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English (GB) Installation and operating instructions
English (GB)
4. Installation 5
4.1 Pipe connection
2. General description
5
4.2 Pump location 5 Handle
4.3 Installation on auto coupling 6 with clamp
4.4 Free-standing installation 6
4.5 Setting of level switch 6
5. Startup 7
Level
6. Maintenance and service 7 switch
6.1 Oil 7
6.2 Construction 7
6.3 Service kits 7 Outlet
6.4 Contaminated pumps 7
7. Fault finding the product 8
8. Disposal 9
Warning
The use of this product requires
experience with and knowledge of the
product.
Persons with reduced physical, sensory or
mental capabilities must not use this
product, unless they are under supervision
or have been instructed in the use of the
product by a person responsible for their
safety.
Children must not use or play with this
product.
2
2.1 Applications 2.2 Storage and operating conditions
English (GB)
The Grundfos Unilift AP pump is are single-stage
submersible pumps designed for the pumping of Storage temperature Down to -30 °C
wastewater. Minimum liquid
0 °C
The pump is capable of pumping water which temperature
contains a limited quantity of solids, however not
Maximum liquid
stones and similar materials, without being blocked 40 °C
temperature
or damaged.
The pump is available for automatic as well as Maximum 7 metres below
Installation depth
manual operation and can be installed in a liquid level
permanent installation (on auto coupling or as a free- pH value 4-10
standing pump) or used as a portable pump.
Density Maximum 1100 kg/m3
The pump is suitable for these applications:
Viscosity Maximum 10 mm2/s
Unilift Unilift Technical data See pump nameplate.
Applications
AP35B AP50B
Warning
The pump must not be used in or at
swimming pools, garden ponds, etc. when
there are persons in the water.
Incorrect application of the pump (e.g. resulting in
blocking of the pump) and wear are not covered by
the warranty.
3
3. Electrical connection 3.1 Checking the direction of rotation
English (GB)
4
4. Installation 4.2 Pump location
English (GB)
The pump can be used in vertical or horizontal
Warning position. See fig. 3.
The installation of the pump must be During continuous operation, the motor and the
carried out by specially trained persons. pump inlet must always be completely covered by
Care must be taken to ensure that persons the pumped liquid.
cannot come into contact with the pump
impeller.
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550 mm
Fig. 4 Place pump on a solid base
Fig. 2 Minimum pit dimensions in pit if In the case of permanent installation, the pit must be
minimum free cable length is 100 mm cleared of sludge, pebbles, etc. before the pump is
installed.
5
4.3 Installation on auto coupling 4.4 Free-standing installation
English (GB)
See figs A and B, pages 10 and 11. See fig. C, page 12.
Pumps for permanent installation can be installed on For free-standing installation of the pumps, fit a 90 °
a stationary auto coupling and operated completely elbow to the outlet. The pump can be installed with a
or partially submerged in the pumped liquid. hose or rigid pipe and valves.
1. Drill mounting holes for guide rail bracket on the In order to facilitate service of the pump, fit a flexible
inside of the pit and fasten the guide rail bracket union or coupling to the outlet pipe for easy
provisionally with two screws. separation.
2. Place the auto coupling base unit on the bottom If a hose is used, make sure that the hose does not
of the pit. Use a plumb line to establish the buckle and that the inside diameter of the hose
correct positioning. Fasten with heavy-duty matches that of the outlet.
expansion bolts. If the bottom of the pit is If a rigid pipe is used, the union or coupling, non-
uneven, the auto coupling base unit must be return valve and isolating valve must be fitted in the
supported so that it is level when being fastened. sequence mentioned, as seen from the pump side.
3. Assemble the outlet line in accordance with the Lower the pump into the liquid.
generally accepted procedures and without
If the pump is installed in muddy conditions or on
exposing the line to distortion or tension.
uneven ground, we recommend that you support the
4. Knock the guide rails on to the spigots of the pump on bricks.
bottom part of the auto coupling. Bevel the inside
of the guide rails to facilitate installation. The 4.5 Setting of level switch
guide rails must fit tightly on the spigots. We
recommend 3/4" medium size pipes as guide Intermittent operation
rails. For pumps supplied with a level switch, the
5. Adapt the length of the guide rails to fit precisely difference in level between start and stop can be set
the bracket at the top. by adjusting the free cable between the level switch
6. Unscrew the provisionally fastened guide rail and the pump handle.
bracket, fit it on top of the guide rails and finally The longer the length of free cable, the larger the
fasten it firmly to the pit wall. difference in level between start and stop.
The pump is allowed to run for maximum 5 minutes
The guide rails must not have any axial per 30 minutes without the motor being submerged
Note play as this would cause noise during in the liquid.
pump operation.
7. Clean out debris from the pit before lowering the
pump into the pit.
8. Fit the auto-coupling half on to the outlet of the
pump. Then slide the guide bar of this coupling
half between the guide rails and lower the pump
into the pit by means of a chain. When the pump
reaches the auto-coupling base unit, the pump
will automatically connect tightly. Stop
6
5. Startup 6.2 Construction
English (GB)
Before starting the pump, submerge the pump inlet The construction of the pump will appear from the
in the pumped liquid. table below and fig. D, page 13.
Open the isolating valve, if fitted, and check the level
switch setting. Pos. Description
7
7. Fault finding the product
English (GB)
Warning
Before starting any work on the product,
make sure that the power supply has been
switched off and that it cannot be
accidentally switched on.
1. The motor does not a) No power supply. Connect the power supply.
start.
b) The pump was stopped by the level
Adjust or replace the level switch.
switch.
c) The fuses have blown. Replace the fuses.
d) The motor protection/thermal relay has Wait until the motor protection
tripped. trips in again/reset the relay.
e) The impeller is blocked by impurities. Clean the impeller.
f) Short circuit in the cable or motor. Replace the defective part.
2. The motor protection/ a) The liquid temperature is too high. Use another pump type.
thermal relay trips
b) Impeller blocked or partly blocked by
after a short time of Clean the pump.
impurities.
operation.
c) Phase failure. Call an electrician.
d) Too low voltage. Call an electrician.
e) Overload setting of the motor-protective
Adjust the setting.
circuit breaker too low.
f) Incorrect direction of rotation. See
section 3.1 Checking the direction of Reverse the direction of rotation.
rotation.
3. The pump runs a) The pump is partly blocked by
Clean the pump.
constantly or gives impurities.
too little water.
b) The outlet pipe or valve is partly
Clean the outlet pipe.
blocked by impurities.
c) The impeller is not properly fixed to the
Tighten the impeller.
shaft.
d) Incorrect direction of rotation. See
section 3.1 Checking the direction of Reverse the direction of rotation.
rotation.
e) Incorrect setting of level switch. Adjust the level switch.
f) The pump is too small for the
Replace the pump.
application.
g) The impeller is worn. Replace the impeller.
4. The pump runs but a) The pump is blocked by impurities. Clean the pump.
gives no water.
b) The outlet pipe or non-return valve is
Clean the outlet pipe.
blocked by impurities.
c) The impeller is not properly fixed to the
Tighten the impeller.
shaft.
d) Air in pump. Vent the pump and the outlet
pipe.
e) The liquid level is too low. The pump
Submerge the pump in the liquid
inlet is not completely submerged in the
or adjust the level switch.
pumped liquid.
f) The level switch does not move freely. Make the level switch move
freely.
8
8. Disposal
English (GB)
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest
Grundfos company or service workshop.
Subject to alterations.
9
Appendix 1
Appendix
Fig. A
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J
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U
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K L
N O
A B C D E F G I J K
∅600 ∅600 304 135 82 85 65 100 63 150
L M N O P R S T U Z
400 200 300 700 500 - R2 3/4" 130 261
10
2-pump installation on auto-coupling
Appendix
Fig. B
B
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M M
P R P
A B C D E F G I J K
600 600 304 135 82 85 26 100 63 150
L M N O P R S T U Z
400 200 300 700 335 330 R2 3/4" 130 261
11
Free-standing Installation
Appendix
Fig. C
A C D S d1 d2
12
Fig. D
13
Appendix
Argentina China Hong Kong
Grundfos companies
Bombas GRUNDFOS de Argentina S.A. GRUNDFOS Pumps (Shanghai) Co. Ltd. GRUNDFOS Pumps (Hong Kong) Ltd.
Ruta Panamericana km. 37.500 Centro 10F The Hub, No. 33 Suhong Road Unit 1, Ground floor
Industrial Garin Minhang District Siu Wai Industrial Centre
1619 Garín Pcia. de B.A. Shanghai 201106 29-33 Wing Hong Street &
Phone: +54-3327 414 444 PRC 68 King Lam Street, Cheung Sha Wan
Telefax: +54-3327 45 3190 Phone: +86 21 612 252 22 Kowloon
Telefax: +86 21 612 253 33 Phone: +852-27861706 / 27861741
Australia Telefax: +852-27858664
GRUNDFOS Pumps Pty. Ltd. COLOMBIA
P.O. Box 2040 GRUNDFOS Colombia S.A.S. Hungary
Regency Park Km 1.5 vía Siberia-Cota Conj. Potrero GRUNDFOS Hungária Kft.
South Australia 5942 Chico, Park u. 8
Phone: +61-8-8461-4611 Parque Empresarial Arcos de Cota Bod. H-2045 Törökbálint,
Telefax: +61-8-8340 0155 1A. Phone: +36-23 511 110
Cota, Cundinamarca Telefax: +36-23 511 111
Austria Phone: +57(1)-2913444
GRUNDFOS Pumpen Vertrieb Telefax: +57(1)-8764586 India
Ges.m.b.H. GRUNDFOS Pumps India Private
Grundfosstraße 2 Croatia Limited
A-5082 Grödig/Salzburg GRUNDFOS CROATIA d.o.o. 118 Old Mahabalipuram Road
Tel.: +43-6246-883-0 Buzinski prilaz 38, Buzin Thoraipakkam
Telefax: +43-6246-883-30 HR-10010 Zagreb Chennai 600 096
Phone: +385 1 6595 400 Phone: +91-44 2496 6800
Belgium Telefax: +385 1 6595 499
N.V. GRUNDFOS Bellux S.A. www.hr.grundfos.com Indonesia
Boomsesteenweg 81-83 PT. GRUNDFOS POMPA
B-2630 Aartselaar GRUNDFOS Sales Czechia and Graha Intirub Lt. 2 & 3
Tél.: +32-3-870 7300 Slovakia s.r.o. Jln. Cililitan Besar No.454. Makasar,
Télécopie: +32-3-870 7301 Čajkovského 21 Jakarta Timur
779 00 Olomouc ID-Jakarta 13650
Belarus Phone: +420-585-716 111 Phone: +62 21-469-51900
Представительство ГРУНДФОС в Telefax: +62 21-460 6910 / 460 6901
Минске Denmark
220125, Минск GRUNDFOS DK A/S Ireland
ул. Шафарнянская, 11, оф. 56, БЦ Martin Bachs Vej 3 GRUNDFOS (Ireland) Ltd.
«Порт» DK-8850 Bjerringbro Unit A, Merrywell Business Park
Тел.: +7 (375 17) 286 39 72/73 Tlf.: +45-87 50 50 50 Ballymount Road Lower
Факс: +7 (375 17) 286 39 71 Telefax: +45-87 50 51 51 Dublin 12
E-mail: minsk@grundfos.com E-mail: info_GDK@grundfos.com Phone: +353-1-4089 800
www.grundfos.com/DK Telefax: +353-1-4089 830
Bosnia and Herzegovina
GRUNDFOS Sarajevo Estonia Italy
Zmaja od Bosne 7-7A, GRUNDFOS Pumps Eesti OÜ GRUNDFOS Pompe Italia S.r.l.
BH-71000 Sarajevo Peterburi tee 92G Via Gran Sasso 4
Phone: +387 33 592 480 11415 Tallinn I-20060 Truccazzano (Milano)
Telefax: +387 33 590 465 Tel: + 372 606 1690 Tel.: +39-02-95838112
www.ba.grundfos.com Fax: + 372 606 1691 Telefax: +39-02-95309290 / 95838461
e-mail: grundfos@bih.net.ba
Finland Japan
Brazil OY GRUNDFOS Pumput AB GRUNDFOS Pumps K.K.
BOMBAS GRUNDFOS DO BRASIL Trukkikuja 1 1-2-3, Shin-Miyakoda, Kita-ku,
Av. Humberto de Alencar Castelo FI-01360 Vantaa Hamamatsu
Branco, 630 Phone: +358-(0) 207 889 500 431-2103 Japan
CEP 09850 - 300 Phone: +81 53 428 4760
São Bernardo do Campo - SP France Telefax: +81 53 428 5005
Phone: +55-11 4393 5533 Pompes GRUNDFOS Distribution S.A.
Telefax: +55-11 4343 5015 Parc d’Activités de Chesnes Korea
57, rue de Malacombe GRUNDFOS Pumps Korea Ltd.
Bulgaria F-38290 St. Quentin Fallavier (Lyon) 6th Floor, Aju Building 679-5
Grundfos Bulgaria EOOD Tél.: +33-4 74 82 15 15 Yeoksam-dong, Kangnam-ku, 135-916
Slatina District Télécopie: +33-4 74 94 10 51 Seoul, Korea
Iztochna Tangenta street no. 100 Phone: +82-2-5317 600
BG - 1592 Sofia Germany Telefax: +82-2-5633 725
Tel. +359 2 49 22 200 GRUNDFOS GMBH
Fax. +359 2 49 22 201 Schlüterstr. 33 Latvia
email: bulgaria@grundfos.bg 40699 Erkrath SIA GRUNDFOS Pumps Latvia
Tel.: +49-(0) 211 929 69-0 Deglava biznesa centrs
Canada Telefax: +49-(0) 211 929 69-3799 Augusta Deglava ielā 60, LV-1035, Rīga,
GRUNDFOS Canada Inc. e-mail: infoservice@grundfos.de Tālr.: + 371 714 9640, 7 149 641
2941 Brighton Road Service in Deutschland: Fakss: + 371 914 9646
Oakville, Ontario e-mail: kundendienst@grundfos.de
L6H 6C9 Lithuania
Phone: +1-905 829 9533 Greece GRUNDFOS Pumps UAB
Telefax: +1-905 829 9512 GRUNDFOS Hellas A.E.B.E. Smolensko g. 6
20th km. Athinon-Markopoulou Av. LT-03201 Vilnius
P.O. Box 71 Tel: + 370 52 395 430
GR-19002 Peania Fax: + 370 52 395 431
Phone: +0030-210-66 83 400
Telefax: +0030-210-66 46 273
Malaysia Serbia Turkey
Grundfos companies
GRUNDFOS Pumps Sdn. Bhd. Grundfos Srbija d.o.o. GRUNDFOS POMPA San. ve Tic. Ltd.
7 Jalan Peguam U1/25 Omladinskih brigada 90b Sti.
Glenmarie Industrial Park 11070 Novi Beograd Gebze Organize Sanayi Bölgesi
40150 Shah Alam Phone: +381 11 2258 740 Ihsan dede Caddesi,
Selangor Telefax: +381 11 2281 769 2. yol 200. Sokak No. 204
Phone: +60-3-5569 2922 www.rs.grundfos.com 41490 Gebze/ Kocaeli
Telefax: +60-3-5569 2866 Phone: +90 - 262-679 7979
Singapore Telefax: +90 - 262-679 7905
Mexico GRUNDFOS (Singapore) Pte. Ltd. E-mail: satis@grundfos.com
Bombas GRUNDFOS de México S.A. de 25 Jalan Tukang
C.V. Singapore 619264 Ukraine
Boulevard TLC No. 15 Phone: +65-6681 9688 Бізнес Центр Європа
Parque Industrial Stiva Aeropuerto Telefax: +65-6681 9689 Столичне шосе, 103
Apodaca, N.L. 66600 м. Київ, 03131, Україна
Phone: +52-81-8144 4000 Slovakia Телефон: (+38 044) 237 04 00
Telefax: +52-81-8144 4010 GRUNDFOS s.r.o. Факс.: (+38 044) 237 04 01
Prievozská 4D E-mail: ukraine@grundfos.com
Netherlands 821 09 BRATISLAVA
GRUNDFOS Netherlands Phona: +421 2 5020 1426 United Arab Emirates
Veluwezoom 35 sk.grundfos.com GRUNDFOS Gulf Distribution
1326 AE Almere P.O. Box 16768
Postbus 22015 Slovenia Jebel Ali Free Zone
1302 CA ALMERE GRUNDFOS LJUBLJANA, d.o.o. Dubai
Tel.: +31-88-478 6336 Leskoškova 9e, 1122 Ljubljana Phone: +971 4 8815 166
Telefax: +31-88-478 6332 Phone: +386 (0) 1 568 06 10 Telefax: +971 4 8815 136
E-mail: info_gnl@grundfos.com Telefax: +386 (0)1 568 06 19
E-mail: tehnika-si@grundfos.com United Kingdom
New Zealand GRUNDFOS Pumps Ltd.
GRUNDFOS Pumps NZ Ltd. South Africa Grovebury Road
17 Beatrice Tinsley Crescent GRUNDFOS (PTY) LTD Leighton Buzzard/Beds. LU7 4TL
North Harbour Industrial Estate Corner Mountjoy and George Allen Phone: +44-1525-850000
Albany, Auckland Roads Telefax: +44-1525-850011
Phone: +64-9-415 3240 Wilbart Ext. 2
Telefax: +64-9-415 3250 Bedfordview 2008 U.S.A.
Phone: (+27) 11 579 4800 GRUNDFOS Pumps Corporation
Norway Fax: (+27) 11 455 6066 17100 West 118th Terrace
GRUNDFOS Pumper A/S E-mail: lsmart@grundfos.com Olathe, Kansas 66061
Strømsveien 344 Phone: +1-913-227-3400
Postboks 235, Leirdal Spain Telefax: +1-913-227-3500
N-1011 Oslo Bombas GRUNDFOS España S.A.
Tlf.: +47-22 90 47 00 Camino de la Fuentecilla, s/n Uzbekistan
Telefax: +47-22 32 21 50 E-28110 Algete (Madrid) Grundfos Tashkent, Uzbekistan The Rep-
Tel.: +34-91-848 8800 resentative Office of Grundfos Kazakhstan
Poland Telefax: +34-91-628 0465 in Uzbekistan
GRUNDFOS Pompy Sp. z o.o. 38a, Oybek street, Tashkent
ul. Klonowa 23 Sweden Телефон: (+998) 71 150 3290 / 71 150
Baranowo k. Poznania GRUNDFOS AB 3291
PL-62-081 Przeźmierowo Box 333 (Lunnagårdsgatan 6) Факс: (+998) 71 150 3292
Tel: (+48-61) 650 13 00 431 24 Mölndal
Fax: (+48-61) 650 13 50 Tel.: +46 31 332 23 000 Addresses Revised 07.06.2017
Telefax: +46 31 331 94 60
Portugal
Bombas GRUNDFOS Portugal, S.A. Switzerland
Rua Calvet de Magalhães, 241 GRUNDFOS Pumpen AG
Apartado 1079 Bruggacherstrasse 10
P-2770-153 Paço de Arcos CH-8117 Fällanden/ZH
Tel.: +351-21-440 76 00 Tel.: +41-44-806 8111
Telefax: +351-21-440 76 90 Telefax: +41-44-806 8115
Romania Taiwan
GRUNDFOS Pompe România SRL GRUNDFOS Pumps (Taiwan) Ltd.
Bd. Biruintei, nr 103 7 Floor, 219 Min-Chuan Road
Pantelimon county Ilfov Taichung, Taiwan, R.O.C.
Phone: +40 21 200 4100 Phone: +886-4-2305 0868
Telefax: +40 21 200 4101 Telefax: +886-4-2305 0878
E-mail: romania@grundfos.ro Thailand
Russia GRUNDFOS (Thailand) Ltd.
ООО Грундфос Россия 92 Chaloem Phrakiat Rama 9 Road,
Shkolnaya, 39-41 Dokmai, Pravej, Bangkok 10250
Москва, RU-109544, Russia Phone: +66-2-725 8999
Тел. (+7) 495 564-88-00 (495) 737-30- Telefax: +66-2-725 8998
00
Факс (+7) 495 564 88 11
E-mail grundfos.moscow@grundfos.com
ECM: 1206635
96004693 0417
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