10” OSBORN GY-ROLL LABORATORY REDUCTION CRUSHER – MK II

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1. APPLICATIONS

Osborn Gy-Roll Reduction Crushers reduce 12mm feed to as fine as 10 mesh, - In a single
pass. The product delivered is ideal feed to: Ball or Rod mills; laboratory pulverisers;
gravity concentration tests such as tables, sink float or spiral concentration; sizing analysis
and sampling.

The Gy-Roll Reduction Crusher has been developed for crushing jobs in laboratory and in
pilot plants to provide an operation comparable to that obtained by commercial reduction
crushers.

2. GENERAL FEATURES AND CONSTRUCTION

2A. LOWER MAIN FRAME

The frame is a fabrication consisting of inner and outer cylinders having coincident
axes and held in a fixed relationship by radial spiders. The inner cylinder is flared at
the top end forming a fixed thrust bearing seat. This holds the spindle bearings and
houses the spindle. The outside cylinder is threaded. The lower end of the outside
cylinder is flanged, forming the crusher base. The spiders are shaped to insure
against salting of samples.

2B. CRUSHER BASE

The base is composed of two parallel channels held together as a rigid unit by a V-
shaped chute. This covers the driven pulley, protecting it from crusher product.
Fabricated with this is the motor base.

2C. UPPER MAIN FRAME

This is designed in the form of a threaded cap and houses the precision ground
manganese steel concave. The threaded connection between the head and crusher
frame provides a convenient and accurate means of adjusting the crusher setting.
Four cap screws and a locking key hold the set position.

2D. HEAD

This part is roughly the shape of a cone segment, having a pitch of 45°C.
Concentrically within the head base is an anti-friction bearing. A pan-shaped
manganese steel mantle is bolted onto the head. The mantle base diameter
determines the size of this crusher.
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2E. SPINDLE

A rugged nickel steel shaft that rotates on spherical roller bearings mounted on the
inner cylinder of the lower main frame. The upper end is machined eccentrically to
the spindle axis, having about 1,5mm eccentricity. This crank end fits into the head
bearing and, when the spindle rotates, a swing or rolling action is imported to the
head.

2F. BEARINGS

The spindle and head bearings are designed and dust-proofed by a seal ring and
require lubrication. The thrust bearing, of the ball type, is composed of two races
and balls. One race is fixed in the lower main frame and the other in the oscillating
head. This bearing, large in diameter, is grease lubricated with ENGEN GENLITE
EP2 grease and re-greasing is carried out when new manganese is fitted. The
bearing is designed to carry extremely high loads and assumes 50% of the crushing
force. Since the head bearing is separate from the fixed spindle bearing by less
than the width of the bearing, only a shearing force is imparted to the spindle
eliminating any possibility of springing or breaking of the spindle shaft.

2G. SPINDLE DRIVE

Composed of the spindle pulley, motor pulley and V-Belts. The number of
displacements of the head imported by the rotation of the spindle is 350 per minute.

2H. WEAR PLATES

These are of manganese steel, ground for metal to metal fit against the head
surface and the upper main frame surface. The outside surfaces are similarly
ground smooth concentrically with the crusher axis. This ensures uniform setting
throughout the full crushing surface.

3. ADJUSTMENT OF DISCHARGE SETTING

3.1 Loosen lock bolts marked (36).

3.2 Rotate concave support ring (2) clockwise to reduce discharge opening or anti
clockwise to increase discharge opening. 1 Complete revolution is equal to 3mm.

3.3 Check opening by inserting a strip of wire solder between crushing surfaces and
rotate crusher drive sheave by hand. Measure the thickness of the flattened wire.

3.4 At the desired setting re-tighten lock bolts (36).

10” OSBORN GY-ROLL LABORATORY REDUCTION CRUSHER – MK II

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4. TO CHANGE MANGANESE

Remove concave support ring and concave ring as above. Remove set screws (33) and
concave retainer bar (5) and knock concave ring out. To replace, reverse the procedure.

With concave support ring removed, loosen and remove set screw (22) and lift mantle from
head. To replace mantle, reverse the procedure.

5. LUBRICATION

With the mantle removed, use a long jacking screw to remove the head from the spindle.
This will expose the thrust bearing (14), main frame bearing (11) & head bearing (10).
Lubricate with Genlite EP2 Grease. At the same time, check the condition of the seal ring
(9) and seal (15) and renew if necessary. To re-assemble, remove the jacking screw and
tap-fit the head to the spindle and bearing, ensuring that the head is square to the bearing.

Bottom bearing must be greased using grease nipple marked (38). Lubricate with Genlite
EP2 Grease. NOTE: Do not over grease bottom bearing.

10” OSBORN GY-ROLL LABORATORY REDUCTION CRUSHER – MK II

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HH0010L221A
10” OSBORN GY-ROLL LABORATORY REDUCTION CRUSHER – MK II
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10” OSBORN GY-ROLL

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° QTY
1 Main Frame HH0010F203A 1
2 Concave Support Ring HH0010F115A 1
3 Concave Ring HA0010B108A 1
4 Concave Adjusting Ring HH0010F214A 1
5 Concave Ring Retainer Bar HA0010J110A 4
6 Muller Head HH0010J207A 1
7 Mantle HH0010B106A 1
8 Eccentric Shaft HH0010J204A 1
9 Seal Ring HA0010J105A 1
10 Bearing – Muller Head HH0010J320A 1
11 Bearing – Main Frame Top HH0010J221A 1
12 Bearing – Main Frame Bottom HH0010J222A 1
13 ‘V’-Ring 45-S 1
14 Thrust Bearing HA0010J223C 1
15 Seal GACO R8800 1
16 8 x 8 x 32 Lg Key ZM656-08x08x032 1
17 Seal CR45x75x08 2
18 Pulley c/w T/Lock Bush ZM649-1-SPZ250 1
19 Pulley c/w T/Lock Bush ZM649-1-SPZ100 1
20 ‘V’ Belt – Z Section ZM-648-SPZ-1360 1
21 Adaptor Sleeve HH0010J113A 1
22 M16 x 90 Hex HD Set Screw ZB-11-M16x090 1
23 M16 Spring Washer ZC-62-M16 1
24 External Circlip – DIN 471 ZA-68-040 1
25 M12 x 45 Hex HD Set Screw ZB-11-M12x045 4
26 M12 Hex Nut ZB-40-M12 4
27 M8 x 30 SKT HD Cap Screw ZD-17-M8x030 16

10” OSBORN GY-ROLL LABORATORY REDUCTION CRUSHER – MK II

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10” OSBORN GY-ROLL

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° QTY
28 M8 Flat Washer ZC-61-M08 16
29 Grease Retainer HH0010J225A 1
30 M12 x 45 Hex HD Bolt ZB-01-M12x045 4
 31 M12 Hex Nut ZB-40-M12 4
32 M12 Spring Washer ZC-62-M16 4
33 M6 x 20 Hex HD Bolt ZB-01-M6x020 4
34 M6 Spring Washer ZC-62-M06 4
35 Lock Nut HH0010J211A 1
36 M16 x 70 SKT HD Cap Screw ZD-17-M16x070 4
37 M16 Flat Washer ZC-61-M16 4
38 1/8” Grease Nipple ZM-609-01BSP 1
40 Crusher Base HA0010F100A 1
41 Motor Base HA0010F101A 1
42 Motor Base Pin HA0010J102A 1
43 Drive Guard HA0010C116A 1
44 Motor Guard HA0010C117A 1
45 M12 x 35 Hex HD Bolt ZB-01-M12x035 4
46 M12 Hex Nut ZB-40-M12 4
47 M12 Spring Washer ZC-62-M12 4
48 M10 x 25 Hex HD Bolt ZB-01-M10x025 2
49 M10 Hex Nut ZB-40-M10 2
50 M10 Spring Washer ZC-62-M10 2
51 M12 x 140 Hex HD Set Screw ZB-11-M12x140 1
52 M12 Hex Nut ZB-40-M12 1
53 4 Dia Split Pin x 40 Lg ZM-605-M04x030 2
54 1.1Kw – 4 Pole – 90S Motor 1

10” OSBORN GY-ROLL LABORATORY REDUCTION CRUSHER – MK II

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10” OSBORN GY-ROLL MK II

RECOMMENDED SPARES
ITEM N° DESCRIPTION SYMBOL N° QTY
03 Concave Ring HA0010B108A 1
07 Mantle HH0010B106A 1
10 Bearing – Muller Head HH0010J320A 1
11 Bearing – Main Frame Top HH0010J221A 1
12 Bearing – Main Frame Bottom HH0010J222A 1
13 ‘V’ – Ring 45-S 1
14 Thrust Bearing HA0010J223C 1
15 Seal Gaco R8800 1
17 Seal CR45x75x08 2
20 ‘V’ Belt – Z Section ZM-648-(Z)-1360 1
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STANDARD SPECIFICATION FOR ALL OIL AND GREASE LUBRICATED

OSBORN-TELSMITH EQUIPMENT

List of recommended greases for Osborn Mining

Equipment Specification
Caltex Multifak EP2 GPG-2LEP
Mobil Mobilux EP2 GPG-2LEP
Shell Alvania EP2 GPG-2LEP
Chemico Lubro L62EP GPG-2LEP
BP Energrease LSEP2 GPG-2LEP
Trek Lithium Super EP2 GPG-2LEP
Zenex Lithium EP2 GPG-2LEP
Engen Genlite EP22 GPG-2LEP