Installation Instructions

Project: CPE6-CPF

Location:

Transit: CCM

Solution: GH 4+4x2 GALV

Print date: 2019-11-20

 Amendment to
Installation instructions
Roxtec regular system

Installation of bolted G series frames

For installation of sealing system components in the frame, the latest revision of the standard installation
instructions (Article number 124037, document number 124035) is to be followed.

Ø 10.5
Aperture dimensions
Dimensions below are valid for all bolted G series frames.

Height
R=0-5 (4x)

Width

Height Width
(mm)/(in)
x1 x2 x3 x4 x5 x6 x7 x8 x9 x10
Frame (mm) (in)

2 128 5.039
148 278 409 539 670 800 931 1061 1192 1322
2+2 241 9.488

5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
2+2+2 354 13.937

4 187 7.362
148 278 409 539 670 800 931 1061 1192 1322
4+4 358 14.094

5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
4+4+4 530 20.866

6 245 9.646
148 278 409 539 670 800 931 1061 1192 1322
6+6 475 18.781

5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
6+6+6 705 27.756

8 305 12.008
148 278 409 539 670 800 931 1061 1192 1322
8+8 595 23.425

5.827 10.945 16.102 21.220 26.378 31.496 36.654 41.772 46.929 52.047
8+8+8 885 34.843

Height and width tolerance ± 5 mm, ±0.197"

2
Installation
1 2 3 4

Through On wall
wall

Use a suitable tool to make the Insert the frame into the aperture. Alternatively, use a hole saw for the Alternative frame installation
aperture in the wall. See table for aperture. positions.
aperture dimensions.

5 6 7 8

A: Sealant

B: Sealing strip C: Gasket

Insert the frame into the aperture. Center the frame in the aperture Remove the frame and drill the Choose sealing method. To seal the
and use it as template for the holes for the bolts. frame against the structure, apply a
flange hole pattern. gasket/sealant according to A - C
on page 6-7.

3
Installation with expansion bolts
9a
Insert the expansion bolts in the
drilled holes.
13a
To complete the installation, tighten
the nuts crosswise according to
your selected fasteners.
Installation with wood screws
9b
Attach the frame to the structure.
10a 11a 12a
Attach the frame to the structure. Attach washers and nuts to the Attach the remaining bolts.
expansion bolts. Nuts and washers
are recommended to be of the
same material type as the frame
and in size M8.
10b 11b
Attach the frame using wood To complete the installation, tighten
screws. the nuts crosswise according to
your selected fasteners.
4
Installation with bolts, nuts and washers
9c 10c 11c 12c
sealing
washer

sealing
washer

Attach the frame to the structure. Attach the frame using bolts, nuts and washers. Through-holes must be To complete the installation, tighten
sealed using sealant or sealing washers. the nuts crosswise according to
your selected fasteners.

Installation of large frames

1 2 3

For large frames, simplify the installation by attaching two bolts first. Then drill the remaining holes with the frame
in place.

5
Sealing methods
A: Sealant
Suitable for rough surfaces, such as concrete.

1 2 3 4
2 mm
washer

frame

Apply sealant to the structure with A second string of sealant isolates Attach washers or similar behind the flange to ensure a 2 mm gap
a thickness of minimum 6 mm. the holes. between the frame flange and the structure.

B: Sealing strips
Suitable for flat surfaces, such as steel or boards.

1 2 3 4
Frame

Sealing strip

Flange Bolt hole

Attach the end of the sealing strip
to the frame.
Apply two rounds of sealing strip.
Cut the sealing strip so that it over-
laps as shown in the picture. Make
sure that the sealing strip parts are
mounted tightly against each other
in the overlap section.
Make sure the sealing strip is
applied as close to the bolt holes
as possible.

Attach washers or similar behind

the flange to ensure a 2 mm gap
between the frame flange and the
structure. Note: When using TSL
15x6 sealing strip, the washer is
not needed.

6
C: Pre-punched gasket
Suitable for flat surfaces, such as steel.

Place the pre-punched gasket

between the frame and the
structure.

Primed frames
1

Primed frames will need additional

coating.

Optional
For increased resistance against crevice corrosion and frost wedging.

1 2

Apply a final string of sealant Smooth out the sealant so that

around the perimeter of the flange. it closes any gap completely all
around. Consider the curing time of
the sealant.

7

GE frame
Whenever channelization is needed, a GE frame can be used.
Note
 Through-holes must be sealed using sealant or sealing washers.
 The structure and chosen sealing method have significant effect on the rating and type approval. Consult your
local Roxtec representative.
 Systems using Roxtec sealing modules of ES type require conductive gaskets. Consult your local Roxtec
representative.
 Use fasteners of type FZB or A4 in size M8.
DISCLAIMER
”The Roxtec cable entry sealing system (”the Roxtec system”) is a modular-
based system of sealing products consisting of different components. Each
and every one of the components is necessary for the best performance of the
Roxtec system. The Roxtec system has been certified to resist a number of
different hazards. Any such certification, and the ability of the Roxtec system
to resist such hazards, is dependent on all components that are installed as a
part of the Roxtec system. Thus, the certification is not valid and does not apply
unless all components installed as part of the Roxtec system are manufactured
by or under license from Roxtec (“authorized manufacturer”). Roxtec gives no
performance guarantee with respect to the Roxtec system, unless (I) all compo-
nents installed as part of the Roxtec system are manufactured by an authorized
manufacturer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept indoors in
its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec installation in-
structions in effect from time to time.
The product information provided by Roxtec does not release the purchaser of the
Article number: 126424
G frame
Document number: DOC-000041 version C
Roxtec ® and Multidiameter ® are registered trademarks of Roxtec in Sweden and/or other countries.
Roxtec system, or part thereof, from the obligation to independently determine
the suitability of the products for the intended process, installation and/or use.
Roxtec gives no guarantee for the Roxtec system or any part thereof and as-
sumes no liability for any loss or damage whatsoever, whether direct, indirect,
consequential, loss of profit or otherwise, occurred or caused by the Roxtec
systems or installations containing components not manufactured by an authorized
manufacturer and/or occurred or caused by the use of the Roxtec system in
a manner or for an application other than for which the Roxtec system was
designed or intended.
Roxtec expressly excludes any implied warranties of merchantability and fitness
for a particular purpose and all other express or implied representations and
warranties provided by statute or common law. User determines suitability of
the Roxtec system for intended use and assumes all risk and liability in con- Roxtec International AB
nection therewith. In no event shall Roxtec be liable for indirect, consequential,
punitive, special, exemplary or incidental damages or losses.”
Box 540, 371 23 Karlskrona, SWEDEN
PHONE +46 455 36 67 00, FAX +46 455 820 12
EMAIL info@roxtec.com, www.roxtec.com
 124037 Rev A/multilingual/1402/stsan
Installation instructions
Roxtec rectangular system

Roxtec International AB

Roxtec® and Multidiameter® are trademarks of

Box 540, SE-371 23 Karlskrona, SWEDEN
PHONE +46 455 36 67 00, FAX +46 455 820 12 Revision A
Roxtec in Sweden and/or other countries. EMAIL info@roxtec.com, www.roxtec.com

Parts
Stayplate Module

Wedge Wedge clip Lubricant

6 0.1−1.0 mm 7 8
0.004−0.039"

15 16 17
 Installation 1 2 3 4

1 2 3 4 5

h H

Parts h H Installation 1 2

Stayplate120 Module

120 h
9 10 11 H
12 Stayplate 13
Module
10 11 12 Stayplate 13 Module
14
Wedge Wedge clip Lubricant Module
120
Module

6 0.1−1.0 mm 7 8 9 10 11
0.004−0.039"

2 3 4 5
18 19 Stop flange 20 21 22 DISCLAIMER
”The Roxtec cable entry sealing system (
19 Stop flange 20 21 22 23
Parts Installation
a modular-based system of sealing produc
1 2
components. Each and every one of the c
h H min 25 mm for the best performance of the Roxtec sys
has been certified to resist a number of dif
min 25 mm certification, and the ability of the Roxte
Stayplate Module hazards, is dependent on all components t
of the Roxtec system. Thus, the certificatio
15 16 17 18 19 20
apply unless all components installed as p
Stop flange
h Hby or under license fr
are manufactured
manufacturer”). Roxtec gives no performan
to the Roxtec system, unless (I) all compo
the Roxtec system are manufactured by a
Uncompressed rer and (II) the purchaser is in compliance
11 Wedge 12clipStayplate
Wedge 13
Stayplate Lubricant 14 (a) During storage, the Roxtec system or p
indoors in its original packaging at room te
Stayplate Module 120(b) Installation shall be carried out in accor
lation instructions in effect from time to tim
Module The product information provided by Rox

6 0.1−1.0 mm 7 8 9 10 11
0.004−0.039" Compressed Stayplate

2 3 4 5
DISCLAIMER
”The Roxtec cable entry sealing system
a modular-based system of sealing produ
20 21 22 23 components. Each and every one of the
for the best performance of the Roxtec sy
h H has been certified to resist a number of d
certification, and the ability of the Roxte
hazards, is dependent on all components
min 25 mm of the Roxtec system. Thus, the certificatio
15 16 17 18 19 Stop 20
apply unless all components installed as p
flange
are manufactured by or under license f
manufacturer”). Roxtec gives no performan
to the Roxtec system, unless (I) all comp
the Roxtec system are manufactured by
Uncompressed rer and (II) the purchaser is in compliance
11 12 Stayplate 13 14 (a) During storage, the Roxtec system or
indoors in its original packaging at room t
Module (b) Installation shall be carried out in acco
lation instructions in effect from time to t
Module The product information provided by Rox

Compressed Stayplate

20 21 22 23

min 25 mm
 Disassembly 1 2
m Stayplate
Re-installation 1 2
.0
DISCLAIMER
”The Roxtec cable entry sealing system (”the Roxtec system”) is
a modular-based system of sealing products consisting of different
components. Each and every one of the components is necessary
for the best performance of the Roxtec system. The Roxtec system
has been certified to resist a number of different hazards. Any such
certification, and the ability of the Roxtec system to resist such
hazards, is dependent on all components that are installed as a part
of the Roxtec system. Thus, the certification is not valid and does not
apply unless all components installed as part of the Roxtec system
are manufactured by or under license from Roxtec (“authorized
manufacturer”). Roxtec gives no performance guarantee with respect
to the Roxtec system, unless (I) all components installed as part of
the Roxtec system are manufactured by an authorized manufactu-
rer and (II) the purchaser is in compliance with (a), and (b), below.
(a) During storage, the Roxtec system or part thereof, shall be kept
indoors in its original packaging at room temperature.
(b) Installation shall be carried out in accordance with Roxtec instal-
lation instructions in effect from time to time.
The product information provided by Roxtec does not release the
3 Wedge 4 5
3
purchaser of the Roxtec system, or part thereof, from the obliga-
tion to independently determine the suitability of the products
for the intended process, installation and/or use.
Roxtec gives no guarantee for the Roxtec system or any part
thereof and assumes no liability for any loss or damage what-
soever, whether direct, indirect, consequential, loss of profit
or otherwise, occurred or caused by the Roxtec systems or
installations containing components not manufactured by an
authorized manufacturer and/or occurred or caused by the use
of the Roxtec system in a manner or for an application other
than for which the Roxtec system was designed or intended.
Roxtec expressly excludes any implied warranties of merchantability
and fitness for a particular purpose and all other express or implied
representations and warranties provided by statute or common
law. User determines suitability of the Roxtec system for intended
use and assumes all risk and liability in connection therewith.
In no event shall Roxtec be liable for indirect, consequential,
punitive, special, exemplary or incidental damages or losses.”
Languages
English 2
Svenska (Swedish) 4
Dansk (Danish) 6
Norsk (Norwegian) 8
Suomi (Finnish) 10
Deutsch (German) 12
Français (French) 14
Nederlands (Dutch) 16
Italiano (Italian) 18
Español (Spanish) 20
Português (Portuguese) 22
Türkçe (Turkish) 24
‫العربية‬ (Arabic) 26
1
fgUnh (Hindi) 28
‫فارسی‬
(Persian) 30
中文 (Chinese) 32
日本語 (Japanese) 34
한국어 (Korean) 36
Čeština (Czech) 38
Русский (Russian) 40
Hrvatski (Croatian) 42
Polski (Polish) 44
Magyar (Hungarian) 46
Română (Romanian) 48
 Installation
English

1. Measure your frame height (H). This corresponds to 18. Lubricate the short sides of the wedge.
your packing height (h) according to the table. Consider 19. Orientate the Wedge so the face marked “Stayplate this
your packing height when inserting the modules. side”faces a stayplate. Insert the Wedge to the stop
2. Clean the frame. flange. Ensure that the Wedge is accommodated and
3. Lubricate the inside surfaces of the frame all around secured by the stayplate.
with Roxtec Lubricant, especially into the corners. 20. Tighten the screws alternately until full mechanical stop,
4. See above. approx 20 full revolutions per screw. Do not exceed 20
Nm (15 ft.lb.).
5. Adapt modules, which are to hold cables or pipes, by
peeling off layers until you reach the gap seen in pic. 6. 21. 25 mm of the screws shall be exposed.
The number of layers may not differ by more than one 22. Attach the Wedge Clip to the wedge screws to
between the halves. complete the installation.
6. Achieve a 0.1–1.0 mm gap between the two halves 23. Optional wedge positions (anywhere in frame).
when held against the cable/pipe.
7. Lubricate all modules thoroughly, both the inside and the
outside sealing surfaces.
8. Do not remove the center cores of the spare modules.
9. Lubricate solid modules on the sealing surfaces.
10. Insert the modules according to your installation plan
(transit plan). Place the spare modules as close to the
wedge as possible to simplify future installations.
11. Insert a stayplate on top of every finished row of
modules.
12. Ensure that the modules are secured within the
stayplates edges.
13. Before inserting the final row of modules, insert two
stayplates.
Packing space
14. Separate the two stayplates and insert the final row of
modules between the stayplates. Frame Packing Frame
15. Drop the upper stayplate on top of the modules. height (H) height (h) size

16. If there is not enough room for the wedge, insert the
optional Roxtec pre-compression tool.
17. Ensure that the wedge is fully uncompressed by
untightening the screws of the wedge before
inserting the wedge.
101 60 2
160 120 4
218 180 6
278 240 8

2
Disassembly Re-installation

English
1. Remove the wedge clip from the wedge. 1. Make sure that the inside surfaces of the exposed
2. Release the compression by loosen the screws packing space are free from dirt or dust.
alternately to full stop. Do not exceed 20 Nm (15 ft.lb.). 2. Lubricate the inside surfaces all around with Roxtec
3. Insert a flat tool between the wedge and the stayplate Lubricant, especially into the corners.
to simplify removal of the Wedge. Roxtec special tools 3. See above.
are available. 4. Continue the re-installation from step 5.
4. Remove the stayplate.
5. Remove the modules required. Keep the rows sorted
until it´s time to re-install the transit. If a module is
damaged or replaced, all modules in that row must be
replaced.

 Wait 24 hours or longer after installation before exposing the cables/pipes to strain or pressure.

 Wedge is to be used with: RM components.

 Cables shall go straight through the frame.

 Amendments to this installation instruction is available at www.roxtec.com.

 Ensure that the wedge clip is attached to the wedge bolts.