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JSC «energomash (CHEKHOV) - CHZEM»

JOINT STOCK COMPANY ”ENERGOMASH (CHEKHOV) – CHZEM”


Corporate name: Joint Stock Company “Energomash (Chekhov) - CHZEM” (JSC “Energomash (Chekhov) - CHZEM”).
Address: Gagarina 1, Chekhov, Moscow region, Russia 142300.
Fax: (496) 727-22-00, (496) 727-22-94, (495) 543-72-92 (ext. 47-33)
Telephones:
Sales Department: (496) 727-22-94, (496) 727-22-28, (496) 727-22-16, (496) 727-22-75
Assistant to General Director: (496) 727-22-01, (496) 727-22-51; Fax: (496) 727-22-00
Commutator: (495) 543-72-92
E-mail: chzem@zavodchzem.ru
Web-site: www.zavodchzem.ru
Railway station: Chekhov, Moscow Railroad

COMPANY MANAGEMENT
General Director Alexey Karasev 48-90
Chief Executive Officer Denis Efimov 49-02
Production Manager Vladimir Turlakov 45-50
Chief Sales Officer Sergey Vorontsov 38-79
Purchasing Director Alexey Sadekov 54-01
Quality Director Vladimir Muraviev 45-89
Chief Accountant Natalia Polkovnikova 38-59
Chief Designer Vladimir Zadoyny 46-61

KEY ACTIVITIES OF JSC “ENERGOMASH (CHEKHOV) – CHZEM”:


• Design and manufacturing of pipeline valves and spare parts:
- stop valves: gate valves and stop valves,
- control valves, reducing-cooling plants,
- pressure-relief valves: safety valves, pilot valves;
- protecting valves: return valves;
- special valves for special working conditions.
• Design and manufacturing of other mechanical-engineering products.
• Realization of research-and-development activity and its integration.
• Manufacturing of blanks by electroslag remelting process.
• Rendering services on maintenance and repair of JSC “Energomash(Chekhov)-CHZEM”.
• Carrying out of certification tests and other types of tests of pipeline valves.

LICENSES:
1. Declaration ТС RU Д-RU.АЛ16.В.03624 dated 25.04.2013 of conformity to requirements of ТР ТС 010/2011 “On safety of machinery
and equipment”.
2. License for pipeline valves application No. РРС-00-39161 dated 12.07.2010 issued by Federal Service for Ecological, Tech-
nological and Atomic Supervi-sion.
3. License No. 11-1-225-2013 dated 15.07.2013 for manufacturing of pipeline valves designed for application in Republic of
Belarus, issued by Surveillance Department on Safe Industrial Work Practice of Emergency Situation Ministry of Republic of
Belarus (GOSPROMNADZOR).
4. Certificates of conformity No. C-RU.АВ67.В.00152 dated 24.12.2010 con-forming to requirements of “Regulations on
safety of equipment and machin-ery” (RF Government Resolution No. 753 dated 15.09.2009) issued by LLC “Certif-Test”.
5. Certificate of Registration No. FM83397 dated 30.03.2004 on conformity of current Quality Management System to require-
ments of standards ISO 2001:2008, issued by British Standard Institute (BSI).
6. Certificates of conformity No. СЕ 507256, 507257, 507258, 507259 according to European Directive 97/23/ЕС issued by
British Standard Institute (BSI).

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JSC «energomash (CHEKHOV) - CHZEM»

Closed Joint Stock Company “Energomash (Chekhov) - CHZEM” (JSC “Energomash (Chekhov) - CHZEM”) – is the largest sup-
plier of high pressure pipeline valves. JSC “Energomash (Chekhov) - CHZEM” has a long-term experience of pipeline valves
production combined with state-of-the-art equipment, technology and highly skilled specialists.

The plant is situated in 70 kilometers to south from Moscow. The history of the plant in valves production field is started in
the years of Great Patriotic War, when, by Government order, in September 1942, the plant was conversed into production of
power pipeline valves for thermal power plants. The plant made a substantial contribution in reconstruction of ruined TPP and in
creation of new constructed TPP. The plant is considerably enlarged by area and technique for last years.
Along with powerful industrial base the following divisions were established on the plant
• Design department;
• Processing services creating technology processes, mechanical aids and computer-aided manufacturing;
• Welding, electrode-flux and valves laboratory, where new valves constructions and technological processes are developed.
JSC “Energomash (Chekhov) – CHZEM” develops and manufactures pipeline valves for working mediums «steam-water» for
power engineering, including nuclear, oil-and-gas, chemical and other branches of industry, with nominal bores from 6 to 600
mm, working medium pressure to 40 MPa and temperature to 650°С.
JSC “Energomash (Chekhov) – CHZEM” develops and manufactures production tooling, instruments, mechanical and auto-
mation aids, and other technological equipment.
JSC “Energomash (Chekhov) – CHZEM” also fulfills the following activities:
• production of high-duty shaped blank of mass to 8 tons made of structural instrumental, alloyed steel grades, nonferrous
alloys and nickel-based alloys produced through electroslag remelting process;
• engineering and marketing services on development, manufacturing, modernization, testing and repair of pipeline valves,
means of valves automated control.

The strong testing and control, accuracy and technological discipline constitute assurance of reliability and long term opera-
tion of items manufac-tured by JSC “Energomash (Chekhov) – CHZEM”.

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JSC «energomash (CHEKHOV) - CHZEM»

CONTENT

Stop valves
Gate Valves DN 80-300...........................................................................................................................4
Stop valves DN 6-65..............................................................................................................................16

Pressure-relief valves
Return valves DN 20-300.......................................................................................................................23
Safety devices........................................................................................................................................26
Main Safety Valves (MSV).....................................................................................................................27
Pilot Valves DN 20-25 (PV)....................................................................................................................29
Safety valves DN 400/600......................................................................................................................31
Safety valve DN 20/80............................................................................................................................31

Throttle-control valves
Control valves, throttle valves, stop-throttle valves...............................................................................32
Control valves and throttle valves DN 10-65..........................................................................................33
Control valves and throttle valves DN 100-250......................................................................................37
Stop-throttle valves DN 100/150, DN 150/250, DN 200/250..................................................................40
Throttling devices...................................................................................................................................41
Desuperheaters......................................................................................................................................42
Pressure nozzles....................................................................................................................................46
Cooling and pressure-reducing cooling stations....................................................................................47
Pedestal electric actuators..................................................................................................................49

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JSC «energomash (CHEKHOV) - CHZEM»

GATE VALVES DN 80-300


The gate valves for heat energy installations of precritical and supercritical parameters of power units with rating to 1200
kW are served as devices for leak-free shutoff of water and steam pipelines of main technological systems of plants, running on
organic fuel.
The gate valves are on-off action devices, which used only for pipeline switching on/off. Usage of gate valves as controlling
devices is not allowed.
The gate valves are controlled manually (by handwheel) or remotely (by electric actuator). The gate valves are supplied with
built-in electric actuator located directly on the gate valve, as well as with remotely located (pedestal electric actuator). In case
of remote actuator, it is connected with the gate valve via joint-hinged rod.
The gate valves are manufactured with various drive heads: equipped with handwheel (- М, -МБ), with cardan joint or hinge
coupling (- ГП), with drive head equipped with cylindrical reduction gear unit (- Ц3, - ЦЗА, - ЦЗБ, - ЦЗП, - ЦЗУ, - ЦЗПУ), with
drive head equipped with cone reduction gear unit (- КЗ, - КЗА, - КЗБ, - КЗП, - КЗУ, - КЗПУ).
The gate valves with built-in electric actuators are equipped with electric actuators manufactured by various domestic and
foreign companies: JSC “Energomash(Chekhov)-CHZEM” (- Э, -ЭП, -ЭА), JSC “Tulaelektroprivod” (- ЭМ, - ЭМВ), JSC “BEMZ”
(- ЭН), “ZPA Pecky a.s.” (- ЭК) and “AU-MA Riester GmbH & Co. KG” (- ЭД).
The gate valves are installed in horizontal as well as in vertical pipeline sections. The gate valves are connected with pipeline
by welding. The gate valves with built-in electric actuators are installed in horizontal pipeline sections with spindle in up position.
The free access shall be provided in the gate valves installation places for assembly and disassembly, as well as for maintenance
and repair without removing the gate valves out of pipelines.
Discharging bypass system consisting of bypass pipeline and stop valve is recommended to be installed on the gate valves
of large nominal bores (DN 200 and more).
The gate valves are equipped with V-type gates. The leak tightness of gate is according to class C GOST R 54808. The gate
valves may be also manufactured according to leak tightness class A or B GOST R 54808 by Customer’s request.
The sealing of body-to-cover flange joints is made using steel-based gaskets made of graphitic material “Graphlex”, flange-
less connection – sets of sealing gland rings made of graphitic material “Graphlex”. The cover-to spindle sealing is made using
sets of sealing gland rings made of graphitic material “Graphlex”.
The gate valves of domestic delivery are designed for operation in macroclimatic areas of moderate and cold climate (- УХЛ)
and location category 3 according to GOST 15150, type of atmosphere II.
The gate valves of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II or
tropical climate (- T), atmosphere type II and location category 3 according to GOST 15150.
Valve class according to ANSI B 16.34 is given in the tables.
Manufacturing and delivery of gate valves according to ТУ 37-023-05015348-98, ТУ 37-024-05015348-98.

Specification of Gate Valves equipped with hand wheel and joint coupling
Parameters of working
Body
Designation of Working medium Flow friction Maximum torque at Gate stroke,
DN Class material Mass, kg
items medium Pressure, Temperature characteristic spindle plug, N m mm
(steel)
MPa °С
1511-80-МБ 80 steam, water 600 PN 100 15ГС 0,3 70 90 72
1120-100-М 2500 37,3 280 0,4 470 196
water 20
1120-100-М-01 1500 23,5 250 0,6 290 195
110
1123-100-М 100 2500 13,7 560 0,4 196
steam 15Х1М1Ф 270
1123-100-М-01 1500 9,8 540 0,6 195
1511-100-МБ steam, water 600 PN 100 15ГС 0,8 70 90 74
1126-150-М 20 1,3 150 110 206
150 steam, water 600 PN 100
1511-150-МБ 15ГС 0,9 100 112 105
884-200-ГП steam 4500 28,4 510 15Х1М1Ф 0,28 1250 230 1093
200
1511-200-МБ steam, water 600 PN 100 15ГС 0,5 310 175 268
884-250-ГП steam 4500 28,4 510 15Х1М1Ф 1,0 1250 230 1088
250
1016-250-М steam, water 600 PN 100 15ГС 0,4 600 235 565

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JSC «energomash (CHEKHOV) - CHZEM»

Basic dimensions and characteristics of actuator of Gate Valves


equipped with hand wheel and joint coupling
Designation of Dimensions, mm Designation of Electric actuator power, Designation of actuator
item L А Н D d D1 pedestal actuator kW (drive) head

1511-80-МБ 300 94 620 90 77 - - - -


1120-100-М 98 - - 913-МШ-50-0
830
1120-100-М-01 109
400 135 146 40
1123-100-М 655 94 822-КЭ-0 1,32 913-МШ-50-0
1123-100-М-01 830 112
1511-100-МБ 300 94 620 114 93 - - - -
1126-150-М 460 135 830 170 142 40 822-КЭ-0 1,32 913-МШ-50-0
1511-150-МБ 400 105 705 165 142 - - - -
884-200-ГП 650 220 1630 284 201 52 - - -
1511-200-МБ 500 168 1000 219 195 - - - -
884-250-ГП 220 1630 340 245 52 - - -
650
1016-250-М 244 1244 273 244 - - - -

Gate Valve DN 80-250 of series 1511 with hand wheel Gate Valve DN 100-250 of series 884, 1016, 1120,
1123, 1126 with hand wheel and joint coupling

Specification of Gate Valves


equipped with cylindrical drive head

Parameters of working medium Body


Designation of Working Flow friction Maximum torque at Gate Mass,
DN Class material
items medium characteristic spindle plug, N m stroke, mm kg
Pressure, MPa Temperature°С (steel)

1511-80-ЦЗБ 80 steam, water 600 PN100 15ГС 0,3 70 90 93,5


881-100-ЦЗП steam 4500 25,0 545 15Х1М1Ф 0,2 950 160 415
1120-100-ЦЗ 2500 37,3 280 0,4 470 205
water 20
1120-100-ЦЗ-01 1500 23,5 250 0,6 290 204
100 110
1123-100-ЦЗ 2500 13,7 560 0,4 270 205
steam 15Х1М1Ф
1123-100-ЦЗ-01 1500 9,8 540 0,6 270 204
1511-100-ЦЗБ steam, water 600 PN100 15ГС 0,8 70 90 95,5
1156-125-ЦЗА 125 steam 1500 9,8 540 15Х1М1Ф 0,6 230 110 220
880-150-ЦЗП water 2500 37,3 280 15ГС 1,4 950 160 412
881-150-ЦЗП steam 4500 25,0 545 15Х1М1Ф 0,6 1600 180 916
1012-150-ЦЗП water 1500 23,5 250 15ГС 700 405
150
1015-150-ЦЗ 1500 9,8 540 0,5 380 160 363
steam 15Х1М1Ф
1015-150-ЦЗУ 1500 9,8 540 380 401
1126-150-ЦЗ steam, water 600 PN100 20 1,3 150 110 215

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JSC «energomash (CHEKHOV) - CHZEM»

1156-150-ЦЗА steam 900 4,0 545 15Х1М1Ф 1,0 230 110 220
150
1511-150-ЦЗБ steam, water 600 PN100 15ГС 0,9 100 112 126
883-175-ЦЗП-01 steam 2500 13,7 560 15Х1М1Ф 0,9 1150 190 876
1012-175-ЦЗ water 1500 23,5 250 15ГС 0,4 769
1150
1013-175-ЦЗ 175 2500 13,7 560 0,3 769
1013-175-ЦЗ-01 steam 15Х1М1Ф 190 761
1500 9,8 540 0,4 850
1013-175-ЦЗУ-01 845
880-200-ЦЗП water 2500 37,3 280 15ГС 0,46 1750 880
881-200-ЦЗП 4500 25,0 545 0,4 3900 245 1878
200 steam 15Х1М1Ф
1013-200-ЦЗ 2500 13,7 560 0,46 1000 190 886
1511-200-ЦЗБ steam, water 600 PN100 15ГС 0,5 310 175 288
885-225-ЦЗП steam 9,8 540 15Х1М1Ф 0,9 1100 1040
1012-225-ЦЗ 225 1500 230 845
water 23,5 250 0,6 1600
1012-225-ЦЗУ 991
15ГС
880-250-ЦЗП 2500 37,3 280 1,2 3900 245 1842
882-250-ЦЗП 1040
water
882-250-ЦЗШ 1500 23,5 250 20-Ш 1,7 1600 230 1266
882-250-ЦЗПУ 15ГС 1104
883-250-ЦЗП-01 250 2500 13,7 545 15Х1М1ФЛ 0,24 1830
steam 2900 290
883-250-ЦЗП-02 1500 9,8 540 15Х1М1Ф 0,5 1800
1016-250-ЦЗ steam, water 600 PN100 15ГС 600
0,4 235 604
1017-250-ЦЗ steam 900 4,0 545 15Х1М1Ф 400
1511-250-ЦЗБ 0,6 490 205 578
steam, water 600 PN100 15ГС
1511-300-ЦЗБ 300 0,8 850 237 868

Basic dimensions and characteristics of actuator of Gate Valves


equipped with cylindrical drive head
Dimensions, mm Designation of Electric actuator Designation of actu-ator
Designation of item
L А Н D d D1 L1 H1 pedestal actuator power, kW (drive) head
1511-80-ЦЗБ 300 94 620 90 77 20 150 - 852-ЦЗ-0а-06
881-100-ЦЗП 500 168 1026 162 97 40 300 660 235-ЦЗ-0а-01
1120-100-ЦЗ 98
150
1120-100-ЦЗ-01 109
400 135 855 146 40 520 852-ЦЗ-0а-02
1123-100-ЦЗ 94 300 822-КЭ-0 1,32
1123-100-ЦЗ-01 112
1511-100-ЦЗБ 300 94 660 114 93 20 150 - 852-ЦЗ-0а-06
1156-125-ЦЗА 460 135 855 165 134 520 852-ЦЗ-0а-02
40
880-150-ЦЗП 500 168 1026 200 144 300 660 235-ЦЗ-0а-01
881-150-ЦЗП 630 213 1230 250 151 52 378 765 824-КЭ-0-01 3,2 359-ЦЗ-0а-01
1012-150-ЦЗП 500 168 1026 200 161 645
40 300 822-КЭ-0 1,32 235-ЦЗ-0а-01
1015-150-ЦЗ 1026 -
490 182 194 163
1015-150-ЦЗУ 1122 - 167 - - - Б.094.030-М3
1126-150-ЦЗ 170 142 150 520 822-КЭ-0 1,32 852-ЦЗ-0а-02
460 135 855 40
1156-150-ЦЗА 165 144 300 520 - - 852-ЦЗ-0а-02
1511-150-ЦЗБ 400 105 715 165 142 20 150 - 852-ЦЗ-0а-06
883-175-ЦЗП-01 630 213 1230 156 -
1012-175-ЦЗ 228 1250 182 378 820 822-КЭ-0 1,32
52 359-ЦЗ-0а-01
1013-175-ЦЗ 236 1236 219 156 700
650
1013-175-ЦЗ-01 228 1235 - -
184
1013-175-ЦЗУ-01 231 1447 50 240 - - - Б.094.033а-02
880-200-ЦЗП 630 213 1230 276 203 52 378 765 824-КЭ-0-01 3,2 359-ЦЗ-0а-01
881-200-ЦЗП 750 258 1417 330 208 67 600 830 825-КЭ-0 4,25 451-ЦЗ-0в-04
1013-200-ЦЗ 700 255 1245 273 203 52 378 975 824-КЭ-0-01 3,2 359-ЦЗ-0а-01
1511-200-ЦЗБ 500 168 914 219 195 40 150 - 852-ЦЗ-0а-05
822-КЭ-0 1,32
885-225-ЦЗП 650 220 1395 284 230 985 359-ЦЗ-0а-01
52 378
1012-225-ЦЗ 1385 815 359-ЦЗ-0а-01
700 255 273 226 824-КЭ-0-01 3,2
1012-225-ЦЗУ 1592 50 245 - Б.094.033а-02
880-250-ЦЗП 750 258 1720 330 245 67 600 1140 825-КЭ-0 4,25 451-ЦЗ-0в-03
882-250-ЦЗП 650 220
1395 52 378 900 359-ЦЗ-0а-01
882-250-ЦЗШ 900 238 340 271
882-250-ЦЗПУ 650 220 1592 50 245 - 824-КЭ-0-01 3,2 Б.094.033а-02
883-250-ЦЗП-01 251 1210
750 258 1790 330 67 600 451-ЦЗ-0а-03
883-250-ЦЗП-02 275 -
1016-250-ЦЗ 244 244 907
650 1275 273 235-ЦЗ-0а-02
1017-250-ЦЗ 240 248 40 300 820
822-КЭ-0 1,32
1511-250-ЦЗБ 630 213 1126 276 244 - 235-ЦЗ-0а-01
1511-300-ЦЗБ 650 218 1300 328 290 52 378 - 359-ЦЗ-0а-01

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JSC «energomash (CHEKHOV) - CHZEM»

Gate Valve DN 80-300 of series 1511 with cylindrical Gate Valve DN 100-250 of series 880, 881, 882, 883,
drive head 885, 1012, 1013, 1015, 1016, 1017, 1120, 1123, 1126,
1156 with cylindrical drive head

Specification of Gate Valves equipped with cone drive head


Parameters of working medium Body Gate
Designation of Working Flow friction Maximum torque at
DN Class Pressure, Temperature, material stroke, Mass, kg
items medium characteristic spindle plug, N m
MPa °С (steel) mm
1511-80-КЗБ 80 steam, water 600 PN100 15ГС 0,3 70 90 82,3
881-100-КЗП steam 4500 25,0 545 15Х1М1Ф 0,2 950 160 415
1120-100-КЗ 2500 37,3 280 0,4 470 203
water 20
1120-100-КЗ-01 1500 23,5 250 0,6 290 202
100 110
1123-100-КЗ 2500 13,7 560 0,4 203
steam 15Х1М1Ф 270
1123-100-КЗ-01 1500 9,8 540 0,6 202
1511-100-КЗБ steam, water 600 PN100 15ГС 0,8 70 90 84,3
1156-125-КЗА 125 steam 1500 9,8 540 15Х1М1Ф 0,6 230 110 218
880-150-КЗП water 2500 37,3 280 15ГС 1,4 950 160 404
881-150-КЗП steam 4500 25,0 545 15Х1М1Ф 0,6 1600 180 890
1012-150-КЗП water 1500 23,5 250 15ГС 700 405
1015-150-КЗ 150 0,5 160 355
steam 1500 9,8 540 15Х1М1Ф 380
1015-150-КЗУ 383
1126-150-КЗ 20 1,3 150 110 213
steam, water 600 PN100
1511-150-КЗБ 15ГС 0,9 100 112 114,5
883-175-КЗП-01 steam 2500 13,7 560 15Х1М1Ф 0,9 190 846
1012-175-КЗ 739
water 1500 23,5 250 15ГС 0,4 1150
1012-175-КЗУ 805
175
1013-175-КЗ 2500 13,7 560 0,3 739
190
1013-175-КЗ-01 steam 15Х1М1Ф 731
1500 9,8 540 0,4 850
1013-175-КЗУ-01 805
880-200-КЗП water 2500 37,3 280 15ГС 0,46 1750 920
881-200-КЗП 4500 25,0 545 0,4 3900 245 1865
200 steam 15Х1М1Ф
1013-200-КЗ 2500 13,7 560 0,46 1000 190 854
1511-200-КЗБ steam, water 600 PN100 15ГС 0,5 310 175 290
885-225-КЗП steam 1500 9,8 540 15Х1М1Ф 0,9 1100 1012
1012-225-КЗ 225 230 818
water 1500 23,5 250 0,6 1600
1012-225-КЗУ 960
880-250-КЗП 2500 37,3 280 15ГС 1,2 3900 245 1830
882-250-КЗП water 1011
1500 23,5 250 1,7 1600 230
882-250-КЗПУ 1065
883-250-КЗП-01 250 2500 13,7 545 15Х1М1ФЛ 0,24 1820
steam 2900 290
883-250-КЗП-02 1500 9,8 540 15Х1М1Ф 0,5 1785
1016-250-КЗ 0,4 600 235 600
1511-250-КЗБ steam, water 600 PN100 15ГС 0,6 490 205 568
1511-300-КЗБ 300 0,8 850 237 840

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JSC «energomash (CHEKHOV) - CHZEM»

Basic dimensions and characteristics of actuator of Gate Valves equipped with cone drive head
Dimensions, mm
Designation of Electric actuator Designation of
Designation of items
L А Н D d D1 L1 pedestal actuator power, kW actuator (drive) head

1511-80-КЗБ 300 94 530 90 77 20 150 1525-КЗ-0


881-100-КЗП 500 168 1037 162 97 40 204 235-КЗ-0а-01
1120-100-КЗ 98
675
1120-100-КЗ-01 109
400 135 146 40 280 356-КЗ-0б-01
1123-100-КЗ 855 94 822-КЭ-0 1,32
1123-100-КЗ-01 675 112
1511-100-КЗБ 300 94 530 114 93 20 204 1525-КЗ-0
1156-125-КЗА 460 135 728 165 134 270 356-КЗ-0б-01
40
880-150-КЗП 500 168 791 200 144 368 235-КЗ-0-01
881-150-КЗП 630 213 1002 250 151 52 415 824-КЭ-0-01 3,2 359-КЗ-0а-01
1012-150-КЗП 500 168 1040 200 161 822-КЭ-0 1,32 235-КЗ-0-01
370
1015-150-КЗ 791 - - Б.095.029-05
490 182 194 163 40
1015-150-КЗУ 1304 305 - - Б.094.030-М3
1126-150-КЗ 460 135 675 170 280 356-КЗ-0б-01
142
1511-150-КЗБ 400 105 595 165 20 204 1525-КЗ-0
883-175-КЗП-01 630 213 1005 156 415
52 359-КЗ-0а-01
1012-175-КЗ 228 1009 428 822-КЭ-0 1,32
182
1012-175-КЗУ 231 1228 50 468 Б.095.033а-02
219
1013-175-КЗ 650 236 156
1004 52 428 359-КЗ-0а-01
1013-175-КЗ-01 228
184
1013-175-КЗУ-01 231 1228 50 187 - - Б.095.033а-02
880-200-КЗП 630 213 1000 276 203 52 428 824-КЭ-0-01 3,2 359-КЗ-0а-01
881-200-КЗП 750 258 1420 330 208 67 634 - - 451-КЗ-0а-02
1013-200-КЗ 700 255 1000 273 203 52 428 824-КЭ-0-01 3,2 359-КЗ-0а-01
1511-200-КЗБ 500 168 776 219 195 40 280 356-КЗ-0б-05
822-КЭ-0 1,32
885-225-КЗП 650 220 284 230 359-КЗ-0а-01
1150 52 428
1012-225-КЗ 359-КЗ-0а-01
700 255 273 226 824-КЭ-0-01 3,2
1012-225-КЗУ 1373 50 468 Б.095.033а-02
880-250-КЗП 750 258 1420 330 245 67 634 - - 451-КЗ-0а-01
882-250-КЗП 220 1150 52 428 359-КЗ-0а-01
650 340 271
882-250-КЗПУ 220 1373 50 468 Б.095.033а-02
824-КЭ-0-01 3,2
883-250-КЗП-01 251
750 258 1492 330 67 634 451-КЗ-0а-03
883-250-КЗП-02 275
1016-250-КЗ 650 244 960 273 244 368 235-КЗ-0-02
40
1511-250-КЗБ 630 213 882 276 244 370 822-КЭ-0 1,32 235-КЗ-0-01
1511-300-КЗБ 650 218 1057 328 290 52 428 359-КЗ-0а-01

Gate valve DN 80-250 of series 1511 with cone drive Gate valve DN 100-250 of series 880, 881, 882, 883,
head 884, 1015, 1016, 1120, 1123, 1126, 1156
with cone drive head

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JSC «energomash (CHEKHOV) - CHZEM»

Specification of Gate Valves


with electric actuator manufactured by JSC “Energomash (Chekhov)-CHZEM”
Parameters of working medium Body
Designation Working Flow friction Maximum torque at Gate stroke,
DN Class material Mass, kg
of items medium Pressure, MPa Temperature, °С characteristic spindle plug, N m mm
(steel)
1120-100-Э 2500 37,3 280 0,4 470 246
100 20 110
1120-100-Э-01 1500 23,5 250 0,6 290 245
water
880-150-ЭП 2500 37,3 280 1,4 950 464
15ГС
1012-150-ЭП 23,5 250 0,5 700 160 447
150 1500
1015-150-Э 9,8 540 0,5 380 396
stem 15Х1М1Ф
1156-150-ЭА 900 4,0 545 1,0 230 110 260,8
1012-175-Э water 23,5 250 15ГС 0,4 1150 798
175 1500
1013-175-Э-01 stem 9,8 540 15Х1М1Ф 0,4 850 190 818
880-200-ЭП 200 2500 37,3 280 0,46 1750 947
water 15ГС
1012-225-Э 23,5 250 0,6 1600 908
225 1500 230
885-225-ЭП stem 9,8 540 15Х1М1Ф 0,9 1100 1086
880-250-ЭП 2500 37,3 280 1,2 3900 245 1982
water 15ГС
882-250-ЭП 1500 23,5 250 1,7 1600 230 1060
250
883-250-ЭП-01 2500 13,7 545 0,24 2900 290 1970
1017-250-Э stem 900 4,0 545 15Х1М1Ф 0,4 400 235 610
883-300-ЭП 13,7 560 0,65 2900 290 2170
300 2500
880-300-ЭАП water 37,3 280 15ГС 2,5 3900 245 2005
850-350-Э 350 1,4 620 300 1083
850-400-Э 400 stem 900 4,0 545 15Х1М1ФЛ 0,16 2259
1450 430
850-450-Э 450 0,26 2214

Basic dimensions and characteristics of actuator of Gate Valves


with electric actuator manufactured by JSC “Energomash (Chekhov)-CHZEM”
Dimensions, mm Opening Electric actuator
Designation of items Designation of actuator
L А Н H1 L1 D d (closing) time, sec. power, kW
1120-100-Э 98
400 135 860 670 925 146 1,32 792-Э-0а
1120-100-Э-01 109
55
880-150-ЭП 1027 200 144
500 168 812 955 3,2 793-Э-0
1012-150-ЭП 1030 161
194
1015-150-Э 182 1030 812 960 163 57 793-Э-0-II
460 1,32
1156-150-ЭА 135 862 667 165 144 54 792-Э-0а
1012-175-Э 995 182
650 228 1260 1070 219 795-Э-0-V
1013-175-Э-01 990 184 65
4,25
880-200-ЭП 630 213 1260 990 276 203
1162 795-Э-0
1012-225-Э 700 255 1540 273 226 81
1138
885-225-ЭП 650 220 1409 1070 284 230 88 3,2 795-Э-0-V
880-250-ЭП 750 258 1705 1361 1363 330 245 39 11,8 797-Э-0
882-250-ЭП 650 220 1410 1138 1162 340 271 81 4,25 795-Э-0
883-250-ЭП-01 750 258 1905 1435 1363 330 251 47 11,8 797-Э-0
1017-250-Э 650 240 1233 981 960 273 248 85 1,32 793-Э-0-II
883-300-ЭП 1901 1431 400 44
1000 258 1346 281 11,8 797-Э-0
880-300-ЭАП 1701 1361 380 39
850-350-Э 850 248 1520 1210 390 345 51 795-Э-0-II
850-400-Э 1202 440 390 5,6
1000 345 2150 1660 85 795-Э-0-II-01
850-450-Э 480 424

Gate Valve DN 100-250 of series 1012, 1015, 1017, Gate Valve DN 150-400 of series 850, 880, 882, 883
1120, 1156 with electric actuator manufac-tured by with electric actuator manufactured by
JSC “Energomash (Chekhov)-CHZEM” JSC “Energomash(Chekhov)-CHZEM”

9
JSC «energomash (CHEKHOV) - CHZEM»

Specification of Gate Valves


equipped with electric actuator manufactured by JSC “Tulaelektroprivod”

Parameters of working medium


Body Gate
Designation Working Flow friction Maximum torque at Mass,
DN Class Pressure, Temperature, material stroke,
of items medium characteristic spindle plug, N m kg
MPa °С (steel) mm

1511-80-ЭМБ 80 steam, water 600 PN100 15ГС 0,3 70 90 86,8


881-100-ЭМП steam 4500 25,0 545 15Х1М1Ф 0,2 950 160 460
1120-100-ЭМ 2500 37,3 280 0,4 470 280
1120-100-ЭМ-01 279
water 20
1120-100-ЭМВ-01 1500 23,5 250 0,6 290 315
1120-100-ЭМТ-01 100 110 235
1123-100-ЭМ 249
2500 13,7 560 0,4
1123-100-ЭМТ steam 15Х1М1Ф 270 235
1123-100-ЭМ-01 1500 9,8 540 0,6 248
1511-100-ЭМБ steam, water 600 PN100 0,8 90 70 88,6
15ГС
880-150-ЭМП water 2500 37,3 280 1,4 950 160 457
881-150-ЭМП 997
steam 4500 25,0 545 15Х1М1Ф 0,6 1600 190
881-150-ЭМПА 982
1012-150-ЭМП water 1500 23,5 250 15ГС 0,5 700 455
150 160
1015-150-ЭМ steam 900 4,0 545 15Х1М1Ф 0,5 380 401
1126-150-ЭМ steam, water 600 PN100 20 1,3 150 225
110
1156-150-ЭМ steam 900 4,0 545 15Х1М1Ф 1,0 230 241
1511-150-ЭМБ steam, water 600 PN100 15ГС 0,9 100 112 153,2
883-175-ЭМП-01 steam 2500 13,7 560 15Х1М1Ф 0,24 962
1012-175-ЭМ water 1500 23,5 250 15ГС 0,4 843
1150
1013-175-ЭМ 175 881
2500 13,7 560 0,3 190
1013-175-ЭМТ steam 15Х1М1Ф 797
1013-175-ЭМ-01 1500 9,8 540 0,4 1000 843
880-200-ЭМП water 2500 37,3 280 15ГС 0,46 1750 982
881-200-ЭМП 4500 25,0 545 0,4 3900 245 2003
884-200-ЭМП 4500 28,4 510 0,28 1250 230 1295
200 steam 15Х1М1Ф
1013-200-ЭМ 928
2500 13,7 560 0,46 1000 190
1013-200-ЭМТ 853
1511-200-ЭМБ steam, water 600 PN100 15ГС 0,5 310 175 372
885-225-ЭМП steam 1500 9,8 540 15Х1М1Ф 0,9 1100 1150
225 230
1012-225-ЭМ 1500 23,5 250 0,6 1600 932
15ГС
880-250-ЭМП 1970
2500 37,3 280 1,2 3900 245
880-250-ЭМШ water 20-Ш 2036
882-250-ЭМП 15ГС 1123
1500 23,5 250 1,7 1600 230
882-250-ЭМШ 20-Ш 1360
883-250-ЭМП 560 2000
2500 13,7 0,24
883-250-ЭМП-01 250 steam 545 15Х1М1Ф 2900 290 1970
883-250-ЭМП-02 1500 9,8 540 0,5 1935
1016-250-ЭМ steam, water 600 PN00 15ГС 0,4 600 663
1017-250-ЭМ 235 620
steam 900 4,0 545 15Х1М1Ф 0,4 400
1017-250-ЭМВ 663
1511-250-ЭМБ steam, water 600 PN100 15ГС 0,6 490 205 618
883-300-ЭМП 2099
300 steam 2500 13,7 560 15Х1М1Ф 0,65 2900 290
883-300-ЭМПТ 1926

10
JSC «energomash (CHEKHOV) - CHZEM»

Basic dimensions and characteristics of actuator of Gate Valves


equipped with electric actuator manufactured by JSC “Tulaelektroprivod”

Dimensions, mm Opening
Designation of Electric actuator
(closing) time, Designation of actuator
items power, kW
L А Н L1 D d sec.
1511-80-ЭМБ 300 94 1000 345 90 77 45 0,25 Н-А2-11К У2
881-100-ЭМП 500 168 1333 162 97 50 Н-В-21 У1
1120-100-ЭМ 620 98 3,2
1155 Н-В-08 У1
1120-100-ЭМ-01 46
1120-100-ЭМВ-01 135 1335 785 109 3,0 В-В-02 У1
1120-100-ЭМТ-01 400 989 831 146 44 1,6 ЭП4Н-Б-500-22-Э18-1-11111
1123-100-ЭМ 1155 620 46 3,2 Н-В-08 У1
94
1123-100-ЭМТ 133 989 831 44 1,6 ЭП4Н-Б-500-22-Э18-1-11111
1123-100-ЭМ-01 135 1155 620 112 46 3,2 Н-В-08 У1
1511-100-ЭМБ 300 94 1000 345 114 93 45 0,25 Н-А2-11К У2
880-150-ЭМП 500 168 1333 620 200 144 50 3,2 Н-В-21 У1
881-150-ЭМП 1625
630 213 730 250 151 72 4,25 Н-Г-11 У1
881-150-ЭМПА 1684
1012-150-ЭМП 500 168 161 Н-В-21 У1
1333 620 194 50 3,2
1015-150-ЭМ 490 182 163 Н-В-08 У1
1126-150-ЭМ 1145 170 142
460 135 44 1,32 Н-Б1-08 У1
1156-150-ЭМ 1065 645 165 144
1511-150-ЭМБ 400 105 970 165 142 56 1,32 Н-Б1-02 У2
883-175-ЭМП-01 630 213 1625 156
1012-175-ЭМ 730 182 72 4,25 Н-Г-11 У1
228 1690
1013-175-ЭМ 219
650 156
1013-175-ЭМТ 231 1389 819 65 6,3 ЭП4Н-Г-2000-22-Э18-1-11111
1013-175-ЭМ-01 228 1690 184
730 72 4,25 Н-Г-11 У1
880-200-ЭМП 630 213 1625 276 203
881-200-ЭМП 750 258 2360 720 330 208 147 4,3 Н-Д-17 У1
884-200-ЭМП 650 220 1870 284 201 87
730 4,25 Н-Г-11 У1
1013-200-ЭМ 259 1690 72
700 273 203
1013-200-ЭМТ 246 1473 855 65 6,3 ЭП4Н-Г-1500-22-Э18-1-11111
1511-200-ЭМБ 500 168 1282 620 219 195 73 3,2 Н-В-02 У2
885-225-ЭМП 650 220 1770 284 230
86
1012-225-ЭМ 700 255 1829 273 226
880-250-ЭМП 750 258
2360 730 330 245 147 4,25 Н-Г-11 У1
880-250-ЭМШ 800 235
882-250-ЭМП 650 220
1830 340 271 86
882-250-ЭМШ 900 238
883-250-ЭМП 238
883-250-ЭМП-01 750 258 2430 720 330 251 174 4,3 Н-Д-17 У1
883-250-ЭМП-02 275
1016-250-ЭМ 244 1690 273 244
620 3,2 Н-В-08 У1
1017-250-ЭМ 650 1507 73
240 273 248
1017-250-ЭМВ 1690 785 3,0 В-В-02 У1
1511-250-ЭМБ 630 213 1445 620 276 244 60 3,2 Н-В-02 У2
883-300-ЭМП 2433 720 174 4,3 Н-Д-17 У1
1000 258 400 281
883-300-ЭМПТ 2083 1331 158 8,0 ЭП4Н-Д-4000-11-Э18-1-11111

11
JSC «energomash (CHEKHOV) - CHZEM»

Gate Valve DN 80-250 of series 1511 Gate Valve DN 100-300 of series 880, 882, 883, 885,
with electric actuator manufactured by JSC “Tulaelek- 1012, 1013, 1015, 1017, 1120, 1123, 1126, 1156 with
troprivod” electric actuator manufactured by JSC “Tulaelektrop-
rivod”

Specification of Gate Valves equipped with electric actuator manufactured by JSC “BEMZ”

Parameters of working medium


Body Gate
Designation of Working Flow friction Maximum torque at Mass,
DN Class material stroke,
items medium Pressure, Temperature, characteristic spindle plug, N m kg
(steel) mm
MPa °С
1511-80-ЭНБ 80 steam, water 600 PN100 15ГС 0,3 70 90 84,8
881-100-ЭНП steam 4500 25,0 545 15Х1М1Ф 0,2 950 160 460
1120-100-ЭН-01 water 1500 23,5 250 20 0,6 290 199
1123-100-ЭН 100 2500 13,7 560 0,4 110 200
steam 15Х1М1Ф 270
1123-100-ЭН-01 1500 9,8 540 0,6 199
1511-100-ЭНБ steam, water 600 PN100 0,8 90 70 86,8
15ГС
880-150-ЭНП water 2500 37,3 280 1,4 950 160 453
881-150-ЭНП steam 4500 25,0 545 15Х1М1Ф 0,6 1600 190 940
1012-150-ЭНП 150 water 1500 23,5 250 15ГС 0,5 700 160 450
1156-150-ЭН steam 900 4,0 545 15Х1М1Ф 1,0 230 110 229
1511-150-ЭНБ steam, water 600 PN100 15ГС 0,9 100 112 117,2
883-175-ЭНП-01 steam 2500 13,7 560 15Х1М1Ф 0,24 906
1012-175-ЭН water 1500 23,5 250 15ГС 0,4 1150 798
175
1013-175-ЭН 2500 13,7 560 0,3 190 791
steam 15Х1М1Ф
1013-175-ЭН-01 1500 9,8 540 0,4 1000 783
880-200-ЭНП water 2500 37,3 280 15ГС 0,46 1750 882
884-200-ЭНП 4500 28,4 510 0,28 1250 230 1195
200 steam 15Х1М1Ф
1013-200-ЭН 2500 13,7 560 0,46 1000 190 838
1511-200-ЭНБ steam, water 600 PN100 15ГС 0,5 310 175 374
885-225-ЭНП steam 1500 9,8 540 15Х1М1Ф 0,9 1100 1080
225
1012-225-ЭН 0,6 882
15ГС
882-250-ЭНП water 1500 23,5 250 1600 230 1063
1,7
882-250-ЭНШ 20-Ш 1310
250
884-250-ЭНП steam 4500 28,4 510 15Х1М1Ф 1,0 1250 1190
1511-250-ЭНБ steam, water 600 PN100 0,6 490 205 611
882-300-ЭНП water 1500 23,5 250 15ГС 2,8 1600 230 1146
300
1511-300-ЭНБ steam, water 600 PN100 0,8 850 237 1850

12
JSC «energomash (CHEKHOV) - CHZEM»

Basic dimensions and characteristics of actuator of Gate Valves


equipped with electric actuator manufactured by JSC “BEMZ”
Designation of Dimensions, mm Opening Electric actuator
Designation of actuator
items L А Н D d (closing) time, sec. power, kW
1511-80-ЭНБ 300 94 735 90 77 45 0,36 ЭП-3-100-24-А2-О3-В
881-100-ЭНП 500 168 1405 162 97 60 3,2 ГИЮМ.303344.001-21
1120-100-ЭН-01 109 1,3 ЭП-3-300-25-Б1-Р-А-У1
1123-100-ЭН 400 135 1006 146 94 44 ЭП-3-300-25-Б1-О-А-У1
0,75
1123-100-ЭН-01 112 ЭП-3-300-25-Б1-Р-А-У1
1511-100-ЭНБ 300 94 735 114 93 45 0,36 ЭП-3-100-24-А2-О3-В-У1
880-150-ЭНП 500 168 1398 200 144 60 ГИЮМ.303344.001-21
881-150-ЭНП 630 213 1572 250 151 72 3,2 ГИЮМ.303344.001-06 УХЛ3
1012-150-ЭНП 500 168 1398 200 161 60 ГИЮМ.303344.001-21
1156-150-ЭН 460 135 925 144 44 0,75 ЭП-3-300-25-Б1-Р-А-У1
165
1511-150-ЭНБ 400 105 795 142 56 0,36 ЭП-3-100-24-А2-О4
883-175-ЭНП-01 630 213 1572 156
1012-175-ЭН 182
219
1013-175-ЭН 650 228 1545 156 72
1013-175-ЭН-01 184 3,2 ГИЮМ.303344.001-06 УХЛ3
880-200-ЭНП 630 213 1575 276 203
884-200-ЭНП 650 220 1820 284 201 87
1013-200-ЭН 700 259 1545 273 203 72
1511-200-ЭНБ 500 168 1198 219 195 73 3,8 ЭП-3-630-24-В-О-А У1
885-225-ЭНП 650 220 1725 284 230
1012-225-ЭН 700 255 1690 273 226
86
882-250-ЭНП 650 220 1725 3,2 ГИЮМ.303344.001-06 УХЛ3
271
882-250-ЭНШ 900 238 1720 340
884-250-ЭНП 650 220 1820 245 87
1511-250-ЭНБ 630 213 1364 276 244 60 3,8 ЭП-3-630-24-В-О-А У1
882-300-ЭНП 1000 220 1717 390 316 86 ГИЮМ.303344.001-06 УХЛ3
3,2
1511-300-ЭНБ 650 218 1600 328 290 89 ГИЮМ.303344.001-21 УХЛ3

Gate Valve DN 80-300 of series 1511 with electric Gate Valve DN 100-300 of series 880, 881, 882, 883,
actuator manufactured by JSC “BEMZ” 884, 885, 1012, 1013, 1120, 1123, 1156
with electric actuator manufactured by JSC “BEMZ”

13
JSC «energomash (CHEKHOV) - CHZEM»

Specification of Gate Valves Equipped with


electric actuator manufactured by “ZPA Pecky a.s.”
Parameters of
working medium Body Gate
Designation Working Flow friction Maximum torque at Mass,
DN Class material stroke,
of items medium Pressure, Temperature, characteristic spindle plug, N m kg
(steel) mm
MPa °С
1120-100-ЭК 2500 37,3 280 0,4 470 243
water 20
1120-100-ЭК-01 1500 23,5 250 0,6 290 242
100
1123-100-ЭК 2500 13,7 560 0,4 110 223
270
1123-100-ЭК-01 222
0,6
1156-125-ЭК 125 steam 1500 9,8 540 15Х1М1Ф 230 239
1015-150-ЭК 0,5 380 160 390
150
1156-150-ЭК 900 4,0 545 1,0 230 110 240
1012-175-ЭК water 1500 23,5 250 15ГС 0,4 1000
1150
1013-175-ЭК 175 2500 13,7 560 0.3 190 1010
1013-175-ЭК-01 steam 1500 9,8 540 15Х1М1Ф 850 1000
0,4
1017-250-ЭК 250 900 4,0 545 400 235 616

Basic dimensions and characteristics of actuator of Gate Valves


with electric actuator manufactured by “ZPA Pecky a.s.”

Designation Dimensions, mm Opening (closing) Electric actuator


Designation of actuator
of items L А Н D d time, sec. power, kW
1120-100-ЭК 98
1020 MODACT MON 52033.7211N
1120-100-ЭК-01 109
400 146
1123-100-ЭК 135 94 44
1123-100-ЭК-01 986 112 1,1 MODACT MON 52032.12С2N
1156-125-ЭК 460 165 134
1015-150-ЭК 490 182 1190 194 163 48 MODACT MON 52033.7211NF
1156-150-ЭК 460 135 986 165 144 44 MODACT MON 52032.12С2N
1012-175-ЭК 182
MODACT MON 52036.4202NF
1013-175-ЭК 228 1724 219 156 71 5,5
650
1013-175-ЭК-01 184 MODACT MON 52036.4202NF TP 27-02.1-38/08
1017-250-ЭК 240 1370 273 248 70 1,1 MODACT MON 52033.7211N

Gate Valve DN 100-250 of series 1012, 1013, 1015,


1017, 1120, 1123, 1156
with electric actuator manufactured “ZPA Pecky a.s.”

14
JSC «energomash (CHEKHOV) - CHZEM»

Specification of Gate Valves equipped with


electric actuator manufactured by “AUMA Riester GmbH & Co. KG”

Parameters of working medium


Body Gate
Designation of Working Flow friction Maximum torque at Mass,
DN Class Pressure, Temperature, material stroke,
items medium characteristic spindle plug, N m kg
MPa °С (steel) mm

1511-80-ЭД 80
steam, water 600 PN100 15ГС 0,3 70 90 95
1120-100-ЭД water 2500 37,3 280 20 470 237
0,4
1123-100-ЭД 2500 13,7 560 110 230
100 steam, 15Х1М1Ф 270
1123-100-ЭД-01 1500 9,8 540 0,6 229
1511-100-ЭД steam, water 600 PN100 0,8 70 90 97
15ГС
1012-150-ЭДП water 1500 23,5 250 700 440
0,5 160
1015-150-ЭД 150 steam, 1500 9,8 540 15Х1М1Ф 380 350
1511-150-ЭД steam, water 600 PN100 0,9 100 112 110
15ГС
1012-175-ЭД water 1500 23,5 250 0,4
175 1150 190 854
1013-175-ЭД 0,3
2500 13,7 560
1013-200-ЭД 200 0,46 1000 190 903
steam, 15Х1М1Ф
883-250-ЭДП-02 1500 9,8 540 0,5 2900 290 1752
1017-250-ЭД 250 900 4,0 545 0,4 400 235 575
1511-250-ЭД steam, water 600 PN100 15ГС 0,6 490 205 620

Basic dimensions and characteristics of actuator of Gate Valves with


electric actuator manufactured by “AUMA Riester GmbH & Co. KG”

Opening
Designation of Dimensions, mm (closing) Electric actuator
Designation of actuator
items time, power, kW
L А Н D d sec.
1511-80-ЭД 300 94 788 114 93 49 0,37 SA 10.1-F10B1-380/50/3-22-10.1-18-6-8-S-31-11-IP67-KN-TP100+F10-A(K)
1120-100-ЭД 977 98 50 3,0 SA 16.1-F16С-380/50/3-22-10.1-19,0-6-8-S-31-11-IP67-KN-TP100
1123-100-ЭД 400 135 146 94
1005 50 1,5 SA 14.5-F14B1-380/50/3-22-10.1-18,4-6-8-S-31-11-IP67-KN-TP100+F14-Б
1123-100-ЭД-01 112
1511-100-ЭД 300 94 788 114 93 49 0,37 SA 10.1-F10B1-380/50/3-22-10.1-18-6-8-S-31-11-IP67-KN-TP100+F10-A(K)
1012-150-ЭДП 500 168 1188 200 161 3,0 SA 16.1-F16С-380/50/3-22-10.1-20,0-6-8-S-31-11-IP67-KN-TP100
55
1015-150-ЭД 490 182 1123 194 163 1,5 SA 14.5-F14С-380/50/3-22-10.1-20,0-6-8-S-31-11-IP67-KN-TP100
1511-150-ЭД 400 105 913 165 142 56 0,75 SA 14.1-F14B1-380/50/3-22-10.1-22,4-6-8-S-31-11-IP67-KN-TP100+F14B1-Б
1012-175-ЭД 182
650 228 1345 219
1013-175-ЭД 156 65 4,0 SA 25.1-F25С-380/50/3-22-10.1-24,0-6-8-S-105-11-IP67-KN-TP100
1013-200-ЭД 700 259 1345 273 203
883-250-ЭДП-02 750 258 1939 330 275 145 4,0 SA 14.6-F14B3-380/50/3-90-10.1-232-6-8-S-105-11-IP68-KS-TP100
1017-250-ЭД 650 240 1310 273 248 80 1,5 SA 14.5-F14С-380/50/3-22-10.1-30,0-6-8-S-31-11-IP67-KN-TP100
1511-250-ЭД 630 213 1386 276 244 70 3,0 SA 16.1-F16B1-380/50/3-22-10.1-25,7-6-8-S-31-11-IP67-KN-TP100+F16B1-В

15
JSC «energomash (CHEKHOV) - CHZEM»

Gate Valve DN 80-250 of series 1511 Gate valve DN 100-300 of series 880, 882, 883, 1012,
with electric actuator manufactured by “AUMA Riester 1013, 1015, 1017, 1120, 1123,
GmbH & Co. KG” with electric actuator manufactured by “AUMA Riester
GmbH & Co. KG”

STOP VALVES DN 6-65


Stop valves, hereinafter referred to as valves, are designed for installation in equipment and pipelines of thermal power plants
(TPP, HES, HPS).
The stop valves are of two-position action. The valves may be applied only for pipelines switching on/off. The stop valves
must not be used as control valves.
The valves are controlled manually (by hand wheel) or remotely (by electric actuator). The valves are supplied with built-in
electric actuator located on the valve, as well as with remote electric actuator (pedestal actuator). The pedestal actuator is con-
nected with the valve via the swivel rod.
The valves are manufactured with various drive heads: equipped with handle or handwheel (- 0, - 0A, - М), with cardan joint
or hinge coupling (- Г), with drive head equipped with cylindrical reduction gear unit (- Ц3).
The valves with built-in electric actuators are equipped with electric actuators manufactured by various domestic and foreign
companies: JSC “Tulaelektroprivod” (- ЭМ), JSC “BEMZ” (- ЭН), “ZPA Pecky a.s.” (- ЭК) and “AUMA Riester GmbH & Co. KG”
(- ЭД).
The valves are installed in horizontal as well as in vertical pipeline sections. The valves are connected with pipeline by weld-
ing. The valves with built-in electric actuators are installed in horizontal pipeline sections with spindle in up position. The free
access shall be provided in the valves installation places for assembly and disassembly, as well as for maintenance and repair
without removing the valves out of pipelines.
The leak tightness of gate is according to class C GOST R 54808. The valves may be also manufactured according to leak
tightness class A or B GOST R 54808 by Customer’s request. The leak tightness of gate of the valves series 1456 is according
to class A GOST R 54808.
The body-to stem sealing is made using sets of sealing gland rings made of graphitic material “Graphlex”.
The valves of domestic delivery are designed for operation in macro-climatic areas of moderate (- У) and cold climate (- УХЛ)
and location category 3 according to GOST 15150, type of atmosphere II.
The valves of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II or tropi-
cal climate (- T), atmosphere type II and location category 3 according to GOST 15150.
Valve class according to ANSI B 16.34 is given in the tables.

Manufacturing and delivery of the valves acc. to ТУ 37-022-05015348-98.

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JSC «energomash (CHEKHOV) - CHZEM»

Specification of stop valves equipped


with handle (hand wheel) and coupling joint

Analogue Parameters of working medium


Designation Working Body material Maximum torque at Mass,
of JSC DN Class Pressure, Temperature,
of items medium (steel) spindle bush, N m kg
“BKZ” MPa °С
Клапан дренажный
6 steam, water 600 PN100 30Х13 - 0,4
1213-6-0
588-10-0 water 2500 37,3 280 25
- 25 3,06
589-10-0 steam 4500 25,0 545
Вентиль трехходовой 10 12Х1МФ
steam 2500 13,7 560 0,94
1093-10-0 -
1456-10-0A 1с-11-1 steam, water 600 PN100 3,4
998-20-0 25 5,4
water 2500 37,3 280 80
998-20-Г 6,93
-
999-20-0 20 5,4
steam 4500 25,0 545 12Х1МФ 80
999-20-Г 6,93
1456-20-0А 1с-11-3 1500 PN250 25 5,63
steam, water -
1456-25-М 1с-11-4 25 600 PN100 09Г2С 2,3
1055-32-0 - steam 4500 25,0 545 12Х1МФ 250 39,3
32
1456-32-0А 1с-11-4 steam, water 600 PN100 - 37
20
1054-40-0 40 water 2500 37,3 280 300 38,8
-
1053-50-0 steam 2500 13,7 560 12Х1МФ 250 41,6
50
1456-50-0 1с-11-5 steam, water 600 PN100 09Г2С - 5,2
1052-65-0 water 1500 23,5 250 20 300 41,6
- 65
1057-65-0 steam 1500 9,8 540 12Х1МФ 250 41,6

Basic dimensions and characteristics of actuator of stop


valves equipped with handle (hand wheel) and coupling joint

Dimensions, mm Designation of Electric actuator Designation of


Designation of items
L А Н D d pedestal drive (actuator) power, kW actuator (drive) head
Discharge valve
See figure
1213-6-0
588-10-0
110 28 205 22 10
589-10-0
- - -
Three-way valve
See figure
1093-10-0
1456-10-0А 110 28 206 22 10
998-20-0 265
998-20-Г 310 822-КЭ-0 1,32 913-МШ-32-0
160 46 32 18
999-20-0 265 - - -
999-20-Г 310 822-КЭ-0 1,32 913-МШ-32-0
1456-20-0А 120 49 275 36 21
- - -
1456-25-М 160 46 150 35 25
1055-32-0 535 31 822-КЭ-0 1,32 913-МШ-32-0
1456-32-0А 220 85 497 60 34 - - -
1054-40-0 535 39
822-КЭ-0 1,32 913-МШ-32-0
1053-50-0 250 95 545 76 50
1456-50-0 220 67 211 62 51 - - -
1052-65-0 250 95 545 76 58 822-КЭ-0 1,32 913-МШ-32-0

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JSC «energomash (CHEKHOV) - CHZEM»

Stop valves DN 25-50 of series 1456 with hand wheel Stop valves DN 10-32 of series 588, 589, 998, 999,
1456 with handle

Stop valves DN 20-65 of series 998, 999, 1052, 1053, Discharge valve DN 6 1213-6-0
1054, 1055, 1057 with coupling joint

Three-way valve DN 10 1093-10-0

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JSC «energomash (CHEKHOV) - CHZEM»

Specification of stop valves


equipped with cylindrical drive head

Designation Parameters of working medium Body material Maximum torque at


DN Working medium Class Mass, kg
of items Pressure, MPa Temperature, °С (steel) spindle bush, N m

1055-32-ЦЗ 32 steam 4500 25,0 545 12Х1МФ 250 59,8


1054-40-ЦЗ 40 water 37,3 280 20 300 58,6
2500
1053-50-ЦЗ 50 steam 13,7 560 12Х1МФ 250
62,1
1052-65-ЦЗ 65 water 1500 23,5 250 20 300

Basic dimensions and characteristics of actuator


of stop valves equipped with cylindrical drive head

Designation Dimensions, mm Designation of pedestal Electric actuator power, Designation of actuator


of items L А Н D d drive (actuator) kW (drive) head

1055-32-ЦЗ 31
220 85 650 60
1054-40-ЦЗ 39
822-КЭ-0 1,32 852-ЦЗ-0а-01
1053-50-ЦЗ 50
250 95 660 76
1052-65-ЦЗ 58

Stop valves DN 32-65 of series 1052, 1053, 1054, 1055


with cylindrical drive head

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JSC «energomash (CHEKHOV) - CHZEM»

Specification of stop valves equipped with electric


actuators manufactured by JSC “Tulaelektroprivod”
Parameters of working medium
Designation Working Body material Maximum torque at
DN Class Pressure, Temperature, Mass, kg
of items medium (steel) spindle bush, N m
MPa °С
998-20-ЭМ water 2500 37,3 280 25
20 80 27,1
999-20-ЭМ
steam 4500 25,0 545 12Х1МФ
1055-32-ЭМ 32 250 92,7
1054-40-ЭМ 40 water 37,3 280 20 300 92,2
2500
1053-50-ЭМ 50 steam 13,7 560 12Х1МФ 250
1052-65-ЭМ water 23,5 250 20 300 95,0
65 1500
1057-65-ЭМ steam 9,8 540 12Х1МФ 250

Basic dimensions and characteristics of actuator of stop valves


equipped with electric actuators manufactured by JSC “Tulaelektroprivod”
Designation Dimensions, mm Opening (closing) Electric actuator
Designation of actuator
of items L А Н D d time, sec power, kW
998-20-ЭМ
160 46 820 32 18 11 0,25 Н-А2-08К У1
999-20-ЭМ
1055-32-ЭМ 31
220 85 949 60
1054-40-ЭМ 39
1053-50-ЭМ 50 15 1,32 Н-Б1-07 У1
1052-65-ЭМ 250 95 960 76 58
1057-65-ЭМ 62

Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054, 1055, 1057
equipped with electric actuators manufactured by JSC “Tulaelektroprivod”

Specification of stop valves equipped with


electric actuators manufactured by JSC “BEMZ”
Parameters of working medium
Designation of Working Body material Maximum torque at
DN Class Pressure, Temperature, Mass, kg
items medium (steel) spindle bush, N m
MPa °С
998-20-ЭН water 2500 37,3 280 25
20 80 27,0
999-20-ЭН
steam 4500 25,0 545 12Х1МФ
1055-32-ЭН 32 250 71,7
1054-40-ЭН 40 water 37,3 280 20 300 72,2
2500
1053-50-ЭН 50 steam 13,7 560 12Х1МФ 250
1052-65-ЭН water 23,5 250 20 300 74,0
65 1500
1057-65-ЭН steam 9,8 540 12Х1МФ 250

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JSC «energomash (CHEKHOV) - CHZEM»

Basic dimensions and characteristics of actuator of stop valves


equipped with electric actuators manufactured by JSC “BEMZ”
Designation of Dimensions, mm Opening
Electric actua-tor power, kW Designation of actuator
items L А Н D d (closing) time, sec
998-20-ЭН
160 46 560 32 18 11 0,25 ЭП-3-100-24-А2-О1-В-У1
999-20-ЭН
1055-32-ЭН 31
220 85 810 60
1054-40-ЭН 39
1053-50-ЭН 50 18 0,75 ЭП-3-300-25-Б1-О-А-У1
1052-65-ЭН 250 95 820 76 58
1057-65-ЭН 62

Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054, 1055, 1057
equipped with electric actuators manufactured by JSC “BEMZ”

Specification of stop valves equipped with


electric actuators manufactured by “ZPA Pecky a.s.”
Designation Working Parameters of working medium Body material Maximum torque
DN Class Mass, kg
of items medium Pressure, MPa Temperature, °С (steel) at spindle bush, N m
998-20-ЭК water 2500 37,3 280 25
20 80 38,0
999-20-ЭК
steam 4500 25,0 545 12Х1МФ
1055-32-ЭК 32 250
91,5
1054-40-ЭК 40 water 37,3 280 20 300
2500
1053-50-ЭК 50 steam 13,7 560 12Х1МФ 250
1052-65-ЭК water 23,5 250 20 300 94,0
65 1500
1057-65-ЭК steam 9,8 540 12Х1МФ 250

Basic dimensions and characteristics of actuator of stop valves


equipped with electric actuators manufactured by “ZPA Pecky a.s.”
Designation Dimensions, mm
Opening (closing) time, sec Electric actua-tor power, kW Designation of actuator
of items L А Н D d
998-20-ЭК МО 52000.4-OFBAO/02
160 46 605 32 18 16 0,25 МО 52000.4-OFBAO/02 или
999-20-ЭК MODACT MON 52030.R2D2N
1055-32-ЭК 31
220 85 880 60
1054-40-ЭК 39
1053-50-ЭК 50 18 1,1 MODACT MON 52032.12C2N
1052-65-ЭК 250 95 890 76 58
1057-65-ЭК 62

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JSC «energomash (CHEKHOV) - CHZEM»

Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054, 1055, 1057
equipped with electric actuators manufactured by “ZPA Pecky a.s.”

Specification of stop valves equipped with


electric actuators manufactured by “AUMA Riester GmbH & Co. KG”
Designation Working Parameters of working medium Body material Maximum torque
DN Class Mass, kg
of items medium Pressure, MPa Temperature, °С (steel) at spindle bush, N m
998-20-ЭД water 2500 37,3 280
20 80 38,5
999-20-ЭД steam 4500 25,0 545 12Х1МФ
1054-40-ЭД 40 water 2500 37,3 280 20 300 96,5
1053-50-ЭД 50 steam 2500 13,7 560 12Х1МФ 250 93,0
1052-65-ЭД 65 water 1500 23,5 250 20 300 98,4

Basic dimensions and characteristics of actuator of stop valves


equipped with electric actuators manufactured by “AUMA Riester GmbH & Co. KG”
Designation Dimensions, mm Opening (closing) Electric actuator
Designation of actuator
of items L А Н D d time, sec power, kW
998-20-ЭД SA 10.1-F10B1-380/50/3-22-10.1-4,3-6-8-S-31-11-IP67-KN-
160 46 610 32 18 12 0,37
999-20-ЭД TP100+F10B1-A(К)

1054-40-ЭД 220 85 888 60 39 16 SA 14.5-F14B1-380/50/3-22-10.1-6,0-6-8-S-31-11-IP67-KN-


1,5
1053-50-ЭД 840 76 50 17 TP100+F14B1-Б
250 95 SA 14.5-F14B1-380/50/3-22-10.1-6,0-6-8-S-31-11-IP67-KN-
1052-65-ЭД 900 76 58 16 1,5
TP100+F14B1-Б

Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054


with electric actuator manufactured by “AUMA Riester GmbH & Co. KG”

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JSC «energomash (CHEKHOV) - CHZEM»

RETURN VALVES DN 20-300


Return valves, hereinafter referred to as valves, are designed for installation in equipment and pipelines of thermal power
plants (TPP, HES, HPS).
Valves may operate in the “normally open” and “normally closed” modes. In operating in the “normally open” modes the
valves are designed for prevention of working medium back flow in pipelines under emergency conditions. In operating in the
“normally closed” mode the valves must provide access for working medium overflow into assigned system or vessel by quick
opening.
The valves are installed in horizontal or vertical sections of pipelines with working medium flow direction according to arrow
located on the valve body. The valves are connected with pipeline by welding. The free access shall be provided in the valves
installation places for assembly and disassembly, as well as for mainte-nance and repair without removing the valves out of
pipelines.
Leak tightness of the valves gates is acc. to class D GOST R 54808.
The sealing of body-to-cover flange joints is made using steel-based gaskets made of graphitic material “Graphlex”, flange-
less connection – sets of sealing gland rings made of graphitic material “Graphlex”.
The valves of domestic delivery are designed for operation in macro-climatic areas of moderate (- У) and cold climate (- УХЛ)
and location category 3 according to GOST 15150, type of atmosphere II.
The valves of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II or tropi-
cal climate (- T), atmosphere type II and location category 3 according to GOST 15150.
Valve class according to ANSI B 16.34 is given in the tables

Manufacturing and delivery of the valves acc. to ТУ 37-025-05015348-98.

Specification of Return Valves

Parameters of working medium


Designation Working Материал корпуса Коэффициент гидравлического Масса,
DN Class
of items medium Pressure, MPa Temperature, °С (сталь) сопротивления кг

720-20-0А water 2500 37,3 280 25


20 2,8
720-20-0А-01
steam 4500 25,0 545 12Х1МФ
843-40-0а-01 15,4
32
1524-32-0 steam, water 600 PN100 09Г2С 5,0...7,0 2,75
843-40-0а-02 40 2500 37,3 280 14,9
water 20
843-40-0а-03 23,5 250 17,8
65 1500
843-40-0а-04 steam 9,8 540 12Х1МФ 17,9
1516-80-0А 80 steam, water 600 PN100 15ГС 1,5 45,5
912-100-0А 2500 37,3 280
water 20
935-100-0А 23,5 250 2,0 105
100 1500
935-100-0АМ steam 9,8 540 15Х1М1Ф
1516-100-0А steam, water 600 PN100 1,5 41,5
15ГС
912-150-0А 202
2500 37,3 280
912-150-0А-Ш water 20-Ш 213
935-150-0А 18,1 215 15ГС 2,0
150 202
935-150-0АМ steam 1500 9,8 540 15Х1М1Ф
935-150-0А-Ш water 18,1 215 20-Ш 213
1516-150-0А steam, water 600 PN100 1,5 75
935-175-0А 175 water 1500 18,1 215 2,0 355
15ГС
1516-200-0А 200 steam, water 600 PN100 1,5 170,5
935-225-0в 806
225 1500 23,5 250 1,2
935-225-0в-Ш water 882
20-Ш
912-250-0в 37,3 280 1,5 1200
2500
912-250-0вМ steam 13,7 560 15Х1М1Ф
250 800
935-250-0в 15ГС 2,0
water 1500 23,5 250
935-250-0в-Ш 20-Ш 906
912-300-0вМ 300 steam 2500 15,5 560 15Х1М1Ф 1,3 1335

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JSC «energomash (CHEKHOV) - CHZEM»

Basic dimensions of Return Valves


Designation Dimensions, mm
of items L А Н D d dc m
720-20-0А
160 45 110 32 18 - 11
720-20-0А-01
843-40-0а-01 220 85 180 60 31 - 15
1524-32-0 160 46 102 40 32 - -
843-40-0а-02 220 85 180 60 39 - 15
843-40-0а-03 58
250 95 190 76 - 20
843-40-0а-04 62
1516-80-0А 300 85 200 90 77 - -
912-100-0А 98
935-100-0А 400 125 325 146 109 80 -
935-100-0АМ 112
1516-100-0А 300 85 180 109 93 - -
912-150-0А 200 144
912-150-0А-Ш 205 205
120 -
935-150-0А 470 160 330 166
200
935-150-0АМ 163
935-150-0А-Ш 205 166 -
1516-150-0А 400 99 236 165 142 - -
935-175-0А 550 228 522 220 188 155 -
1516-200-0А 500 160 285 219 195 - -
935-225-0в 750 250 580 280 -
226
935-225-0в-Ш 800 548 286
220
912-250-0в 840 573 345 245 -
912-250-0вМ 335 251 220
750 250 580
935-250-0в 330
271 -
935-250-0в-Ш 880 220 548 346
912-300-0вМ 1350 250 580 380 28

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JSC «energomash (CHEKHOV) - CHZEM»

Return Valves DN 20-65 of series 720, 843, 1524

Return valves DN 100-250 of series 912, 935

Return valves DN 80-250 of series 1516

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JSC «energomash (CHEKHOV) - CHZEM»

SAFETY DEVICES
Safety valves (SV), pilot-operated safety valves (POSV), which comprise main safety valves (MSV) and pilot valves (PV) for
thermal power plants (TPP, HES, HPS) are designed for safe operation of boiler units, pressure vessels and system operated
under pressure, and protection of abovementioned items from pressure increase above allowed values.
Safety Valves – lever-direct loaded safety valves (series 788), spring-loaded safety valves of direct action (series 1392).
Main safety valves, which comprise POSV, are controlled by pilot valves – lever-direct loaded safety valves (series 112)
or lever-direct loaded safety valves with solenoid drive (series 586). The basic mode of valves series 586 operation – is under
energized solenoid drive; under emergency conditions in case of power failure the valves operate in direct action mode from
preset compound lever.
Any direct action valve or POSV is selected from nomenclature given in the present catalogue.
The valves of domestic delivery are designed for operation in macro-climatic areas of moderate (- У) and cold climate (- УХЛ)
and location category 3 according to GOST 15150, type of atmosphere II.
The valves of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II or tropi-
cal climate (- T), atmosphere type II and location category 3 according to GOST 15150.

Manufacturing and delivery of the valves acc. to ТУ 37-028-05015348-98.

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JSC «energomash (CHEKHOV) - CHZEM»

MAIN SAFETY VALVES (MSV)

Specification of Main Safety Valves

Parameters of
working medium Minimum
DN Flow Flow Body Valve
Designation Working effective area Mass,
(in-put/ capacity, coefficient, material stroke h,
of items medium in flow channel kg
out-put) Pressure, Temperature, t/h at least (steel) mm
Fmin, см2
MPa °С

1203-125/175-0 125/175 25,0 545 240 43,78 512


1202-150/150-0 150/150 9,8 540 120 15Х1М1Ф 415
13,7 540 0,5 57,27 25
1203-150/200-0А 150/200 160
9,8 560 386
1203-150/200-0А-01 150/200 steam 3,4 300 60 66,98 15ГC
1029-200/250-0 200/250 25,0 545 900 0,7 113,0 15Х1М1ФЛ 35 1747
111-250/400-0 б
0,8-1,2 50-80 658
≤450 20ГСЛ
111-250/400-0б-01 250/400 1,3-4,3 87-280 0,65 193 40 665
694-250/400-0 б
4,0 545 200 15Х1М1ФЛ 738

Basic Dimensions of Main Safety Valves

Dimensions, mm
Designation
of items
L L` L1 L2 L3 A H H1 Dн1 dр1 Dн2 dр2 d1 n

1203-125/175-0 280 - 625 535 140 113 1080 516 210 120 220 164 54
1202-150/150-0 - 560 580 500 120 240 1160 600 200 163 166 142 34
4
1203-150/200-0А
280 - 480 400 150 150 1080 516 220 156 220 188 39
1203-150/200-0А-01
1029-200/250-0 850 - 2090 345 208 345 275
111-250/400-0б
- - - - 860 - - -
111-250/400-0б-01 760 240 285 248 440 390
694-250/400-0б 1200

Main safety valves DN 125/175, 150/150, 150/200 of series 1202, 1203

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JSC «energomash (CHEKHOV) - CHZEM»

Main safety valve DN 200/250 of series 1029

Main safety valve DN 250/400 of series 111, 694

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JSC «energomash (CHEKHOV) - CHZEM»

PILOT VALVES DN 20-25 (PV)

Specification of pilot valves

Parameters of working medium


Designation Working Temperature, Body material
DN Mass, kg
of items medium Pressure, MPa °С (steel)

586-20-ЭМ-01 25,0 545 226


586-20-ЭМ-02 13,7 560 12Х1МФ 206
586-20-ЭМ-03 20 9,8 540 191
586-20-ЭМФ-03 3,9 285 20
198
586-20-ЭМФ-04 steam
4,0 545 12Х1МФ
112-25х1-0М 45
112-25х1-0 1,2 31
25
112-25х1-0-01 3,0 ≤450 20 40
112-25х1-0-02 4,3 45

Basic dimensions of pilot valves

Dimensions, mm
Designation
of items
L L1 A H H1 H2 D d D1 D2 D3 D4 C n
586-20-ЭМ-01
586-20-ЭМ-02 1175 905 36 20
586-20-ЭМ-03 - 340 225 180 - - - - - -
586-20-ЭМФ-03 33 26
1350 985
586-20-ЭМФ-04 36 20
112-25х1-0М
112-25х1-0
120 730 40 360 125 - 32 18 130 100 58 М16 3 4
112-25х1-0-01
112-25х1-0-02

Pilot valve DN 20 of series 586 assembly with filter

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JSC «energomash (CHEKHOV) - CHZEM»

Pilot valve DN 20 of series 586 on the frame assembly with solenoid drive

Pilot valve DN 25 of series 112

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JSC «energomash (CHEKHOV) - CHZEM»

SAFETY VALVES DN 400/600


Specification of Safety Valves
DN Parameters of working medium
Designation Working Body
(in-put/ Flow capacity, t/h Flow coefficient Mass, kg
of items medium Pressure, MPa Temperature, material
out-put) °С
788-400/600-0-01 0,25 - 35 980
788-400/600-0-02 400/600 steam 0,35 - 45 Сталь 3 0,5 1082
788-400/600-0-03 0,45 - 55 1183

Safety Valve DN 400/600 of series 788

SAFETY VALVE DN 20/80


Specification
Parameters of
working medium Start Pressure Flow capacity
DN Pressure of Flow Body
Designation of Working opening of back under full Mass,
(in-put/ Temper- back seating coefficient, material
items medium Pressure, pressure seating opening kg
output) ature, P , MPa Pп.о., MPa at least (steel)
MPa н.о.
Pо.п., MPa pressure, t/h
°С
1392-20/80-0 20/80 water 9,7 295 14,0 16,5 11,0 0,65 30+2 20 95

Safety Valve DN 20/80 of series 1392

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JSC «energomash (CHEKHOV) - CHZEM»

CONTROL VALVES, THROTTLE VALVES


AND STOP THROTTLE VALVES
Control valves, throttle valves and stop throttle valves are designed for oper-ation on thermal power plants as flow-control
and working medium throttling units, and must be installed in main and auxiliary steam and hot water pipelines.
Valves are controlled manually (by hand wheel) or remotely (by electric actuator). Valves are delivered with built-in electric
actuator installed on the valve, as well as remote electric actuator (МЭО type).
Valves are installed in horizontal sections of pipelines with stem in up position, flow direction is according to arrow indicated
on valve body. The valves are connected with pipeline by welding. The free access shall be provided in the valves installation
places for assembly and disassembly, as well as for maintenance and repair without removing the valves out of pipelines.
Control valves and throttle valves allow the working medium leak in closed gate not exceeding 2% of KV100. Leak tightness
class of the control and throttle valves gate - D GOST Р 54808. Leakage class of the gate of the stop throttle valves - S GOST R
54808.
The sealing of body-to-cover flangeless connection is made using sets of sealing gland rings made of graphitic material
“Graphlex”. The cover-to-stem sealing is made using sets of sealing gland rings made of graphitic material “Graphlex”.
The valves of domestic delivery are designed for operation in macro-climatic areas of moderate and cold climate (- УХЛ) and
location category 3 according to GOST 15150, type of atmosphere II.
The valves of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II or tropi-
cal climate (- T), atmosphere type II and location category 3 according to GOST 15150.
Valve class according to ANSI B 16.34 is given in the tables.

Manufacturing and delivery of valves acc. to ТУ 37-026-05015348-98, ТУ 37-027-05015348-98.

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JSC «energomash (CHEKHOV) - CHZEM»

CONTROL VALVES AND THROTTLE VALVES DN 10-65


Specification of manually operated
control valves and throttle valves
Parameters of working
Analogue medium Maximum Maximum flow Body
Working Mass,
Designation of items DN of JSC Class allowed pressure capacity material
medium Pressure, kg
“BKZ” Temperature, °С drop, MPa KV100, t/h (steel)
MPa
584-10-0 water 2500 37,3 280 1,0 1,5 25
3,1
597-10-0а - steam 4500 25,0 545 critical 3,0* 12Х1МФ
751-10-Р 10 1,5 4
steam,
1522-10-М 10с-1 600 PN100 1,0 25 1,5
water 0,6
1523-10-Р 9с-1-2 4
1031-20-0 steam 4500 25,0 545 critical 12,5* 12Х1МФ
5,4
1032-20-0 water 2500 37,3 280 6,17
1,0 25
1033-20-Р - steam, water 600 PN100 5,3 5,7
20
1438-20-Р...-Р-05 4,0
water 2500 37,3 280 см. табл. 20 15,9
1438-20-Р-06...Р-13 12,0
1523-20-Р 9с-4-1-1 steam, water 400 PN63 1,0 1,3 25 10,3
1193-32-Р - steam 4500 25,0 545 critical 39,8* 12Х1МФ 32
1521-32-Р 32 9с-4-2 steam, 400 PN63 3,2 11
1,0 25
1522-32-М 10с-4-2 water 600 PN100 2,7 5,92
815-40-Рв 25,0 25,0* 19,5
815-40-Рв-01 15,7 30,0* 19,4
40 - steam 4500 545 critical
815-40-РМ 25,0 25,0* 20,1
815-40-РМ-01 15,7 30,0* 12Х1МФ 20
811-50-Рв 18
15,0*
811-50-РМ - steam 2500 13,7 560 critical 18,7
1195-50-Р 32,9* 34,1
50
1521-50-Р 9с-3-3-2 5,75 15,9
steam,
1521-50-Р-01 9с-3-34 400 PN63 1,0 10,25 09Г2С 15,8
water
1522-50-М 10с-3-3 4,75 9
808-65-РВ 28,5*
steam 1500 9,8 540 critical 12Х1МФ 17,8
808-65-РВ-01 12,0*
1,4; 2,1;
879-65-Ра...-Ра-04 15,0 40
65 - water 1500 23,5 250 2,8; 4,3; 5,6
20
976-65-М
1,0 23,28 44
976-65-М-01 steam, water 400 5,9 275
1197-65-Р steam 1500 9,8 540 critical 23,77* 12Х1МФ 34,1
Maximum flow capacity KV100, t/h for valve 1438-20-Р:

Variant -Р -Р-01 -Р-02 -Р-03 -Р-04 -Р-05 -Р-06 -Р-07 -Р-08 -Р-09 -Р-10 -Р-11 -Р-12 -Р-13
KV100, t/h 2,9 2,7 2,0 1,8 1,4 0,8 2,9 2,7 2,0 1,8 1,4 0,8 0,5 0,3
* Maximum steam consumption Q, t/h under critical pressure drop

Basic dimensions and characteristics of electric actuators of МЭО type of


manually-operated control and throttle valves
Dimensions, mm Valve
Designation Type of actuator Maximum lever Full stroke
stroke,
of items L А Н D d L1 L2 d1 (user-supplied) end force, N time, sec.
mm

584-10-0
- - - 14 - - -
597-10-0а 195 10
751-10-Р 110 28 22 236 36 10 МЭО-40/10-0,25У-87 - 9,0
1522-10-М 120 - - - 15 - - -
12
1523-10-Р 195 236 36 10 МЭО-250/25-0,25-99К 580 8,0
1031-20-0
- - - 17 - - -
1032-20-0 160 46 260 32 18
1033-20-Р 320 40 15 22 МЭО-40/10-0,63У-87 1250 6,0
1438-20-Р...-Р-05 in. 32/ in. 20/ 29
70 115 377 420 60 14 МЭО-630/25-0,25У-92К 1900 -
1438-20-Р-06...Р-13 out. 45 out. 28 16

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JSC «energomash (CHEKHOV) - CHZEM»

1523-20-Р 160 46 332 32 21 18 МЭО-250/25-0,25-99К 830 11,0


1193-32-Р 220 85 490 60 31 420 60 14 25 МЭО-1600/25-0,25У-87 4078 10,0
1521-32-Р 332 МЭО-250/25-0,25-99К 830 11,0
240 46 42 32 18
1522-32-М 260 - - - - - -
815-40-Рв
350
815-40-Рв-01
60 31 2350 22,0
815-40-РМ
190 90 360 44 МЭО-630/25-0,25У-87
815-40-РМ-01
811-50-Рв 350 75 420 60 14 25,0
1530
811-50-РМ 360 74 50 22,0
1195-50-Р 250 95 500 78 25 МЭО-1600/25-0,25У-87 2222 10,0
1521-50-Р 1015
412 51 МЭО-250/63-0,63-99К 25,0
1521-50-Р-01 220 67 62 40 1060
1522-50-М 322 50 - - - - - -
808-65-РВ 48
190 70 450 75 62 420 60 14 2200 22,0
808-65-РВ-01 44 МЭО-630/25-0,25У-87
879-65-Ра...-Ра-04 100 180 365 76 58 705 65 14 24 5000 20,0
976-65-М 58
510 - - - 36+5
- - -
976-65-М-01 250 95 78 69
1197-65-Р 500 62 420 60 14 25 МЭО-630/25-0,25У-87 1757 12,0

Valve DN 10-50 of series 584, 597, 1031, 1032, 1522 Valve DN 65 of series 976 with hand wheel
with hand wheel

Valve DN20-65 of series 879, 1438 controlled by actuator of МЭО type

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JSC «energomash (CHEKHOV) - CHZEM»

Valve DN 10-65 of series 751, 1033, 1193, 1195, 1197,


1521, 1522, 1523 controlled by actuator of МЭО type

Valves DN 40-65 of series 808, 811, 815 controlled by


actuator of МЭО type

Specification of electrically-driven
control valves and throttle valves
Parameters of Maximum
working medium Maximum flow Maximum torque Body
Designation Working allowed Maximum force Mass,
DN Class capacity at spindle bush, material
of items medium Pressure, Temper- pressure drop, at valve stem, N kg
KV100, t/h N•m (steel)
MPa ature, °С MPa
1438-20-Э...-Э-05 4,0
20 см. табл. 20000 - 20 40
1438-20-Э-06...-Э-13 12,0
2500 37,3 280
22,0; 12,0; 9,0;
1464-40-Э...-Э-05 40 4,0 36000 - 20 52
water 8,0; 5,5; 4,5
976-65-Э 1,0 45,5 - 180,0 20 111
65 1500 23,5 250 22,0; 12,0; 9,0;
1436-65-Э...-Э-05 4,0 20000 - 20 52
8,0; 5,5; 4,5
Maximum flow capacity KV100, t/h for valve 1438-20-Э:

Variant -Э -Э-01 -Э-02 -Э-03 -Э-04 -Э-05 -Э-06 -Э-07 -Э-08 -Э-09 -Э-10 -Э-11 -Э-12 -Э-13
KV100, t/h 2,9 2,7 2,0 1,8 1,4 0,8 2,9 2,7 2,0 1,8 1,4 0,8 0,5 0,3

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Basic dimensions and characteristics of actuator of


electrically-operated control and throttle valves

Dimensions, mm Valve
Designation Power of electric Full stroke
stroke, Type of actuator
of items L А Н D d L1 actuator, kW time, sec.
mm
1438-20-Э...-Э-05 in. 32/ in. 20/ 29 22,0
70 115 593 MT 52 400.0-0G5QD/01 0,12
1438-20-Э-06...-Э-13 out. 45 out. 28 508 16 12,0
1464-40-Э...-Э-05 100 150 623 60 39 49 MT 52 400.0-0J7QЕ/04 0,18 37,0
976-65-Э 250 95 755 78 864 36 792-ЭР-0а-01 1,32 19,0
58
1436-65-Э...-Э-05 100 150 623 76 508 49 MT 52 400.0-0G7QЕ/04 0,12 37,0

Valve DN 20-65 of series 1438, 1464, 1436 with built-in


electric actuator

Valve 976-65-Э with built-in electric actuator

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JSC «energomash (CHEKHOV) - CHZEM»

CONTROL VALVES AND THROTTLE VALVES DN 100-250


Specification of control and throttle valves
Parameters of working Operat-ing
medium pres-sure Maximum flow
Working Maximum allowed Maximum torque at Body valve Mass,
Designationof items DN Class Pressure, drop, MPa, capacity
medium Temperature°С not exceed- pressure drop, MPa spindle bush, N•m (steel) kg
MPa KV100, т/ч
ing
993-100-ЭМ 84,6 254,1
steam 4500 28,4 510 3,0 - 436 15Х1М1Ф
993-100-ЭМ-01 155,0 253,5
15,7; 24,2; 36,3;
1084-100-Эа...-Эа-03 water 2500 37,3 280 2,0 7,0 357 20 239
97,8
1085-100-Э...-Э-01 steam 9,8 540 critical 71,5; 47,0* 153 15Х1М1Ф 233
1086-100-Э 100 1500 36,3
water 23,5 240 2,0 7,0 217 20 239
1086-100-Э-01...-Э-03 96,7; 36,3; 24,2
1087-100-Э...-Э-02 233
steam 2500 13,7 560 critical 92,5; 60,0; 35,0* 208 15Х1М1Ф
1087-100-ЭД...-ЭД-02 316
1416-100-Р...-Р-02 183
water 23,5 250 2,0 17,6 95,0; 68,3; 38,5 630 20
1416-100-Э...-Э-02 346
1500
995-150-Эа...-Эа-02 150 steam 9,8 540 critical 250,0; 102,0; 170,0* 370 20ХМФЛ 571
976-175-ЭШ...-ЭШ-01 water 23,5 250 2,0 4,0 96,7; 217,7 220 20-Ш 631
977-175-Эa...-Эа-02 2500 13,7 560 302,6; 148,0; 240,0* 507 15Х1М1ФЛ 571
steam critical
993-175-Эб...-Эб-01 175 4500 28,4 510 473,7; 715,2* 710 20ХМФЛ 563
752; 755;
1416-175-Рм...-Рм-02 1500 23,5 250 17,6 134,0; 99,0; 77,0 1600 15ГС
753
870-200-ЭШ 200 2500 37,3 280 4,0 84,67 310 20-Ш 567
949; 953;
217,0; 146,0;
1416-225-Рм...-Рм-04 17,6 953; 953;
125,0; 77,0; 95,0
953
225 1500 23,5 250 1600 15ГС 1096;
water 2,0 1103;
217,0; 145,0;
1416-225-ЭА...-ЭА-04 18 1103;
125,0; 77,0; 95,0
1103;
1103
992-250-ЭШ 2500 37,3 280 4,0 241,92 833 1612
20-Ш
976-250-ЭШ...-ЭШ-01 191,52; 282,24 588 1600
250
1416-250-Рм...-Рм-02 1500 23,5 250 15ГС 1098
17,6 233,0; 167,0; 146,0 1600
1416-250-ЭА...-ЭА-02 20-Ш 1325
* Maximum steam consumption Q, t/h under critical pressure drop

Basic dimensions and characteristics of actuator of control and throttle valves


Dimensions, mm
Valve Type of actuator
Power of electric
Designation of items stroke, (МЭО is out of sup-ply Full stroke time, sec.
L А Н D d L1 L2 actuator, kW
mm scope)

993-100-ЭМ
500 102 90+5 44,0
993-100-ЭМ-01 864 792-ЭР-0а 1,32
1084-100-Эа...-Эа-03 98 30,0
1085-100-Э...-Э-01 1055 112 884 386 792-ЭР-0аI 1,7 15,6
1086-100-Э 864 792-ЭР-0а 1,32 30,0
109
1086-100-Э-01...-Э-03 125 15,0
884 792-ЭР-0аI 1,7
1087-100-Э...-Э-02 146 60+5 15,6
400 AUMA SAR14.5-F14B3-
94 380/50/3-45-10.1-11-6-9-
1087-100-ЭД...-ЭД-02 1042 720 336 3,0 15,0
DUO-21.4/4-S-31-11-IP68-
KS-TP104/010
1416-100-Р...-Р-02 727 - МЭО-630/10-0,25 0,49
109 - 90 град. МЭОФ-630/10-0,25У- 10,0
1416-100-Э... -Э-02 132 1248 325 0,3
08К-У2-Л
995-150-Эа...-Эа-02 290 1425 210 163 955 405 140 +9
793-ЭР-0I 3,2 23,0
976-175-ЭШ...-ЭШ-01 292 1426 230 182 894 410 793-ЭР-0-02 1,32 48,0
600
977-175-Эa...-Эа-02 235 156 140+5 23,0
290 1425 955 405 793-ЭР-0I 3,2
993-175-Эб...-Эб-01 170 47,0
230
1416-175-Рм...-Рм-02 630 205 1039 182 - - 90 град. МЭО-1600/25-0,25 0,49 25,0
870-200-ЭШ 600 180 1050 290 203 894 410 100+5 793-ЭР-0-04 1,7 34,0
1416-225-Рм...-Рм-04 1186 - МЭО-1600/25-0,25 0,49 25,0
650 210 285 226 - 90 град. МЭОФ-1600/25-0,25У-
1416-225-ЭА...-ЭА-04 1742 325 0,3 25,0
08К-У2-Л
992-250-ЭШ 245
800 265 1900 345 1070 475 195+8 795-ЭР-0-V 3,2 71,0
976-250-ЭШ...-ЭШ-01
1416-250-Рм...-Рм-02 210 1186 - МЭО-1600/25-0,25 0,49
271
900 340 - 90 град. МЭОФ-1600/25-0,25У- 25,0
1416-250-ЭА...-ЭА-02 230 1716 325 0,3
08К-У2-Л

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JSC «energomash (CHEKHOV) - CHZEM»

Valves DN 100-250 of series 870, 992, 993, 995, 976, 977, 1084, 1085, 1086, 1087
equipped with built-in actuator

Valves DN 100-250 of series 1416 controlled by actuator of type МЭО

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JSC «energomash (CHEKHOV) - CHZEM»

Valves DN 100-250 of series 1416 with built-in electric actuator

Stop throttle valves DN 100/150, 150/250, 200/250 of series 950

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JSC «energomash (CHEKHOV) - CHZEM»

STOP THROTTLE VALVES DN 100/150, 150/250, 200/250


Stop throttle valves DN 100/150, 150/250, 200/250 of series 950 are used as throttle regulators of fast-response pressure-
reducing and desuperheating stations (PRDS), designed for excessive superheated steam generated at startup and shutdown of
power units, under sharp decrease of turbine loads and in case of pressure increase in pipeline over maximum limited values.
Valves DN 100/150 are designed for PRDS of power units of power 300 MW (950-100/150-Э) and PRDS of turbo feed pump
of power 500 MW (950-100/150-Э). Valves DN 150/250 and DN 200/250 are designed for PRDS of power units of power from
300 to 1200 MW and PRDS of turbo feed pump of power 800 MW.

Specification of stop throttle valves

Operating parameters of Maximal steam flow


DN working medium rate under working Maximum torque
Working Body mate- Mass,
Designation of items (Input/ Class parameters and at spindle bush,
medium rial (steel) kg
output) Pressure, MPa Temperature, °С critical pressure drop N•m
Q, t/h
950-100/150-Э...-Э-01 100/150 206,0; 120,0 1100 700
950-150/250-Э 1412
480,0...740,0
950-150/250-Э-01 150/250 steam 4500 25,0 545 2000 15Х1М1ФЛ 1457
950-150/250-Э-02 375,0...580,0 1413
950-200/250-Э 200/250 1000,0 3096 2361

Basic dimensions and parameters of actuator of stop throttle valves

Dimensions, mm Valve stroke, Electric actuator Full stroke


Designation of items Type of actuator
mm power, kW duration, sec
L А H D d D1 d1
950-100/150-Э...-Э-01 600 450 1732 172 97 255 170 40 794-ЭР-0а 3,2 14,0
950-150/250-Э 876-Э-0-02 6,0 22,0
950-150/250-Э-01 730 585 1565 262 151 335 263 876-Э-0 11,8 11,0
75+5
950-150/250-Э-02 876-Э-0-02 6,0 22,0
950-200/250-Э 850 600 1485 345 208 345 251 797-ЭР-0 11,8 12,0

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JSC «energomash (CHEKHOV) - CHZEM»

THROTTLING DEVICES
Throttling devices of series 863, 865, 891, 959 are used as uncontrolled throttling components of pressure-reducing sta-
tions (PRS), fast-response pressure-reducing and desuperheating stations (PRDS) and fast-response pressure-reducing cooling
stations (PRCS).
Throttling devices are installed directly behind shut-off (throttle) valves of PRS, PRDS, PRCS in upper sections of pipelines
with working medium flow direction from branch pipe of small diameter to branch pipe of large diameter.

Manufacturing and delivery of throttling devices acc. to ТУ 37-026-05015348-98.

Specification of throttling devices

DN Operating parameters of working Operating parameters of working


Working medium (input) medium (output) Body material Mass,
Designation of items (input/
medium (steel) kg
output) Pressure, MPa Temperature, °С Pressure, MPa Temperature, °С
863-150/350-Ш 12Х1МФ, 210
150/350 13,0 490 7,1 460
863-150/350-Ш-01 15Х1М1Ф 213
863-250/450-Ш 13,2 500 2,0 460 325
865-250/450-Ш 250/450 steam 12,3 490 7,0 470 12Х1МФ 299
891-250/450-Ш 12,0 490 2,0 440 322
12Х1МФ,
950-250/600-Ш 250/600 14,0 500 2,2 435 718
15Х1М1Ф

Basic dimensions of throttling devices

Dimensions, mm
Designation of items
D d D1 d1 D2 d2 L L1 H
863-150/350-Ш
245 170 377 345 1075 575 550
863-150/350-Ш-01
863-250/450-Ш 76 62
650
865-250/450-Ш 263 465 424 1125 545
325
891-250/450-Ш 652
950-250/600-Ш 251 630 582 - - 1800 - -

Throttling device DN 150/300, 250/450 of series 863, 865, 891

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JSC «energomash (CHEKHOV) - CHZEM»

Throttling device DN 250/600 of series 950

DESUPERHEATERS
Desuperheaters of series 827, 863, 891, 950, 955, 1100, 1101 are designed for cooling of reduced steam and form a con-
stituent part of set of items, making a part of cooling unit, PRDS and PRCS.
Cooling water or steam-water mixture is injected in steam flow, then cooling water or steam-water mixture are evaporated
due to heat, taken from steam, and cool the steam flow to the predetermined temperature. Required temperature of cooled steam
at cooler’s output is ensured depending on proportion of live steam and injected cooling water consumption, and also depending
on its initial temperature.
Cooling water is injected through spray nozzles (jets of mechanical and steam pulverization, spray inserts or spray nozzles);
flow capacity of such nozzles is regulated by injection valve. Signal for cooling water flow control is issued depending on the
temperature of cooled reduced steam behind the desuperheater.
Steam coolers may be equipped with one or several throttling screens, which fulfill final steam reducing after passing the
pressure regulator. Simultaneously these screens partially act as noise silencers, reducing the noise level when steam is ex-
panded in the desuperheater.
Desuperheaters are installed in horizontal and vertical sections of pipelines behind pressure reducing steam valve and con-
nected to pipeline by welding.
Depending on working parameters of live steam and reduced cooled steam the desuperheaters have different design, dif-
fering from each other by dimensions, design of injection unit and design of pulverization devices, and also by the number of
throttling screens.

Manufacturing and delivery of desuperheaters acc. to ТУ 108-986-80.

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Specification and basic dimensions of desuperheaters

Output design
Input design parameters Dimensions, mm
DN parameters
Mass,
Designation of items (in-put/
kg
output)
Pressure, Temperature, Pressure, Temperature,
L H L1 D d D1 d1 D2 d2
MPa °С MPa °С

827-175/175-ОП 175/175 9,8 540 9,8 540 278 - 219 184 219 184 142
1200
827-250/250-ОП 250/250 608 45 273 248 157
273 248
827-250/350-ОП 250/350 1930 535 399
712 377 345 32 20
827-350/350-ОП 350/350 1220 45 377 345 260
827-400/400-ОП 400/400 1200 593,5 50 426 390 426 390 328
4,1 545 4,1 545
827-450/450-ОП 450/450 1500 800 45 465 424 465 424 469
863-350-ОП
350/350 430 230 345 377 345 122,4
863-350-ОП-01 510 377
863-350/450-ОП 350/450 880 220 346 465 424 270
133 112
863-450/700-ОП 450/700 2,2 460 2,2 460 1460 740 250 728 704 361
865-450-ОП 450/450 4,1 545 4,1 545 650 605 270 465 424 465 424 206
891-450/700-ОП 450/700 2,0 440 2,0 440 1410 830 675 724 702 362
955-100/350-ОП 100/350 14,0 500 4,1 430 1920 710 800 159 97 377 345 32 20 368
1100-65/100-ОП 65/100 9,0 540 9,0 540 505 350 76 62 23,5
1100-100/100-ОП 205 133 112 29 22
100/100 8,1 540 8,1 540 300 145 16,1
1100-100/100-ОП-01
1100-100/250-ОП 157
1100-100/250-ОП-01 100/250 4,6 520 1110 360 820 273 248
7,6 530 133 112 160
1100-100/250-ОП-02
1100-100/350-ОП 100/350 3,0 520 1500 410 210 377 345 240
1100-100/600-ОП 100/600 3,0 500 2175 635 610 502
8,1 540 455 1570
1100-100/800-ОП 100/800 2,4 500 2530 825 800 608
1100-150/250-ОП 139
1100-150/250-ОП-01 150/250 6,4 540 4,6 520 840 273 248 142
360 550
1100-150/250-ОП-02 138
1100-150/350-ОП 3,0 520 1240 198
133 112
1100-150/350-ОП-01 2,1 505 1250 222
150/350 6,8 530 377 345
1100-150/350-ОП-02 3,3 510 1240 410 960 198
1100-150/350-ОП-03 2,1 505 1250 194 163 222
1100-150/450-ОП 475
1100-150/450-ОП-01 150/450 7,1 525 2,3 505 1695 465 424 507
1100-150/450-ОП-02 1405 477
1100-150/800-ОП 455 651
150/800 7,6 530 2,4 500 2365 825 800
1100-150/800-ОП-01
681
1100-150/1000-ОП 150/1000 6,8 540 1,9 500 2585 1500 1020 996
1100-175/450-ОП 175/450 7,1 525 2,3 505 1738 1448 219 184 465 424 491
1101-50/100-ОП 50/100 9,4 540 9,4 540 510 205 360 76 50 133 112 29 22 25.7
1101-100/250-ОП 100/250 5,0 510 1210 360 920 273 248 199
10,8 540 133 94 112
1101-100/800-ОП 100/800 2,4 500 2940 455 1985 825 800 826
1101-150/225-ОП
150/225 12,0 550 10,0 540 840 360 550 273 230 106 190
1101-150/225-ОП-01
1101-150/450-ОП 490
1101-150/450-ОП-01 488
150/450 10,8 530 3,0 510 1695 1405 465 424
1101-150/450-ОП-02 133 529
219 156
1101-150/450-ОП-03 455 485
1101-150/600-ОП 1400 635 610 112 597
1101-150/600-ОП-01 150/600 8,5 535 2,0 500 2010
1400 635 610 596
1101-150/600-ОП-02
1101-150/1000-ОП 150/1000 9,2 540 1,9 500 2680 455 1590 1020 996 832
950-600/900-ОП 600/900 2,2 440 1,2 200 890 710 605 630 582 920 892 421

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JSC «energomash (CHEKHOV) - CHZEM»

Desuperheaters DN 175/175, 250/250, 250/350, 350/350, 400/400,


450/450 of series 827

Desuperheaters DN 450/700 of series 863

Desuperheaters 863-350-ОП, 863-450-ОП, 863-350/450-ОП

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JSC «energomash (CHEKHOV) - CHZEM»

Desuperheaters of series 1100, 1101

Desuperheater 891-450/700-ОП

Desuperheater 955-100/350-ОП

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JSC «energomash (CHEKHOV) - CHZEM»

PRESSURE NOZZLES
Pressure nozzles of series 1100, 1415, and 1431 are used as a part of desuperheaters of cooling unit, PRDS and PRCS and
designed for cooling water spraying.
Combined steam-water pressure nozzle of type 1431-100/65-Ф is designed for cooling water spraying using steam flow and
obtaining of steam-water mixture for injection in desuperheater of PRCS. Two variants of pressure nozzles are differed from each
other by availability of throttle plates in inlet branch pipes, pur-posed for steam pressure reducing.
The steam-water pressure nozzle with unidirectional steam supply 1415-100/50-Ф is of the similar design as the pressure
nozzle 1431-100/65-Ф.
The steam-water pressure nozzles of jet type 1100-20-Ф are used as well as centrifugal nozzles.
In operation of all types of the steam-water pressure nozzles the steam-water mixture with saturation temperature is formed
at the output, then this mixture is supplied to injection unit of desuperheater.
Variants of the pressure nozzles are selected according to thermohydraulic calculation data.

Manufacturing and delivery of pressure nozzles acc. to ТУ 108-986-80.

Specification of pressure nozzles


Design parameters of working medium
DN
Working Body material Mass,
Designation of items (in-put/ Steam pressure, Steam tem- Water temper-
medium Water pres-sure, (steel) kg
output) MPa, not perature, °С, not ature, °С, not
MPa, not exceed-ing
exceeding exceeding exceeding
1100-20-Ф
20/20 10,9
1100-20-Ф-01 13,7 560
1415-100/50-Ф...-Ф-20 100/50 57,2
steam/water 23,5 250 12Х1МФ
1431-100/65-Ф
1431-100/65-Ф-01 100/65 9,8 540 63,7
1431-100/65-Ф-02

Pressure nozzle DN 100/65 of series 1431 Pressure nozzle DN 100/65 of series 1415

Pressure nozzle DN 20 of series 1100

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JSC «energomash (CHEKHOV) - CHZEM»

COOLING UNITS AND PRESSURE-REDUCING


AND DESUPERHEATING STATIONS
Pressure-reducing and desuperheating stations (PRDS) are used in power units schemes for reducing steam pressure and
decreasing steam temperature to preset parameters. Cooling units (CU) provide only the decrease of steam temperature.
Pressure-reducing and desuperheating stations are used for boiler start-up (steam raising), reserving of industrial extrac-
tions of turbines in schemes of power units of medium and low pressure, steam relieve in industrial extractions, for power plants
auxiliaries and in case of absence of other steam sources of required parameters.
Diagram of PRDS is given below.
Live steam is supplied by steam pipeline through shutoff gate valve pos.1 to pressure-reducing valve (throttle damper-type
valve) pos.2, where pressure is reduced, then steam is directed to desuperheater pos.3 adjoined to the valve, where final steam
pressure reducing to preset value is executed using throttling screens. Cooling water is injected in the desuperheater as follows:
water is supplied to steam-water pressure nozzle pos.10, where it is preheated, sprayed, and then injected in the center of main
steam flow in the cooler. Cooling water is supplied to the pressure nozzle via the stop valve pos.6, return valve pos.7 and control
valve pos.8.
Depending on the steam temperature required directly behind the desuper-heater, the flow rate of injected water is changed
by heat-sensing device signal via control valve. The pulse safety device comprising the pilot valve pos.4 and the main safety
valve pos.5 is installed behind the desuperheater to prevent increasing of pressure above designed value.
Specific valves composition is determined by organization designing the pressure-reducing and desuperheating station as
agreed upon with the Customer.

Scheme of pressure-reducing and desuperheating station

Reduced and
Live steam cooled steam

Cooling water

1 – gate valve; 2 – throttle valve; 3 – desuperheater; 4 – pilot valve; 5 – main safety valve; 6 – stop valve; 7 – return valve; 8 –
control valve; 9 – stop valves; 10 – pressure nozzle

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Main technical characteristics of PRDS

Capacity of pressure-reducing and Steam pressure, MPa Steam temperature, °С


desuperheating station, t/h
live reduced live reduced
350 1,5 - 1,8 560 270
0,6 545 190
13,7
1,5 - 2,0
250 560 250
1,0 - 1,4
1,8 - 2,0 250 - 260
9,8 540
230 2,9 - 3,3 420 - 380
170 - 230 9,8 510 - 540
13,7 560
0,12 160
9,8 1,8 - 2,0 540 330 - 350
150
13,7 1,0 - 1,6 560 250
1,0 - 1,3 250
120 0,25 - 0,45 150 - 200
0,8 - 1,3 220 - 240
2,9 - 3,3 420 - 380
9,8 540
100 1,5 - 2,0 240 - 260
0,25 - 0,45
150 - 170
0,12 - 0,25
80 1,0 - 1,3 230 - 240
1,5 - 2,0 250
13,7 560
60 170
0,12 - 0,25
150 - 170
50 1,5 – 2,0 240 - 260
40 9,8 0,8 - 1,3 540 120 - 240
4,5 400
30
0,12 - 0,25 150 - 170
13,7 2,5 - 2,7 560 300
20
9,8 2,0 - 2,8 540 240 - 260

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JSC «energomash (CHEKHOV) - CHZEM»

PEDESTAL ELECTRIC ACTUATORS


Pedestal electric actuators of series 822, 824, 825, 876 are designed for remote control of stop and control valves, when
built-in electric actuators cannot be used in preset operational conditions.
Pedestal electric actuators allow fulfilling the following:
• remote control of valves via control panel;
• manual control of valves;
• automatic stop of electric motor when shutoff or control device reaches the end positions;
• automatic stop of electric actuator motor of shutoff valves under exceeding of torque on driving shaft in the end positions
of shutoff device, as well as in the intermediate position in the process of stroke;
• remote signaling;
• remote indication of valves shutoff device position using sensor in the electric actuator and receiver on the control panel;
• electric locking of electric motor at manual control of valves.
Depending on rotary speed of spindle bush required for displacement of shutoff or control device from one end position to
another, the stop valves are equipped with limit switches ВКО-31, ВКО-32, ВКО-35 with adjustment control areas from 0 to 7;
7 to 35; 35 to 200 rotations of ВКО, correspondingly. Selection of ВКО design is executed according to the table given in the
catalogue. Control valves are equipped with position signaling mechanisms МСП-1-1, МСП-1-2 and МСП-1-3 with adjustment
control areas from 0 to 35; 0 to 18,8 and 0 to 7,5 rota-tions of МСП-1.
Electric actuators for stop valves are designed for short-time operation mode, number of starts per hour – not exceeding 6
with duty cycle (DC) not exceeding 15%.
Electric actuators for control valves are designed for repeated short-time revertive operation with number of switching-ons to
320 per hour and duty cycle (DC) to 25% under the rated output shaft load. Thereby the electric actuators must allow operation
within 1 hour under repeated short-time revertive operation with number of switching-ons to 630 per hour and duty cycle (DC)
to 25%; the next repetition shall be not sooner than 3 hours later.
Electric actuators are controlled according to electric diagram given in the catalogue.
Electric actuators of domestic delivery are designed for operation in operation in macroclimatic areas of moderate climate
(- У) and location category 3 according to GOST 15150, type of atmosphere II.
Electric actuators of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II
or tropical climate (- T), atmosphere type II and location category 3 according to GOST 15150.

Manufacturing and delivery of pedestal electric actuators acc. to ТУ 37-003-05015348-98.

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Selection of ВКО limit switch design


Number of Limits of in-dication arrow Rated operat-ing current, Number of micro-
Limit switch design Overall gear ratio
spindle rotation rotation angle, deg. A switches
ВКО-31 from 0 to 7 8 from 40 to 130
ВКО-32 over 7 to 35 44 from 57 to 270 2,5 4
ВКО-35 over 35 to 200 240 from 52 to 300

Specification and dimensions of pedestal electric actuators for stop valves

Maximum mo-ment
Rotation speed Overall dimensions, mm Mounting dimensions, mm
Designation of electric of force under Nominal mo-tor
of out-put shaft, Mass, kg
actuator а=0°, N•m rating, kW
rpm-1
Н В L D D1 d l
822-КЭ-0 500 1,32 20,3 904 475 864 40 18 117,0
425 360
824-КЭ-0-01 1300 3,2 22,1 967 500 955 52 20 165,0
825-КЭ-0 1800 4,25 21,3 1049 644 1162 500 400 67 30 270,0

Note: in case of slope of plug axis for angle а the maximum moment must be multiplied by cos а (аmax=30°).

Specification and dimensions of pedestal electric actuators for control valves

Maximum mo-ment of force Mounting dimensions,


Designation of Nominal mo-tor Rotation speed of Overall dimensions, mm mm
under DC=25% Mass, kg
electric actuator rating, kW output shaft, rpm-1
and а =0°, N•m Н H1 В L D D1 d l
822-КЭР-0 300 1,32 20,3 947 - 864 475 40 18 118,0
824-КЭ-0-02 950 3,2 21,6 - 967955 500 166,0
425 360
824-КЭ-0-03 400 1,7 21,9 915 52 20 156,0
969 - 500
824-КЭ-0-04 530 3,2 44,3 955 163,0
825-КЭР-0 1320 4,25 21,3 - 1049 644 1162 278,0
500 400 67 30
876-КЭР-0 1500 8,5 42,3 1057 - 660 1190 396,0

Note: in case of slope of plug axis for angle а the nominal moment must be multiplied by cos а (аmax=30°). For electric actuator 824-КЭ-0-04 аmax=5°.

Pedestal electric actuators of series 822, 824, 825, 876

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Stop Open

Opened
Close

Closed

Control diagram for electric actuator of stop valves

Designation Description Gate position


EL1 Alarm lamp “Opened” Designation Contact Intermediate
Opened Closed
position
EL2 Alarm lamp “Closed”
FU Fuse Normally opened -
SQC1
KA Maximum current relay Normally closed - -
KK Thermal relay Normally opened -
SQT1
KM 1 Magnetic starter “Open” Normally closed - -
KM 2 Magnetic starter “Close”
M Electric actuator
QF Automatic switch
SB 1 Button “Stop”
SB 2 Button “Open”
SB 3 Button “Close”
SQ Interlock switch of hand wheel device
SQC 1 Limit switch “Opened”
SQC 2 Opening position switch
SQT 1 Limit switch “Closed”
SQT 2 Closing position switch

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Power

More Less
More

Less

Control diagram for electric actuator of control valves

Designation Description
EL Alarm lamp of hand wheel device interlock
FU Fuse
KK Thermal relay
KM0-KM2 Magnetic starter
M Electric actuator
mA Miliampermeter
QF Automatic switch
SA Mode select switch “automatic-remote”
SAM1, SAM2 Contacts of automatic control unit
SB1 Button “Stop”
SB2 Button “Power on circuit diagram”
SB3 Button “More”
SB4 Button “Less”
SQ Contact of hand wheel device interlock
SQC1, SQT1 Limit switches
SQC2, SQT2 Position switches

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