INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 UENR7498-03
April 2019

793F and 793F CMD Off-Highway Truck

Power Train and
Hydraulic System
D3T1-UP
RBT172-UP

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Page 1 of 2
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Brake (ACC1) 465-7411
I-5 1
Accumulator GP 465-7409
Accumulator Gp - Brake (ACC2) 465-7411
I-2 2
Accumulator GP 465-7409
Accumulator Gp - Steering (PED) 348-9270 E-10 3
Accumulator GP 396-4127
E-10 4
Steering (PED) 348-9270
Breather 157-7911 B-8 5
Connector - Orifice 311-6676 F-3, F-5 6
Control Gp - Foot Brake 315-2362 G-2 7
Control Gp - Traction 222-4744 H-6 8
Core As - Brake Oil Cooler 336-9641 I-7 9
Core As - Brake Oil Cooler (Retarding Only) 290-2729 I-7 10
Core Gp - Oil Cooler (Steering) 199-6683 A-8 11
Cylinder Gp - Hoist (Telescoping) 295-5708 H-12 12
Cylinder Gp - Steering LH 334-6985 E-2 13
Cylinder Gp - Steering RH 271-2080 E-3 14
Filter - Oil (Advance Efficiency Breather) 4T-6788 B-6 15
Filter Gp - Case Drain 290-2569 C-8 16
Filter Gp - Fan / Steering Return 339-9706 A-8 17
Filter Gp - Hydraulic Oil 126-1814 B-13 18
Filter Gp - Oil (Brake) 393-3691 E-4 19
Filter Gp - Oil (Hoist / Brake Cooling) 339-9702 I-9 20
Filter Gp - Oil (XMSN-Rear Axle) 333-6434 F-12 21
Fitting - Orifice 8X-7851 D-10 22
Fitting - Orifice 8X-7851 E-9 23
Fitting - Orifice 8X-7851 F-3 24
Manifold and Valve Gp - Relief (Pilot Oil) 334-0161 C-12 25
Manifold Gp - Control (Rear Axle Lub) 299-3258 E-12 26
Manifold Gp - Control (Steering) 339-7793 D-5 27
Motor Gp - Brake Cooling 198-6041 F-8 28
Motor Gp - Fan 240-7790 C-10 29
Motor Gp - Gear (Rear Axle Cooler Fan) 307-1504 F-11 30
Motor Gp - Piston (RAX Lub) 202-9940 D-12 31
Plug As - Rear Axle Cooler 242-7114 E-12 32
Pump / Motor Gp - Brake Release 5T-1060 G-8 33
Pump Gp - Brake Cooling 197-8885 B-6 34
Pump Gp - Gear (Rear Axle Lub) 341-4837 D-12 35
Pump Gp - Hoist / Brake 390-6120 F-7 36
Pump Gp - Metering (HMU) 9T-1318 B-3 37
Pump Gp - Piston (Fan / Steering) 291-7263 B-10 38
Screen As - Hydraulic Lines 433-0619 B-9 39
COMPONENT LOCATION
Page 2 of 2
Part Schematic Machine
Description
Number Location Location
Screen As - Hydraulic Oil Cooler 149-2754 I-7 40
Screen Gp - Hoist Lines 6E-5472 H-9 41
Sensor Gp - Fan Speed 186-0131 C-10 42
Sensor Gp - Front Service Brake Pressure 221-3405 G-1 43*
Sensor Gp - Pressure (Brake Accumulator 1) 221-3405 H-5 44
Sensor Gp - Pressure (Brake Accumulator 2) 221-3405 H-2 45
Sensor Gp - Pressure (Brake Pump) 221-3405 H-4 46
Sensor Gp - Pressure (Differential Oil) 221-3415 F-12 47
Sensor Gp - Pressure (Steering Acc) 221-3405 D-10 48
Sensor Gp - Pressure (Steering Pump) 221-3405 E-9 49
Sensor Gp - Rear LH Pressure Brake Oil 221-3410 I-6 50
Sensor Gp - Rear RH Pressure Brake Oil 221-3410 H-6 51
Sensor Gp - Rear Service Brake Pressure 221-3405 H-14 52*
Sensor Gp - Speed (Cooling Pmp Drive) 186-0131 F-8 53
Slack Adjustor Gp - Front 205-0560 F-1 54
Slack Adjustor Gp - Rear 205-0560 G-13 55
Switch As - Liquid Level 172-8660 B-8 56
Switch As - Pressure (Service Brake) 128-5091 F-3 57
Tank Gp - Hydraulic 288-5701 A-6 58
Valve Gp - Brake Control 417-3096
G-3 59
XL Wheel Manifold 417-3132
Valve Gp - Check 332-7350 C-8 60
Valve Gp - Check 6E-4701 I-4 61
Valve Gp - Check (Brake Releae) 123-4750 I-3 62
Valve Gp - Check (Brake Release) 123-4750 H-8 63
Valve Gp - Check (Brake) 397-8133 E-5 64
Valve Gp - Control (Hoist / Brake Cooling) 356-5705 I-12 65
Valve Gp - Makeup 183-7170 C-10 66
Valve Gp - Pressure Reducing (Radiator and Fan
226-0835 B-10 67
Control)
Valve Gp - Solenoid and manifold 198-6577 F-9 68
Valve Gp - Solenoid and Relief (Steering Acc) 272-9849 D-10 69
Valve Gp - Spool Selector 341-9393 C-3 70
Valve Gp - Steering 9T-8931 E-2 71
Valve Gp - Steering (Electro - Hydraulic) 348-7835 C-5 72
*Note: Not Shown in Graphics
TAP LOCATION

Tap Schematic
Description
Number Location
R Brake Pump Filter Outlet Pressure E-4
N Brake Pump Pressure F-7
P2 Case Drain Return Filter Pressure C-8
I1 Front Slack Adjuster Pressure F-1
L2 Hoist Control Pilot Pressure H-11
L1 Hoist Control Pilot Pressure H-11
M1 Hoist Pump 1 Pressure F-7
M2 Hoist Pump 2 Pressure F-7
K1 Left, Front Wheel, Brake Cooling Input Press. J-1
K2 Left, Front Wheel, Brake Cooling Output Press. J-1
K5 Left, Rear Wheel, Brake Cooling Input Press. J-13
K6 Left, Rear Wheel, Brake Cooling Output Press. J-14
S1 Left, Rear Wheel, Traction Pilot Pressure H-6
P1 Purge Point for Comissioning F-2
F Radiator Fan Pressure C-10
Q RAX System Pressure E-12
I2 Rear Slack Adjuster Pressure G-14
J3 Rear, Left Parking Brake Release Press. J-13
I3 Rear, Left Slack Adjuster Pressure I-14
J4 Rear, Right Parking Brake Release Press. A-13
I4 Rear, Right Slack Adjuster Pressure A-14
K3 Right, Front Wheel, Brake Cooling Input Press. C-1
K4 Right, Front Wheel, Brake Cooling Output Press. C-1
K7 Right, Rear Wheel, Brake Cooling Input Press. B-13
K8 Right, Rear Wheel, Brake Cooling Output Press. B-14
S2 Right, Rear Wheel, Traction Pilot Pressure H-6
H Secondary Retract Accumulator Pressure I-4
G Service Brake Acummulator Pressure H-3
C SOS, Brake Actuation E-5
B SOS, Hoist and Brake Cooling I-9
A SOS, Strg, Fan, Drive D-10
E Steering Accumulator Pressure D-3
D Steering Pump Pressure E-9
P3 Supply Pump Pressure C-10
QQ Steering Primary Pilot B-11
RR Steering Secondary Pilot B-11
S Steering Left D-3
T Steering Load Sense D-3
U Steering Supply D-3
V Steering Right D-2
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J3
K1
LEFT LEFT
K6 REAR K5 FRONT
K2
P

J J

(65) VALVE GP
CONTROL
HOIST / BRK COOLING (10) CORE AS
(9) CORE AS OIL COOLER
356-5705
OIL COOLER BRAKE
(20) FILTER GP
BRAKE 290-2729
OIL HOIST / BRK COOLING
336-9641 (Extra Retarding Only)
339-9702

I3
HIGH PRESS.
BRAKE COOLING
RLF
PORT DUAL STAGE (50) SENSOR GP
SIGNAL SPOOL
PRESS. RR BRK OIL, LH
B 221-3410
(2) ACCUMULATOR GP
(1) ACCUMULATOR GP BRAKE (ACC2)
LOW PRESS.
BRAKE (ACC1) EV ONLY : 465-7411
P RLF
(8) CONTROL GP (61) VALVE GP 150-10A : 465-7409
EV ONLY : 465-7411
MAIN RELIEF
TRACTION CONTROL CHECK
ROD END VENT DUMP SPOOL 150-10A : 465-7409 (62) VALVE GP
222-4744 6E-4701
I
SLOT ACROSS STEM CHECK I
BRK REL
123-4750
(46) SENSOR GP
PRESS
S1 BRAKE PUMP
(40) SCREEN AS (44) SENSOR GP 221-3405
(41) SCREEN GP PRESS. BRK (ACC1)
HYDR. OIL COOLER
HOIST LINES 221-3405 H G
L1 6E-5472 149-2754 (60) SENSOR GP
PRESS. BRK (ACC2)
RAISE 221-3405
RAX ACC1 TCS HOIST BCD ACC2
PS1 PS2
(12) CYLINDER GP HOLD
RV1
HOIST (TELESCOPING) SIGNAL PS3
295-5708 ORIFICE #2
SNUB

(52) SENSOR GP SIGNAL

SV3
ORIFICE #1
REAR SERVICE BRAKE FLOAT
S2 SQ1
PRESS
H 221-3405 H
LOWER
(7) CONTROL GP
(63) VALVE AS FOOT BRAKE
SV2
CHECK 315-2362
PR1 FL1
BRAKE RELEASE (51) SENSOR GP
L2 123-4750 PRESS. RR BRK OIL, RH
221-3410
COUNTERBALANCE VALVE
CARTRIDGE
VENT ORIFICE FOR
OR1
(55) SLACK ADJ GP COUNTERBALANCE VALVE
TSB
REAR
CV1 CV2 P
205-0560
A

M TANK T1

PLUG1
HF3
HF2
HF1 SV1 PD2 PD3
G PD1 G
(33) PUMP AND MOTOR GP
BRAKE RELEASE
5T-1060

P1 (43) SENSOR GP
I2
PB
SH2 FRONT SERVICE BRAKE
PRESS
SH1 FSB 221-3405

(21) FILTER GP
OIL (XMSN-REAR AXLE) OR8
PS5 PS4 F
333-6434 (30) MOTOR GP R SUPPLY

GEAR (REAR AXLE OIL (68) VALVE GP (28) MOTOR GP

(47) SENSOR GP (24) SWITCH AS
COOLER FAN) SOLENOID AND MANIFOLD BRAKE COOLING
PRESSURE TANK GP
PRESS.
307-1504 198-6577 198-6041 (6) CONNECTOR (59) VALVE GP
(DIFF. OIL) R B
HYDRAULIC
SERV. BRK (FRNT) (6) CONNECTOR
221-3415 N M1 M2 ORIFICE
128-5091 ORIFICE BRAKE CONTROL
F 311-6676 311-6676 417-3096 F
F B U XL WHEEL
PUMP GP
BRAKE COOLING (24) FITTING ORIFICE MANIFOLD : 417-3132
8X-7851
MECHANICAL
PUMP
DRIVE (19) FILTER GP I1
T
OIL BRAKE
HST / BRK TANK
393-3691 (14) CYLINDER GP (13) CYLINDER GP
M1 R RH STEERING LH STEERING
(53) SENSOR GP 271-2080 334-6985
A SW
SPEED
COOLING PUMP DRIVE (36) PUMP GP
186-0131 HOIST / BRAKE
P
390-6120
D (71) VALVE GP
STEERING
(4) ACCUMULATOR GP (23) FITTING (49) SENSOR GP 9T-8931
396-4127 ORIFICE PRESSURE CL CR
(3) ACCUMULATOR GP 8X-7851 STEERING PUMP (64) VALVE GP (54) SLACK ADJ GP
E STEERING (PED) 221-3405 CHECK
C FRONT E
348-9270 (BRAKE) 205-0560
(32) PLUG AS
397-8133
REAR AXLE CLR
242-7114
(69) VALVE GP
(26) MANIFOLD GP SOLENOID & RELIEF
CONTROL (35) PUMP GP AUX POWER
(STEERING ACC) L R
(REAR AXLE LUB) GEAR (REAR AXLE LUB) UNIT PORT 272-9849
299-3258 341-4837
(22) FITTING
Q ORIFICE
8X-7851 (27) MANIFOLD GP
CONTROL (STEERING)
339-7793
(31) MOTOR GP P1 E
PISTON (RAX LUB)
202-9940 PO

P2
HP
D
D D
A
FINAL
DRIVE
DIFFERENTIAL (48) SENSOR GP
PRESS. STEER ACC.
221-3405 HT
L R
LS EF P T
BANJO HOUSING SUMP PP1
S T U V
T

(42) SENSOR GP
(29) MOTOR GP LS
FAN SPEED
FAN
186-0131
(66) VALVE GP 240-7790
HP MAKEUP
183-7170
SPIN ON (16) FILTER
(67) VALVE GP
FILTER CASE DRAIN
C PRESS RDC C
290-2569
(RAD AND FAN CNTRL)
226-0835 T
RAD
FAN
P2 P
(18) FILTER GP D
HYDRAULIC OIL
F (39) SCREEN AS PP2 (70) VALVE GP
126-1814 PP1 (HYD LINES) SINGLE SPOOL SELECTOR K3
433-0619 341-9393 K4
(15) FILTER OIL L R
(72) VALVE GP
SPIN ON
FILTER QQ P3 BREATHER
4T-6788 STEERING
(38) PUMP GP (ELECTRO-HYDRAULIC) P
(60) VALVE GP
PISTON CHECK 348-7835
(FAN / STEERING) 332-7350
291-7263
T2 R G2 Mb A R T2
B T1 SL Ma G1 T1 U2

PP2 (5) BREATHER RIGHT

157-7911 FRONT
B K8 K7 P T LS B

LINE PATTERNS
RR Pressure Line (37) PUMP GP
(56) SWITCH AS METERING (HMU)
(25) MANIFOLD AND VALVE GP Pilot / Load Sensing Pressure 9T-1318
LIQUID LEVEL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RELIEF (PILOT OIL)
172-8660 Drain / Return Lines
334-0161 BRAKE RELEASE PUMP AND CIRCUIT

RIGHT (34) PUMP GP Component Group

HOIST PUMP AND CIRCUIT
BRAKE COOLING STEERING CIRCUIT
REAR SUPPLY LINE
197-8885 CALLOUTS FAN PUMP AND CIRCUIT
I4 Qmin Qmax Qmax Qmin
YY Taps (Pressure, Sampling, Sensor - by letter)
BRAKE PUMP AND CIRCUIT
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
Callout Number Component REAR AXLE LUBE PUMP AND CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
DRAIN / RETURN LINE
Component LocationsTable)
138-1234 Part Number DRAIN / BRAKE COOLING
P

M1 S M1 U1 L1

A A

J4 THIS SCHEMATIC IS FOR THE 793F AND 793F CMD OFF-HIGHWAY TRUCK
(11) CORE GP HYDRAULIC AND POWER TRAIN SYSTEM
(58) TANK GP
OIL COOLER (17) FILTER GP HYDRAULIC MEDIA NUMBER: UENR7498-03
STEERING FAN/ STEER RETURN 288-5701 Do not operate or work on this product unless you have
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 02, VERSION: -
read and understood the instruction and warnings in the
199-6683 339-9706 relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc- in neutral and with parking brake set.
tions or heed the warnings could result in injury or Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
death. Proper care is your responsibility. Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT CHASSIS FRAME
VIEW ALL CALLOUTS
22 F
29 42 66

4
37

7 FRONT AXLE
A 13 14

K3 27 QQ 72
K2 25 RR
K1 K4 70
18
10 54 I1
S
15 V
48
40 T
9 A
E 71 U 69
6
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
HYDRAULIC TANK AND PUMP
HYDRAULIC TANK VIEW ALL CALLOUTS
56 53 28 41
58
L1

34 65

N
5
36

11 M1

60
L2
16
M2
P2
PUMP DRIVE

17
39 38

P3

67
RAX OIL COOLER
VIEW ALL CALLOUTS

30
35

REAR AXLE
31

47
D

32
49

68
26

23 Q

21
33
TRANSMISSION
63
TAIL CASTING
VIEW ALL CALLOUTS

I3

K6 I4
K8

REAR AXLE

K5 J3 55 I2 J4 K7
TRACTION AND BRAKE CONTROL
VIEW ALL CALLOUTS

45 P1 24
LEFT CHASSIS 62
SUPPORT FRAME 61
59
1
H
12
44
S2
46
8
G
57
2
51

12
50

S1
64 C R 19 20 B