Assignment 08

1. In machining operation, Uncut chip thickness t0= 0.8 mm and Chip thickness tc=1.2 mm.
The correct option for the chip thickness ratio (r) is
a. 0.4
b. 0.66
c. 0.83
d. 1.5

[Solution : r = to/tc = 0.8/1.2 = 0.66]

2. The tool angle which helps in reducing the rubbing of the machined surface to the flank
of the tool is
a. Rake angle
b. Cutting edge angle
c. Clearance angle
d. Nose radius
3. On increasing shear plane angle (ɸ), cutting force required for metal cutting
a. Reduces
b. Increases
c. Remain same
d. First increases then constant
4. A process which uses a multi-point cutting tool is
a. Boring
b. Hobbing
c. turning
d. Necking
5. During metal cutting, type of chip formation depends on
a. Workpiece material
b. Cutting speed
c. Depth of cut
d. All of the above
6. Work material tends to adhere or cold weld with the cutting edge in case of
a. Discontinuous chips
b. Continuous chips
c. Continuous chips with built up edges
d. Segmented chips
7. In metal cutting operations, secondary deformation occurs at
a. Chip-tool interface
b. Below tool tip
c. In uncut chip away from tool tip
d. All of the above
8. Crater wear on tool during metal cutting occurs at

a. Nose
b. Flank
c. Face
d. Cutting edge
9. Specific power consumption is reduced with increase of
a. Cutting speed
b. Feed rate/ depth of cut
c. Hardness and strength of metal
d. All of the above
10. At high cutting speed, high temperature at tool-chip interface is caused by
I. Heat generation rate increases with an increase in cutting speed
II. Friction coefficient (µ) decreases with an increase in cutting speed
III. The time required to transfer the heat decreases with an increase in cutting speed
IV. Localization of heat takes place with an increase in cutting speed
a. (I), (III) and (IV)
b. (I), (II),(III) and (IV)
c. (I), (II) and (III)
d. (II),(III) and (IV)