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Article history: The final objective of the study is to provide correlations and models, which are able to describe axial
Received 15 November 2007 compressor behaviour in some particular incidental or accidental conditions, such as stall. The present
Received in revised form 10 April 2008 contribution consists to establish and begin to validate numerical simulations by comparison with rep-
Accepted 2 July 2008
resentative experimental data on a planar static compressor cascade. Trio U software is used to perform
Large Eddy Simulations with a standard wall-function (SWF) or a two-layer approximate boundary condi-
tions (TBLE). The results obtained show a good behaviour of the TBLE model compared to an open literature
case of the gas turbine aircraft community. Sensitivity studies are performed on various parameters
(solidity, angle of incidence) and take part of a database.
© 2008 Elsevier B.V. All rights reserved.
1. Introduction When the incidence angle is increased, the compressor blade row
stalls (similarly to an isolated airfoil). The objective of this paper
1.1. Context of the present study is to provide knowledge on axial compressor cascade behaviour
in stall conditions, in order to propose correlations and models
As a result of a screening review of candidate technologies, adapted to this regime (mid-term objective).
CEA has selected an innovative concept of high temperature gas
cooled reactor with a fast neutron spectrum. Direct or indirect 1.2. Paper organisation
cycles are considered. Design and safety considerations require a
‘system code’ able to describe the thermal hydraulic behaviour of At first we briefly present compressor modelling for off-design
the whole plant. As both concepts – direct or indirect – use helium situations (Section 2.1). Then the paper focuses on stall regime:
compressors to maintain the flow in the core (the compressor is not we present analytical models (Section 2.2) and describe an exper-
the same for direct or indirect cycle), a special emphasis must be imental configuration, which is an open literature case of the gas
laid on compressor modelling, especially on low mass flow regimes. turbine aircraft community, with which fully stalled results were
These particular regimes, which are investigated in the present obtained (Section 3). Then we focus on the numerical model (Sec-
publication, are of great importance as they can generate ther- tion 4): Trio U (Trio U, 2007), a software for computational fluid
malhydraulic instabilities in the compressor and the circuit. These dynamics (CFD), is used to perform Large Eddy Simulations with
instabilities (surge and stall) can also impose negative mass flow a standard wall-function or a two-layer approximate boundary
in some parts of the circuit (Tauveron et al., 2007; Kikstra, 2001; conditions (TBLE). This method takes place among general hybrid
Bammert and Zehner, 1975) and generate high level loads on com- methods (RANS-LES) used to treat some unstaedy problems con-
pressor blades and thrust bearings. In this context, a description cerning the safety analysis of nuclear reactors (CSNI, 2007). Section
of the turbomachinery has been developed, based on a quasi- 5 is devoted to the validation of the numerical simulations by com-
two-dimensional approach to generate performance maps for the parison with the representative experimental data. In the last part
system code CATHARE (Tauveron et al., 2007). However, this type of (Section 6) other parameters are investigated with the simula-
model requires cascade correlations as input data (deviation angle, tions.
losses).
At the scale of the compressor, low mass flow rate regimes cor- 2. Compressor off-design performance model
respond to high incidence angle (on compressor blades) regimes.
In CATHARE simulation each turbomachine element is defined
in a 0D approach: pressure change and enthalpy change are given
E-mail address: nicolas.tauveron@cea.fr. by solving modified momentum transfer and energy equations in
0029-5493/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.nucengdes.2008.07.015
322 N. Tauveron / Nuclear Engineering and Design 240 (2010) 321–335
Fig. 2. Cross-comparisons between simulation and experimental data for Fort-Saint-Vrain circulator in helium (left) and in air (right).
the correlations. Mass, and momentum conservations are solved to 2.2.3. Moses and Thomason model
give fully mixed flow. It is also assumed that the jet-wake structure Three additional hypotheses are also added (Moses and
leaves the cascade parallel to the stagger direction. Thomason, 1986):
2.2.2. Cornell models • effects of friction within the blade passage are supposed to follow
For the clarity of presentation we call these models Longley
the empirical relation:
model, as they are fully described in Longley (2007), for negative
flows. Three additional hypotheses are added:
Pt,1 − Pt,2 cos2 (˛1 )
= MT (1)
• isentropic flow is assumed in the jet structure (potential flow), (1/2) V12 cos2 (˛2 )
• in the momentum conservation equation parallel to the stagger
angle, friction is ignored, where MT is a non-dimensional loss of pressure in Moses and
• the mixing process is either: Thomason model:
1. a constant area mixing process,
2. a constant pressure mixing process. MT = 0.15 (2)
cos (˛1 )
With this hypothesis and the free streamline theory, losses and • the sum of the pressure and shear force parallel to the chord line
deflection at the fully mixed state can be calculated. Results are pre- is zero,
sented in Fig. 3. For reasons of clarity, we only present results about • the mixing process is a constant area mixing process.
total pressure losses. In particular Taylor expansion calculations
lead to, when ˛1 → 90◦ :
With this hypothesis and the free streamline theory, losses and
• ˛3 → 90◦ deflection at the fully mixed state can be calculated. Results are
• ω3 → cos2 () presented in Fig. 3. In particular Taylor expansion calculations lead
to, when ˛1 → 90◦ :
• ˛1 → 90◦
• ω3 → 1
Table 1
Comparisons of various parameters between Yocum and O’Brien data, low pressure compressor of the Brayton cycle of direct cycle GFR and the axial circulator of indirect
cycle GFR
1.4 1.67
25◦ , 36.5◦ , 45◦ 16◦ (stator) 47◦ (rotor) 17◦ (stator) 43◦ (rotor)
c 23◦ 30◦ (stator) 15◦ (rotor) 31◦ (stator) 30◦ (rotor)
1 0.75 1 (stator) 1.3 (rotor)
Re 2 × 105 2 × 106 7 × 105 2 × 105 2 × 106 3 × 105 1.5 × 105 3 × 104
Ma 0.14 0.15 0.17
N. Tauveron / Nuclear Engineering and Design 240 (2010) 321–335 325
4. CFD simulations resolved thanks to a RANS approach1 and the outer layer is a LES
region. Such methods can be appropriate in turbomachinery appli-
4.1. Presentation cations (de Saint-Victor et al., 2005; Daeninck et al., 2006) and
for nuclear safety issues (CSNI, 2007). Another particular hygrid
In gas cooled reactor applications, compressor flows are char- (URANS in the near wall region: LES away from walls) implementa-
acterized by a quite high Reynolds number (see Table 1 to have an tion is Scale-Adaptative Simulation which improves prediction of
order of magnitude for Reynolds number), and they are also often unsteady flows, compared to URANS results (CSNI, 2007).
turbulent and wall bounded flows. In particular for stall regimes In order to highlight the benefit of the hydrid methodology
the near wall unsteadiness of the flow is usually a crucial feature (URANS: LES) we can recall general results on present computa-
for determining performance of the cascade. Unsteady Reynolds tional capabilities relative to wall-bounded flows. Moreover, these
Averaged Navier–Stokes approach (URANS) is commonly used, but general results will show that the methodology is relevant to treat
is only able to take into account low frequency features of the flow. some unstaedy problems concerning the safety analysis of nuclear
Large-Eddy Simulation (LES) seems to be a relevant technique to reactors (CSNI, 2007). Chapman (1979) was probably the first to
perform flow simulations able to capture accurately the major part emphasize the Reynolds number dependency of the mesh require-
of the unsteadiness of the flow (see Section 5.1.2 to have an order ments near the wall. He evaluated that the mesh resolution should
of magnitude of frequencies). The part of the turbulent spectrum scale as Re18 in the inner layer of the boundary layer, and as Re0.4
that is explicitely simulated by LES is much more extended than the in the outer layer. Piomelli and Balaras (2002), using the same esti-
part simulated by URANS; the other part is covered by special mod- mation tools, consider that in a boundary flow case, if the Reynolds
els (see CSNI, 2007). As a result, it has been proved that RANS and number is about one million, 99% of the computational nodes
URANS simulations gave very limited results compared to experi- should be used to compute the inner layer given that this latter
mental data on flow past bluff bodies (Rodi et al., 1997; Cummings represents only 10% of the boundary layer. Moreover, Baggett et
et al., 2003), which was not the case for LES (Shah, 1998; Guénot al. (1997) estimate that the required LES mesh for a plane channel
and Aupoix, 2003). We will illustrate this fact for our particular flow scales as Re
2 .2 The friction Reynolds number can be related
application in Section 5. to the “classical” Reynolds number thanks to the Dean correlation
Wall-resolved LES requires a tremendous mesh refinement in (Benarafa, 2005). According to this criteria and Dean correlation,
the near wall region, which implies a prohibitive computational a flow with a Reynolds number of one hundred million requires
cost, especially for parametric simulations. In order to alleviate this approximately a mesh of 1012 nodes to be computed. Even with the
mesh constraint, many research works have been performed to cre- nowadays computer power, a simulation with a mesh of 109 nodes
ate wall models (see Piomelli and Balaras, 2002; Sagaut, 2003 for an remains very impressive (Benarafa, 2005). As a consequence, wall-
exhaustive review). These latters are meant to approximate the wall resolved LES applied to wall bounded flow configurations for high
boundary conditions, allowing this way, the use of coarser meshes. Reynolds numbers implies a prohibitive computational cost. This
Wall models for LES can be divided into two categories. The first explains the interest of hydrid methodology (URANS: LES) such as
one concerns the wall models based on equilibrium laws such as TBLE.
the logarithmic law for example. The other one consists on using
a different approach (most of the time a (U)RANS approach) in the 4.2. Numerical setup and modelling framework
near-wall region to provide accurately the wall shear stress to the
coarse LES mesh. 4.2.1. Governing equations
Introducing a wall model called “two-layer model” or “TBLE In this study, the flow is considered incompressible (as sug-
(Thin Boundary Layer Equations)”, Balaras (Cummings et al., 2003) gested by Yocum and O’Brien, see also Mach number value in
embedded a one-dimensional grid between the wall and the Table 1: 0.14) and turbulent so that the mass conservation and the
first LES computation node. A RANS equation is solved in this momentum conservation filtered equations can be expressed as
inner mesh (Eq. (13), see Fig. 5). As an upper boundary condi- follows (Benarafa, 2005):
tion, the outer LES mesh supply the inner mesh with the velocity
and the pressure gradient of the first LES node. In return, the ∂V j
=0 (7)
TBLE inner mesh using a non-slip condition at the wall provide a ∂xj
wall shear stress to the LES outer mesh. The key of this method
is that the pressure gradient is assumed to be constant in the ∂V̄i ∂V i V j 1 ∂P ∂
+ =− +2 (( + sgs )S ij ) (8)
fine mesh which avoids Poisson equation inversion for incom- ∂t ∂xj ∂xi ∂xj
pressible flows, hence a huge reduction of the computational
cost. 1 ∂V i ∂V j
with S ij = + (9)
We must also mention a second attempt of the same kind is 2 ∂xj ∂xi
the Detached Eddy Simulation (DES) used as a wall model (Spalart,
1999; Nikitin et al., 2000). In this method, the inner layer is where (·) is LES filter operator. sgs is a subgrid-scale viscosity. is
the molecular viscosity.
As for the turbulence models, we generally used Smagorinsky
model (Sagaut, 2003). The results for isolated airfoils submitted
to high incidence angle flows seem satisfactory (Cummings et al.,
2003) with this model. However, alternative choices can be men-
tioned for the wall model (Strelets, 2001) or for the turbulence
model (Daeninck et al., 2006).
1
No one-dimensional model and grid are used, as for TBLE model.
2
Fig. 5. Near-wall TBLE one-dimensional mesh and unstructured LES mesh (from Re is the friction Reynolds number based on the friction velocity u , the half
Benarafa, 2005). channel height h and the molecular viscosity .
326 N. Tauveron / Nuclear Engineering and Design 240 (2010) 321–335
Table 3
Cascade performance with k−ε model
˛2 (◦ ) ˛1 − ˛2 (◦ ) ω2 ˛3 (◦ ) ˛1 − ˛3 (◦ ) ω3
Table 4
Cascade performance, simulations performed with various options
˛2 (◦ ) ˛1 − ˛2 (◦ ) ω2 ˛3 (◦ ) ˛1 − ˛3 (◦ ) ω3
leading edge and at the trailing edge of the blade profile. They have 5.2. 3D simulations
an opposite sign and the same frequency; their birth is in opposition
of phase. From a quantitative point of view their intensity is approx- An important characteristic of the flow is its tridimensionality.
imately identical and their period is five times the period between
two figures, which is 0.0008 s. These points are coherent with Sarp-
kaya views (Sarpkaya, 1975). The size of each vortex approximately 5.2.1. Tridimensionality
respects the order of one tenth of the length scale, here the blade We first give results of the simulations performed with a small
spacing (Rodi, 1980). spansize (7% of the cord) in Table 5. They do not improve the quality
The literature on the subject indicates that Strouhal number St of results.
characterizing this vortex shedding on a purely flat plate at high These results are coherent with simulations performed with a
incidence is approximately equal to 0.15–0.17 (Fage and Johansen, larger spansize (Figs. 9 and 10): we find small 3D structures and a
very developed 2D structure, close to that described in (Guénot and
1927; Abernathy, 1962). We have adopted the same formalism as Aupoix, 2003) for an isolated airfoil. In Fig. 10, we note structural
Sarpkaya, showing spectral evolution of ∂/∂t V dl. We have seen
in the simulations the frequency of 195 Hz. Expressed in Strouhal elements similar to those described by (Naijar and Vanka, 1995)
number, we have and (Hussain and Hayakawa, 1987) for a flat plate and a cylinder:
“rib”-like structures between two adjacent spanwise rollers. These
fc sin (˛) structures occur in pair of opposite vorticity. They show the impor-
St = (15)
V tance of the tridimensionality of the flow and the necessity of 3D
where f is the frequency, c is the cord, ˛ is the incidence angle on simulations.
the plat, V is the upstream velocity. We find 0.18 for St, showing
the same tendency as those experimentally obtained with an iso-
lated flat plate (Yocum and O’Brien, 1993 did not measure these 5.2.2. Time average fields
Fig. 11 shows the time averaged velocity field. It clearly illus-
frequencies).
trates the “immediate” full stall at the leading edge, for the
suction side and the attached flow for the pressure side. The
5.1.2.2. Time average fields. Fig. 7 shows the time averaged velocity
size of the detached zone is important (more than half of the
field. It clearly illustrate the “immediate” full stall at the leading
“outlet” section), but less important than in 2D simulations
edge, for the suction side and the attached flow for the pressure
(Fig. 7).
side. The size of the detached zone is important (more than the
Fig. 12 shows the time averaged (Pt,1 − Pt )/(1/2)V12 field. On the
half of the “outlet” section). Such zone is a zone of recirculation
suction side we see a zone with large losses (detached zone). The
(backflow due to adverse pressure gradient) and of large losses.
attached (potential) zone shows a lower value of losses than in 2D
Upstream, we see a mixing zone between detached and attached
(Fig. 7), but not completely equal to zero.
flows.
Fig. 7 shows the time averaged Pt,1 − Pt /(1/2)V12 field. The zero
value is the upstream zone. On the suction side we see a zone with 5.2.3. Results
large losses (detached zone). The attached (potential) zone shows The angular results in Table 6 are of good quality, as for this
a very low value of losses, but not equal to zero. The mixing zone is stalled regime the difference between simulations and measure-
also well illustrated in Fig. 8. ments is only 2.6◦ or 0.4◦ . For the stage (3) the difference is limited
to 3.4◦ or 2.1◦ , which is a significant improvement if we compare
5.1.2.3. Cascade performance. LES simulations are performed with to 2D results. This can be explained by the definitions of ˛2 and
different numerical and physical features (time marching man- ˛3 (Eqs. (3) and (5) and Table 7). All the simulations in LES (2D,
agement, convection scheme, turbulence model, wall function, see 3D standard wall function, 3D TBLE) underestimate the size of the
Table 4). All of them overestimate the losses and the deflection, S S 2 dy are
attached zone, as a consequence VX,2 VY,2 dy and VX,2
which is a coherent with observations on an isolated airfoil (Guénot S 0 0
and Aupoix, 2003). The overestimation of losses is coherent with underestimated. As 0 VX,2 dy is correct (mass conservation), ˛3 is
some remarks about Fig. 7, where the attached zone has a signifi- less correctly estimated than ˛2 . When the attached zone is well
cant loss of head. The use of various options does not significantly estimated (3D TBLE > 3D standard wall function > 2D), the angles
improve the quality of the results. are better estimated.
328 N. Tauveron / Nuclear Engineering and Design 240 (2010) 321–335
previous observations. We also see that the difference is a kind of up to “zero axial flow” regimes. Secondly, we investigate solidity
“constant low shift” between simulations and experimental data influence which is usually considered as an important parameter
(Fig. 13), especially in the attached zone. This could be explained for losses. At the present time we have not investigated stagger
by numerical effects of the stabilization technique (Section 4.2.2). angle and Reynolds number influence as experimental data partly
As far as the static pressure difference ((Pt,1 − Ps,2 )(y)/(1/2)V12 ) treated these aspects. Camber angle influence will be treated in the
is concerned, we see a good agreement between simulations and future.
measurements (Fig. 13). Some simple analytical developments lead
to
6.1. Investigation of a larger range of angle of attack
S S 2 dy 2 2
(Pt,1 − Ps,2 ) dy 0
VX,2 VX,3 VY,3
0
ω3 = −2 + − (16) When the angle of attack is increased the recirculation zone
(1/2)SV12 SV12 V12 V12 becomes more extended: this is clear if we compare Figs. 15 and 11.
We see in this equation that the overestimation of losses can again If we consider the results obtained on cascade performance
S S 2 dy (Table 8), we first notice that the fact that ˛2 ∼ (and as a con-
be explained by underestimation of VX,2 VY,2 dy and VX,2
0 0 sequence ˛1 − ˛2 ∼ ˛) seems approximately valid. This is certainly
(Table 7).
due to the facts that near the pressure surface of the blades, the
6. Use of CFD simulations velocity remains parallel to the chord line (Fig. 15), i.e. following
and that the recirculation zone has a very small contribution
S S 2 dy, due to the small velocity.
As LES model with TBLE wall modelling gives satisfying results in 0 VX,2 VY,2 dy and in 0 VX,2
compared to experimental data, we can explore a wider range of The behaviour of ˛1 − ˛3 seems qualitatively logical (an increase
parameters variations than those investigated by the experimental followed by a decrease): it is a well-known fact that for an iso-
data. First we investigate the angle of attack up to very high values, lated airfoil the circulation (and lift) decreases when stall occurs
330 N. Tauveron / Nuclear Engineering and Design 240 (2010) 321–335
Table 7
Cascade results with LES (two wall modelling)
S S
S S S S (Pt,1 − Pt,2 )(VX,2 )/ VX,2 dy
VX,2 VY,2 dy VX,2
2
dy (Pt,1 − Ps,2 ) dy (Pt,1 − Pt,2 ) dy 0 0
S
0
= VY,3 (m/s) 0S (m/s) 0
(1/2)SV12
0
(1/2)SV12 (1/2)SV12
dy
VX,2 dy VX,2 dy
0 0
Table 8
Cascade performance with four different angles of attack
˛2 (◦ ) ˛1 − ˛2 (◦ ) ω2 ˛3 (◦ ) ˛1 − ˛3 (◦ ) ω3
◦
˛ = 30 25.5 29.5 0.355 30 25 0.5
˛ = 50◦ 30.9 44.1 0.66 57.4 17.6 0.98
˛ = 55◦ 29 51 0.64 68.5 11.5 0.88
˛ = 60◦ 27 58 0.82 73.5 11.5 0.89
Fig. 16. Cross-comparisons between experimental data from Yocum and O’Brien,
traditional correlations, specific analytical models and CFD simulations: total pres-
sure loss, vs. angle of attack.
different spacings, the second is the half of the first, and the third 6.2.1. ≥ 1
is twice the first, which is a quite large range of variation for such a If we compare Figs. 17 to 11, we see that the main stall phe-
parameter. For solidity variation we had the choice between: chang- nomena are quite similar, with the development of a half zone of
ing the chord size and changing the spacing. Changing the chord recirculation. The flow is better conducted with a larger number of
blades. In the case of smaller spacing, the extent of the recirculation model is quite weak. Phenomena are not governed by friction, but
zone seems more limited. The downstream zone seems also more by the separation process.
homogeneous, which is normal as we have four blades instead of
two. 6.2.2. ≤ 1
We see in Table 9 that results are quite similar, with a lower If we compare Figs. 18 to 11, we see that the main stall phenom-
extend of the stall zone for the lower spacing, as suggested before. ena are qualitatively similar, with the development of a wide zone
In a first correlation building, it can be supposed that the solidity of recirculation. The extent of the recirculation zone seems more
dependency is weak. important in the case = 1/2. Fig. 18 seems also comparable with
We can conclude that Longley models give total pressure loss isolated airfoil simulations results (Hoarau and Braza, 2005), if we
independent from solidity which is the same trend as the curve consider the recirculation zone size.
given by CFD simulations, whereas Moses and Thomason gives a If we recall that (see Moses and Thomason, 1986) the adapted
contrary trend. In fact solidity dependence in Moses and Thomason normal coefficient Cn , characterising the lift Fn , is expressed by
Fn 2 V2
Cn = − = cos (˛1 )(sin (˛1 − ) − sin (˛2 − ))
V12 c/2 V1
Table 9
Cascade performance with two different spacings P2 − P1
+ sin() (17)
Reference configuration ˛2 (◦ ) ˛1 − ˛2 (◦ ) ω2 ˛3 (◦ ) ˛1 − ˛3 (◦ ) ω3 V12 /2
=1 35.2 34.8 0.43 51.6 18.4 0.59 We find that Cn ( = 1) ∼ 0.45, Cn ( = 0.5) ∼ 0.85. In the case of an
=2 37.2 32.8 0.39 51.35 18.65 0.49
isolated airfoil, Cn ∼ 1.3 (from Guénot and Aupoix, 2003). The
334 N. Tauveron / Nuclear Engineering and Design 240 (2010) 321–335
Table 10 Chapman, D.R., 1979. Computational aerodynamics development and outlook. AIAA
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Reference configuration ˛2 (◦ ) ˛1 − ˛2 (◦ ) ω2 ˛3 (◦ ) ˛1 − ˛3 (◦ ) ω3 lines for the use of CFD in nuclear reactor safety applications. Technical Report.
=1 35.2 34.8 0.43 51.6 18.4 0.59 Nuclear Energy Agency.
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