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1 15 8 D C 6 13 19 14 15 H 2 G 3 RENR6369 FLUID POWER SYMBOLS

B E 10 19 B 12 C 9 L 7 6 E,F 15 8,17 1 D,G H,I,J 3


January 2005 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
4 (ADJUSTABLE) (VARIABLE)
COMPENSATED

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

1 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
11
MEASUREMENT ROTATING SHAFTS

5 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL


13
(1) The brake/pilot pump.
FLUID STORAGE RESERVOIRS
O 9 A 16 P 12 10 R 18 17 7 N M 5 20 A 24 P 18 Q,R 16 23 21 22 11 8,17 14 2 4
834H Wheel Tractor and VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

836H 834H 836H Landfill Compactor COMBINATION CONTROLS


2
Hydraulic System
O 9 A 16 8 D 12 P 18 N 7 13 E 14 11 2 H G M 5 20 A P R,Q 18 23 L 7 6 11 15 1 D,G H,I,J 2 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
E,F or MANUAL and PILOT PILOT or MANUAL

834H: 836H: MANUAL CONTROL SYMBOLS


10 BTX1-UP BXD1-UP
3
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
1
PILOT CONTROL SYMBOLS
3,4 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
3

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS


(2) Parking brake pressure switch
(3) Parking brake control valve
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO


INFINITE
DISPLACEMENT NON-COMPENSATED
4 DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
5 B 15 10 R C 6 19 17 4 13 B 19 12 24 16 C 9 22 21 8 17 14 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

COMPONENT and TAP LOCATIONS


© 2005 Caterpillar Printed in U.S.A.
All Rights Reserved

836H Component Locations 834H Component Locations


Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
VALVE GP-CHECK 128-2780 1 I13 VALVE GP-CHECK 9T-3096 1 D9
VALVE GP-SOLENOID 152-8340 1 H13 VALVE GP-CHECK-1-19 8J-5913 1 E13,E14
VALVE GP-REVERSING 162-2191 1 H12 VALVE GP-RELIEF 6E-5950 1 E13,E14,E15
VALVE GP-RELIEF 166-8498 1 I12 VALVE GP-RELIEF 4T-7581 1 E12
VALVE GP-DIVERTER 178-9037 1 H12 VALVE 7J-7423 1 F10,F12 Electrical Symbols Table
(4) Parking brake
MOTOR GP-PISTON 213-5268 1 I12 ACTUATOR GP 192-6443 1 F10,F12,F13,F14
VALVE GP-RELIEF 192-0895 2 F15 VALVE GP-CONTROL 229-7313 E15
1 Hydraulic Symbols (Electrical)
ACTUATOR GP 192-6443 2 F10,F12,F13,F14 VALVE GP-RELIEF 192-0895 1 F15
VALVE GP-CONTROL 229-7315 2 E10 CYLINDER LIFT 192-5902 2 D10,D12
VALVE GP-RELIEF 4T-7581 2 E12 CYLINDER LEFT TIP 264-3233 3 D13
11 VALVE 7J-7423 2
G
F10,F12 CYLINDER RIGHT TIP 151-5171 D14
M
4
VALVE GP-CHECK 9T-3096 2 D9 PUMP GP. 229-0659 5 C14
CYLINDER LIFT 192-5902 3 D10,D12 VALVE GP-COMP 207-0695 5 I10,I13
Q CYLINDER GP-STEERING 149-5550 4 E2 FAN PUMP 228-3636 5 I10,I13
Transducer Transducer
VALVE GP 191-8735 5 H13 FILTER GP-OIL 166-4647 5 I8 Generator Electric Motor
(Fluid) (Gas / Air)
R COOLER 215-4618 5 I9,I11 VALVE GP 191-8735 5 H13
VALVE GP 9T-5134 5 H9,H11,B12 FILTER GP-SCREEN 230-3633 6 B13,B14
10 P VALVE GP-SHUTTLE 148-2341 6 E2 VALVE GP - SOL. 149-2610 6 B13
VALVE GP-STEER 149-0392 6 E5 VALVE-CHECK 9T-5134 6 B12
Media
5
VALVE GP-CHECK 149-4617 6 F2 MOTOR GP - FAN 178-1602 6 B12 834H MEDIA REFERENCES Number
9 PLUG-ORIFICE 1T-0936 6 F2 FILTER GP-SCREEN 230-3633 6 B13,B14

RENR6369-00
BALL 4B-9782 6 E2 CORE AS. 173-6753 6 A12,B12 Parts Manual
VALVE GP-PRESS REDUCING 6E-4286 6 D13 VALVE GP-SHUTTLE 6E-3373 7 F9 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
L Parts book SEBP3904
VALVE GP-RELIEF 6E-6188 6 F3 VALVE GP-PRESSURE RED 154-8871 7 F8 (Adjustable)
6 VALVE GP-RELIEF 9T-7419 6 E1 VALVE GP-PILOT 163-0869 7 F9 Power Train
VALVE GP-BALL 112-1817 7 G8 VALVE GP-SOLENOID 203-4157 7 F9 Specifications RENR6353
VALVE GP-PRESSURE RED 154-8871 7 F8 VALVE GP-BALL 112-1817 7 G8
7 VALVE GP-PILOT 163-0869 7 F9 VALVE GP-CHECK 9T-3096 7 G2 Systems Operation RENR6354
Electrical Symbols (Electrical)

30 Page, DLC
VALVE GP-SOLENOID 203-4157 7 F9 VALVE GP-CHECK 104-7108 7 H3 Testing and Adjusting RENR6355
8 VALVE GP-SHUTTLE 6E-3373 7 F9 VALVE GP-PILOT STEERING 249-5615 7 G1
(5) Front brake accumulator PUMP GP-PILOT/IMPL 190-8756 8 Disassembly and Assembly Supplement RENR6356
(P) S.O.S tap D6,D9,I7 CYLINDER GP-STEERING 175-5521 8 E2
(6) Rear brake accumulator (L) Pilot pressure tap FILTER GP-OIL 166-4647 9 I8,I6
(7) Hydraulic tank
PLUG-ORIFICE 1T-0936 9 F2 Systems
(Q) Rear Accumulator Pressure tap T
VALVE GP-COMP 207-0695 9 I10,I13 BALL 4B-9782 9 E2
(8) Nitrogen charging valves (R) Front Accumulator Pressure tap Specifications (Steering) RENR6360
(9) Pilot relief valve FAN PUMP 228-3636 9 I10,I13 VALVE 6E-3780 9 E6 Pressure Temperature Level Flow
(10) Pilot filter
(11) Vacuum breaker relief valve
ACCUMULATOR 220-1432 10 B4,B9 VALVE GP-STEER 149-0392 9 E5 Systems Operation (Steering) RENR6361 Symbol Symbol Symbol Symbol
VALVE GP-NEUTRALIZER 146-7571 11 G2 VALVE GP-STEER 150-4087 9 E6
Testing and Adjusting (Steering) RENR6362
SERVICE BRAKE CONTROL VALVE 224-5775 12 B8 VALVE GP-RELIEF 9T-7419 9 E1
VALVE GP-BRAKE CHARGING 235-0252 12 C7 VALVE GP-SHUTTLE 148-2341 9 E2 Specifications (Braking) RENR6363
VALVE GP-CHECK 104-7108 13 H3 VALVE GP-DIVERTER 152-6478 9 E7
Systems Operation (Braking) RENR6364
Wire Number Identification Codes
VALVE GP-PILOT STEERING 130-1246 13 H1 VALVE GP-RELIEF 6E-6188 9 F3
VALVE GP-PILOT STEERING 249-5615 13 G1 VALVE GP-RELIEF 6E-3986 9 E7 Testing and Adjusting (Braking) RENR6365 Electrical Schematic Example Hydraulic Schematic Example
VALVE GP-CHECK 9T-3096 13 G2 VALVE GP-PRESS REDUCING 6E-4286 9 D13 Specifications (Hydraulics) RENR6366
FOOT BRAKE CONTROL 169-8257 14 B9 VALVE GP-CHECK 149-4617 9 F2
Systems Operation (Hydraulics) RENR6367 Current Standard Current Standard
PUMP GP-STEER 153-9624 15 I3 VALVE GP-SELECTOR 6E-5566 9 F6
12 F VALVE GP-COMP 176-2521 15 I3 VALVE GP 9T-5134 10 H9,H11 Harness identification code
Testing and Adjusting (Hydraulics) RENR6368
VALVE GP-COMP 176-7520 15 This example indicates
I3 COOLER 215-4618 10 I9,I11
wire 135 in harness "AG". Wire
FILTER GP-OIL 115-2129 16 System Schematic (Hydraulics) RENR6369
B2,B7 PUMP GP-SUPPLEMENTAL 150-7585 11 G7 Circuit Number Wire Color
VALVE GP-RELIEF 186-6218 16 B2,B7 PUMP GP-PILOT/IMPL 190-8756 12 D6,D9,I7 Specifications (Machine Systems) RENR6220 Identification
TANK GP 152-5689 17 I6 PUMP GP 260-3160 12 C13,H7 325-AG135 PK-14
Electrical System
E FILTER GP-OIL 166-4647 17 I6,I8 MOTOR GP-PISTON 213-5268 13 I9,I12
VACUUM BREAKER & RELIEF 220-0812 17 H6 VALVE GP-CHECK 9T-3752 13 I9 Schematic RENR6223 325-PK
SCREEN AS. 9T-9227 17 Circuit Identification Wire Color Wire Gauge
A5 TEMPERATURE SENSOR 131-0427 14 A2,B7,C2 Number
PARKING BRAKE CONTROL VALVE 106-1774 18 C5,C9 FOOT BRAKE CONTROL 169-8258 15 B9
PARKING BRAKE OIL PRESSURE SWITCH 174-4312 18 C6,C10 ACCUMULATOR 220-1432 16 B4,B9
VALVE GP-RELIEF 174-1552 19 B6,B10 VALVE GP-NEUTRALIZER 146-7571 17 G2 Previous Standard
VALVE GP-NEUTRALIZER 146-7571 17 G2
Wire Color
LOW PRESSURE WARNING SWITCH 175-3244 C4,C8 Wire
18
SERVICE BRAKE CONTROL VALVE 200-0866 18 A4
VALVE GP-BRAKE CHARGING 235-0251 18 C3
325-PK-14
(12) Service brake valve PUMP GP-STEER 153-9624 19 I3
(E) Front service brake pressure tap VALVE GP-COMP 176-2521 19 I3 B A
(F) Rear service brake pressure tap VALVE GP-COMP 176-7520 19 I3
Circuit Number Wire Gauge
VALVE GP-RELIEF 186-6218 20 B2,B7 Identification (EXAMPLE VALVE)
FILTER GP-OIL 115-2129 20 B2,B7
PARKING BRAKE 174-1552 21 B6,B10
FILTER GP-OIL 166-4647 22 I6
SCREEN AS. 9T-9227 22 A5
14 TANK GP 152-5689 22 I6
VACUUM BREAKER & RELIEF 220-0812 22 H6
PARKING BRAKE CONTROL VALVE 106-1774 23 C5,C9
PARKING BRAKE OIL PRESSURE SWITCH 174-4312 23 C6,C10
13 TEMPERATURE SENSOR 131-0427 24 A2,C1

18 (16) Steering pump case drain filter.


19
834H Hydraulic Pressure Tap Locations (17) Implement pump case drain filter.
Pressure Schematic 17 (18) Fan pump case drain filter. 20 C
Description (19) Steering pump
Tap Location (20) Pump drive
836H Hydraulic Pressure Tap Locations A STEER PILOT SUPPLY B2 (21) Pump compensator valve
15 Pressure Schematic (22) Brake/pilot pump
Description B STEER PUMP CUTOFF H3
(23) Implement pump
Tap Loc C NORMAL STEER PUMP F3,F6 (C) Steering system pressure tap
A STEER PILOT SUPPLY B2 D IMPLEMENT PUMP H7
B STEER PUMP CUTOFF H3 E FRONT SERVICE BRAKE A1
C NORMAL STEER PUMP F3 F REAR SERVICE BRAKE A1 22
D IMPLEMENT PUMP H7 G LIFT-HEAD END E9
E FRONT SERVICE BRAKE B7 H LIFT-ROD END E9
G LIFT-HEAD END E9 I TILT-HEAD END (RH CYL) E14
(13) Brake/pilot pump
(14) Pump drive
H LIFT-ROD END E9 J TILT-ROD END (RH CYL) E12 16 21
N REDUCED PILOT SUPPLY G9 K TIP-ROD END (LH CYL) E14
(15) Axle cooling pumps
O FAN SIGNAL G8 L IMPLEMENT PILOT SUPPLY F9
P OIL SAMPLING C8 M FAN SIGNAL H10
R BRAKE ACCUMULATOR-FRONT B9 N REDUCED PILOT SUPPLY G9
23
P OIL SAMPLING C3
BRAKE SYSTEM Q BRAKE ACCUMULATOR-REAR B4
R BRAKE ACCUMULATOR-FRONT B4 STEERING SYSTEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

FRONT AXLE

FOOT CONTROL GRP FRONT AXLE


169-8258
TEMPERATURE
SENSING GP
131-0427 FRONT AXLE
A A
VALVE GRP
200-0866
FOOT CONTROL GRP
169-8257 CORE AS
F ACCUMULATOR GRP
220-1432
173-6753

E A
PARKING BRAKE TEMPERATURE
HYD OIL FILTER SENSING GP
TO IMPL/STEERING GROUP
PILOT SUPPLY
115-2129
174-1552 E 131-0427
ACCUMULATOR GRP
220-1432
MOTOR GRP FAN
178-1602
CORE AS
TO IMPL/STEERING
PILOT SUPPLY
A PARKING BRAKE
GROUP
173-6753

174-1552
HYD OIL FILTER
RELIEF VALVE 115-2129

B
186-6218
R VALVE GRP
224-5775
FILTER GRP
B
SCREEN
VALVE CHECK FILTER GRP
230-3633
9T-5134 SCREEN
230-3633
Q
RELIEF VALVE
PRESSURE SWITCH 186-6218 PUMP GRP
174-4312 VALVE GRP 229-0659
SOLENOID
149-2610
P
R
PRESSURE SWITCH
CHARGING PRESSURE SWITCH
175-3244
VALVE GP 174-4312
235-0251

TEMPERATURE BRAKE VALVE P


SENSING GP GROUP
131-0427 106-1774 PRESSURE SWITCH
175-3244
CHARGING
C VALVE GP C
235-0252

BRAKE VALVE
GROUP
106-1774

PUMP GRP
260-3160
PUMP GRP
PILOT/IMPLEMENT
190-8756
REAR AXLE
REAR AXLE

PUMP GRP
PILOT/IMPLEMENT
D 190-8756
D

834H BRAKE SYSTEM SCHEMATIC 836H BRAKE SYSTEM SCHEMATIC 834H AXLE COOLING SYSTEM

RIGHT VALVE
TURN VALVE GRP-STEERING
7J7423
CYLINDER GRP 150-4087 CYLINDER LEFT TIP/TILT
CYLINDER GRP VALVE GRP-STEERING
175-5521 CYLINDER LIFT LIFT CYLINDER LIFT 264-3233 CYLINDER RIGHT TIP/TILT
175-5521 STEERING 149-0392 CYLINDER 192-5902
CYLINDERS
834H STEERING 192-5902 151-5171

VALVE GRP-DIVERTER

VALVE GP-RELIEF
SYSTEM 152-6478 VALVE GRP CHECK
9T-3096 H K I
9T-7419 VALVE GP-SHUTTLE
VALVE GRP CHECK
148-2341
VALVE GRP CHECK 8J-5913
8J-5913
VALVE GP-RELIEF
6E-3986 J
VALVE GP
RELIEF
E 6E-6188 VALVE GRP E
VALVE GRP 229-7315 VALVE VALVE GRP
VALVE GRP RELIEF VALVE GRP RELIEF VALVE GRP RELIEF
RELIEF 7J7423 VALVE GRP RELIEF 229-7313
4T-7581 6E-5950 6E-5950
4T-7581 6E-5950
G
VALVE GRP
VALVE GP SOLENOID
RELIEF
6E-6188 VALVE 203-4157 L
6E-3780
BALL
VALVE GRP
4B-9782 VALVE VALVE
SHUTTLE
7J7423
RENR6369-00

7J7423
6E-3373
VALVE GRP
VALVE GRP PRESSURE REDUCING
PRESSURE REDUCING VALVE GRP PILOT TIP
30 Page, Color 2, DLC

163-0869 154-8871
6E-4286 LOWER TILT LEFT FORWARD
LOWER ACTUATOR GP E3 E5 E7 ACTUATOR GP
C E3 192-6443 192-6443

E1
PLUG ORIFICE VALVE GRP
F 1T-0936 PRESSURE REDUCING F
6E-4286

VALVE

VALVE GRP
C PUMP GRP
SUPPLEMENTAL
VALVE
7J7423
7J7423

CHECK 150-7585
149-4617 VALVE GRP RELIEF
192-0895
VALVE GRP RELIEF
WARNING 192-0895
LOAD SENSE SIGNAL

VALVE GRP
SWITCH
VALVE GRP SELECTOR
NEUTRALIZER 6E-5566
146-7571

RIGHT LEFT
STEER RETURN

VALVE GRP
NEUTRALIZER NEUTRALIZER NEUTRALIZER
146-7571
LOAD SENSE SIGNAL

E6 E8
MANUAL N TILT RIGHT TIP BACK
VALVE GP LOWER
PILOT STEERING VALVE GRP TO BRAKE SYSTEM E4
G 249-5615 CHECK SEE LOCATIONS H15,H9
E4 RAISE
G
9T3096 VALVE GRP BALL RAISE
112-1817

STEER
834H WHEEL TRACTOR VALVE
836H LANDFILL COMPACTOR VALVE
VALVE GRP
CHECK
104-7108
834H IMPLEMENT SYSTEM
D 836H IMPLEMENT SYSTEM
PILOT DRAIN
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEER PILOT SUPPLY Main Pump Output.
IMPLEMENT RETURN
Pilot Pump Output.
VALVE GRP COMP
COOLER RETURN Implement Pump Output
176-2521 VALVE GP
VALVE GP FAN SPEED Supply Line.
SOLENOID VALVE GP
FAN DRAIN VALVE GRP REVERSING Drain / Return Line.
FAN SPEED 152-8340 191-8735
191-8735 162-2191 Axle Cooling Pump Output
H STEERING VALVE VALVE GRP COMP FILTER GRP
VACUUM BREAKER
M VALVE GP
VALVE GP
DIVERTER Steering Circuit H
PILOT 176-7520 166-4647 178-9037 Axle Cooling Circuit
RELIEF RELIEF
130-1246 Brake Circuit
220-0812 166-8498
AXLE OIL FAN SUPPLY MOTOR GP
PISTON
M LINE PATTERNS
213-5268
MOTOR GRP PISTON VALVE GRP CHECK
213-5268 Pressure Line
COOLER 9T-3752 VALVE GRP COMP VALVE GRP
215-4618 207-0695
B PUMP GRP
260-3160
9T-5134
VALVE GP
Pilot / Load Sensing Pressure
RELIEF VALVE GP Drain / Return Lines
VALVE GRP 166-8498 COMP
9T-5134 Component Group
207-0695
FILTER GRP OIL COOLER
166-4647 215-4618 Attachment
FAN PUMP
228-3636 FAN PUMP
VALVE GP VALVE GP
Air Line
RELIEF DIVERTER CHECK VALVE 228-3636
166-8498 178-9037 128-2780
PUMP GRP CALLOUTS
PILOT/IMPLEMENT
190-8756 YY Taps (Pressure, Sampling, Sensor) by letter
PUMP GP STEERING
153-9624 FAN PUMP SUCTION Components by number
1
I OPTIONAL STEERING SCREEN AS
TANK GRP I
SCREEN AS 152-5689
9T-9227 9T-9227 834H IMPLEMENT COOLING SYSTEM 836H IMPLEMENT COOLING SYSTEM AA Connections by letter

ARROW PATTERNS
STEERING/IMPLEMENT SYSTEM THIS SCHEMATIC IS FOR THE 834H WHEEL TRACTOR AND 836H LANDFILL COMPACTOR 834H Steering System

834H Part Numbers: 225-5443 and 260-0867


NOTICE:
836H Part Numbers: 225-5444 and 260-0868 Components are shown installed on a fully operable machine
with the key and engine off and transmission shifter in neutral.

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