CHECK LIST OF INSPECTON

CRANE

Date Inspection : Engine S/N :

Brand : Year Manufact :
Model / Type : HR/KM :
Crane Serial No. : Capacity :
Asset Number : Location : Palabuhan ratu, T - 3108.

Condition Function
No. Description Remarks
Good Damage Missing Good Bad
A ENGINE
1 Cylinder Block engine
2 Oil Pan
3 Radiator
4 Fan
5 V - Belts
6 Fuel line
7 Filters
8 Fuel Tank
9 Compressor
10 Turbo
ELECTRIC SYSTEM
1 Battery
2 Starting Motor
3 Alternator
4 Wiring
5 Horn
6 Wiper
7 Gauges
8 Lamp's
GENERAL HYDRAULIC SYSTEM
1 Hydraulic Pump
2 Hydraulic Hose / Line
3 Hydraulic Cylinder ( Jack )
4 Hydraulic Steering Pump
5 Hydraulic Control Valve
LOWER CONSTRUCTION
1 Cwawler
2 Frame
3 Upper Roller
4 Lower Roller
5 Track Shoe Adjusment
6 Sprocket
7 Gear Box
8 Gear and Propel Chain
9 Coupling
UPPER STRUCTURES
1 Mast and Coupling
2 Gantry and Coupling
3 Counter Weight and Connection
4 Boom Foot
GENERAL
1 Master Coupling
2 Transmission
3 Swing and Propel Drum ( Crawler )
a. Brake Lining
b. Coupling Drum
c. Lever,Pin and Bolt
d. Master Cylinder
e. Safety and Protection
4 Swing Brake
MAIN & AUXILIARY LOAD WINCH
1 Lier / Frame Drum
2 Drum Brake
3 Lining and Shoe Brake
4 Lining and Shoe Coupling
5 Drum / Brake Housing
6 Coupling Drum
7 Coupling Lining
BOOM DRIVE WINCH
1 Coupling Lining
2 Coupling Drum
3 Lining and Shoe Brake
4 Drum
5 Planetary Gear
6 Planetary Brake
BOOM SECTION GENERAL
1 Upper Boom
2 Lower Boom
3 Fly Jib
4 At Main Boom
5 Main Boom Hoist
6 Auxiliary Boom Hoist
7 Upper Pendant Hoist
8 Connection Pendant Hoist
9 Lower Pendant Hoist
HOOK BLOCK
1 Pulley's
2 Safety Latch
3 Hook
4 Pulley Protection
5 Wire Rope Safety
6 Block
7 Weight Socket Bolt
SAFETY DEVICE
1 Anti Two Blocking
2 Angle / Boom Stop
3 Lock Swing
4 Level Indicator
5 Boom Angle Indicator
6 Main Hoist Drum Lock
7 Auxiliary Hoist Drum Lock
8 Boom Drum Lock
9 Boom Angle
OTHER COMPONENT
Cabin Operator
Cabin Driver
Windows and Door
Ladder and Safety
Mirror
Fire Extinguiser
Communication Aid
f. Steering Cylinder
g. Track Adjustment Cylinder
h. Counterweight Cylinder
i. Gantry Cylinder
5 Hydraulic Control Valve
a. Relief Valve
b. Main Drum Lier Control Valve
c. Aux Drum Lier Control Valve
d. Boom Drum Lier Control Valve
e. Lift Control Valve
f. Telescopic Control Valve
H PNEUMATIC COMPONENT
1 Compressor
2 Tank & Safety Valve
3 Air Line
4 Solenoid Valve
5 Air Filter
6 Air Pressure Regulator
7 Air Swivel
8 Brake Chamber

I TRANSMISSION
1 Trans Pump
2 Control Valve
3 Filter
4 Gear & Bearing
5 Oil Seal
6 Hose Line

J TORQUE CONVERTER
1 T.C. Pump
2 Turbin & Impeler
3 Bearing
4 Propeler Shaft

K STEERING SYSTEM
1 Steering Wheel
2 Tyrod
3 Ball Joint
4 Stabilizer
5 Rod Steering
6 Steering Pump
7 Steering Cylinder
8 Steering Oil / Tank
9 Steering Line
10 King Pin
11 Ring Cylinder

L LOWER CONSTRUCTION (WITH CRAWLER)

1 Crawler
2 Frame
3 Upper Roller
4 Lower Roller
5 Track Shoe Adjustment
6 Sprocket
7 Gear Box
8 Gear and Propel Chain
9 Coupling
10 Wheel and Tyre
11 Differential
12 Differ
13 Axle
14 Shaft Proper
15 Differential Coupling

M OUTRIGGER
1 Extension Housing
2 Extension Rod
3 Jack
4 Sole Outrigger/Float
5 Outrigger Couplings
6 Outrigger Lock
N TURN TABLE
1 Slewring Bearing
2 Roll Bearing Pointed
3 Path
4 Connection (Weld, Bolt & Nut)

O UPPER STRUCTURES
1 Mast and Coupling
2 Gantry and Coupling
3 Counter Weight and Connection
4 Boom Foot

P GENERAL
1 Master Coupling
2 Transmission
3 Steering :
a. Crawler Steering
b. Front Wheel Steering
c. Rear Wheel Steering
4 Break System for Tyre Wheel
a. Hand Brake
b. Parking Brake
c. Emergency Brake
5 Swing and Propel Drum (Crawler):
a. Brake Lining
b. Coupling Drum
c. Lever, Pin and Bolt
d. Master Cylinder
e. Safety and Protection
6 Coupling and Hand Brake (Crawler):
a. Lining and Shoe Brake
b. Drum (Brake Housing)
c. Coupling Jaw
d. Lever, Pin and Bolt
e. Safety and Protection
7 Swing Brake :
a. Lining and Shoe Brake
b. Drum (Brake Housing)
c. Master Cylinder
d. Shaft Drum
e. Lever, Pin and Bolt
f. Safety or Protection
8 Swing Gear Housing
9 Drive Gear Housing
10 Others

Q MAIN LOAD WINCH

1 Lier / Frame Drum
2 Drum
3 Lining and Shoe Brake
4 Drum Brake
5 Lining and Shoe Coupling
6 Coupling Drum
7 Lever, Pin and Bolt
8 Cylinder
a. Hydraulic Pusher Cylinder
b. Air Pusher Cylinder
9 Baji & Rachet
10 Free Fall Utility :
a. Chain Driven Gear
b. Driven Chain
c. Coupling

R AUXILIARY LOAD WINCH

1 Lier / Frame
2 Drum
3 Lining and Shoe Brake
4 Drum / Brake Housing
5 Coupling Drum
6 Coupling Lining
7 Lever, Pin and Bolt
8 Baji & Ratchet
9 Others

S BOOM DRIVE WINCH

1 Lier / Dudukan
2 Coupling Lining
3 Coupling Drum
4 Lining and Shoe Brake
5 Drum
6 Planetary Gear
7 Sun Gear
8 Planetary Brake
9 Baji & Ratchet

T UPPER BOOM
1 Main Chord
2 Brace
3 Idle Pulley
4 Main Pulley
5 Safety and Protection Pulley
6 Wire Rope Safety
7 Boom Connection

U INSERT BOOM
1 Main Chord
2 Brace
3 Boom Connection

V LOWER BOOM
1 Main Chord
2 Brace
3 Boom Connection
4 Roll Pin Boom
5 Stopper / Boom Stop

W TELESCOPIC BOOM
1 Main Boom
2 Telescopic Boom
3 Conductor Pulley
4 Main Pulley
5 Pulley Protection
6 Wire Rope Safety
7 Roll Pin Boom
8 Conductor Wire Roll
9 Roll Pin Boom
10 Mast and Utility
11 Lower Wire Rope Pulley

X FLY JIB (BOOM EXTENSION)

1 Main Chord
2 Brace
3 Fly Jib Pulley
4 Conductor Pulley
5 Pulley Protection
6 Boom Connection
7 Wire Rope Safety
8 Wire Rope Conductor Roll
 9 Roll Pin Boom
10 Mast and Utility
11 Lower Wire Rope Pulley
12 Upper Wire Rope Pulley
13 Wire Rope Pendant Jib Pulley

Y AT MAIN BOOM
1 Main Boom Hoist
2 Auxiliary Boom Hoist
3 Upper Pendant Hoist
4 Connection Pendant Hoist
5 Lower Pendant Hoist

Z AT FLY JIB
1 Extention Hoist
2 Front Pendant Hoist
3 Rear Pendant Hoist

AA HOOK BLOCK
1 Pulley's:
a. Pulley Grove
b. Pulley Grove Lip
c. Pulley Bearing
2 Trunion
3 Nut and Roll Bearing
4 Safety Latch
5 Hook
6 Pulley Protection
7 Wire Rope Safety
8 Block
9 Weight Socket Bolt

AB BABY OR HEADAGE BALL

1 Ball
2 Swivel
3 Safety Latch

AC SAFETY DEVICE
1 Main Hoist Roller / ATB
2 Auxiliary Hoist Roller / ATB
3 Angle / Boom Stop
4 Lock Swing
5 Level Indicator
6 Safety Load Indicator
7 Over Load Indicator
8 Over Moment Indicator
9 Load Chart
10 Wind Speed Indicator
11 Boom Angle Indicator
12 Main Hoist Drum Lock
13 Auxiliary Hoist Drum Lock
14 Boom Drum Lock
15 Telescopic Pad
16 Anti Two Blocking
17 Anti Lighting
18 Wheel Indicator
19 Boom Angle
20 Others

AD OTHER COMPONENT
1 Cabin Operator
2 Cabin Driver
3 Windows and Door
4 Ladder and Safety
 5 Rail Deck
6 Hand Rail
7 Mirror
8 Fuse
9 Fire Extinguisher
10 Communication Aid
11 Ignition Switch
12 Copy Certificate
13 Copy Manual Book
14 Copy Part Book

Recommendation :

Inspected by : Checked by : Approved by :

______________ ______________ ______________ ______________

Quality Control / RED Rep. Rigging Spv HSE Engineer Site Manager