Crawler Crane Inspection Checklist

Project site: Pre inspection

Supplier: Crane: / Operator: Delivery
PMA No.: Operator name: Monthly
PMA Exp. Date: Comp. DOSH Reg. No.:
Inspection date: Comp. DOSH Reg. Exp. Date: Daily

No. Part Item Inspection method M T W T F S S Inspection photo

① Overload When overloaded, the operation will

limiter be stopped with alarm sound

Over winding
② Before hook reaches to the top,
prevention Over-winding
operation stops with alarm sound
device Overload limiter prevention device

③ Luffing limit Inclination range of angle boom should

device be properly controlled

Hook latch shouldn’t have any

④ Hook & Sheave abnormality such as detachment and
should rotate smoothly Luffing limit device Hook & Sheave

⑤ Brake & Clutch Functions of brake, clutch, controlling

gear should be normal

Reverse rotation limit device and

⑥ Backlash
brakes should working properly
device Brake & Clutch
without any problem Backlash device
Angle boom should not have crack or
⑦ Angle
deformation and connection part
boom (lattice)
should be in good condition
Its weight should comply with manual
⑧ Counter
and stably fixed without being
weight
arbitrarily manipulated Angle boom Counter weight
Track should not have deformation or
⑨ Track and iron
damage and ground should be in a
plate
good condition
There should be no wire cut on wire
⑩ Wire rope rope and end treatment should be
good Track Wire rope
Anti-break It shall be installed from drum to end
⑪ away of wire complying with manufacturer standard
rope to prevent from break away.
Socket and Wire rope end termination including
⑫ wire rope wedge socket size shall be complying Socket &
end termination with safety standard. Anti-Brake away termination

CCYR RJ Crawler Crane Inspection Checklist Page 1 of 2

 No. Part Item Inspection method M T W T F S S Inspection photo

Ground Ensure its leveled and steel plate to

13 condition be placed – crane to be stationed on.

M T W T F S S
Inspector's/ operator
opinion

Verify by Site
supervisor / lifting
supervisor
Engineer/ Asst. HSE
Inspector/ PM / PM Representative
Operator (Full Name) (Full Name)

(signature) (signature) (signature)

Note:
1. Ensure that the crane is in good working condition.
2. Pre inspection before delivery at site to be conducted at supplier yard.
3. Crane to be operated by competent operator registered with DOSH.
4. Operator to hold valid CIDB and must be produced when required.
5. Crane to be inspected once it’s assemble at project site.
6. Crane to be inspected by DOSH once assembled before operational.
7. Ensure that DOSH inspector have endorsed the log book and all comments are
observed rectified before allowing crane to be operational.
8. PMA and Competency of operator to be displayed at operator cabin.
9. It is the operator’s responsibility to ensure that inspections are carried out.
10. Operator to maintain a log book to record maintenance or any repair works carried
out on machinery.
11. Ensure crane work area is secured with barriers and appropriate signages
displayed prominently visible.
12. Ensure crane is station on steel plate at all time while lifting operations are
progressing. Ground condition to be assessed before movement.
13. Site supervisor / lifting supervisor to ensure that operator has carried out
inspection by recording on checklist.
14. HSE representative to review and verify that daily inspection has taken place.
15. Where crane is over 10 years must be periodically inspected by 3rd party every
3months.
16. This checklist to be return to HSE department once completed weekly to be kept
as record.

CCYR RJ Crawler Crane Inspection Checklist Page 2 of 2