the following:
 must be metal wound and threaded lead, with a 25 % overlap
 screening must be in an electrical contact with the copper drain wire
 screening must be isolated on both the external and internal surface.
4. For cables with pairs, triples and quads the number of twists per meter shall be 15/meter minimum.
5. Thickness of radial wire insulation on intrinsically safe cables and other cables shall be min 0.2 mm
and 0.5 mm, respectively.
6. For intrinsically safe cables and other cables the insulation of each wire must resist min. 500 V and
min. 1000 V, respectively. The insulation resistance shall be min 60 M Ohm/km.
7. The required minimum operating temperature range shall be between –30 and +70 C.
8. The required minimum cable laying temperature range shall be between 0 and +50 C.
9. The cable must resist the voltage test of the following actual values:
 between connected armouring and screenings, and between all wires connected:
 for intrinsically safe cable 500 V
 for other cable 1000 V
 between core bundle made by connecting half of the wires, and core bundle made by
connecting the other half of the cores
 for intrinsically safe cable 1000 V
 for other cables 1500 V
10. The self inductivity value shall be approximately 0.4 mH/km for cables of 1 mm2 cross section.
11. Identification of cable cores shall be with colours and numbering. For cable construction of pairs,
triples or quads the number of the pairs etc. must be placed at least on the core of the same colour
in the pair etc.
12. Additional major specifications are covered in detail below, or on the data sheets.
13. Armoured self-extinguishing, flame-retardant cables (conforming to IEC Standards 60332-1 & 60332-
3-22) or, if necessary, fire-resistant cables (conforming to IEC Standards 60331-11 & 60331-21) with
PVC jackets shall be used outdoors
4/8 Rev.: 1.00.00

R&M Division
14. For individual instrumentation signal cable the use of stranded core (7 wires 1.5 mm2, or 0.8 mm2 for
more pairs), twisted pair (min 15 twists/meter), screened (spiral wounded with aluminium foil, with
tinned copper drain wire) cables is required.
15. For multicore instrumentation cable the use of stranded core (7 wires min 0.8 mm2), twisted pair (min
15 twists/meter), at least commonly screened (spiral wounded with aluminium foil with tinned copper
drain wire) cables with numbered wires is required.
16. For power supply and control, and atmosphere gas pollution detection cables the use of cable with at
least three solid cores (min 1.5 mm2 cross section) is required.
17. For cabling resistance thermometers the use of solid core (min 1.0 mm2 cross section) twisted pair
or in special cases twisted triple (min 15 twists/meter), screened (spiral wound with aluminium foil,
with tinned copper drain wire) cables is required.
18. For signal cabling of thermocouples the use of solid core (1.3 mm2, or for more pairs 0.8 mm2) cross
section), twisted pair (min 15 twists/meter), screened by pairs (spiral wound with aluminium foil, with
tinned copper drain wire) compensation cables is required. The material of the main core and the
colour of its insulation and the insulation for the external insulation must comply with the relevant
standards. Multi core cable must have a common screening.
19. In general the external insulation of the cables is PVC, and their temperature limit is 70 C. In case of
the ambient temperature is high, and the cable temperature exceeds 70 C, a high temperature
silicone cable must be used. The silicone cable may be changed to normal cable outside the high
temperature zone by installing a junction box.
3. Delivery conditions
1. The cables must be delivered wound up in a perfect condition on wooden drums. All drums must
contain specific lengths of cable as specifically indicated on attached data sheet.
2. Every drum must have the same type of cables wound on them. Each type of cable must be provided
with the following information by the supplier:
 cable structure
 outer diameter
 diameter above armouring
 armour thickness
 cable weight (kg/km)
 actual resistance at 20 C and 60 C
 allowed constant current density at 20 C in case of underground installation
 max manufacturing length
 min bending radius
 allowable strain
 amount of cable to be wound on a cable drum
 ambient temperature permitted at laying.
All types of cables must be supplied with a certificate.
4. Minimum scope of a bid

1. The bidder must provide as minimum the following information in the bid if it cannot be identified from
the data sheet attached:
 cable structure
 outer diameter
 diameter above armouring
 armour thickness
 max manufacturing length
 maximum amount of cable to be wound on a drum
 ambient temperature permitted at laying.
5. Marking on cable drums

1. On cable drums the following information must be marked:
 INSTRUMENTATION
Rev:. 1.00.00 5/8

R&M Division
 purchase reference, order number

 cable type and structure
 cable mark with the relevant lengths
 total weight of full drum.
6. Examination
1. For making destructive tests, supplier is obliged to provide the extra length necessary for the test in
addition to the ordered length.
2. All tests that demonstrate whether the cable meets the specifications, or any relevant standard must
be performed by the cable supplier, and the test results must be submitted on certificates.
3. For preparing the instrument cable specification a sample is provided on the pages below.
6/8 Rev.: 1.00.00


Cables specification Rev Date Designer Date: 19.09.2011.
1 Type: Individual outdoor instrument cables Rev.:
2 Service: Signal Cable
3 Kind of Signal: Ex i
GENERAL
4 Number of pairs: 1x2x1,5 mm2
5
6
7 Conductor Material: Bare Copper
8 Nominal cross section 1,5 mm2
9 Construction: 7 wires stranded
10 Insulation: Thickness: PVC By manufacturer standard
CONDUCTOR
Code Identification: Coloured
11
12 Sample Black / White

13
14 Construction: Pairs
15 Twisted: Yes
16 Legth of twist Times per meter By manufacturer standard minimum 15 twists / meter
17 Individual Screening: No
18 Collective Screening: Al-bonded polyaster tape + thinned drain wire
19 Lead Sheath: Inner Sheath No

20 Inner Sheath PVC
CABLE
21 Armour: Armour of galvanized round steel wire
22 Outher Sheath Material: PVC
23 Outher Sheath Colour: Blue
24 Max. Overall Diameter: *
25 Cable Diameter over Armour: *
26 Cable Diameter below Armour: *
27
28
29 Resistance of Single Conductor Max.: * ohm/km
30 Operating Voltage: 24 V DC
31 Test Voltage (core/core) min. 500 V
32 Insulating Resistance (core) Min.: min. 60 Mohm/km
ELECTRICAL DATA AT
33 Capacit.Core-Core at 800Hz Max * nF/km
20şC
34 Inductance * mH/km
35
36
37
38 Ambient Temperature After Installation: şC -30…+70
39 Ambient Temperature on Installation: şC 0…+50
ENVIRONMENTAL DATA 40 Special condition: Refinery Environment
41 Other special condition: -
42
43 Flame retardant Yes Certification acc. to IEC 60332-1-2 / EN 60332-1-2
44 Fire reresistant - IEC 60332-3-22/24 Cat A/C / EN 50266-2-2/-4 Cat A/C
FIRE RESISTANCY 45 Test on insulation integrity (FE) - IEC 60331 11/21 (FE 180) / VDE 0472 Part 814
46 Test on circuit integrity (E) - Certification acc. To DIN 4102 part 12 (E30-E60)
47 Zero halogen, Non corrosíve gases - Certification acc. to IEC 60754-2 / EN 50267-2-2
48
49 Required Length: 6714 m
50 Minimum delivery parts m
51 Required DeliveryLength: 7000 m
ORDERING DATA 52 Suggested type: Y(St)YSWAY 1x2x1,5 mm2 Blue
53
54 Max. amount of cable to be wound on a drum * m
55 Manufacturer / Model No:
Notes:
Required documentation: See technical requirenments
* To be filled by vendor in offer (in an independent table)


Cables specification Rev Date Designer Date: 19.09.2011.
1 Type: Individual indoor instrument cables Rev.:
2 Service: Signal Cable
3 Kind of Signal: non Ex i
GENERAL
4 Number of pairs: 1x2x1,5 mm2
5
6
7 Conductor Material: Bare Copper
8 Nominal cross section 1,5 mm2
9 Construction: 7 wires stranded
10 Insulation: Thickness: PVC By manufacturer standard
CONDUCTOR
Code Identification: Coloured
11
12 Sample Black / White

13
14 Construction: Pairs
15 Twisted: Yes
16 Legth of twist Times per meter By manufacturer standard minimum 15 twists / meter
17 Individual Screening: No
18 Collective Screening: Al-bonded polyaster tape + thinned drain wire
19 Lead Sheath: Inner Sheath No

20 Inner Sheath PVC
CABLE
21 Armour: No
22 Outher Sheath Material: PVC
23 Outher Sheath Colour: Grey
24 Max. Overall Diameter: *
25 Cable Diameter over Armour: *
26 Cable Diameter below Armour: *
27
28
29 Resistance of Single Conductor Max.: * ohm/km
30 Operating Voltage: 24 V DC
31 Test Voltage (core/core) 1000 V
32 Insulating Resistance (core) Min.: min. 60 Mohm/km
ELECTRICAL DATA AT
33 Capacit.Core-Core at 800Hz Max * nF/km
20şC
34 Inductance * mH/km
35
36
37
38 Ambient Temperature After Installation: şC -30…+70
39 Ambient Temperature on Installation: şC 0…+50
ENVIRONMENTAL DATA 40 Special condition: Refinery Environment
41 Other special condition: -
42
43 Flame retardant Yes Certification acc. to IEC 60332-1-2 / EN 60332-1-2
44 Fire reresistant - IEC 60332-3-22/24 Cat A/C / EN 50266-2-2/-4 Cat A/C
FIRE RESISTANCY 45 Test on insulation integrity (FE) - IEC 60331 11/21 (FE 180) / VDE 0472 Part 814
46 Test on circuit integrity (E) - Certification acc. To DIN 4102 part 12 (E30-E60)
47 Zero halogen, Non corrosíve gases - Certification acc. to IEC 60754-2 / EN 50267-2-2
48
49 Required Length: 20 m
50 Minimum delivery parts 10 m
51 Required DeliveryLength: 30 m
ORDERING DATA 52 Suggested type: Y(St)Yv 1x2x1,5 mm2 Grey
53
54 Max. amount of cable to be wound on a drum * m
55 Manufacturer / Model No:
Notes:
Required documentation: See technical requirenments
* To be filled by vendor in offer (in an independent table)

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
12. Specification of Erection Materials

(Cables, Junction Boxes)
MGS-S-REF-I-30.12
Rev 1.00.00
R&M Division
instrumentation
12 Specification of Erection Materials (cables, junction boxes) Page/Pages: 2/3
Release list
0.00.01 12.12.2008 Updated
R&M Division
Book Breakdown
Description Identification code Rev.:
Sample documentation of detail engineering documents for
Instrumentation MGS-S-REFI-30
Specification of Erection Materials MGS-S-REF-I-30.12 1.00.00
Rev:. 1.00.00 3/3

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
13. List of Erection Materials
MGS-S-REF-I-30.13
Rev 1.00.00
R&M Division
instrumentation
13 List of Erection Materials Page/Pages: 2/6
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
List of Field Erection Materials .....................................................................................................................................4

List of Erection Materials for Hook-up ..........................................................................................................................5
List of Indoor Erection Materials ...................................................................................................................................6
Rev:. 1.00.00 3/6

R&M Division
1. List of Field Erection Materials
Item Description Size (mm) Type Qty. Note
1. Cable Duct (steel, 50x50 3500 m MFR by

galvanised) contractor
3. Cable Duct (steel, 100x100 MFR by 150 m For Fibre Optic
galvanised) contractor Cable
Gauge Number:
3 mm
5. 250x150 400 m MFR by
contractor
6. Cable Duct Piece MFR by
contractor
7. Grounding Stud
8. Galvanized TLX rail TLX65 3000 m
9. Grounding Screw
10. Cable Labelling 2000 pcs MFR by
contractor
11. Grounding Cable 6 550 m
12. Supporter 2200 kg MFR by
contractor
13. Signal Cable – Blue for 1x2x1,5 See … 16000 m By MOL
EExi signals spec.
14. Signal Cable – Grey for 1x2x1,5 See … 2000 m By MOL
non EExi signals spec.
15. Signal Cable – Blue for 2x2x1,5 See … 30000 m By MOL
EExi signals spec.
4/6 Rev.: 1.00.00

R&M Division
2. List of Erection Materials for Hook-up
ItemQty Description Size (mm) Type Material Note
2 202 m Steel Pipe 1/2” w.t. 3.2 mm MSZ 120/1 St 37.0
2.a 22 m Steel Pipe 1/2” w.t 3.2 mm MSZ 120/1 316SST
4 156 pcs  T  Piece 3x1/2  int. KL 7C Weldable

ANSI
B16.11
4.a 10 pcs  T  Piece 3x1/2  int. 316SST Weldable

ANSI
B16.11
5 185 pcs Fitting-strip 1/2  MSZ 120/1 St 37.0

L=75 mm
Wall Thickness 3,2 mm
5.a 14 pcs Fitting-strip 1/2  MSZ 120/1 316SST

L=75 mm
6 262 pcs Elbow Piece 2x 1/2  int. KL 7C Weldable

ANSI
B16.11
6.a 28 pcs Elbow Piece 2x 1/2  int. 316SST Weldable

ANSI
B16.11
13 72 pcs End Nut NPT 1/2  KL 7C
21 178 pcs Fitting-strip NPT 1/2 K/ 1/2 s. MSZ 120/1 St 37.0
L=75 mm
Rev:. 1.00.00 5/6

R&M Division
3. List of Indoor Erection Materials
Item Description Size (mm) Type Qty. Note
1. Cable Duct 50x50 50 m Galvanised

4. Cable Duct Piece MFR by
contractor
5. Grounding Cable 6 30 m
6. Signal Cable – Blue for 1x2x1,5 See… 150 m By MOL
EExi signals – Indoor specif.
7. Signal Cable – Grey for 2x2x1,5 See… 25 m By MOL
non EExi signals – Indoor specif.
8. Multiple Cable – Grey for 16x2x1 See… 1200 m By MOL
non EExi signals – Indoor specif.
9. Indoor Cable – Grey for 3x2,5 See… 650 By MOL
Power Supply specif.
10. Indoor Cable – Grey for 2x6 See… 25 By MOL
Power Supply specif.
11. Cable Labelling 150 pcs MFR by
contractor
6/6 Rev.: 1.00.00

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
14. Loop Drawings
MGS-S-REF-I-30.14
Rev 1.00.00
R&M Division
instrumentation
14 Loop Drawings Page/Pages: 2/9
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Tag List.................................................................................................................................................... 4
Loop Drawings...................................................................................................................................... 5-9
Rev:. 1.00.00 3/9

R&M Division
Tag list
Tag Description Page

DI-205 Inlet density 005
TT-1721_3 Heater wall temperature 006
UZL-1601_4, Oil light valve "A" actuating 007
GAC-1601_4
UZL-364 Fan ready to start 008
FIC-204 Black oil dumping 009
4/9 Rev.: 1.00.00

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
15. Cabling Diagrams
MGS-S-REF-I-30.15
Rev 1.00.00
R&M Division
instrumentation
15 Cabling Diagrams Page/Pages: 2/5
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Cable Diagram (MGS-S-REF-I-30.15-4 dwg.) .......................................................................................... 4

Cable Diagram (MGS-S-REF-I-30.15-5 dwg.) .......................................................................................... 5
Rev:. 1.00.00 3/5

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
16. Cable Schedule
MGS-S-REF-I-30.16
Rev 1.00.00
R&M Division
instrumentation
16 Cable Schedule Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Cable Schedule (MGS-S-REF-I-30.16.xls sheet 1.) ................................................................................. 4
Rev:. 1.00.00 3/4

1.00.02 Title: Projekt: MOL Group
1.00.01 MOL HUNGARIAN OIL&GAS PLC.
1.00.00
Designer
T.Liptak R.Batha 19.09.2011 CABLE SCHEDULE Technical specification for instrumentation MGS-S-REF-I-30.16
Rev. Designer Checked by Date Detailed engineering documents for instrumentation - Sample Page/Pages: 4/4
Vol
Cable type - Mounting type - Cable lenght (m) Meas. report Signal
Cable name tage Notes
F L T P S F L T P S F L T P S F L T P S Insulation, R-L-C type (V)
No. Y(St)YSWAY 16x2x1,0 blue Y(St)YBY-fl 4x2x1,5 blue Y(St)YBY-fl 1x2x1,5 blue
1 JBAi132-MC03 30 135 15 180 A Exi

2 JBAi133-MC03 30 200 15 245 A Exi
3 JBAi134-MC03 30 110 15 155 A Exi
4 JBAi135-MC03 30 135 15 180 A Exi
5 JBAi136-MC03 30 155 15 200 A Exi
6 JBAi137-MC03 30 175 15 220 A Exi
7 JBAi201-MC08 30 90 15 135 A Exi
8 JBAi202-MC08 30 180 15 225 A Exi
9 JBAi203-MC08 30 190 15 235 A Exi
10 JBAi204-MC08 30 250 15 295 A Exi
11
12
13 JB2-MT/1 210 210 A 24=
14 JB2-MT/2 200 200 A 24=
15
16 PT005-VR 280 280 A 24=
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1620 0 2070 410 280

Spare: 130 40 20
Summary: 2200 450 300
Legend: Exi: intrinsic safe signal D: digital signal F: frekvencia jel 24=: 24V DC 230=: 230V DC F: under ground P: under floor
A: analog signal T: supply RTD: RTD 24~: 24V AC 230: 230V AC L: cable train T: TLX
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
17. Wiring Diagrams
MGS-S-REF-I-30.17
Rev 1.00.00
R&M Division
instrumentation
17 Wiring Diagrams Page/Pages: 2/5
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Wiring Diagram (MGS-S-REF-I-30.17-4.dwg.) ......................................................................................... 4

Wiring Diagram (MGS-S-REF-I-30.17-5.dwg.) ......................................................................................... 5
Rev:. 1.00.00 3/5

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
18. Control Room Layout & Cable Routing
MGS-S-REF-I-30.18
Rev 1.00.00
R&M Division
instrumentation
18 Control Room Layout & Cable Routings Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Control Room Layout & Cable Routings (MGS-S-REF-I-30.18-4.dwg.).................................................... 4
Rev:. 1.00.00 3/4

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
19. Field Layout Drawings & Routing
MGS-S-REF-I-30.19
Rev 1.00.00
R&M Division
instrumentation
19 Field Layout Drawings & Routings Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Field Layout Drawings & Routings (MGS-S-REF-I-30.19-4.dwg.) ............................................................ 4
Rev:. 1.00.00 3/4

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
20. Power Supply for Instrumentation
MGS-S-REF-I-30.20
Rev 1.00.00
R&M Division
instrumentation
20 Power Supply for Instrumentation Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
1.00.00 19.09.2011 General issue T. Lipták R.Batha
R&M Division
Contents
Power Supply for Instrumentation (MGS-S-REF-I-30.20-4.dwg.) ............................................................. 4
Rev:. 1.00.00 3/4

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
21. Hook-Up Drawings
MGS-S-REF-I-30.21
Rev 1.00.00
R&M Division
instrumentation
21 Hook-Up Drawings Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Hook-Up Drawing (MGS-S-REF-I-30.21-4.dwg.)...................................................................................... 4
Rev:. 1.00.00 3/4

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
22. Instrument Air Supply
MGS-S-REF-I-30.22
Rev 1.00.00
R&M Division
instrumentation
22 Instrument Air Supply Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Instrument Air Supply (MGS-S-REF-I-30.22 dwg.) ................................................................................... 4
Rev:. 1.00.00 3/4

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
23. Instrumentation/Electric Interface
MGS-S-REF-I-30.23
Rev 1.00.00
R&M Division
instrumentation
23 Instrumentation/Electric Interface Page/Pages: 2/4
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Instrumentation/Electric Interface (MGS-S-REF-I-30.23-4.dwg.) .............................................................. 4
Rev:. 1.00.00 3/4

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
24. List of Process & Utility Connections
MGS-S-REF-I-30.24
Rev 1.00.00
R&M Division
instrumentation
24 List of Process & Utility Connections Page/Pages: 2/5
Release list

0.00.01 12.12.2008 Updated
1.00.00 19.09.2011 General issue T. Lipták R.Batha
R&M Division
Contents
List of Process & Utility Connections (MGS-S-I-REF-I-30.24 sheet 1.) .......................................................................4

List of Process & Utility Connections (MGS-S-I-REF-I-30.24 sheet 2.) .......................................................................5
Rev:. 1.00.00 3/5

MOL Group 1.00.03 - - MGS-S-REF-I-30.24
Technical specification for Instrumentation 1.00.02 - -
Designer Detailed Engineering Documents for Instrumentation 1.00.01 - - Page/Pages 4/5
Sample 1.00.00 19.09.2011. T.Liptak Rev.: 1.00.00
List of Process and Utility Connection Rev Dátum / Date Tervező / Design. Date: 19.09.2011
Notes:
Rev.
(1) V: Vertical (3) B: Raised Face, (EN 1092-1) (5) N: New
H: Horizontal NF: Groove-Tongue R: Replaced
RTJ: Ring Type Joint
(2) U: Up (4) N: Without Heating * To be finalised by mechanical designer

D: Down S: Steam Heating ** For reconcilation by mech. designer
S: Side E: Electrical Heating *** To be finalised after purchase
Direction:
A C U
DN/PN DN/PN
U DN/PN
H U DN/PN U DN/PN
H U
D
The process line is less than 6", it shall be enlarged to 6" near the temperature sensor.
Location Isometric Drawing No. Connection
Pressure Nominal PN
P&I Drawing Number
Pipe diameter DN / "

Equipment Number
Flange dia. DN / "

Enlarged Pipe
Pipe Direction
Construction
Tag Number
Pipe Line or
diameter
*** U (mm)
H (mm)
Face
Note
Item
Note
P8501-ED EN 1092-1 Figure

(1)
*
R002 DN 220
1 TE-253 100-P-5012 BRE32 100-P-5012 H* DN150DN50 PN40 B1 150* A*
100
R002 DN 220
2 TE-254 100-P-5013 BRE32 100-P-5013 H* DN150DN50 PN40 B1 150* A*
100
R002 DN 300
3 TE-251 250-P-5014 BRE31 250-P-5014 H* DN50 PN40 B1 150* A*
250
R002 DN 300
4 TE-252 250-P-5015 BRE31 250-P-5015 H* DN50 PN40 B1 150* A*
250
MOL Group 1.00.03 - - MGS-S-REF-I-30.24
Technical specification for Instrumentation 1.00.02 - -
Designer Detailed Engineering Documents for Instrumentation 1.00.01 - - Page/Pages 5/5
Sample 1.00.00 19.09.2011. T.Liptak Rev.: 1.00.00
List of Process and Utility Connection Rev Dátum / Date Tervező / Design. Date: 19.09.2011
Notes:
Rev.
(1) V: Vertical (3) B: Raised Face, (EN 1092-1) (5) 3-way control valve
H: Horizontal NF: Groove-Tongue
RTJ: Ring Type Joint
(2) U: Up (4) N: Without Heating * To be finalised by mechanical designer

D: Down S: Steam Heating ** For reconcilation by mech. designer
S: Side E: Electrical Heating *** To be finalised after purchase
Upline / Downline: A Actuator Direction:

A
B
H
DN/PN
C
1. ábra
Figure 1 L D
D
E
Location Connection
Isometric Drawing No.
Pressure Nominal PN
P&I Drawing Number
Pipe diameter DN / "

Pipe Line Number
Flange dia. DN / "

Pipe Direction
Tag Number
Position
*** H (mm)
D (mm)
*** A (mm)
*** L (mm)
Heating
Face
Note
Item
Note
Note
P8501-ED EN 1092-1
(1)
(4)
250-P-5015- 250-P-
1. FV-203A R002 H* DN 250 DN100 PN40 B1 194 607 333 363 A
BRE31 5015
300-P-3020- 300-P-
2. FV-203B R002 H DN300 DN150 PN40 B1 229 849 536 417 A
BRE31 3020
100-P-5025- 100-P-
3. FV-204 R012 H DN100 DN40 PN40 B1 114 338 289 259 A
BRE32 5025
4. FV-206 R009 50-P-5031-PQE11 50-P-5031 H* DN50 DN25 PN40 B1 160 700 333 A
100-P-5030- 100-P-
5. LV-204 R009 H* DN100 DN40 PN40 B1 200 697 333 A
PPE11 5030
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
25. ICS I/O Assignment, ICS I/O List
MGS-S-REF-I-30.25
Rev 1.00.00
R&M Division
instrumentation
25 ICS I/O Assignment, ICS I/O List Page/Pages: 2/7
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
ICS I/O Assignment (MGS-S-REF-I-30.25-….xls) 4-5-6

ICS I/O List (MGS-S-REF-I-30.25-….xls) 7
Rev:. 1.00.00 3/7

MGS-S-REF-I-
MOL Group 30.25
Technical Specification for Instrumentation
Detailed engineering documents for instrumentation Rev: 1.00.00
ICS I/O assignement Date: 19.09.2011
Page/Pages: 4/7
ANALOG INPUT I/O: AI-01

IOP file nr.: 01
Type of Card: ......................... IOP Card slot nr.: 03,04
Location: ........................... IOP Card nr.: 01,02
Terminal AI - 01
Channel nr. Point description TB1 Tagname of DCS input
1+ TI 001
1 REACTOR TEMPERATURE-1
1-
2+ TI 002
2-
3+ TI 003
3-
4+ TI 004
4-
5+ TI 005
5-
6+ TI 006
6-
7+ TI 007
7-
8+ TI 008
8-
Terminal AI - 01
1+ FI 001
9 FEED FLOW MEASURING
1-
2+ PI 001
10 FEED PRESSURE
2-
3+ FI 005
11 PRODUCT FLOW MEAS.
3-
4+ PI 005
12 PRODUCT PRESSURE
4-
5+ TI 012
13 REACTOR OVERHEAD TEMP.
5-
HEATEXCHANGER SHELL 6+ TC 025
14
OUTLET TEMP. 6-
7+ spare
15
7-
8+ spare
16
8-
DIGITAL INPUT
MGS-S-REF-I-
MOL Group 30.25
Technical Specification for Instrumentation
Detailed engineering documents for instrumentation Rev: 1.00.00
ICS I/O assignement Date: 19.09.2011
Page/Pages: 5/7
DIGITAL INPUT I/O: DI-01
IOP file nr.: 01
Type of Card: ......................... IOP Card slot nr.: 05
Location: ........................... IOP Card nr.: 05
Terminal DI - 01
1 + 24V DC
2 - 24V DC
3 GAO 001
1 FEED FLOW VALVE OPEN
4
5 GAC 001
2 FEED FLOW VALVE CLOSE
6
7 TH 002
3 TEMPERATURE MAXIMUM
8
9 TL 002
4 TEMPERATURE MINIMUM
10
11 TZL 004
5 PRESSURE MAXIMUM
12
13 GAO 005
6 VALVE OPEN
14
15 GAC 005
7 VALVE CLOSE
16
17 spare
8
18
19 spare
9
20
21 spare
10
22
23 spare
11
24
25 spare
12
26
27 spare
13
28
29 spare
14
30
31 spare
15
32
33 spare
16
34
MOL Group MGS-S-REF-I-30.25
Technical Specification for Instrumentation ICS I/O Page/Pages:6/7
DESIGNER
Detailed engineering documents for instrumentation - Sample ASSIGNEMENT Rev.: 1.00.00
PLC I/O ASSIGNEMENT Date: 19.09.2011
PLC LOCATION: PLCxx RACK: x

IOM POS. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
UNIT NAME SYSTEM FIELD FIELD FIELD FIELD AUX FIELD FIELD Blank
Signal DI DI (Exi) DI (Exi) DI (24V) DI (24V) DI (24V) DI (Exi) DI (Exi)

MODUL TYPE 10101/2/1 10101/2/1 10101/2/1 10101/2/1 10101/2/1 10101/2/1 10101/2/1 10101/2/1
REDUNDANT REDUNDANT REDUNDANT REDUNDANT REDUNDANT REDUNDANT REDUNDANT REDUNDANT
FAILSAFE FAILSAFE FAILSAFE FAILSAFE FAILSAFE FAIL SAFE FAILSAFE FAIL SAFE
FTA Type.: TSDI-16 FC-GMSD FC-GMSD FC-GMSD FC-GMSD FC-GMSD FC-GMSD FC-GMSD
FTA Name.: FTADI0401 FTADI0403 FTADI0405 FTADI0407 FTADI0409 FTADI04011 FTADI0413 FTADI0415
1 1FANALARM1 GSC-001 GSO-002 BE1701 BE1709_1 HZL0809A GSC1611_7

2 GSC-002 GSO-003 BE1702 BE1709_2 HZL0809B GSC1611_6
3 GSC-003 GSO-004 BE1703 BE1710_1 DPZL1232_POS GSC1611_8
4 GSC-004 GSO-005 BE1704 BE1710_2 PZH3238_POS GSC1611_3
5 GSC-005 GSO-006 BE1705 HZL0808A FZLL1325_POS GSC1611_2
6 GSC-006 GSO-007 BE1706 HZL0808B 108_PR_001 GSC1611_1
7 GSC-007 GSO-008 BE1707 HZL0810A GSC1611_4
8 GSC-008 GSO-009 BE1708 HZL0810B GSC1611_5
9 GSC-009 GSO-010 BE1709 HSH0803 GSO1741_4
10 GSC-010 GSO-011 BE1710 HSL0803 GSO1742_4
11 GSC-011 GSO-012 BE1711 HSH0802
12 GSC-012 GSO-013 BE1712 HSL0802
13 BE1713
14 BE1714
15 BE1715
16 BE1716
MOL Group 1.00.03 MGS-S-REF-I-30.25
Technical Specification for Instrumentation 1.00.02
Designer Detailed engineering documents for instrumentation 1.00.01 Page/Pages 7/7
Sample 1.00.00 19.09.2011 T.Liptak Rev.: 1.00.00
ICS I/O LIST Rev.: Date Designer Date 19.09.2011
Analog Input
Analog Output
Digital Output
P&I No.
Digital Input
Red.RTD/AI
Pos. Tagname Point Description Note
Red.TC/AI
RTD/MUX
TC/MUX
SERIAL
RTD/AI
Red.AI
mA/AI
TC/AI
1 FC 001 FEED FLOW CONTROL 001 1 1
2 FC 002 SUCTION FLOW MEAS. 001 1 1
3 FI 003 PRODUCT OUTLET FLOW 001 1
4 FC 004 PUMP DISCHARGE FLOW CONTROL 001 1 1
5 FZL 004 PUMP DISCHARGE FLOW MINIMUM 001 1
6 TI 001 REACTOR TEMPERATURE 001 1
7 TC 002 PUMP DISCHARGE TEMPERATURE 001 1 1
8 TI 003 PUMP BEARING TEMPERATURE 001 1
9 TI 004 REACTOR BED TEMPERATURE 1. 001 1
10 TI 005 REACTOR BED TEMPERATURE 2. 001
11 PI 001 PUMP DISCHARGE PRESSURE 001 1
12 PI 002 REACTOR OVERHEAD PRESSURE CONTROL 001 1 1
13 LC 001 FEED TANK LEVEL CONTROL 001 1 1
14 GSO 001 VALVE OPENING 001 1
15 GSC 001 VALVE CLOSING 001 1
16 GAO 001 VALVE OPEN 001 1
17 BA 002 HEATER FLAME DETECTOR 001 1
18 XA 003 SHUTDOWN ALARM 001 1

SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
26. Software configuration data supply
MGS-S-REF-I-30.26
Rev 1.00.00
R&M Division
instrumentation
26 Software configuration data supply Page/Pages: 2/17
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Technical description ....................................................................................................................................................4

Analog Input Points.......................................................................................................................................................5
Analog Output points ....................................................................................................................................................6
Komplex Points .............................................................................................................................................................7
Digital Input Points........................................................................................................................................................8
Digital Output Poin........................................................................................................................................................9
Serial Points................................................................................................................................................................10
Operation Grups .........................................................................................................................................................11
Graphic pictures.................................................................................................................................................... 12-13
Loop Connections.......................................................................................................................................................14
Loop diagrams ............................................................................................................................................................15
Reports .......................................................................................................................................................................16
SIS (ESD) taglist .........................................................................................................................................................17
Rev:. 1.00.00 3/17

R&M Division
TECHNICAL DESCRIPTION
1. Documentation Contents
This Engineering Documentation has been prepared on the basis of xxxx - MOL Engineering Contract
No.xxxxx executed between xxxxxx and MOL Plc.
In this technical description shall describe the base knowledge, which is necessary for the
configuration, the contents of the data supply and the information, which is not in the tables later. The
technical descriptions shall be contain the following parts:
2. General descriptions
Describe parts of the control system, which is relation of the configuration and the required changes.
3. Parts of the configuration
In this part shall describe the steps of the configuration (in order of the configuration, if it is possible):
 System configuration (Changes and specifications for the configuration works)
 Point configuration (mark the differences from the general tagname-forming rules, description of
general parameter settings, abbreviations in point configuration tables and additional information of
point configuration)
 exposition of complex controls and actuations (understandable description for configurating
engineer and for operator with pictures and documentation-references of the related logic drawings
and figures)
 Configuration of operator interfaces (graphic picture building general specifications, differences
from that, information about location of operation groups, and time-scheduling of reports,
configuration parameters of trend data collection etc.)
This parts of the software configuration data supply is only a sample, it varies in the type of the control
system, the size and complexity of the work. The data supply shall always contain all of the
information needed for the configuration.
4/17 Rev.: 1.00.00

ANALOG
Technical Specifications for Instrumentation Page/Pages 5/17
Designer INPUT
Sample documentation of detail engineering documents for instrumentation Rev.: 1.00.00
POINTS Date: 19.09.2011
Software configuration data supply
Net Contr
Pos. Tagname Unit PNT Form File Card Ch. Point description PV_L0W PV_HIGH Eng_Unit InputChar Low_alm High_alm Note
work Stn.
1 FI001 A AI 1 1 1 1 1 BASE MATERIAL VOL. 0,0 500,0 M3/H SQRT 100/low -
2 PI001 A AI 1 1 1 1 2 BASE MATERIAL PRESS. 0,000 5,000 BARG LINEAR - 4/high
3 FI005 B AI 1 1 1 1 3 FINAL PRODUCT VOLUME 0,0 1000,0 KG/H LINEAR - -
4 PI005 B AI 1 1 1 1 4 FINAL PRODUCT PRESSURE 0,000 2,000 BARG LINEAR - -
5 TI012 A TC_AI 1 1 1 1 5 REACTOR HEADER TEMP. 0,0 100,0 DEGC LINEAR 50/journal -
6 TT025 A AI 1 1 1 1 6 HEAT EXCHANGER OUTLET 0,0 400,0 DEGC LINEAR - - TC025
7 SPARE 1 1 1 1 7
8 SPARE 1 1 1 1 8
9 SPARE 1 1 1 1 9
10 SPARE 1 1 1 1 10
11 SPARE 1 1 1 1 11
12 SPARE 1 1 1 1 12
13 SPARE 1 1 1 1 13
14 SPARE 1 1 1 1 14
15 SPARE 1 1 1 1 15
16 SPARE 1 1 1 1 16
ANALOG
Designer OUTPUT
Sample documentation of detail engineering documents for instr. Rev.: 1.00.00
POINTS Date: 19.09.2011
Software configuration data supply
Net Contr
Pos. Tagname Unit PNT Form File Card Ch. Point description PV_L0W PV_HIGH Eng_Unit OPTDIR Note
work Stn.
1 TV025 A AO 1 1 1 2 1 HEAT EXCHANGER OUTLET 0,0 100,0 % REV TC025
2 SPARE 1 1 1 2 2
3 SPARE 1 1 1 2 3
4 SPARE 1 1 1 2 4
5 SPARE 1 1 1 2 5
6 SPARE 1 1 1 2 6
7 SPARE 1 1 1 2 7
8 SPARE 1 1 1 2 8
9 SPARE 1 1 1 2 9
10 SPARE 1 1 1 2 10
11 SPARE 1 1 1 2 11
12 SPARE 1 1 1 2 12
13 SPARE 1 1 1 2 13
14 SPARE 1 1 1 2 14
15 SPARE 1 1 1 2 15
16 SPARE 1 1 1 2 16
Designer KOMPLEX POINTS
Sample documentation of detail engineering documents for instrumentation Rev.: 1.00.00
Software configuration data supply Date: 19.09.2011
Net Contr
Pos. Tagname Unit PNT Form Point description PV_L0W PV_HIGH Eng_Unit Low_alm High_alm Algorithm Action Iinput Output Note
work Stn.
1 TC025 A PID 1 1 HEAT EXCHANGER OUTLET 0,0 400,0 DEGC 100/low PID1 REV TT025 TV025
FI001
2 FSW001 A SEL 1 1 BASE MATERIAL SELECTOR - - - - - SELECTOR - FI008
FI005
3 FQ001 A SUM 1 1 BASE MATERIAL SUMMATION 0 5000 M3 - - SUMMA - FK001 hour
COMPEN- FI001, TI001,

4 FK001 A COMP 1 1 BASE MAT. COMPENSATION 0 500 M3/H - - - FQ001 params: .........
SATION PI001
5
10
11
12
13
14
15
16
DIGITAL
Designer INPUT
POINTS
Net Contr
Pos. Tagname Unit PNT Form File Card Ch. Point description U_Box L_Box U_Color L_Color Alarm State Alarm Pri. Inp.dir Note
work Stn.
1 GAO001 A DI 1 1 1 3 1 BASE MAT. VALVE END POS. OPEN N_OPEN GREEN RED - - DIR
2 GAC001 A DI 1 1 1 3 2 BASE MAT. VALVE END POS. CLOSED N_CLOSED RED GREEN - - DIR
3 GAO002 A DI 1 1 1 3 3 K203 STABLE VALVE OPEN OPEN N_OPEN GREEN RED - - DIR
4 GAC002 A DI 1 1 1 3 4 K203 STABLE VALVE CLOSED CLOSED N_CLOSED RED GREEN - - DIR
5 HDSA3601 B DI 1 1 1 3 5 PUMP FAILURE ALARM NORMAL RED GREEN ALARM LOW REV
6 EA001 B DI 1 1 1 3 6 POWER SUPPLY FAILURE ALARM NORMAL RED GREEN ALARM HIGH REV
7 EA002 A DI 1 1 1 3 7 VENTILATOR FAILURE ALARM NORMAL RED GREEN ALARM HIGH REV
8 SPARE 1 1 1 3 8
9 LH005 A DI 1 1 1 3 9 LEVEL MAXIMUM MAXIMUM NORMAL RED GREEN MAXIMUM HIGH REV
10 NA004 B DI 1 1 1 3 10 PUMP RUNNING RUN STOP GREEN RED STOP LOW DIR
11 SPARE 1 1 1 3 11
12 SPARE 1 1 1 3 12
13 SPARE 1 1 1 3 13
14 SPARE 1 1 1 3 14
15 SPARE 1 1 1 3 15
16 SPARE 1 1 1 3 16
DIGITAL
Designer OUTPUT
POINTS
Net Contr
Pos. Tagname Unit PNT Form File Card Ch. Point description U_Box (S1) L_Box (S0) U_Color L_Color Note
work Stn.
1 HSH001 B DO 1 1 1 4 1 PUMP START START NORMAL GREEN YELLOW onpulse=3 sec
2 HSL001 B DO 1 1 1 4 2 PUMP STOP STOP NORMAL RED YELLOW onpulse=3 sec
3 GSO004 A DO 1 1 1 4 3 VALVE OPEN OPEN NORMAL GREEN YELLOW
4 GSC004 A DO 1 1 1 4 4 VALVE CLOSE CLOSE NORMAL RED YELLOW
5 SPARE 1 1 1 4 5
6 SPARE 1 1 1 4 6
7 SPARE 1 1 1 4 7
8 SPARE 1 1 1 4 8
9 SPARE 1 1 1 4 9
10 SPARE 1 1 1 4 10
11 SPARE 1 1 1 4 11
12 SPARE 1 1 1 4 12
13 SPARE 1 1 1 4 13
14 SPARE 1 1 1 4 14
15 SPARE 1 1 1 4 15
16 SPARE 1 1 1 4 16
Technical Specifications for Instrumentation SERIAL Page/Pages 10/17
Designer
Sample documentation of detail engineering documents for instr. Software POINTS Rev.: 1.00.00
configuration data supply Date: 19.09.2011
Net Contr PV_L0W PV_HIGH

Pos Tagname Unit PNT Form File Card Port Point description Eng_Unit Modbus Low_alm High_alm Note
work Stn. LOWERBOX UPPER BOX
1 FI051 A AI 1 1 1 5 1 H2 VOLUME 0,00 30,00 KNM3/H 30010 - - 0-4095
2 FI052 A AI 1 1 1 5 1 CH VOLUME 0,0 2000,0 NM3/H 30006 - - 0-4095
3 FL051 A DI 1 1 1 5 1 H2 VOLUME MINIMUM NORMAL MINIMUM - 10003 - -
4 FL052 TK FULL 1 1 1 5 1 CH VOLUME MINIMUM NORMAL MINIMUM - 10004 - -
10
11
12
13
14
15
16
Technical Specifications for Instrumentation OPERATION Page/Pages 11/17
Designer
Sample documentation of detail engineering documents for instr. GROUPS Rev.: 1.00.00
GRP-num Description BASE MATERIALS GRP-num Description FAILURES

POS. Tag name Point description POS. Tag name Point description
1 FI001 BASE MATERIAL VOL. 1 HDSA3601 PUMP FAILURE
2 PI001 BASE MATERIAL PRESS. 2 EA001 POWER SUPPLY FAILURE
3 FI005 FINAL PRODUCT VOLUME 3 EA002 VENTILATOR FAILURE
4 PI005 FINAL PRODUCT PRESSURE 4
5 TI012 REACTOR HEADER TEMP. 5 LH005 LEVEL MAXIMUM
6 TT025 HEAT EXCHANGER OUTLET 6 NA004 PUMP RUNNING
7 7
8 8
GRP-num Description SUNCTION VESSEL GRP-num Description

POS. Tag name Point description POS. Tag name Point description
1 LI1001A SUNCTION VESSEL LEVEL 1
2 LI1001B SUNCTION VESSEL LEVEL 2
3 LI1001C SUNCTION VESSEL LEVEL 3
4 LZHH1001 SUNC. VESSEL LEVEL MAX. 4
5 5
6 6
7 7
8 8
DISTILLATION TOWER
H2:
AI1120A M PIC03 to T8
XXX %
AAH1120A
HC1016 M
AAHH1120A
PC1015 M XXX %
XXX barg
HEATER
PIC01
PIC12 T10 head to T20
FI1010A M TC1009 M
STEAM XXX Nm3/h XXX Cfok
FALL1010B
LAHH0001
TI1008 M FC1009 M TC1013A M

LI0002 M V10 T10 XXX Cfok XXX Nm3/h XXX Cfok
XXX %
PDI1003 M
X.XX bar
TI1014 M
SI_E10 M
XXX m/s
TI1013B M E50
XXX Cfok XXX Cfok
TI1007 M
XXX Cfok
E10
PI1014 M
XXX barg
LALL1004
P1A/B PALL1014 TI1015A M TI1015B M
FC1011 M M XXX Cfok XXX Cfok
XXX Nm3/h COOLING WATER
20
PDI1002 M
X.XX bar AI1012 M
TI1002 XXX %
XXX Cfok 1
B1-böl PIC01
LC1006 M
XXX %
PDI2002 M FI2003 M FI2005 M
XXX barg XXX Nm3/h XXX Nm3/h
LALL1005 PIC20
BATTERY LIMIT
PI2001 M
XXX barg TI2004 M PI2006 M
PALL2001 F10 XXX Cfok XXX barg
P2A/B
HEATER START-UP, LEAK TEST
TI0001A TI0001B
UAH0014 OK
XXX CFOK XXX CFOK
NOT OK
PI0002A PI0002B PI0002C

UAH0011
XXX BARG XXX BARG XXX BARG
STOP
KAH0011 HOLD
STOP
UAH0010
STOP KI0011
0XAHH0011 READY
NORM
XAH0011 ALARM
NORM
XAHH0001A_1 ALARM
NORM
XAHH0001A_3 ALARM
NORM
KI0005
PI1001
PIALH1001
PDIAH1001
Designer REPORTS
MOL PLC. DANUBE REFINERY

SZAZHALOMBATTA NUMBER: XXX
DATE: YY.MM.DD
DAILY REPORT TIME: HH.MM
---------------
SAMPLE UNIT
NO. TAGNAME DESCRIPTION EU.UNIT VOLUME

1
2 FI001 LOW PRESSURE INERTGAS NM3/H XXXXXX
3 FI002 LOW PRESSURE INERTGAS NM3/H XXXXXX
4 FI003 HIGH PRESSURE INERTGAS NM3/H XXXXXX
5 FI004 INSTRUMENT AIR NM3/H XXXXXX
6 FI015 BASE MATERIAL M3/H XXXXXX
7 FI006 KONDENZ WATER T/H XXXXXX
8 FI007 CLEANED WATER M3/H XXXXXX
9 FI008 COOLED WATER M3/H XXXXXX
10
11 FI005 FINAL PRODUCT VOLUME KG/H XXXXXX
12 FI009 PRODUCT H2 NM3/H XXXXXX
13 FI010 NOT PROPER PRODUCT KG/H XXXXXX
14
-------------------- --------------------
MADE BY INSPECTOR
Technical Specifications for Instrumentation SIS (ESD) Page/Pages 17/17
Designer Sample documentation of detail engineering documents for instr. Software taglist Rev.: 1.00.00
configuration data supply Date: 19.09.2011
Scale Scale Eng. Label Logic

No. Tagname Tag comment Type Contr. U_Box L_Box Address Alarm Note
High Low unit Dir/Rev page
1 UZL0001_1 TECHNOLOGICAL INTERLOCK FLAG SIS2 - - - DIR OPEN N_OPEN 001 HIGH
2 UZL0001_2 PB. INTERLOCK COMMAND FLAG SIS2 - - - DIR CLOSED N_CLOSED 001 HIGH
3 HAH0001B START ENABLED FLAG SIS2 - - - DIR ALLOW FORBID. 002 JOURNAL
4 KAH0002 START TIME ELAPSED FLAG SIS2 - - - DIR ALARM NORMAL 002 LOW
5 XAHH0002B STRT AND ESD COND. NOT OK FLAG SIS2 - - - DIR ALARM NORMAL 002 LOW
6 VZH0005_MOS MOTOR VIBRATION MOS MOS SIS2 - - - REV OFF ON 020 -
7 LZL0006_MOS OIL LEVEL MOS MOS SIS2 - - - REV OFF ON 020 -
8 VZH0005_FO MOTOR VIBRATION FO FLAG SIS2 - - - DIR ALARM NORMAL 021 HIGH
9 LZL0006_FO OIL LEVEL FO FLAG SIS2 - - - DIR ALARM NORMAL 021 HIGH
10 LZHH1001 SUNC. VESSEL LEVEL MAX. FLAG SIS2 - - - REV MAXIMUM NORMAL 005 HIGH
HH: 80,
11 LI1001A SUNCTION VESSEL LEVEL AI SIS2 100,0 0,0 % - - - 005
LL: 20
HH: 80,
12 LI1001B SUNCTION VESSEL LEVEL AI SIS2 100,0 0,0 % - - - 005
LL: 20
HH: 80,
13 LI1001C SUNCTION VESSEL LEVEL AI SIS2 100,0 0,0 % - - - 005
LL: 20
14 KI0002 REMAINING START TIME TIMER SIS2 120 0 SEC - - - 002 -
15
16
SLOVNAFT a.s.
R&M Division
MOL Group
INSTRUMENTATION

for instrumentation
27. Non-priced Requisition for Cost Estimation
MGS-S-REF-I-30.27
Rev 1.00.00
R&M Division
Release list

0.00.01 12.12.2008 Updated
R&M Division
Contents
Non-priced Requisition for Cost Estimation (MGS-S-I-REF-I-30.27) ..................................................................... 4-14
Rev:. 1.00.00 3/14

-REQXPEHU0*665(),
02/*URXS
7LWOH02/*URXS6DPSOHXQLW
3DJH3DJHV
02/*URXS 0*665(),
6DPSOHSODQ 3DJH3DJHV
%RRN
02/*URXS 0*665(),
%RRN
02/*URXS
0*665(),
6DPSOHSODQ
3DJH3DJHV
%RRN
02/*URXS
0*665(),
6DPSOHSODQ
3DJH3DJHV
%RRN
02/*URXS 0*665(),
%RRN
02/*URXS
0*665(),
6DPSOHSODQ
3DJH3DJHV
%RRN
02/*URXS 0*665(),
%RRN
02/*URXS
0*665(),
6DPSOHSODQ
3DJH3DJHV
%RRN
02/*URXS 0*665(),
%RRN
02/*URXS 0*665(),
%RRN

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SLOVNAFT a.s.

30: Sample documentation of detail engineering

1.00.00 19.09.2011 General issue T.Liptak R.Batha

Book breakdown .................................................................................................................................................... 4

Rev:. 1.00.00 3/4

4/4 Rev.: 1.00.00

30: Sample documentation of detail engineering documents

1. List of Contents, Declaration &

Rev. Date Description Edited Verified Approved

1.00.00 19.09.2011 General issue T.Liptak R.Batha

Engineering statement ........................................................................................................................................... 4

Rev:. 1.00.00 3/5

Book 30: (Sample) Unit - Instrumentation

MOL Group, Slovnaft a.s.

xxx, Sept. 19, 2011,

4/5 Rev.: 1.00.00

Rev:. 1.00.00 5/5

30: Sample documentation of detail engineering documents

2. Technical Description & Erection Instructions

Rev. Date Description Edited Verified Approved

1.00.00 19.09.2011 General issue T. Liptak R.Batha

Technical description ................................................................................................................... 4

Rev:. 1.00.00 3/8

3. Tag naming rules

Unit: G= MOL Group, Slovnaft a.s. …xxx Unit.

First Leter: T=Temperature, B=Combustion, P=Pressure, F=Flow, A=Analyse, N=Run,

Modifier: A=Alarm, L=Low, H=High,

Serial Number: 010, 011 etc.

4. DCS Implementation of Alarm Functions

5. The following levels are distinguished in the hierarchy of alarm functions:

4/8 Rev.: 1.00.00

10. Cable Layout and Routings

Rev:. 1.00.00 5/8

6/8 Rev.: 1.00.00

BASIC REQUIREMENTS OF THE INSTRUMENTS INSTALLATION

The contractors have to keep the following standards:

- MGS-S-REF-I-11 Requirements on Instrumentation Installation.

Environmental conditions outdoors

Environmental conditions indoors

Rev:. 1.00.00 7/8

Description International National

8/8 Rev.: 1.00.00

30: Sample documentation of detail engineering documents

3. Piping & Instrumentation (P&I) Diagrams

Rev. Date Description Edited Verified Approved

1.00.00 19.09.2011 General issue T. Liptak R.Batha

Piping & Instrumentations (P&I) Diagram (MGS-S-REF-I-30.3-4.dwg)........................................................................4

Rev:. 1.00.00 3/6

30: Sample documentation of detail engineering documents

4. Summary Datasheet for Instrumentation (Schedule)

Rev. Date Description Edited Verified Approved

1.00.00 19.09.2011 General issue S. Skalszky R.Batha

Summary Datasheet of Instrumentation (Schedule) (MGS-S-I-REF-I-30.4.xls sheet 1.).............................................4

Rev:. 1.00.00 3/4

Istrument Dawing No & Sheet No

30: Sample documentation of detail engineering documents

5. System Configuration diagram of Instrumentation

Rev. Date Description Edited Verified Approved

1.00.00 19.09.2011 General issue S. Skalszky R.Batha

System Configuration Diagram for Instrumentation (MGS-S-REF-I-30.5-4.dwg.) .......................................................4

Rev:. 1.00.00 3/4

RIS Prosafe RS Engineering

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