INTERACTIVE SCHEMATIC

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 RENR8123-02
January 2014

785C Off-Highway Truck

Hydraulic System
APX451-UP
5AZ400-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp
APX451-UP, 5AZ400-UP 241-3147 64 B-12
Accumulator Gp - Steering 219-2539 8 I-5
Adjuster Gp - Front Service Brake Slack 205-0557 43 B-7
Adjuster Gp - Rear Service Brake Slack 205-0559 46 C-12
Brake Gp - Service and Park (LF) 5T-3280 44 D-7, I-7
Brake Gp - Service and Park (LR) 6G-9385 47 D-12, I-12
Brake Gp - Service and Park (RF) 5T-3280 44 B-7, F-7
Brake Gp - Service and Park (RR) 6G-9385 47 A-12, F-12
Breather Gp 6G-0078 50 D-3
Control Gp - Park Brake / AETA 9G-9208 49 B-11
Converter - Torque 117-3357 52 C-8, H-8
Cooler Gp - Brake
APX451-UP, 5AZ400-UP 200-5975 35 F-11, I-8
Cooler Gp - Transmission 7W-1713 25 D-4
Cylinder Gp - Hoist 4T-5931 19 E-11
Cylinder Gp - Service Brake 8W-3406 45 C-7, C-12
Cylinder Gp - Steering 1U-3182 11 I-2
Drive Gp - Gear 2A-6516 40 B-4, F-4, G-8
Filter Gp - Brake Retract 6P-4603 24 D-9, I-10
Filter Gp - Converter Charge 4T-4760 31 I-9
Filter Gp - Hoist Tank Breather 8X-4575 23 H-8
Filter Gp - Steer Return 4J-6064 9 F-4
Filter Gp - Transmission Charge & Lube 6P-4603 30 C-5
Fitting - Orifice (Steer Pressure) 8X-7851 54 H-4
Manifold Gp - Hoist 186-6317 38 F-8
Plate Gp - Orifice 8W-5002 57 G-7
Plug Gp - Orifice 122-7765 42 D-11
Pump Gp - Converter (Charge) 6T-6148 28 D-9, H-9
Pump Gp - Converter (Park Brake Retract) 6T-6148 29 D-9, H-9
Pump Gp - Converter (Scavenge) 6T-6148 27 D-9, H-9
Pump Gp - Dead Engine Lower (Electric) 5T-1060 48 B-11
Pump Gp - Hoist 211-6626 13 B-5, F-4, H-8
Pump Gp - Metering 9T-4247 3 G-2
Pump Gp - Steering 190-2279 7 B-4, F-2, G-8
Pump Gp - Transmission (Charge) 3T-0259 20 B-4, F-4, G-9
Pump Gp - Transmission (Lube) 3T-0259 21 B-4, F-4, G-9
Pump Gp - Transmission (Scavenge) 3T-0259 22 B-4, F-4, G-9
Screen Gp 6E-5065 15 D-11
Screen Gp - Brake Cooling 6E-6640 37 F-11
Screen Gp - Converter 9T-3838 61 B-9, G-9
Screen Gp - Converter 186-6434 36 I-8
Always check component part numbers with Parts Manual for your specific machine.
 COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Screen Gp - Hoist 9T-3850 62 A-4
Screen Gp - Hoist 6E-5471 16 F-8
Screen Gp - Hoist Pump 9T-3850 62 G-9
Switch As - Filter Bypass 116-9933 53 I-9
Switch As - Low Steer Pressure 3E-7812 55 H-4
Switch Gp - Bypass Charge, Lube, Brake 164-7577 59 C-5, D-9, I-10
Tank Gp - Hydraulic Brake Make Up 6E-1851 41 E-11
Tank Gp - Hydrualic and Transmission 161-0536 12 A-4, B-9, G-10
Tank Gp - Steering 155-4127 10 E-3
Valve Gp - Brake Retract 113-1543 39 D-11, I-11
Valve Gp - Check 138-4733 14 D-11, H-11
Valve Gp - Check, Brake Accum.
APX451-UP, 5AZ400-UP 9T-3752 5 B-11
Valve Gp - Check, Steering 176-6448 4 I-4
Valve Gp - Check, Tow Pump 9T-3096 63 B-11
Valve Gp - Converter Lock-Up Clutch 8E-6146 51 I-9
Valve Gp - Counterbalance 132-7102 18 E-9
Valve Gp - Cross Over Relief 3G-4667 1 H-2
Valve Gp - Front Brake Cooler Diverter 105-0170 34 I-8
Valve Gp - Hoist 132-2048 17 F-9
Valve Gp - Hydraulic ARC
2 A-11
APX451-UP, 5AZ400-UP 177-8840
Valve Gp - Relief, Breaker 6E-3528 58 F-5
Valve Gp - Relief, Solenoid 6E-6298 6 H-4
Valve Gp - Shuttle 8J-6173 60 C-7, C-12
APX451-UP, 5AZ400-UP
Valve Gp - T/C Inlet Relief 3P-0348 32 I-9
Valve Gp - T/C Outlet Relief 3P-0349 33 I-8
Valve Gp - Transmission Cooler Inlet Relief 2P-2859 26 D-4

Always check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Right Rear Park Brake Pressure Tap A-12
BB Right Brake Pressure Tap B-11
CC Rear Service Brake Pressure Tap B-12
DD Left Rear Park Brake Pressure Tap D-12
EE Left Brake Pressure Tap C-11
GG Front Service Brake Pressure Tap C-7
HH Transmission Charge Pressure Tap D-5
II Transmission Lube Pressure Tap D-4
JJ Oil Sample Tap C-4
KK Steering Pressure Tap H-5
LL Auxiliary Power Unit Tap I-4
MM Oil Sample Tap H-4
NN Right Cylinder Pressure Tap H-2
OO Left Cylinder pressure Tap H-1
PP Auxiliary Power Unit Tap E-3
QQ Rear Brake Cooling Pressure Tap I-12
SS Torque Converter Charge Pressure Tap I-9
TT Auxiliary Power Unit Tap F-11
UU Torque Con. Lock-Up Clutch Press. Tap I-9
VV Torque Con. Outlet Pressure Tap I-8
WW Hoist Pump Pressure Test Tap H-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 12 11 10 9 8 7 6 5 4 3 2 1

(35) COOLER GP 2 (8) ACCUMULATOR GP

(36) SCREEN GP 186-6434 200-5975
(39) VALVE GP (34) VALVE GP STEERING
BRAKE RETRACT FRONK BRAKE 219-2539
QQ 113-1543 TO FRONT PARK (32) VALVE GP COOLER DIVERTER
(53) SWITCH AS T/C INLET
BRAKE CIRCUIT BYPASS PRESS RELIEF
SS (33) VALVE GP 105-0170
AND REAR TRACTION 116-9933 3P-0348 T/C OUTLET
I CONTROL RELIEF (11) CYLINDER GP I
(59) SWITCH GP 3P-0349 STEERING
BYPASS PRESS (4) VALVE GP 1U-3182
164-7577 UU CHECK,
STEERING
176-6448 LL
(14) VALVE GP (31) FILTER
CHECK GP CONV VV
CHARGE
(47) BRAKE GP 138-4733 4T-4760
SERVICE AND PARK
LEFT REAR (51) VALVE GP
LOCKUP KK
6G-9385 CLUTCH
8E-6146
BRAKE T/C SCAV
(6) VALVE GP
(23) FILTER GP ACCUMULATOR
HOIST TANK BLEED DOWN MM (1) VALVE GP
PILOT PRESSURE TO (29) PUMP GP BREAKER SOLENOID CROSS OVER
TRACTION CONTROL (24) FILTER GP CONVERTER 8X-4575 (44) BRAKE GP 6E-6298 RELIEF
SYSTEM VALVE BRAKE 6T-6148 (28) PUMP GP SERVICE AND PARK
3G-4667 OO
RETRACT CONVERTER (52) TORQUE CONVERTER LEFT FRONT
6P-4603 6T-6148 117-3357 5T-3280 NN H
H TO BRAKE
MAKE-UP
TANK
FROM TOW (21) PUMP GP WW
PUMP TRANSMISSION
(55) SWITCH GP
LOW ATEERING
3T-0259
PRESSURE
3E-7812
(20) PUMP GP
TRANSMISSION PUMP
DRIVE
3T-0259 BOX
(54) FITTING GP
(12) TANK GP
STEER PRESSURE
HYDRAULIC AND CHARGE LUBE SCAV ORIFICE
TRANSMISSION (61) SCREEN GP 1
8X-7851
161-0536 9T-3838
(22) PUMP GP (40) DRIVE GP
TRANSMISSION (13) PUMP GP GEAR
3T-0259 HOIST 2 2A-6516
211-6626
(3) PUMP GP
(62) SCREEN GP METERING
9T-3850
G (7) PUMP GP 9T-4247 G
STEERING 1 (57) PLATE GP
190-2279 ORIFICE
8W-5002
(58) VALVE GP (13) PUMP GP
RELIEF, HOIST 3 (40) DRIVE GP
BREAKER GEAR
211-6626
6E-3528 2A-6516

(17) VALVE GP
HOIST
132-2048
HIGH PRESSURE
RELIEF
MAIN RELIEF
DUMP SPOOL PUMP GP
STEERING
CHARGE LUBE SCAV
LOW PRESSURE
190-2279
RELIEF

(37) SCREEN GP (22) PUMP GP (7) PUMP GP

(47) BRAKE GP
BRAKE (44) BRAKE GP TRANSMISSION STEERING 2
SERVICE AND PARK
COOLING SERVICE AND PARK 3T-0259 190-2279 F
RIGHT REAR (16) SCREEN GP (20) PUMP GP
6G-9385 6E-6640 RIGHT FRONT
F HOIST TRANSMISSION (21) PUMP GP
5T-3280 3T-0259 TRANSMISSION
BRAKE RAISE 6E-5471
TT COOLING RELIEF 3T-0259

(10) TANK GP
SIGNAL
ORIFICE #1
STEERING
SNUB 155-4127
SIGNAL
ORIFICE #2
FLOAT
(19) CYLINDER GP
HOIST
4T-5931 LOWER PP
(9) FILTER GP
STEERING RETURN
(35) COOLER GP 4J-6064
(38) MANIFOLD GP
BRAKE 1 HOIST
200-5975 186-6317
ROD END VENT
NOTE A: VENT ORIFICE FOR SLOT ACROSS STEM
141-4108 (18) VALVE GP COUNTERBALANCE VALVE
COUNTERBALANCE
132-7102 STEERING SYSTEM
NOTE A: 785C HIGH ALTITUDE HYDRAULIC SCHEMATIC E
E ARRANGEMENT ONLY HOIST, BRAKE COOLING AND TORQUE CONVERTER
SYSTEMS HYDRAULIC SCHEMATIC

(42) PLUG GP (41) TANK GP

ORIFICE HYDRAULIC
(15) SCREEN GP 122-7765 BRAKE MAKE UP
6E-5065 6E-1851 HH
(47) BRAKE GP
SERVICE AND PARK,
LEFT REAR (50) BREATHER
6G-9385
PILOT PRESSURE TO HYD 6G-0078
CONTROLS TRANSMISSION
LOCK-UP CLUTCH VALVE
(39) VALVE GP
BRAKE RETRACT (44) BRAKE GP
113-1543 SERVICE AND PARK,
LEFT FRONT
(59) SWITCH GP 5T-3280
BY PASS PRESSURE
164-7577 II D
D (14) VALVE GP (52) TORQUE CONVERTER (25) COOLER GP
CHECK 117-3357 TRANSMISSION
DD (27) PUMP GP 7W-1713
138-4733
CONVERTER
6T-6148
EXCESS FLOW
TO REAR BRAKE
(45) CYLINDER GP COOLING CIRCUIT (26) VALVE GP
SERVICE BRAKE 2 BRAKE T/C SCAV TRANSMISSION
8W-3406 COOLER INLET
PILOT PRESSURE HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TO HOIST VALVE (24) FILTER GP RELIEF
BRAKE RETRACT 2P-2859 PARKING BRAKE RETRACT PUMP OUTPUT
6P-4603 TRANSMISSION CHARGE PUMP OUTPUT
TORQUE CONVERTER CHARGE PUMP OUTPUT
HOIST PUMP OUTPUT
(60) VALVE GP STEERING CYLINDER CONTROL CIRCUIT
SHUTTLE 2 (28) PUMP GP TORQUE CONVERTER SCAVENGE PUMP
(43) ADJUSTER GP (59) SWITCH GP
8J-6173 CONVERTER SUPPLY LINE
FRONT SERVICE FILTER BYPASS
6T-6148 JJ SERVICE BRAKE CONTROL CIRCUIT
164-7577
(45) CYLINDER GP
BRAKE SLACK TRANSMISSION LUBE PUMP OUTPUT C
C ADJUSTER PARKING BRAKE CONTROL CIRCUIT
SERVICE BRAKE 1 205-0557
EE 8W-3406 DRAIN / RETURN LINE
STEERING PUMP OUTPUT
HOIST CYLINDER CONTROL CIRUIT
TRANSMISSION SCAVENGE PUMP
(63) VALVE GP DEAD ENGINE TOWING (ELECTRIC) PUMP
TOW PUMP GG DRAIN / BRAKE COOLING
CHECK
9T-3096
(61) SCREEN GP 2
9T-3838

(30) FILTER GP
TRANSMISSION
(60) VALVE GP 6P-4603
SHUTTLE 1
(46) ADJUSTER GP 8J-6173
REAR
SERVICE M LINE PATTERNS
BRAKE SLACK CC BB
205-0559 (49) CONTROL GP Pressure Line
(40) DRIVE GP
PARK BRAKE/AETA B
GEAR Pilot / Load Sensing Pressure
B 9G-9208
2A-6516
(12) TANK GP Drain / Return Lines
HYDRAULIC AND TRANSMISSION PUMP
(64) ACCUMULATOR GP (5) VALVE GP (48) PUMP GP 161-0536 DRIVE Component Group
241-3147 CHECK DEAD ENGINE BOX
9T-3752 TOWING (13) PUMP GP CHARGE LUBE SCAV (7) PUMP GP Attachment
5T-1060 HOIST 1 STEERING 3
211-6626 190-2279 Air Line
(20) PUMP GP (21) PUMP GP
(2) VALVE GP TRANSMISSION CALLOUTS
TRANSMISSION
AA HYDRAULIC, 3T-0259
3T-0259
ARC VALVE YY Taps (Pressure, Sampling, Sensor - by letter)
177-8840
(44) BRAKE GP
SERVICE AND PARK,
RIGHT FRONT
5T-3280 (62) SCREEN GP (22) PUMP GP
XMSN PUMP TRANSMISSION
9T-3850 3T-0259
A A

(12) TANK GP
HYDRAULIC AND TRANSMISSION THIS SCHEMATIC IS FOR THE 785C OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
(47) BRAKE GP SERVICE AND PARK, RIGHT REAR
6G-9385
161-0536 MEDIA NUMBER: RENR8123-02
SCHEMATIC PART NUMBER: 158-6004, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
PARKING BRAKE AND SERVICE BRAKE TRANSMISSION SYSTEM in neutral and with parking brake set.
HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

47 60 45 41 19 48 63 14 15 39 42 33 24 59 36 51 32 44 34 11 35 54 55
3
45
8
49
4
43
6

16
1

46
57

60
52

2
37

5
35

38 25

64 26

47 8

17 9

18 58

16 38 27 28 19 12 61 62 29 13 31 53 20 30 59 21 22 40 50 44 23 7 11 10
BRAKE SYSTEM TAP LOCATIONS
VIEW ALL CALLOUTS

DD CC 49 BB

46 AA
EE

Area of Rear Brake Slack Adjuster TCS Valve Inside Rear of the Left Frame Rail

GG

43

Oil Makeup Tank Area

HOIST, BRAKE COOLING AND TORQUE CONVERTER TAP
LOCATIONS
VIEW ALL CALLOUTS

WW 13

UU
52

32
33

VV

Torque Converter Area Hoist System Components

SS

QQ

Left Rear Brake Housing

24 31
SYSTEM STEERING TAP LOCATIONS
VIEW ALL CALLOUTS

1 8
KK

MM
6
Left Steering Accumulator Area

NN

1 OO
TRANSMISSION SYSTEM TAP LOCATIONS
VIEW ALL CALLOUTS

JJ

31
30
Area Aft of the Right Front Tire

HH

Transmission System Components

II