Environment

Activity Sub-activity
CHEMICAL & CONSUMABLE MIN MAX
INDENT
TOOL & MICHANICAL MATERIAL
RM,PM,BOP,CHM,CONS,TOOL,MECH &ELE MATERIAL
RECEIVED OF MATERIALS
PHY VERIFICATION HIGHLIGHTING SHORTAGES/EXCESS
GRN PRPARATION& SENDING TO QC/APPROVAL AUTHORITY
RECEIPT
ACCEPTEP/REJECTED
IF ACCEPTED SEND TO ITS LOCATION
GRN SEND TO A/C AFTER AUTHORISED SIGNATORY WITH REJECTION/SHORTAGE NOTE
BILL POSTED & STOCK GET UPDATED,PRI/DEBIT NOTE GENERATED
IDENTIFICATION ALL STORE MATERIAL
The location of stock of each item is maintained so that any item can be easily traced,located
LOCATION for transactions like receipt & issue
MATERIAL REQUISITION/WORK ORDER RECEIVED
CHECK FOR PROPER AUTHORIZATION CODE VERIFICATION & COST CENTER
MATERIAL ISSUED
ISSUE SLIP RECORDED IN SYSTEM & STOCK GET REDUCED
ISSUE DAILY ISSUE REPORT CIRCULATED TO MANAGEMENT/MONTHLY MIS SUBMISSION

SAFETY & SECURITY SECURITY OF MATERIALS IS ONE OF THE CRITICAL & VITAL POINT FOR ANY STORE,AS PER OUR
STUDY PRECAUTIONS FOR SAFETY OF COSTLY ITEM HAD TAKEN CARE VERY CAREFULLY AS
EXAMPLE-BRASS INGOT,NICKLE PLATE ARE KEPT IN LOCK & KEY CUSTODY, ALL BOP ITEM ARE
KEPT IN CLOSE MONITORING & ABOVE ALL FOR MONITORING THE TRANSACTIONS LIKE
MATERIAL MOVEMENT & FOR OTHER ACTIVITY CCTV CAMERA'S ARE USED.

IN STORES MANAGEMENT TWO TYPES OF RECORDS ARE FUNDAMENTAL ONE IS CALLED BIN
CARD OR STOCK CARD AND THE OTHER IS STORES LEDGER.(WE MAINTAINED THROUGH
RECORD DEEPING SYSTEM)
WE TRIED TO MAINTAINED GOOD HOUSEKEEPING AND ENSURING PRINCIPLE OF PLACE FOR
HOUSE KEEPING EVERYTHING AND ERERYTHING IN ITS PLACE.
UNSERVICABLE:LIKE MS SCRAP/PVC OR MS DRUMS ARE SELL OUT AT A FIXED PRICE AS PER
MANAGEMENT GUIDELINES.

WASTE ARISING OUT OF PRODUCTION: THESE ARE BAICALLY CALLED MISCELLANEOUS

SCRAP(I.E,WASTE POLYTHENE,CORRUGATED BOXES ETC.) &ARE SELLOUT AT A FIXED PRICE AS
PER MANAGEMENT GUIDELINES

BY PRODUCTS:-DEPARTMENT WISE VARIOUSE TYPE OF BY-PRODUCTS ARE DESCRIBED HERE.

DISPOSAL OF UNDESIRABLE MATERIALS
AT:- CASTING THERE WE FOUND THREE TYPE BY PRODUCTS
1.KEET/FURNACE DUST:-SELL OUT AS PER MANAGEMENT GUIDE LINES
2.EDGE CUTTING DUST:-REUSED BY CASTING AS A BRASS
3.SUPER KEET:-REUSED BY CATING AS A BRASS
AT MACHINE SHOP WE FOUND FOLLOWING SCRAPS
1.REJECTED PRODUCTS:-REUSED BY CASTING AS A BRASS
2.MACHINE CHIPS:-REISED BY CASTING AS A BRASS.
AT GRINDING & POLISHING WE FOUND FOLLOWING SCRAPS.
1.REJECTED PRODUCTS:-REUSED BY CASTING AS A BRASS
2.GRINDING DUST:-REUSED BY CASTING AS A BRASS OR SELL OUT AS PER MANAGEMENT
GUIDE LINES
 Land contaminations/Floor
contamination/Poor asthetic
Air pollution Water pollution look Effect on floura
 Non-
Hazardou
s Waste
Hazardous waste ( Food
generation( Used oil, waste,
natural resources Empty container, Oil Packaging
depletion(NG,Ground water, Clay, Effect on soaked cotton waste, waste,
Diesel, Lub Oil, Electricity, human(Noise Ceramic blanket, Asbestos, ETP
Effect on fauna Grease,Silica, Quartz, Alumina,etc) pollution) BMW,Etc) sludge)
Activity Sub-activity R/NR D/I Aspect Impact N/AB/E Eliminations Substitute
 Detction Total Score
Technological/ Adminstrative Procedure Visual Quantity Severity Probablity &
Engineering control Controls Duration (Q*S*P*D)
 Over Additional
Decesion Riding control
Factors measures
 Plastic
Activity Sub-activity Hazard Glassware
Clay

Raw material
plastic clay Eye Vomitting Cut mark on
Sampling Risk Carciogenic Beaker
inspection irritations sense finger
(quality check)

Exposure
Due to Due to Due to with broken
Acid test HZ exposure exposure exposure glassware
WA Test
 Laboratory
Material Chemist

Skin PPE
irritation adoption Acid Burn
HCl Mr. X
& burn is very injury
injury less

Due to Due to
exposure mishandling
 No. of Avg.
Sub-
Activity R/NR D/I Hazard Risk effected score of Eliminations
activity people BBS

Raw material
plastic clay Acid Due to
R D exposure Carcinogenic 3 6
inspection testing
(quality check)
 Best Good Lowest

Substitute Technological/E Procedure PPE Visual

Adminstrative Probability Severity
ngineering control control Controls

Competent Chemical
chemist has SOP No. 505 nose Signage 1 5
been deployed mask

Appron
Goggles
Hand gloves
Saftey face sheild
 Total Additional Over Interested
Score Decession control riding party
(RPN) measures factors concern

Unacceptable Action plan

10 SF
risk