Professional Documents
Culture Documents
COMPANY MANAGEMENT
General Director Alexey Karasev 48-90
Chief Executive Officer Denis Efimov 49-02
Production Manager Vladimir Turlakov 45-50
Chief Sales Officer Sergey Vorontsov 38-79
Purchasing Director Alexey Sadekov 54-01
Quality Director Vladimir Muraviev 45-89
Chief Accountant Natalia Polkovnikova 38-59
Chief Designer Vladimir Zadoyny 46-61
LICENSES:
1. Declaration ТС RU Д-RU.АЛ16.В.03624 dated 25.04.2013 of conformity to requirements of ТР ТС 010/2011 “On safety of machinery
and equipment”.
2. License for pipeline valves application No. РРС-00-39161 dated 12.07.2010 issued by Federal Service for Ecological, Tech-
nological and Atomic Supervi-sion.
3. License No. 11-1-225-2013 dated 15.07.2013 for manufacturing of pipeline valves designed for application in Republic of
Belarus, issued by Surveillance Department on Safe Industrial Work Practice of Emergency Situation Ministry of Republic of
Belarus (GOSPROMNADZOR).
4. Certificates of conformity No. C-RU.АВ67.В.00152 dated 24.12.2010 con-forming to requirements of “Regulations on
safety of equipment and machin-ery” (RF Government Resolution No. 753 dated 15.09.2009) issued by LLC “Certif-Test”.
5. Certificate of Registration No. FM83397 dated 30.03.2004 on conformity of current Quality Management System to require-
ments of standards ISO 2001:2008, issued by British Standard Institute (BSI).
6. Certificates of conformity No. СЕ 507256, 507257, 507258, 507259 according to European Directive 97/23/ЕС issued by
British Standard Institute (BSI).
1
JSC «energomash (CHEKHOV) - CHZEM»
Closed Joint Stock Company “Energomash (Chekhov) - CHZEM” (JSC “Energomash (Chekhov) - CHZEM”) – is the largest sup-
plier of high pressure pipeline valves. JSC “Energomash (Chekhov) - CHZEM” has a long-term experience of pipeline valves
production combined with state-of-the-art equipment, technology and highly skilled specialists.
The plant is situated in 70 kilometers to south from Moscow. The history of the plant in valves production field is started in
the years of Great Patriotic War, when, by Government order, in September 1942, the plant was conversed into production of
power pipeline valves for thermal power plants. The plant made a substantial contribution in reconstruction of ruined TPP and in
creation of new constructed TPP. The plant is considerably enlarged by area and technique for last years.
Along with powerful industrial base the following divisions were established on the plant
• Design department;
• Processing services creating technology processes, mechanical aids and computer-aided manufacturing;
• Welding, electrode-flux and valves laboratory, where new valves constructions and technological processes are developed.
JSC “Energomash (Chekhov) – CHZEM” develops and manufactures pipeline valves for working mediums «steam-water» for
power engineering, including nuclear, oil-and-gas, chemical and other branches of industry, with nominal bores from 6 to 600
mm, working medium pressure to 40 MPa and temperature to 650°С.
JSC “Energomash (Chekhov) – CHZEM” develops and manufactures production tooling, instruments, mechanical and auto-
mation aids, and other technological equipment.
JSC “Energomash (Chekhov) – CHZEM” also fulfills the following activities:
• production of high-duty shaped blank of mass to 8 tons made of structural instrumental, alloyed steel grades, nonferrous
alloys and nickel-based alloys produced through electroslag remelting process;
• engineering and marketing services on development, manufacturing, modernization, testing and repair of pipeline valves,
means of valves automated control.
The strong testing and control, accuracy and technological discipline constitute assurance of reliability and long term opera-
tion of items manufac-tured by JSC “Energomash (Chekhov) – CHZEM”.
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JSC «energomash (CHEKHOV) - CHZEM»
CONTENT
Stop valves
Gate Valves DN 80-300...........................................................................................................................4
Stop valves DN 6-65..............................................................................................................................16
Pressure-relief valves
Return valves DN 20-300.......................................................................................................................23
Safety devices........................................................................................................................................26
Main Safety Valves (MSV).....................................................................................................................27
Pilot Valves DN 20-25 (PV)....................................................................................................................29
Safety valves DN 400/600......................................................................................................................31
Safety valve DN 20/80............................................................................................................................31
Throttle-control valves
Control valves, throttle valves, stop-throttle valves...............................................................................32
Control valves and throttle valves DN 10-65..........................................................................................33
Control valves and throttle valves DN 100-250......................................................................................37
Stop-throttle valves DN 100/150, DN 150/250, DN 200/250..................................................................40
Throttling devices...................................................................................................................................41
Desuperheaters......................................................................................................................................42
Pressure nozzles....................................................................................................................................46
Cooling and pressure-reducing cooling stations....................................................................................47
Pedestal electric actuators..................................................................................................................49
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JSC «energomash (CHEKHOV) - CHZEM»
Specification of Gate Valves equipped with hand wheel and joint coupling
Parameters of working
Body
Designation of Working medium Flow friction Maximum torque at Gate stroke,
DN Class material Mass, kg
items medium Pressure, Temperature characteristic spindle plug, N m mm
(steel)
MPa °С
1511-80-МБ 80 steam, water 600 PN 100 15ГС 0,3 70 90 72
1120-100-М 2500 37,3 280 0,4 470 196
water 20
1120-100-М-01 1500 23,5 250 0,6 290 195
110
1123-100-М 100 2500 13,7 560 0,4 196
steam 15Х1М1Ф 270
1123-100-М-01 1500 9,8 540 0,6 195
1511-100-МБ steam, water 600 PN 100 15ГС 0,8 70 90 74
1126-150-М 20 1,3 150 110 206
150 steam, water 600 PN 100
1511-150-МБ 15ГС 0,9 100 112 105
884-200-ГП steam 4500 28,4 510 15Х1М1Ф 0,28 1250 230 1093
200
1511-200-МБ steam, water 600 PN 100 15ГС 0,5 310 175 268
884-250-ГП steam 4500 28,4 510 15Х1М1Ф 1,0 1250 230 1088
250
1016-250-М steam, water 600 PN 100 15ГС 0,4 600 235 565
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JSC «energomash (CHEKHOV) - CHZEM»
Gate Valve DN 80-250 of series 1511 with hand wheel Gate Valve DN 100-250 of series 884, 1016, 1120,
1123, 1126 with hand wheel and joint coupling
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JSC «energomash (CHEKHOV) - CHZEM»
1156-150-ЦЗА steam 900 4,0 545 15Х1М1Ф 1,0 230 110 220
150
1511-150-ЦЗБ steam, water 600 PN100 15ГС 0,9 100 112 126
883-175-ЦЗП-01 steam 2500 13,7 560 15Х1М1Ф 0,9 1150 190 876
1012-175-ЦЗ water 1500 23,5 250 15ГС 0,4 769
1150
1013-175-ЦЗ 175 2500 13,7 560 0,3 769
1013-175-ЦЗ-01 steam 15Х1М1Ф 190 761
1500 9,8 540 0,4 850
1013-175-ЦЗУ-01 845
880-200-ЦЗП water 2500 37,3 280 15ГС 0,46 1750 880
881-200-ЦЗП 4500 25,0 545 0,4 3900 245 1878
200 steam 15Х1М1Ф
1013-200-ЦЗ 2500 13,7 560 0,46 1000 190 886
1511-200-ЦЗБ steam, water 600 PN100 15ГС 0,5 310 175 288
885-225-ЦЗП steam 9,8 540 15Х1М1Ф 0,9 1100 1040
1012-225-ЦЗ 225 1500 230 845
water 23,5 250 0,6 1600
1012-225-ЦЗУ 991
15ГС
880-250-ЦЗП 2500 37,3 280 1,2 3900 245 1842
882-250-ЦЗП 1040
water
882-250-ЦЗШ 1500 23,5 250 20-Ш 1,7 1600 230 1266
882-250-ЦЗПУ 15ГС 1104
883-250-ЦЗП-01 250 2500 13,7 545 15Х1М1ФЛ 0,24 1830
steam 2900 290
883-250-ЦЗП-02 1500 9,8 540 15Х1М1Ф 0,5 1800
1016-250-ЦЗ steam, water 600 PN100 15ГС 600
0,4 235 604
1017-250-ЦЗ steam 900 4,0 545 15Х1М1Ф 400
1511-250-ЦЗБ 0,6 490 205 578
steam, water 600 PN100 15ГС
1511-300-ЦЗБ 300 0,8 850 237 868
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JSC «energomash (CHEKHOV) - CHZEM»
Gate Valve DN 80-300 of series 1511 with cylindrical Gate Valve DN 100-250 of series 880, 881, 882, 883,
drive head 885, 1012, 1013, 1015, 1016, 1017, 1120, 1123, 1126,
1156 with cylindrical drive head
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JSC «energomash (CHEKHOV) - CHZEM»
Basic dimensions and characteristics of actuator of Gate Valves equipped with cone drive head
Dimensions, mm
Designation of Electric actuator Designation of
Designation of items
L А Н D d D1 L1 pedestal actuator power, kW actuator (drive) head
Gate valve DN 80-250 of series 1511 with cone drive Gate valve DN 100-250 of series 880, 881, 882, 883,
head 884, 1015, 1016, 1120, 1123, 1126, 1156
with cone drive head
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JSC «energomash (CHEKHOV) - CHZEM»
Gate Valve DN 100-250 of series 1012, 1015, 1017, Gate Valve DN 150-400 of series 850, 880, 882, 883
1120, 1156 with electric actuator manufac-tured by with electric actuator manufactured by
JSC “Energomash (Chekhov)-CHZEM” JSC “Energomash(Chekhov)-CHZEM”
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
Dimensions, mm Opening
Designation of Electric actuator
(closing) time, Designation of actuator
items power, kW
L А Н L1 D d sec.
1511-80-ЭМБ 300 94 1000 345 90 77 45 0,25 Н-А2-11К У2
881-100-ЭМП 500 168 1333 162 97 50 Н-В-21 У1
1120-100-ЭМ 620 98 3,2
1155 Н-В-08 У1
1120-100-ЭМ-01 46
1120-100-ЭМВ-01 135 1335 785 109 3,0 В-В-02 У1
1120-100-ЭМТ-01 400 989 831 146 44 1,6 ЭП4Н-Б-500-22-Э18-1-11111
1123-100-ЭМ 1155 620 46 3,2 Н-В-08 У1
94
1123-100-ЭМТ 133 989 831 44 1,6 ЭП4Н-Б-500-22-Э18-1-11111
1123-100-ЭМ-01 135 1155 620 112 46 3,2 Н-В-08 У1
1511-100-ЭМБ 300 94 1000 345 114 93 45 0,25 Н-А2-11К У2
880-150-ЭМП 500 168 1333 620 200 144 50 3,2 Н-В-21 У1
881-150-ЭМП 1625
630 213 730 250 151 72 4,25 Н-Г-11 У1
881-150-ЭМПА 1684
1012-150-ЭМП 500 168 161 Н-В-21 У1
1333 620 194 50 3,2
1015-150-ЭМ 490 182 163 Н-В-08 У1
1126-150-ЭМ 1145 170 142
460 135 44 1,32 Н-Б1-08 У1
1156-150-ЭМ 1065 645 165 144
1511-150-ЭМБ 400 105 970 165 142 56 1,32 Н-Б1-02 У2
883-175-ЭМП-01 630 213 1625 156
1012-175-ЭМ 730 182 72 4,25 Н-Г-11 У1
228 1690
1013-175-ЭМ 219
650 156
1013-175-ЭМТ 231 1389 819 65 6,3 ЭП4Н-Г-2000-22-Э18-1-11111
1013-175-ЭМ-01 228 1690 184
730 72 4,25 Н-Г-11 У1
880-200-ЭМП 630 213 1625 276 203
881-200-ЭМП 750 258 2360 720 330 208 147 4,3 Н-Д-17 У1
884-200-ЭМП 650 220 1870 284 201 87
730 4,25 Н-Г-11 У1
1013-200-ЭМ 259 1690 72
700 273 203
1013-200-ЭМТ 246 1473 855 65 6,3 ЭП4Н-Г-1500-22-Э18-1-11111
1511-200-ЭМБ 500 168 1282 620 219 195 73 3,2 Н-В-02 У2
885-225-ЭМП 650 220 1770 284 230
86
1012-225-ЭМ 700 255 1829 273 226
880-250-ЭМП 750 258
2360 730 330 245 147 4,25 Н-Г-11 У1
880-250-ЭМШ 800 235
882-250-ЭМП 650 220
1830 340 271 86
882-250-ЭМШ 900 238
883-250-ЭМП 238
883-250-ЭМП-01 750 258 2430 720 330 251 174 4,3 Н-Д-17 У1
883-250-ЭМП-02 275
1016-250-ЭМ 244 1690 273 244
620 3,2 Н-В-08 У1
1017-250-ЭМ 650 1507 73
240 273 248
1017-250-ЭМВ 1690 785 3,0 В-В-02 У1
1511-250-ЭМБ 630 213 1445 620 276 244 60 3,2 Н-В-02 У2
883-300-ЭМП 2433 720 174 4,3 Н-Д-17 У1
1000 258 400 281
883-300-ЭМПТ 2083 1331 158 8,0 ЭП4Н-Д-4000-11-Э18-1-11111
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JSC «energomash (CHEKHOV) - CHZEM»
Gate Valve DN 80-250 of series 1511 Gate Valve DN 100-300 of series 880, 882, 883, 885,
with electric actuator manufactured by JSC “Tulaelek- 1012, 1013, 1015, 1017, 1120, 1123, 1126, 1156 with
troprivod” electric actuator manufactured by JSC “Tulaelektrop-
rivod”
Specification of Gate Valves equipped with electric actuator manufactured by JSC “BEMZ”
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JSC «energomash (CHEKHOV) - CHZEM»
Gate Valve DN 80-300 of series 1511 with electric Gate Valve DN 100-300 of series 880, 881, 882, 883,
actuator manufactured by JSC “BEMZ” 884, 885, 1012, 1013, 1120, 1123, 1156
with electric actuator manufactured by JSC “BEMZ”
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
1511-80-ЭД 80
steam, water 600 PN100 15ГС 0,3 70 90 95
1120-100-ЭД water 2500 37,3 280 20 470 237
0,4
1123-100-ЭД 2500 13,7 560 110 230
100 steam, 15Х1М1Ф 270
1123-100-ЭД-01 1500 9,8 540 0,6 229
1511-100-ЭД steam, water 600 PN100 0,8 70 90 97
15ГС
1012-150-ЭДП water 1500 23,5 250 700 440
0,5 160
1015-150-ЭД 150 steam, 1500 9,8 540 15Х1М1Ф 380 350
1511-150-ЭД steam, water 600 PN100 0,9 100 112 110
15ГС
1012-175-ЭД water 1500 23,5 250 0,4
175 1150 190 854
1013-175-ЭД 0,3
2500 13,7 560
1013-200-ЭД 200 0,46 1000 190 903
steam, 15Х1М1Ф
883-250-ЭДП-02 1500 9,8 540 0,5 2900 290 1752
1017-250-ЭД 250 900 4,0 545 0,4 400 235 575
1511-250-ЭД steam, water 600 PN100 15ГС 0,6 490 205 620
Opening
Designation of Dimensions, mm (closing) Electric actuator
Designation of actuator
items time, power, kW
L А Н D d sec.
1511-80-ЭД 300 94 788 114 93 49 0,37 SA 10.1-F10B1-380/50/3-22-10.1-18-6-8-S-31-11-IP67-KN-TP100+F10-A(K)
1120-100-ЭД 977 98 50 3,0 SA 16.1-F16С-380/50/3-22-10.1-19,0-6-8-S-31-11-IP67-KN-TP100
1123-100-ЭД 400 135 146 94
1005 50 1,5 SA 14.5-F14B1-380/50/3-22-10.1-18,4-6-8-S-31-11-IP67-KN-TP100+F14-Б
1123-100-ЭД-01 112
1511-100-ЭД 300 94 788 114 93 49 0,37 SA 10.1-F10B1-380/50/3-22-10.1-18-6-8-S-31-11-IP67-KN-TP100+F10-A(K)
1012-150-ЭДП 500 168 1188 200 161 3,0 SA 16.1-F16С-380/50/3-22-10.1-20,0-6-8-S-31-11-IP67-KN-TP100
55
1015-150-ЭД 490 182 1123 194 163 1,5 SA 14.5-F14С-380/50/3-22-10.1-20,0-6-8-S-31-11-IP67-KN-TP100
1511-150-ЭД 400 105 913 165 142 56 0,75 SA 14.1-F14B1-380/50/3-22-10.1-22,4-6-8-S-31-11-IP67-KN-TP100+F14B1-Б
1012-175-ЭД 182
650 228 1345 219
1013-175-ЭД 156 65 4,0 SA 25.1-F25С-380/50/3-22-10.1-24,0-6-8-S-105-11-IP67-KN-TP100
1013-200-ЭД 700 259 1345 273 203
883-250-ЭДП-02 750 258 1939 330 275 145 4,0 SA 14.6-F14B3-380/50/3-90-10.1-232-6-8-S-105-11-IP68-KS-TP100
1017-250-ЭД 650 240 1310 273 248 80 1,5 SA 14.5-F14С-380/50/3-22-10.1-30,0-6-8-S-31-11-IP67-KN-TP100
1511-250-ЭД 630 213 1386 276 244 70 3,0 SA 16.1-F16B1-380/50/3-22-10.1-25,7-6-8-S-31-11-IP67-KN-TP100+F16B1-В
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JSC «energomash (CHEKHOV) - CHZEM»
Gate Valve DN 80-250 of series 1511 Gate valve DN 100-300 of series 880, 882, 883, 1012,
with electric actuator manufactured by “AUMA Riester 1013, 1015, 1017, 1120, 1123,
GmbH & Co. KG” with electric actuator manufactured by “AUMA Riester
GmbH & Co. KG”
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
Stop valves DN 25-50 of series 1456 with hand wheel Stop valves DN 10-32 of series 588, 589, 998, 999,
1456 with handle
Stop valves DN 20-65 of series 998, 999, 1052, 1053, Discharge valve DN 6 1213-6-0
1054, 1055, 1057 with coupling joint
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JSC «energomash (CHEKHOV) - CHZEM»
1055-32-ЦЗ 31
220 85 650 60
1054-40-ЦЗ 39
822-КЭ-0 1,32 852-ЦЗ-0а-01
1053-50-ЦЗ 50
250 95 660 76
1052-65-ЦЗ 58
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JSC «energomash (CHEKHOV) - CHZEM»
Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054, 1055, 1057
equipped with electric actuators manufactured by JSC “Tulaelektroprivod”
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JSC «energomash (CHEKHOV) - CHZEM»
Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054, 1055, 1057
equipped with electric actuators manufactured by JSC “BEMZ”
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JSC «energomash (CHEKHOV) - CHZEM»
Stop valves DN 20-65 of series 998, 999, 1052, 1053, 1054, 1055, 1057
equipped with electric actuators manufactured by “ZPA Pecky a.s.”
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JSC «energomash (CHEKHOV) - CHZEM»
23
JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
SAFETY DEVICES
Safety valves (SV), pilot-operated safety valves (POSV), which comprise main safety valves (MSV) and pilot valves (PV) for
thermal power plants (TPP, HES, HPS) are designed for safe operation of boiler units, pressure vessels and system operated
under pressure, and protection of abovementioned items from pressure increase above allowed values.
Safety Valves – lever-direct loaded safety valves (series 788), spring-loaded safety valves of direct action (series 1392).
Main safety valves, which comprise POSV, are controlled by pilot valves – lever-direct loaded safety valves (series 112)
or lever-direct loaded safety valves with solenoid drive (series 586). The basic mode of valves series 586 operation – is under
energized solenoid drive; under emergency conditions in case of power failure the valves operate in direct action mode from
preset compound lever.
Any direct action valve or POSV is selected from nomenclature given in the present catalogue.
The valves of domestic delivery are designed for operation in macro-climatic areas of moderate (- У) and cold climate (- УХЛ)
and location category 3 according to GOST 15150, type of atmosphere II.
The valves of export delivery are designed for operation in the areas with moderate climate (- У), atmosphere type II or tropi-
cal climate (- T), atmosphere type II and location category 3 according to GOST 15150.
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JSC «energomash (CHEKHOV) - CHZEM»
Parameters of
working medium Minimum
DN Flow Flow Body Valve
Designation Working effective area Mass,
(in-put/ capacity, coefficient, material stroke h,
of items medium in flow channel kg
out-put) Pressure, Temperature, t/h at least (steel) mm
Fmin, см2
MPa °С
Dimensions, mm
Designation
of items
L L` L1 L2 L3 A H H1 Dн1 dр1 Dн2 dр2 d1 n
1203-125/175-0 280 - 625 535 140 113 1080 516 210 120 220 164 54
1202-150/150-0 - 560 580 500 120 240 1160 600 200 163 166 142 34
4
1203-150/200-0А
280 - 480 400 150 150 1080 516 220 156 220 188 39
1203-150/200-0А-01
1029-200/250-0 850 - 2090 345 208 345 275
111-250/400-0б
- - - - 860 - - -
111-250/400-0б-01 760 240 285 248 440 390
694-250/400-0б 1200
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
Dimensions, mm
Designation
of items
L L1 A H H1 H2 D d D1 D2 D3 D4 C n
586-20-ЭМ-01
586-20-ЭМ-02 1175 905 36 20
586-20-ЭМ-03 - 340 225 180 - - - - - -
586-20-ЭМФ-03 33 26
1350 985
586-20-ЭМФ-04 36 20
112-25х1-0М
112-25х1-0
120 730 40 360 125 - 32 18 130 100 58 М16 3 4
112-25х1-0-01
112-25х1-0-02
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JSC «energomash (CHEKHOV) - CHZEM»
Pilot valve DN 20 of series 586 on the frame assembly with solenoid drive
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
Variant -Р -Р-01 -Р-02 -Р-03 -Р-04 -Р-05 -Р-06 -Р-07 -Р-08 -Р-09 -Р-10 -Р-11 -Р-12 -Р-13
KV100, t/h 2,9 2,7 2,0 1,8 1,4 0,8 2,9 2,7 2,0 1,8 1,4 0,8 0,5 0,3
* Maximum steam consumption Q, t/h under critical pressure drop
584-10-0
- - - 14 - - -
597-10-0а 195 10
751-10-Р 110 28 22 236 36 10 МЭО-40/10-0,25У-87 - 9,0
1522-10-М 120 - - - 15 - - -
12
1523-10-Р 195 236 36 10 МЭО-250/25-0,25-99К 580 8,0
1031-20-0
- - - 17 - - -
1032-20-0 160 46 260 32 18
1033-20-Р 320 40 15 22 МЭО-40/10-0,63У-87 1250 6,0
1438-20-Р...-Р-05 in. 32/ in. 20/ 29
70 115 377 420 60 14 МЭО-630/25-0,25У-92К 1900 -
1438-20-Р-06...Р-13 out. 45 out. 28 16
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JSC «energomash (CHEKHOV) - CHZEM»
Valve DN 10-50 of series 584, 597, 1031, 1032, 1522 Valve DN 65 of series 976 with hand wheel
with hand wheel
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JSC «energomash (CHEKHOV) - CHZEM»
Specification of electrically-driven
control valves and throttle valves
Parameters of Maximum
working medium Maximum flow Maximum torque Body
Designation Working allowed Maximum force Mass,
DN Class capacity at spindle bush, material
of items medium Pressure, Temper- pressure drop, at valve stem, N kg
KV100, t/h N•m (steel)
MPa ature, °С MPa
1438-20-Э...-Э-05 4,0
20 см. табл. 20000 - 20 40
1438-20-Э-06...-Э-13 12,0
2500 37,3 280
22,0; 12,0; 9,0;
1464-40-Э...-Э-05 40 4,0 36000 - 20 52
water 8,0; 5,5; 4,5
976-65-Э 1,0 45,5 - 180,0 20 111
65 1500 23,5 250 22,0; 12,0; 9,0;
1436-65-Э...-Э-05 4,0 20000 - 20 52
8,0; 5,5; 4,5
Maximum flow capacity KV100, t/h for valve 1438-20-Э:
Variant -Э -Э-01 -Э-02 -Э-03 -Э-04 -Э-05 -Э-06 -Э-07 -Э-08 -Э-09 -Э-10 -Э-11 -Э-12 -Э-13
KV100, t/h 2,9 2,7 2,0 1,8 1,4 0,8 2,9 2,7 2,0 1,8 1,4 0,8 0,5 0,3
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JSC «energomash (CHEKHOV) - CHZEM»
Dimensions, mm Valve
Designation Power of electric Full stroke
stroke, Type of actuator
of items L А Н D d L1 actuator, kW time, sec.
mm
1438-20-Э...-Э-05 in. 32/ in. 20/ 29 22,0
70 115 593 MT 52 400.0-0G5QD/01 0,12
1438-20-Э-06...-Э-13 out. 45 out. 28 508 16 12,0
1464-40-Э...-Э-05 100 150 623 60 39 49 MT 52 400.0-0J7QЕ/04 0,18 37,0
976-65-Э 250 95 755 78 864 36 792-ЭР-0а-01 1,32 19,0
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1436-65-Э...-Э-05 100 150 623 76 508 49 MT 52 400.0-0G7QЕ/04 0,12 37,0
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993-100-ЭМ
500 102 90+5 44,0
993-100-ЭМ-01 864 792-ЭР-0а 1,32
1084-100-Эа...-Эа-03 98 30,0
1085-100-Э...-Э-01 1055 112 884 386 792-ЭР-0аI 1,7 15,6
1086-100-Э 864 792-ЭР-0а 1,32 30,0
109
1086-100-Э-01...-Э-03 125 15,0
884 792-ЭР-0аI 1,7
1087-100-Э...-Э-02 146 60+5 15,6
400 AUMA SAR14.5-F14B3-
94 380/50/3-45-10.1-11-6-9-
1087-100-ЭД...-ЭД-02 1042 720 336 3,0 15,0
DUO-21.4/4-S-31-11-IP68-
KS-TP104/010
1416-100-Р...-Р-02 727 - МЭО-630/10-0,25 0,49
109 - 90 град. МЭОФ-630/10-0,25У- 10,0
1416-100-Э... -Э-02 132 1248 325 0,3
08К-У2-Л
995-150-Эа...-Эа-02 290 1425 210 163 955 405 140 +9
793-ЭР-0I 3,2 23,0
976-175-ЭШ...-ЭШ-01 292 1426 230 182 894 410 793-ЭР-0-02 1,32 48,0
600
977-175-Эa...-Эа-02 235 156 140+5 23,0
290 1425 955 405 793-ЭР-0I 3,2
993-175-Эб...-Эб-01 170 47,0
230
1416-175-Рм...-Рм-02 630 205 1039 182 - - 90 град. МЭО-1600/25-0,25 0,49 25,0
870-200-ЭШ 600 180 1050 290 203 894 410 100+5 793-ЭР-0-04 1,7 34,0
1416-225-Рм...-Рм-04 1186 - МЭО-1600/25-0,25 0,49 25,0
650 210 285 226 - 90 град. МЭОФ-1600/25-0,25У-
1416-225-ЭА...-ЭА-04 1742 325 0,3 25,0
08К-У2-Л
992-250-ЭШ 245
800 265 1900 345 1070 475 195+8 795-ЭР-0-V 3,2 71,0
976-250-ЭШ...-ЭШ-01
1416-250-Рм...-Рм-02 210 1186 - МЭО-1600/25-0,25 0,49
271
900 340 - 90 град. МЭОФ-1600/25-0,25У- 25,0
1416-250-ЭА...-ЭА-02 230 1716 325 0,3
08К-У2-Л
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JSC «energomash (CHEKHOV) - CHZEM»
Valves DN 100-250 of series 870, 992, 993, 995, 976, 977, 1084, 1085, 1086, 1087
equipped with built-in actuator
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
THROTTLING DEVICES
Throttling devices of series 863, 865, 891, 959 are used as uncontrolled throttling components of pressure-reducing sta-
tions (PRS), fast-response pressure-reducing and desuperheating stations (PRDS) and fast-response pressure-reducing cooling
stations (PRCS).
Throttling devices are installed directly behind shut-off (throttle) valves of PRS, PRDS, PRCS in upper sections of pipelines
with working medium flow direction from branch pipe of small diameter to branch pipe of large diameter.
Dimensions, mm
Designation of items
D d D1 d1 D2 d2 L L1 H
863-150/350-Ш
245 170 377 345 1075 575 550
863-150/350-Ш-01
863-250/450-Ш 76 62
650
865-250/450-Ш 263 465 424 1125 545
325
891-250/450-Ш 652
950-250/600-Ш 251 630 582 - - 1800 - -
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JSC «energomash (CHEKHOV) - CHZEM»
DESUPERHEATERS
Desuperheaters of series 827, 863, 891, 950, 955, 1100, 1101 are designed for cooling of reduced steam and form a con-
stituent part of set of items, making a part of cooling unit, PRDS and PRCS.
Cooling water or steam-water mixture is injected in steam flow, then cooling water or steam-water mixture are evaporated
due to heat, taken from steam, and cool the steam flow to the predetermined temperature. Required temperature of cooled steam
at cooler’s output is ensured depending on proportion of live steam and injected cooling water consumption, and also depending
on its initial temperature.
Cooling water is injected through spray nozzles (jets of mechanical and steam pulverization, spray inserts or spray nozzles);
flow capacity of such nozzles is regulated by injection valve. Signal for cooling water flow control is issued depending on the
temperature of cooled reduced steam behind the desuperheater.
Steam coolers may be equipped with one or several throttling screens, which fulfill final steam reducing after passing the
pressure regulator. Simultaneously these screens partially act as noise silencers, reducing the noise level when steam is ex-
panded in the desuperheater.
Desuperheaters are installed in horizontal and vertical sections of pipelines behind pressure reducing steam valve and con-
nected to pipeline by welding.
Depending on working parameters of live steam and reduced cooled steam the desuperheaters have different design, dif-
fering from each other by dimensions, design of injection unit and design of pulverization devices, and also by the number of
throttling screens.
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Output design
Input design parameters Dimensions, mm
DN parameters
Mass,
Designation of items (in-put/
kg
output)
Pressure, Temperature, Pressure, Temperature,
L H L1 D d D1 d1 D2 d2
MPa °С MPa °С
827-175/175-ОП 175/175 9,8 540 9,8 540 278 - 219 184 219 184 142
1200
827-250/250-ОП 250/250 608 45 273 248 157
273 248
827-250/350-ОП 250/350 1930 535 399
712 377 345 32 20
827-350/350-ОП 350/350 1220 45 377 345 260
827-400/400-ОП 400/400 1200 593,5 50 426 390 426 390 328
4,1 545 4,1 545
827-450/450-ОП 450/450 1500 800 45 465 424 465 424 469
863-350-ОП
350/350 430 230 345 377 345 122,4
863-350-ОП-01 510 377
863-350/450-ОП 350/450 880 220 346 465 424 270
133 112
863-450/700-ОП 450/700 2,2 460 2,2 460 1460 740 250 728 704 361
865-450-ОП 450/450 4,1 545 4,1 545 650 605 270 465 424 465 424 206
891-450/700-ОП 450/700 2,0 440 2,0 440 1410 830 675 724 702 362
955-100/350-ОП 100/350 14,0 500 4,1 430 1920 710 800 159 97 377 345 32 20 368
1100-65/100-ОП 65/100 9,0 540 9,0 540 505 350 76 62 23,5
1100-100/100-ОП 205 133 112 29 22
100/100 8,1 540 8,1 540 300 145 16,1
1100-100/100-ОП-01
1100-100/250-ОП 157
1100-100/250-ОП-01 100/250 4,6 520 1110 360 820 273 248
7,6 530 133 112 160
1100-100/250-ОП-02
1100-100/350-ОП 100/350 3,0 520 1500 410 210 377 345 240
1100-100/600-ОП 100/600 3,0 500 2175 635 610 502
8,1 540 455 1570
1100-100/800-ОП 100/800 2,4 500 2530 825 800 608
1100-150/250-ОП 139
1100-150/250-ОП-01 150/250 6,4 540 4,6 520 840 273 248 142
360 550
1100-150/250-ОП-02 138
1100-150/350-ОП 3,0 520 1240 198
133 112
1100-150/350-ОП-01 2,1 505 1250 222
150/350 6,8 530 377 345
1100-150/350-ОП-02 3,3 510 1240 410 960 198
1100-150/350-ОП-03 2,1 505 1250 194 163 222
1100-150/450-ОП 475
1100-150/450-ОП-01 150/450 7,1 525 2,3 505 1695 465 424 507
1100-150/450-ОП-02 1405 477
1100-150/800-ОП 455 651
150/800 7,6 530 2,4 500 2365 825 800
1100-150/800-ОП-01
681
1100-150/1000-ОП 150/1000 6,8 540 1,9 500 2585 1500 1020 996
1100-175/450-ОП 175/450 7,1 525 2,3 505 1738 1448 219 184 465 424 491
1101-50/100-ОП 50/100 9,4 540 9,4 540 510 205 360 76 50 133 112 29 22 25.7
1101-100/250-ОП 100/250 5,0 510 1210 360 920 273 248 199
10,8 540 133 94 112
1101-100/800-ОП 100/800 2,4 500 2940 455 1985 825 800 826
1101-150/225-ОП
150/225 12,0 550 10,0 540 840 360 550 273 230 106 190
1101-150/225-ОП-01
1101-150/450-ОП 490
1101-150/450-ОП-01 488
150/450 10,8 530 3,0 510 1695 1405 465 424
1101-150/450-ОП-02 133 529
219 156
1101-150/450-ОП-03 455 485
1101-150/600-ОП 1400 635 610 112 597
1101-150/600-ОП-01 150/600 8,5 535 2,0 500 2010
1400 635 610 596
1101-150/600-ОП-02
1101-150/1000-ОП 150/1000 9,2 540 1,9 500 2680 455 1590 1020 996 832
950-600/900-ОП 600/900 2,2 440 1,2 200 890 710 605 630 582 920 892 421
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
Desuperheater 891-450/700-ОП
Desuperheater 955-100/350-ОП
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JSC «energomash (CHEKHOV) - CHZEM»
PRESSURE NOZZLES
Pressure nozzles of series 1100, 1415, and 1431 are used as a part of desuperheaters of cooling unit, PRDS and PRCS and
designed for cooling water spraying.
Combined steam-water pressure nozzle of type 1431-100/65-Ф is designed for cooling water spraying using steam flow and
obtaining of steam-water mixture for injection in desuperheater of PRCS. Two variants of pressure nozzles are differed from each
other by availability of throttle plates in inlet branch pipes, pur-posed for steam pressure reducing.
The steam-water pressure nozzle with unidirectional steam supply 1415-100/50-Ф is of the similar design as the pressure
nozzle 1431-100/65-Ф.
The steam-water pressure nozzles of jet type 1100-20-Ф are used as well as centrifugal nozzles.
In operation of all types of the steam-water pressure nozzles the steam-water mixture with saturation temperature is formed
at the output, then this mixture is supplied to injection unit of desuperheater.
Variants of the pressure nozzles are selected according to thermohydraulic calculation data.
Pressure nozzle DN 100/65 of series 1431 Pressure nozzle DN 100/65 of series 1415
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JSC «energomash (CHEKHOV) - CHZEM»
Reduced and
Live steam cooled steam
Cooling water
1 – gate valve; 2 – throttle valve; 3 – desuperheater; 4 – pilot valve; 5 – main safety valve; 6 – stop valve; 7 – return valve; 8 –
control valve; 9 – stop valves; 10 – pressure nozzle
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JSC «energomash (CHEKHOV) - CHZEM»
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JSC «energomash (CHEKHOV) - CHZEM»
Maximum mo-ment
Rotation speed Overall dimensions, mm Mounting dimensions, mm
Designation of electric of force under Nominal mo-tor
of out-put shaft, Mass, kg
actuator а=0°, N•m rating, kW
rpm-1
Н В L D D1 d l
822-КЭ-0 500 1,32 20,3 904 475 864 40 18 117,0
425 360
824-КЭ-0-01 1300 3,2 22,1 967 500 955 52 20 165,0
825-КЭ-0 1800 4,25 21,3 1049 644 1162 500 400 67 30 270,0
Note: in case of slope of plug axis for angle а the maximum moment must be multiplied by cos а (аmax=30°).
Note: in case of slope of plug axis for angle а the nominal moment must be multiplied by cos а (аmax=30°). For electric actuator 824-КЭ-0-04 аmax=5°.
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JSC «energomash (CHEKHOV) - CHZEM»
Stop Open
Opened
Close
Closed
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JSC «energomash (CHEKHOV) - CHZEM»
Power
More Less
More
Less
Designation Description
EL Alarm lamp of hand wheel device interlock
FU Fuse
KK Thermal relay
KM0-KM2 Magnetic starter
M Electric actuator
mA Miliampermeter
QF Automatic switch
SA Mode select switch “automatic-remote”
SAM1, SAM2 Contacts of automatic control unit
SB1 Button “Stop”
SB2 Button “Power on circuit diagram”
SB3 Button “More”
SB4 Button “Less”
SQ Contact of hand wheel device interlock
SQC1, SQT1 Limit switches
SQC2, SQT2 Position switches
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