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Date: 24/05/2009 Frames ref: FRAMES REF

Client: AFCONS Filename: #VALUE!


Client ref: CLIENT REF Sheet: #VALUE!
Project: ICP-R By: DCL
Ln Qty Description PriceOrigin Nett. UnitPrice % TotalPrice

1 1 Fuel Gas Heater E 4140 Exheat € 27,200.00 -10 € 29,920.00


2 Pre Heater Duty : 45 KW .
3 8"NB Shell/SS element
4 1 Thyristor control Panel Exheat € 7,500.00 -10 € 8,250.00
5 Duty : 45 KW
6 1 Start up & commissioning & extras Exheat € 1,350.00 -5 € 1,417.50
7
8 1 Fuel Gas Heater E 4145 Exheat € 26,200.00 -5 € 27,510.00
9 Super Heater Duty :116 kw
10 6"NB shell/SS element
11 1 Thyristor control Panel Exheat € 9,300.00 -5 € 9,765.00
12 Duty :113 kw
13 1 Start up & commissioning & extras Exheat € 1,350.00 -5 € 1,417.50
14
15 HP Fuel Gas K.O Drum V 4150 VESSELTECH € 46,800.00
16 Dia : 800 mm INDCON € 27,500.00
17 Weight :1647 kg - thickness = 18 mm R.D.Engineers € 30,200.00
18 1 Height = 2.07 Mrts. PETRA FABRICATO € 30,000.00 -5 € 31,500.00
19 MOC SA 516 Gr60 / U-Stamp
20 1 Internal c/w: INDCON € 1,400.00 -30 € 1,820.00
21 wiremesh demister GIA € 420.00
22 6" Favid = Gas inlet devide EPR COMPOSITES € 300.00
23 Vortex braker
24 Efficiency 98.5% for droplets >10 micron
25
26 1 Fuel Gas Filters FILTRON TECHNOLOGY
€ 96,000.00 15 € 81,600.00
27 Dia : 754 mm Height=2262 mm PARKER HANNIF/BALSTON
€ 90,000.00
28 Weight :2162 Kg thickness = 18 mm
29 MOC SA 516 Gr60 / U-Stamp
30
31
14 1 Contol Panels (UCP,PLC & LCP) I.B Automation € 53,500.00 -5 € 56,175.00
32
33
34
35
36
37 3 HIC Testing INDCON € 4,450.00 -10 € 14,685.00
38 R.D Enggi € 1,500.00
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53 4 Travelling (4 Visit Approx. during Project ex Estimate € 2,000.00 € 8,000.00
54
55 1 Bank Guarantee Estimate € 33,600.00 € 33,600.00
56 (On 10% for 1 1/2 yrs & 5 % for 4 yrs @ 8%/yr)
57 1 Attendance to HAZOP Meeting Estimate € 8,300.00 € 8,300.00
58 (2 Persones for 2 Days)
59 1 Skid Calc. Sheet 17,918.00 -50 € 26,877.00
60 R.D Engineers 8,500.00
61 1 Piping Calc. Sheet 80,160.11 -10 € 88,176.12
62 0 R.D Engineers 37,800.00
63 1 Instruments IVL 89,300.00 € 89,300.00
64 Estimate
65 1 Valves IVL 133,612.00 -10 € 146,973.20
66 Estimate
67
68 2.5 Engineering Vessel FI 3,500.00 € 8,750.00
69 1 Engineering Skids Estimate 25,000.00 € 25,000.00
70
71
72 1 E&I assembly Estimate 15,000.00 € 15,000.00
73
74 1 E&I Materials Estimate 25,000.00 € 25,000.00
75 0 Insulation & Heat Tracing
76 0 Subcontracting assembly at site
77 1 Third Party Inspection(Appx.2% of Material CEstimate 16,000.00 € 16,000.00
78
79 3 Documentation 60 books (Avg) 2,100.00 € 6,300.00
80 1 Name- and Tag plates plus miscellaneous Estimate 2,500.00 € 2,500.00
TOTAL MATERIALS: € 763,836.32
HOURS:
115 ENGINEERING PROCESS € 74.95 € 8,619.25
16 PROCESS COMPUTER € 101.50 € 1,624.00
175 ENGINEERING MECHANICAL € 30.00 € 5,250.00
175 ENGINEERING E & I € 30.00 € 5,250.00
75 CAD PROCESS € 30.00 € 2,250.00
48 CAD MECHANICAL 2D € 30.00 € 1,440.00
48 CAD MECHANICAL 3D € 30.00 € 1,440.00
48 CAD E & I € 30.00 € 1,440.00
48 PROJECT / ENGINEERING MANAGEMENT € 30.00 € 1,440.00
1100 ORDER HANDLING € 30.00 € 33,000.00
ASSEMBLY € 30.00 € -
300 INSPECTION € 30.00 € 9,000.00
150 TESTING € 30.00 € 4,500.00
280 CONSTRUCTION SUPERVISION € 30.00 € 8,400.00
140 EXPEDITING/PLANNING/DOC. CONTROL € 30.00 € 4,200.00

2718 TOTAL HOURS € 87,853.25


SUB-TOTAL: € 851,689.57
PROFIT %: 21.6 € 184,327.83
PENALTY %: 1 € 8,516.90
LIABILITY INSUR. %: 2 € 17,033.79
FIN. GAR. %: 1 € 8,516.90
RISK %: 2 € 17,033.79
TRANSPORT %: 2 € 17,033.79
PACKING %: 1 € 8,516.90
TOTAL: € 1,112,669.45
COMMISSION %: 5 € 55,633.47
Checked and Approved: GRAND TOTAL: € 1,168,302.93
OTHER CURRENCY: EURO
EXCHANGE RATE: 1.0000
EURO 1,168,302.93
TAKE: EURO 1,168,400.00

DESIRED GROSS MARGIN: 35.0%


REALISED GROSS MARGIN: 31.4%
Date: 24/05/2009 Frames ref: FRAMES REF
Client: AFCONS Filename: #VALUE!
Client ref: CLIENT REF Sheet: #VALUE!
Project: ICP-R By: DCL
Nr. Of % Absolute % of Variancy Standard Weight Variancy
Suppliers Uncertainty Uncertainty PO Value Deviation Factor (weight corr.)
5 € 1,496.00 0.13 1398760 1183 1 1398760

5 € 412.50 0.04 106348 326

5 € 70.88 0.01 3140 56

5 € 1,375.50 0.12 1182500 1087 1 1182500


5

5
5

5 € 91.00 0.01 5176 72


5

5 € 4,080.00 0.35 10404000 3226 2 20808000

5 € 734.25 0.06 336952 580

20 € 1,600.00 0.14 1600000 1265 1 1600000

20 € 6,720.00 0.58 28224000 5313 3 84672000

20 € 1,660.00 0.14 1722250 1312 1 1722250

10 € 2,687.70 0.23 4514833 2125 1 4514833


20
10 € 8,817.61 0.75 48593921 6971 4 194375684
20
5 € 4,465.00 0.38 12460141 3530 2 24920281
25
5 € 7,348.66 0.63 33751752 5810 3 101255257
25

10 € 875.00 0.07 478516 692


10 € 2,500.00 0.21 3906250 1976 1 3906250

20 € 3,000.00 0.26 5625000 2372 2 11250000

20 € 5,000.00 0.43 15625000 3953 2 31250000


5
20
20 € 3,200.00 0.27 6400000 2530 2 12800000

0 € - 0.00 0 0
0
€ 2,806.70 (Avg) 20 14

weight corrected

Absolute % of Statistic Un- % of Statistic Un- % of


Uncertainty PO Value certainty (1s) PO Value certainty (1s) PO Value
€ 56,134.10 4.8 € 20,250.84 1.7 € 20,844.23 1.8
€ 10,125.42 € 10,422.11

Lower Values % % %
Profit 15.1 19.3 19.2
Gross margin 27.7 30.1 30.0
Upper Values % % %
Profit 28.2 24.0 24.1
Gross margin 34.6 32.6 32.6

Statistic Un- Statistic Un-


certainty (2s) % of certainty (2s) % of
PO Value PO Value
€ 28,327.42 2.4 € 29,157.47 2.5
€ 14,163.71 € 14,578.74

Lower Values % %
Profit 18.3 18.2
Gross margin 29.6 29.5
Upper Values % %
Profit 25.0 25.1
Gross margin 33.1 33.1
Date: 5 24/05/2009 Frames ref: FRAMES REF
Client: AFCONS Filename: #VALUE!
Client ref: CLIENT REF Sheet: #VALUE!
Project: ICP-R By: DCL
Ln Qty Description Material Supplier NettUnitPrice % TotalPrice
1 10 Temp.Transmitter SS 316 Frames Holland € 2,000 € 20,000.00
2
3 7 Pressure Gauge SS 316 FI/WIKA € 70 € 490.00
4
5 5 Pressure Transmitter SS 316 Frames Holland € 2,500 € 12,500.00
6
7 2 Pressure switch SS 316 € 2,500 € 5,000.00
8
9 9 Temp.Gauge SS 316 Frames Holland € 800 € 7,200.00
10
11 1 Flow Transmitter SS 316 FI/ABB € 3,846 € 3,846.00
12
13 6 Level Gauge SS 316 FI/UNIklinger € 1,658 € 9,948.00
14
15 1 Level Switch SS 316 € 2,700 € 2,700.00
16
17 6 Level Transmitter SS 316 FI/ABB € 2,700 € 16,200.00
18
19 Additional Items Considered after TQ
20
21 3 Level Transmitter SS 316 FI/ABB € 2,700 € 8,100.00
22
23 2 Level Gauge SS 316 FI/UNIklinger € 1,658 € 3,316.00
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
TOTAL COSTS INSTRUMENTATION € 89,300
Date: 24/05/2009 Frames ref: FRAMES REF
Client: AFCONS Filename: #VALUE!
Client ref: CLIENT REF Sheet: #VALUE!
Project: ICP-R By: DCL
Ln Qty Description Bore Size Rating Material Type Supplier NettUnitPrice % TotalPrice
RF Estimate € 800 € 1,600
1 2 Globe Valve 2" 900# CS NACE EXTERNAL,TRIM
2 1 CS NACE
SS316 EXTERNAL,TRIM
Globe Valve 2" 150# SS316 RF MICROFINISH € 230 € 230

3 9 CS NACE EXTERNAL,TRIM
Globe Valve 2" 300# SS316 RF ADUCO € 251 € 2,259

4 1 CS NACE EXTERNAL,TRIM
Globe Valve 1" 900# SS316 RF Estimate € 700 € 700

5 1 CS NACE EXTERNAL,TRIM
Globe Valve 6" 900# SS316 RF Estimate € 4,000 € 4,000
6
7 1 CS NACE EXTERNAL,TRIM
Ball Valve F.B 1" 900# SS316 Floating Estimate € 1,500 € 1,500

8 7 CS NACE EXTERNAL,TRIM
Ball Valve F.B 2" 900# SS316 Floating Estimate € 2,000 € 14,000

9 19 Ball Valve CS NACE EXTERNAL,TRIM


F.B 2" 300# SS316 Floating JC € 168 € 3,192

10 0 CS NACE EXTERNAL,TRIM
Ball Valve R.B 3" 900# SS316 Floating Estimate € 3,000

11 0 CS NACE EXTERNAL,TRIM
Ball Valve R.B 4" 300# SS316 Floating MICROFINISH € 325

12 2 CS NACE EXTERNAL,TRIM
Ball Valve R.B 6" 900# SS316 Floating Estimate € 4,000 € 8,000
13 1 Ball Valve R.B 3/4" 900# CS NACE EXTERNAL,TRIM Floating Estimate € 1,000 € 1,000
SS316
CS NACE EXTERNAL,TRIM
14 5 Ball Valve R.B 3/4" 300# SS316 Floating ADUCO € 84 € 420

15 3 CS NACE EXTERNAL,TRIM
Ball Valve R.B 3" 150# SS316 Floating MICROFINISH € 210 € 630

16 2 CS NACE EXTERNAL,TRIM
Ball Valve R.B 1 1/2" 300# SS316 Floating MICROFINISH € 120 € 240

17 1 CS NACE EXTERNAL,TRIM
Ball Valve F.B 2" 150# SS316 Floating JC € 158 € 158
18 3 Ball Valve R.B 6" 300# CS NACE EXTERNAL,TRIM Floating JC € 913 € 2,739
19 2 Ball Valve F.B 3" 300# SS316
CS NACE EXTERNAL,TRIM Floating JC € 324 € 648
20 SS316
21 3 Check valve 2" 900# SS 316 Estimate € 1,000 € 3,000
22 1 Check valve 2" 300# SS 316 MICROFINISH € 220 € 220
23 1 Check valve 1 1/2" 300# SS 316 MICROFINISH € 220 € 220
24 2 Check valve 6" 300# SS 316 MICROFINISH € 825 € 1,650
25
26 1 Shutdown Valve F.B 4" 900# CS NACE EXTERNAL,TRIM Actuator Estimate € 10,000 € 10,000
27 1 Shutdown Valve F.B 2" SS316
300# CS NACE EXTERNAL,TRIM Actuator Estimate € 5,000 € 5,000
28 SS316

32 6 Spring,Act
Pressure Safty Valve 2"x3" uator Frames holland € 3,500 € 21,000
1/2"x2 Spring,Act
33 1 Pressure Safty Valve " Frames holland € 3,500 € 3,500
uator
34
35 2 Pressure Control Valve 6" 900# actuator Frames holland € 5,053 € 10,106
36
37 0 Level Control Valve 2" 300# Actuator Estimate € 8,000
38
39 6 Double Block & Bleed Valve 2" 300# SS 316 RF OLIVER € 459
40
41
42
43 10 Instrument air valves 1" 150# SS316 Estimated € 150 € 1,500
44
Additional Items Considered
45 after TQ
46 4 Ball Valve 4" 900# MultiValves € 3,500 € 14,000
47
48
49 4 Ball Valve 6" 300# MultiValves € 4,400 € 17,600
50
51
52 1 Pressure Control Valve 2" 300# Estimate € 4,500 € 4,500
53
54
55
56
57
58
59
60
103 TOTAL COSTS VALVES € 133,612
Date: 24/05/2009 Frames ref: FRAMES REF
Client: AFCONS Filename: #VALUE!
Client ref: CLIENT REF Sheet: #VALUE!
Project: ICP-R By: DCL
Item Description Calculated Margin (%) Quantity Unit NettUnitPrice % TotalPrice
1 Skid structure 5016.0 0 5016.0 kg € 2.00 0 € 10,032.00
2 Grating 21.0 0 21.0 m² € 38.00 0 € 798.00
3 Handrailing 0.0 0 0.0 m € 34.00 0 € -
4 Ladder 0.0 0 0.0 m € 60.00 0 € -
5 Stairs 0.0 0 0.0 m € 300.00 0 € -
6 Plate 3400 0 3400.0 kg € 2.00 0 € 6,800.00
7 Coating 18 0 18.0 m² € 16.00 0 € 288.00
8 Item 1 0 0 1.0 € € - 0 € -
9 Item 2 0 0 1.0 € € - 0 € -
10 Item 3 0 0 1.0 € € - 0 € -
TOTAL COST SKID € 17,918.00

Rev Rev
Structure Plate
Thickness Length Width Weight Total Weight
Beams Weight / m Length Weight Total Weight (mm) (m) (m) (kg) (kg)
(kg/m) (m) (kg) (kg) Drip Pan 10 8.5 5 3400
HEB 340 136.60 0 8 0
HEB 300 119.3 0 6 0
HEB 240 84.8 0 4 0
HEB 220 72.9 36.314 2647.2906 3400
HEB 200 62.5 15 937.5 Grating
HEB 180 52.2 0 type Length Width Weight Total Area
HEB 160 43.5 25 1087.5 (m) (m) (kg) (m²)
HEB 140 34.4 0 30 3 Grating 7 3 630
HEB 120 27.3 10.7 292.11 630
HEB 100 20.8 0 Handrailing
Length Total Length
HEM 340 252.8 0 (m) (m)
HEM 300 242.6 0 FPS standard 65*65*6 0
HEM 240 160 0 FPS standard 1,5"Sch80 0
HEM 220 119.3 0 0
HEM 180 90.6 0 Coating
Area Total Area
HEA 200 43.2 0 (m²) (m²)
HEA 180 36.2 0 21
HEA 160 31 0 21
HEA 140 25.2 0 Ladder
HEA 120 20.3 0 Length Total Weight
HEA 100 17.1 0 (m) (kg)

UNP 200 25.8 2 51.6 0


UNP 180 22.5 0 Stair
UNP 160 19.2 0 Length Total Weight
UNP 140 16.4 0 (m) (kg)
UNP 120 13.7 0
UNP 100 10.8 0 0

IPE 200 22.9 0 Other


IPE 180 19.2 0
IPE 160 16.1 0 Item 1 €
IPE 140 13.2 0 Item 2 €
IPE 120 10.6 0 Item 3 €
IPE 100 8.3 0
IPE 80 6.2 0
5016.0006 0
Date: 24/05/2009 Frames ref: FRAMES REF
Client: AFCONS Filename: #VALUE!
Client ref: CLIENT REF Sheet: #VALUE!
Project: ICP-R By: DCL

PIPING MANUREN volgens John Page (Uren) (Uren) (Uren) (M2) Totale Totale Totale Remarks
Excl.Hydrot. 40mm Totale Kosten Kosten Gewicht
Pipe Size Spool n Rating # Sch. Length(m) Bends Flanges Valves Weldolet Montage tijd Hydrotest Isolatie Verf opp. (ex. colors) (ex.blue)
1" 150 40 5 28 14 58.45 25.20 67.16 4.94 350.70 531.51 43.3
1" 300 40 0
1" 600 80 6 2 6 15.14 5.40 12.64 1.47 90.84 132.06 33.64
1" 900 80 1.5 4 18 9 49.26 16.20 43.34 3.41 295.56 413.24 79.46
1" 1500 160 0
2" 150 40 0
2" 300 40 0
2" 600 80 4 8 56 28 181.16 50.40 156.44 18.24 1086.96 1498.80 339.6
2" 900 160 40 16 90 25 271.40 81.00 229.91 32.49 1628.40 2309.34 1483.4
2" 1500 160 0
3" 150 40 0
3" 300 40 0
3" 600 80 18 2 6 39.00 7.20 33.12 7.28 234.00 320.88 343.4
3" 900 160 8 7 18 9 99.20 21.60 71.43 11.76 595.20 795.36 460.9
3" 1500 160 0
4" 150 40 0
4" 300 40 0
4" 600 80 5 4 8 4 63.78 11.20 38.94 7.56 382.70 495.26 285.9
4" 900 160 25 10 10 5 123.42 21.00 80.60 18.00 740.50 974.50 1158.5
4" 1500 160 0
6" 150 40 0
6" 300 40 20 2 8 56.20 13.60 49.76 15.90 337.20 514.20 738
6" 600 80 20 4 12 6 136.20 25.20 86.18 22.26 817.20 1101.96 1357.2
6" 900 160 25 30 50 10 404.25 105.00 201.35 60.95 2425.50 3421.20 4952
6" 1500 XXS 0
8" 150 40 0
8" 300 40 0
8" 600 80 0
8" 900 160 0
8" 1500 160 0
10" 150 40 0
10" 300 40 0
10" 600 80 0
10" 900 160 0
10" 1500 160 0
12" 900 0
14" 900 0
16" 900 0
18" 900 0
20" 900 0
€ 12,508.31 11275.3
Notes
calculation for pipe diameters from 12" to 20" are based on extrapolation

Berekening: Uurloon € 6 Totaal zonder isolatie € 12,508.31


Lengte pijp Shop en field handling per meter pijp + 1 las per 6 meter pijp Kilo prijs € 6 Totaal materiaal € 67,651.80
Bochten 2 lassen per bocht LR Totaal prijs € 80,160.11
Flenzen Per flens 1 las en een 1/2 bolt-up verbinding
Afsluiters Per afsluiter de handling + 1 bolt-up verbinding
Weldolets Berekend tot en met 1" per weldolet. Weldolets t/m 2", 2 uur per stuk toevoegen
Montage Fabricage en montage van Pipespool exclusief Hydrotest
Hydrotest Montage en Demontage van de Pipespool
Isolatie Benodigde tijd om te isoleren
Verf opp. Oppervlakte in M2 per Pipespool
General Instructions
1 Fill the sheet with all amounts, details, descriptions, price origin, nett unit prices for the overall scope of
supply.
2 Grey fields are automatically filled.
3 Fields that should be completed will be automatically coloured yellow.
4 For price origin please use the following codes: [supplier name], database, estimate
5
Adding rows is possible, however make sure to copy the formulas! This can be done in the following way:
Right Click where you want to add one or more rows
Select the new rows including the one just above and the one just below
Press Ctrl-D to copy all the formulas
6 The Alt-A sheet contains hidden columns. Do not remove!

Risk Analysis
1 Percentage of uncertainty should be chosen for each item. Based on the price origin values are already
suggested.
2 For the accuracy of the prices it is important whether one or more suppliers have been enquired. Based on
the origins mentioned, the sheet will automatically indicate the correct field to mention the number of
suppliers.
3 Based on the uncertainty percentage absolute as well as statistic values are calculated, which are compared
with the total purchase order value.
4
Based on the values mentioned under point 2, the impact on profit and gross margin is also shown.
5 Depending on the market situation and project changes, the risks can be incorporated in the base price. By
clicking one of the buttons, the risk percentage selected will be included in the base price by adapting the
risk value in the pricing sheet.
6 The risk can be reset to the standard value of 1% by clicking the reset button.
7 1s is the Standard Deviation for 68.2 %
8 2s is the Standard Deviation for 95.4 %

Gross Margin / Profit


1 First enter the desired gross margin in the applicable field, then push the button to calculate.
2 The profit value might be low (too low) after adapting the gross margin. Change the profit to the minimum
desired value.

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