Satyam auto component Limited

PROBLEM SOLVING REPORT

SQFR No. 201902012
Theme Root Causes : Date :-

Part Number 1) System failure 2) Lack of Awareness 3) Lack of Motivation 4) Lack of Resourses

Part Name Pipe Center L (AAHT) Prepared By Approved By

Supplier M/s BEC Engineers Pvt.Ltd [Identified facts result of verification, cause analysis, manufacturing quality status on the applicable date]

Problem Contents :- M6 Nut Welding Poor

Details :- Process Flow Diagram :-

Blanking+ Bending (1st Mig Welding Packing and

Raw Material & 2nd) HEX NUT M6 Final inapection
Punching Dispatch

Facts Verification Cause Analysis

Sr.
Possible Causes Verification Result
No.
1
NOT OK
MAN MACHINE
2
OK

3
NOT OK

Root Cause of Problem ( How the Problem occurred, duplication test,

Unskilled
problem analysis)
Counter Measure Taken (Measure contents, expected Results) inspector
Target Date
M6 Nut
1. Occurance Root Cause 1. Occurance Countermeasure Welding
Poor
1 lack of awarence about welding lenth. 1 Training has been provided. Done

2 Non Avaibility of Standard for welding Parameter. 2 standard chart display on floor. Done Welding
Standard

Target Date
2. Out Flow Root Cause 2. Out Flow Countermeasure METHOD MATERIAL

The new inspector at the gauging stage .Not aware about the Training given to the new operator and the inspector about the
1 Done
welding strength . product the work .
Feedback (Contents to be reflected in the systems / procedures)

Documents Effected with Countermeasure

2
Change
Documents Target Date Status
Reqd. (Y/N)

Problem analysis 1 PFD N

Step 1 2 3 4 5 2 FMEA / C.P./ Process sheet N

3 P.D.I. STD. N
C M6 Nut
lack of awareness about welding Non Avaibility of welding 4 Incoming Insp. Standard N
o
Occurrence Welding Poor
lengths. standard 5 Gauge/ Fixture drawing N
n 6 Gauge Calib. Schedule N
t 7 Tool Prev. Maint. Schedule N
e
M6 Nut Training given to 8 Tool History Card N
n Lack of awareness about this Instruction provided at
t Outflow Welding Poor the inspector &
problems. process stage.
s 100% PDI done.
e
n M6 Nut Training given to
Lack of awareness about this Instruction provided at
t Outflow Welding Poor the inspector &
problems. process stage.
s 100% PDI done.
CC : P.E., Tool Room, Weld Shop, Prees Shop, BOI, Std. Room

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