KK JH QM PM SHE

KAIZEN NO.
KAIZEN IDEA SHEET ACTIVITY
LOSS NO./STEP
RESULT AREA P Q C D
DEPARTMENT : Sinter Plant AREA/EQUIPMENT : ESP02 INLET DAMPER 221B4- TPM CIRCLE NAME:
MA001
KAIZEN THEME -24 volt DC suply fail & Damper IDEA :- fault tracing & Faulty portion of control cable BENCHMARK
operation changed from remote to local mode during to be removed
TARGET
rain.
KAIZEN START
KAIZEN FINISH
T
LEADER
MEMBER
MEMBER
MEMBER

MEMBER

BEFORE AFTER
24 volt control supply continousely fail due water faulty part of control cabl traced.New control cable TANGIBLE
ingress inside cable during rain.Hence damper laid from damper to 18 mtr plattform and one conrol jb 1 Now no
operation changed from remote to local mode . installed at 18 mtr plattform for cable connection. 2 10
3
4
5
INTANGIBLE
1
2
3
ANAYLSIS - RESULT SCOPE & PLAN O
Q. WHY 24 volt DC supply fail during rain. 1.No further cotrol power supply observed.
A. Due to cotrol cable earth fault.. 2.No further damage of cable fault observed. SL. NO. AREA/ EQUIP NO.
Q. WHY cable fault occured? 3.Easy accessable plattform available for trouble
shooting of damper.
A. Due to direct contact of cable with high temp inlet duct..
(ILLUSTRATE WITH BAR/LINE GRAPH)
 OPTM DM ET

S M

20.01.2019
22.01.2019
TEAM MEMBERS
D B sahu
S R Nayak
BAPUN DASH

BENEFITS

Now no further damage of cable observed.

100% availiability of equipement.

PE & PLAN OF HORIZONTAL DEPLOYMENT

TARGET DATE RESPON-SIBILITY STATUS