Professional Documents
Culture Documents
TABLE OF CONTENTS
CONTENT PAGE
SL NO DESCRIPTION
NO NO
CURRENT TRANSFORMERS
1. 1.0 Scope 29
2. 2.0 Purpose 29
3. 3.0 Pre-requisites 29
4. 3.1 System requirements 29
5. 4.0 Requirements of Testing Kits 29
6. 5.0 Requirements of Testing Instruments 29
7. 6.0 Hazards and precautions 30
8. 7.0 Post installation checks 30
9. 8.0 Test to be conducted 30
10. 8.1 Insulation Resistance Test 30
11. 8.2 Continuity Test 32
12. 8.3 Secondary Winding Resistance Test 32
13. 8.4 Polarity Test 33
14. 8.5 Tan Delta & Capacitance Test 34
15. 8.6 Primary Injection Test Kit 35
16. 8.7 Magnetizing Current Characteristic Test 35
17. 8.8 Contact Resistance Measurement Test For Connectors 36
18. 8.9 Secondary Injection Test 37
19. An – 1 Annexure – 1 – Format for Equipment Data 38
20. An – 2 Annexure – 2 – Post Installation Check list 39
21. An – 3 Annexure – 3 – Insulation Resistance Test 41
22. An – 4 Annexure – 4- Insulation Resistance Test 42
23. An – 5 Annexure – 5- Insulation Resistance Test 42
24. An – 6 Annexure – 6 – Continuity Test 43
25. An – 7 Annexure – 7 – Secondary Winding Resistance Test 44
26. An – 8 Annexure – 8 – Polarity Test 45
27. An – 9 Annexure – 9 – Tan Delta & Capacitance Test 46
28. An – 10 Annexure – 10- Primary Injection Test 47
29. An – 11 Annexure – 11- Magnetizing Current Characteristic Test 49
30. An – 12 Annexure – 12- Contact Resistance Test For Connectors 50
31. An – 13 Annexure – 13- Secondary Injection Test 50
32. An – 14 Annexure – 14- Calibration Status Table 51
CAPACITIVE VOLTAGE TRANSFORMER
33. 1.0 Scope 53
34. 2.0 Purpose 53
35. 3.0 Pre-requisites 53
LARSEN & TOUBRO CONSTRUCTION PROCEDURE NO:
Power Transmission & Distribution T&C/T& C P/AIS-GIS/001
1.0 SCOPE
This procedure covers the Pre commissioning Test for current Transformers and the test
report format covers CT’s which is having 5 cores on its secondary.
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Current Transformers to ensure the healthiness of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to current transformers were laid & terminated.
4. Make sure that the equipment erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the equipment Erected.
Test Procedure:
The above test to be conducted at following points,
a) Primary to Earth
b) Primary to Secondary
c) Secondary to Earth
d) Between Secondary Cores
a. Primary to earth
1) Connect the line terminal of the Meggar (5000V) to either P1 (or) P2 of the Current
Transformers
2) Connect the Earth terminal of the Meggar to the earth stud provided at the equipment
3) Switch on the Meggar
4) Take down the readings (It should be in Mega Ohms).
b. Primary to Secondary
1) Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Current
transformers
2) Connect the Earth terminal of the Meggar to the S1 (or) S2 of the Current transformers
3) Switch on the Meggar
c. Secondary to Earth
1) Connect the line terminal of the Meggar(500V) to either S1 (or) S2 of the Current
transformers
2) Connect the Earth terminal of the Meggar to the earth stud provided at the equipment
3) Switch on the Meggar.
2) Connect the Earth terminal of the Meggar(500V) to either S1 (or) S2 of the other cores of
the Current transformers
3) Switch on the Meggar
4) Take down the readings (It should be in Mega Ohms).
Test Procedure:
a) Select the Multi meter in Resistance Mode.
b) Connect the Multi meter across the secondary terminals of various cores.
c) Note down the readings
d) Compare the test results with Factory Test Report (If available)
Test Format For the above test are enclosed in Annexure –VII
Aim:
To check for the correct sequence of polarity on the primary and secondary side of the
current transformer. (For eg. When P1 is positive w.r.t. P2, then S1 also must be positive w.r.t S2,
according to the scheme requirement).
Equipments Required:
The equipments required for polarity tests are as follows,
i) Battery of suitable rating or Polarity tester.
ii) Analog Multimeter / Galvanometer.
iii) Connecting leads.
Test Procedure:
Test Format For the above test are enclosed in Annexure – VIII
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Equipments Required:
The equipments required for carrying out Tan Delta Capacitance test are as follows,
i) Tan Delta Test Kit.
ii) Connecting cables.
Test Procedure:
Note: When the CT’s are provided with taps then the measurement of capacitance can be done
between the tests taps, else the capacitance should be measured from one terminal to grounded
terminal. (As per the connections shown in the diagram).
a) Connect the kit across the test terminals provided in the equipment for Tan Delta
Measurement.
b) Initially apply 2 KV and note down the readings
c) Then apply 10 KV and note down the readings
d) Compare with the test results obtained at the manufacturer test report (If Available)
For CT’s With Test Taps:
a) Connect the Micro Ohm Meter leads on the connectors of CT primary terminals
b) Switch ‘ON’ the test kit & apply the current up to 100Amps
c) Take Down the Readings.
d) It should be in Micro Ohms
Test Format For the above test are enclosed in Annexure – XII
ANNEXURE – I
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Make :
Type: :
Winding I
Winding II
Winding III
Winding IV
Winding V
ANNEXURE – II
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ANNEXURE – III
Insulation Resistance Measurement test
Core Phase
Primary – Core – I
MΩ
Primary – Core – II
MΩ
Primary – Core – IV
MΩ
Primary – Core – V
Primary – Earth
ANNEXURE – IV
Insulation Resistance Measurement test
Secondary to Earth
Permissible value for 1kV is 1Mohm.
Phase
Core
R- Phase Y- Phase B-Phase
ANNEXURE – V
Insulation Resistance Measurement test
Between Secondary Cores
Permissible value for 400 kV > 400 M Ω and for 220 kV > 220 M Ω
Core Phase
R- Phase Y- Phase B-Phase
Core I- Core II
Core I – Core III
Core I – Core IV
Core I – Core V
Core II – Core III
Core II – Core IV
Core II – Core V
Core III – Core IV
Core III – Core IV
Core IV – Core V
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ANNEXURE – VI
Continuity Test
Core Between Phase
Terminal R- Phase Y- Phase B-Phase
1S1 – 1S2
Core I
1S1 – 1S3
1S1 – 1S4
2S1 – 2S2
Core II
2S1 – 2S3
2S1 – 2S4
3S1 – 3S2
Core III
3S1 – 3S3
3S1 – 3S4
4S1 – 4S2
Core IV
4S1 – 4S3
4S1 – 4S4
5S1 – 5S2
Core V
5S1 – 5S3
5S1 – 5S4
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ANNEXURE – VII
Secondary Winding Resistance Test
Secondary winding resistance (In Ohms):
1S1 – 1S2
Core I
1S1 – 1S3
1S1 – 1S4
2S1 – 2S2
Core II
2S1 – 2S3
2S1 – 2S4
3S1 – 3S2
Core III
3S1 – 3S3
3S1 – 3S4
4S1 – 4S2
Core IV
4S1 – 4S3
4S1 – 4S4
5S1 – 5S2
Core V
5S1 – 5S3
5S1 – 5S4
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ANNEXURE – VIII
Polarity Test
Polarity Test: (With 1.5 Volt DC supply)
Connect + ve at P1 and –ve at P2
Core Between Phase
R-Phase Y-Phase B-Phase
ANNEXURE – IX
Tan Delta & Capacitance Test
A.
5 kV
10 kV
B.
Remarks
Voltage Tan Delta (Measured Value)
Y-Phase B-Phase
R -Phase
Site Factory Site Factory Site Factory
5 kV
10 kV
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ANNEXURE – X
Primary Injection Test
60%
80%
CORE II 20%
60%
80%
60%
80%
CORE IV 20%
60%
80%
CORE V 20%
60%
80%
CORE I 20%
60%
80%
CORE II 20%
60%
80%
60%
80%
CORE IV 20%
60%
80%
CORE V 20%
60%
80%
CORE I 20%
(1S1-1S4) 40%
60%
80%
CORE II 20%
60%
80%
60%
80%
CORE IV 20%
60%
80%
CORE V 20%
60%
80%
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ANNEXURE – XI
Magnetizing Current Characteristic (Knee Point Voltage) Test
R – Phase
Voltage Current Measurement
To be applied Actual Value Core - I Core II Core IV Core V
1S1 – 1S2 2S1 – 2S2 4S1 – 4S2 5S1 – 5S2
0.25 X KVp
0.50 X KVp
0.75 X KVp
1.00 X KVp
1.10 X KVp
Y- Phase
Voltage Current Measurement
To be applied Actual Value Core - I Core II Core IV Core V
1S1 – 1S2 2S1 – 2S2 4S1 – 4S2 5S1 – 5S2
0.25 X KVp
0.50 X KVp
0.75 X KVp
1.00 X KVp
1.10 X KVp
B-Phase
Voltage Current Measurement
To be applied Actual Value Core - I Core II Core IV Core V
1S1 – 1S2 2S1 – 2S2 4S1 – 4S2 5S1 – 5S2
0.25 X KVp
0.50 X KVp
0.75 X KVp
1.00 X KVp
1.10 X KVp
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ANNEXURE – XII
Contact Resistance Measurement (For Connectors) Test
ANNEXURE – XIII
Secondary Injection Test
1S1 – 1S2
Core I
1S1 – 1S3
1S1 – 1S4
2S1 – 2S2
Core II
2S1 – 2S3
2S1 – 2S4
3S1 – 3S2
Core III
3S1 – 3S3
3S1 – 3S4
4S1 – 4S2
Core IV
4S1 – 4S3
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4S1 – 4S4
5S1 – 5S2
Core V
5S1 – 5S3
5S1 – 5S4
ANNEXURE – XIV
Calibration Status Table
TEST INSTRUMENT DETAILS:
Sr no Instrument description Range Calibration status
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1.0 SCOPE
LARSEN & TOUBRO CONSTRUCTION PROCEDURE NO:
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This procedure covers the Pre commissioning Test for Voltage Transformers
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Voltage Transformers to ensure the healthiness and performance of
the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to Voltage transformers were laid & terminated.
4. Make sure that the equipment erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the equipment Erected.
1) Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Voltage
Transformers
2) Connect the Earth terminal of the Meggar to the earth stud provided at the equipment
3) Switch on the Meggar
4) Take down the readings (It should be in Mega Ohms).
b. Primary to Secondary
1. Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Voltage
transformers
2. Connect the Earth terminal of the Meggar to the a (or) n of the Voltage transformers
3. Switch on the Meggar
4. Take down the readings( It should be in Mega Ohms)
c. Secondary to Earth
1. Connect the line terminal of the Meggar(500V) to either a (or) n of the Voltage transformers
2. Connect the Earth terminal of the Meggar to the earth stud provided at the equipment
3. Switch on the Meggar
4. Take down the readings( It should be in Mega Ohms)
Aim:
This test is done in order to ensure that the flow of power is not interrupted in between due
to damages. This test assures that the flow of power is continuous.
Equipments Required:
o Multimeter.
o Test Leads.
Test Procedure:
a) Select the Multi meter in continuity Mode.
b) Connect the Multi meter across the secondary terminals of various cores.
c) Check for the ‘Beep’ sound
Test Format For the above test is enclosed in Annexure –VI.
v) Momentarily apply the D.C Voltage across the Secondary terminals of CVT
Test Format For the above test are enclosed in Annexure –IX
Aim:
To calculate the value of the contact resistances and compare it with the factory test report
and find the values to be in acceptable limits.
Equipments Required:
o Micro ohm meter.
o Test Leads.
Test Procedure:
a) Connect the Micro Ohm Meter leads on the connectors of CVT/PT primary terminals
b) Switch ‘ON’ the test kit & apply the current up to 100Amps
c) Take Down the Readings.
d) It should be in Micro Ohms
Test Format For the above test is enclosed in Annexure – XI.
ANNEXURE – I
Make :
Type: :
Winding I
Winding II
Winding III
ANNEXURE – II
Post Installation check list
ANNEXURE – III
Core Phase
R- Phase Y- Phase B-Phase
Primary – Core – I MΩ
Primary – Core – II MΩ
Primary – Earth MΩ
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ANNEXURE – IV
Phase
Core
R- Phase Y- Phase B-Phase
ANNEXURE – V
Permissible value for 400 kV > 400 M Ω and for 220 kV > 220 M Ω
Core Phase
R- Phase Y- Phase B-Phase
Core I- Core II
ANNEXURE – VI
Continuity Test
ANNEXURE – VII
Core I 1a – 1n
Core II 2a – 2n
Core III 3a – 3n
ANNEXURE – VIII
Polarity Test
ANNEXURE – IX
Tan Delta & Capacitance Test
2 KV C1
10KV C1
2 KV C2
10KV C2
2 KV C3
10KV C3
2 KV C1+C2+C3
10KV C1+C2+C3
B.
2 KV C1
10KV C1
2 KV C2
10KV C2
2 KV C3
10KV C3
2 KV C1+C2+C3
10KV C1+C2+C3
ANNEXURE – X
Ratio Test
Phas e Primary Se condary Voltage The ore tical Actual ratio % Error
Voltage Be twe e n Value ratio Factory Site
R 1a-1n
R 2a-2n
R 3a-3n
Y 1a-1n
Y 2a-2n
Y 3a-3n
B 1a-1n
B 2a-2n
B 3a-3n
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ANNEXURE – XI
Contact Resistance Measurement (For Connectors) Test
The value of contact resistance should not be more than 5 micro Ω per joint per connector
ANNEXURE – XII
Secondary Injection Test
ANNEXURE – XIII
Calibration Status Table
TEST INSTRUMENT DETAILS:
Sr no Instrument description Range Calibration status
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1.0 SCOPE
This procedure covers the Pre commissioning Test for Transformers.
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Transformers to ensure the healthiness and performance of the
equipment.
3.0 PRE-REQUISITES
3.1 SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to Transformers were laid & terminated.
4. Make sure that the equipment erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate of the equipment Erected.
b. Between Windings
1) Connect the line terminal of the Meggar (5000V) to one winding of the Transformer.
2) Connect the Earth terminal of the Meggar to the other winding of Transformer
3) Switch on the Meggar.
4) Take down the readings (It should be in Mega Ohms).
Test Format For the above test are enclosed in Annexure –III
Aim:
To ensure that the insulation resistance value between the core and tank is in acceptable
limits.
Equipments Required:
Insulation Tester.
Test leads.
Test Procedure:
a) Apply 2 KV D.C between Core and Frame/Tank. Take down the IR value.
b) Apply 2 KV D.C between Frame and Core/Tank. Take down the IR value.
Test Format For the above test are enclosed in Annexure –IV
To calculate the value of the turn’s ratio and compare it with the factory test reports and
ensure the correctness of the values obtained.
Equipments Required:
o Transformer turns ratio meter.
o Test leads.
Test Procedure:
a) Connect the ratio kit across the HV and IV winding of the transformer at 1st Tap.
b) Measure the turn’s ratio obtained.
c) Repeat the test at all Taps.
d) Repeat the Test between HV and LV windings also.
Compare the results obtained with actual ratios.
Windings
a) Connect the HV & LV test lead of the kit across the windings in one phase.
b) Repeat the test for other phases of the windings.
c) Repeat the test between windings & Earth.
Equipments Required:
o Multimeter.
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o Test leads.
Test Procedure:
This test is to confirm the Vector group of Transformer. This more crucial in sub-station where
transformers are paralleled together.
The vector group test for Yd11 Transformer (Widely used in all sub-stations)
1R1 –N = 3R1 -N
Aim:
To ensure that the percentage impedance given in the factory test report is similar to that
measured value.
Equipments Required:
o Multimeter.
o Clamp meter.
o Test leads.
Test Procedure:
a) Apply Single Phase voltage across one phase of HV windings. Short the IV side winding
of that phase. Measure the Current at IV side. Note down the voltage applied.
b) Apply Single Phase voltage across one phase of IV windings. Short the LV side winding
of that phase. Measure the Current at LV side. Note down the voltage applied.
c) Apply Single Phase voltage across one phase of HV windings. Short the LV side winding
of that phase. Measure the Current at LV side. Note down the voltage applied.
This Test should be done at Nominal Tap, Minimum & Maximum Tap positions
The test format for the above test are enclosed in Annexure - XII
Table-1
TEST TYPE TEST 3 – PHASE 1-PHASE
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Test 1 H! – X1
Series winding (OC)
Test 2 H2 – X2 H1-X1
All other terminals floating
Test 3 H3 –X3
Test 4 X1 – H0X0
Common winding (OC)
Test 5 X2 – H0X0 X1 – H0X0
All other terminals floating
Test 6 X3 – H0X0
Test 7 Y1 – Y3
Tertiary winding (OC) Y1 – Y2
Test 8 Y2 – Y1
All other terminals floating (Y1 – Y0)
Test 9 Y3 – Y2
Short circuit (SC) Test 10 H1-H0X0
H1-H0X0
High (H) to Low (L) Test 11 H2-H0X0
Short (X1-H0X0)
Short (X1-X2-X3) Test 12 H3-H0X0
Short Circuit (SC) Test 13 H1-H0X0
H1-H0X0
High (H) to Tertiary (Y) Test 14 H2-H0X0
Short (Y1-Y2)
Short (Y1-Y2-Y3) Test 15 H3-H0X0
Short Circuit (SC) Test 16 X1-H0X0
X1-H0X0
Low (L) to Tertiary (Y) Test 17 X2-H0X0
Short (Y1-Y2)
Short (Y1-Y2-Y3) Test 18 X3-H0X0
Dissolved gas analysis (DGA) is a powerful diagnostic tool to detect any incipient fault
developing inside the oil-filled equipment. The oil sample is to be taken after oil filling (before
commissioning) as a benchmark and there after 24hrs of charging, 7 days, 15 days, one month
and three months after charging to monitor the gas build up if any. The oil samples are to be
sent to CIOTL/IOTL/STL for DGA and first two samples for oil parameter testing also.
The test format for the above test are enclosed in Annexure - XIII
(Note: At the time of change over selector operation (i.e. 9b to 10 & vice-versa), higher
torque is required. Tap changer end position should be checked that the same is not overrun
to avoid any failure during operation. Same can be seen through the inspection glass in the
tap changer head cover.
With the tap-changer fully assembled on the transformer the following sequence of
operations shall be performed:
a) With the transformer un-energized, one complete cycles of operations (a cycle of
operation goes from one end of the tapping range to the other, and bach again). Check
continuity of winding during this test. Ensure that the voltmeter does not deflect to Zero.
b) With the transformer un-energized, and with the auxiliary voltage reduced to 85% of its
rated valve, one complete cycle of operation.
c) With the transformer energized at rated voltage and frequency at no load, one complete
cycle of operation.
The test format for the above test are enclosed in Annexure - XIV
ANNEXURE – I
DETAILS OF EQUIPMENT
Make :
Type:
Rating :
SL No :
Voltage Ratio :
Cooling Type :
Year of Manufacture :
Oil Quantity :
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ANNEXURE – II
Post Installation check list
ANNEXURE – III
Insulation Resistance Measurement: Using _____________ Megger
IV/LV
HV/LV
ANNEXURE – IV
Core Insulation test
INSULATION VALUE
BETWEEN CC-G
BETWEEN CL-G
BETWEEN CC-CL
ANNEXURE – V
Magnetic Balance Test
(Using Equipment Details)
Equipment: Make: Range: Sl.No: Calib due date:
ANNEXURE – VI
FLOATING NEUTRAL VOLTAGE MEASUREMENT
Note: Disconnect the transformer neutral from the ground. Apply 3 Phase 415 Volts to the high
voltage winding and make the measurement in the IV winding with respect to neutral point to
ground.
Apply 3 Phase 415Volts to the intermediate voltage winding and make the measurement in the
tertiary winding with respect to neutral and neutral point to ground.
ANNEXURE – VII
MEASURMENT OF WINDING RESISTANCE (IN OHM)
Testing Instrument details : _______________________________
Testing Equipment Calibration Valid or not : _______________________________
Ambient temperature at the time of test : _______________________________
Temperature of oil : _______________________________
WTI reading : _______________________________
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ANNEXURE – VIII
VOLTAGE RATIO TEST
a) RATIO : HV/IV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
REVERSE SIDE:
Tap
Voltage Applied Voltage Measures Ratio Factory ratio
Position
Tap Posi
Tap Posi
Tap Posi
Tap Posi
b) Ratio: HV/LV
Lowest
Normal
Highest
ANNEXURE – IX
TAN DELTA & CAPACITANCE MEASUREMENT OF BUSHING
ANNEXURE – X
VECTOR GROUP TEST & POLARITY CHECKING
ANNEXURE – XI
MAGNETISATION CURRENT TEST
ANNEXURE – XII
SHORT CIRCUIT IMPEDANCE TEST
Testing Instrument details : _________________________________
Testing Equipment calibration valid or not : _________________________________
Ambient temperature at the time of test : _________________________________
Temperature of Oil : _________________________________
a. MV to LV
Tap 1U1 ( R ) 1V1 ( Y ) 1W1 ( B )
Number (IV of R Ph & N shorted, LV (IV of Y Ph & N shorted, (IV of B Ph & N shorted,
Open) LV Open) LV Open)
Voltage Current Voltage Current Voltage Current
b. IV to LV
Supply Short all 3 LV bushing, Short all 3 LV bushing, Short all 3 LV bushing, HV
HV open HV open open
c. HV to LV
Tap No: ______
Supply Short all 3 LV bushing, IV Short all 3 LV bushing, IV Short all 3 LV bushing, IV
open open open
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Supply Short all 3 LV bushing, IV Short all 3 LV bushing, IV Short all 3 LV bushing, IV
open open open
ANNEXURE – XIII
DISSOLVE GAS ANALYSIS
ANNEXURE – XIV
TEST ON OLTC
Status Remarks
S. No Description
OK NOT OK
1 Visual inspection of equipment
Manual operation on all taps (local) with
2 confirmation of the No. of revolutions and
locking at extreme taps.
3 Over load device of driving motor.
4 Local operation (Electrical)
5 Remote operation (Electrical)
6 Tap position indicator
Check operation with master follower
7
scheme (parallel operation)
8 Out of step relay.
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ANNEXURE – XV
OPERATIONAL TEST ON OTHER EQUIPMENTS
ANNEXURE – XVI
OIL CHARACTERISTICS
ANNEXURE – XVII
1.0 SCOPE
This procedure covers the Pre commissioning Test for Circuit Breakers
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Circuit Breakers to ensure the healthiness and performance of the
equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to Circuit Breakers were laid & terminated.
4. Make sure that the equipment erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the equipment Erected.
5. Ensure Proper Tools & Tackles are Available for carrying out Tests.
6. Ensure Proper PPE ( Personal Protective Equipments) are used
7. Ensure the Healthiness of the test leads (Check for any insulation Damages).
8. Competent Authority to maintain shutdown & Work permit system in existing Live Bay works.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.
e) The Contact should open after the low pressure point is reached
Test Format For the above test are enclosed in Annexure-IV
b) By regulating the flow rate of SF6 gas (0.2 liter/min to 0.5 liter/min - ref. IEC 60480), the
Value of dew point is observed till it becomes stable.
c) If the regulating valve is provided at outlet of the dew point kit then values as given in
Doc. no. for rated pressure is to be monitored.
Dew Point of SF6 gas varies with pressure at which measurement is being carried out. This
Is due to the fact that Saturation Vapour Pressure decreases with increase in Pressure of the
SF6 gas. Hence, dew point of SF6 gas at higher pressure is lower than dew point at
Atmospheric pressure Therefore, it is to be ensured that if measurement has been done at a
Pressure other than the atmospheric pressure; same is to be converted to the atmospheric
Pressure as given in the table below used at the time of commissioning for various CB
Manufacturers: Method for converting dew point at different gas pressures, is
Given/described in IEC-60480.
Sl. Make of CB Dew point at Dew point at Atmospheric
rated pressure Pressure ( Limit )
No.
1 BHEL -15̊ C -36̊C
Equipments Required:
o Multimeter.
o Test Leads.
Test Procedure:
a) Select the Multi meter in Resistance Mode.
b) Connect the Multi meter across the Trip/Close coils.
c) Note down the readings
Test Format For the above test are enclosed in Annexure-VI
Equipments Required:
o Contact resistance meter.
o Test leads.
Test Procedure:
i. Connect the CRM kit across the contact while Breaker in Close Condition.
ii. Switch ON the test kit.
ANNEXURE – I
Details of Equipment
LOA No. :
Make :
Type:
Sl. No. :
Year of manufacture:
Feeder Name :
Operating Voltage:
Control Voltage:
ANNEXURE – II
Post Installation check list
ANNEXURE – III
Dew Point Test
ANNEXURE – IV
SF6 Gas Lockout/ Low Alarm Test
ANNEXURE – V
Insulation Resistance Measurement test
Caution: Isolate necessary DC for trip coils and closing coil before measuring
Control Circuit
Main Circuit
Breaker in Open Condition
Across Inteerupters Measured Value
R-Phase MΩ
Y-Phase MΩ
B-Phase MΩ
ANNEXURE – VI
Operating Time Measurement Test
ANNEXURE – VII
Contact Resistance Measurement Test
Pump details
Make Volt
Sl. No. Amp.
Type HP/kW
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Operations check:
Oil pressure drop during operations and pump running time in seconds
Motor details:
Make Volt
Sl. No. Amp.
Type HP / kW
Year of manufacture Setting (Thermal
overload)
ICU details:
Make
Sl. No.
Type
Discharge
Capacity
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Year of manufacture
Leakage check:
Air pressure drop in 24 hours:
Motor details:
Make Volt
Sl. No. Amp.
Type HP / kW
Year of manufacture Setting (Thermal
overload)
Circuitry/Operational Checks
Check for annunciation in control room as per the following formats and record the
reading
S. Description of test Source of Window description Result Remarks
No. initiation
A Switch off the Dc switch in Control cubicle Source I / II DC fail /
control cubicle DC switch ON / AC fail
OFF
B Switch off the AC switch in Control cubicle Source I / II DC fail /
control cubicle AC switch ON / AC fail
OFF
C Short the alarm contacts of SF 6 Density Monitor SF 6 gas density low
gas density monitor (R-Phase)
1.0 SCOPE
This procedure covers the Testing for Isolators.
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Isolators to ensure the healthiness and performance of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to Isolators were laid & terminated.
4. Make sure that the equipment erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the equipment Erected.
ANNEXURE – I
Details of Equipment
LOA No. :
Make :
Type: :
Sl. No. :
Year of manufacture:
Feeder Name :
Operating Voltage:
Rated Current :
Control Voltage :
ANNEXURE – II
Post Installation check list
ANNEXURE – III
IR VALUE TEST
Insulation resistance value of motor winding :
(Using a 500 volt megger measure resistance between the winding of motor and earth)
Isolator MB:
Between Phase
R- Phase Y- Phase B-Phase
Winding to earth MΩ
ANNEXURE – IV
Contact Resistance Measurement Test
PHASE
ACROSS
R PHASE Y PHASE B PHASE
CONNECTOR(MALE SIDE) MICRO OHM
CONNECTOR (FEMALE SIDE) MICRO OHM
MAIN CONTACT(Male&female) MICRO OHM
Motor details:
Isolator Ground switch
R-Phase Y-Phase B-Phase R-Phase Y-Phase B-Phase
Make
Sl. No.
Type
Volt
Amp.
HP/ kW
Year of
manufacture
Overload setting
CONTROL PANEL
OPERATION
EQUIPMANT LOCAL REMOTE
CLOSE
Isolator
OPEN
CLOSE
Earthswitch
OPEN
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Checking of interlocks
Typical circuit
52
89A 89B
89AE 89BE
1.0 SCOPE
This procedure covers the Pre commissioning Test for Isolators
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Isolators to ensure the healthiness and performance of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. Make sure that the equipment erected is as per approved drawings & Layouts.
4. Check the Name Plate & Rating Plate Of the equipment Erected.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.
ANNEXURE – I
Details of Equipment
LOA No. :
Make :
Type: :
Feeder Name:
Rating :
Voltage Rating:
mH Rating :
Current rating:
Bandwidth:
ANNEXURE – II
Post Installation check list
ANNEXURE – III
IR VALUE TEST
Insulation resistance measurement:
ANNEXURE – IV
ANNEXURE – V
1.0 SCOPE
This procedure covers the Pre commissioning Test for Lightning Arrestors / Surge
arrestors.
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Lightning arrestors / Surge arrestors to ensure the healthiness and
performance of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. Make sure that the equipment erected is as per approved drawings & Layouts.
4. Check the Name Plate & Rating Plate Of the equipment Erected.
8. Competent Authority to maintain shutdown & Work permit system in existing Live Bay works.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.
A. ZnO Surge Arrester continuously conducts a small leakage current (Fig.19). The resistive
Component of this leakage current may increase with time due to different stresses causing
Ageing and finally cause arrester failure.
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B. If Harmonics are present in the system voltage, it affects the value of measured third
Harmonic current. Compensating device provided to be used to nullify the effect. The value
Of Third Harmonic Resistive current shall be less than 30 μA
ANNEXURE – I
DETAILS OF EQUIPMENT:
LOA No. :
Make :
Type: :
Feeder Name:
Voltage Rating :
ANNEXURE – II
Post Installation check list
S. Description Status Remarks, Record
No. Yes No discrepancies, if any
1. Equipment is cleaned and free from dust /
dirt, foreign materials etc.
2. Equipment is free from all visible defects on
physical inspection
3. Support structure and surge counter has been
provided with double earth
4. All nuts and bolts are tightened correctly as
per specified torque
5. Equipment erection is complete in all respect
6. Permanent Labelling and identification is
done
7. Levelling and alignment of structure and
base frame is checked
8. All insulators and surge counter are free
from any physical defect
9. Tightness of nuts bolts of terminal
connectors are checked
10. Erection completion certificate along with
list of outstanding activities reviewed
11. Check one end of surge counter is connected
to the bottom of LA stack and one end of
surge counter has been earthed
12. The direction of the exhaust vent ports away
from the protected equipment and other
arrester poles
13. Clearance from the arrester to earthed
objects and from the arrester pole to another
arrester pole maintained as per outline
drawing and all erection has been done as
per drawing issued by Engg. Deptt.
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ANNEXURE – III
IR VALUE TEST
ANNEXURE – IV
1 Counter Reading
Annexure-V
CALIBRATION STATUS TABLE
TEST INSTRUMENT DETAILS:
Sr Instrument description Range Calibration status
no
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1.0 SCOPE
This procedure covers the Pre commissioning Test for Power Cables
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for power cables to ensure the healthiness and performance of the cables.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. Make sure that the cable is laid as per approved drawings & Layouts.
4. Check the rating of the cable laid.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.
ANNEXURE – I
Details of Cable
LOA No. :
Make :
Type: :
Feeder Name:
Voltage Rating :
ANNEXURE – II
Post Installation check list
ANNEXURE – III
IR VALUE TEST
Voltage grade of cable Voltage rating of IR tester
1.1Kv 500v
3.3Kv 1000v
6.6Kv 1000v
11Kv 1000v
22Kv 2.5Kv *
33Kv 2.5Kv *
33 Kv & Above 5 Kv *
ANNEXURE – IV
Note:
The cable cores must be discharged on completion of DC high voltage test and the cable should be
Earthed until it is put into service.
DC test for old cable is 1.5 times rated voltage or less depending on the life of cables. But the test
Voltage should not be less than the rated voltage.
Frequent high voltage test must not be carried out on the cable, which will reduce the life of the
Cable.
During high voltage test all other electrical equipments related to the cable installation such as
Switches, Instrument Transformers, Bus-bar etc., must be earthed and clearance should be
maintained from the other equipment and framework to prevent flashover.
Annexure-V
1.0 SCOPE
This procedure covers the Pre commissioning Test for EHV Cables as per IEC 62067 &
SEC- COA standards.
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for EHV Cables to find its Healthiness
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. Make sure that the equipment erected is as per approved drawings & Layouts.
4. Check the Rating Of the Cables Erected.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.
10. Both the ends of the cable require human supervision.
Connect the current points of the power analyzer to the CT secondary circuit of the sending
end cable.
Switch ON the supply and note down the readings according to Annexure – VII.
The sending end parameters are noted down.
Connect the power analyzer voltage points across PT secondary circuit of receiving end cable.
Connect the current points of the power analyzer to the CT secondary circuit of the receiving
end cable.
Switch ON the supply and note down the readings according to Annexure – VII.
The receiving end parameters are also noted down.
Now the power loss can be calculated as per Annexure – VII.
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ANNEXURE-I
CABLE DETAILS
DATE OF TEST :
PROJECT :
CABLE LENGTH :
AMBIENT TEMPERATURE :
HUMIDITY :
ANNEXURE – II
POST INSTALLATION CHECK LIST
ANNEXURE –III
INSULATION RESISTANCE MEASUREMENT
ANNEXURE-IV
PHASE VERIFICATION TEST
Sl No Phase Remarks Test Result
R-Earthed ; Y & B -
1 R Phase
Unearthed
Y-Earthed ; R & B -
2 Y Phase
Unearthed
B-Earthed ; Y & R -
3 B Phase
Unearthed
ANNEXURE –V
DC SHEATH TEST
Voltage Applied : …………………KV
Duration : …………………..sec
ANNEXURE – VI
VLF TEST
Tested from ________________________________at 60KV AC with VLF testing equipment
Resistance – (megohms)
Red to Earth
Yellow to Earth
Blue to Earth
ANNEXURE – VII
POWER LOSS MEASUREMENT
Sending End Receiving End Power Loss
Parameter R- Y- B- R- Y- B- R- Y- B-
Phase Phase Phase Phase Phase Phase Phase Phase Phase
Current, A
Voltage, V
Power
Factor
Active
Power,
Watt
ANNEXURE-VIII
CALIBRATION STATUS TABLE
TEST INSTRUMENT DETAILS:
Sr Instrument description Range Calibration status
no
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1.0 SCOPE
This procedure covers the Pre commissioning Test for Switchgears
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Switchgears to ensure the healthiness and performance of the
Switchgear.
3.0 PRE-REQUISITES
3.1 SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to switch gear were laid & terminated.
4. Make sure that the Switchgear erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the Switchgear.
3. There should not be any temporary (hooking of supply) arrangement for Testing. Proper A.C
Supply extension board should be used
4. Ensure protection MCB is provided in the circuit of AC supply used for testing
5. Ensure Proper Tools & Tackles are Available for carrying out Tests.
6. Ensure Proper PPE ( Personal Protective Switchgears) are used
7. Ensure the Healthiness of the test leads (Check for any insulation Damages).
8. Competent Authority to maintain shutdown & Work permit system in existing Live Bay works.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.
b) Connect the Timer across the Pole for the Closing Time/ “Close-Open” Time
ANNEXURE – I
Details of Switchgear
LOA No. :
Make :
Type: :
Sl. No. :
Year of manufacture:
Operating Voltage:
Feeder details :
Control Voltage:
ANNEXURE – II
Post Installation check list
ANNEXURE – III
Operation Pole
R Y B
Closing Time (msec)
Opening Time (msec)
Close-open Time (msec)
Description Resistance in Ωs
Closing Coil
Trip Coil
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v) Mechanical Checks –
Description Remarks
CB rack in / out operation
CB rack in / out indications
Manual spring charging operation
Spring charged Indication
Manual ON / OFF operation
CB ON / OFF indication
Emergency Trip operation
Power contact alignment with panel contacts
Description Remarks
Spring Charging operation time (Secs)
Test / Service position switch
ON / OFF operation in Local / Remote
Spring charged Indication
CB ON / OFF indication
Lamp Indications
ANNEXURE – IV
Metering / Protection CT Test Report
CT Serial No.
R Ph Y Ph B Ph
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(In MΩs)
Description R Ph Y Ph B Ph
Primary to Earth
Primary to Secondary Core-1
Primary to Secondary Core-2
Secondary Core-1 to Earth
Secondary Core-2 to Earth
Secondary Core-1 to Core-2
(In Ωs)
Description Terminal Nos. R Ph Y Ph B Ph
Secondary Core-1 1S1-1S2
Secondary Core-2 2S1-2S2
Secondary Core-2
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CT Check List
ANNEXURE – V
PT Test Report
PT Serial No.
R Ph Y Ph B Ph
(In MΩs)
Description R Ph Y Ph B Ph
Primary to Earth
Primary to Secondary Core-1
Primary to Secondary Core-2
Secondary Core-1 to Earth
Secondary Core-2 to Earth
Secondary Core-1 to Core-2
Secondary
Core-2
PT Check List
ANNEXURE – VI
INSULATION RESISTANCE TEST FOR BUSBAR
a)Phase to earth:
b)Phase to Phase:
ANNEXURE – VII
CONTACT RESISTANCE MEASUREMENT
ANNEXURE – VIII
HIGH VOLTAGE TEST
Circuitry/Operational Checks
1.0 SCOPE:
This procedure will cover the guidelines for Commissioning checks, energisation and post
energisation checks on outdoor equipments for all bays. Interface outdoor equipment to CRP,
SCADA, DCDB, and ACDB is also covered by the procedure.
2.0 PURPOSE:
This procedure is prepared for carrying out the commissioning checks, energisation and post
energisation checks on all outdoor equipments.
3.0 PRE-REQUISITES:
3.1 REQUIREMENT OF OTHER SYSTEM:
1. Control & Relay panels with mimic display / semaphore indication are installed, tested and
commissioned in switchyard relay and control panel building, in control equipment room &
main control room.
2. 415V 3phase power supply from 415V ACDB are commissioned and available.
3. 220 V DC source 1 & 2 from DCDB power supply for protection and control system are
commissioned and available.
4. Installation, testing and commissioning of fire fighting system, EOT crane, ventilation system
and DG set ,submersible pumps for cable trench connected sump drainage system in
switchyard is completed.
5. System energy metering system is installed, tested and commissioned.
6. All civil works and mechanical services in the building and adjacent area are completed.
7. SCADA is commissioned and available (preferably).
4. Wave trap installation and PLCC (supplied / installed by other) equipments wherever
applicable are completed.
5. Firefighting system is available, completely installed and tested.
6. Ventilation system is functional and available.
7. Switchyard cable trenches are completed and are completely covered. The water sumps
connected to cable trench should be completed and the dewatering pumps and system
should be functional.
8. 3 phase 415 V power supply is available for testing.
9. Electrical inspectors clearance is obtained.
10. Telephone system is available near the equipment.
11. Relevant drawings, documents, PO copies, approved settings of relays are available.
12. Availability of auxiliary power with all protection is ensured.
13. Switchyard illumination is available on a permanent basis.
14. Earthing grid of switchyard is completed and all equipments and structures are connected to
earth.
4.0 REQUIREMENTS OF INSTRUMENTS:-
1. 250V, 500V, 5 KV & 10kV meggar.
2. Earth tester.
3. Multimeter.
4. Leakage current tester(AC/DC).
5. Clamp meter.(0-2000A)
6. DC power pack for (0 - 220V DC).
7. Micro – Ohmmeter.
9. Ensure that no earthing or discharge rod is left connected and that they are cleared
before charging.
10. Ensure proper ventilation and exhaust system is ON when installation is being done and
clean room conditions should be followed.
11. Do not operate the CB with SF6 gas pressure less than Recommended pressure.
12. Do not exceed the duty cycle of the CB for repeated operations.
13. Emergency operation of CB is not subjected to any condition of interlock, this has to be
checked before any emergency operation.
14. Do not operate the isolator and earth switch mechanism more than rated duty cycle.
Allow for cooling time of motor if repeated operations are to be performed.
15. Do not leave CVT neutral terminals disconnected from earth, connect them to PLCC
equipment or earth as per scheme.
16. Do not leave PT primary neutral terminals disconnected from earth.
17. Confirm the relative polarities of CT , line CVT and bus PT. These are particularly critical
for synchronising.
6 GENERAL CHECKS
In line with the pre-commissioning check list all checks shall be carried out
7 ENERGISATION AND POST ENERGISATION CHECKS
1. Check sheet is enclosed in annexure – 11.
2. Record on hourly basis as per the annexure the below mentioned values.
3. Record no load charging current on drawn by the line for 24 hrs.
4. Record current flow in the CT secondaries at regular intervals.
5. Record voltages on main buses and on line at regular intervals for 24 hrs.
6. Record the SF6 gas pressure readings of CB on an hourly basis.
7. Record the hydraulic oil pressure/ pneumatic pressure of CB on an hourly basis.
8. Check for any visible corona in the conventional part of switchyard.
9. Record the reading at LA surge monitor for counter and leakage current.
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8 WORK PLANS
Confirming the status of other
systems
CB tripping checks by
simulating protection system
Commissioning of switchyard as
per procedure
Consolidation of commissioning
documentation
ANNEXURE – 1
FINAL CHECK SHEET
B. SCADA RELATED
SR DESCRIPTION OF FINAL CHECK OBSERVATIONS REMARKS
NO
1 Check that SCADA panel installation is completed in all
respects
2 Check that SCADA system is commissioned as per
procedures.
3 Checked the operation of bay equipments from SCADA
panel
4 Checked that bay equipment interlocking is functioning
as per scheme from SCADA operations also
5 Checked that status of equipment is correctly getting
registered at SCADA panel
6 Checked that various signals emanating from relay
contacts are getting registered at SCADA panel
ANNEXURE – 2
POST ENERGISATION CHECK SHEET
SR POST ENERGISATION CHECKS OBSERVATION INFERENCE REMARK
NO / VALUE
1 Bus A voltage (in Volts) and frequency (in Hz)
2 Bus B voltage (in Volts) and frequency (in Hz)
3 SF6 pressure in all CBs (in bars)
4 Hydraulic oil pressure in all CBs (in bars)
5 Check for any visual corona discharge in the
switchyard
6 Check for any other abnormal noise from
equipments
7 Check the surge counter at LA and record the
leakage current, ensure leakage current is in
acceptable limit.
8 Line voltage in control room
ANNEXURE – 3
VERIFICATION SHEET
S no Activity Acceptance Verific Certification by verifying agency
verified criteria ation Procedure Inspection Functional Results
agency certification tests
1 Pre As per check list/
commissioni acceptance list
ng checks
2 Switch yard As per check list/
checks and acceptance list
testing
3 Interfacing As per set points
with CR
Panel,
relaying,
relay setting
4 Control and Logics as per
logic of annexure
switchyard
equipments
5 Line and As per checklist/
remote end acceptance list
checks
LARSEN & TOUBRO CONSTRUCTION PROCEDURE NO:
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1.0 SCOPE
This procedure will cover the guidelines for Commissioning checks, energisation and post
energisation checks on GIS system and outdoor equipments for all bays up to first gantry
tower. Interface checks from GIS / outdoor equipment to CRP, SCADA, DCDB, and ACDB is
also covered by the procedure.
2.0 PURPOSE:
This procedure is prepared for carrying out the commissioning checks, energisation and post
energisation checks on GIS System.
3.0 PRE-REQUISITES:
3.1 REQUIREMENT OF OTHER SYSTEM:
1. Control & Relay panels with mimic display / semaphore indication are installed, tested and
commissioned in switchyard relay and control panel building, in control equipment room &
main control room.
2. 415V 3phase power supply from 415V ACDB are commissioned and available.
3. 220 V DC source 1 & 2 from DCDB power supply for protection and control system are
commissioned and available.
4. Installation, testing and commissioning of fire fighting system, EOT crane, ventilation system
and DG set ,submersible pumps for cable trench connected sump drainage system in
switchyard is completed.
5. System energy metering system is installed, tested and commissioned.
6. All civil works and mechanical services in the building and adjacent area are completed.
7. SCADA is commissioned and available (preferably).
4. Installation of LAs & CVTs in the conventional part of switchyard and power connection is
completed.
5. Wave trap installation and PLCC (supplied / installed by other) equipments wherever
applicable are completed.
6. Fire fighting system is available, completely installed and tested.
7. Ventilation system is functional and available.
8. Switchyard illumination is available on a permanent basis.
9. Earthing grid of switchyard is completed and all equipments and structures are connected to
earth.
10. Switchyard cable trenches are completed and are completely covered. The water sumps
connected to cable trench should be completed and the dewatering pumps and system
should be functional.
11. 3 phase 415 V power supply is available for testing.
12. Electrical inspectors clearance is obtained.
13. Telephone system is available near the equipment.
14. Relevant drawings, documents, PO copies, approved settings of relays are available.
15. Availability of SF 6 gas maintenance unit and adequate quantity of SF 6 gas cylinders for make
up is available.
16. Availability of auxiliary power with all protection is ensured.
6 PRE-COMMISSIONING CHECKS
earth switch to GIS enclosure. Now the leads from the kit can be connected on the bushing
terminals of earth switch.
4. Carry out the time measurement checks for simultaneous closing operation of CB and note
down the closing time of each pole. Check that the difference between closing time is with in
acceptable limit. These measurements are to be done when the control DC voltage is at 85%,
100%, and 110% of rated 220 V DC.
5. Carry out the time measurement checks for simultaneous opening operation of CB and note
down the opening time of each pole for opening through trip coil 1. Check that the difference
in opening time in between the poles is with in acceptable limit. These measurements are to
be done when the control DC voltage is at 70%, 100%, and 110% of rated 220 V DC.
6. Carry out the time measurement checks for simultaneous opening operation of CB and note
down the opening time of each pole for opening through trip coil 2 Check that the difference
in opening time in between the poles is with in acceptable limit. These measurements are to
be done when the control DC voltage is at 70%, 100%, and 110% of rated 220 V DC.
7. Carry out simultaneous closing on a fault and check the anti pumping system. Keeping the
tripping circuit energized through NO auxiliary contact of CB (with CB initially open), apply
closing order for a couple of seconds. The time during which the CB stays closed during
closing/opening cycle is measured. Also the CB should not close back after tripping, even
though closing order is continuously present. This confirms the anti pumping feature of CB.
8. RESTORE THE TRIP & CLOSE COIL WIRES AS PER SCHEME.
9. Also check the trip free feature of the CB mechanism.
check for Y and B pole. Repeat the above test with DC supply connected to close coil and trip
coil 2 only. RESTORE THE TRIP & CLOSE COIL WIRES AS PER SCHEME.
6. Check that the mechanical open and close indicators for each pole of CB are operating
correctly.
7. Check that the operation counters for CB operation are recording each operation of CB. From
the start of pre commissioning activity, maintain a record of CB operation and counter
increments.
8. Check the local operation of CB.
9. Check the emergency operation of CB
10. Check the operation of CB through bay controller.
11. Check the remote closing of CB from control panel manual closing, auto reclose closing as
applicable (including 1 phase and 3 phase auto reclosure), and SCADA.
12. Check the operation of CB auxiliary contacts for correctness and their being correctly wired
up as per scheme to various other locations.
13. Check the various signals emanating from CB and getting connected to bay controller, alarm
annunciation and SCADA for the following conditions:
a) CB SF6 internal leakage.
b) CB general failure.
c) CB close/open status monitoring.
d) CB pole discrepancy.
e) CB in rescue trip mode.
f) Heating power supply fail.
g) Hydraulic oil pump supply fail.
h) CB hydraulic oil pump motor excessive starts.
i) CB tripping lock out.
j) CB in local or maintenance position.
k) CB SF6 stage 1 alarm.
l) CB SF6 stage 2 alarm and lock out.
DISCONNECTOR CHECKS
6.1.2 CHECKS IN ERECTION STAGE ON DISCONNECTOR
1. Check for the correct operation of auxiliary switches. Also check that these auxiliary switches
are connected to various other equipments / systems as per the scheme.
2. Check the operation of limit switches for close and open position.
3. Check the IR value and winding resistance of mechanism motor are taken during installation
stage.
4. Check for lubrication of mechanism.
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1. Keep the disconnector selector switch in manual control mode. Check that electrical operation
cannot be performed. Press the push button for manual operation and check that the shutter
for hand crank is released (this is subject to interlock conditions being satisfied). Connect the
hand crank to the switch drive and operate the switch manually. Check for smoothness of
operation and note down the no of revolutions it takes to complete the closing and opening
operation.
2. Keep the disconnector selector switch in electrical control mode. Check shutter covering the
hand crank connecting point is locked. Press the push button on the mechanism and confirm
that the shutter still remains closed.
3. Check the operation of limit switches for closing and opening position. Ensure that close limit
switch is in closing circuit and open is in opening circuit. Also ensure that the phase sequence
for closing and opening supplies is correct, before commencing electrical operation.
4. Check the operation of the disconnector by operating it from the bay controller and also from
remote control panel and SCADA panel. (this is subject to interlock conditions being satisfied)
5. Keep the disconnector selector switch in locked mode. Check that neither electrical nor
manual operation is possible on the disconnector even if the interlocking conditions are
satisfied.
6. Measure the currents absorbed by operating motor during operation.
7. Check the operation of auxiliary contacts changeover.
8. Check the operation of limit switches for closing and opening position.
1. Measure the time of operation of the disconnector for closing and opening. Check that the
closing and opening times and the maximum difference between poles are as per
manufacturers specifications.
2. Using the timer and connecting it across the fixed and moving contact of isolator perform
time measurement.
3. Access to the isolator contacts is available at earth switch bushing on the enclosure (after
removing shunt link to earthed enclosure), by closing the earth switches on either side of
disconnector. RESTORE THE SHUNT LINKS AFTER TEST.
3. Check for prolonged closing of both isolator (bus isolators paralled) alarm initiated after time
delay.
4. Check that the disconnector cannot close when any of the earth switch on its side is closed.
5. Check further interlocks as per the approved interlocking scheme.
6.1.3 EARTH SWITCH CHECKS
6.1.3.1 CHECKS IN ERECTION STAGE ON EARTH SWITCH
1. Check for the correct operation of auxiliary switches. Also check that these auxiliary switches
are connected to various other equipments / systems as per the scheme.
2. Check the operation of limit switches for close and open position.
3. Check the IR value and winding resistance of mechanism motor.
4. Check for lubrication of mechanism.
2. Using the timer and connecting it across the fixed and moving contact of E/S, perform time
measurement.
3. Access to the E/S contacts is available on one side (for moving contact), at earth switch
bushing on the enclosure (after removing shunt link to earthed enclosure). For other side
(fixed contact) close the disconnector(s) & other earth switches connected to other side of
E/S under test. Remove the shunt link from the bushing to the enclosure of the (nearest
other) earth switch. Fixed contact of the E/S under test is now accessed at the bushing of the
(nearest other) earth switch. RESTORE THE SHUNTS AFTER THE TEST.
primary and corresponding secondary currents are noted using an ammeter. RESTORE THE
SHUNT AFTER THE TEST.
6.1.6 PT CHECKS
1. Potential Transformer (PT) primary line terminal is accessed at the earth bushing of closed
earth switch.
2. Polarity of secondary winding with respect to primary is checked using a polarity tester.
3. IR value of secondary windings is checked using a 250 V megger.
4. Winding resistance of secondary windings is measured using bridge method.
5. Ratio of PT is checked by impressing 1 phase 240V AC supply across the primary and
measuring the induced voltage in the secondary. This is compared with the nameplate ratio.
6. When all test are completed ensure to connect the earthing links of primary 1N terminal and
secondary 2n terminals.
6.1.7 LA CHECKS
1. Insulation resistance of surge arrester is measured using a 5 KV megger.
2. Completeness of installation with respect to GA and DD drawings is checked.
3. Leakage current milli ampere meter of surge monitor is checked by passing current through
it. Surge counter is checked for incrementing the count by discharging a charged capacitor
across it.
4. Check that the surge counter is connected firmly between the LA and the earth. Check that
the supporting structure of LA is separately earthed.
5. Check the orientation of LA with respect to the pressure relief diaphragm.
8. WORK PLANS
Primary/secondary injection
testing of switchyard
equipments with burdens
connected
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CB tripping checks by
simulating protection system
Commissioning of switchyard as
per procedure
Consolidation of commissioning
documentation
ANNEXURE – 1
CHECKLIST OF EARTHING: PHYSICAL CHECK
ANNEXURE – 2
FINAL CHECK SHEET
1. 400KV GIS RELATED
4. SCADA RELATED
ANNEXURE – 3
ANNEXURE – 4
VERIFICATION SHEET
S Activity verified Acceptance Verificat Certification by verifying agency
no criteria ion Procedure Inspection Functional Results
agency certification tests
1 Pre As per check list/
commissioning acceptance list
checks
2 Switch yard As per check list/
checks and acceptance list
testing
3 Interfacing with As per set points
C&R Panel,
relaying, relay
setting
4 Control and Logics as per
logic of annexure
switchyard
equipments
5 Line and As per checklist/
remote end acceptance list
checks
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TESTING OF RELAYS
LARSEN & TOUBRO CONSTRUCTION PROCEDURE NO:
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1.0 Scope:
The procedure covers pre commissioning test of differential relay which is to be done and test report formats are
enclosed.
2.0 Purpose:
This procedure is prepared to carry out various pre commissioning test in a systematic manner on differential
relays to ensure the healthiness of relays.
3.0 Pre-Requisites
3.1 System Requirement:
1. Final settings of the relay.
2. 220V DC power supply.
3. 230V AC, single phase supply with proper grounding.
4. All internal wirings are done according to the drawings.
5. Relay terminal drawing.
6. Make sure that the CT inputs are terminated according to the drawings.
7. Commissioning engineer should get familiarized with local menu control and the software of
the relay.
8. Care should be taken to protect the relay from electrostatic discharge while handling of relay.
9. Inspect the relay by removing the polycarbonate front cover and by withdrawing the modules.
Examine the module and the case and check for any damages. Check that CT shorting
switches are in the case are wired into correct circuit and are closed when the module is
withdrawn.
10. Check the serial number of the module & case are identical and the model number and rating
information are correct.
11. Check that the external wiring is correct to relevant relay diagram.
12. With the relay removed from the case, check that it is isolated from voltage and current
transformer inputs and ensure using a continuity meter that the CT I/P terminals are closed.
13. Check for earthing of relay to the local earth bar.
14. Insulation checks: isolate all wiring from the earth and test the insulation with an electronic or
brushless tester at a DC voltage not exceeding 1000V. Terminals of same circuit shall be
temporarily strapped together.
15. There should be no temporary supply (hooking of supply) for testing.
16. Ensure healthiness of test leads.
17. Ensure that the supply used is with MCB protection.
5. Check that when the relay trips and red LED is illuminated, pressing the appropriate key can
reset this. Also check that LED and the fault display can be reset only when the fault condition
has been removed.
6. Check the configuration of output contacts is done as per setting sheet.
VI. Continue the procedure for slope section 2 (if available). And enter the reading the reading in
the annexure enclosed.
II. REF CURRENT STABILITY : Now inject a calculated value of current (3Io) into the
neutral terminal and also inject equal current (Io), in all the phases, and check that the relay
does not trip. This proves that the relay is stable for through fault.
III. REF ELEMENT OPERATING TIME: Connect the relay contacts to trip the test kit and
stop the timer. Configure the test set so that when current is applied the timer starts. Inject 5
times set voltage into the relay and ensure that the operating time is within 10-20 ms.
R Phase V y-b
Y Phase V b-r
B Phase V r-y
IV. Apply rated line voltage across the phases as shown in the table, and inject current in the
phase to be tested.
V. Now apply current with respective phase angle (i.e, in tripping region) as shown in the figure.
VI. Check for the trip time as per the settings and note it in the annexure.
VII. Now vary the phase angle (180 degree apart) of the current (i.e, in the non operating region),
and check that the relay does not trip for the current injected.
VIII. In case of directional earth fault relays, if open delta connection is used for voltage input, the
only specified quantity of voltage can be applied irrespective of the phases.
Annexure –I
Name plate Details
Relay make :
Relay serial No. :
Test kit make :
Test kit serial no. :
Protection to :
Protected object details:-
1. Rating :
2. HV Side :
3. LV Side :
4. Other :
5. HV side CT Ratio :
6. LV Side CT Ratio :
7. Neutral CT Ratio :
Annexure – II
Post Installation Check List:
S.No Description Status Remarks, record
Yes No discrepancies, if any
1 Equipment is cleaned and free from dust / dirt, foreign
materials etc.
2 Auxillary DC is proper
3 All the settings are done as per the approved settings
received
4 The logic file for input/ output/ LED configuration is
loaded according to the approved as built drawing
5 Binary inputs assigned are checked
6 Binary outputs assigned are checked
7 LED assigned are checked
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Annexure – III
Sensitivity Check
Idmin =
Phase HV Side LV Side
Trip value ,Amp Trip time, ms Trip value, Amp Trip time, ms
R
Y
B
Annexure – IV
Bias check
End section 1 =
Slope 1 =
Phase HV Side, Amp LV Side, Amp Trip time, ms
R
Y
B
Calculated slope 1 value =
End section 2 =
Slope 2 =
Phase HV Side, Amp LV Side, Amp Trip time, ms
R
Y
B
Annexure – VI
Overcurrent Test / Earth fault Test
Relay S.No :
Relay Make :
Curve used :
Definite time setting :
Instantaneous setting :
S.No Current Applied, in Amps Trip time, in sec
Tripping
Non - Tripping
*The table can be modified according to the number of readings taken.
Annexure – VIII
Auxillary Relays
S.No Auxillary Relay number Relay purpose Pick up, volt Drop off value, in
volt
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Annexure – IX
Binary inputs
S.no Binary input Description Status Remarks
no.
1
2
3
4
5
6
7
8
*Enter all the binary inputs assigned for the relay and check whether the respective output is high in the system
menu. If corresponding output is obtained mark as OK, else note down the remark.
Annexure – X
Binary outputs
S.no Binary output Description Status Remarks
no.
1
2
3
4
5
6
7
*Give high inputs for the binary inputs assigned for the relay and check whether the respective output is high in
the system menu. If corresponding output is obtained mark as OK, else note down the remark.
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Annexure – XI
LED
S.No LED No. Description Status Remarks
1
2
3
4
5
*Perform the respective LED operation in the relay by giving DC input to the appropriate input and check
whether the respective LED in glowing.
Annexure – XII
Calibration status table
S. no Instrument description Range Calibration status
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1.0 Scope:
The procedure covers pre commissioning test of distance relay and busbar relay along with the scheme checking
which is to be done and test report formats are enclosed.
2.0 Purpose:
This procedure is prepared to carry out various pre commissioning test in a systematic manner on distance relays
and busbar relays as per scheme to ensure the healthiness of relays.
3.0 Pre-Requisites
3.1 System Requirement:
1. Final settings of the relay.
2. 220V DC power supply.
3. 230V AC, single phase supply with proper grounding.
4. All internal wirings are done according to the drawings.
5. Relay terminal drawing.
6. Make sure that the CT and PT inputs are terminated according to the drawings.
8.4 SOTF:
I. This is switch on to fault condition. Disable all other protection.
II. Ensure that the settings entered are approved setting.
III. Now create a fault immediately on test run. This can be done by changing the prefault time
delay in the test kit to “0”.
IV. If no such option is available, hold the TNC switch in Trip position and Inject a calculated
quantity of voltage and current.
V. Now check that the relay trips under the SOFT condition without and time delay.
Annexure –I
Name Plate Details
Relay make :
Relay serial No. :
Test kit make :
Test kit serial no. :
Protection to :
Annexure – II
Post Installation Check List
S.No Description Status Remarks, record
Yes No discrepancies, if any
1 Equipment is cleaned and free from dust / dirt, foreign
materials etc.
2 Auxillary power supply is proper
3 All the settings are done as per the approved settings
received
4 Check that earthing bus continuity inside the panel &
connection of earth bus to station grounding mat is
completed
5 The logic file for input/ output/ LED configuration is
loaded according to the approved as built drawing
6 Binary inputs assigned are checked
7 Binary outputs assigned are checked
8 LED assigned are checked
9 Check factory test certificates are available and are as
per specifications for all relays, meters etc
10 Check that no unwanted tools or material are left near
the panel
11 Check that all cables are connected as per schedule and
interconnection chart
12 Check that all temporary loops & connections provided
for the purpose of conducting any test are removed
each time at the end of each test.
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ANNEXURE III
CURRENT INPUTS
Displayed current
Phase CT ratio
IA, applied current / measured current
IB, applied current / measured current
IC, applied current / measured current
ANNEXURE IV
VOLTAGE INPUTS
Displayed voltage
Main VT ratio
Va, applied voltage / measured voltage
Vb applied voltage / measured voltage
Vc, applied voltage / measured voltage
ANNEXURE V
SETTINGS CHECK
Application specific function setting applied
Application specific programmable scheme logic
settings applied. If settings are applied using a
portable PC, then which software and version was
used
Application specific function setting verified
Application specific programmable scheme logic
tested
Protection function timing tested
Annexure – VI
Zone verification
Phase – Earth Fault:
S.No Phase Zone Impedance, in ohm Trip time, in ms
1
2
3
4
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5
6
*Every tested point is enclosed along with the test report generated by the test kit.
Phase – Phase Fault:
S.No Phase Zone Impedance, in ohm Trip time, in ms
1
2
3
4
5
6
*Every tested point is enclosed along with the test report generated by the test kit.
3 Phase Fault:
S.No Phase Zone Impedance, in ohm Trip time, in ms
1
2
3
4
5
6
*Every tested point is enclosed along with the test report generated by the test kit.
Annexure – VII
Auto-Reclose Check
A/R trip : 1ph or 3ph
Dead time : Reclaim time :
Fault impedance =………………………… (in reclaim time)
A/R Lockout status =………………………….
CB Healthy status : YES / NO
A/R BLOCK for STATUS (YES/NO)
Busbar protection operated
Carrier switch in ‘out’ position
PH – PH
3 PH fault
CB Unhealthy
Backup protection operated
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Annexure –VIII
Over current Protection
Definite time:
Set current =
Set time =
Injected current =
Actual time =
TOC type:
Set current = Time dial =
Injected current, Amp Theoretical time, sec Actual trip time, sec
Annexure –IX
Earth fault Protection
Definite time:
Set current =
Set time =
Injected current =
Actual time =
TOC type:
Set current = Time dial =
Injected current, Amp Theoretical time, sec Actual trip time, sec
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Annexure – X
Directional overcurrent/ earthfault protection
Phase Applied Phase angle Injected Phase angle Set Trip Actual trip
voltage current time time
R - Phase
Y - Phase
B - Phase
Annexure – XI
Binary inputs
S.no Binary input Description Status Remarks
no.
1
2
3
4
5
6
7
8
*Enter all the binary inputs assigned for the relay and check whether the respective function is high/enabled. If
corresponding output is obtained mark as OK, else note down the remark.
Annexure – XII
Binary outputs
S.no Binary output Description Status Remarks
no.
1
2
3
4
5
6
7
*Give high inputs for the binary inputs assigned for the relay and check whether the respective output is high. If
corresponding output is obtained mark as OK, else note down the remark.
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Annexure XIII
LED
S.No LED No. Description Status Remarks
1
2
3
4
5
*Perform the respective LED operation in the relay by giving high DC input and check whether the respective
LED in glowing.
Annexure – XIV
Undervoltage protection
• Set voltage =
• Set time =
• Applied voltage =
• Actual time =
Annexure – XV
Overvoltage protection
• Set voltage =
• Set time =
• Applied voltage =
• Actual time =
ANNEXURE XVI
AUXILIARY RELAY /TC SUPERVISION RELAY/ FUSE FAILURE RELAY
damages found
4 Internal wiring of relay checked
5 IR test for all terminals of relay and AC
to DC terminals
6 Pick up voltage
7 Drop off voltage
8 Checked the operation of
electrical/mechanical targets and flags
9 Checked the operation of relay contacts
ANNEXURE XVII
SUPERVISION RELAY
PANEL NO: _________________________ LOCATION: _________________________
S. NO CHECK DESCRIPTION OBSERVATION / INFERENCE
VALUE
1 Relay type and name plate details
2 Relay coil rated voltage
3 Relay checked physically and no
damages found
4 Internal wiring of relay checked
5 IR test for all terminals of relay and AC
to DC terminals
6 Pick up voltage “A coil’
“B coil”
“C coil”
7 Drop off voltage “A coil’
“B coil”
“C coil”
8 Checked the operation of
electrical/mechanical targets and flags
9 Checked the operation of relay contacts
10 Coils picked up in pre-close supervision.
Coils picked up in post-close supervision
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ANNEXURE XVIII
FINAL CHECKS
Test wiring removed
Disturbed customer wiring rechecked
Circuit breaker operation counter reset
Current counters reset
Event recorder reset
Fault record reset
Disturbance record reset
Alarm reset
LEDs reset
Annexure – XIX
Calibration status table
S. No Instrument description Range Calibration status
LARSEN & TOUBRO CONSTRUCTION PROCEDURE NO:
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1.0 Scope:
The procedure covers pre commissioning test of busbar relay along with the scheme checking which is to be
done and test report formats are enclosed.
2.0 Purpose:
This procedure is prepared to carry out various pre commissioning test in a systematic manner on distance relays
and busbar relays as per scheme to ensure the healthiness of relays.
3.0 Pre-Requisites
3.1 System Requirement:
1. Final settings of the relay.
2. 220V DC power supply.
3. 230V AC, single phase supply with proper grounding.
4. All internal wirings are done according to the drawings.
5. Relay terminal drawing.
6. Make sure that the CT and PT inputs are terminated according to the drawings.
CT Supervision condition:
This check in the testing is done only for relays where Main-I and Main-II protection are provided.
o Connect the bays with one isolator position.
o Inject the set quantity of the current (50-500mA) in Main-I relay. Wait for the delay time for
the CT supervision to be operated in Main-I.
o Now inject pickup current in Main-II relay in the same phase in which CT supervision is
picked up. Check for the relay tripping for all the bays.
o Now repeat the procedure with other isolator position. Check the tripping by injecting current
in other phases also.
o Now create the condition of CT supervision alarm in Main-II relay by injecting set quantity of
current after certain time delay.
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o Inject current in Main-I relay and repeat the above procedure for all the phases and isolator
position.
** Note that when testing the tripping of the bus coupler bay, If bus coupler bay is closed, then trip signal is
given for the bays with isolator position in which pickup current is injected and bus coupler. Check for the other
isolator position also. Ensure that the remaining bay with other isolator position does not trip.
If pickup test is done for bus coupler bay, then all the bays irrespective of the isolator position trips.
In all the conditions note down the trip time of the relay from the feedback given to the test kit.
LBB relay / initiation:
o Now inject current in any one of the bay at busbar panel, and trip the master trip relay of the particular
bay in the protection panel end. This produces the LBB initiation to the busbar relay as there is current
in the CT secondary.
o Once LBB initiation is given to the busbar relays, the busbar relay gives LBB trip signal tripping the
individual master trip relay in the busbar panel. If still current prevails in the channel the LBB
operates all the bays by operating the busbar according to the isolator position. At each time note
down the LBB trip time at the busbar relay end from the events list.
Annexure –I
Name Plate Details
Relay make :
Relay serial No. :
Test kit make :
Test kit serial no. :
Protection to :
Annexure – II
Post Installation Check List
S.No Description Status Remarks, record
Yes No discrepancies, if any
1 Equipment is cleaned and free from dust / dirt, foreign
materials etc.
2 Auxillary power supply is proper
3 All the settings are done as per the approved settings
received
4 Check that earthing bus continuity inside the panel &
connection of earth bus to station grounding mat is
completed
5 The logic file for input/ output/ LED configuration is
loaded according to the approved as built drawing
6 Binary inputs assigned are checked
7 Binary outputs assigned are checked
8 LED assigned are checked
9 Check factory test certificates are available and are as
per specifications for all relays, meters etc
10 Check that no unwanted tools or material are left near
the panel
11 Check that all cables are connected as per schedule and
interconnection chart
12 Check that all temporary loops & connections
provided for the purpose of conducting any test
are removed each time at the end of each test.
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Annexure – III
BUSBAR PROTECTION
Bay No. Set differential Operating Trip time, in sec Remarks /
current, in amp differential current, Conditions
in amp
ANNEXURE – IV
LOCAL BREAKER BACK UP RELAY
DESCRIPTION VALUE
Setting range
Model number
Auxiliary voltage
Serial number
External resister
Annexure – V
FREQUENCY PROTECTION
Under frequency protection:
Phase Set frequency, in Hz Applied frequency, in Hz Trip time, in sec
Annexure – VI
Calibration status table
S. No Instrument description Range Calibration status
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Inputs
Outputs
• CB status
• Isolator status
• Earth switch status
• CB oil level low alarm • CB open command
• CB SF6 gas normal • CB close command
• CB motor circuit abnormal • Isolator open command
• CB hydraulic pressure alarm • Isolator close command
• CB pole discrepancy • Prepare 3PH trip (AR lockout)
• L/R switch in local • CB trip command for DT CH-1
• L/R switch in remote • CB trip command for DT CH-2
• N/M switch in normal
BCU • CB autoreclose command
• N/M switch in maintenance • 86A reset
• Busbar reset • 86B reset
• Islanding reset • Bus-1 selected
• Group A operated • Bus-2 selected
• Group B operated • Bus-1 MCB tripped
• Carrier CH-1 fail • Bus-2 MCB tripped
• Carrier CH-2 fail
• Incoming DC-1 fail
• Incoming DC-2 fail
• Autoreclosure start
• Autoreclosure block
• 3PH trip
BCU to SCADA
i) All datas are available in soft logic in BCU from which it can be extracted to SCADA.
ii) The data packets are routed through Ethernet switches according to the addresses given.
SCADA
172.1.200.0
Eg: CB
Status
Denotes the flow of data from BCU 1 to the SCADA system (CB
status).
Denotes the failure of the communication link which forces the data
to take other route as shown.