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1 of 3

ANNUAL / PERIODIC 
INSPECTION CHECKLIST Crawler Crane
Owner: Contact: Date:
Location: Work Order: Hours:
Make: Model: Serial:
Unit ID: Max Cap: Tech:
Status:    OK = Satisfactory    D = Deficiency    R = Recommendation    N/A = Not Applicable
ITEM: STATUS: ITEM: STATUS:
Historical Data Super Structure / Lower Structure
1. Monthly / Daily Inspection Records 33. Bolt Connections Secured
2. Maintenance Records 34. Drive Lines to Tracks
3. Repair / Modification Records 35. Chassis Mounts / Sprockets and Idlers
4. Load Test Reports 36. Track Links / Chains / Plates
5. Crane Certification 37. Travel Service and Parking Brakes
6. Other 38. Track Tension
General 39. Hydraulic Hoses / Tubing / Fittings
7. Sheet Metal 40. Slewing Ring / Pinion Gear(s)
8. Guards / Covers 41. Slewing Brake / Lock / 360 Degree Lock
9. External Lights 42. Motion Alarm
10. Safety / Warning Decals / Labels 43. Hook Roller Adjustment if Applicable
11. Hand Signal Chart (Outside) 44. Other
12. Paint Condition / Corrosion Control Outriggers / Jacks
13. Other 45. Outriggers / Securing Mounts
Operator's Cab 46. Jacks / Securing Mounts / Plates
14. Brakes: Service / Emergency / Parking 47. Other
15. Slewing Pedal / Slewing Brakes Boom / Auxilary Boom / A‐Frame
16. Operating Lights / Access Lights 48. Securing Bolt Connections
17. Audible Warning Device 49. Wire Rope Guide Plates / Rollers
18. Control Functions / Identification 50. Sheaves / Wheels
19. Start / Stop / Emergency Stop Switches 51. Rope Run‐Off Prevention
20. All Drum Rotation Indicators 52. Boom Stops / Trap Wires / Anti‐Fall Back
21. Crane Movement Disable / Function Cut Out 53. Pins and Keepers
22. House / 360 Degree Locks Operation 54. Lacing / Cords
23. Electrocution Sign 55. Boom / Gantry / Mast Pins
24. Anti‐Slip Walking Surfaces 56. Drum Cable Type / Spooling / Condition
25. Door Restraint 57. Boom Angle Indicator Accuracy
26. Cab Access 58. Other
27. Glass / Wipers / Defroster / Mirrors Power Plants
28. Air Pressure Cut‐In / Cut‐Out / Drain / Leaks 59. Performance
29. Fire Extinguisher 60. Exhaust / Guards / Insulators
30. Loadcharts 61. Belts / Hoses
31. Operator's Manual 62. Guards / Covers / Rotating Parts
32. Other 63. Other
 Page 2 of 3
ANNUAL / PERIODIC 
INSPECTION CHECKLIST Crawler Crane
Owner: Contact: Date:
Location: Work Order: Hours:
Make: Model: Serial:
Unit ID: Max Cap: Tech:
Status:    OK = Satisfactory    D = Deficiency    R = Recommendation    N/A = Not Applicable
ITEM: STATUS: ITEM: STATUS:
Wire Rope and Sheaves Load Limit Indicator
64. Wire Ropes Visually in Good Condition 71. Cut‐Out Hoisting
65. No Rub / Wear Marks in Sheave Guards 72. Cut‐Out Boom Down
66. Wire Rope Properly Secured 73. Cut‐Out Jib Luffing
67. Wedge Clamps Properly Secured 74. Warning / Red / Audible
68. Locking Behind Wedge Clamp in Place 75. Pre‐Warning / Yellow
69. Main / Auxilary Hook Blocks 76. Override Switch Cannot Be Locked
70. Other 77. Program Setting LMI Clearly Visible
Measurements 78. Instructions LMI Clearly Visible
Front Drum Wire Rope 79. Main / Auxilary / Jib A2B Limits
OEM Specification Measured 80. LMI Covers / Mounts
Rear Drum Wire Rope 81. Other
OEM Specification Measured Load Limit Indicator Testing
Auxilary Drum Wire Rope Boom Angle LMI Actual
OEM Specification Measured Boom Angle Position 1 Measured
Boom Hoist Wire Rope Boom Angle Position 2 Measured
OEM Specification Measured Boom Angle Position 3 Measured
Luffing Jib Wire Rope Boom Angle Position 4 Measured
OEM Specification Measured Test Weight LMI Actual
Radius LMI Actual Weight (Light) Main Measured
LMI Radius 1 Measured Weight (Max) Main Measured
LMI Radius 2 Measured Weight (Light) Auxilary Measured
LMI Radius 3 Measured Weight (Max) Auxilary Measured

Date

Technician:
 Page 3 of 3

ANNUAL / PERIODIC 
INSPECTION CHECKLIST Crawler Crane
Owner: Contact: Date:
Location: Work Order: Hours:
Make: Model: Serial:
Unit ID: Max Cap: Tech:
Comments: